JP2008285790A - Crimped conjugate fiber and method for producing the same, and air permeability-variable woven/knitted fabric containing the crimped conjugate fiber and method for producing the woven/knitted fabric - Google Patents

Crimped conjugate fiber and method for producing the same, and air permeability-variable woven/knitted fabric containing the crimped conjugate fiber and method for producing the woven/knitted fabric Download PDF

Info

Publication number
JP2008285790A
JP2008285790A JP2007133600A JP2007133600A JP2008285790A JP 2008285790 A JP2008285790 A JP 2008285790A JP 2007133600 A JP2007133600 A JP 2007133600A JP 2007133600 A JP2007133600 A JP 2007133600A JP 2008285790 A JP2008285790 A JP 2008285790A
Authority
JP
Japan
Prior art keywords
knitted fabric
woven
crimped
fiber
composite fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2007133600A
Other languages
Japanese (ja)
Other versions
JP5090059B2 (en
Inventor
Jiyunya Imakita
純哉 今北
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Mitsubishi Rayon Textile Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Mitsubishi Rayon Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd, Mitsubishi Rayon Textile Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP2007133600A priority Critical patent/JP5090059B2/en
Publication of JP2008285790A publication Critical patent/JP2008285790A/en
Application granted granted Critical
Publication of JP5090059B2 publication Critical patent/JP5090059B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a crimped conjugate fiber further improved in both moisture-absorbing property and crimpability, and to provide an air permeability-variable woven/knitted fabric containing the crimped conjugate fibers. <P>SOLUTION: The crimped conjugate fiber consists of a conjugate fiber with two components of different moisture-absorbing properties conjugated with each other, having a yarn percentage elongation of ≥20% in a wet condition, and a percentage crimp of 15-35% in a dry condition. The crimped conjugate fiber is obtained by the following step: Conjugate fibers each with the two components of different moisture-absorbing properties conjugated with each other are subjected to crimping to impart the fibers with crimps followed by undergoing alkali reduction to impart the fibers with further crimps so as to effect the percentage crimp. The air permeability-variable woven/knitted fabric containing the crimped conjugate fibers is also provided, which is obtained by the following step: Conjugate fibers each with the two components of different moisture-absorbing properties conjugated with each other are subjected to crimping to impart the fibers with crimps, the resulting crimped conjugate fibers are woven or knitted, followed by subjecting the resultant woven/knitted fabric to alkali reduction, and the crimped conjugated fibers contained therein are then imparted with crimps so as to effect the percentage crimp. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、捲縮複合繊維並びに該捲縮複合繊維を含む通気度変化織編物及びそれらの製造方法に関する。   The present invention relates to a crimped composite fiber, an air permeability change woven or knitted fabric containing the crimped composite fiber, and a method for producing the same.

近年、衣服内の温度や湿気、水分等の動的な変化に応じ、衣服内の通気性を可逆的に変化させ、衣服内の温湿度をコントロールし、常に快適な状態に調整されるような織編物が数多く提案されている。例えば、特許文献1にて、ポリエステルとポリアミドをサイドバイサイド型に貼り合わせた複合繊維を用いた通気可逆性織編物が提案されている。しかしながら、この複合繊維のポリマーの組み合わせでは吸湿特性差が小さいため、通気性の変化が小さく、さらなる改善が望まれている。   In recent years, according to dynamic changes in the temperature, humidity, moisture, etc. in the clothes, the breathability in the clothes is reversibly changed, the temperature and humidity in the clothes are controlled, and it is always adjusted to a comfortable state. Many woven and knitted fabrics have been proposed. For example, Patent Document 1 proposes a breathable reversible woven or knitted fabric using a composite fiber in which polyester and polyamide are bonded to a side-by-side type. However, in this polymer combination of composite fibers, since the difference in moisture absorption characteristics is small, the change in air permeability is small, and further improvement is desired.

また、通気可逆性織編物として、例えば、特許文献2にて、セルロースアセテート繊維を用いたもの、特許文献3にて、吸湿性ポリマーからなる合成繊維を用いたもの、特許文献4にて、ポリアミドを含む複合繊維を用いたもの、等が提案されている。しかしながら、これらは、織編物の状態での通気可逆性能を向上させることを主眼においたものであり、構成する糸の状態での通気可逆性能の向上についての検討があまり進んでいないのが現状である。   Further, as a breathable reversible woven or knitted fabric, for example, in Patent Document 2, using cellulose acetate fiber, in Patent Document 3, using synthetic fiber made of hygroscopic polymer, in Patent Document 4, polyamide The thing using the composite fiber containing is proposed. However, these are mainly aimed at improving the reversibility of the ventilation in the state of the woven or knitted fabric. is there.

特開2003−41462号公報JP 2003-41462 A 特開2002−180323号公報JP 2002-180323 A 特許平10−77544号公報Japanese Patent No. 10-77544 特許平6−316813号公報Japanese Patent No. 6-316813

本発明は、かかる従来技術における問題点を解決するものであり、本発明の目的は、吸湿特性と捲縮性をさらに向上させた捲縮複合繊維を提供し、かつ該捲縮複合繊維が含まれる通気度変化織編物を提供することにある。   The present invention solves such problems in the prior art, and an object of the present invention is to provide a crimped conjugate fiber having further improved moisture absorption characteristics and crimpability, and the crimped conjugate fiber is included. The object is to provide a woven or knitted fabric with variable air permeability.

本発明の第1の要旨は、吸湿特性の異なる2種の成分が接合された複合繊維であって、湿潤状態での糸伸長率が20%以上、乾燥状態での捲縮率が15〜35%の捲縮率である捲縮複合繊維にある。
第2の要旨は、吸湿特性の異なる2種の成分が接合された複合繊維に捲縮加工を施して捲縮率を4〜15%とした後、アルカリ減量加工を施して該捲縮複合繊維での捲縮率を15〜35%とすることを特徴とする前記の捲縮複合繊維の製造方法にある。
第3の要旨は、前記の捲縮複合繊維が含まれる通気度変化織編物にある。
第4の要旨は、下記の工程からなる通気度変化織編物の製造方法にある。
(1)吸湿特性の異なる2種の成分が接合された複合繊維に仮撚数T(t/m)が11000/D1/2〜35000/D1/2(D:dtex)の仮撚条件で捲縮加工を施し、捲縮率を4〜15%とする
(2)捲縮加工を施した捲縮複合繊維を用いて製織又は製編する
(3)織編物にアルカリ減量加工を施し、含まれる捲縮複合繊維での捲縮率を15〜35%とする
The first gist of the present invention is a composite fiber in which two kinds of components having different moisture absorption characteristics are joined, and the yarn elongation rate in a wet state is 20% or more, and the crimp rate in a dry state is 15 to 35. % Crimped composite fiber with a crimp rate of%.
The second gist is that the composite fiber joined with two components having different moisture absorption properties is crimped to a crimp rate of 4 to 15%, and then subjected to alkali weight reduction to provide the crimped composite fiber. In the method for producing a crimped composite fiber described above, the crimp rate is 15 to 35%.
The third gist is an air permeability changing woven or knitted fabric containing the crimped conjugate fiber.
The fourth gist lies in a method for producing a woven or knitted fabric with air permeability that includes the following steps.
(1) False twisting conditions in which the number of false twists T (t / m) is 11000 / D 1/2 to 35000 / D 1/2 (D: dtex) to a composite fiber in which two kinds of components having different moisture absorption characteristics are joined (2) Weaving or knitting using the crimped conjugate fiber subjected to the crimping process (3) Alkali weight reduction processing is applied to the woven or knitted fabric, The crimp rate of the crimped composite fiber contained is 15 to 35%.

本発明によれば、吸湿特性に優れた複合繊維に、捲縮加工とアルカリ減量加工を施したことにより、吸湿特性と捲縮性をさらに向上させた捲縮複合繊維を提供することができ、かかる捲縮複合繊維が含まれる織編物は、通気度変化性能を有する通気度変化織編物であり、本発明の方法によれば、この通気度変化織編物を、捲縮加工、製織・製編した後の織編物にアルカリ処理による減量加工にて得ることが可能である。   According to the present invention, a crimped composite fiber having improved moisture absorption characteristics and crimpability can be provided by performing crimping and alkali weight loss processing on the composite fiber having excellent moisture absorption characteristics. The woven or knitted fabric containing the crimped conjugate fiber is a breathability changing woven or knitted fabric having air permeability changing performance. According to the method of the present invention, the air permeability changing woven or knitted fabric is crimped, woven or knitted. It is possible to obtain the woven or knitted fabric after the weight reduction by alkali treatment.

本発明の捲縮複合繊維を構成する複合繊維は、吸湿特性の異なる2種の成分、すなわち湿熱特性の低い成分と湿熱特性の高い成分が接合された複合繊維である。ここで、吸湿特性とは、織編物を構成する繊維のその表面や内部に水蒸気を吸着・吸収する性質をいう。本発明においては、吸湿特性の異なる2種の成分は、2種の成分間に公定水分率(JIS L0105で定義される)で3.5〜10%の差がある組み合わせとすることが好ましい。公定水分率の差が3.5%未満では、吸湿特性を有せず、公定水分率の差が10%を超えると、織編物としたときに形態安定性に欠けたものとなる。   The conjugate fiber constituting the crimped conjugate fiber of the present invention is a conjugate fiber in which two kinds of components having different moisture absorption characteristics, that is, a component having low wet heat characteristics and a component having high wet heat characteristics are joined. Here, the hygroscopic property refers to a property of adsorbing and absorbing water vapor on the surface and inside of the fibers constituting the woven or knitted fabric. In the present invention, the two components having different moisture absorption characteristics are preferably a combination having a difference of 3.5 to 10% in the official moisture content (defined by JIS L0105) between the two components. If the difference in the official moisture content is less than 3.5%, it does not have moisture absorption characteristics. If the difference in the official moisture content exceeds 10%, the woven or knitted fabric lacks shape stability.

複合繊維における2種の成分の組み合わせとしては、例えば、ポリエステルとポリアミドといった異種のポリマーの組み合わせ、吸湿特性の低いセルロースエステルと吸湿特性の高いセルロースエステルといった同種のポリマーの組み合わせ等が挙げられる。複合繊維は、吸湿特性の異なる2種の成分を用いて接合構造に複合紡糸して得てもよいし、2種の成分を用いて接合構造に複合紡糸して得た前駆体繊維を後処理し、吸湿特性の異なる2種の成分に変化させて得てもよい。また、接合構造は、サイドバイサイド型であることが捲縮発現上好ましい。   Examples of the combination of the two components in the composite fiber include a combination of different polymers such as polyester and polyamide, and a combination of the same type of polymer such as a cellulose ester having a low moisture absorption property and a cellulose ester having a high moisture absorption property. The composite fiber may be obtained by composite spinning into a joint structure using two kinds of components having different moisture absorption characteristics, or a precursor fiber obtained by composite spinning into a joint structure using two kinds of components is post-processed However, it may be obtained by changing to two kinds of components having different moisture absorption characteristics. Moreover, it is preferable for crimping expression that a junction structure is a side-by-side type.

本発明においては、特にアルカリ反応性の異なる2種のセルロースエステルを用いて接合構造に複合紡糸して前駆体繊維とし、得られた前駆体繊維にアルカリ減量加工を施し、アルカリ反応性の高いセルロースエステルを脱エステル化して吸湿特性の高い成分に変化させることによって得た複合繊維であることが好ましい。   In the present invention, in particular, two types of cellulose esters having different alkali reactivity are used as a precursor fiber by complex spinning into a joint structure, and the obtained precursor fiber is subjected to alkali weight loss processing to obtain cellulose having a high alkali reactivity. A composite fiber obtained by deesterifying an ester to change it to a component having high moisture absorption properties is preferable.

さらに、セルロースエステルを用いた場合を、セルロースエステルとして工業的、汎用的に用いられているセルロースアセテートで説明する。セルロースアセテートは、セルロースの有する水酸基の一部又は全部がアセチル基に置換されたセルロース誘導体であり、理論上の置換度の上限は3.00であり、平均置換度に応じて、平均置換度が2.76以上のセルローストリアセテート、平均置換度が2.22以上2.60未満のセルロースジアセテート、平均置換度が2.22未満のセルロースアセテート等の各種セルロースアセテートがある。   Furthermore, the case where a cellulose ester is used will be described using cellulose acetate, which is industrially and generally used as a cellulose ester. Cellulose acetate is a cellulose derivative in which some or all of the hydroxyl groups of cellulose are substituted with acetyl groups, and the theoretical upper limit of substitution is 3.00. Depending on the average degree of substitution, the average degree of substitution is There are various cellulose acetates such as cellulose triacetate of 2.76 or more, cellulose diacetate having an average substitution degree of 2.22 or more and less than 2.60, and cellulose acetate having an average substitution degree of less than 2.22.

セルロースアセテートは、アルカリ処理により脱アセチル化し、アセチル基が水酸基に変化しセルロース化することが従来より公知であり、平均置換度が低いセルロースアセテート程脱アセチル化が容易となる。したがい、平均置換度が低いセルロースアセテートは、アルカリ反応性が高いセルロースアセテートであり、同様に平均置換度が低いセルロースエステルは、アルカリ反応性が高いセルロースエステルということができる。   It is conventionally known that cellulose acetate is deacetylated by alkali treatment, and the acetyl group is changed to a hydroxyl group to be celluloseized, and cellulose acetate having a lower average substitution degree becomes easier to deacetylate. Therefore, a cellulose acetate having a low average substitution degree is a cellulose acetate having a high alkali reactivity, and similarly, a cellulose ester having a low average substitution degree can be referred to as a cellulose ester having a high alkali reactivity.

本発明において好ましい複合繊維は、前述したように、平均置換度の異なる2種のセルロースエステルを用いて接合構造に複合紡糸して前駆体繊維とし、得られた前駆体繊維にアルカリ処理を施し、平均置換度の低い、すなわちアルカリ反応性の高いセルロースエステルを脱エステル化してセルロース化し吸湿特性の高い成分に変化させて得た複合繊維である。前駆体繊維の製造方法は、例えば、特開平7−102419号公報等に示されるように、平均置換度2.91のセルローストリアセテートと平均置換度2.41のセルロースジアセテートを用い、乾式紡糸法により、セルローストリアセテートとセルロースジアセテートがサイドバイサイド型に接合した複合繊維とし、これを前駆体繊維とする。   As described above, the composite fiber preferable in the present invention is a composite fiber that is spun into a joint structure using two types of cellulose esters having different average substitution degrees, and is subjected to alkali treatment on the obtained precursor fiber. This is a composite fiber obtained by deesterifying a cellulose ester having a low average substitution degree, that is, having a high alkali reactivity and converting it into a component having high moisture absorption characteristics. For example, as disclosed in JP-A-7-102419, a precursor fiber production method uses a cellulose triacetate having an average substitution degree of 2.91 and a cellulose diacetate having an average substitution degree of 2.41, and a dry spinning method. Thus, a composite fiber in which cellulose triacetate and cellulose diacetate are joined in a side-by-side manner is used as a precursor fiber.

また、特開2004−115933号公報に示されるように、セルローストリアセテートとエステル化度が1.50〜3.00のセルロースアセテートプロピオネートやセルロースアセテートブチレートがサイドバイサイド型に接合した複合繊維とし、これを前駆体繊維とすることもできる。   Moreover, as shown in JP-A-2004-115933, a cellulose triacetate and a cellulose acetate propionate having a degree of esterification of 1.50 to 3.00 and a cellulose acetate butyrate are combined into a side-by-side type composite fiber, This can also be used as a precursor fiber.

複合繊維或いは前駆体繊維における2種の成分の複合比は、好ましくは質量比で80:20〜20:80、より好ましくは60:40〜40:60とする。複合繊維の断面形状は、特に限定されず、三角、円形、扁平、Y字等、織編物としたときの風合い、光沢等を考慮して選択される。さらには、複合繊維における単繊維繊度、繊度斑、染色特性等についても特に限定はない。   The composite ratio of the two components in the composite fiber or the precursor fiber is preferably 80:20 to 20:80, more preferably 60:40 to 40:60 in terms of mass ratio. The cross-sectional shape of the composite fiber is not particularly limited, and is selected in consideration of the texture, gloss, and the like of a woven or knitted fabric such as a triangle, a circle, a flat shape, and a Y shape. Furthermore, there are no particular limitations on the single fiber fineness, fineness unevenness, dyeing characteristics and the like of the composite fiber.

本発明の捲縮複合繊維は、湿潤状態で20%以上、好ましくは20%以上30%未満の糸伸長率及び乾燥状態で15〜35%の捲縮率を有する。なお、本発明において、湿潤状態とは、試料を水温20℃の水中に1分間浸漬した後の状態をいい、また、乾燥状態とは、試料を室温20℃、相対湿度65%の雰囲気下に24時間放置した後の状態をいい、捲縮率は特に断らない限り乾燥状態での捲縮率をいう。   The crimped conjugate fiber of the present invention has a yarn elongation rate of 20% or more, preferably 20% or more and less than 30% in a wet state, and a crimp rate of 15 to 35% in a dry state. In the present invention, the wet state means a state after the sample is immersed in water at a water temperature of 20 ° C. for 1 minute, and the dry state means that the sample is placed in an atmosphere at a room temperature of 20 ° C. and a relative humidity of 65%. The state after standing for 24 hours is said, and the crimp rate is the crimp rate in a dry state unless otherwise specified.

糸伸長率が湿潤状態で20%未満では、織編物としたとき加湿された場合に通気度変化が乏しくなり、織編物による衣服内の温湿度変化が低下したものになり、30%以上になると、織編物としたときの寸法安定性が悪くなる。本発明の捲縮複合繊維は、湿潤状態から乾燥状態に戻したときの糸回復率は70%以上であることが好ましい。糸回復率が70%未満では、織編物としたときの復元性が低くなり、寸法安定性も悪くなる傾向にある。また、捲縮率が15%未満では、膨らみ感に欠けるものとなり、35%を超えると、後工程での通過性に劣るものとなる。   When the yarn elongation rate is less than 20% in a wet state, when the knitted fabric is humidified, the change in air permeability becomes poor, and the change in temperature and humidity in the clothes due to the woven or knitted fabric is reduced. Dimensional stability when woven or knitted is deteriorated. The crimped conjugate fiber of the present invention preferably has a yarn recovery rate of 70% or more when it is returned from a wet state to a dry state. When the yarn recovery rate is less than 70%, resilience when woven or knitted is reduced, and dimensional stability tends to be deteriorated. Further, if the crimping rate is less than 15%, the feeling of swelling is lacking, and if it exceeds 35%, the passability in the subsequent process is inferior.

ここで、湿潤状態の糸伸長率とは、乾燥状態で所定荷重(0.59cN/dtex)を加えたときの糸長と、湿潤状態で同様の荷重を加えたときの糸長から算出した糸の伸び率をいう。また、糸回復率とは、湿潤状態で前記と同様の所定の荷重を加えたときの糸長と、乾燥状態に戻して同様の所定荷重を加えたときの糸長から算出した糸の戻り率をいう。   Here, the yarn elongation rate in the wet state is the yarn calculated from the yarn length when a predetermined load (0.59 cN / dtex) is applied in the dry state and the yarn length when the same load is applied in the wet state. The rate of growth. The yarn recovery rate is the yarn return rate calculated from the yarn length when a predetermined load similar to the above is applied in a wet state and the yarn length when the same predetermined load is applied after returning to a dry state. Say.

本発明の捲縮複合繊維は、次のようにして製造することができる。すなわち、吸湿特性の異なる2種の成分が接合された複合繊維に、捲縮加工を施して捲縮率を4〜15%とした後、アルカリ減量加工を施してさらに該捲縮複合繊維での捲縮率を15〜35%とすることにより得ることができる。   The crimped conjugate fiber of the present invention can be produced as follows. That is, the composite fiber joined with two types of components having different moisture absorption characteristics is crimped to a crimp rate of 4 to 15%, and then subjected to an alkali weight loss process to further reduce the crimped composite fiber. It can be obtained by setting the crimp rate to 15 to 35%.

捲縮加工としては、繊維に捲縮を付与して嵩高性にする加工であり、糸に加撚−熱固定−解撚を連続的に施す仮撚加工、繊維を狭い箱又は筒に押し込み、いったん三次元の糸塊を形成させた後、順次他端から押し出し、1本の糸に解除する押込加工、一対の歯車に糸を噛み込ませて歯形を賦型するギア加工、いったん編物を形成して網目型を賦型した後に解編するニットデニット加工等が挙げられるが、コスト面及び汎用性の面から、仮撚加工を用いることが好ましい。   Crimping is a process that imparts crimp to the fiber to make it bulky, false twisting that continuously twists, heat fixes, and untwists the yarn, pushes the fiber into a narrow box or tube, Once a three-dimensional thread lump is formed, it is sequentially pushed out from the other end, pushed into one thread, pressed into a pair of gears, geared to shape the tooth profile by threading, and once knitted Examples of the knit knitting process include forming a mesh mold and then knitting, but false twisting is preferably used from the viewpoint of cost and versatility.

本発明にて用いられる仮撚加工においては、2種の成分が接合された複合繊維を、仮撚フィード率(仮撚機における供給糸の供給ローラと引取ローラの速度比)を−5%以上+5%未満とすることが好ましく、−5%未満では、糸張力が高くなり毛羽が発生したり、糸切れが発生したりし易くなり、+5%以上では、糸張力が低くなり糸の走行性が乱れ、糸切れ、毛羽、捲縮斑等が発生し易くなる。また、仮撚温度(仮撚機におけるヒータの温度)を100〜240℃とすることが好ましく、100℃未満では、捲縮セット効果がでにく、240℃を超えると、糸切れ、撚り斑が発生し易くなる。   In the false twisting process used in the present invention, the false twist feed rate (speed ratio of the supply roller of the supply yarn to the take-off roller in the false twisting machine) is −5% or more for the composite fiber in which two components are joined. If it is less than + 5%, if it is less than -5%, the yarn tension becomes high and fluffing or yarn breakage tends to occur, and if it is + 5% or more, the yarn tension becomes low and the running property of the yarn. Disturbance, yarn breakage, fluff, crimped spots, etc. are likely to occur. Further, the false twisting temperature (heater temperature in the false twisting machine) is preferably set to 100 to 240 ° C. If the temperature is less than 100 ° C., the crimp setting effect is insignificant. Is likely to occur.

特に、仮撚加工においては、仮撚数(t/m)が11000/D1/2〜35000/D1/2(D:dtex)の仮撚条件で行うことが必要である。仮撚数(t/m)が11000/D1/2未満では、仮撚加工糸に十分な膨らみ感を得ることができず、35000/D1/2を超えると、毛羽、糸切れが多発する。さらに、仮撚加工においては、用いる複合繊維の構成に応じ、弛緩熱処理又は緊張熱処理を行ってもよく、比較的低弛緩率での弛緩熱処理により捲縮形態が安定し、後工程の通過性が良好となり、緊張熱処理により配向が高まり、均一な仮撚加工糸を得ることができる。 In particular, in false twisting, it is necessary to perform false twist conditions (t / m) under false twist conditions of 11000 / D 1/2 to 35000 / D 1/2 (D: dtex). When the number of false twists (t / m) is less than 11000 / D1 / 2 , it is not possible to obtain a sufficient swollen feeling for the false twisted yarn, and when it exceeds 35000 / D1 / 2 , fluff and yarn breakage occur frequently. To do. Furthermore, in false twisting, relaxation heat treatment or tension heat treatment may be performed according to the composition of the composite fiber used, and the crimped form is stabilized by the relaxation heat treatment at a relatively low relaxation rate, and the passability in the subsequent process is improved. It becomes good and the orientation is increased by the tension heat treatment, and a uniform false twisted yarn can be obtained.

捲縮加工により捲縮率を4〜15%とした複合繊維に施すアルカリ減量加工は、本発明において、特に複合繊維としてアルカリ反応性の異なる2種のセルロースエステルを用いて接合構造に複合紡糸してなる前駆体繊維が好ましく用いられることから、アルカリ反応性の低いセルロースエステルとアルカリ反応性の高いセルロースエステルとが接合された前駆体繊維の例で以下に説明する。   In the present invention, the alkali weight reduction processing applied to the composite fiber having a crimp rate of 4 to 15% by crimping is performed in the present invention, in particular, by using two kinds of cellulose esters having different alkali reactivity as the composite fiber to form a composite structure. Therefore, an example of a precursor fiber in which a cellulose ester having a low alkali reactivity and a cellulose ester having a high alkali reactivity are joined will be described below.

アルカリ減量加工の条件は、アルカリ剤の種類、濃度、処理での温度、時間等により設定されるが、例えば、さらに前駆体繊維がセルローストリアセテートとセルロースジアセテートとが接合された前駆体繊維である場合、セルロースジアセテート成分のみを脱アセチル化して吸湿特性の高いセルロース成分にする場合、水酸化ナトリウム1質量%水溶液を用い、60〜90℃の温度で15〜30分間処理する。   The conditions for alkali weight loss processing are set by the type, concentration, temperature, time, etc. of the alkali agent. For example, the precursor fiber is a precursor fiber in which cellulose triacetate and cellulose diacetate are joined. In this case, when only the cellulose diacetate component is deacetylated to obtain a cellulose component having high moisture absorption characteristics, a 1% by mass aqueous solution of sodium hydroxide is used and treated at a temperature of 60 to 90 ° C. for 15 to 30 minutes.

また、前駆体繊維がアセチル化度2.9のセルローストリアセテートとエステル化度2.5のセルロースアセテートプロピオネートとが接合された前駆体繊維である場合、セルローストリアセテート成分のみを脱アセチル化して吸湿特性の高いセルロース成分にする場合、水酸化ナトリウム1質量%水溶液を用い、沸騰温度で30〜60分間処理する。アルカリ減量加工には、糸状物を対象とする精練や染色に使用される装置等が用いられる。アルカリ減量加工におけるアルカリ処理後は温水或いは熱水処理で余剰のアルカリ剤を除去することが好ましい。かかるアルカリ減量加工により複合構造の繊維には貼り合わせの歪みに撚り捲縮が発現する。   In addition, when the precursor fiber is a precursor fiber in which cellulose triacetate having an acetylation degree of 2.9 and cellulose acetate propionate having an esterification degree of 2.5 are joined, only the cellulose triacetate component is deacetylated to absorb moisture. In order to obtain a cellulose component having high characteristics, a 1% by mass aqueous solution of sodium hydroxide is used and treated at a boiling temperature for 30 to 60 minutes. An apparatus used for scouring or dyeing of a filamentous material is used for the alkali weight reduction processing. After the alkali treatment in the alkali weight reduction process, it is preferable to remove excess alkali agent by hot water or hot water treatment. By such alkali weight reduction processing, twisting and crimping appear in the strain of bonding in the fiber of the composite structure.

本発明の捲縮複合繊維は、織編物とすることができ、本発明の捲縮複合繊維が含まれる織編物は、通気度変化を有する。捲縮複合繊維が含まれる織編物は、捲縮複合繊維の混用率、織組織、編組織を、目的の製品の風合いや製品外観に応じて決定され、本発明の捲縮複合繊維のみで構成されて含まれていてもよいし、他繊維と交織或いは交編して含まれていてもよい。また、本発明の捲縮複合繊維が他繊維との合撚糸として織編物に含まれていてもよい。本発明の捲縮複合繊維と混用される他繊維としては、例えば、棉、麻、絹等の天然繊維、レーヨン等の再生繊維、ポリエステル繊維等の合成繊維があり、それぞれの繊維が有する特徴、例えば、光沢感、清涼感、シャリ感、ウエット感等の風合い、補強効果を与えることもできる。   The crimped conjugate fiber of the present invention can be a woven or knitted fabric, and the woven or knitted fabric including the crimped conjugate fiber of the present invention has a change in air permeability. The woven or knitted fabric including the crimped composite fiber is determined by the mixed use ratio, the woven structure, and the knitted structure of the crimped composite fiber according to the texture of the target product and the appearance of the product, and is composed only of the crimped composite fiber of the present invention. It may be included, or may be included by knitting or knitting with other fibers. Moreover, the crimped composite fiber of the present invention may be contained in a woven or knitted fabric as a twisted yarn with another fiber. Other fibers mixed with the crimped composite fiber of the present invention include, for example, natural fibers such as koji, hemp, and silk, regenerated fibers such as rayon, and synthetic fibers such as polyester fibers, and the characteristics of each fiber, For example, a texture such as a glossy feeling, a refreshing feeling, a sharp feeling, a wet feeling, and a reinforcing effect can be given.

本発明の通気度変化を有する織編物は、次のようにして製造することができる。すなわち、(1)吸湿特性の異なる2種の成分が接合された複合繊維に仮撚数T(t/m)が11000/D1/2〜35000/D1/2(D:dtex)の仮撚条件で捲縮加工を施し、捲縮率を4〜15%とする工程、(2)捲縮加工を施した捲縮複合繊維を用いて製織又は製編する工程、(3)織編物にアルカリ減量加工を施し、含まれる捲縮複合繊維での捲縮率を15〜35%とする工程によって、本発明の通気度変化織編物を得る。 The woven or knitted fabric having a change in air permeability of the present invention can be produced as follows. That is, (1) a temporary fiber having a false twist number T (t / m) of 11000 / D 1/2 to 35000 / D 1/2 (D: dtex) to a composite fiber in which two kinds of components having different moisture absorption characteristics are joined A step of crimping under twisting conditions to make the crimp ratio 4-15%, (2) a step of weaving or knitting using the crimped conjugate fiber subjected to the crimping, (3) a woven or knitted fabric The air permeability change woven or knitted fabric of the present invention is obtained by performing a process of reducing the alkali and setting the crimp rate of the crimped composite fiber to 15 to 35%.

本発明の通気度変化織編物の製造方法において、捲縮加工の工程は、用いる繊維、捲縮加工方法も前述の捲縮複合繊維の製造におけると同様であり、製織又は製編の工程では、捲縮加工によって得られた捲縮複合繊維を用いて製織又は製編するが、製織又は製編の際の織組織、編組織、織機、編織には特に限定はないが、本発明の通気度変化織編物の適用用途を勘案して決定する。本発明の通気度変化織編物の製造方法において、特にアルカリ減量加工の工程では、織編物の状態で、アルカリ減量加工を施す。適用するアルカリ減量加工は、前述の捲縮複合繊維の製造におけると同様の条件で行われるが、アルカリ減量加工の対象が織編物であるので、液流染色機等の織物用或いは編物用の染色機を用いて行うことが好ましい。   In the manufacturing method of the air permeability change woven or knitted fabric of the present invention, the crimping process is the same as the fiber used, the crimping process is the same as in the manufacturing of the crimped composite fiber, and in the weaving or knitting process, Weaving or knitting using the crimped composite fiber obtained by crimping, although there is no particular limitation on the woven structure, knitting structure, loom, knitting in the weaving or knitting, the air permeability of the present invention Decide in consideration of the application of the changed woven or knitted fabric. In the method for producing a knitted or knitted fabric with air permeability according to the present invention, the alkali weight reducing process is performed in the state of the woven or knitted fabric, particularly in the alkali weight reducing process. The alkali weight reduction process to be applied is performed under the same conditions as in the production of the above-described crimped composite fiber. However, since the object of the alkali weight reduction process is a woven or knitted fabric, dyeing for woven fabric or knitted fabric such as a liquid dyeing machine. It is preferable to use a machine.

以下、本発明を実施例により具体的に説明する。なお、本発明における各特性値の測定は以下の方法に拠った。   Hereinafter, the present invention will be specifically described by way of examples. The measurement of each characteristic value in the present invention was based on the following method.

(糸伸長率、糸回復率)
ワク周1mの検尺器を用い、試料を0.01cN/dtexの荷重下で10回巻き10mのカセを作る。作成したカセに、水酸化ナトリウム1質量%水溶液、温度60〜65℃、浴比1:100の浴中で10分間のアルカリ減量加工を施し、乾燥後、90℃の熱水中で20分処理し、温度20℃、相対湿度65%の雰囲気下に24時間放置して自然乾燥した。乾燥した試料に0.59cN/dtexの荷重をかけ、1分経過後の長さL0(cm)を測定し、初期糸長とする。次いで、荷重を除き、カセを20℃の水中に1分間浸漬し、湿潤状態とする。表面に付いた過剰な水分をろ紙で拭き取った後、0.59cN/dtexの荷重をかけ、1分経過後の長さL1(cm)を測定する。さらに、カセを室温20℃、相対湿度65%の雰囲気下に24時間放置して自然乾燥し、再び、0.59cN/dtexの荷重をかけ、1分経過後の長さL2(cm)を測定する。各長さの測定値より、次式により、糸伸長率、糸回復率を算出した。測定値には5回行った平均値を用いた。
糸伸長率(%)=[(L1−L0)/L0]×100
糸回復率(%)=[(L1−L2)/(L1−L0)]×100
(Yarn elongation rate, Yarn recovery rate)
Using a measuring instrument with a circumference of 1 m, the sample is wound 10 times under a load of 0.01 cN / dtex to make a 10 m cassette. The prepared casserole is subjected to alkali weight reduction for 10 minutes in a 1% by weight aqueous solution of sodium hydroxide, a temperature of 60 to 65 ° C. and a bath ratio of 1: 100, and after drying, treated in hot water at 90 ° C. for 20 minutes. Then, it was left to stand for 24 hours in an atmosphere having a temperature of 20 ° C. and a relative humidity of 65%, followed by natural drying. A load of 0.59 cN / dtex is applied to the dried sample, and the length L0 (cm) after one minute has elapsed is measured as the initial yarn length. Next, the load is removed, and the casserole is immersed in 20 ° C. water for 1 minute to be in a wet state. After excess moisture on the surface is wiped off with a filter paper, a load of 0.59 cN / dtex is applied, and the length L1 (cm) after 1 minute is measured. Furthermore, the casserole is allowed to stand for 24 hours in an atmosphere of room temperature 20 ° C. and relative humidity 65%, and then naturally dried. A load of 0.59 cN / dtex is applied again, and the length L 2 (cm) after 1 minute is measured. To do. From the measured value of each length, the yarn elongation rate and the yarn recovery rate were calculated by the following equations. The average value obtained 5 times was used for the measured value.
Yarn elongation rate (%) = [(L1-L0) / L0] × 100
Yarn recovery rate (%) = [(L1-L2) / (L1-L0)] × 100

(捲縮率)
ワク周1mの検尺器を用い、試料を0.01cN/dtexの荷重下で10回巻き10mのカセを作る。作成したカセを、90℃の熱水中で20分処理した後、温度20℃、相対湿度65%の雰囲気下に24時間放置して自然乾燥した。乾燥した試料に1.96cN/dtexの荷重をかけ、1分経過後の長さL1(cm)を測定する。次いで、荷重の除き、無荷重の状態で2分間放置する。その後、0.05cN/dtexの荷重をかけ、1分経過後の長さL2(cm)を測定し、次式により捲縮率を算出した。測定値には5回行った平均値を用いた。
捲縮率(%)=[(L1−L2)/L1]×100
(Crimp rate)
Using a measuring instrument with a circumference of 1 m, the sample is wound 10 times under a load of 0.01 cN / dtex to make a 10 m cassette. The prepared casserole was treated in hot water at 90 ° C. for 20 minutes, and then allowed to stand for 24 hours in an atmosphere having a temperature of 20 ° C. and a relative humidity of 65%, followed by natural drying. A load of 1.96 cN / dtex is applied to the dried sample, and the length L1 (cm) after 1 minute is measured. Next, the load is removed, and it is left for 2 minutes in a no-load state. Thereafter, a load of 0.05 cN / dtex was applied, the length L2 (cm) after 1 minute was measured, and the crimp rate was calculated by the following formula. The average value obtained 5 times was used for the measured value.
Crimp rate (%) = [(L1−L2) / L1] × 100

(通気度差)
試料にて織編物を作成し、温度20℃、相対湿度65%の雰囲気下で、JIS L1018一般試験方法(フラジール形試験)に準拠し、テクステスト社製、通気度試験機FX3300で測定した。織編物を温度25℃、相対湿度65%の雰囲気下で水分率を平衡にしたときの初期通気度(A)(cm/cm/sec)を測定した。織編物を20℃の水中に1分間浸漬し湿潤させた後、再び温度25℃、相対湿度65%の雰囲気下で水分率を平衡にしたときの再乾燥時通気度(B)(cm/cm/sec)を測定し、次式により捲縮率を算出した。
通気度差(cm/cm/sec)=再乾燥時通気度(B)−初期通気度(A)
通気度差が20以上であれば良好な程通気度変化を示し、通気度差が大きくなるほど通気度変化性能が向上する。
(Air permeability difference)
A woven or knitted fabric was prepared from the sample, and measured with an air permeability tester FX3300 manufactured by Textex Co., Ltd. in an atmosphere of a temperature of 20 ° C. and a relative humidity of 65% in accordance with JIS L1018 general test method (fragile test). The initial air permeability (A) (cm 3 / cm 2 / sec) was measured when the moisture content of the woven or knitted fabric was equilibrated in an atmosphere at a temperature of 25 ° C. and a relative humidity of 65%. After weaving the knitted or knitted fabric in water at 20 ° C. for 1 minute and moistening, the re-drying air permeability (B) (cm 3 / cm) when the moisture content is balanced again in an atmosphere at a temperature of 25 ° C. and a relative humidity of 65% cm 2 / sec) was measured, and the crimp rate was calculated by the following formula.
Air permeability difference (cm 3 / cm 2 / sec) = re-drying air permeability (B) −initial air permeability (A)
If the air permeability difference is 20 or more, the better the air permeability changes, and the greater the air permeability difference, the better the air permeability changing performance.

(実施例1)
平均置換度2.41のセルロースジアセテートと平均置換度2.91のセルローストリアセテートを質量比で50:50の複合比にサイドバイサイド型に乾式紡糸法により複合紡糸されたセルロースアセテート複合繊維(110dtex/26フィラメント(f))を前駆体繊維として用いた。この前駆体繊維に、三菱重工業社製、仮撚機LS−6型にて、仮撚フィード率−3%、仮撚温度160℃、仮撚数1800(t/m)、緊張熱処理温度200℃、緊張熱処理フィード率0%の条件で仮撚加工を施し、仮撚加工糸を作成した。得られた仮撚加工糸の捲縮率は4.5%であった。この仮撚加工糸にてカセを作成し、水酸化ナトリウム1質量%水溶液、温度60〜65℃、浴比1:100の浴中で10分間のアルカリ減量加工を施し、乾燥し、その後、90℃の熱水中で20分間の熱水処理を施した。アルカリ減量加工後の加工糸は糸伸長率が24.1%、糸回復率が72.9%、捲縮率が25.3%であった。また、アルカリ減量加工後の加工糸について、セルロース繊維は不染の分散染料にて染色した繊維断面を観察し、アリカリ反応性の高いセルロースジアセテートのみが脱エステル化してセルロース化していることが確認された。
Example 1
Cellulose acetate composite fiber (110 dtex / 26) obtained by composite spinning of cellulose diacetate having an average degree of substitution of 2.41 and cellulose triacetate having an average degree of substitution of 2.91 to a composite ratio of 50:50 in a side-by-side type by a dry spinning method. Filament (f)) was used as the precursor fiber. For this precursor fiber, a false twister LS-6 type manufactured by Mitsubishi Heavy Industries, Ltd., false twist feed rate -3%, false twist temperature 160 ° C., false twist number 1800 (t / m), tension heat treatment temperature 200 ° C. Then, false twisting was performed under conditions of tension heat treatment feed rate of 0% to prepare false twisted yarn. The crimp rate of the obtained false twisted yarn was 4.5%. A casserole is made from this false twisted yarn, and subjected to alkali weight reduction for 10 minutes in a 1% by weight aqueous solution of sodium hydroxide, a temperature of 60 to 65 ° C., and a bath ratio of 1: 100, dried, and then 90% The hot water treatment for 20 minutes was performed in hot water at 0 ° C. The processed yarn after the alkali weight loss processing had a yarn elongation rate of 24.1%, a yarn recovery rate of 72.9%, and a crimp rate of 25.3%. In addition, for the processed yarn after the alkali weight loss processing, the cross section of the cellulose fiber dyed with a non-dispersed disperse dye was observed, and it was confirmed that only cellulose diacetate with a high reactivity was deesterified and celluloseized. It was done.

(実施例2)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を用い、仮撚フィード率−4%、仮撚温度160℃、仮撚数2200(t/m)、緊張熱処理温度160℃、緊張熱処理フィード率2.5%の条件で仮撚加工を施して仮撚加工糸を作成した以外は、実施例1におけると同様にしてアルカリ減量加工を施した。仮撚加工上がりの仮撚加工糸の捲縮率は6.8%、アルカリ減量加工後の加工糸は糸伸長率が23.7%、糸回復率が77.7%、捲縮率が25.7%であった。また、アルカリ減量加工後の加工糸について、セルロース繊維は不染の分散染料にて染色した繊維断面を観察し、アリカリ反応性の高いセルロースジアセテートのみが脱エステル化してセルロース化していることが確認された。
(Example 2)
Using the same precursor fiber (110 dtex / 26f) as used in Example 1, false twist feed rate-4%, false twist temperature 160 ° C, false twist number 2200 (t / m), tension heat treatment temperature 160 ° C, tension heat treatment Alkaline weight loss processing was performed in the same manner as in Example 1 except that false twisting was performed by applying false twisting under a feed rate of 2.5%. The false twisted yarn after false twisting has a crimp rate of 6.8%, and the processed yarn after alkali weight reduction has a yarn elongation rate of 23.7%, a yarn recovery rate of 77.7%, and a crimp rate of 25. 0.7%. In addition, for the processed yarn after the alkali weight loss processing, the cross section of the cellulose fiber dyed with a non-dispersed disperse dye was observed, and it was confirmed that only cellulose diacetate with a high reactivity was deesterified and celluloseized. It was done.

(比較例1)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を用い、仮撚加工を施すことなく、実施例1におけると同様にしてアルカリ減量加工を施した。前駆体繊維の捲縮率は0.3%、アルカリ減量加工後の繊維は糸伸長率が15.1%、糸回復率が61.6%、捲縮率が27.1%であった。また、アルカリ減量加工後の繊維について、セルロース繊維は不染の分散染料にて染色した繊維断面を観察し、アリカリ反応性の高いセルロースジアセテートのみが脱エステル化してセルロース化していることが確認された。
(Comparative Example 1)
The same precursor fiber as used in Example 1 (110 dtex / 26f) was used, and an alkali weight reduction process was performed in the same manner as in Example 1 without performing false twisting. The crimp rate of the precursor fiber was 0.3%, and the fiber after alkali weight reduction processing had a yarn elongation rate of 15.1%, a yarn recovery rate of 61.6%, and a crimp rate of 27.1%. In addition, regarding the fiber after alkali weight reduction processing, the cellulose fiber was observed by observing the cross section of the fiber dyed with a non-dyed disperse dye, and it was confirmed that only cellulose diacetate having a high reactivity was deesterified and celluloseized. It was.

(比較例2)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を用い、仮撚フィード率−4%、仮撚温度160℃、仮撚数3500(t/m)、緊張熱処理温度160℃、緊張熱処理フィード率2.5%の条件で仮撚加工を施して仮撚加工糸を作成した以外は、実施例1におけると同様にしてアルカリ減量加工を施した。仮撚加工上がりの仮撚加工糸の捲縮率は16.3%、アルカリ減量加工後の加工糸は糸伸長率が18.9%、糸回復率が82.6%、捲縮率が32.3%であった。また、アルカリ減量加工後の加工糸について、セルロース繊維は不染の分散染料にて染色した繊維断面を観察し、アリカリ反応性の高いセルロースジアセテートのみが脱エステル化してセルロース化していることが確認された。
(Comparative Example 2)
Using the same precursor fiber (110 dtex / 26f) as used in Example 1, false twist feed rate-4%, false twist temperature 160 ° C, false twist number 3500 (t / m), tension heat treatment temperature 160 ° C, tension heat treatment Alkaline weight loss processing was performed in the same manner as in Example 1 except that false twisting was performed by applying false twisting under a feed rate of 2.5%. The false twisted yarn after false twisting has a crimp rate of 16.3%, and the processed yarn after alkali weight reduction processing has a yarn elongation rate of 18.9%, a yarn recovery rate of 82.6%, and a crimp rate of 32. 3%. In addition, for the processed yarn after the alkali weight loss processing, the cross section of the cellulose fiber dyed with a non-dispersed disperse dye was observed, and it was confirmed that only cellulose diacetate with a high reactivity was deesterified and celluloseized. It was done.

(比較例3)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を用い、仮撚フィード率−4%、仮撚温度160℃、仮撚数900(t/m)、緊張熱処理温度160℃、緊張熱処理フィード率2.5%の条件で仮撚加工を施して仮撚加工糸を作成した以外は、実施例1におけると同様にしてアルカリ減量加工を施した。仮撚加工上がりの仮撚加工糸の捲縮率は2.5%、アルカリ減量加工後の加工糸は糸伸長率が16.2%、糸回復率が65.5%、捲縮率が22.3%であった。また、アルカリ減量加工後の加工糸について、セルロース繊維は不染の分散染料にて染色した繊維断面を観察し、アリカリ反応性の高いセルロースジアセテートのみが脱エステル化してセルロース化していることが確認された。
(Comparative Example 3)
Using the same precursor fiber (110 dtex / 26f) as used in Example 1, false twist feed rate-4%, false twist temperature 160 ° C, false twist number 900 (t / m), tension heat treatment temperature 160 ° C, tension heat treatment Alkaline weight loss processing was performed in the same manner as in Example 1 except that false twisting was performed by applying false twisting under a feed rate of 2.5%. The false twisted yarn after false twisting has a crimp rate of 2.5%, and the processed yarn after alkali weight reduction has a yarn elongation rate of 16.2%, a yarn recovery rate of 65.5%, and a crimp rate of 22 3%. In addition, for the processed yarn after the alkali weight loss processing, the cross section of the cellulose fiber dyed with a non-dispersed disperse dye was observed, and it was confirmed that only cellulose diacetate with a high reactivity was deesterified and celluloseized. It was done.

(実施例3)
実施例2における仮撚加工により得た6%の捲縮率を有する仮撚加工糸を用いて、20Gの一口編機にて編地を作成した後、実施例1におけると同様にして編地にアルカリ減量加工を施した。その後、分散染料を用い、温度120℃で30分の染色を行った。得られた染色編地は、構成繊維におけるセルロース化した部分が無着色であり、通気度差が316.3cm/cm/secであり、優れた通気度変化を有するものであった。
(Example 3)
Using a false twisted yarn having a crimping rate of 6% obtained by false twisting in Example 2, a knitted fabric was created with a 20G single-neck knitting machine, and then the same as in Example 1 The material was subjected to alkali weight loss processing. Thereafter, using a disperse dye, dyeing was performed at a temperature of 120 ° C. for 30 minutes. The obtained dyed knitted fabric had no change in cellulose content in the constituent fibers, had an air permeability difference of 316.3 cm 3 / cm 2 / sec, and had an excellent change in air permeability.

(比較例4)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を用い、仮撚加工を施すことなく、20Gの一口編機にて編地を作成した後、実施例1におけると同様にして編地にアルカリ減量加工を施した。その後、実施例3におけると同様に120℃30分の染色を行った。得られた染色編地は、構成繊維におけるセルロース化した部分が無着色であり、通気度差が260.4cm/cm/secであり、通常の通気度を有するものであった。
(Comparative Example 4)
Using the same precursor fiber (110 dtex / 26f) as used in Example 1 and creating a knitted fabric with a 20G single-knitting machine without performing false twisting, the same as in Example 1, The material was subjected to alkali weight loss processing. Thereafter, staining was performed at 120 ° C. for 30 minutes in the same manner as in Example 3. The obtained dyed knitted fabric was a cellulosic portion of the constituent fibers that was uncolored, had an air permeability difference of 260.4 cm 3 / cm 2 / sec, and had a normal air permeability.

(実施例4)
実施例2における仮撚加工により得た6%の捲縮率を有する仮撚加工糸を裏地に用い、ポリエチレンテレフタレート繊維(167dtex/30f)の仮撚加工糸をパイル地に用いたパイル編地を作成した後、実施例1におけると同様にして編地にアルカリ減量加工を施した。その後、実施例3におけると同様に120℃30分の染色を行った。得られた染色編地は、裏地の構成繊維におけるセルロース化した部分が無着色であり、通気度差が16.9cm/cm/secであり、通気度変化の低いものであった。
Example 4
A pile knitted fabric using a false twisted yarn having a crimp rate of 6% obtained by false twisting in Example 2 as a backing and using a false twisted yarn of polyethylene terephthalate fiber (167 dtex / 30f) as a pile fabric. After creation, the knitted fabric was subjected to alkali weight reduction processing in the same manner as in Example 1. Thereafter, staining was performed at 120 ° C. for 30 minutes in the same manner as in Example 3. The obtained dyed knitted fabric was a cellulosic portion of the constituent fibers of the lining having no coloration, a difference in air permeability of 16.9 cm 3 / cm 2 / sec, and a change in air permeability was low.

(比較例5)
実施例1で用いたと同じ前駆体繊維(110dtex/26f)を、仮撚加工を施すことなく、裏地に用い、ポリエチレンテレフタレート繊維(167dtex/30f)の仮撚加工糸をパイル地に用いたパイル編地を作成した後、実施例1におけると同様にして編地にアルカリ減量加工を施した。その後、実施例3におけると同様に120℃30分の染色を行った。得られた染色編地は、裏地の構成繊維におけるセルロース化した部分が無着色であり、通気度差が7.1cm/cm/secであり、通気度変化の低いものであった。
(Comparative Example 5)
Pile knitting using the same precursor fiber (110 dtex / 26f) as used in Example 1 for the backing without performing false twisting, and false twisted yarn of polyethylene terephthalate fiber (167 dtex / 30f) for the pile After creating the ground, the knitted fabric was subjected to alkali weight reduction processing in the same manner as in Example 1. Thereafter, staining was performed at 120 ° C. for 30 minutes in the same manner as in Example 3. The obtained dyed knitted fabric was a cellulosic portion of the constituent fibers of the lining having no coloration, a difference in air permeability of 7.1 cm 3 / cm 2 / sec, and a change in air permeability was low.

本発明は、吸湿特性に優れた複合繊維に捲縮加工を施し、織編物にした後にアルカリ減量加工することで、織編物での状態で捲縮複合繊維の吸湿特性及び捲縮性能をさらに向上させ、優れた通気度変化性能を付与したものであるから、本発明の織編物は、発汗時の衣服内部における温湿度の自動調整効果を有し、特にパンツ、シャツ等のインナーウエアやスポーツウエア等の衣料用途に好適なるものである。   The present invention further improves the moisture absorption characteristics and crimping performance of the crimped composite fiber in the state of the woven or knitted fabric by applying a crimping process to the composite fiber having excellent moisture absorption characteristics and then reducing the alkali after the woven or knitted fabric. Therefore, the knitted or knitted fabric of the present invention has an effect of automatically adjusting the temperature and humidity inside the garment during sweating, particularly innerwear and sportswear such as pants and shirts. It is suitable for apparel use such as.

本発明の捲縮複合繊維を得るための加工工程の一例を示す模式図である。It is a schematic diagram which shows an example of the process process for obtaining the crimped conjugate fiber of this invention.

符号の説明Explanation of symbols

1 供給糸
2 供給ローラ
3 第1ヒータ
4 仮撚スピンドル
5 第1引取ローラ
6 第2ヒータ
7 第1引取ローラ
8 巻取り機
DESCRIPTION OF SYMBOLS 1 Supply thread 2 Supply roller 3 1st heater 4 False twisting spindle 5 1st take-up roller 6 2nd heater 7 1st take-up roller 8 Winding machine

Claims (7)

吸湿特性の異なる2種の成分が接合された複合繊維であって、湿潤状態での糸伸長率が20%以上、乾燥状態での捲縮率が15〜35%の捲縮率である捲縮複合繊維。   A composite fiber in which two kinds of components having different moisture absorption characteristics are joined, and has a crimp rate of 20% or more when wet and a crimp rate of 15 to 35% when dry. Composite fiber. 2種の成分間の公定水分率の差が3.5〜10%である請求項1に記載の捲縮複合繊維。   The crimped conjugate fiber according to claim 1, wherein a difference in official moisture content between the two components is 3.5 to 10%. 2種の成分の少なくとも一方がセルロースエステルである請求項1又は2に記載の捲縮複合繊維。   The crimped conjugate fiber according to claim 1 or 2, wherein at least one of the two components is a cellulose ester. 吸湿特性の異なる2種の成分が接合された複合繊維に捲縮加工を施して捲縮率を4〜15%とした後、アルカリ減量加工を施して該捲縮複合繊維での捲縮率を15〜35%とすることを特徴とする請求項1〜3のいずれか一項に記載の捲縮複合繊維の製造方法。   After crimping the composite fiber bonded with two components having different moisture absorption characteristics to a crimp rate of 4 to 15%, alkali reduction is applied to reduce the crimp rate of the crimped composite fiber. The method for producing a crimped composite fiber according to any one of claims 1 to 3, wherein the content is 15 to 35%. 捲縮加工として、仮撚数(t/m)が11000/D1/2〜35000/D1/2(D:dtex)の仮撚条件での仮撚加工を施す請求項4に記載の捲縮複合繊維の製造方法。 The scissors according to claim 4, wherein false crimping is performed under crimping conditions of a false twist number (t / m) of 11000 / D 1/2 to 35000 / D 1/2 (D: dtex). A method for producing a compressed composite fiber. 請求項1〜3のいずれか一項に記載の捲縮複合繊維が含まれる通気度変化織編物。   An air permeability change woven or knitted fabric comprising the crimped conjugate fiber according to any one of claims 1 to 3. 下記の工程からなる通気度変化織編物の製造方法。
(1)吸湿特性の異なる2種の成分が接合された複合繊維に仮撚数T(t/m)が11000/D1/2〜35000/D1/2(D:dtex)の仮撚条件で捲縮加工を施し、捲縮率を4〜15%とする
(2)捲縮加工を施した捲縮複合繊維を用いて製織又は製編する
(3)織編物にアルカリ減量加工を施し、含まれる捲縮複合繊維での捲縮率を15〜35%とする
The manufacturing method of the air-permeability change woven / knitted fabric which consists of the following processes.
(1) False twisting conditions in which the number of false twists T (t / m) is 11000 / D 1/2 to 35000 / D 1/2 (D: dtex) to a composite fiber in which two kinds of components having different moisture absorption characteristics are joined (2) Weaving or knitting using the crimped conjugate fiber subjected to the crimping process (3) Alkali weight reduction processing is applied to the woven or knitted fabric, The crimp rate of the crimped composite fiber contained is 15 to 35%.
JP2007133600A 2007-05-21 2007-05-21 Method for producing crimped conjugate fiber and method for producing woven or knitted fabric with air permeability change containing crimped conjugate fiber Active JP5090059B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007133600A JP5090059B2 (en) 2007-05-21 2007-05-21 Method for producing crimped conjugate fiber and method for producing woven or knitted fabric with air permeability change containing crimped conjugate fiber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007133600A JP5090059B2 (en) 2007-05-21 2007-05-21 Method for producing crimped conjugate fiber and method for producing woven or knitted fabric with air permeability change containing crimped conjugate fiber

Publications (2)

Publication Number Publication Date
JP2008285790A true JP2008285790A (en) 2008-11-27
JP5090059B2 JP5090059B2 (en) 2012-12-05

Family

ID=40145794

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007133600A Active JP5090059B2 (en) 2007-05-21 2007-05-21 Method for producing crimped conjugate fiber and method for producing woven or knitted fabric with air permeability change containing crimped conjugate fiber

Country Status (1)

Country Link
JP (1) JP5090059B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717733A (en) * 2022-04-24 2022-07-08 郁飞 Antibacterial breathable knitted fabric and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07109622A (en) * 1993-10-12 1995-04-25 Mitsubishi Rayon Co Ltd Acetate conjugate fiber and its production
JP2002115132A (en) * 2000-10-06 2002-04-19 Mitsubishi Rayon Co Ltd Cellulose acetate false-twisted textured yarn, method for producing the same and its woven or knit fabric
JP2002180323A (en) * 2000-12-11 2002-06-26 Mitsubishi Rayon Co Ltd Cellulose acetate fiber and method for producing the same and woven/knitted fabric therefrom
JP2005023431A (en) * 2003-06-30 2005-01-27 Mitsubishi Rayon Co Ltd Reversible air-permeable fabric
JP2006097176A (en) * 2004-09-29 2006-04-13 Teijin Fibers Ltd Water repellent woven or knitted fabric and fiber product in which air permeability is improved when moistened
JP2008031605A (en) * 2006-07-31 2008-02-14 Mitsubishi Rayon Co Ltd Acetate-based false twist yarn, fabric and method for producing the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07109622A (en) * 1993-10-12 1995-04-25 Mitsubishi Rayon Co Ltd Acetate conjugate fiber and its production
JP2002115132A (en) * 2000-10-06 2002-04-19 Mitsubishi Rayon Co Ltd Cellulose acetate false-twisted textured yarn, method for producing the same and its woven or knit fabric
JP2002180323A (en) * 2000-12-11 2002-06-26 Mitsubishi Rayon Co Ltd Cellulose acetate fiber and method for producing the same and woven/knitted fabric therefrom
JP2005023431A (en) * 2003-06-30 2005-01-27 Mitsubishi Rayon Co Ltd Reversible air-permeable fabric
JP2006097176A (en) * 2004-09-29 2006-04-13 Teijin Fibers Ltd Water repellent woven or knitted fabric and fiber product in which air permeability is improved when moistened
JP2008031605A (en) * 2006-07-31 2008-02-14 Mitsubishi Rayon Co Ltd Acetate-based false twist yarn, fabric and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717733A (en) * 2022-04-24 2022-07-08 郁飞 Antibacterial breathable knitted fabric and preparation method thereof
CN114717733B (en) * 2022-04-24 2023-08-15 普宁市乐乐兴服饰有限公司 Antibacterial breathable knitted fabric and preparation method thereof

Also Published As

Publication number Publication date
JP5090059B2 (en) 2012-12-05

Similar Documents

Publication Publication Date Title
CN104278386B (en) A kind of polyester yarn, its production method and obtained fabric
CN103097595A (en) Bulking yarn and wound yarn for production of woven or knit fabric, woven or knit fabric, and production method for same
CN101213331B (en) Reversibly breathable woven fabric and process for production thereof
EP2878719B9 (en) Textured spun yarn and woven or knitted fabric using same
WO1997013897A1 (en) False twisted yarn
JP6477027B2 (en) Spun yarn and anti-pilling woven or knitted fabric using the same
JP5090059B2 (en) Method for producing crimped conjugate fiber and method for producing woven or knitted fabric with air permeability change containing crimped conjugate fiber
JP4117546B2 (en) Elastic composite spun yarn fabric, product using the same, and method for producing the same
JP2007023442A (en) Polyester fiber dyed yarn and method for producing the same
JP2007169853A (en) Cellulose ester-based twisted yarn, method for producing the same and woven or knitted fabric
JP4838657B2 (en) Acetate-based false twisted yarn and fabric and method for producing the same
CN111041656A (en) Moisture-absorbing and warm-keeping fabric
JP2006193869A (en) Cellulose ester-based top twist- and false twist-textured yarn and method for producing the same
JP6234771B2 (en) Method for producing a toned fabric
JP4831720B2 (en) Cellulose acetate composite spun fiber, production method thereof, and woven / knitted fabric thereof
JP7062881B2 (en) Woven knit with excellent refreshing feeling
JP4943371B2 (en) Method for producing cellulose acetate mixed yarn
JP5183179B2 (en) Manufacturing method of composite processed yarn
JP2003082540A (en) False twist yarn
JP2010024557A (en) False-twisted yarn and its production method and its woven or knitted fabric
JP2023141061A (en) Method for manufacturing false twist yarn of acetate filament, false twist yarn, and woven fabric including the false twist yarn
JP2015140488A (en) Stretchable paper yarn, woven or knitted fabric using the same and manufacturing method therefor
JP2005200788A (en) Cellulose ester-based false-twist textured yarn
JP2002327343A (en) Highly crimped false twist yarn and method for producing the same
JPH01104872A (en) Production of shrinkproof silk fabric

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100329

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20111201

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120110

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120213

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20120213

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120911

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120912

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150921

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 5090059

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350