JP2009274132A - Coated arc welding electrode for galvanized steel sheet - Google Patents
Coated arc welding electrode for galvanized steel sheet Download PDFInfo
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Abstract
Description
本発明は、亜鉛めっき鋼板用被覆アーク溶接に係わり、溶接割れが発生せず、タッチアップ等の後処理を行わなくても耐食性が良好で、かつ溶接作業性が良好なステンレス鋼被覆アーク溶接棒に関するものである。 The present invention relates to a coated arc welding for a galvanized steel sheet, does not generate weld cracks, has a good corrosion resistance without a post-treatment such as touch-up, and has a good welding workability and is a stainless steel coated arc welding rod It is about.
なお、本発明が対象とする被溶接材の亜鉛めっき鋼板は、亜鉛めっき鋼板と亜鉛系合金めっき鋼板とを含むものとする。 In addition, the galvanized steel sheet of the material to be welded that is the subject of the present invention includes a galvanized steel sheet and a zinc-based alloy plated steel sheet.
亜鉛めっき鋼板は、建築や自動車などの分野において構造部材の耐食性向上の観点から幅広く用いられている。従来、構造物の耐食性向上については、非めっき材を溶接し、その後、亜鉛系合金浴に浸漬し、鋼材および溶接部表面に付着させ、構造物全体の耐食性を確保する方法が用いられていた。しかし、この方法では、溶接した後にめっき工程が必要であるため、生産性が劣るとともに、めっき浴等の設備が必要となり、製造コストを増加させる原因になっていた。これを回避するため、予めめっきが施された亜鉛めっき鋼板を溶接することにより構造物を製造する方法が適用されるようになってきた。また、最近、構造部材の耐食性をより向上させるために、従来の亜鉛めっき鋼板に比べて、更に耐食性を高めたＺｎ−Ａｌ−Ｍｇ−Ｓｉ系合金めっきなどの亜鉛系合金めっきを鋼板表面に施した鋼板を溶接して溶接構造物を製造するようになった（例えば、特許文献１参照）。 Galvanized steel sheets are widely used from the viewpoint of improving the corrosion resistance of structural members in fields such as architecture and automobiles. Conventionally, for improving the corrosion resistance of a structure, a method has been used in which a non-plated material is welded and then immersed in a zinc-based alloy bath to adhere to the surface of the steel material and the welded portion to ensure the corrosion resistance of the entire structure. . However, since this method requires a plating step after welding, it is inferior in productivity and requires equipment such as a plating bath, which increases the manufacturing cost. In order to avoid this, a method of manufacturing a structure by welding a galvanized steel sheet that has been plated in advance has been applied. Recently, in order to further improve the corrosion resistance of structural members, zinc alloy plating such as Zn-Al-Mg-Si alloy plating, which has further improved corrosion resistance compared to conventional galvanized steel sheets, has been applied to the steel sheet surface. A welded structure is manufactured by welding the steel plates (see, for example, Patent Document 1).
しかし、亜鉛めっき鋼板を溶接して構造物を製造する場合には、めっき鋼板及び溶接材料が溶融凝固して形成された溶接部では、めっき層が蒸発離散するため、溶接部の耐食性が劣化するという問題があった。 However, in the case of manufacturing a structure by welding galvanized steel sheets, the corrosion resistance of the welded parts deteriorates because the plating layer evaporates and separates in the welded parts formed by melting and solidifying the plated steel sheets and welding materials. There was a problem.
このため、従来、亜鉛めっき鋼板を溶接して溶接構造物を製造する場合は、溶接部の耐食性を確保するために、ＪＩＳ Ｚ ３２１１、ＪＩＳ Ｄ ４３０１等の炭素鋼被覆アーク溶接棒などを適用した溶接部に、タッチアップと呼ばれる刷毛塗りやスプレーによる補修塗装が行われていた。しかし、この場合も、溶接後に塗装の作業が必要となるため構造物の生産性の低下をもたらすという問題があった。また、溶接部表面に塗装した防食塗料は永年の使用環境において剥離してしまうなど、耐食性は十分なものとはいえなかった。 For this reason, conventionally, when manufacturing a welded structure by welding galvanized steel sheets, carbon steel-covered arc welding rods such as JIS Z 3211 and JIS D 4301 have been applied in order to ensure the corrosion resistance of the welds. The welded part was repaired by brushing or spraying called touch-up. However, in this case as well, there is a problem that the productivity of the structure is lowered because the painting work is required after welding. In addition, the anticorrosion paint applied on the surface of the welded part is peeled off in a long-term use environment, and the corrosion resistance is not sufficient.
また、亜鉛めっき鋼板を溶接して溶接構造物を製造する場合の特有な問題として、溶接金属及び溶接熱影響部で溶融めっきに起因する液体金属ぜい化割れ（以降、亜鉛ぜい化割れと称する。）が発生し易いことが従来から知られている。亜鉛ぜい化割れは、鋼板表面に施された亜鉛めっき中の低融点成分が、溶接時に熱応力および組織脆化の影響を受けた溶接部に作用して発生する。この溶接部の亜鉛ぜい化割れは、特に、溶接金属の熱収縮による引張応力が働いた状態で、その表面に溶融状態で残存した亜鉛系合金めっき成分が結晶粒界に浸入し、ぜい化させることが主原因であると考えられている。 In addition, as a special problem when manufacturing a welded structure by welding galvanized steel sheets, liquid metal embrittlement cracking (hereinafter referred to as zinc embrittlement cracking) caused by hot dipping in the weld metal and weld heat affected zone. It has been known for a long time to occur. Zinc embrittlement cracking occurs when a low melting point component in galvanizing applied to the surface of a steel sheet acts on a welded part that is affected by thermal stress and structural embrittlement during welding. Zinc embrittlement cracks in this weld zone are particularly brittle when the tensile stress due to thermal shrinkage of the weld metal is exerted and the zinc-based alloy plating components remaining in the molten state enter the crystal grain boundaries. The main cause is considered to be.
一方、従来から耐食性が要求されるステンレス鋼構造物の溶接には、ステンレス鋼の共金系溶接材料が用いられ、ステンレス鋼同士またはステンレス鋼と炭素鋼の接合部に形成されたステンレス鋼成分の溶接部は、良好な耐食性を有することが知られている。 On the other hand, for welding stainless steel structures that have traditionally been required to have corrosion resistance, stainless steel co-welded welding materials are used, and stainless steel components formed at the junction between stainless steels or between stainless steel and carbon steel are used. It is known that welds have good corrosion resistance.
しかし、発明者らの確認試験結果によれば、亜鉛めっき鋼板を溶接する際に耐食性が良好な溶接金属を得るために、例えば、ＪＩＳ Ｚ ３２２１に準拠したＤ３０９系ステンレス溶接材料などのステンレス鋼溶接材料を用いると、溶接金属に亜鉛ぜい化割れが多数発生し、適用が困難であることが確認された。 However, according to the confirmation test results of the inventors, in order to obtain a weld metal with good corrosion resistance when welding a galvanized steel sheet, for example, stainless steel welding such as D309 series stainless steel welding material according to JIS Z 3221 When the material was used, it was confirmed that many zinc embrittlement cracks were generated in the weld metal and it was difficult to apply.
この問題を解決する方法として、本発明者らは、Ｃ、Ｓｉ、Ｍｎ、Ｎｉ、Ｃｒ量の制御により溶接金属のフェライト組織の面積率と引張強度を適正化し、さらには、スラグ剤中のＴｉＯ２量等を適正に制御することで、溶接金属の亜鉛ぜい化割れを防止するフラックス入りワイヤを提案した（例えば、特許文献２参照。）。しかし、この方法を用いて亜鉛系合金めっき鋼板を溶接する場合にも、溶接金属の亜鉛ぜい化割れが生じることがしばしばあり、安定してその発生を防止することはできないという問題があった。また、現場溶接や、狭隘な箇所での溶接には、被覆アーク溶接が必要であり、耐割れ性が優れると共に、溶接作業性が良好な被覆アーク溶接棒が要望されていた。 As a method for solving this problem, the present inventors optimize the area ratio and tensile strength of the ferrite structure of the weld metal by controlling the amounts of C, Si, Mn, Ni, and Cr, and further, TiO in the slag agent. The flux cored wire which prevents the zinc embrittlement crack of a weld metal by controlling 2 quantity etc. appropriately was proposed (for example, refer patent document 2). However, even when welding zinc-based alloy-plated steel sheets using this method, there has been a problem that zinc embrittlement cracks of the weld metal often occur and cannot be prevented stably. . Further, in-situ welding and welding in narrow places require covered arc welding, and there has been a demand for a covered arc welding rod having excellent cracking resistance and good welding workability.
本発明は、亜鉛めっき鋼板用被覆アーク溶接棒に係わり、溶接金属部に亜鉛ぜい化割れが発生せず、タッチアップ等の後処理を行わなくても耐食性が良好で、かつ溶接作業性が良好な、ステンレス鋼被覆アーク溶接棒を提供することを目的とする。 The present invention relates to a coated arc welding rod for a galvanized steel sheet, the weld metal part is free from zinc embrittlement cracking, has good corrosion resistance without any post-treatment such as touch-up, and has good welding workability. An object is to provide a good stainless steel coated arc welding rod.
本発明者らは、前記課題を解決するために合金成分について種々検討を行った。その結果、ワイヤ中のＣ、Ｓｉ、Ｍｎ、Ｎｉ、Ｃｒ量の適正化を図ると共に、スラグ剤成分が及ぼす亜鉛ぜい化割れへの影響調査を行い、これらを適正化することで、亜鉛ぜい化割れを防止できることを見出した。亜鉛めっき鋼板の溶接について、Ｃｒ量と割れ個数の関係を図１に示す（溶接条件等は、後述の実施例溶接継手性能調査と同じ。）。Ｃｒ量が高いほど、割れの発生を抑制し、Ｃｒ量が２６％以上になると割れが発生しにくいことが明らかとなった。これは、Ｃｒ量が高いと、フェライト相が安定して晶出するものの、２６％未満であると、凝固途中でオーステナイト相の晶出が生じるため、そのオーステナイト粒界に亜鉛の侵入が生じやすく、亜鉛ぜい化割れが発生するためである。 In order to solve the above problems, the present inventors have made various studies on alloy components. As a result, the amount of C, Si, Mn, Ni, and Cr in the wire was optimized, and the effect of the slag agent component on the zinc embrittlement cracking was investigated. It has been found that cracking can be prevented. Regarding the welding of the galvanized steel sheet, the relationship between the Cr amount and the number of cracks is shown in FIG. 1 (the welding conditions and the like are the same as those in the later-described Example welded joint performance survey). It was found that the higher the Cr content, the more the cracking was suppressed and the cracking was less likely to occur when the Cr content was 26% or more. This is because, if the Cr content is high, the ferrite phase is stably crystallized, but if it is less than 26%, crystallization of the austenite phase occurs during solidification, so that zinc is likely to enter the austenite grain boundaries. This is because zinc brittle cracking occurs.
本発明者らは、更に、完全に亜鉛ぜい化割れを防止するため、種々検討を行った結果、スラグ剤成分のＣａＣＯ３及びＣａＦ２の量を多くすることで、亜鉛ぜい化割れを防止できることを明らかにした。（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）と割れ個数の関係を図２に示す。（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）が低いほど、ＣａＣＯ３及びＣａＦ２が高いほど、割れの発生が抑制されることが分かる。これは、ＣａＣＯ３及びＣａＦ２を多く添加することで、溶接アーク中にＣＯ２及びＦガスを多量に発生させ、割れに有害な亜鉛の放出を積極的に行い、溶接金属中への浸入を防止できるためである。 The present inventors further conducted various studies to completely prevent zinc embrittlement cracking. As a result, by increasing the amount of CaCO 3 and CaF 2 as slag agent components, zinc embrittlement cracking was achieved. Clarified that it can be prevented. The relationship between (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) and the number of cracks is shown in FIG. It can be seen that the lower the (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) and the higher the CaCO 3 and CaF 2 , the more the cracking is suppressed. This is because by adding a large amount of CaCO 3 and CaF 2 , a large amount of CO 2 and F gas is generated in the welding arc, positively releasing zinc harmful to cracking, and entering the weld metal. This is because it can be prevented.
一方、溶接作業性に関し、Ｃｒを多量に含有することと、ＣａＣＯ３及びＣａＦ２を多量に含有することで、アークの安定性が非常に悪くなり、溶接がやりにくいという問題が生じた。そこで、本発明者らは、更に検討を加え、ＴｉＯ２及びＳｉＯ２を多く添加することでアーク状態が安定できる知見を得た。これは、アーク中の亜鉛蒸気と、スラグ剤中の溶融されたＴｉＯ２及びＳｉＯ２とが結合し、Ｔｉ−Ｚｎ系及びＳｉ−Ｚｎ系酸化物の発生を促すことで、亜鉛蒸気によるアーク安定性不良を抑制し、良好なアーク状態が得られるとの知見を得た。 On the other hand, regarding welding workability, a large amount of Cr and a large amount of CaCO 3 and CaF 2 cause problems that arc stability is extremely deteriorated and welding is difficult to perform. Therefore, the present inventors have further studied and have found that the arc state can be stabilized by adding a large amount of TiO 2 and SiO 2 . This is because the zinc vapor in the arc and the molten TiO 2 and SiO 2 in the slag agent combine to promote the generation of Ti—Zn and Si—Zn oxides, thereby stabilizing the arc by the zinc vapor. We obtained the knowledge that good arc condition can be obtained by suppressing the defect.
さらに、亜鉛ぜい化割れ防止と、アーク安定性の確保には、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）の比を所定の範囲内とすることで、両立できることを見出した。 Furthermore, it has been found that both the prevention of zinc brittle cracking and the securing of arc stability can be achieved by setting the ratio of (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) within a predetermined range.
本発明は以上の知見によりなされたもので、その要旨とするところは次の通りである。 This invention is made | formed by the above knowledge, The place made into the summary is as follows.
（１） オーステナイト系ステンレス鋼を心線とし、心線と被覆剤の両方の質量％で下記（式１）に示す心線質量％換算で、Ｃ：０．０１〜０．０８％、Ｓｉ：０．１〜１．５％、Ｍｎ：１．０〜５．０％、Ｎｉ：８．０〜１２．０％、Ｃｒ：２６．０〜３０．０％を含み、残部はＦｅ、金属酸化物、金属炭酸塩、金属弗化物および不可避的不純物であることを特徴とする、亜鉛めっき鋼板用被覆アーク溶接棒。
心線質量％換算＝心線中の含有量％＋被覆剤中の配合比％×被覆率％／１００
・・・・（式１）
(1) Using austenitic stainless steel as the core wire, C: 0.01 to 0.08% in terms of the core wire mass% shown in the following (Formula 1) in terms of mass% of both the core wire and the coating, Si: 0.1 to 1.5%, Mn: 1.0 to 5.0%, Ni: 8.0 to 12.0%, Cr: 26.0 to 30.0%, the balance being Fe, metal oxidation Coated arc welding rod for galvanized steel sheet, characterized by being an object, metal carbonate, metal fluoride and inevitable impurities.
Core wire mass% conversion = content in core wire + mixing ratio in coating agent% × covering rate% / 100
... (Formula 1)
（２） 被覆剤全質量に対して質量％で、ＴｉＯ２：２０〜４５％、ＳｉＯ２：１〜１０％、ＣａＣＯ３：１０〜２５％、ＣａＦ２：２〜１２％を含有し、かつ上記被覆剤の比率を、
（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）＝１．０〜３．０
とする被覆剤が、前記オーステナイト系ステンレス鋼心線に被覆されていることを特徴とする、上記（１）に記載の亜鉛めっき鋼板用被覆アーク溶接棒。
(2) It contains TiO 2 : 20 to 45%, SiO 2 : 1 to 10%, CaCO 3 : 10 to 25%, CaF 2 : 2 to 12% by mass% with respect to the total mass of the coating agent, and The ratio of the coating agent is
(TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) = 1.0 to 3.0
The coated arc welding rod for galvanized steel sheet according to (1) above, wherein the austenitic stainless steel core wire is coated with the coating agent.
本発明の亜鉛めっき鋼板用被覆アーク溶接棒によれば、溶接割れが発生せず、タッチアップ等の後処理を行わなくても耐食性が良好で、かつ溶接作業性が良好であるなど、高品質の溶接部が得られる。 According to the coated arc welding rod for galvanized steel sheet of the present invention, weld cracking does not occur, corrosion resistance is good without performing post-treatment such as touch-up, and welding workability is good. The welded part is obtained.
以下に本発明の亜鉛めっき鋼板用被覆アーク溶接棒の各成分組成の添加理由および限定理由を述べる。 The reason for addition and limitation of each component composition of the coated arc welding rod for galvanized steel sheet of the present invention will be described below.
先ず、本発明では、被覆アーク溶接棒の心線、及び被覆剤中に金属または合金として含有するＣ、Ｓｉ、Ｍｎ、Ｎｉ、Ｃｒの各成分を、心線と被覆剤の両方の心線質量％換算で、以下のように限定する。 First, in the present invention, the core wire of the coated arc welding rod, and each component of C, Si, Mn, Ni, and Cr contained as a metal or alloy in the coating material, the core wire mass of both the core wire and the coating material. In terms of%, it is limited as follows.
Ｃは、溶接時に溶滴を細粒化させ、スパッタを低減する目的で０．０１質量％（以下、％という。）以上を添加する。特に、亜鉛めっき鋼板の溶接では、スパッタが多発しやすいため、Ｃ量の調整は非常に重要となる。一方、０．０８％を超えて添加するとＣｒ炭化物が析出し、耐食性が劣化する。従って、Ｃは０．０１〜０．０８％にする必要がある。また、好ましい範囲は０．０３〜０．０６％である。 C is added in an amount of 0.01% by mass (hereinafter referred to as “%”) or more for the purpose of reducing droplets during welding and reducing spatter. In particular, in the welding of a galvanized steel sheet, spatter is likely to occur frequently, so adjustment of the C amount is very important. On the other hand, if added over 0.08%, Cr carbide precipitates and the corrosion resistance deteriorates. Therefore, C needs to be 0.01 to 0.08%. Moreover, a preferable range is 0.03 to 0.06%.
Ｓｉは、スラグ剥離性を良好とする目的で０．１％以上添加する。一方、１．５％を超えて添加すると、スパッタが多発する。従ってＳｉは、０．１〜１．５％にする必要がある。また、好ましい範囲は０．４〜１．０％である。 Si is added in an amount of 0.1% or more for the purpose of improving the slag removability. On the other hand, if it exceeds 1.5%, spatter frequently occurs. Therefore, Si needs to be 0.1 to 1.5%. Moreover, a preferable range is 0.4 to 1.0%.
Ｍｎは、脱酸を目的とし、耐ブローホール性を向上させる目的で１．０％以上添加する。一方、５．０％を超えて添加すると、スラグ剥離性が悪くなる。従って、Ｍｎは、１．０〜５．０％にする必要がある。また、好ましい範囲は１．５〜３．０％である。 Mn is added for 1.0% or more for the purpose of deoxidation and improving the blowhole resistance. On the other hand, if it exceeds 5.0%, the slag peelability is deteriorated. Therefore, Mn needs to be 1.0 to 5.0%. Moreover, a preferable range is 1.5 to 3.0%.
Ｎｉは、耐食性向上の観点から８．０％以上必要である。一方、１２．０％を超えて添加すると、オーステナイト相の晶出を促進し、亜鉛ぜい化割れが発生する。従って、Ｎｉは８．０〜１２．０％にする必要がある。また、好ましい範囲は９．０〜１０．０％である。 Ni is required to be 8.0% or more from the viewpoint of improving the corrosion resistance. On the other hand, if added over 12.0%, crystallization of the austenite phase is promoted and zinc embrittlement cracks occur. Therefore, Ni needs to be 8.0 to 12.0%. Moreover, a preferable range is 9.0 to 10.0%.
Ｃｒは、溶接金属の耐食性を向上するために寄与する元素である。また、Ｃｒはフェライト形成元素であり、溶接金属を凝固完了時にフェライト単相とし、溶接金属の亜鉛ぜいか化割れを抑制するために寄与する。本発明では、Ｃｒ含有量は溶接金属の耐食性を十分に得るために２６．０％以上とする。通常、ステンレス鋼の溶接金属はＣｒ量１３．０％程度で良好な耐食性が得られるが、本発明は、Ｃｒを含有しない亜鉛めっき鋼板に適用し、母材希釈を約５０％受けても、溶接金属のＣｒ量が約１３％確保できることを考慮しており、そのため２６．０％以上のＣｒ量が必要となる。一方、３０．０％を超えて添加すると、スラグ剤成分の調整では、改善できないほどアーク状態が不安定となる。従って、Ｃｒは２６．０〜３０．０％にする必要がある。また、好ましい範囲は２５．０〜２８．０％である。 Cr is an element that contributes to improving the corrosion resistance of the weld metal. Cr is a ferrite-forming element, and contributes to making the weld metal a ferrite single phase upon completion of solidification and suppressing zinc brittle cracking of the weld metal. In the present invention, the Cr content is 26.0% or more in order to sufficiently obtain the corrosion resistance of the weld metal. Usually, a stainless steel weld metal provides good corrosion resistance with a Cr content of about 13.0%, but the present invention is applied to a galvanized steel sheet that does not contain Cr, and the base metal dilution is about 50%. Considering that the Cr amount of the weld metal can be secured about 13%, therefore, a Cr amount of 26.0% or more is required. On the other hand, when it is added in excess of 30.0%, the arc state becomes unstable so that it cannot be improved by adjusting the slag agent component. Therefore, Cr needs to be 26.0 to 30.0%. Moreover, a preferable range is 25.0 to 28.0%.
次に、本発明では、必要に応じて、被覆アーク溶接棒に被覆するフラックス中に、スラグ形成剤として含有するＴｉＯ２、ＳｉＯ２、ＣａＣＯ３、ＣａＦ２を被覆剤全質量に対して質量％で、以下のように限定する。 Next, in the present invention, if necessary, TiO 2 , SiO 2 , CaCO 3 , CaF 2 contained as a slag forming agent in the flux to be coated on the coated arc welding rod is mass% with respect to the total mass of the coating agent. Therefore, it is limited as follows.
ＴｉＯ２は、被包性の良好なスラグを得るため２０％以上必要である。一方、４５％を越えて添加すると、スパッタが多くなる。従って、ＴｉＯ２は、２０〜４５％にする必要がある。また、好ましい範囲は２５〜３５％である。 TiO 2 needs to be 20% or more in order to obtain a slag with good encapsulation. On the other hand, if it exceeds 45%, spatter increases. Therefore, TiO 2 should be 20 to 45%. Moreover, a preferable range is 25 to 35%.
ＳｉＯ２は、スラグ剥離性を良好とするため１％以上添加する。一方、１０％を超えて添加するとビード形状が凸状となり悪くなる。従って、ＳｉＯ２は、１〜１０％にする必要がある。また、好ましい範囲は４〜７％である。 SiO 2 is added in an amount of 1% or more in order to improve the slag peelability. On the other hand, if added over 10%, the bead shape becomes convex and worsens. Thus, SiO 2 should be 1-10%. Moreover, a preferable range is 4 to 7%.
ＣａＣＯ３は、溶滴を細粒化し、スパッタを低減する目的で１０％以上添加する。一方、２５％を超えて添加すると、スラグの剥離性が劣化する。従って、ＣａＣＯ３は１０〜２５％にする必要がある。また、好ましい範囲は１７〜２３％である。 CaCO 3 is added in an amount of 10% or more for the purpose of making the droplets finer and reducing spatter. On the other hand, if added over 25%, the slag peelability deteriorates. Therefore, CaCO 3 needs to be 10 to 25%. Moreover, a preferable range is 17 to 23%.
ＣａＦ２は、ビード形状を良好とする目的で２％以上添加する。一方、１２％を超えて添加するとスラグの被包性が悪くなる。従って、ＣａＦ２は、２〜１２％にする必要がある。また、好ましい範囲は４〜８％である。 CaF 2 is added in an amount of 2% or more for the purpose of improving the bead shape. On the other hand, if it exceeds 12%, the encapsulation of slag will deteriorate. Therefore, CaF 2 has to be 2 to 12%. Moreover, a preferable range is 4 to 8%.
（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）は低いほど、更に詳しくは、ガス発生剤としてのＣａＣＯ３及びＣａＦ２を多く添加するほど、ＣＯ２及びＦガスをアーク中に安定して供給し、亜鉛蒸気の放出を促し、溶接金属中への浸入を防止して、亜鉛ぜい化割れを抑制できる。そのため、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）は３．０以下とする必要がある。 The lower the (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ), more specifically, the more CaCO 3 and CaF 2 added as gas generating agents, the more stable supply of CO 2 and F gas into the arc. Thus, it is possible to promote the release of zinc vapor, prevent the penetration into the weld metal, and suppress the zinc embrittlement crack. Therefore, (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) needs to be 3.0 or less.
一方、溶接作業性のアークの安定性から、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）を高くすること、すなわちＴｉＯ２及びＳｉＯ２を多く添加するほど、アーク中の亜鉛蒸気と、スラグ剤中の溶融されたＴｉＯ２及びＳｉＯ２とが結合し、Ｔｉ−Ｚｎ系及びＳｉ−Ｚｎ系酸化物の発生を促進し、亜鉛蒸気によるアーク安定性不良を抑制して、良好なアーク状態が得られる。そのため、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）を１．０以上とする必要がある。 On the other hand, from the stability of arc of welding workability, the higher (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ), that is, the more TiO 2 and SiO 2 are added, the more the zinc vapor in the arc and the slag The melted TiO 2 and SiO 2 in the agent are combined to promote the generation of Ti—Zn and Si—Zn oxides, suppress the arc stability failure due to zinc vapor, and provide a good arc state. can get. Therefore, (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) needs to be 1.0 or more.
これら、耐亜鉛ぜい化割れ性の確保と、アークの安定性の両立を図るため、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）は、１．０〜３．０とする必要がある。 In order to secure both of these resistance to zinc embrittlement cracking and the stability of the arc, (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) needs to be 1.0 to 3.0. .
上記ＴｉＯ２、ＳｉＯ２、ＣａＣＯ３、ＣａＦ２以外のその他スラグ形成剤として、被覆アーク溶接棒製造工程の固着剤として添加される珪酸カリおよび珪酸ソーダや、主としてスラグ粘性の調整やスラグ剥離性確保のために用いられるＡｌＦ３、ＮａＦ、Ｋ２ＺｒＦ６、ＬｉＦ等の金属弗化物、Ａｌ２Ｏ３、ＦｅＯ、Ｆｅ２Ｏ３等の金属酸化物、ＭｇＣＯ３等の金属炭酸塩などを適宜添加することができる。そして、一般に、金属酸化物は４０〜７０％、金属炭酸塩は１０〜４０％、金属弗化物は３〜２０％の範囲で通常用いられている。 As other slag forming agents other than TiO 2 , SiO 2 , CaCO 3 , CaF 2 , potassium silicate and sodium silicate added as a sticking agent in the coated arc welding rod manufacturing process, mainly adjustment of slag viscosity and securing of slag peelability Metal fluorides such as AlF 3 , NaF, K 2 ZrF 6 , LiF, etc., metal oxides such as Al 2 O 3 , FeO, Fe 2 O 3 , metal carbonates such as MgCO 3, etc. are added as appropriate can do. In general, the metal oxide is usually used in the range of 40 to 70%, the metal carbonate in the range of 10 to 40%, and the metal fluoride in the range of 3 to 20%.
なお、本発明の心線質量％換算は下記（式１）で計算される。但し、同式中の被覆剤中の配合比とは被覆剤全質量に対する割合を意味し、さらに被覆率とは溶接棒全質量に対して被覆剤の占める割合を意味する。被覆率としては、２５〜４０％、好ましくは３０〜３５％とするのが通常である。
心線質量％換算＝心線中の含有量％＋被覆剤中の配合比％×被覆率％／１００
・・・・・（式１）
In addition, the core wire mass% conversion of this invention is calculated by the following (Formula 1). However, the compounding ratio in the coating in the formula means the ratio to the total mass of the coating, and the coverage means the ratio of the coating to the total mass of the welding rod. The coverage is usually 25 to 40%, preferably 30 to 35%.
Core wire mass% conversion = content in core wire + mixing ratio in coating agent% × covering rate% / 100
... (Formula 1)
本発明の亜鉛めっき鋼板用被覆アーク溶接棒の製造方法について言及すると、心線と配合・混合した被覆剤を準備してから被覆剤に固着剤（珪酸カリおよび珪酸ソーダの水溶液）を添加しながら湿式混合を行い、心線周囲に被覆剤を塗装し、さらに塗装後１５０〜４５０℃で約１〜３時間の乾燥・焼成を行うことにより製造することができる。 Referring to the method for producing a coated arc welding rod for galvanized steel sheet according to the present invention, a coating agent blended and mixed with a core wire is prepared, and then a fixing agent (an aqueous solution of potassium silicate and sodium silicate) is added to the coating agent. It can be manufactured by wet mixing, coating a coating around the core, and further drying and baking at 150 to 450 ° C. for about 1 to 3 hours after coating.
以下、実施例により本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail by way of examples.
表１に示す化学成分（残部はＦｅ及び不可避不純物）のオーステナイト系ステンレス鋼心線を用いて、表２及び表３に示す組成のステンレス鋼被覆アーク溶接棒を試作した。溶接棒のサイズ径は３．２ｍｍとした。また、経済性の観点から心線は汎用で入手しやすい３０８系ステンレス鋼線材などを使用し、請求項の心線質量％換算の成分とするには、被覆剤から金属成分を調整することが好ましい。 Stainless steel-coated arc welding rods having the compositions shown in Tables 2 and 3 were produced using austenitic stainless steel core wires having chemical components shown in Table 1 (the balance being Fe and inevitable impurities). The size diameter of the welding rod was 3.2 mm. Further, from the viewpoint of economy, the core wire is a general-purpose and easily available 308 series stainless steel wire, etc., and the metal component can be adjusted from the coating agent in order to obtain the component in terms of the core wire mass%. preferable.
溶接継手性能調査は、ＪＩＳ Ｇ ３３０２の溶融亜鉛めっき鋼板、ＪＩＳ Ｇ ３３１７に準拠した溶融亜鉛−５％アルミニウム合金めっき鋼板、ＪＩＳ Ｇ ３３２１に準拠した溶融５５％アルミニウム−亜鉛合金めっき鋼板、及び新日本製鐵製スーパーダイマ鋼板（Ｚｎ−１１％Ａｌ−３％Ｍｇ−０．２％Ｓｉめっき）を用いた。溶接要領は、板厚３ｍｍの鋼板に対し、ギャップ０〜３ｍｍ、開先なし、裏当てとして銅板を使用し、突合せ溶接を行った。その後、ＪＩＳ Ｚ ３１０６に従い、放射線透過試験を実施し、溶接継手部の割れ発生状況の確認を行った。加えて、溶接金属の亜鉛ぜい化割れの有無確認として、染色浸透探傷試験を行った。耐食性は、ＪＩＳ Ｚ ２３７１の塩水噴霧試験（ＳＳＴ）に準拠し、試験時間を１０００時間とした。放射線透過試験及び染色浸透探傷試験の評価は、ブローホール及び割れ発生なしを良好とした。耐食性は、目視による外観検査を行い、溶接部の赤さび発生状況の観察を行い、さび発生なしを良好とした。溶接作業性は、溶接継手作成時の官能評価により判定を行った。なお、溶接継手試験および溶接作業性調査は、交流電源を用いて、溶接電流８０〜１２０Ａ、下向溶接にて実施した。それらの結果を、表２及び表３にまとめて示す。 Welded joint performance surveys were conducted on hot-dip galvanized steel sheets according to JIS G 3302, hot-dip zinc-5% aluminum alloy-plated steel sheets according to JIS G 3317, hot-dip 55% aluminum-zinc alloy-plated steel sheets according to JIS G 3321, and New Japan. A steel-made super dimer steel plate (Zn-11% Al-3% Mg-0.2% Si plating) was used. The welding procedure was butt welding using a copper plate as a backing, with a gap of 0 to 3 mm, no groove, and a steel plate having a thickness of 3 mm. Then, according to JISZ3106, the radiation transmission test was implemented and the crack generation condition of the welded joint part was confirmed. In addition, a dye penetration test was conducted to confirm the presence or absence of zinc embrittlement cracks in the weld metal. Corrosion resistance was based on the salt spray test (SST) of JIS Z 2371, and the test time was 1000 hours. In the evaluation of the radiation transmission test and the dye penetrant flaw detection test, no blowholes and cracks were observed. Corrosion resistance was evaluated by visual inspection and visual observation of the occurrence of red rust in the welded part. Welding workability was determined by sensory evaluation when creating a welded joint. In addition, the weld joint test and the weld workability investigation were performed using an AC power source with a welding current of 80 to 120 A and downward welding. The results are summarized in Table 2 and Table 3.
表２の溶接棒Ｎｏ．１〜１０が本発明例、表３の溶接棒Ｎｏ．１１〜２０は比較例である。 The welding rod no. 1 to 10 are examples of the present invention, welding rod Nos. 11 to 20 are comparative examples.
本発明である溶接棒Ｎｏ．１〜１０は、Ｃ、Ｓｉ、Ｍｎ、Ｎｉ、Ｃｒ、ＴｉＯ２、ＳｉＯ２、ＣａＣＯ３、ＣａＦ２及び（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）が適正であるので、割れが発生せず、耐食性が良好で、溶接作業性も良好であり極めて満足な結果であった。 The welding rod no. 1 to 10 are proper because C, Si, Mn, Ni, Cr, TiO 2 , SiO 2 , CaCO 3 , CaF 2 and (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) are appropriate. In addition, the corrosion resistance was good, the welding workability was also good, and the result was extremely satisfactory.
比較例中溶接棒Ｎｏ．１１は、Ｃが低いので、スパッタが多かった。また、ＴｉＯ２が低かったので、スラグの被包性が悪かった。 In the comparative example, the welding rod No. No. 11 had a lot of spatter because C was low. Further, since TiO 2 was low, resulting in poor encapsulation of the slag.
溶接棒Ｎｏ．１２は、Ｃが高いので、耐食性が悪かった。また、ＴｉＯ２が高かったので、スパッタが多かった。 Welding rod no. Since No. 12 had high C, its corrosion resistance was bad. In addition, since the TiO 2 was higher, sputtering there were many.
溶接棒Ｎｏ．１３は、Ｓｉが低いので、スラグの剥離性が悪かった。また、ＣａＦ２が低かったので、ビード形状が悪かった。 Welding rod no. No. 13 had poor slag removability because of its low Si content. In addition, since the CaF 2 was low, the bead shape was bad.
溶接棒Ｎｏ．１４は、Ｓｉが高いので、スパッタが多かった。また、ＣａＦ２が高かったので、スラグの被包性が悪かった。 Welding rod no. No. 14 had a high amount of sputtering because of its high Si content. Further, since CaF 2 was high, resulting in poor encapsulation of the slag.
溶接棒Ｎｏ．１５は、Ｍｎが低いので、ブローホールが発生し、放射線透過試験性能が悪かった。また、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）が低いので、アークの安定性が悪かった。 Welding rod no. In No. 15, since Mn was low, blow holes were generated and the radiation transmission test performance was poor. Further, since (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) was low, the arc stability was poor.
溶接棒Ｎｏ．１６は、Ｍｎが高いので、スラグの剥離性が悪かった。また、（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）が高いので、割れが発生した。 Welding rod no. Since No. 16 had high Mn, the slag peelability was bad. Moreover, since (TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) was high, cracking occurred.
溶接棒Ｎｏ．１７は、Ｎｉが低いので、耐食性が悪かった。また、ＣａＣＯ３が低いので、スパッタが多かった。 Welding rod no. No. 17 was poor in corrosion resistance because Ni was low. In addition, because of the low CaCO 3, sputter there were many.
溶接棒Ｎｏ．１８は、Ｎｉが高いので、割れが発生した。また、ＣａＣＯ３が高いので、スラグの剥離性が悪かった。 Welding rod no. No. 18 was cracked because Ni was high. Moreover, because of the high CaCO 3, resulting in poor releasability of the slag.
溶接棒Ｎｏ．１９は、Ｃｒが低いので、割れが発生し、耐食性も悪かった。また、ＳｉＯ２が低いので、スラグの剥離性が悪かった。 Welding rod no. No. 19 had low Cr, so cracking occurred and the corrosion resistance was poor. Further, since SiO 2 is low, resulting in poor releasability of the slag.
溶接棒Ｎｏ．２０は、Ｃｒが高いアーク状態が不安定であった。また、ＳｉＯ２が高いので、ビード形状が悪かった。 Welding rod no. In No. 20, the arc state with high Cr was unstable. In addition, since the SiO 2 is high, the bead shape was bad.
Claims (2)
Ｃ ：０．０１〜０．０８％、
Ｓｉ：０．１〜１．５％、
Ｍｎ：１．０〜５．０％、
Ｎｉ：８．０〜１２．０％、
Ｃｒ：２６．０〜３０．０％
を含み、残部はＦｅ、金属酸化物、金属炭酸塩、金属弗化物および不可避的不純物であることを特徴とする、亜鉛めっき鋼板用被覆アーク溶接棒。
心線質量％換算＝心線中の含有量％＋被覆剤中の配合比％×被覆率％／１００
・・・・（式１） With the austenitic stainless steel as the core wire, the mass percent of both the core wire and the coating material in terms of the mass percent of the core wire shown below (Formula 1),
C: 0.01 to 0.08%,
Si: 0.1 to 1.5%,
Mn: 1.0 to 5.0%
Ni: 8.0 to 12.0%,
Cr: 26.0 to 30.0%
And the balance is Fe, metal oxide, metal carbonate, metal fluoride and unavoidable impurities.
Core wire mass% conversion = content in core wire + mixing ratio in coating agent% × covering rate% / 100
... (Formula 1)
ＴｉＯ２：２０〜４５％、
ＳｉＯ２：１〜１０％、
ＣａＣＯ３：１０〜２５％、
ＣａＦ２：２〜１２％
を含有し、かつ上記被覆剤の比率を、
（ＴｉＯ２＋ＳｉＯ２）／（ＣａＣＯ３＋ＣａＦ２）＝１．０〜３．０
とする被覆剤が、前記オーステナイト系ステンレス鋼心線に被覆されていることを特徴とする、請求項１に記載の亜鉛めっき鋼板用被覆アーク溶接棒。 % By weight based on the total weight of the coating material
TiO 2: 20~45%,
SiO 2: 1~10%,
CaCO 3 : 10 to 25%,
CaF 2: 2~12%
And the ratio of the coating agent,
(TiO 2 + SiO 2 ) / (CaCO 3 + CaF 2 ) = 1.0 to 3.0
The coated arc welding rod for a galvanized steel sheet according to claim 1, wherein the austenitic stainless steel core wire is coated with the coating agent.
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| CN102873475A (en) * | 2012-09-18 | 2013-01-16 | 武汉铁锚焊接材料股份有限公司 | Acidic CO2 flux-cored wire with ultralow hydrogen content and high toughness and preparation thereof |
| CN103817458A (en) * | 2012-11-16 | 2014-05-28 | 李彬 | High-chromium welding rod |
| KR20160078854A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion-resistant submerged arc welding materials |
| KR20160078855A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion-resistant welded joint and the method of manufacturing the same |
| KR20160078856A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion- resistant flux cored welding materials |
| CN117506230A (en) * | 2024-01-05 | 2024-02-06 | 成都工业学院 | Welding rod core wire and wear-resistant surfacing welding electrode |
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| CN102873475A (en) * | 2012-09-18 | 2013-01-16 | 武汉铁锚焊接材料股份有限公司 | Acidic CO2 flux-cored wire with ultralow hydrogen content and high toughness and preparation thereof |
| CN103817458A (en) * | 2012-11-16 | 2014-05-28 | 李彬 | High-chromium welding rod |
| KR20160078854A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion-resistant submerged arc welding materials |
| KR20160078855A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion-resistant welded joint and the method of manufacturing the same |
| KR20160078856A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 포스코 | Non-painting and high-corrosion- resistant flux cored welding materials |
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| KR101657838B1 (en) | 2014-12-24 | 2016-09-20 | 주식회사 포스코 | Non-painting and high-corrosion-resistant welded joint and the method of manufacturing the same |
| KR101657839B1 (en) | 2014-12-24 | 2016-09-20 | 주식회사 포스코 | Non-painting and high-corrosion- resistant flux cored welding materials |
| CN117506230A (en) * | 2024-01-05 | 2024-02-06 | 成都工业学院 | Welding rod core wire and wear-resistant surfacing welding electrode |
| CN117506230B (en) * | 2024-01-05 | 2024-03-15 | 成都工业学院 | Welding rod core wire and wear-resistant surfacing welding electrode |
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