JP2008305924A - Printed wiring board, method of manufacturing printed wiring board, and printed wiring board manufacturing apparatus - Google Patents

Printed wiring board, method of manufacturing printed wiring board, and printed wiring board manufacturing apparatus Download PDF

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JP2008305924A
JP2008305924A JP2007150840A JP2007150840A JP2008305924A JP 2008305924 A JP2008305924 A JP 2008305924A JP 2007150840 A JP2007150840 A JP 2007150840A JP 2007150840 A JP2007150840 A JP 2007150840A JP 2008305924 A JP2008305924 A JP 2008305924A
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wiring board
printed wiring
heating
rigid
shield sheet
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JP4898564B2 (en
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Noboru Tagawa
昇 田川
Takashi Honda
隆志 本田
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Dexerials Corp
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Sony Chemical and Information Device Corp
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  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a high-quality printed wiring board which hardly causes a positional deviation, wrinkling, etc. of a shield sheet, and to temporarily paste the shield sheet at a low temperature and prevent occurrence of a positional deviation, wrinkling, etc. of the shield sheet when pasting the shield sheet. <P>SOLUTION: In the printed wiring board Z1, a flexible portion F and rigid portions R and R have a multilayer structure, and the shield sheet d containing anisotropic conductive resin is pasted over the flexible portion F and the rigid portions R and R. The flexible portion F has a portion wherein a wiring pattern e1 consisting of a conductor foil such as copper is formed on an insulation film b formed of polyimide, etc. and a non-wiring region wherein no wiring pattern is formed. In manufacturing the printed wiring board Z1, the shield sheet d is temporarily thermo-compression-bonded (temporarily pasted) by a heating and pressing means to the non-wiring region as a temporary pasting area K, and then is pasted full-fledgedly. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、特に、多層構造のフレキシブル部とリジッド部を有するプリント配線板に好適なプリント配線板の製造方法及びプリント配線板の製造装置と、そしてプリント配線板に関する。   The present invention particularly relates to a printed wiring board manufacturing method, a printed wiring board manufacturing apparatus, and a printed wiring board suitable for a printed wiring board having a flexible portion and a rigid portion having a multilayer structure.

携帯情報端末などの電子機器は、小型化、高性能化、薄型化に加えて形状のフレキシビリティなどが求められており、これら電子機器の要求に対応するため、各種モジュール部をフレキシブル接続したプリント配線板が開発され商品化されている。特に近年注目されているのは、部品実装性に優れる硬質性を有するリジッド部と、設置自由度に優れる屈曲性を有するフレキシブル部とを備えたフレックスリジッド・プリント配線板(Flex-rigid printed wiring board)であり、その中でも多層構造のものは、層間接続することができる等の理由で種々利用されている。   Electronic devices such as portable information terminals are required to be flexible in shape in addition to downsizing, high performance, and thinning, and in order to meet the demands of these electronic devices, various module parts are flexibly connected. Wiring boards have been developed and commercialized. Of particular interest is the Flex-rigid printed wiring board, which has a rigid rigid part with excellent component mountability and a flexible part with flexible flexibility with excellent installation flexibility. Among them, those having a multilayer structure are used in various ways for the reason that interlayer connection is possible.

上記プリント配線板には、その各回路で発生する電磁波が他の回路と干渉するなどの理由から電磁波シールドが施され、この電磁波シールドとしては、フレキシブル配線板(フレキシブル部)に導電クロスを加熱接着剤にて熱貼着する方法(特許文献1)、フレキシブル配線板(フレキシブル部)のカバーレイの上から銀ペーストを塗布し、さらにカーボンブラックを塗布する方法(特許文献2)、予め接着剤層を介して金属層と、該金属層の接着剤層とは反対の面にカバーフィルムとを有するシールドシートをフレキシブル配線板(フレキシブル部)に重ね合わせて加熱・加圧手段により熱圧着するプリント配線板の製造方法が知られている(特許文献3)。
特許第2850786号公報 特開2006−173200号公報 特開2006−319216号公報
The printed wiring board is shielded with electromagnetic waves because electromagnetic waves generated in each circuit interfere with other circuits. As this electromagnetic wave shield, a conductive cloth is heat bonded to the flexible wiring board (flexible part). A method of applying heat with an adhesive (Patent Document 1), a method of applying a silver paste on the coverlay of a flexible wiring board (flexible part), and further applying a carbon black (Patent Document 2), an adhesive layer in advance Printed wiring that is heat-pressed by heating / pressurizing means with a shield sheet having a metal layer and a cover film on the surface opposite to the adhesive layer of the metal layer superimposed on a flexible wiring board (flexible part) A plate manufacturing method is known (Patent Document 3).
Japanese Patent No. 2850786 JP 2006-173200 A JP 2006-319216 A

しかしながら、上記特許文献1〜3記載のシールド方法は、いずれもフレキシブル配線板(フレキシブル部)を対象としてシールド材を施すものであり、リジッド配線板(リジッド部)については、別工程にて別途シールド材を施すものである。特許文献2記載のシールドペーストの塗布方法は、シールドペーストを塗布するものであるが、フレキシブル部とリジッド部との境界部(段差)にてシールドペーストがひび割れし易く、シールドペーストがひび割れすると電気接続不良となったり、剥がれたシールドペーストが導電性異物となりショートするなどの品質上の問題を有する。しかもペーストの状態で塗布しているので作業性が悪い。特許文献1と3のシールド材の熱圧着方法のような方法で、フレキシブル部とリジッド部とを両方同時にシールド材にて熱圧着しようとすると、熱圧着の際に、シールド材の位置ずれによりショート不良や配線や回路を流れる電気信号に乱れを生じさせる問題を有する。   However, the shielding methods described in Patent Documents 1 to 3 all provide a shielding material for a flexible wiring board (flexible part), and the rigid wiring board (rigid part) is shielded separately in a separate process. The material is applied. The method of applying the shield paste described in Patent Document 2 is to apply the shield paste, but the shield paste tends to crack at the boundary (step) between the flexible part and the rigid part, and electrical connection occurs when the shield paste cracks. There is a problem in quality such as a defective or peeled shield paste becoming a conductive foreign substance and short-circuiting. Moreover, workability is poor because it is applied in a paste state. If the flexible part and the rigid part are both thermocompression-bonded simultaneously with the shield material by a method such as the thermocompression-bonding method of the shield material of Patent Documents 1 and 3, a short circuit occurs due to the displacement of the shield material during thermocompression bonding. There is a problem that the electrical signal flowing through the defect or the wiring or the circuit is disturbed.

この位置ずれ対策としては、予めシールド材をフレキシブル部とリジッド部に仮貼り付けする方法が考えられる。しかし、リジッド部は電子部品を実装するために、フレキシブル部に比べて、厚みが大きく、ガラスなどの硬質材料(高密度材料)で出来ているため、その熱容量は大きくなり、又、熱伝導度の高い銅箔による配線パターンが配されていることから、仮貼り付けの際にシールド材をリジッド部に熱圧着しようとすると、シールド材の仮貼りエリアの熱がリジッド部へと放熱(熱拡散)されてしまい、仮貼りエリアの温度が上がらずに仮貼り不良となり易い。このため、仮貼り不良の状態で本熱圧着をするとシールド材の一部がずれてシワが寄ったり、位置ずれ不良となってしまう。また、作業性の悪さから、無理に半田コテなどの仮貼り工具を動かすと、半田コテなどの仮貼り工具の当てる位置が本来の位置からずれてしまい打痕ができるなどの品質上の問題を有する。   As a measure against this displacement, a method of temporarily pasting a shield material to the flexible portion and the rigid portion in advance can be considered. However, the rigid part is thicker than the flexible part for mounting electronic parts, and is made of a hard material (high density material) such as glass, so its heat capacity is large and its thermal conductivity is high. Because the wiring pattern with high copper foil is arranged, when trying to thermocompression the shield material to the rigid part during temporary attachment, the heat of the temporary attachment area of the shield material is dissipated to the rigid part (thermal diffusion) ), And the temperature of the temporary pasting area does not rise, and the temporary pasting is liable to occur. For this reason, if this thermocompression bonding is performed in the state of temporary sticking failure, a part of the shield material is displaced, causing wrinkles or misalignment. In addition, due to poor workability, if a temporary application tool such as a soldering iron is forcibly moved, the position where the temporary application tool such as a soldering iron is applied will be deviated from the original position, resulting in dents. Have.

そこで、本発明の目的は、シールド材の位置ずれやシワ等を生じさせ難い高品質なプリント配線板を提供できると共に、シールド材を貼り付ける際において、低い温度で仮貼り付けすることができるとともに、シールド材の位置ずれやシワ等を生じさないプリント配線板の製造方法及びプリント配線板の製造装置を提供することにある。   Accordingly, an object of the present invention is to provide a high-quality printed wiring board that is unlikely to cause a positional deviation or wrinkles of the shield material, and can be temporarily pasted at a low temperature when the shield material is pasted. Another object of the present invention is to provide a printed wiring board manufacturing method and a printed wiring board manufacturing apparatus that do not cause a positional deviation or wrinkles of the shield material.

本発明のプリント配線板は、絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部と、これらに亘って貼り合わせられるシールドシートを備え、上記フレキシブル部に配線パターンが形成されない無配線領域が設けられ、この無配線領域がシールドシートを熱圧着により貼り合わせるための仮貼りエリアとして仮熱圧着され、熱圧着後はプリント配線板から除去されていることを特徴とする。前記プリント配線板は、フレキシブル部とリジッド部が各々多層構造であるとともに、これらの外表面に段差が設けられていることを特徴とする。ここで、シールドシートとは、外部からの電磁波を遮蔽する電磁波シールドシートや磁気シールドシート等の金属導体を有する機能性樹脂シートの他、RFID(Radio Frequency Identification)用の磁性シートなどの金属導体を有する機能性樹脂シートを含むものとして以下に説明する。   The printed wiring board of the present invention includes a rigid portion in which a wiring pattern is formed of a conductive foil on an insulating substrate, a flexible portion made of an insulating film, and a shield sheet bonded to the flexible portion, and the flexible portion is wired. A non-wiring area where a pattern is not formed is provided, and this non-wiring area is temporarily thermocompression bonded as a temporary bonding area for bonding the shield sheet by thermocompression bonding, and is removed from the printed wiring board after thermocompression bonding. And The printed wiring board is characterized in that the flexible portion and the rigid portion each have a multilayer structure, and a step is provided on the outer surface thereof. Here, the shield sheet is a functional resin sheet having a metal conductor such as an electromagnetic wave shield sheet or a magnetic shield sheet that shields electromagnetic waves from the outside, and a metal conductor such as a magnetic sheet for RFID (Radio Frequency Identification). It demonstrates below as what contains the functional resin sheet which has.

本発明によれば、仮熱圧着の際に、仮に仮貼りエリアにシワや打痕が生じたとしても、熱圧着後はプリント配線板から除去されているので、製品としてのプリント配線板としては高品質なプリント配線板となる。このプリント配線板は、次の製造方法と製造装置により製造される。   According to the present invention, even if wrinkles or dents are generated in the temporary pasting area during temporary thermocompression bonding, since they are removed from the printed wiring board after thermocompression bonding, as a printed wiring board as a product, It becomes a high-quality printed wiring board. This printed wiring board is manufactured by the following manufacturing method and manufacturing apparatus.

本発明のプリント配線板の製造方法は、絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部と、これらに亘って貼り合わせられるシールドシートを備え、上記フレキシブル部に配線パターンが形成されない無配線領域が設けられ、この無配線領域を仮貼りエリアとして上記シールドシートを加熱・加圧手段により仮熱圧着した後、本熱圧着することを特徴とする。   The printed wiring board manufacturing method of the present invention includes a rigid part in which a wiring pattern is formed of a conductive foil on an insulating substrate, a flexible part made of an insulating film, and a shield sheet bonded over the flexible part. A non-wiring area where a wiring pattern is not formed is provided in the portion, and the shield sheet is temporarily thermocompression-bonded by heating / pressurizing means using the non-wiring area as a temporary attachment area, and then the thermocompression bonding is performed.

この発明によれば、フレキシブル部の無配線領域は導体箔により配線パターンが形成されていないので、シールドシートを熱圧着しても熱の拡散性がリジッド部よりも少なく、このためシールドシートを加熱・加圧手段により低い温度で正確に熱圧着することができる。   According to this invention, since the wiring pattern is not formed by the conductive foil in the non-wiring area of the flexible portion, the heat diffusibility is less than that of the rigid portion even if the shield sheet is thermocompression bonded. -The thermocompression bonding can be accurately performed at a low temperature by the pressurizing means.

本発明としては、前記プリント配線板は、フレキシブル部とリジッド部が各々多層構造で、フレキシブル部の外表面がリジッド部の外表面よりも低い位置に形成され、このフレキシブル部に対して加熱・加圧手段により仮熱圧着することが好ましい。この発明によれば、上記低い位置に形成されたフレキシブル部に対して加熱・加圧手段により仮熱圧着するので、位置ずれを生じ難くして仮貼り付けを行うことができる。   According to the present invention, in the printed wiring board, the flexible portion and the rigid portion each have a multilayer structure, and the outer surface of the flexible portion is formed at a position lower than the outer surface of the rigid portion. It is preferable to perform temporary thermocompression bonding by a pressure means. According to the present invention, temporary heating and press-bonding is performed on the flexible portion formed at the low position by the heating / pressurizing unit, so that it is difficult to cause a positional shift and temporary bonding can be performed.

本発明としては、前記仮貼りエリアは、本熱圧着した後、前記仮貼りエリアを除去することが好ましい。この発明によれば、仮熱圧着の際に、仮に仮貼りエリアにシワや打痕が生じたとしても、熱圧着後はプリント配線板から除去されているので、製品としてのプリント配線板としては高品質なプリント配線板として製造される。   In the present invention, it is preferable that the temporary pasting area is removed after the final thermocompression bonding. According to the present invention, even if wrinkles or dents are generated in the temporary pasting area during temporary thermocompression bonding, since they are removed from the printed wiring board after thermocompression bonding, as a printed wiring board as a product, Manufactured as a high-quality printed wiring board.

本発明のプリント配線板の製造装置は、絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部とを備えたプリント配線板に、シールドシートを加熱・加圧手段により熱圧着するプリント配線板の製造装置において、加熱・加圧手段に、プリント配線板を弾性力を持って加熱・加圧する複数の弾性加熱加圧手段が取り付けられていることを特徴とする。前記弾性加熱加圧手段は、ピンにコイルバネが巻装されて構成されるか、又は、ピンとコイルバネが連結されて構成され、加熱・加圧手段の加熱部と連結されていることが好ましい。   The printed wiring board manufacturing apparatus of the present invention heats and pressurizes a shield sheet on a printed wiring board having a rigid portion in which a wiring pattern is formed of a conductive foil on an insulating substrate and a flexible portion made of an insulating film. In the printed wiring board manufacturing apparatus for thermocompression bonding by means, a plurality of elastic heating and pressing means for heating and pressurizing the printed wiring board with elasticity is attached to the heating and pressing means. . The elastic heating / pressurizing unit is preferably configured by winding a coil spring around a pin, or configured by connecting a pin and a coil spring, and is connected to a heating unit of the heating / pressurizing unit.

この発明によれば、フレキシブル部とリジッド部のように硬質性の違いがあったとしても、この硬質性の違いを上記複数の弾性加熱加圧手段が吸収して全体として均一な仮熱圧着(仮貼り付け)ができる。   According to this invention, even if there is a difference in hardness as in the flexible part and the rigid part, the difference in rigidity is absorbed by the plurality of elastic heating and pressurizing means so as to be uniform as a whole. Temporary pasting) is possible.

前記プリント配線板は、フレキシブル部とリジッド部による多層構造であり、そのフレキシブル部の外表面がリジッド部の外表面よりも低い位置に形成され、前記弾性加熱加圧手段は、このフレキシブル部に対して加熱・加圧されることが好ましい。   The printed wiring board has a multilayer structure composed of a flexible part and a rigid part, and the outer surface of the flexible part is formed at a position lower than the outer surface of the rigid part. It is preferable to be heated and pressurized.

この発明によれば、上記低い位置に形成されたフレキシブル部に対して前記弾性加熱加圧手段により仮熱圧着するので、位置ずれを生じ難くして仮貼り付けを行うことができる。また、前記弾性加熱加圧手段は、上記フレキシブル部において、導体箔による配線パターンの有無やそのための厚みや屈曲性の違い等があったとしても、これらの違いを吸収して、全体として均一な仮熱圧着(仮貼り付け)を行うこととなる。   According to this invention, since the elastic heating and pressurizing means is temporarily thermocompression-bonded to the flexible portion formed at the low position, it is possible to temporarily attach without causing positional displacement. Further, the elastic heating and pressurizing means absorbs these differences even if there is a wiring pattern presence / absence due to the conductor foil and a difference in thickness or flexibility in the flexible portion, and is uniform as a whole. Temporary thermocompression bonding (temporary bonding) is performed.

本発明のプリント配線板の製造方法によれば、上記フレキシブル部に配線パターンが形成されない無配線領域が設けられ、この無配線領域を仮貼りエリアとして上記シールドシートを加熱・加圧手段により仮熱圧着した後、本熱圧着することで、低い温度での仮熱圧着が可能であり、シワや打痕等のない高品質なプリント配線板を製造することができる。また、本発明のプリント配線板の製造装置によれば、加熱・加圧手段に、プリント配線板を弾性力を持って加圧する複数の弾性加圧手段が取り付けられていることから、フレキシブル部であってもリジッド部であっても、更には、フレキシブル部がリジッド部の外表面よりも低い位置に形成されていても均一な熱圧着ができる。また、本発明のプリント配線板によれば、前記仮熱圧着した後は仮貼りエリアを除去することで、シワや打痕等のない高品質なプリント配線板が提供可能である。   According to the method for manufacturing a printed wiring board of the present invention, a non-wiring area where a wiring pattern is not formed is provided in the flexible portion, and the shield sheet is temporarily heated by a heating / pressurizing unit using the non-wiring area as a temporary bonding area. After crimping, temporary thermocompression bonding at a low temperature is possible by performing thermocompression bonding, and a high-quality printed wiring board without wrinkles or dents can be manufactured. Further, according to the printed wiring board manufacturing apparatus of the present invention, since the plurality of elastic pressing means for pressing the printed wiring board with elastic force is attached to the heating / pressurizing means, Even if it is a rigid part, even if the flexible part is formed at a position lower than the outer surface of the rigid part, uniform thermocompression bonding can be performed. In addition, according to the printed wiring board of the present invention, it is possible to provide a high-quality printed wiring board free from wrinkles and dents by removing the temporary pasting area after the temporary thermocompression bonding.

以下、本発明を実施するための最良の形態を図面を引用しながら説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

(第1の実施形態)
図1(a)は、本発明を適用したプリント配線板Z1の平面図であり、図1(b)は(a)のA―A線断面図であり、図1(c)は(a)のB―B線断面図である。本実施の形態のプリント配線板Z1は、フレキシブル部Fとリジッド部R,Rが多層構造であり、そしてフレキシブル部Fとリジッド部R,Rに亘って異方性導電性樹脂を有するシールドシートdが貼り合わされている。フレキシブル部Fは、ポリイミドなどの絶縁フィルムb上に銅などの導体箔により配線パターンe1が形成された部分と、配線パターンが形成されない無配線領域が設けられている。配線パターンe1の外側(表層側)には、ポリイミドなどの絶縁フィルムからなるカバーレイフィルムcが配されている。リジッド部R,Rは、ガラス繊維入りエポキシなどの絶縁基板a,a上に銅などの導体箔により配線パターンe2,e2が形成されている。上記フレキシブル部Fとリジッド部R,Rとでは積層枚数が異なり、硬質なリジッド部R,Rの間において屈曲性を有するフレキシブル部Fが低い位置に形成されている。また、本実施の形態のシールドシートdは、配線パターンを電磁波ノイズからシールドする電磁波シールドフィルムであり、このシールドシートdの仮貼り付け面(接着面)には、予めポリイミドやエポキシなどからなる熱硬化性接着剤が印刷あるいは塗布されている。
(First embodiment)
1A is a plan view of a printed wiring board Z1 to which the present invention is applied, FIG. 1B is a cross-sectional view taken along line AA of FIG. 1A, and FIG. It is a BB sectional view taken on the line. In the printed wiring board Z1 of the present embodiment, the flexible part F and the rigid parts R and R have a multilayer structure, and the shield sheet d having an anisotropic conductive resin over the flexible part F and the rigid parts R and R. Are pasted together. The flexible portion F is provided with a portion where a wiring pattern e1 is formed of a conductive foil such as copper on an insulating film b such as polyimide and a non-wiring region where the wiring pattern is not formed. On the outside (surface layer side) of the wiring pattern e1, a coverlay film c made of an insulating film such as polyimide is disposed. Rigid portions R and R have wiring patterns e2 and e2 formed of conductive foil such as copper on insulating substrates a and a such as epoxy containing glass fiber. The flexible portion F and the rigid portions R and R have different numbers of layers, and the flexible portion F having flexibility is formed at a low position between the rigid portions R and R. In addition, the shield sheet d of the present embodiment is an electromagnetic wave shielding film that shields the wiring pattern from electromagnetic noise, and the temporary attachment surface (adhesion surface) of the shield sheet d is made of heat made of polyimide or epoxy in advance. A curable adhesive is printed or applied.

本実施の形態のプリント配線板Z1の製造方法は、上記無配線領域を仮貼りエリアKとして上記シールドシートdを加熱・加圧手段により仮熱圧着(仮貼り付け)した後、本熱圧着する。仮熱圧着は、後述する加圧機U1,U2と加熱・加圧冶具T11,T12でも良いが、ここでは説明の便宜上(最も単純な例で本発明の内容を説明するために)、半田コテ(加熱・加圧手段)を使用してシールドシートdの仮貼り付けを行う場合で説明する。半田コテを低い位置に形成されているフレキシブル部Fの仮貼りエリアKに対してのみ当てるようにすると、上記フレキシブル部Fの仮貼りエリアKは導体箔による配線パターンが形成されておらず、シールドシートdを熱圧着しても熱の拡散性がリジッド部R,Rに比べて少ないために、シールドシートdを低い温度で仮熱圧着することができる。また、低い位置に形成されているフレキシブル部Fにのみ半田コテを当てるので、位置ずれのおそれは少ない。上記仮熱圧着後(仮貼り付け後)は、上記フレキシブル部Fのみならずリジッド部R,Rにも後述する加圧機U1,U2と加熱・加圧冶具T11,T12等により一度に熱圧着すれば、位置ずれのおそれ、シワや打痕等が生じ難く貼り付けることができる。ここで、仮貼りエリアKは、残してもよいが、配線が施されていないので、除去すると(切り取ると)よい。打痕は仮貼りエリアKで発生するので、除去すれば打痕についての外観上の問題が解決できるからである。   In the method of manufacturing the printed wiring board Z1 of the present embodiment, the shield sheet d is temporarily thermocompression-bonded (temporarily affixed) by heating / pressurizing means with the non-wiring area as the temporary affixing area K, and then the thermocompression bonding is performed. . Temporary thermocompression bonding may be performed by pressurizers U1 and U2 and heating / pressurizing jigs T11 and T12, which will be described later. The case where the shield sheet d is temporarily pasted using a heating / pressurizing means) will be described. If the soldering iron is applied only to the temporary pasting area K of the flexible part F formed at a low position, the temporary pasting area K of the flexible part F is not formed with a wiring pattern by a conductive foil, and the shield Even if the sheet d is thermocompression-bonded, the heat diffusibility is less than that of the rigid parts R and R, so that the shield sheet d can be temporarily thermocompression-bonded at a low temperature. Further, since the soldering iron is applied only to the flexible portion F formed at a low position, there is little possibility of displacement. After the temporary thermocompression bonding (after temporary bonding), not only the flexible part F but also the rigid parts R and R are thermocompression bonded at once by the pressurizers U1 and U2 and heating / pressurizing jigs T11 and T12. In this case, it can be attached with a fear of displacement, wrinkles, dents and the like. Here, the temporary pasting area K may be left, but since it is not wired, it may be removed (cut). This is because the dent is generated in the temporary pasting area K, and if it is removed, the appearance problem of the dent can be solved.

(第2の実施形態)
図2は、本発明を適用したプリント配線板Z2を2個連装した積層シート10の平面図である。図3(a)は、本発明を適用したプリント配線板Z2の平面図である。また、図3(b)は、図3(a)の断面図である。本実施の形態は、フレキシブル部F11と、立体配線がなされたリジッド部R11,R13とを有するフレックスリジッド配線板Z2である(図3(b))。積層シート10の四隅には、位置決めガイド穴wが形成され、加熱・加圧手段の基台T13のガイドピンgpに挿通される。
(Second Embodiment)
FIG. 2 is a plan view of a laminated sheet 10 in which two printed wiring boards Z2 to which the present invention is applied are connected. FIG. 3A is a plan view of a printed wiring board Z2 to which the present invention is applied. Moreover, FIG.3 (b) is sectional drawing of Fig.3 (a). The present embodiment is a flex-rigid wiring board Z2 having a flexible portion F11 and rigid portions R11, R13 on which three-dimensional wiring is made (FIG. 3B). Positioning guide holes w are formed at the four corners of the laminated sheet 10 and are inserted through the guide pins gp of the base T13 of the heating / pressurizing means.

2個のプリント配線板Z2は、その一方が仮貼りエリアK11〜K21にて積層シート10や他のプリント配線板Z2と接続されているが、仮貼りエリアK11〜K21を最後に除去することで、その一方が積層シート10や他のプリント配線板Z2と分離される。フレキシブル部F11とリジッド部R11,R13の積層構造とカバーレイフィルムc11によるフレキシブル部F11の保護構造は、第1の実施の形態と同様であるが、図面上はこれらを省略している。上記フレキシブル部F1には、導体箔による配線パターンe3,e4,e5が形成された箇所と、配線パターンを設けない無配線領域が設けられているものとし、後述する仮貼りエリアK1〜K6は、いずれも上記無配線領域であり、絶縁フィルムb1又はカバーレイフィルムc11から形成されており、導体箔や上記絶縁基板a11,a12,a13,a14は形成されていない。   One of the two printed wiring boards Z2 is connected to the laminated sheet 10 and other printed wiring boards Z2 at the temporary bonding areas K11 to K21, but the temporary bonding areas K11 to K21 are finally removed. One of them is separated from the laminated sheet 10 and the other printed wiring board Z2. The laminated structure of the flexible part F11 and the rigid parts R11, R13 and the protective structure of the flexible part F11 by the coverlay film c11 are the same as those in the first embodiment, but these are omitted in the drawing. The flexible part F1 is assumed to be provided with places where the wiring patterns e3, e4, e5 are formed by the conductor foil and a non-wiring area where the wiring pattern is not provided. All are the non-wiring regions, and are formed from the insulating film b1 or the coverlay film c11, and the conductive foil and the insulating substrates a11, a12, a13, a14 are not formed.

次に、本実施の形態のプリント配線板Z2の製造方法と製造装置について図4を用いて説明する。仮熱圧着する第1の加熱・加圧手段G1は、加圧機U1,U2と、ヒータH11が備わった加熱・加圧冶具T11と、積層シート10の押さえ冶具T12と、複数のガイドピンgpが備わった基台T13とを有する(図4(a)(b))。加熱・加圧冶具T11には、弾性加熱加圧手段であるプランジャSが複数取り付けられている。プランジャSは、図4(a)の右側の図に示すように、加熱・加圧冶具T11の下側に連結されるもので、ピンp11〜p21の基端側にコイルバネqが取り付けられて、ピンp11〜p21の先端がシールドシートd11に弾性力を持って当接する構成になっている。プランジャSとしては、ピンp11〜p21にコイルバネqが巻装されるものでも良い。プランジャSの取り付け位置は、上記積層シート10の仮貼りエリアK11〜K21と対応する位置に配されていることが位置ずれ防止の観点から好ましい。すなわち、プリント配線板の仮貼りエリアに応じて配設位置を異ならせて使用する。また、上記押さえ冶具T12には、プランジャSの逃がし穴x(x11〜x21)が形成され、積層シート10を押さえながらピンp11〜p21の先端がシールドシートd11に弾性力を持って当接するようになっている。なお、加圧U1,U2と加熱・加圧冶具T11には、基台T13のガイドピンgpに挿通されるガイド穴wが形成されている。一方、本熱圧着する第2の加熱・加圧手段G2は、上記第1の加熱・加圧手段G1の弾性加熱加圧手段Sとガイド穴wとガイドピンgpを有しないものであり、加圧機U1,U2と、ヒータH14が備わった加熱・加圧機T14と、ヒータH15が備わった基台T15とを有する(図4(c))。 Next, the manufacturing method and manufacturing apparatus of the printed wiring board Z2 of this Embodiment are demonstrated using FIG. The first heating / pressurizing means G1 for temporary thermocompression bonding includes pressurizers U1, U2, a heating / pressurizing jig T11 provided with a heater H11, a pressing jig T12 for the laminated sheet 10, and a plurality of guide pins gp. And a base T13 provided (FIGS. 4A and 4B). Plural plungers S, which are elastic heating and pressing means, are attached to the heating / pressing jig T11. The plunger S is connected to the lower side of the heating / pressing jig T11 as shown in the right side of FIG. 4A, and a coil spring q is attached to the base end side of the pins p11 to p21. The tips of the pins p11 to p21 are in contact with the shield sheet d11 with elasticity. As the plunger S, a coil spring q may be wound around the pins p11 to p21. The attachment position of the plunger S is preferably arranged at a position corresponding to the temporary pasting areas K11 to K21 of the laminated sheet 10 from the viewpoint of preventing displacement. That is, it is used by changing the arrangement position according to the temporary pasting area of the printed wiring board. The holding jig T12 is formed with relief holes x (x11 to x21) for the plunger S so that the tips of the pins p11 to p21 abut against the shield sheet d11 with elastic force while holding the laminated sheet 10. It has become. Note that the pressure device U1, U2 and heating and compressing clamp T11, guide holes w to be inserted into the guide pin gp of the base T13 are formed. On the other hand, the second heating / pressurizing means G2 for performing the thermocompression bonding does not include the elastic heating / pressurizing means S, the guide holes w, and the guide pins gp of the first heating / pressurizing means G1. It has pressure machines U1, U2, a heating / pressurizing machine T14 equipped with a heater H14, and a base T15 equipped with a heater H15 (FIG. 4C).

本実施の形態は、プリント配線板Z2を2個連装したものであるが、フレキシブル部F11とリジッド部R11,R13に亘って異方性導電性樹脂を有するシールドシートd11が貼り合わされている。シールドシートd11は、転写フィルム付きのものであり、このシールドシートd10は、シールドシートd11に予め製造工程での異物付着からシールドシートd11を保護するための転写フィルムfs11(仮保護シート)を剥離可能に配したものであり、フレックスリジッド配線板の積層シート10とシールドシートd11の仮貼り付け面(接着面)には、予め熱硬化性接着剤が印刷されている。   In the present embodiment, two printed wiring boards Z2 are connected in series, and a shield sheet d11 having an anisotropic conductive resin is bonded to the flexible part F11 and the rigid parts R11 and R13. The shield sheet d11 is provided with a transfer film, and the shield sheet d10 can peel off the transfer film fs11 (temporary protection sheet) for protecting the shield sheet d11 from foreign matter adhering to the shield sheet d11 in advance in the manufacturing process. The thermosetting adhesive is printed in advance on the temporary attachment surface (adhesion surface) of the laminated sheet 10 and the shield sheet d11 of the flex-rigid wiring board.

プリント配線板Z2の製造方法としては、まず基台T13に備わるガイドピンgpに合わせて、上記積層シート10をガイド穴wを通して配設して、次に、転写フィルム付きシールドシートd10をガイド穴wを通して配設する(図4(a))。そして、転写フィルム付きシールドシートd10を自重にて均一に押さえるための押さえ冶具T12を配設して、プランジャp11〜p21が備わった加熱・加圧冶具T11を配設する(図4(a))。   As a manufacturing method of the printed wiring board Z2, first, the laminated sheet 10 is disposed through the guide hole w in accordance with the guide pin gp provided on the base T13, and then the shield sheet d10 with transfer film is disposed on the guide hole w. (Fig. 4 (a)). Then, a pressing jig T12 for uniformly pressing the shield sheet d10 with transfer film by its own weight is disposed, and a heating / pressing jig T11 provided with plungers p11 to p21 is disposed (FIG. 4A). .

押さえ冶具T12の自重により、積層シート10が均一に押さえられた状態で、加圧機U1,U2にて加圧することで、複数のプランジャSのピンp11〜p21を仮貼りエリアK11〜K21に接触させると、上記ピンp11〜p21が無配線領域である仮貼りエリアK11〜K21を確実に接触させながら、ヒータH11からの熱を仮貼りエリアK11〜K21に伝えて加熱・加圧する。すなわち、上記ピンp11〜p21が低い位置に形成されているフレキシブル部F11の段差の低い部分に対してのみ接触することで(弾性加熱加圧手段Sにより仮熱圧着することで)、上記低い位置に形成されたフレキシブル部F11に対してのみ仮貼りエリアK11〜K21の熱硬化性接着剤を熱硬化させて、シールドシートd11とフレックスリジッド配線板の積層シート10を仮貼り付けする(図4(b))。ここで、同じ低い位置に形成されているフレキシブル部F11であっても、導体箔により配線パターンが形成された部分と、配線パターンが形成されない無配線領域では、その厚みや屈曲性の違い等が生じるが、複数のプランジャSに内蔵されたコイルバネqの弾性力が働き、これらの違いを吸収して、全体として均一な仮熱圧着(仮貼り付け)を行うこととなる。なお、仮に誤ってプランジャSがリジッド部R11,R13と接触したとしても、コイルバネqの弾性力が働くと、フレキシブル部F11とリジッド部R11,R13との硬質性の違いや配線パターンの有無等を吸収して、全体として均一な仮熱圧着(仮貼り付け)を行うので、作業性の問題などは生じなくなる。シールドシートd11を仮貼り付けするに際しては、無配線領域である仮貼りエリアK11〜K21は配線パターンがないので、リジッド部R11,R13よりも熱拡散性が少なく、その分低い温度で仮貼り付けすることができ、異方性導電性樹脂に高熱による悪影響を及ぼすおそれは低い。また、低い位置に形成されているフレキシブル部F11に対してのみ弾性加熱加圧手段Sにより仮熱圧着するので、位置ずれを生じ難くして正確に仮貼り付けを行うことができる。   In a state where the laminated sheet 10 is uniformly pressed by the weight of the holding jig T12, the pins p11 to p21 of the plurality of plungers S are brought into contact with the temporary pasting areas K11 to K21 by pressing with the pressurizers U1 and U2. Then, while the pins p11 to p21 are in contact with the temporary bonding areas K11 to K21, which are non-wiring regions, heat from the heater H11 is transmitted to the temporary bonding areas K11 to K21 to heat and pressurize. That is, when the pins p11 to p21 are in contact with only a low step portion of the flexible part F11 formed at a low position (by temporary thermocompression bonding by the elastic heating and pressing means S), the low position is set. Only the flexible portion F11 formed on the thermosetting adhesive in the temporary attachment areas K11 to K21 is thermally cured, and the shield sheet d11 and the laminated sheet 10 of the flex-rigid wiring board are temporarily attached (FIG. 4 ( b)). Here, even in the flexible portion F11 formed at the same low position, there are differences in thickness, flexibility, etc. between the portion where the wiring pattern is formed by the conductive foil and the non-wiring region where the wiring pattern is not formed. Although it occurs, the elastic force of the coil springs q built in the plurality of plungers S works, and these differences are absorbed to perform uniform temporary thermocompression bonding (temporary bonding) as a whole. Even if the plunger S accidentally contacts the rigid parts R11 and R13, if the elastic force of the coil spring q is applied, the difference in rigidity between the flexible part F11 and the rigid parts R11 and R13, the presence or absence of the wiring pattern, etc. Since it is absorbed and uniform temporary thermocompression bonding (temporary bonding) is performed as a whole, workability problems do not occur. When the shield sheet d11 is temporarily pasted, the temporary pasting areas K11 to K21, which are non-wiring areas, have no wiring pattern, and therefore have less thermal diffusibility than the rigid portions R11 and R13, and are temporarily pasted at a lower temperature. The possibility of adverse effects due to high heat on the anisotropic conductive resin is low. In addition, since temporary heat pressure bonding is performed only on the flexible portion F11 formed at a low position by the elastic heating and pressurizing means S, it is difficult to cause a positional shift and accurate temporary bonding can be performed.

次に、複数のプランジャ(弾性加熱加圧手段)Sの備わった加熱・加圧冶具T11と押さえ冶具T12を取り外して、弾性加熱加圧手段Sとガイド穴wとガイドピンgpを有しない第2の加熱・加圧手段G2として加熱・加圧面が平らな加熱・加圧機T14と、基台T15を配置して、ヒータH14とH15、あるいは、ヒータH14にて加熱しながら、加圧機U1,U2により、絶縁フィルムb11とシールドシートd11や、絶縁基板a12(a14)又は絶縁基板a11(a13)とシールドシートd11とを加熱・加圧することで、仮貼りエリアK11〜K21以外の熱硬化性接着剤を熱硬化させる(図4(c))。転写フィルムfs11と加熱・加圧機T14との間や、絶縁基板a11と加熱・加圧機T15との間には、適宜クッション材cuや金属板suを入れると良い。クッション材cuとしては、テフロン(登録商標)シート、シリコーンゴムシート、エポキシシート、ポリイミドシートなどがあり、金属板suとしては、アルミ板、SUS板などがあり、これらクッション材cuや金属板suを適宜、組み合わせて挿入する。例えば、図5(c)に示すように、クッション材cuと転写フィルムfs11、クッション材cuと絶縁基板a11(a13)が接するように配置し、金属板suとクッション材cu、金属板suと加熱・加圧機T14(T15)が接するように配置することで、仮貼り付けされた転写フィルム付きシールドシートd10と積層シート10の組み合わせを複数段、積層して同時に加熱・加圧することができる。そして、所定時間、加圧・加熱硬化することにより、転写フィルム付きシールドシートd10を密着させて貼り合わせた積層シート10が形成される(図4(d))。最後に、仮貼りエリアK11〜K21を金型やルータ等の工具にて除去して、転写フィルムfs11を剥がすことで、シワのないプリント配線板Z2が製造される(図4(e))。   Next, the heating / pressing jig T11 and the holding jig T12 provided with a plurality of plungers (elastic heating and pressing means) S are removed, and the elastic heating and pressing means S, the guide holes w, and the guide pins gp are not provided. As the heating / pressurizing means G2, a heating / pressurizing machine T14 having a flat heating / pressurizing surface and a base T15 are arranged, and the heating machines H1 and H2 are heated while being heated by the heaters H14 and H15 or the heater H14. By heating and pressurizing the insulating film b11 and the shield sheet d11, the insulating substrate a12 (a14) or the insulating substrate a11 (a13) and the shield sheet d11, a thermosetting adhesive other than the temporary pasting areas K11 to K21 Is thermally cured (FIG. 4C). A cushion material cu or a metal plate su may be appropriately inserted between the transfer film fs11 and the heating / pressurizing machine T14, or between the insulating substrate a11 and the heating / pressurizing machine T15. Examples of the cushion material cu include a Teflon (registered trademark) sheet, a silicone rubber sheet, an epoxy sheet, and a polyimide sheet. Examples of the metal plate su include an aluminum plate and a SUS plate. The cushion material cu and the metal plate su Insert in combination as appropriate. For example, as shown in FIG. 5C, the cushioning material cu and the transfer film fs11, the cushioning material cu and the insulating substrate a11 (a13) are in contact with each other, the metal plate su, the cushioning material cu, and the metal plate su are heated. -By arrange | positioning so that pressurization machine T14 (T15) may contact, the combination of the temporarily-attached shield sheet d10 with a transfer film and laminated sheet 10 can be laminated | stacked, and it can heat and press simultaneously. Then, by applying pressure and heat curing for a predetermined time, the laminated sheet 10 in which the shield sheet d10 with transfer film is adhered and bonded together is formed (FIG. 4D). Finally, the temporary pasting areas K11 to K21 are removed with a tool such as a mold or a router, and the transfer film fs11 is peeled off, whereby a printed wiring board Z2 having no wrinkles is manufactured (FIG. 4E).

(実施例1)
本発明は、市販の半田コテによるプリント配線板の製造方法にも適用可能であるが、上記図2のプリント基板Z2のエリアK11〜K21をねらって市販の半田コテを押し当て、仮貼り付けを行なった。すなわち、コテ先温度を140℃〜170℃程度でエリアK11〜K21をねらって押し当て、巾約1mmの仮貼りエリアK11〜K21を手加減にて加圧しながら、10〜30秒程度加熱することで、仮貼りエリアK11〜K21の熱硬化性接着剤層を加熱硬化することができた。そして、仮貼りエリアK11〜K21を除去した。これに対して、従来の半田コテを使って行う場合(コテ先温度は、約210℃に設定することが多かった。)、リジッド部に仮貼りをしていたため、高温での仮貼りが要求されるとともに、リジッド部は接着し難いために、仮貼り部に強く半田コテを押し当てる等して時間もかかり、しかも、打痕(打痕不良)も生じていた。これら従来の打痕、シワ、位置ずれ等による不良は約10%発生していたが、今回の実施例1では打痕、シワ、位置ずれ等による不良率を約3%に抑制することができた。なお、今回の実施例1では、仮貼りエリアK11〜K21を除去したことにより、打痕不良は生じなくなり、上記不良率3%以下に実質減少させることができた。
Example 1
The present invention can also be applied to a method for manufacturing a printed wiring board using a commercially available soldering iron, but a commercially available soldering iron is pressed against the areas K11 to K21 of the printed board Z2 in FIG. I did it. That is, by pressing the tip temperature of about 140 ° C. to 170 ° C. aiming at the areas K11 to K21 and heating the temporary pasting areas K11 to K21 having a width of about 1 mm for about 10 to 30 seconds, The thermosetting adhesive layers in the temporary pasting areas K11 to K21 could be heat cured. Then, the temporary pasting areas K11 to K21 were removed. On the other hand, when using a conventional soldering iron (the tip temperature was often set at about 210 ° C.), temporary attachment at a high temperature is required because the rigid portion was temporarily attached. In addition, since it is difficult to adhere the rigid portion, it takes time to strongly press the soldering iron against the temporary attachment portion, and a dent (poor dent) is generated. These conventional dents, wrinkles, misalignment, and other defects occurred about 10%, but in this example 1, the defect rate due to dents, wrinkles, misalignment, etc. can be suppressed to about 3%. It was. In Example 1 of this time, by removing the temporary pasting areas K11 to K21, no dent defect occurred, and the defect rate could be substantially reduced to 3% or less.

(実施例2)
本発明の第2の実施の形態の製造方法と製造装置により、フレックスリジッド配線板Z2を作製した。フレックスリジッド配線板Z2は、銅箔により配線パターンが形成されたポリイミドフィルムb11からなるフレキシブル部F11と、上記ポリイミドフィルムb11を銅箔により配線パターンが形成されたガラス繊維入りエポキシ基板(FR4)a11とa12で挟んでビア等により立体配線がなされたリジッド部R11と、上記ポリイミドフィルムb11を銅箔により配線パターンが形成されたガラス繊維入りエポキシ基板(FR4)a13とa14で挟んでビア等により立体配線がなされたリジッド部R13とを有する。転写フィルム付きシールドシートd10としては、タツタシステム・エレクトロニクス株式会社製FPC用電磁波シールドフィルムSF−PC5000をこれらフレキシブル部F11とリジッド部R11とリジッド部R13とに亘って貼り合わせた。なお、フレックスリジッド配線板Z2の積層シート10からの取個数は21個とした。
(Example 2)
A flex-rigid wiring board Z2 was manufactured by the manufacturing method and manufacturing apparatus of the second embodiment of the present invention. The flex-rigid wiring board Z2 includes a flexible portion F11 made of a polyimide film b11 having a wiring pattern formed of copper foil, and a glass fiber-containing epoxy substrate (FR4) a11 in which the wiring pattern of the polyimide film b11 is formed of copper foil. Three-dimensional wiring by a rigid part R11 sandwiched by vias and the like sandwiched between a12 and a glass fiber epoxy board (FR4) a13 and a14 in which the polyimide film b11 is formed by a copper foil and sandwiched by vias And a rigid portion R13. As the shield sheet d10 with transfer film, an electromagnetic wave shielding film SF-PC5000 for FPC manufactured by Tatsuta System Electronics Co., Ltd. was bonded over the flexible part F11, the rigid part R11, and the rigid part R13. The number of flex-rigid wiring boards Z2 taken from the laminated sheet 10 was 21.

電磁波シールドフィルムSF−PC5000は、フレキシブル部F11やリジッド部R11,R13への接着面から順に、異方性導電接着剤層(17μm)、銀薄膜層(0.1μm)、絶縁層(5μm)から形成され、絶縁層(5μm)の上側にはPET製の転写フィルム(50μm)が剥離可能に配されている。また、電磁波シールドフィルムSF−PC5000の上記接着面には、予めPET製の保護フィルム(120μm)が剥離可能に配されており、接着作業の際に、PET製の保護フィルム(120μm)を剥離して使用する。   The electromagnetic wave shielding film SF-PC5000 is composed of an anisotropic conductive adhesive layer (17 μm), a silver thin film layer (0.1 μm), and an insulating layer (5 μm) in order from the adhesive surface to the flexible part F11 and the rigid parts R11 and R13. A PET transfer film (50 μm) is detachably disposed above the insulating layer (5 μm). In addition, a protective film made of PET (120 μm) is disposed in advance on the adhesive surface of the electromagnetic wave shielding film SF-PC5000 so that the protective film made of PET (120 μm) is peeled off during the bonding operation. To use.

第1の加熱・加圧手段G1である加熱・加圧冶具T11のヒータH11は、約170℃に設定され、プランジャSのピンpは140℃〜170℃に加熱された状態となり、巾約1mmの仮貼りエリアK11〜K21を0.1〜0.3MPaにて加圧しながら、5〜10秒程度加熱することで、仮貼りエリアK11〜K21の熱硬化性接着剤層を加熱硬化することができた。そして、第2の加熱・加圧手段G2である加熱・加圧冶具T14のヒータH14は、約170℃に設定され、積層シート10全体は140℃〜170℃に加熱された状態となり、積層シート10全体を2〜4MPaにて加圧しながら、1〜3時間程度加熱することで、熱硬化性接着剤層全体を加熱硬化することができた。位置ずれ不良やシワや打痕等はなかった。   The heater H11 of the heating / pressurizing jig T11 which is the first heating / pressurizing means G1 is set to about 170 ° C., the pin p of the plunger S is heated to 140 ° C. to 170 ° C., and the width is about 1 mm. The thermosetting adhesive layers of the temporary pasting areas K11 to K21 can be heated and cured by heating the temporary pasting areas K11 to K21 for about 5 to 10 seconds while pressurizing the temporary pasting areas K11 to K21 at 0.1 to 0.3 MPa. did it. And the heater H14 of the heating / pressurizing jig T14 which is the second heating / pressurizing means G2 is set to about 170 ° C., and the entire laminated sheet 10 is heated to 140 ° C. to 170 ° C. The entire thermosetting adhesive layer could be heat cured by heating for about 1 to 3 hours while pressing the entire 10 at 2 to 4 MPa. There was no misalignment, no wrinkles or dents.

以上、本発明は、上述した実施の形態に限定されるものではない。例えば、ここでは、ベースフィルムb11はポリイミドフィルムとしたが、液晶ポリマー等を使用しても問題ない。また、本実施の形態では、片面に転写フィルム付きシールドシートd10を貼り合わせたが、両面に転写フィルム付きシールドシートd10を貼り合わせてもよい。さらに、従来、フレキシブル部F11に配される配線パターンの絶縁保護のためのカバーレイフィルムc11を省くことも可能である。   As described above, the present invention is not limited to the embodiment described above. For example, here, the base film b11 is a polyimide film, but there is no problem even if a liquid crystal polymer or the like is used. Moreover, in this Embodiment, although the shield sheet d10 with a transfer film was bonded together on one side, you may bond the shield sheet d10 with a transfer film on both surfaces. Furthermore, conventionally, it is possible to omit the cover lay film c11 for insulating protection of the wiring pattern arranged in the flexible portion F11.

また、上述した実施の形態では、異方性導電性樹脂を有するシールドシートd11としたが、電磁波シールドシートに限定されるものではなく、磁性シートなどを含む金属導体を有する機能性樹脂シート全般に応用できるものである。このように、本発明は、その趣旨を逸脱しない範囲で適宜変更が可能であることは言うまでもない。   In the embodiment described above, the shield sheet d11 having an anisotropic conductive resin is used. However, the shield sheet d11 is not limited to an electromagnetic wave shield sheet, and is generally applied to functional resin sheets having a metal conductor including a magnetic sheet. It can be applied. Thus, it goes without saying that the present invention can be modified as appropriate without departing from the spirit of the present invention.

本発明を適用した第1の実施の形態のプリント配線板を示す模式図であり、(a)はその平面図であり、(b)は(a)のA−A線断面図であり、(c)は(a)のB−B線断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic diagram which shows the printed wiring board of 1st Embodiment to which this invention is applied, (a) is the top view, (b) is the sectional view on the AA line of (a), ( c) is a sectional view taken along line BB in FIG. 本発明を適用した第2の実施の形態のプリント配線板が連装された積層シートを示す模式図である。It is a schematic diagram which shows the lamination sheet with which the printed wiring board of 2nd Embodiment to which this invention was applied was continued. 上記第2の実施の形態のプリント配線板を示す模式図であり、(a)はその平面図であり、図3(b)は、図3(a)の断面図である。It is a schematic diagram which shows the printed wiring board of the said 2nd Embodiment, (a) is the top view, FIG.3 (b) is sectional drawing of Fig.3 (a). 上記第2の実施の形態のプリント配線板の製造方法と製造装置を示す模式図である。It is a schematic diagram which shows the manufacturing method and manufacturing apparatus of the printed wiring board of the said 2nd Embodiment. 上記第2の実施の形態の他のプリント配線板の製造装置を示す模式図である。It is a schematic diagram which shows the manufacturing apparatus of the other printed wiring board of the said 2nd Embodiment.

符号の説明Explanation of symbols

Z1,Z2 プリント配線板(フレックスリジッド基板)、
b,b1,b11 絶縁フィルム、
a,a11,・・・,a14 絶縁基板、
c,c11 カバーレイフィルム、
d,d11 シールドシート、
e1,・・・,e5 配線パターン(導体箔)、
F,F11 フレキシブル部(フレキシブル基板)、
R,R11,R13 リジッド部(リジッド基板)、
K,K11,・・,K21 仮貼りエリア(無配線領域)、
U1,U2 加圧機、
T11 加熱・加圧冶具、
T14 加熱・加圧機、
G1 第1の加熱・加圧手段、
G2 第2の加熱・加圧手段、
S 弾性加熱加圧手段(プランジャ)、
q コイルバネ
Z1, Z2 printed wiring board (flexible rigid board),
b, b1, b11 insulating film,
a, a11,..., a14 insulating substrate,
c, c11 coverlay film,
d, d11 shield sheet,
e1,..., e5 wiring pattern (conductor foil),
F, F11 Flexible part (flexible substrate),
R, R11, R13 Rigid part (rigid substrate),
K, K11,..., K21 Temporary pasting area (non-wiring area),
U1, U2 pressurizer,
T11 heating / pressure jig,
T14 heating / pressurizing machine,
G1 first heating / pressurizing means,
G2, second heating / pressurizing means,
S elastic heating and pressing means (plunger),
q Coil spring

Claims (8)

絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部と、これらに亘って貼り合わせられるシールドシートを備え、上記フレキシブル部に配線パターンが形成されない無配線領域が設けられ、この無配線領域がシールドシートを貼り合わせるための仮貼りエリアとして仮熱圧着され、熱圧着後はプリント配線板から除去されていることを特徴とするプリント配線板。   A rigid part in which a wiring pattern is formed of a conductive foil on an insulating substrate, a flexible part made of an insulating film, and a shield sheet that is bonded over the rigid part. A printed wiring board provided, wherein the non-wiring area is temporarily thermocompression bonded as a temporary attachment area for attaching a shield sheet, and is removed from the printed wiring board after thermocompression bonding. 前記プリント配線板は、フレキシブル部とリジッド部が各々多層構造で、フレキシブル部の外表面がリジッド部の外表面よりも低い位置に形成され、このフレキシブル部が前記仮貼りエリアとしてプリント配線板から除去されていることを特徴とする請求項1記載のプリント配線板。   In the printed wiring board, the flexible portion and the rigid portion each have a multilayer structure, and the outer surface of the flexible portion is formed at a position lower than the outer surface of the rigid portion, and the flexible portion is removed from the printed wiring board as the temporary pasting area. The printed wiring board according to claim 1, wherein the printed wiring board is formed. 絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部と、これらに亘って貼り合わせられるシールドシートを備え、上記フレキシブル部に配線パターンが形成されない無配線領域が設けられ、この無配線領域を仮貼りエリアとして上記シールドシートを加熱・加圧手段により仮熱圧着した後、本熱圧着することを特徴とするプリント配線板の製造方法。   A rigid part in which a wiring pattern is formed of a conductive foil on an insulating substrate, a flexible part made of an insulating film, and a shield sheet that is bonded over the rigid part. A method for producing a printed wiring board, wherein the shield sheet is temporarily thermocompression-bonded by a heating / pressurizing means, and then the thermocompression bonding is performed using the non-wiring area as a temporary attachment area. 前記プリント配線板は、フレキシブル部とリジッド部が各々多層構造で、フレキシブル部の外表面がリジッド部の外表面よりも低い位置に形成され、このフレキシブル部に対して加熱・加圧手段により仮熱圧着することを特徴とする請求項3記載のプリント配線板の製造方法。   In the printed wiring board, the flexible portion and the rigid portion each have a multilayer structure, and the outer surface of the flexible portion is formed at a position lower than the outer surface of the rigid portion. The flexible portion is temporarily heated by heating / pressurizing means. The printed wiring board manufacturing method according to claim 3, wherein the printed wiring board is crimped. 前記仮貼りエリアは、本熱圧着した後、前記仮貼りエリアを除去することを特徴とする請求項3又は4記載のプリント配線板の製造方法。   The method for manufacturing a printed wiring board according to claim 3 or 4, wherein the temporary pasting area is removed after the main thermocompression bonding. 絶縁基板上に導体箔により配線パターンが形成されたリジッド部と、絶縁フィルムからなるフレキシブル部とを備えたプリント配線板に、シールドシートを加熱・加圧手段により熱圧着するプリント配線板の製造装置において、加熱・加圧手段に、プリント配線板を弾性力を持って加熱・加圧する複数の弾性加熱加圧手段が取り付けられていることを特徴とするプリント配線板の製造装置。   A printed wiring board manufacturing apparatus that heat-presses a shield sheet by a heating / pressurizing means on a printed wiring board having a rigid part in which a wiring pattern is formed of a conductive foil on an insulating substrate and a flexible part made of an insulating film. The apparatus for manufacturing a printed wiring board according to claim 1, wherein a plurality of elastic heating and pressing means for heating and pressing the printed wiring board with elasticity is attached to the heating and pressing means. 前記プリント配線板は、フレキシブル部とリジッド部が各々多層構造で、フレキシブル部の外表面がリジッド部の外表面よりも低い位置に形成され、このフレキシブル部に対して加熱・加圧手段により仮熱圧着することを特徴とする請求項6記載のプリント配線板の製造装置。   In the printed wiring board, the flexible portion and the rigid portion each have a multilayer structure, and the outer surface of the flexible portion is formed at a position lower than the outer surface of the rigid portion. The flexible portion is temporarily heated by heating / pressurizing means. The printed wiring board manufacturing apparatus according to claim 6, wherein the printed wiring board is crimped. 前記弾性加熱加圧手段は、ピンにコイルバネが巻装されて構成されるか、又は、ピンとコイルバネが連結されて構成され、加熱・加圧手段の加熱部と連結されていることを特徴とする請求項6又は7記載のプリント配線板の製造装置。   The elastic heating and pressurizing means is configured by winding a coil spring around a pin, or is configured by connecting a pin and a coil spring, and is connected to a heating part of the heating / pressurizing means. The manufacturing apparatus of the printed wiring board of Claim 6 or 7.
JP2007150840A 2007-06-06 2007-06-06 Printed wiring board manufacturing method and printed wiring board manufacturing apparatus Expired - Fee Related JP4898564B2 (en)

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