JP2009154194A - Lap laser welding method and lap laser welding joint for railway vehicle body, and railway vehicle body structure - Google Patents

Lap laser welding method and lap laser welding joint for railway vehicle body, and railway vehicle body structure Download PDF

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JP2009154194A
JP2009154194A JP2007336976A JP2007336976A JP2009154194A JP 2009154194 A JP2009154194 A JP 2009154194A JP 2007336976 A JP2007336976 A JP 2007336976A JP 2007336976 A JP2007336976 A JP 2007336976A JP 2009154194 A JP2009154194 A JP 2009154194A
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laser welding
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JP5038123B2 (en
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Michinari Sumikawa
倫成 隅川
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Kinki Sharyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To secure a sufficient joining strength by applying laser welding linearly on an overlapped portion of vertical and horizontal skeleton members in a short welding length area. <P>SOLUTION: Laser welding is applied on a plurality of plate members 1, 2, 11 overlapped in the short welding length area 23 of a railway vehicle body structure 41 so that the penetration reaches either through the thickness or within the thickness of an exterior plate 3. To achieve the objective, the laser beam LB is continuously irradiated while scanning along a spiral line for more than one rotation so as to perform laser weld 6 in a spiral form in the short welding length area 23. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鉄道車両の構体の重ねレーザ溶接方法、それを用いた重ねレーザ溶接継手および鉄道車両の構体構造に関するものである。   The present invention relates to a method for lap laser welding of a structure of a railway vehicle, a lap laser welding joint using the method, and a structure of a railway vehicle.

縦横に配した骨の一方の端部が他方の側面に対向する関係を有して外板に溶接接合する鉄道車両の構体骨構造は、元来、図8(a)(b)に示すように、ハット型の断面を有した縦骨aの側面にハット型の断面を有した横骨bの端部が対向する箇所において、一方のフランジa1の上に他方のフランジb1が重なる構造を有して、この重なり部も含めて外板cに溶接部dにてスポット溶接をしていた(例えば、特許文献1参照。)。このものは、また、図8(a)(b)に仮想線で示すようなガセットなどと称される継手板eを当てがって溶接接合部dにてスポット溶接し、必要な強度を得るようにしている。   The structure structure of a railway vehicle in which one end of a bone arranged vertically and horizontally has a relationship facing the other side surface and is welded to the outer plate is originally as shown in FIGS. 8 (a) and 8 (b). In addition, at the location where the end of the transverse bone b having the hat-shaped cross section faces the side surface of the longitudinal bone a having the hat-shaped cross section, the other flange b1 is superimposed on the one flange a1. Then, spot welding was performed on the outer plate c including the overlapping portion at the welded portion d (see, for example, Patent Document 1). In this case, a joint plate e called a gusset as shown by phantom lines in FIGS. 8A and 8B is applied and spot welded at a welded joint d to obtain a required strength. I am doing so.

しかし、スポット溶接では例えば1tもの荷重を掛けて溶接するので、圧痕が外面に出て見栄えが悪く、接合にも手間や時間が掛かりコスト高になる。そこで、図7(a)(b)に太線fで示すようにレーザ溶接を行うことも考えられる(例えば、特許文献2参照。)。しかし、レーザ溶接では溶け込み幅が狭いために、骨a、bの端部では連続接合の利点がなくレーザ溶接部fの端部には集中力が働きやすいと考えられ接合強度に不安があるので、継手板eの採用は必須となり高価につくことに変わりはない。しかも、継手板eをレーザ溶接にて溶接接合するには、フランジaとの重なり域gは比較的長尺で、レーザ溶接g1を単純な線状に行っても十分な接合強度は得られるが、フランジa1、b1との重なり域h、iは非長尺面域となるので、直線状では勿論、特許文献3で知られる円形線でのレーザ溶接h1、i1を行うこともできる。
特開平9−30414号公報 特開2006−341813号公報 特開2006−27366号公報
However, in spot welding, welding is performed with a load of, for example, 1 t, so that the impression appears on the outer surface and the appearance is poor, and it takes time and effort to join, resulting in high costs. Then, it is also conceivable to perform laser welding as shown by a thick line f in FIGS. 7A and 7B (see, for example, Patent Document 2). However, since the penetration width is narrow in laser welding, there is no advantage of continuous joining at the ends of the bones a and b, and it is considered that a concentration force is likely to work at the end of the laser welded part f. Adoption of the joint plate e is indispensable and is still expensive. Moreover, in order to weld and join the joint plate e by laser welding, the overlapping region g with the flange a is relatively long, and sufficient joining strength can be obtained even if the laser welding g1 is performed in a simple line shape. Since the overlapping areas h and i with the flanges a1 and b1 are non-long surface areas, the laser welding h1 and i1 can be performed not only in a straight line but also in a circular line known from Patent Document 3.
Japanese Patent Laid-Open No. 9-30414 JP 2006-341813 A JP 2006-27366 A

ところが、直線状はもとより、ほぼ円形な線状にレーザ溶接しても、溶接線長が短く接合強度は十分に高められない。特許文献2が開示する図6に示すように、外板cにレーザ溶接fによって接合された一方の骨bの端部と外板cとに他方の骨aを跨って当てがい双方に溶接接合していることによって、縦横の骨a、bの外板cへの連続したレーザ溶接fをも許容しながら、一方の骨bの端部全体が外板cへの溶接接合構造を有して他方の骨の下に双方の材料力学的な立体形状のまま重なり合って、外板cに溶接接合された他方の骨と溶接接合されるので、縦横の骨a、bの継手強度を高めながら一方の骨の端部に応力が集中しないようにするのに、縦横の骨a、bの重なりも非長尺面域jをなすので、スポット溶接j1や栓溶接j2にて対応できるが、レーザ溶接fとの混合溶接となる上、スポット溶接では外板cとの溶接接合の前に予め接合しておく必要があるし、栓溶接ではそのような制限はないが、必要域を埋める溶接接合上作業に手間が掛かる。これをレーザ溶接j3で代替すると図6に示す直線状か、図7に示した円形となり、溶接線の線長が短く接合強度を十分に高められない。   However, even if laser welding is performed not only in a straight line but also in a substantially circular line, the weld line length is short and the joint strength cannot be sufficiently increased. As disclosed in FIG. 6 disclosed in Patent Literature 2, welding is applied to both the end of one bone b joined to the outer plate c by laser welding f and the outer plate c across the other bone a. As a result, the entire end of one bone b has a welded joint structure to the outer plate c while allowing continuous laser welding f to the outer plate c of the vertical and horizontal bones a and b. The two bones are overlapped under the other bone in the form of material dynamics and welded to the other bone welded to the outer plate c, so that while increasing the joint strength of the vertical and horizontal bones a and b, In order to prevent stress from concentrating on the end of the bone, the overlap of the vertical and horizontal bones a and b also forms a non-long surface area j, which can be dealt with by spot welding j1 or plug welding j2, but laser welding In addition to fusing with f, spot welding requires pre-joining before welding with the outer plate c. There to, but not such a restriction in the plug welding, time-consuming in welding on a work to fill the required range. If this is replaced by laser welding j3, the linear shape shown in FIG. 6 or the circular shape shown in FIG. 7 is obtained, and the weld line has a short length and the joint strength cannot be sufficiently increased.

本発明の目的は、非長尺面域での縦横の骨の重なり部などを線状にレーザ溶接して十分な接合強度を満足できる鉄道車両の構体の重ねレーザ溶接方法、それを用いた重ねレーザ溶接継手および鉄道車両の構体構造を提供することにある。   An object of the present invention is to provide a method of overlapping laser welding of a railway vehicle structure capable of satisfying sufficient joint strength by linearly laser-welding overlapping portions of vertical and horizontal bones in a non-long surface area, and overlapping using the same. The object is to provide a laser welded joint and a structure of a railway vehicle.

上記のような課題を達成するために、本発明の、鉄道車両の構体の重ねレーザ溶接方法は、鉄道車両構体における非長尺面域で重なり合う複数の板部材の相互を、最外面板への溶け込みが貫通または非貫通なようにレーザ溶接する重ねレーザ溶接方法であって、前記非長尺面域内に、レーザビームを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接することを特徴としている。   In order to achieve the above-described problems, the method of overlapping laser welding of a railway vehicle structure according to the present invention allows a plurality of plate members overlapping in a non-long surface area in the railway vehicle structure to be attached to the outermost surface plate. A lap laser welding method in which laser welding is performed so that the penetration penetrates or does not penetrate, and a laser beam is continuously irradiated in the non-long surface area while scanning so as to draw a spiral line exceeding one layer, and a spiral It is characterized by linear laser welding.

このような方法は、鉄道車両構体における非長尺面域で重なり合う複数の板部材の相互を、最外面板への溶け込みが貫通または非貫通なようにレーザ溶接した重ねレーザ溶接継手であって、前記非長尺面域内で、レーザビームを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接してあることを特徴とする重ねレーザ溶接継手を実現するし、これを用いた鉄道車両の構体構造が得られる。   Such a method is a lap laser welded joint in which a plurality of plate members overlapping in a non-long surface area in a railway vehicle structure are laser welded so that the penetration into the outermost plate penetrates or does not penetrate, In the non-long surface area, a laser beam is continuously irradiated while scanning so as to draw a spiral that exceeds a single layer, and a lap laser welding joint is realized, which is laser-welded in a spiral shape Thus, a structure of a railway vehicle using this can be obtained.

このような構成では、複数の板部材の非長尺面域での重なり部をレーザ溶接により溶接接合するのに、レーザビームを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接するので、溶け込みの貫通、非貫通を問わず、溶接の連続性を確保して、一重を超えた渦巻き線分だけ閉じた円形の線状レーザ溶接の場合よりも溶接線の線長が長くなる。   In such a configuration, in order to weld and join the overlapping portions of the plurality of plate members in the non-long surface area by laser welding, the laser beam is continuously irradiated while scanning so as to draw a spiral line exceeding one layer. Since laser welding is performed in a spiral shape, welding is ensured regardless of whether penetration is penetration or non-penetration, and welding is performed more than in the case of circular linear laser welding in which only the spiral line exceeding one layer is closed. The line length becomes longer.

渦巻き線はほぼ、円形、楕円形、長円形、角形の1つを選択する。   For the spiral line, one of a circle, an ellipse, an oval, and a square is selected.

このような構成では、例えば、ほぼ円形、楕円形、長円形、角形の順にて等速性が優先的に得られ、ほぼ角形、長円形、楕円形、円形の順にて角形な非長尺面域での溶接線の最長化性が優先的に得られる。   In such a configuration, for example, the constant velocity is preferentially obtained in the order of substantially circular, elliptical, oval, and rectangular, and the non-long surface is rectangular in the order of substantially rectangular, elliptical, elliptical, and circular. The longest weld line in the region is preferentially obtained.

また、渦巻き線は、中心まわりのどの方向でも、その重なりが同数の点対称となるように設定する。   Further, the spiral lines are set so that the overlap is the same number of point symmetry in any direction around the center.

このような構成では、重ねレーザ溶接の接合強度を渦巻き線の中心まわりで均等にすることができる。   In such a configuration, the joint strength of the lap laser welding can be made uniform around the center of the spiral.

重ねレーザ溶接継手の場合、外板とその内側の補強材との溶接接合は、内側からの外板を貫通しない非貫通なレーザ溶接接合である。   In the case of a lap laser welded joint, the weld joint between the outer plate and the reinforcing material inside thereof is a non-penetrating laser weld joint that does not penetrate the outer plate from the inside.

このような構成では、外板に重ねレーザ溶接が及ばない場合に、溶け込みが貫通する重ねレーザ溶接を優先しながら、外板に重ねレーザ溶接が及ぶ場合に、溶け込みが非貫通な重ねレーザ溶接を優先することができる。   In such a configuration, when the overlap laser welding does not reach the outer plate, priority is given to the overlap laser welding through which the penetration penetrates, and when the overlap laser welding reaches the outer plate, the overlap laser welding without penetration does not occur. Priority can be given.

本発明の、鉄道車両の構体の重ねレーザ溶接方法、重ねレーザ溶接継手、鉄道車両構体によれば、複数の板部材の非長尺面域での重なり部をレーザ溶接により溶接接合するのに、複数の板部材が、鉄道車両構体の外板とその内側に溶接接合される1つの補強材との相互、外板とその内側に溶接接合され複数の補強材との相互、外板に溶接接合される補強材どうしの相互、外板に溶接接合される補強材どうしとそれらを連結する補強材との相互、のどの組合わせであっても、渦巻き線状にレーザ溶接して溶け込みの貫通、非貫通を問わず、一重を超えた渦巻き線分だけ閉じた円形の線状レーザ溶接の場合よりも溶接線の線長が長くなり接合強度を高められる。また、溶接の連続性を確保するので溶接速度安定して溶け込みの深さや幅を一定にしやすく接合強度がばらつくのを防止し信頼性の高い重ね接合構造が得られる。   According to the lap laser welding method, the lap laser welding joint, and the railway vehicle structure of the railway vehicle structure according to the present invention, the laser beam welding is used to weld and join the overlapping portions in the non-long surface areas of the plurality of plate members. A plurality of plate members are welded and joined to the outer plate of the railway vehicle structure and each reinforcement member welded and joined to the inside of the railcar structure, and to the outer plate. No matter which combination of reinforcing materials to be welded to each other, reinforcing materials to be welded to the outer plate and mutual reinforcing materials to connect them, laser welding in a spiral shape and penetration of penetration, Regardless of non-penetration, the length of the weld line becomes longer and the joint strength can be increased than in the case of the circular linear laser welding in which only the spiral line exceeding the single layer is closed. In addition, since the welding continuity is ensured, the welding speed can be stabilized stably, the depth and width of the penetration can be made constant, and the joining strength can be prevented from varying, and a highly reliable lap joint structure can be obtained.

渦巻き線は、例えば、ほぼ円形、楕円形、長円形、角形の選択順にて等速性が優先的に得られて、重ねレーザ溶接の上記安定化に有利となり、ほぼ角形、長円形、楕円形、円形の選択順にて角形な非長尺面域での溶接線の最長化性が優先的に得られて、重ねレーザ溶接の接合強度向上に有利になる。   For example, the spiral is preferentially obtained in the order of selection of substantially circular, elliptical, oval, rectangular, and is advantageous in stabilizing the lap laser welding, and is substantially rectangular, elliptical, elliptical. In addition, the longest weld line in the rectangular non-long surface area is preferentially obtained in the order of circular selection, which is advantageous in improving the joint strength of the lap laser welding.

また、渦巻き線は、中心まわりのどの方向でも、その重なりが同数の点対称となって、重ねレーザ溶接の接合強度を渦巻き線の中心まわりで均等化し、中心まわりで負荷による応力がばらつくような不都合を防止できる。   In addition, the spirals have the same number of point symmetry in any direction around the center, and the joint strength of the lap laser welding is equalized around the center of the spiral, and the stress due to the load varies around the center. Inconvenience can be prevented.

外板に重ねレーザ溶接が及ばない場合に、溶け込みが貫通する重ねレーザ溶接を優先して接合強度の向上に有利にしながら、外板に重ねレーザ溶接が及ぶ場合に、溶け込みが非貫通な重ねレーザ溶接を優先して、溶け込みが外板の外面に及ばないようにして美観を保つのに有利にすることができる。   In the case where overlap laser welding does not reach the outer plate, priority is given to overlap laser welding through which penetration penetrates, and it is advantageous for improving the joint strength, but when overlap laser welding is applied to the outer plate, overlap laser that does not penetrate through. Prioritizing welding, it can be advantageous to maintain aesthetics so that the penetration does not reach the outer surface of the skin.

本発明の鉄道車両の構体構造に係る実施の形態につき、図1〜図5を参照しながら具体的に説明し、本発明の理解に供する。   Embodiments relating to the structure of a railway vehicle structure according to the present invention will be specifically described with reference to FIGS. 1 to 5 to provide an understanding of the present invention.

本実施の形態に係る鉄道車両の構体構造の重ねレーザ溶接方法は、図1に示す例、図2に示す例のように、縦横に配した骨1、2における一方の骨2の端部2aが他方の骨1の側面に対向する関係を有して外板3に溶接接合して図4に示すような鉄道車両の側構体41を構成し、外板3の補強を図る重ねレーザ溶接継手21、図3に示す例のように、縦横に配した骨1、2における一方の骨2の端部2aが他方の骨1の側面に対向する関係を有して外板3に溶接接合するのに併せ、場所によって骨1、2どうし、および骨1、2、外板3どうしをも継手板11によって溶接接合して図4に示すような鉄道車両の側構体41を構成し、外板3の補強を図る場合に適用している。   The overlap laser welding method for the structure of a railway vehicle structure according to the present embodiment is similar to the example shown in FIG. 1 and the example shown in FIG. Has a relationship facing the side surface of the other bone 1 and is welded to the outer plate 3 to form a side structure 41 of a railway vehicle as shown in FIG. 21, as in the example shown in FIG. 3, the ends 2 a of one bone 2 of the bones 1 and 2 arranged vertically and horizontally are welded to the outer plate 3 so as to face the side surface of the other bone 1. Further, depending on the location, the bones 1 and 2 and the bones 1 and 2 and the outer plate 3 are welded together by the joint plate 11 to form a side structure 41 of the railway vehicle as shown in FIG. This is applied to the case of 3 reinforcement.

しかし、これに限られることはなく、複数の板部材の非長尺面域での重なり部をレーザ溶接により溶接接合するのに、複数の板部材が、「1」鉄道車両構体の外板とその内側に溶接接合される1つの補強材との相互、「2」外板とその内側に溶接接合される複数の補強材どうしとの相互、「3」外板に溶接接合される複数の補強材どうしの相互、「4」外板に溶接接合される複数の補強材どうしとそれらを連結する補強材との相互など、のどのような組合わせであっても本発明は適用できる。   However, the present invention is not limited to this, and in order to weld and join the overlapping portions of the plurality of plate members in the non-long surface area by laser welding, the plurality of plate members are connected to the outer plate of the “1” railway vehicle structure. Mutual reinforcement with one reinforcing material welded to the inside, "2" outer plate and a plurality of reinforcing materials welded to the inside, "3" Multiple reinforcements welded to the outer plate The present invention can be applied to any combination of materials, such as a mutual relationship between a plurality of reinforcing materials welded to a “4” outer plate and a reinforcing material connecting them.

図1の例、図2の例では、外板3に溶接接合部5で溶接接合した一方の骨2の端部2aおよび外板3に跨って他方の骨1を当てがい、それら双方に他方の骨1を溶接接合部6、4にて溶接接合している。このように、外板3に溶接接合された一方の骨2の端部2aと外板3とに跨って他方の骨1を当てがい双方に溶接接合していることによって、縦横の骨1、2の外板3への連続したレーザ溶接をも許容しながら、一方の骨2の端部2a全体が外板3への溶接接合構造を有して他方の骨1の下に双方の材料力学的に有利なボックス状の立体形状をなすように重なり合って、外板3に溶接接合された他方の骨1と溶接接合された閉じ構造となるので、縦横の骨1、2の継手強度を高めながら一方の骨2の端部2aに応力が集中しないようにすることができる。   In the example of FIG. 1 and the example of FIG. 2, the other bone 1 is applied across the end 2 a of one bone 2 welded to the outer plate 3 by the welded joint 5 and the outer plate 3. The bone 1 is welded and joined at weld joints 6 and 4. In this way, by connecting the other bone 1 across the end 2a of the one bone 2 welded to the outer plate 3 and the outer plate 3, the other bone 1 is welded to both, and thereby the vertical and horizontal bones 1, The entire end 2a of one bone 2 has a welded joint structure to the outer plate 3 so that continuous laser welding to the second outer plate 3 is allowed, and both material mechanics are under the other bone 1. Since it has a closed structure that is welded and joined to the other bone 1 welded and joined to the outer plate 3, the joint strength of the longitudinal and transverse bones 1 and 2 is increased. However, it is possible to prevent stress from concentrating on the end 2a of one bone 2.

既述したように、縦横の骨1、2どうしの溶接接合は、図1、図2に示す溶接接合部6のような上になる骨1に設けた貫通孔を利用した栓溶接によって十分な接合強度での溶接接合が簡単かつ確実に得られるし、これに代わって重ねレーザ溶接やスポット溶接を採用することもできる。しかし、スポット溶接や重ねレーザ溶接では必要な接合強度を保証するために、複数箇所、複数ラインで溶接接合しておくのが好適である。なお、縦横の骨1、2の外板3との重ねレーザ溶接は、溶接接合強度と外観上の問題から外板3への溶け込み深さを0.1mm〜外板3の厚みの50%程度にする非貫通溶接が好適である。   As described above, the welding between the vertical and horizontal bones 1 and 2 is sufficiently performed by plug welding using the through-hole provided in the bone 1 that is on the upper side, such as the welded joint portion 6 shown in FIGS. Welding and joining with joining strength can be obtained easily and reliably, and instead of this, lap laser welding or spot welding can be adopted. However, in order to guarantee the necessary joint strength in spot welding or lap laser welding, it is preferable to perform welding joining at a plurality of locations and at a plurality of lines. In addition, the overlap laser welding of the vertical and horizontal bones 1 and 2 with the outer plate 3 has a welding depth of 0.1 mm to about 50% of the thickness of the outer plate 3 due to weld joint strength and appearance problems. Non-through welding is preferable.

この結果、外板3に溶接接合される縦横の骨1、2の、一方の骨2の端部2a全体が外板3への溶接接合構造を有して他方の骨1の下に双方の材料力学的な立体形状のまま重なり合って、つまり、一方の骨2の端部2aは重ねレーザ溶接された連続性を有する部分の途中で、他方の骨1と溶接接合される簡単かつ安価な継手構造にて、溶接方式の違いに係わり無く縦横の骨1、2の継手強度を高めながら一方の骨2の端部2a、特にレーザ溶接接合部の端部に応力が集中しないようにすることができる。しかも、縦横の骨1、2の外板3への連続溶接性を損なわないので、図1、図2に連続した太線で示す溶接接合部4、5のように重ねレーザ溶接にてより簡単かつ生産性よく実現することができ好適である。また、ステンレス鋼板よりなる外板3にステンレス鋼板よりなる骨1、2を溶接接合するのにも好適である。   As a result, the entire end 2a of one bone 2 of the vertical and horizontal bones 1 and 2 to be welded to the outer plate 3 has a welded joint structure to the outer plate 3, and both of them are under the other bone 1. A simple and inexpensive joint that is overlapped in a material dynamic three-dimensional shape, that is, the end 2a of one bone 2 is welded and joined to the other bone 1 in the middle of the continuous laser welded portion. It is possible to prevent stress from concentrating on the end 2a of one bone 2, particularly the end of the laser weld joint, while increasing the joint strength of the longitudinal and lateral bones 1 and 2 regardless of the welding method. it can. In addition, since the continuous weldability of the vertical and horizontal bones 1 and 2 to the outer plate 3 is not impaired, it is easier and more simple by overlap laser welding as in the weld joints 4 and 5 indicated by the continuous thick lines in FIGS. This is preferable because it can be realized with high productivity. Moreover, it is also suitable for welding the bones 1 and 2 made of stainless steel plate to the outer plate 3 made of stainless steel plate.

さらに、具体的には、一方の骨2は図1の例、図2の例で示すようにハット型断面を有して両側フランジ2b、2bを外板3に当てがい重ねレーザ溶接にて溶接接合し、他方の骨1は図1の例のようにハット型断面または図2の例のようにZ型断面を有して、一方の骨2の端部2aと外板3とに跨り、それらに両側のフランジ1b、1bを個別に当てがい、一方の骨2の端部2aには重ねレーザ溶接、スポット溶接、あるいは既述した栓溶接の1つによって溶接接合し、外板3には重ねレーザ溶接またはスポット溶接によって溶接接合する。これにより、縦横の骨1、2の外板3への重ねレーザ溶接による接合を実現して、しかも、縦横の骨1、2の相互接合、外板3との接合、それらの力学的形状を生かした前記継手強度や接合強度の向上が図れる。   More specifically, one of the bones 2 has a hat-shaped cross section as shown in the example of FIG. 1 and the two flanges 2b and 2b are applied to the outer plate 3 and welded by laser welding. The other bone 1 has a hat-shaped cross section as in the example of FIG. 1 or a Z-shaped cross section as in the example of FIG. 2, and straddles the end 2a of one bone 2 and the outer plate 3, The flanges 1b and 1b on both sides are individually applied to them, and the end 2a of one bone 2 is welded and joined by one of the laser welding, spot welding, or plug welding described above, Welding is performed by lap laser welding or spot welding. As a result, the vertical and horizontal bones 1 and 2 are joined to the outer plate 3 by overlapping laser welding, and the vertical and horizontal bones 1 and 2 are joined to each other, the outer plate 3 is joined, and their mechanical shapes are It is possible to improve the strength of the joint and the joint strength.

図3に示す例では、図7を参照して説明した従来構造の重ねレーザ溶接継手22を採用した場合であって、ハット型の断面を有した縦骨1の側面にハット型の断面を有した横骨2の端部2aが対向する箇所において、一方のフランジ1bの上に他方のフランジ2bが重なる構造を有して、この重なり部も含めて外板3に溶接部4,5にて重ねレーザ溶接するのに併せ、仮想線で示すようなガセットなどと称される継手板11を当てがって溶接接合部6にて重ねレーザ溶接、スポット溶接、あるいは栓溶接によって溶接し、必要な強度を得るようにしている。この場合の溶接接合部6での重ねレーザ溶接や栓溶接は接合強度上から外板3に及ぶのが好適である。   In the example shown in FIG. 3, the lap laser welded joint 22 having the conventional structure described with reference to FIG. 7 is employed, and a hat-shaped cross section is provided on the side surface of the longitudinal bone 1 having a hat-shaped cross section. At the place where the end 2a of the transverse bone 2 is opposed, the other flange 2b is overlapped on one flange 1b, and the outer plate 3 including the overlapping portion is welded to the outer plate 3 by the welded portions 4 and 5. In addition to the lap laser welding, a joint plate 11 called a gusset as shown by the phantom line is applied, and welding is performed by lap laser welding, spot welding, or plug welding at the weld joint 6. I try to get strength. In this case, it is preferable that the overlap laser welding and the plug welding at the weld joint 6 extend to the outer plate 3 in terms of joint strength.

しかし、図1の例、図2の例、図3の例のいずれにおいても、溶接接合部6は、図示するように複数の板部材の非長尺面域23となって狭く、直線や円形線での重ねレーザ溶接では溶接線の線長が十分にとれず接合強度を高めにくい。これを直線や円形線での溶接ラインを多数にして接合強度を高めようとすると、溶接回数が増えて手間が掛かる上に、溶接の始点、終点が多いし、始点、終点間距離が短いので、溶接速度を安定させにくく、溶け込みの深さや幅がばらつきやすいし、円形線では始点、終点間を離すと重ね溶接しない部分が局部的に生じるし、始点、終点を重ねると他の部分よりも溶け込みの深さや幅が局部的に増大してしまうので、中心まわりでの溶け込みの深さや幅のばらつきをさらに助長してしまう。   However, in any of the example of FIG. 1, the example of FIG. 2, and the example of FIG. 3, the weld joint 6 becomes a non-long surface area 23 of a plurality of plate members as shown in the drawing, and is narrow, straight or circular. In the overlap laser welding with a wire, the length of the weld wire cannot be taken sufficiently and it is difficult to increase the joint strength. If you try to increase the joint strength by increasing the number of welding lines with straight lines or circular lines, the number of welds will increase and it will take time, and there will be many welding start and end points and the distance between the start and end points will be short. , It is difficult to stabilize the welding speed, the penetration depth and width are likely to vary, and when the start point and end point are separated from each other in the circular line, a part that does not overlap is generated locally, and when the start point and end point are overlapped, it is more than the other parts Since the depth and width of the penetration increase locally, the variation in the depth and width of the penetration around the center is further promoted.

そこで、本実施の形態では、図1に示す例、図2に示す例、図3に示す例にて代表例を示す溶接接合部6のように、前記非長尺面域23内に、レーザビームLBを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接する。また、このような方法は、鉄道車両構体の例えば、図1に示す例、図2に示す例、図3に示す例を含み、図4、図5に示す側構体41における非長尺面域23で重なり合う複数の板部材の相互を、最外面板への溶け込みが貫通または非貫通なように重ねレーザ溶接した重ねレーザ溶接継手21、22であって、非長尺面域23内で、レーザビームLBを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接してあることを特徴とする重ねレーザ溶接継手21、22を実現するし、これを用いた鉄道車両の側構体41などの構体構造が得られる。   Therefore, in the present embodiment, a laser beam is formed in the non-long surface area 23 as in the example shown in FIG. 1, the example shown in FIG. 2, and the weld joint 6 shown as a representative example in the example shown in FIG. 3. The beam LB is continuously irradiated while scanning so as to draw a spiral line exceeding a single layer, and laser welding is performed in a spiral pattern. Such a method includes, for example, the example shown in FIG. 1, the example shown in FIG. 2, and the example shown in FIG. 3, and the non-long surface area in the side structure 41 shown in FIGS. 4 and 5. 23, which are overlap laser welded joints 21 and 22 in which a plurality of plate members that overlap each other are welded so that the penetration into the outermost plate penetrates or does not penetrate. The laser beam LB is continuously irradiated while scanning so as to draw more than a single spiral line, and laser welding is performed in a spiral shape to realize lap laser welded joints 21 and 22, which are used. A structure structure such as a side structure 41 of a railway vehicle that has been used can be obtained.

このように、複数の板部材の非長尺面域23での重なり部をレーザ溶接により溶接接合するのに、レーザビームLBを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接するので、溶け込みの貫通、非貫通を問わず、溶接の連続性を確保して、一重を超えた渦巻き線分だけ閉じた円形の線状レーザ溶接の場合よりも溶接線の線長が長くなる。   Thus, in order to weld and join the overlapping portions of the plurality of plate members in the non-long surface area 23 by laser welding, the laser beam LB is continuously irradiated while scanning so as to draw a spiral line exceeding one layer. Since laser welding is performed in a spiral shape, welding is ensured regardless of whether penetration is penetration or non-penetration, and welding is performed more than in the case of circular linear laser welding in which only the spiral line exceeding one layer is closed. The line length becomes longer.

この結果、複数の板部材の非長尺面域23での重なり部をレーザ溶接により溶接接合するのに、複数の板部材が、鉄道車両構体の外板3とその内側に溶接接合される補強材としての骨1または2との相互「1」、外板3とその内側に溶接接合された複数の補強材としての骨1、2どうしとの相互「2」、外板3に溶接接合される複数の補強材としての骨1、2どうし相互「3」、外板3に溶接接合された補強材としての骨1、2どうしとそれらを連結する補強材としての継手板11どうし相互「4」、などのどのような組合わせであっても、渦巻き線状にレーザ溶接して溶け込み6aの貫通、非貫通を問わず、一重を超えた渦巻き線分だけ閉じた円形の線状レーザ溶接の場合よりも溶接線の線長が長くなり接合強度を高められるので、図3の例のような二重やそれ以上となる図1の例や図2の例で示すような多重とするのが好適となる。また、溶接の連続性を確保するので溶接速度安定して溶け込みの深さや幅を一定にしやすく接合強度がばらつくのを防止し信頼性の高い重ね接合構造が得られる。   As a result, in order to weld and join the overlapping portions of the plurality of plate members in the non-long surface area 23 by laser welding, the plurality of plate members are welded and joined to the outer plate 3 of the railway vehicle structure and the inside thereof. Mutual “1” with the bone 1 or 2 as a material, mutual “2” between the outer plate 3 and the bones 1 and 2 as a plurality of reinforcing members welded to the inside thereof, and welding with the outer plate 3 The bones 1 and 2 as a plurality of reinforcing materials are mutually “3”, and the bones 1 and 2 as the reinforcing materials welded to the outer plate 3 and the joint plate 11 as a reinforcing material for connecting them are mutually “4”. In any combination such as “”, a circular linear laser welding in which only a spiral line exceeding a single layer is closed by laser welding in a spiral shape, regardless of whether the penetration is through the penetration 6a or not. The length of the weld line is longer than the case and the joint strength can be increased. Double and that the multiplexing shown in more become of the example and FIG. 2 in FIG. 1 is suitable, such as. In addition, since the welding continuity is ensured, the welding speed can be stabilized stably, the depth and width of the penetration can be made constant, and the joining strength can be prevented from varying, and a highly reliable lap joint structure can be obtained.

ここで、渦巻き線はほぼ、図3に示すような円形、図1に示すような楕円形、図2に示すような長円形に加え、図示しない各種角形の1つを選択することができる。これにより、例えば、ほぼ円形、楕円形、長円形、角形の順にて等速性が優先的に得られ、ほぼ角形、長円形、楕円形、円形の順にて、図1に示す例、図2に示す例のような角形な非長尺面域23での溶接線の最長化性が優先的に得られる。また、図3に示すようなセクタ形の非長尺面域23のように不整形な形状ではその輪郭に相似な渦巻き線とすると最長化性を高められる。このように等速性が優先的に得る場合は、重ねレーザ溶接の上記安定化に有利となり、最長化性を優先的に得る場合は、重ねレーザ溶接の接合強度向上に有利になる。   Here, in addition to the circular shape as shown in FIG. 3, the elliptical shape as shown in FIG. 1, and the elliptical shape as shown in FIG. 2, one of various squares (not shown) can be selected as the spiral. Thereby, for example, constant velocity is preferentially obtained in the order of substantially circular, elliptical, oval, and rectangular, and the example shown in FIG. 1 in the order of substantially rectangular, elliptical, elliptical, and circular, FIG. The longest weld line in the rectangular non-long surface area 23 as shown in FIG. Further, in the case of an irregular shape such as a sector-shaped non-long surface area 23 as shown in FIG. Thus, when the constant velocity property is preferentially obtained, it is advantageous for the stabilization of the lap laser welding, and when the longest property is preferentially obtained, it is advantageous for improving the joint strength of the lap laser welding.

しかも、図1に示す例、図2に示す例、図3に示す例では、渦巻き線が、中心Oまわりのどの方向でも、その重なりが同数の点対称となるように設定してある。これにより、重ねレーザ溶接の接合強度を渦巻き線の中心Oまわりで均等にすることができる。従って、中心まわりのどの方向でも渦巻き線の重なりが同数の点対称となって、重ねレーザ溶接の接合強度を渦巻き線の中心Oまわりで均等化し、中心まわりで負荷による応力がばらつくような不都合を防止できる。   Moreover, in the example shown in FIG. 1, the example shown in FIG. 2, and the example shown in FIG. 3, the spiral lines are set to have the same number of point symmetry in any direction around the center O. Thereby, the joining strength of the lap laser welding can be made uniform around the center O of the spiral. Therefore, the overlap of the spirals in any direction around the center becomes the same number of point symmetry, the joint strength of the lap laser welding is equalized around the center O of the spiral line, and the stress due to the load varies around the center. Can be prevented.

さらに、図3に示す重ねレーザ溶接継手22の場合、図3(b)に示すように外板3とその内側の補強材としての骨2および継手板11との溶接接合は、内側からの外板3に及びながら貫通しない非貫通なレーザ溶接接合としてある。これにより、外板3に重ねレーザ溶接が及ばない図1の例や図2の例の場合に、図1(b)や図2(b)のように溶け込み6aが貫通する重ねレーザ溶接を優先しながら、外板3に重ねレーザ溶接が及ぶ場合に、図1(b)、図2(b)、図3(b)に示す溶け込み4aや図3(b)に示す溶け込み6aのように非貫通な重ねレーザ溶接を優先することができる。従って、外板3に重ねレーザ溶接が及ばない場合に、溶け込みが貫通する重ねレーザ溶接を優先して接合強度の向上に有利にしながら、外板3に重ねレーザ溶接が及ぶ場合に、溶け込みが非貫通な重ねレーザ溶接を優先して、溶け込みが外板の外面に及ばないようにして美観を保つのに有利にすることができる。   Further, in the case of the lap laser welding joint 22 shown in FIG. 3, as shown in FIG. 3 (b), the outer plate 3 is welded and joined to the bone 2 and the joint plate 11 as the reinforcing members on the inside from the outside. This is a non-penetrating laser welding joint that does not penetrate through the plate 3. Accordingly, in the case of the example of FIG. 1 or FIG. 2 in which the overlap laser welding does not reach the outer plate 3, priority is given to the overlap laser welding through which the penetration 6a penetrates as shown in FIG. 1 (b) and FIG. 2 (b). However, when the laser welding is performed on the outer plate 3, the welding 4a shown in FIG. 1 (b), FIG. 2 (b), and FIG. 3 (b) and the penetration 6a shown in FIG. Penetration laser welding that is through can be prioritized. Therefore, when the overlap laser welding does not reach the outer plate 3, the overlap laser welding which penetrates the penetration gives priority to the improvement of the joint strength, while the overlap does not occur when the overlap laser welding reaches the outer plate 3. Preference is given to penetrating lap laser welding, which can be advantageous for keeping the aesthetics so that the penetration does not reach the outer surface of the skin.

なお、図4、図5に示す側構体41は出入り口42の開口の間に窓43の開口を1つ設けるタイプのものであり、前記他方の骨1は、窓43および出入り口42の開口に沿って配した縦骨としてあり、その側面に端部2aが対向する前記一方の骨2は出入り口42の開口と出入り口42の開口との間に配した横骨、および出入り口42の開口と窓43の開口との間に配した横骨としている。   The side structure 41 shown in FIGS. 4 and 5 is of a type in which one opening of the window 43 is provided between the openings of the doorway 42, and the other bone 1 extends along the openings of the window 43 and the doorway 42. The one bone 2 whose end 2a is opposed to the side surface is a lateral bone arranged between the opening of the entrance / exit 42 and the opening of the entrance / exit 42, and the opening of the entrance / exit 42 and the window 43 It is a horizontal bone placed between the opening.

鉄道車両では図4に示す側構体41で見られるように、その長手方向に長尺の横骨2を通して外板3を補強することが広く採用され、窓43や出入り口42の開口に沿う縦骨1の側部に端部2aが対向する本数が多く,それらの間の継手強度や外板3への接合強度が問題になりやすいところ、それら継手強度や接合強度を高めるのに図4、図5に示す具体例は有効である。しかも、図5に示すように窓43および出入り口42の開口に沿って連続するレーザ溶接接合部4はそれら開口からの雨水などの侵入に対する防水となるので好適である。   In railcars, as seen in the side structure 41 shown in FIG. 4, it is widely adopted to reinforce the outer plate 3 through the long transverse bone 2 in the longitudinal direction, and the vertical bone along the opening of the window 43 and the entrance 42. The number of ends 2a facing one side is large, and the joint strength between them and the joint strength to the outer plate 3 are likely to be a problem. To increase the joint strength and joint strength, FIG. The specific example shown in 5 is effective. Moreover, as shown in FIG. 5, the laser weld joint 4 continuous along the openings of the window 43 and the entrance / exit 42 is preferable because it is waterproof against intrusion of rainwater or the like from these openings.

また、図4、図5に示す例では、窓43や出入り口42の開口に沿う縦骨1はいずれもハット型断面のものとし、図5に示すように窓43や出入り口42の開口に設ける開口枠ないしは開口枠材42a、43aと別体としてあるが、これを一体に形成した共用部材とする簡略構造にても、前記継手強度や接合強度の向上が図れる。   In the examples shown in FIGS. 4 and 5, the longitudinal bones 1 along the openings of the windows 43 and the entrances and exits 42 have a hat-shaped cross section, and the openings provided in the openings of the windows 43 and the entrances and exits as shown in FIG. 5. Although the frame or the opening frame members 42a and 43a are separated from each other, the joint strength and the joint strength can be improved even with a simple structure in which this is a common member formed integrally.

特に、横向きの骨2は外板3の窓43および出入り口42の開口を除いた部分の内面に通して上下にほぼ等間隔に配列し、縦向きの骨1は外板3の窓43および出入り口42の開口およびの側部、外板3の端部(図示せず)に沿って配し、縦向きの骨1間では横向きの骨2に縦向きの補強材46を内側から渡して当てがい栓溶接、スポット溶接、上記渦巻き線状のレーザ溶接のいずれかの溶接接合部47で接合している。これにより、横向きの骨2を通せる面域には縦向きの骨1に優先して多く配列し、縦向きの骨1による横向きの骨2に対する分断を回避してレーザ溶接の連続性を確保しながら、極端に少なくなる縦向きの骨1と、縦向きの骨1間で横向きの骨2に縦向きに渡して外板3や外観に影響なく種々な溶接により溶接接合した補強材46とで必要な構体強度を確保できる。特に、補強材は外板との溶接がない上、接触もせず浮いた状態で、外板の面内せん断力による面外変形に対する強度を高められる。それには、図示しているように横向きの骨2はハット型断面を有してその両側のフランジ2bが外板3に溶接接合され、縦向きの補強材46はハット型の断面を有して横向きの骨2のフランジ2bより背部に嵌り合う切り欠き46bを有して横向きの骨2のフランジ2bに自身のフランジ46aを当ってそのフランジ2bに溶接接合されている構成が好適である。   In particular, the lateral bones 2 are arranged at substantially equal intervals in the vertical direction through the inner surface of the outer plate 3 except for the windows 43 and the openings 42, and the vertical bones 1 are arranged in the windows 43 and the doors of the outer plate 3. It is arranged along the opening and the side part of 42, and the edge part (not shown) of the outer plate | board 3, and between the longitudinally oriented bones 1, the longitudinally facing reinforcing material 46 is applied to the laterally facing bones 2 from the inside. Joining is performed by a weld joint 47 of any one of plug welding, spot welding, and spiral laser welding. As a result, the surface area through which the transverse bone 2 can pass is arranged in preference to the longitudinal bone 1 to avoid the division of the transverse bone 2 by the longitudinal bone 1 to ensure the continuity of laser welding. However, the vertical bone 1 that is extremely reduced, and the reinforcing material 46 welded and joined by various welding without affecting the outer plate 3 and the appearance, passing vertically to the horizontal bone 2 between the vertical bones 1. The necessary structural strength can be secured. In particular, the reinforcing material is not welded to the outer plate and can be increased in strength against out-of-plane deformation due to the in-plane shear force of the outer plate in a floating state without contact. For this purpose, as shown in the figure, the transverse bone 2 has a hat-shaped cross section, the flanges 2b on both sides thereof are welded to the outer plate 3, and the longitudinal reinforcement 46 has a hat-shaped cross section. It is preferable to have a notch 46b that fits behind the flange 2b of the sideways bone 2 so that the flange 2b of the sideways bone 2 hits its own flange 46a and is welded to the flange 2b.

本発明は鉄道車両の構体構造、それに用いる重ね溶接継手に実用でき、作業面、コスト面、強度面等に有利となる。   INDUSTRIAL APPLICABILITY The present invention can be practically used for a structure of a railway vehicle and a lap weld joint used therefor, which is advantageous in terms of work, cost, strength, and the like.

本発明の実施の形態における鉄道車両の外板と縦横に配した骨との接合構造の1つの例を示す内面側からの正面図および平面図である。It is the front view and top view from an inner surface side which show one example of the joining structure of the outer plate | board of the rail vehicle in embodiment of this invention, and the bone distribute | arranged vertically and horizontally. 本発明の実施の形態における鉄道車両の外板と縦横に配した骨との接合構造の別の例を示す内面側からの正面図および平面図である。It is the front view and top view from the inner surface side which show another example of the joining structure of the outer plate | board of the railway vehicle in embodiment of this invention, and the bone distribute | arranged vertically and horizontally. 本発明の実施の形態における鉄道車両の外板と縦横に配した骨との接合構造の他の例を示す内面側からの正面図および平面図である。It is the front view and top view from the inner surface side which show the other example of the junction structure of the outer plate | board of the rail vehicle in embodiment of this invention, and the bone distribute | arranged vertically and horizontally. 図1、図2、図3の接合構造例を適用した側構体を示す内面側からの正面図である。It is a front view from the inner surface side which shows the side structure to which the example of joining structure of FIG.1, FIG.2, FIG.3 is applied. 図4の窓および出入り口間の横断面図である。It is a cross-sectional view between the window of FIG. 4 and an entrance / exit. 従来の外板と縦横に配した骨との溶接接合構造の1つの例を示す内面側からの正面図および平面図である。It is the front view and top view from the inner surface side which show one example of the welding joint structure of the conventional outer plate and the bone | frame arrange | positioned vertically and horizontally. 従来の外板と縦横に配した骨との溶接接合構造の別の例を示す内面側からの正面図および平面図である。It is the front view and top view from the inner surface side which show another example of the welding joint structure of the conventional outer plate | board and the bone distribute | arranged vertically and horizontally. 従来の外板と縦横に配した骨との溶接接合構造の他の例を示す内面側からの正面図および平面図である。It is the front view and top view from the inner surface side which show the other example of the welding joint structure of the conventional outer plate and the bone | frame arrange | positioned vertically and horizontally.

符号の説明Explanation of symbols

1、2 骨
1b、2b フランジ
3 外板
4、5、6 溶接
4a、5a、6a 溶け込み
11 継手板
21、22 重ねレーザ溶接継手
23 非長尺面域
41 側構体
LB レーザビーム
1, 2 Bone 1b, 2b Flange 3 Outer plate 4, 5, 6 Weld 4a, 5a, 6a Penetration 11 Joint plate 21, 22 Lap laser welding joint 23 Non-long surface area 41 Side structure LB Laser beam

Claims (7)

鉄道車両構体における非長尺面域で重なり合う複数の板部材の相互を、最外面板への溶け込みが貫通または非貫通なようにレーザ溶接する重ねレーザ溶接方法であって、
前記非長尺面域内に、レーザビームを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接することを特徴とする重ねレーザ溶接方法。
A lap laser welding method in which a plurality of plate members overlapping in a non-long surface area in a railway vehicle structure are laser welded so that the penetration to the outermost surface plate penetrates or does not penetrate,
A lap laser welding method characterized by continuously irradiating a laser beam in the non-long surface area while scanning so as to draw a spiral line exceeding a single layer, and performing laser welding in a spiral pattern.
渦巻き線はほぼ、円形、楕円形、長円形、角形の1つを選択する請求項1に記載の重ね溶接方法。 2. The lap welding method according to claim 1, wherein the spiral wire is substantially circular, elliptical, oval, or square. 渦巻き線は、中心まわりのどの方向でも、その重なりが同数の点対称となるように設定する請求項1、2のいずれか1項に記載の重ねレーザ溶接方法。 The lap laser welding method according to any one of claims 1 and 2, wherein the spiral is set so that the overlap is the same number of point symmetry in any direction around the center. 鉄道車両構体における非長尺面域で重なり合う複数の板部材の相互を、最外面板への溶け込みが貫通または非貫通なようにレーザ溶接した重ねレーザ溶接継手であって、
前記非長尺面域内で、レーザビームを、一重を超える渦巻き線を描くように走査しながら連続照射して、渦巻き線状にレーザ溶接してあることを特徴とする重ねレーザ溶接継手。
A lap laser welding joint in which a plurality of plate members overlapping in a non-long surface area in a railway vehicle structure are laser welded so that the penetration to the outermost plate penetrates or does not penetrate,
In the non-long surface area, a laser beam is continuously irradiated while scanning so as to draw a spiral line exceeding a single layer, and laser welding is performed in a spiral shape.
複数の板部材は、鉄道車両構体の外板とその内側に溶接接合された補強材、外板とその内側に溶接接合された補強部材どうし、外板に溶接接合された補強どうし、外板に溶接接合された補強材どうしとそれらを連結する補強材、の1組である請求項4に記載の重ねレーザ溶接継手。 The plurality of plate members are the outer plate of the railway vehicle structure and the reinforcing material welded to the inside, the outer plate and the reinforcing member welded to the inside, the reinforcement welded to the outer plate, the outer plate The lap laser welded joint according to claim 4, wherein the welded joint is a pair of reinforcements joined together and a reinforcement connecting them. 外板とその内側の補強材との溶接接合は、内側からの外板を貫通しない非貫通なレーザ溶接接合である請求項4、5のいずれか1項に記載の重ねレーザ溶接継手。 The lap laser welding joint according to any one of claims 4 and 5, wherein the welded joint between the outer plate and the reinforcing material inside thereof is a non-penetrating laser welded joint that does not penetrate the outer plate from the inner side. 請求項4〜6のいずれか1項に記載の重ねレーザ溶接継手を用いた鉄道車両の構体構造。 A structure of a railway vehicle using the lap laser welded joint according to any one of claims 4 to 6.
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