JP2008188616A - Aluminum alloy-brazing sheet for heat exchanger having excellent brazability and corrosion resistance, and heat exchanger tube having excellent corrosion resistance - Google Patents

Aluminum alloy-brazing sheet for heat exchanger having excellent brazability and corrosion resistance, and heat exchanger tube having excellent corrosion resistance Download PDF

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JP2008188616A
JP2008188616A JP2007024333A JP2007024333A JP2008188616A JP 2008188616 A JP2008188616 A JP 2008188616A JP 2007024333 A JP2007024333 A JP 2007024333A JP 2007024333 A JP2007024333 A JP 2007024333A JP 2008188616 A JP2008188616 A JP 2008188616A
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aluminum alloy
heat exchanger
brazing
corrosion resistance
tube
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JP4822277B2 (en
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Shu Kuroda
周 黒田
Masakazu Edo
正和 江戸
Kazuyuki Sakata
和幸 坂田
Masazo Asano
雅三 麻野
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MA Aluminum Corp
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Mitsubishi Aluminum Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an aluminum alloy-brazing sheet for a heat exchanger tube in which brazability and corrosion resistance at the internal face of a tube when being made into a heat exchanger tube are made consistent. <P>SOLUTION: Regarding the aluminum alloy brazing sheet for a heat exchanger tube, in an aluminum alloy core material 2, the face so as to be the external side of the tube is coated with a first aluminum alloy brazing filler metal 3 composed of an Al-Si based hypoeutectic alloy comprising, by mass, 5 to 12% Si, and the face so as to be the internal side of the tube is coated with a second aluminum alloy brazing filler metal 4 comprising, by mass, 2.1 to 5.0% Si, 0.2 to 7.0% Zn, 0.05 to 0.75% Mn, and the balance Al with inevitable impurities. The brazing sheet exhibits satisfactory brazability by the second aluminum alloy brazing filler metal so as to be the surface layer of the internal face of the tube, and further exhibits satisfactory corrosion resistance since suitable eutectic phases are almost uniformly present in the facial direction. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、ろう付けによる熱交換器管の製造に用いられる熱交換器管用アルミニウム合金ブレージングシートおよび該ブレージングシートを用いた耐食性に優れた熱交換器管に関するものである。   The present invention relates to an aluminum alloy brazing sheet for a heat exchanger tube used for manufacturing a heat exchanger tube by brazing, and a heat exchanger tube excellent in corrosion resistance using the brazing sheet.

アルミニウム製熱交換器は自動車のラジエータ、カーヒータ、オイルクーラ、インタークーラやカーエアコンのエバポレータやコンデンサあるいは油圧機器や産業機械用の熱交換器として、幅広く使用されている。
従来の自動車用熱交換器に用いられる管は、例えばJIS3003合金を芯材として片面にAl−Si系のろう材、もう片方の面にJIS7072合金などの犠牲陽極皮材をクラッドしたブレージングシートを用いて製造される。該製造では、内面が犠牲材となるように前記ブレージングシートを管状に曲げ、高周波溶接により管(以下電縫管と言う)とし、この電縫管をフィンやヘッダープレートなどと組合せ、ろう付によりフィンと管の接合あるいは管とヘッダープレートの接合を行っている。
Aluminum heat exchangers are widely used as heat exchangers for automobile radiators, car heaters, oil coolers, intercoolers, car air conditioners, condensers, hydraulic equipment and industrial machinery.
For example, a pipe used in a conventional automotive heat exchanger uses a brazing sheet in which a JIS3003 alloy is used as a core material and an Al-Si brazing material is clad on one side and a sacrificial anode skin material such as JIS7072 is clad on the other side. Manufactured. In the production, the brazing sheet is bent into a tubular shape so that the inner surface becomes a sacrificial material, and a tube (hereinafter referred to as an electric sewing tube) is formed by high-frequency welding, and this electric sewing tube is combined with a fin, a header plate, etc. Fins and pipes are joined or pipes and header plates are joined.

上記のように、ブレージングシートを用い、フッ化物系フラックスなどによってろう付する熱交換器は広く知られており、特に自動車用熱交換器の分野では主流となっている。このように、電縫管はろう付前に冷媒が流動する経路を形成しているに対し、近年ではろう付により管を形成させる方法が行われるようになってきている(例えば特許文献1、2参照。以下、ろう付けにより形成した管をろう付け管という。)
近年の自動車の軽量化により自動車用熱交換器もまた軽量化が進行しており、管用材料にも薄肉、高強度化が求められている。板厚が0.25mmt以下となった場合は、従来の電縫間では管の成形が著しく困難になることから、薄肉の管材ではろう付管が主流となりつつある。
As described above, a heat exchanger that uses a brazing sheet and is brazed with a fluoride-based flux or the like is widely known, and is mainly used in the field of automotive heat exchangers. As described above, the electric sewing tube forms a path through which the refrigerant flows before brazing, but in recent years, a method of forming a tube by brazing has been performed (for example, Patent Document 1, (Refer to 2. Hereinafter, a tube formed by brazing is referred to as a brazed tube.)
With the recent reduction in weight of automobiles, heat exchangers for automobiles are also being reduced in weight, and pipe materials are required to be thin and have high strength. When the plate thickness is 0.25 mmt or less, it becomes extremely difficult to form a tube between conventional electric sewings, so brazed tubes are becoming mainstream in thin tube materials.

以下にろう付け管の製造手法を示す。
・主にフィン材とのろう付のためにある外側のろう材と犠牲材とを接触させるようにして管状に形成する。
・成形した管とフィンやヘッダープレートと組合せてろう付を行なう。
・ろう付によってろうを流動させ、ろうを介して芯材と犠牲材とを接合させて管を形成させる。
特開平9−122804号公報 特開2002−267380号公報
The method of manufacturing the brazed tube is shown below.
-It is formed in a tubular shape so that the outer brazing material mainly for brazing with the fin material and the sacrificial material are brought into contact with each other.
· Brazing is performed in combination with the molded tube and fins or header plate.
-The brazing fluid is caused to flow by brazing, and the core material and the sacrificial material are joined via the brazing to form a tube.
JP-A-9-122804 JP 2002-267380 A

しかし、ろう付管は、管成形の面では優れているものの、薄肉化させると、ろう材の絶対量が少なくなるため、部分的にろう付性が低下し、ラジエータなどでは冷却水の漏れや耐圧強度や繰り返し疲労寿命の低下のほか、隙間腐食などの問題が生じている。
ろう材のクラッド率は板厚が0.3mm程度と厚い場合、一般的には10%程度であったが、ブレージングシートが薄肉化されると、同じクラッド率では、ろう材の絶対量が不足するため、ろう材のクラッド率を大きくしなければならない。薄肉材ではろう材のクラッド率を厚くし過ぎると、その分芯材の厚さが薄くなり、材料強度が確保できなくなるなど、材料強度とろう付性を両立することが困難となっている。
However, brazing pipes are excellent in terms of pipe forming, but if they are made thinner, the absolute amount of brazing material decreases, so brazing performance is partially reduced. In addition to reduced pressure strength and repeated fatigue life, problems such as crevice corrosion have occurred.
When the thickness of the brazing material is as thick as about 0.3 mm, the brazing material was generally about 10%. However, when the brazing sheet is thinned, the absolute amount of the brazing material is insufficient at the same cladding rate. Therefore, the cladding rate of the brazing material must be increased. If the clad rate of the brazing material is too thick in the thin-walled material, it is difficult to achieve both material strength and brazing properties, for example, the thickness of the core material becomes thin and the material strength cannot be secured.

これに対し、JIS4343合金(Al−7.5%Si)やJIS4045合金(Al−10%Si)などのろう材を両面にクラッドした材料であれば、これらの問題を解決することができる。しかしながら、特に冷却水が酸性環境となった場合では、Si量の多いろう材が内面に用いられると、腐食速度が速くなりすぎる問題がある。
また、冷却水にはクーラントとして市販されているエチレングリコールを主成分とする不凍液が最大で50体積%の濃度で添加されており、弱アルカリ性〜アルカリ性の冷却水が使用されている。このような環境中では、JIS7072合金などの犠牲材がクラッドされている場合でも、早期に貫通孔が生じるなどの問題がある。犠牲材のマトリックスより貴な化合物を生成させることで、アルカリ環境中での耐食性を確保するような技術(特許第3763498号)も開発されてはいるが、酸性環境中での耐食性が著しく低下するなどの問題がある。
On the other hand, these problems can be solved if a brazing material such as JIS 4343 alloy (Al-7.5% Si) or JIS 4045 alloy (Al-10% Si) is clad on both sides. However, particularly when the cooling water is in an acidic environment, if a brazing material having a large amount of Si is used on the inner surface, there is a problem that the corrosion rate becomes too fast.
Moreover, the antifreezing liquid which has ethylene glycol as a main component marketed as a coolant is added to cooling water by the density | concentration of 50 volume% at the maximum, and weak alkalinity-alkaline cooling water is used. In such an environment, even when a sacrificial material such as JIS7072 alloy is clad, there is a problem that a through-hole is formed at an early stage. Although a technology (Patent No. 3763498) has been developed to generate a noble compound from the matrix of the sacrificial material to ensure corrosion resistance in an alkaline environment, the corrosion resistance in an acidic environment is significantly reduced. There are problems such as.

本発明は、上記事情を背景としてなされたものであり、管内面のろう付けにおいても良好なろう付け性が確保されるとともに、管内面において酸性およびアルカリ環境中双方での優れた耐食性を示すろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートおよび耐食性に優れた熱交換器管を提供することを目的とする。   The present invention has been made against the background of the above circumstances, and it is possible to secure a good brazing property even in brazing of the inner surface of the pipe, and to exhibit excellent corrosion resistance in both acidic and alkaline environments on the inner surface of the pipe. An object of the present invention is to provide an aluminum alloy brazing sheet for heat exchanger tubes excellent in adhesion and corrosion resistance and a heat exchanger tube excellent in corrosion resistance.

すなわち、本発明のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートのうち、請求項1記載の発明は、アルミニウム合金芯材の、管外面側となる面に、質量%で、Si:5〜12%を含有するAl−Si系亜共晶合金からなる第1のアルミニウム合金ろう材が被覆され、管内面側となる面に、質量%で、Si:2.1〜5.0%、Zn:0.2〜7.0%、Mn:0.05〜0.75%を含有し、残部がAlと不可避不純物からなる第2のアルミニウム合金ろう材が被覆されていることを特徴とする。   That is, among the aluminum alloy brazing sheets for heat exchanger tubes excellent in brazing and corrosion resistance of the present invention, the invention according to claim 1 is a mass% on the surface on the tube outer surface side of the aluminum alloy core material, The first aluminum alloy brazing material made of an Al—Si hypoeutectic alloy containing Si: 5 to 12% is coated, and the surface on the tube inner surface side is Si: 2.1 to 5. 0%, Zn: 0.2 to 7.0%, Mn: 0.05 to 0.75%, the balance being covered with the second aluminum alloy brazing material consisting of Al and inevitable impurities Features.

請求項2記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項1記載の発明において、前記芯材が、質量%で、Mn:0.8〜2.0%、Cu:0.05〜2.0%、Fe:0.2〜1.0%を含有し、残部がAlと不可避不純物からなることを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazeability and corrosion resistance according to claim 2 is the invention according to claim 1, wherein the core material is in mass% and Mn: 0.8-2. It contains 0%, Cu: 0.05 to 2.0%, Fe: 0.2 to 1.0%, and the balance is made of Al and inevitable impurities.

請求項3記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項2記載の発明において、前記芯材にさらに、質量%で、Si:0.3〜1.2%、Mg:0.05〜0.5%の1種または2種を含有することを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing property and corrosion resistance according to claim 3 is the invention according to claim 2, wherein the core material further comprises, in mass%, Si: 0.3-1 .2%, Mg: 0.05 to 0.5% of one or two kinds are contained.

請求項4記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項2または3に記載の発明において、前記芯材にさらに、質量%で、Zr:0.02〜0.20%、Ti:0.01〜0.20%、Cr:0.001〜0.20%、V:0.001〜0.20%のうち1種または2種以上を含有することを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing property and corrosion resistance according to claim 4 is the invention according to claim 2 or 3, wherein the core material further comprises, in mass%, Zr: 0.00. Contains one or more of 02 to 0.20%, Ti: 0.01 to 0.20%, Cr: 0.001 to 0.20%, V: 0.001 to 0.20% It is characterized by that.

請求項5記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項1〜4のいずれかに記載の発明において、前記第1のアルミニウム合金ろう材が、質量%で、Si:5〜12%を含有し、残部がAlと不可避不純物からなることを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazeability and corrosion resistance according to claim 5 is the invention according to any one of claims 1 to 4, wherein the first aluminum alloy brazing material has a mass of %, Si: 5 to 12%, with the balance being made of Al and inevitable impurities.

請求項6記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項5記載の発明において、前記第1のアルミニウム合金ろう材にさらに、質量%で、Zn:0.5〜5%、Sn:0.001〜0.20%、In:0.001〜0.02%のうち1種または2種以上を含有することを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing property and corrosion resistance according to claim 6 is the invention according to claim 5, wherein the first aluminum alloy brazing material further contains Zn: It is characterized by containing one or more of 0.5 to 5%, Sn: 0.001 to 0.20%, and In: 0.001 to 0.02%.

請求項7記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの発明は、請求項1〜6のいずれかに記載の発明において、前記第2のアルミニウム合金ろう材にさらに、質量%で、Fe:0.2〜1.0%、Ni:0.1〜0.7%、Ti:0.01〜0.50%のうち1種または2種以上を含有することを特徴とする。   The invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing property and corrosion resistance according to claim 7 is the invention according to any one of claims 1 to 6, further comprising the second aluminum alloy brazing material. It is characterized by containing one or more of Fe: 0.2-1.0%, Ni: 0.1-0.7%, Ti: 0.01-0.50% by mass%. And

請求項8記載の熱交換器管の発明は、請求項1〜7のいずれかに記載の熱交換器管用アルミニウム合金ブレージングシートのろう付け体により構成され、管内面の面方向における共晶相の割合が、面積率で1〜40%であることを特徴とする。   The invention of the heat exchanger tube according to claim 8 is constituted by the brazed body of the aluminum alloy brazing sheet for heat exchanger tube according to any one of claims 1 to 7, and the eutectic phase in the surface direction of the tube inner surface. The ratio is 1 to 40% in terms of area ratio.

すなわち、本発明のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートによれば、管内面の表層となる第2のろう材において、良好なろう付け性を示すとともに、面方向において適度な共晶相が略均等に存在して良好な耐食性を示す。
すなわち、第2のろう材面にSiとZnを添加することで、管形成のためのろう付性を向上させるだけでなく、Znによる電位低下による犠牲陽極効果を確保することができる。また、この共晶相はアルカリ環境中においても良好な特性を得ることができる。アルカリ環境中では腐食によって生じた水酸化アルミニウムを主体とする皮膜が材料表面に沈着するが、この皮膜が不均一であると、局部的に腐食が進行するため、早期に貫通孔が発生しやすい。これを防止する手法として孔食を均一に発生させる手法(特許第3763498号)もあるが、この方法では腐食が局部的に進行することはないが、腐食速度が速く、薄肉化されると全体が腐食により喪失してしまうことになる。共晶相があると、アルカリ環境中で生成した皮膜が材料に密着することができ、腐食の進行著しく低下させることができる。共晶近傍は、一旦腐食で溶解するものの、この部分の凹凸がアンカー効果となって皮膜が密着するため、材料表面の皮膜を密着させることが可能になるのである。
That is, according to the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing and corrosion resistance of the present invention, in the second brazing material that is the surface layer of the inner surface of the tube, it exhibits good brazing properties and in the surface direction. Appropriate eutectic phase is present almost evenly and exhibits good corrosion resistance.
That is, by adding Si and Zn to the second brazing material surface, not only the brazing property for tube formation is improved, but also the sacrificial anode effect due to the potential drop due to Zn can be ensured. Further, this eutectic phase can obtain good characteristics even in an alkaline environment. In an alkaline environment, a film mainly composed of aluminum hydroxide caused by corrosion is deposited on the surface of the material, but if this film is not uniform, corrosion proceeds locally, and through holes are likely to occur early. . Although there is a technique (Japanese Patent No. 3763498) for uniformly generating pitting corrosion as a technique for preventing this, corrosion does not proceed locally in this method, but the corrosion rate is fast, and when the thickness is reduced, the whole Will be lost due to corrosion. When there is a eutectic phase, a film formed in an alkaline environment can be adhered to the material, and the progress of corrosion can be significantly reduced. Although the vicinity of the eutectic is once dissolved by corrosion, the unevenness of this part serves as an anchor effect and the film adheres, so that the film on the material surface can be adhered.

また、本発明の耐食性に優れた熱交換器管によれば、上記のように管内面に適度な共晶相が形成されており、アルカリ環境および酸環境において優れた耐食性を示す。   Moreover, according to the heat exchanger tube excellent in corrosion resistance of the present invention, an appropriate eutectic phase is formed on the inner surface of the tube as described above, and excellent corrosion resistance is exhibited in an alkaline environment and an acid environment.

以下に、本発明における成分の限定理由について説明する。なお、以下で示す含有量はいずれも質量%で表されている。   Below, the reason for limitation of the component in this invention is demonstrated. In addition, all content shown below is represented by the mass%.

(第2のアルミニウム合金ろう材組成)
Si:2.1〜5.0%
第2のアルミニウム合金ろう材中のSiは、溶融・流動して冷媒経路の形成などのろう付けの機能を果たす。この際に、芯材との接合がなされたり、他の部材(内部フィンなど)との接合がなされる。また、ろう付により共晶相を形成し、アルカリ環境中での耐食性を向上させる。このため、Siを2.1%以上を含有させる。一方、5.0%を超えて含有させると、芯材あるいは被接合部材への侵食が激しくなる。したがって、Si含有量を上記範囲に定める。なお、同様の理由で下限を2.5%、上限を4.0%とするのが望ましい。
(Second aluminum alloy brazing material composition)
Si: 2.1-5.0%
Si in the second aluminum alloy brazing material melts and flows to perform a brazing function such as formation of a refrigerant path. At this time, the core material is joined, or another member (internal fin or the like) is joined. Moreover, a eutectic phase is formed by brazing, and the corrosion resistance in an alkaline environment is improved. For this reason, Si is contained 2.1% or more. On the other hand, if the content exceeds 5.0%, erosion of the core material or the member to be joined becomes severe. Therefore, the Si content is set within the above range. For the same reason, it is desirable to set the lower limit to 2.5% and the upper limit to 4.0%.

Zn:0.2〜7.0%
Znは、第2のアルミニウム合金ろう材の融点を低下させ、ろう付性を向上させる。また、電位を卑にして、ろう材表面から芯材への防食上有効な電位分布を形成し、酸性環境中での耐食性を向上させる。これらの作用を得るため0.2%以上含有させる。一方、7.0%を超えて含有すると、自己腐食速度が速くなりすぎる。したがって、Zn含有量を上記範囲に定める。なお、同様の理由で下限を1.0%、上限を5.0%とするのが望ましい。
Zn: 0.2-7.0%
Zn lowers the melting point of the second aluminum alloy brazing material and improves the brazing property. In addition, the potential is made lower, a potential distribution effective from the surface of the brazing material to the core material is formed, and the corrosion resistance in an acidic environment is improved. In order to obtain these effects, the content is 0.2% or more. On the other hand, if the content exceeds 7.0%, the self-corrosion rate becomes too fast. Therefore, the Zn content is set within the above range. For the same reason, it is desirable to set the lower limit to 1.0% and the upper limit to 5.0%.

Mn:0.05〜0.75%
Mnは、溶融したろう材の粘度を高めることで、ろう材の流動を抑制し、ろう付後のチューブ表面の共晶相を均一にする。0.05%未満では、ろうが流動しすぎて、表面の共晶相が面方向で偏り、耐食性が低下する。一方、0.75%を超えて含有すると、ろうの流動性が大きく低下し、フィレットの形成を阻害する。したがって、Mn含有量を上記範囲に定める。なお、同様の理由で下限を0.5%、上限を0.7%とするのが望ましい。
Mn: 0.05 to 0.75%
Mn increases the viscosity of the molten brazing material, thereby suppressing the flow of the brazing material and making the eutectic phase on the tube surface after brazing uniform. If it is less than 0.05%, the wax flows too much, the surface eutectic phase is biased in the plane direction, and the corrosion resistance is lowered. On the other hand, when it contains exceeding 0.75%, the fluidity | liquidity of a wax will fall significantly and will inhibit the formation of a fillet. Therefore, the Mn content is set within the above range. For the same reason, it is desirable to set the lower limit to 0.5% and the upper limit to 0.7%.

Fe:0.2〜1.0%
Alと金属間化合物を生成し、微細に分布した金属間化合物がろう材共晶相発生の基点となるので、所望により含有させる。また、Feは、Al−Si−Fe系化合物を形成し、Siの固溶度を低下することにより液相率を低下させ、ろうの流動を抑制する作用がある。ただし、Feは液相ろうを少なくすることはできるが、ろうの粘度を変化させることはできない。つまり、この場合、Feは単に溶融ろうの絶対量を少なくさせるだけであって、ろうの粘度を低下させて共晶相を均一に分布させる作用は得られないため、上記Mnの代替となるものではない。ただ、Feはろう材の溶融の基点となりやすく、Mnと同時に添加することで、共晶相の分布をより均一にする効果がある。これらの作用を十分に得るため、所望によりFeを含有させる場合には、その含有量を0.2%以上とする。一方、1.0%を超えて含有させると、圧延性および耐食性を低下させる。したがって、所望により含有させるFe含有量は、上記範囲に定める。なお、同様の理由で下限を0.4%、上限を0.8%とするのが望ましい。
Fe: 0.2-1.0%
Al and an intermetallic compound are produced, and the finely distributed intermetallic compound serves as a base point for the eutectic phase generation of the brazing filler metal. Fe forms an Al—Si—Fe-based compound and has a function of reducing the liquid phase rate by reducing the solid solubility of Si and suppressing the flow of wax. However, Fe can reduce the liquid phase wax, but cannot change the viscosity of the wax. In other words, in this case, Fe merely reduces the absolute amount of the melted wax, and does not provide the function of uniformly distributing the eutectic phase by reducing the viscosity of the wax. is not. However, Fe tends to be a starting point for melting the brazing material, and when added simultaneously with Mn, there is an effect of making the distribution of the eutectic phase more uniform. In order to obtain these effects sufficiently, when Fe is contained as desired, the content is set to 0.2% or more. On the other hand, when it contains exceeding 1.0%, rolling property and corrosion resistance will be reduced. Therefore, the Fe content to be contained as desired is determined within the above range. For the same reason, it is desirable to set the lower limit to 0.4% and the upper limit to 0.8%.

Ni:0.1〜0.7%
Ti :0.01〜0.50%
Ni、Tiは、Alと金属間化合物を生成し、微細に分布した金属間化合物がろう材共晶相発生の基点となるので、所望により1種または2種を含有させる。前記作用を十分に得るため、Niで0.1%以上、Tiで0.01%以上を含有させる。ただし、過度に含有させると、圧延性および耐食性を低下させるので、Niで0.7%、Tiで0.50%を上限として、上記範囲を定める。なお、同様の理由でNiの下限を0.2%、上限を0.6%、Tiの下限を0.05%、上限を0.20%とするのが望ましい。
Ni: 0.1 to 0.7%
Ti: 0.01 to 0.50%
Ni and Ti produce an intermetallic compound with Al, and the finely distributed intermetallic compound serves as a starting point for the generation of the brazing filler metal eutectic phase. In order to sufficiently obtain the above action, Ni is contained in an amount of 0.1% or more and Ti is contained in an amount of 0.01% or more. However, if it is excessively contained, the rollability and corrosion resistance are lowered, so the above range is determined with Ni as the upper limit and 0.7% as the upper limit. For the same reason, it is desirable that the lower limit of Ni is 0.2%, the upper limit is 0.6%, the lower limit of Ti is 0.05%, and the upper limit is 0.20%.

(芯材の好適な組成)
本発明の熱交換器管用アルミニウム合金ブレージングシートを構成する芯材にはアルミニウム合金が用いられる。本発明としては、芯材の組成が特定のものに限定されるものではないが、以下に芯材として好適な組成を示す。
(Suitable composition of core material)
An aluminum alloy is used for the core material constituting the aluminum alloy brazing sheet for heat exchanger tubes of the present invention. In the present invention, the composition of the core material is not limited to a specific one, but a composition suitable as the core material is shown below.

Mn:0.8〜2.0%
Mnは、金属間化合物として晶出または析出し、ろう付後の強度を向上させる。また、Al−Mn−Si化合物を形成して、マトリックスのSi固溶度を低くし、マトリックスの融点を向上させることができる。これら作用を十分に得るために、0.8%以上含有させる。一方、過剰に含有すると、鋳造性や加工性(圧延性)が低下する。したがって、Mnの含有量は、上記範囲が望ましい。なお、同様の理由で下限を1.0%、上限を1.6%とするのが一層望ましい。
Mn: 0.8 to 2.0%
Mn crystallizes or precipitates as an intermetallic compound, and improves the strength after brazing. In addition, an Al—Mn—Si compound can be formed to lower the Si solid solubility of the matrix and improve the melting point of the matrix. In order to obtain these effects sufficiently, 0.8% or more is contained. On the other hand, when it contains excessively, castability and workability (rollability) will fall. Therefore, the above range is desirable for the Mn content. For the same reason, it is more desirable to set the lower limit to 1.0% and the upper limit to 1.6%.

Cu:0.05〜2.0%
Cuは、マトリックス中に固溶して強度を向上させる。この作用を十分に得るためには0.05%以上含有させる。一方、過剰に含有すると、腐食速度が早くなりすぎる。また、融点が低下しろう付時に溶融する。したがって、Cuの含有量は上記範囲が望ましい。なお、同様の理由で下限を0.1%、上限を0.7%とするのが一層望ましい。
Cu: 0.05-2.0%
Cu is dissolved in the matrix to improve the strength. In order to obtain this effect sufficiently, the content is 0.05% or more. On the other hand, if contained excessively, the corrosion rate becomes too fast. In addition, the melting point is lowered and it melts during brazing. Therefore, the above range is desirable for the Cu content. For the same reason, it is more desirable to set the lower limit to 0.1% and the upper limit to 0.7%.

Fe:0.2〜1.0%
Feは、金属間化合物として晶出または析出し、ろう付後の強度を向上させる。また、Al−Mn−Fe、Al−Fe−Si、Al−Mn−Fe−Si系化合物を形成して、マトリックス中のMnやSi固溶度を低下させ、マトリックスの融点を上げることができる。これらの作用を十分に得るためには0.2%以上の含有が必要である。一方、1.0%を超えて含有すると、腐食速が速くなりすぎ、また、巨大晶出物の出現により、鋳造性や圧延性を低下させる。したがって、Feの含有量は上記範囲が望ましい。なお、同様の理由で下限を0.4%、上限を0.8%とするのが一層望ましい。
Fe: 0.2-1.0%
Fe crystallizes or precipitates as an intermetallic compound, and improves the strength after brazing. In addition, Al—Mn—Fe, Al—Fe—Si, and Al—Mn—Fe—Si based compounds can be formed to lower the solid solubility of Mn and Si in the matrix and increase the melting point of the matrix. In order to obtain these effects sufficiently, it is necessary to contain 0.2% or more. On the other hand, if the content exceeds 1.0%, the corrosion rate becomes too fast, and the appearance of the giant crystallized product deteriorates the castability and rollability. Therefore, the content of Fe is preferably within the above range. For the same reason, it is more desirable to set the lower limit to 0.4% and the upper limit to 0.8%.

Si:0.3〜1.2%
芯材中のSiは、Al−Mn−Si化合物として分散あるいはマトリックスに固溶して強度を向上させるので所望により含有させる。この作用を十分に得るためには、0.3%以上含有させる。一方、過剰に含有すると、融点が低下し、ろう付時に溶融する。したがって、Siの含有量は上記範囲が望ましい。なお、同様の理由で下限を0.5%、上限を1.0%とするのが一層望ましい。
Si: 0.3-1.2%
Si in the core material is dispersed as an Al-Mn-Si compound or dissolved in a matrix to improve the strength, so that it is contained as desired. In order to obtain this effect sufficiently, the content is 0.3% or more. On the other hand, when it contains excessively, melting | fusing point will fall and it will fuse | melt at the time of brazing. Therefore, the content of Si is preferably in the above range. For the same reason, it is more desirable to set the lower limit to 0.5% and the upper limit to 1.0%.

Mg:0.05〜0.5%
Mgは、マトリックスに固溶して強度を向上させるので、所望により含有させる。この作用を十分に得るためには、0.05%以上含有させる。一方、過剰に含有すると、ろう付性を阻害するので、上記範囲が望ましい。なお、同様の理由で下限を0.1%、上限を0.2%とするのが一層望ましい。
Mg: 0.05-0.5%
Mg is dissolved in the matrix to improve the strength, so it is contained as desired. In order to obtain this effect sufficiently, the content is 0.05% or more. On the other hand, since the brazing property will be inhibited if contained excessively, the above range is desirable. For the same reason, it is more desirable to set the lower limit to 0.1% and the upper limit to 0.2%.

Zr:0.02〜0.20%
Ti:0.01〜0.20%
V :0.001〜0.20%
Cr:0.001〜0.20%
Zr、Ti、VまたはCrは、ろう付後に微細な金属間化合物として分散し、強度を向上させるので、所望により1種以上を含有させる。それぞれの作用を十分に得るため、Zrでは0.02%以上、Tiでは0.01%以上、Vでは0.001%以上、Crでは、0.001%以上含有させる。一方、過剰に含有すると、自己耐食性が低下し、また、加工性が低下する。したがって、それぞれの上限を0.20%に定める。なお、同様の理由で、それぞれZrの下限を0.05%、上限を0.1%、Tiの下限を0.05%、上限を0.20%、Vの下限を0.01%、上限を0.1%、Crの下限を0.01%、上限を0.1%とするのが一層望ましい。
Zr: 0.02 to 0.20%
Ti: 0.01-0.20%
V: 0.001 to 0.20%
Cr: 0.001 to 0.20%
Zr, Ti, V, or Cr is dispersed as a fine intermetallic compound after brazing and improves strength, so that one or more kinds are optionally contained. In order to obtain the respective effects sufficiently, the content is 0.02% or more for Zr, 0.01% or more for Ti, 0.001% or more for V, and 0.001% or more for Cr. On the other hand, when it contains excessively, self-corrosion resistance will fall and workability will fall. Therefore, the upper limit of each is set to 0.20%. For the same reason, the lower limit of Zr is 0.05%, the upper limit is 0.1%, the lower limit of Ti is 0.05%, the upper limit is 0.20%, the lower limit of V is 0.01%, and the upper limit. More desirably, the lower limit of Cr is 0.1%, the lower limit of Cr is 0.01%, and the upper limit is 0.1%.

(第1のアルミニウム合金ろう材の好適な組成)
本発明の熱交換器管用アルミニウム合金ブレージングシートを構成する第1のアルミニウム合金ろう材にはAl−Si系亜共晶合金が用いられる。以下に該ろう材として好適な組成を示す。
(Preferable composition of the first aluminum alloy brazing material)
An Al—Si hypoeutectic alloy is used for the first aluminum alloy brazing material constituting the aluminum alloy brazing sheet for heat exchanger tubes of the present invention. A composition suitable as the brazing material is shown below.

Si:5〜12%
Siは、溶融、流動して、フィン材などとの接合に寄与する。また、第2のろう材とろう付されて冷媒経路を形成する。但し、5%未満では、流動性が低下してこれらの作用を十分に得ることが難しくなる。一方、12%を超えると、芯材あるいは被接合部材への侵食が激しくなる。したがって、Siの含有量を上記範囲に定める。
Si: 5 to 12%
Si melts and flows and contributes to bonding with the fin material and the like. Further, it is brazed with the second brazing material to form a refrigerant path. However, if it is less than 5%, the fluidity is lowered and it is difficult to obtain these effects sufficiently. On the other hand, when it exceeds 12%, the erosion to the core material or the member to be joined becomes severe. Therefore, the Si content is set within the above range.

Zn:0.5〜5%
Znは、電位を卑にして、ろう材表面から芯材への防食上有効な電位分布を形成し、耐孔食性を向上させるので所望により含有させる。この作用を十分に得るために0.5%以上含有させる。一方、5%を超えて含有すると、自己腐食速度が速くなりすぎる。したがって、Znの含有量を上記範囲に定める。
Zn: 0.5-5%
Zn forms a potential distribution effective from the surface of the brazing material to the core material to prevent corrosion and improves the pitting corrosion resistance. In order to obtain this effect sufficiently, 0.5% or more is contained. On the other hand, if it exceeds 5%, the self-corrosion rate becomes too fast. Therefore, the Zn content is set within the above range.

Sn:0.001〜0.20%
In:0.001〜0.02%
Sn、Inは、電位を卑にしてろう材の犠牲陽極効果を向上させるので、所望により1種以上を含有させる。この作用を十分に得るためには、それぞれ0.001%以上の含有が必要である。一方、Snで0.20%を超えて、またInで0.02%を超えて含有すると、コストが増すばかりで一層の効果は望めない。したがって、それぞれの含有量を上記範囲に定める。
Sn: 0.001 to 0.20%
In: 0.001 to 0.02%
Sn and In lower the potential and improve the sacrificial anode effect of the brazing material. Therefore, one or more Sn and In are contained as desired. In order to obtain this effect sufficiently, each content must be 0.001% or more. On the other hand, if the Sn content exceeds 0.20% and the In content exceeds 0.02%, the cost increases and further effects cannot be expected. Therefore, the respective contents are determined within the above ranges.

管内面の共晶相面積率:1〜40%
管内面に共晶相が存在することで、アルカリ環境下での耐食性を優れたものにすることが出来る。その効果を得るためには1%以上の存在が必要である。一方40%を超えると、酸性環境下での耐食性が低下する。なお、同様の理由で下限が5%、上限が30%であるのが望ましい。
Eutectic phase area ratio on the tube inner surface: 1-40%
The presence of the eutectic phase on the inner surface of the tube can improve the corrosion resistance in an alkaline environment. In order to obtain the effect, the presence of 1% or more is necessary. On the other hand, when it exceeds 40%, the corrosion resistance in an acidic environment will fall. For the same reason, it is desirable that the lower limit is 5% and the upper limit is 30%.

以上説明したように、ろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシートの本発明では、アルミニウム合金芯材の、管外面側となる面に、質量%で、Si:5〜12%を含有するAl−Si系亜共晶合金からなる第1のアルミニウム合金ろう材が被覆され、管内面側となる面に、質量%で、Si:2.1〜5.0%、Zn:0.2〜7.0%、Mn:0.05〜0.75%を含有し、残部がAlと不可避不純物からなる第2のアルミニウム合金ろう材が被覆されているので、管内面においても良好なろう付け性を示し、さらには、アルカリ環境および酸環境においても優れた耐食性を示す効果がある。   As described above, in the present invention of the aluminum alloy brazing sheet for heat exchanger tubes excellent in brazing and corrosion resistance, Si: 5 to 12 in mass% on the surface of the aluminum alloy core material on the tube outer surface side. Is coated with a first aluminum alloy brazing material made of an Al—Si hypoeutectic alloy, and the surface on the tube inner surface side is in mass%, Si: 2.1-5.0%, Zn: It contains 0.2 to 7.0%, Mn: 0.05 to 0.75%, and the remainder is coated with the second aluminum alloy brazing material made of Al and inevitable impurities, so it is good even on the inner surface of the pipe It exhibits brazing properties and further has an effect of exhibiting excellent corrosion resistance even in an alkaline environment and an acid environment.

また、耐食性に優れた熱交換器管の本発明では、前記発明の熱交換器管用アルミニウム合金ブレージングシートにより構成され、管内面の面方向における共晶相の割合が、面積率で1〜40%であるので、該共晶相によって、アルカリ環境、酸環境のいずれにおいても優れた耐食性を示す効果がある。   Further, in the present invention of a heat exchanger tube excellent in corrosion resistance, it is constituted by the aluminum alloy brazing sheet for a heat exchanger tube of the present invention, and the ratio of the eutectic phase in the surface direction of the tube inner surface is 1 to 40% in terms of area ratio. Therefore, the eutectic phase has an effect of exhibiting excellent corrosion resistance in both an alkaline environment and an acid environment.

以下に、本発明の一実施形態を説明する。
本発明の組成範囲内である芯材用のアルミニウム合金、第1のアルミニウム合金ろう材用合金、第2のアルミニウム合金ろう材用合金を用意する。これらの合金は、常法により溶製することができる。これらの合金は、半連続鋳造、熱間圧延を経たり、連続鋳造圧延を経て合金板とされる。これら合金板は、通常は、互いに重ね合わされて適宜のクラッド率でクラッドされる。クラッドは、一般に圧延により行われる。その後、さらに冷間圧延を行うことで所望の厚さのアルミニウム合金ブレージングシートが得られる。なお、上記製造過程では、中間焼鈍などの適宜の熱処理を介在させることができる。例えば、冷間圧延性や管材に成形される前の機械的性質を適性化させるために、中間あるいは最終板厚において、300〜400℃で1〜4時間の焼鈍を行うことがある。ただし、この焼鈍では5時間を超えると、ろう材中のSiが芯材内部へ拡散するため、ろう付後のろう材表面に共晶相が形成されなくなる。また、同様の理由でろう材熱処理も、600℃よりも高い温度で15分間以上保持されるようなろう付条件では、共晶相が形成されなくなる。
Hereinafter, an embodiment of the present invention will be described.
An aluminum alloy for a core material, a first alloy for aluminum alloy brazing material, and a second alloy for aluminum alloy brazing material that are within the composition range of the present invention are prepared. These alloys can be melted by a conventional method. These alloys are subjected to semi-continuous casting, hot rolling, or alloy casting through continuous casting and rolling. These alloy plates are usually overlapped with each other and clad with an appropriate clad rate. The cladding is generally performed by rolling. Thereafter, further cold rolling is performed to obtain an aluminum alloy brazing sheet having a desired thickness. In addition, in the said manufacturing process, appropriate heat processings, such as intermediate annealing, can be interposed. For example, in order to optimize cold rolling properties and mechanical properties before being formed into a tube material, annealing may be performed at 300 to 400 ° C. for 1 to 4 hours at an intermediate or final plate thickness. However, in this annealing, if it exceeds 5 hours, Si in the brazing material diffuses into the core material, so that no eutectic phase is formed on the brazing material surface after brazing. For the same reason, the eutectic phase is not formed under brazing conditions in which the brazing material heat treatment is also maintained at a temperature higher than 600 ° C. for 15 minutes or more.

得られたアルミニウム合金ブレージングシート1は、図1(a)に示すように、芯材2の片面に第1のアルミニウム合金ろう材3がクラッドされ、芯材2の他面に第2のアルミニウム合金ろう材4がクラッドされている。このアルミニウム合金ブレージングシート1は、第2のアルミニウム合金ろう材4が管内面となるように曲げ成形されて管状にされる。図1に示す形態では、図1(b)に示すように内面中央部にそれぞれアルミニウム合金ブレージングシート1の両端側を密着させるようにして冷媒経路5、5を形成する。また、管の外面側に位置する第1のアルミニウム合金ろう材3には、図示しないフィンなどを密着させてろう付け加熱を行う。なお、ろう付けにおける加熱条件や雰囲気、フラックスの種別などについては本発明としては特に限定をされるものではない。   As shown in FIG. 1A, the obtained aluminum alloy brazing sheet 1 has a first aluminum alloy brazing material 3 clad on one surface of a core material 2 and a second aluminum alloy on the other surface of the core material 2. The brazing material 4 is clad. This aluminum alloy brazing sheet 1 is formed into a tubular shape by being bent so that the second aluminum alloy brazing material 4 becomes the inner surface of the tube. In the form shown in FIG. 1, as shown in FIG. 1 (b), the refrigerant paths 5 and 5 are formed so that both end sides of the aluminum alloy brazing sheet 1 are in close contact with the central portion of the inner surface. Further, the first aluminum alloy brazing material 3 located on the outer surface side of the pipe is subjected to brazing heating by bringing a fin or the like (not shown) into close contact therewith. The heating conditions, atmosphere, and flux type in brazing are not particularly limited as the present invention.

上記ろう付けに際し、第2のアルミニウム合金ろう材4は、ろうの流動が適度に抑制されており、管内面とアルミニウム合金ブレージングシート1の端部とが接合され、接合部には、図1(c)に示すように、第2のアルミニウム合金ろう材によって適度なフィレット6、6が形成されてろう付け管10が得られる。ろう付けによって管内面では面積率で1〜40%の共晶相が形成されるとともに、ろうの流動が適度に抑制されていたため、面方向において大きな偏りが生じることなく面方向に略均等な共晶相が形成される。また、ろう付け管10の外面には、図示しないフィンなどがろう付けされて熱交換器用管(ろう付管)10が得られる。   At the time of the brazing, the second aluminum alloy brazing material 4 has the brazing flow moderately suppressed, and the inner surface of the tube and the end of the aluminum alloy brazing sheet 1 are joined together. As shown in c), moderate fillets 6 and 6 are formed by the second aluminum alloy brazing material, and the brazed tube 10 is obtained. As a result of brazing, an eutectic phase with an area ratio of 1 to 40% was formed on the inner surface of the tube, and the flow of the brazing was moderately suppressed. A crystal phase is formed. Further, a fin (not shown) or the like is brazed to the outer surface of the brazing tube 10 to obtain a heat exchanger tube (brazing tube) 10.

以下に、本発明の一実施例を説明する。
通常の条件で、表1〜3に示す組成(残部がAlと不可避不純物)の芯材用合金、第1のアルミニウム合金ろう材用合金、第2のアルミニウム合金ろう材用合金を溶解・鋳造した。続いて面削、均質化処理を行い、熱間圧延と冷間圧延により芯材用アルミニウム合金は160mm、第1のアルミニウム合金ろう材用合金と第2のアルミニウム合金ろう材用合金はそれぞれ20mmとした。これらを表4に示す組み合わせにより、熱間にてクラッド圧延し、続いて適宜中間焼鈍を行いながら種々の最終冷間圧延率となるように冷間圧延を行って、板厚0.20mmのクラッド材を作製した。なお、クラッド率は、芯材80%、第1のアルミニウム合金ろう材10%、第2のアルミニウム合金ろう材10%とした。
An embodiment of the present invention will be described below.
Under normal conditions, the core alloy, the first aluminum alloy brazing alloy, and the second aluminum alloy brazing alloy having the compositions shown in Tables 1 to 3 (the balance being Al and inevitable impurities) were melted and cast. . Subsequently, chamfering and homogenization are performed, and the aluminum alloy for the core material is 160 mm, the first aluminum alloy brazing alloy and the second aluminum alloy brazing alloy are 20 mm by hot rolling and cold rolling, respectively. did. According to the combinations shown in Table 4, the clad is hot rolled, followed by cold rolling so that various final cold rolling rates are obtained while appropriately performing intermediate annealing, and a clad having a thickness of 0.20 mm is obtained. A material was prepared. The clad rate was 80% for the core material, 10% for the first aluminum alloy brazing material, and 10% for the second aluminum alloy brazing material.

Figure 2008188616
Figure 2008188616

Figure 2008188616
Figure 2008188616

Figure 2008188616
Figure 2008188616

上記により図1(a)に示すような断面形状の管を成形した。この管とフィン、ヘッダープレートを組合わせ、NOCOLOCK FLUXを塗布、乾燥後、高純度窒素ガス雰囲気中で605℃×3分のろう付熱処理を実施し、チューブ32段を有するラジエータコア(ラジエータサイズ:チューブ幅16mm コアサイズ:320mm長×350mm幅)を作製した。   A tube having a cross-sectional shape as shown in FIG. This tube, fins, and header plate are combined, NOCOLOCK FLUX is applied, dried, and then subjected to brazing heat treatment in a high-purity nitrogen gas atmosphere at 605 ° C. for 3 minutes to provide a radiator core having 32 tubes (radiator size: Tube width 16mm Core size: 320mm length x 350mm width) was produced.

〔ろう付性〕
さらにこのラジエータコアろう付熱処理として600℃×3分保持の熱処理を行い、得られたラジエータコアの破壊圧力からろう付性を評価した(ろう付性が低下するとチューブが変形しやすくなり、耐圧強度が低下する)。その結果を表4に示した。
[Brassability]
Furthermore, as the heat treatment for the brazing of the radiator core, a heat treatment at 600 ° C. × 3 minutes was performed, and the brazing property was evaluated from the fracture pressure of the obtained radiator core. Decreases). The results are shown in Table 4.

また、上記供試材の第2のアルミニウム合金ろう材表面の共晶相の割合の均一性を評価するため、熱交換器管のフィレット近傍と、フィレットから十分に離れた部分(距離4mm)における共晶相の割合を、1000倍のSEM観察写真を画像解析処理することにより測定し、その割合の差を評価した。その結果を表4に示した。   Moreover, in order to evaluate the uniformity of the eutectic phase ratio on the surface of the second aluminum alloy brazing material of the test material, in the vicinity of the fillet of the heat exchanger tube and in a part sufficiently separated from the fillet (distance 4 mm) The ratio of the eutectic phase was measured by subjecting a 1000 times SEM observation photograph to image analysis processing, and the difference in the ratio was evaluated. The results are shown in Table 4.

〔酸性環境中の耐食性〕
チューブ用材料を高純度窒素ガス雰囲気中で605℃×3分のろう付を模した熱処理を実施し、これを80mm長×40mm幅に切り出して腐食試験用の供試材とした。この供試材の第2のアルミニウム合金ろう材側に対し、Cu2+イオン100ppmを添加し、酢酸にてpH3に調整した40℃の水道水中に20日間浸漬の腐食試験を行い試験後の最大孔食深さを測定した。その結果を表4に示した。
[Corrosion resistance in acidic environment]
The tube material was subjected to heat treatment simulating brazing at 605 ° C. for 3 minutes in a high-purity nitrogen gas atmosphere, and the tube material was cut into a length of 80 mm and a width of 40 mm to obtain a test material for a corrosion test. The maximum hole after the test was conducted by adding a corrosion resistance of 100 days to 40 ° C tap water adjusted to pH 3 with acetic acid and adding 100 ppm of Cu 2+ ions to the second aluminum alloy brazing filler metal side of the test material. The depth of meal was measured. The results are shown in Table 4.

〔アルカリ環境中での耐食性〕
チューブ用材料を高純度窒素ガス雰囲気中で605℃×3分のろう付を模した熱処理を実施し、これを80mm長×40mm幅に切り出して腐食試験用の供試材とした。この供試材の第2のアルミニウム合金ろう材側に対し、市販のクーラントを濃度30vol%となるよう添加し、NaOHにてpH11に調整した80℃の水溶液中に60日間浸漬する腐食試験を行った。試験後の最大侵食深さを測定した。その結果を表4に示した。
[Corrosion resistance in alkaline environment]
The tube material was subjected to heat treatment simulating brazing at 605 ° C. for 3 minutes in a high-purity nitrogen gas atmosphere, and the tube material was cut into a length of 80 mm and a width of 40 mm to obtain a test material for a corrosion test. A corrosion test was performed on the second aluminum alloy brazing filler metal side of this test material by adding a commercially available coolant to a concentration of 30 vol% and immersing it in an 80 ° C. aqueous solution adjusted to pH 11 with NaOH for 60 days. It was. The maximum erosion depth after the test was measured. The results are shown in Table 4.

Figure 2008188616
Figure 2008188616

表4に示すように、本発明の供試材は、ろう付性に優れている上に、管内面の共晶相の均一性に優れており、酸性環境、アルカリ環境ともに優れた耐食性を示した。一方、比較材では、耐食性に劣っており、又一部の比較材では、これに加えて耐圧強度も劣っていた。
また、比較材No.26は、圧延時に割れが発生し、使用に供せないものであった。
As shown in Table 4, the test material of the present invention is excellent in brazeability and also in the uniformity of the eutectic phase on the inner surface of the tube, and exhibits excellent corrosion resistance in both acidic and alkaline environments. It was. On the other hand, the comparative materials were inferior in corrosion resistance, and some of the comparative materials were also inferior in pressure resistance.
Comparative material No. No. 26 cracked during rolling and could not be used.

本発明の一実施形態の熱交換器管用アルミニウム合金ブレージングシートおよびこれを用いた熱交換器管の製造フローを示す図である。It is a figure which shows the manufacture flow of the aluminum alloy brazing sheet for heat exchanger tubes of one Embodiment of this invention, and a heat exchanger tube using the same.

符号の説明Explanation of symbols

1 アルミニウム合金ブレージングシート
2 芯材
3 第1のアルミニウム合金ろう材
4 第2のアルミニウム合金ろう材
10 熱交換器管
DESCRIPTION OF SYMBOLS 1 Aluminum alloy brazing sheet 2 Core material 3 1st aluminum alloy brazing material 4 2nd aluminum alloy brazing material 10 Heat exchanger pipe

Claims (8)

アルミニウム合金芯材の、管外面側となる面に、質量%で、Si:5〜12%を含有するAl−Si系亜共晶合金からなる第1のアルミニウム合金ろう材が被覆され、管内面側となる面に、質量%で、Si:2.1〜5.0%、Zn:0.2〜7.0%、Mn:0.05〜0.75%を含有し、残部がAlと不可避不純物からなる第2のアルミニウム合金ろう材が被覆されていることを特徴とするろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 A surface of the aluminum alloy core material on the outer surface side of the tube is coated with a first aluminum alloy brazing material made of an Al—Si hypoeutectic alloy containing 5% to 12% by mass of Si, and the inner surface of the tube On the surface to be the side, Si: 2.1-5.0%, Zn: 0.2-7.0%, Mn: 0.05-0.75% in mass%, with the balance being Al An aluminum alloy brazing sheet for heat exchanger tubes, which is coated with a second aluminum alloy brazing material made of inevitable impurities and is excellent in brazing and corrosion resistance. 前記芯材が、質量%で、Mn:0.8〜2.0%、Cu:0.05〜2.0%、Fe:0.2〜1.0%を含有し、残部がAlと不可避不純物からなることを特徴とする請求項1記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 The core material contains, by mass%, Mn: 0.8 to 2.0%, Cu: 0.05 to 2.0%, Fe: 0.2 to 1.0%, and the balance is inevitable with Al. The aluminum alloy brazing sheet for heat exchanger tubes having excellent brazeability and corrosion resistance according to claim 1, comprising impurities. 前記芯材にさらに、質量%で、Si:0.3〜1.2%、Mg:0.05〜0.5%の1種または2種を含有することを特徴とする請求項2記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 3. The core material according to claim 2, further comprising one or two of Si: 0.3 to 1.2% and Mg: 0.05 to 0.5% by mass%. Aluminum alloy brazing sheet for heat exchanger tubes with excellent brazing and corrosion resistance. 前記芯材にさらに、質量%で、Zr:0.02〜0.20%、Ti:0.01〜0.20%、Cr:0.001〜0.20%、V:0.001〜0.20%のうち1種または2種以上を含有することを特徴とする請求項2または3に記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 Further, the core material in terms of mass%, Zr: 0.02 to 0.20%, Ti: 0.01 to 0.20%, Cr: 0.001 to 0.20%, V: 0.001 to 0 The aluminum alloy brazing sheet for heat exchanger tubes having excellent brazeability and corrosion resistance according to claim 2 or 3, characterized by containing one or more of 20%. 前記第1のアルミニウム合金ろう材が、質量%で、Si:5〜12%を含有し、残部がAlと不可避不純物からなることを特徴とする請求項1〜4のいずれかに記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 The brazing material according to any one of claims 1 to 4, wherein the first aluminum alloy brazing material contains, in mass%, Si: 5 to 12%, and the balance is made of Al and inevitable impurities. Alloy brazing sheet for heat exchanger tubes with excellent heat resistance and corrosion resistance. 前記第1のアルミニウム合金ろう材にさらに、質量%で、Zn:0.5〜5%、Sn:0.001〜0.20%、In:0.001〜0.02%のうち1種または2種以上を含有することを特徴とする請求項5記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 In addition to the first aluminum alloy brazing material, one of Zn: 0.5 to 5%, Sn: 0.001 to 0.20%, In: 0.001 to 0.02% or The aluminum alloy brazing sheet for heat exchanger tubes having excellent brazeability and corrosion resistance according to claim 5, comprising two or more kinds. 前記第2のアルミニウム合金ろう材にさらに、質量%で、Fe:0.2〜1.0%、Ni:0.1〜0.7%、Ti:0.01〜0.50%のうち1種または2種以上を含有することを特徴とする請求項1〜6のいずれかに記載のろう付性と耐食性に優れた熱交換器管用アルミニウム合金ブレージングシート。 In addition to the second aluminum alloy brazing material, Fe: 0.2 to 1.0%, Ni: 0.1 to 0.7%, Ti: 0.01 to 0.50%, 1% by mass. The aluminum alloy brazing sheet for heat exchanger tubes excellent in brazeability and corrosion resistance according to any one of claims 1 to 6, comprising seeds or two or more. 請求項1〜7のいずれかに記載の熱交換器管用アルミニウム合金ブレージングシートのろう付体により構成され、管内面の面方向における共晶相の割合が、面積率で1〜40%であることを特徴とする熱交換器管。   It is comprised by the brazing body of the aluminum alloy brazing sheet for heat exchanger pipes in any one of Claims 1-7, and the ratio of the eutectic phase in the surface direction of a pipe inner surface is 1 to 40% by an area rate. A heat exchanger tube characterized by.
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JP2020041189A (en) * 2018-09-11 2020-03-19 三菱アルミニウム株式会社 Aluminum alloy brazing sheet
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JP7102647B2 (en) 2018-09-11 2022-07-20 Maアルミニウム株式会社 Aluminum alloy brazing sheet
US11697180B2 (en) 2018-09-11 2023-07-11 Ma Aluminum Corporation Aluminum alloy brazing sheet
CN113020838A (en) * 2021-04-06 2021-06-25 南昌航空大学 Aluminum-based brazing filler metal, and preparation method and application thereof

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