JP2008175289A - Motor operated valve - Google Patents

Motor operated valve Download PDF

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Publication number
JP2008175289A
JP2008175289A JP2007008987A JP2007008987A JP2008175289A JP 2008175289 A JP2008175289 A JP 2008175289A JP 2007008987 A JP2007008987 A JP 2007008987A JP 2007008987 A JP2007008987 A JP 2007008987A JP 2008175289 A JP2008175289 A JP 2008175289A
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valve
hook
holder
rotor
shaft
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JP4758916B2 (en
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Takao Harada
貴雄 原田
Takeshi Suganuma
威 菅沼
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Fujikoki Corp
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Fujikoki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a motor operated valve capable of lessening driving torque in valve opening, simplifying the construction, reducing the number of parts and the device cost, etc. by reducing friction resistance between the components members. <P>SOLUTION: A valve element 61 has a base element 61A for seating in a valve seat 72b and a collar-shaped latch member 66 which is fitted on a small-diameter shaft part 61c of the base element 61A for axial relative movement and relative rotation and is engaged by a tubular engagement part 63 provided on a valve holder 55 to support a lower end part of a compression coil spring 64, wherein when the valve holder 55 is at the lowermost position, a lower surface of the collar-shaped latch member 66 is in pressure contact with an upper end terrace surface of a large-diameter shaft portion 61b of the base element 61A and a gap α is formed between the lower surface of the collar-shaped latch member 66 and an upper end surface of the cylindrical engagement part 63, when a rotor 30 and the valve holder 55 rotate from the lowermost position, the upper end surface of the cylindrical engagement part 63 contacts with the lower surface of the collar-shaped latch member 66 and the collar-shaped latch member 66 separates from the upper end terrace surface of the large-diameter shaft portion 61b and when the rotor 30 and the valve holder 55 further rotate, the collar-shaped latch member 66 pushes up a flange part 61d. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、電動弁に係り、特に、空気調和機、冷蔵庫等の冷凍サイクルに流量制御弁等として組み込まれて使用される、ステッピングモータ駆動式の電動弁に関する。   The present invention relates to a motor-operated valve, and more particularly to a stepping motor-driven motor-operated valve that is used as a flow control valve or the like in a refrigeration cycle such as an air conditioner or a refrigerator.

空気調和機、冷蔵庫等に組み込まれて使用される電動弁として、本願の発明者等により図6に示される如くのものが考えられている。   As an electric valve used by being incorporated in an air conditioner, a refrigerator, or the like, a valve as shown in FIG. 6 is considered by the inventors of the present application.

図6に示される電動弁10’は、弁室71を有する弁本体70を備えている。弁本体70は、断面円形の弁口72a及び円錐面状の弁座72bを有する弁座部材72と、キャン受け鍔状部74a付き円筒状の弁室形成部材74と、からなり、前記弁室形成部材74のキャン受け鍔状部74aに、下方開口の有底円筒状のキャン40の下端部40bが突き合わせ溶接により密封接合されており、弁座72bに接離する弁体61により冷媒等の流体の通過流量を調整するようになっている。   The motor-operated valve 10 ′ shown in FIG. 6 includes a valve body 70 having a valve chamber 71. The valve body 70 includes a valve seat member 72 having a valve opening 72a having a circular cross section and a conical valve seat 72b, and a cylindrical valve chamber forming member 74 with a can receiving collar portion 74a. The lower end portion 40b of the bottomed cylindrical can 40 having a lower opening is sealed and joined to the can receiving rod-shaped portion 74a of the forming member 74 by butt welding. The flow rate of the fluid is adjusted.

前記弁本体70の弁室71の一側方には、冷媒入出用の第1の導管(継手)41が、また、弁室71の下方には、冷媒入出用の第2の導管(継手)42がそれぞれろう付け等により連結固定されている。   A refrigerant inlet / outlet first conduit (joint) 41 is provided on one side of the valve chamber 71 of the valve body 70, and a refrigerant inlet / outlet second conduit (joint) is provided below the valve chamber 71. 42 are connected and fixed by brazing or the like.

前記キャン40の内周には、所定の間隙をあけてロータ30が配在され、該ロータ30を回転駆動すべく前記キャン40の外周には、図示はされていないが、ヨーク、ボビン、及びステータコイル等からなるステータが配置され、前記ロータ30と前記ステータとでステッピングモータが構成されている。   A rotor 30 is arranged on the inner periphery of the can 40 with a predetermined gap. Although not shown on the outer periphery of the can 40 to rotate the rotor 30, a yoke, a bobbin, and A stator composed of a stator coil or the like is disposed, and the rotor 30 and the stator constitute a stepping motor.

そして、前記ロータ30の内周側には、該ロータ30にナット部材62を介して一体に連結された弁軸60と、該弁軸60が内挿される円筒部81を有するガイドステム80とが配在されている。   On the inner peripheral side of the rotor 30, there is a valve shaft 60 integrally connected to the rotor 30 via a nut member 62, and a guide stem 80 having a cylindrical portion 81 into which the valve shaft 60 is inserted. Is distributed.

前記ガイドステム80の円筒部81の下端部には、弁本体70及びキャン40との同軸度を上げるための位置決めに供される凹状の連結保持部82が一体に設けられている。   At the lower end of the cylindrical portion 81 of the guide stem 80, a concave connection holding portion 82 used for positioning for increasing the coaxiality between the valve main body 70 and the can 40 is integrally provided.

一方、前記弁軸60の大径下端部には、円筒状の弁ホルダ55の上端部が圧入固定されている。弁ホルダ55は、弁軸60に保持固定されてガイドステム80の円筒部81に摺動自在に内挿されている。   On the other hand, the upper end portion of the cylindrical valve holder 55 is press-fitted and fixed to the lower end portion of the large diameter of the valve shaft 60. The valve holder 55 is held and fixed to the valve shaft 60 and is slidably inserted into the cylindrical portion 81 of the guide stem 80.

前記弁軸60、弁ホルダ55、弁体61等は一つの組立体(以下、弁軸組立体50と称す)として構成されており、弁ホルダ55の下端部に、弁体61が弁軸60に対して軸方向の相対移動及び相対回転可能な状態で内挿されて後述する筒状係止部63により抜け止め係止されている。   The valve shaft 60, the valve holder 55, the valve body 61 and the like are configured as one assembly (hereinafter referred to as a valve shaft assembly 50), and the valve body 61 is attached to the valve shaft 60 at the lower end portion of the valve holder 55. The shaft is inserted so as to be capable of relative movement and rotation in the axial direction, and is latched and locked by a cylindrical locking portion 63 described later.

弁体61は、弁座72bに着座する円錐弁部61aを有する基体61Aと、弁ホルダ55の下端部に圧入、溶接等の手法により固定される筒状係止部63により係止される、前記基体61Aとは別パーツの鍔状掛止部材66とを含んで構成されている。前記弁体60の基体61Aは、下から順に、円錐弁部61a、該円錐弁部61aの上部(底面部)の外径より小径の胴部61b、及び該胴部61bの外径より小径の、かしめ部(となる円筒部)61cを有し、胴部61bの上端面(円筒部61cとの間に形成される段丘面)に、前記円錐弁部61aの上部(底面部)の外径より小径の外径を持つ、断面矩形のリング状に形成された鍔状掛止部材66が、前記円筒部61cをかしめることにより固定されている。この鍔状掛止部材66は、前記コイルばね64の下端を受けるばね受けにもなっている。   The valve body 61 is locked by a base 61A having a conical valve portion 61a seated on the valve seat 72b, and a cylindrical locking portion 63 that is fixed to the lower end portion of the valve holder 55 by a technique such as press-fitting or welding. The base 61A includes a hook-like hooking member 66 which is a separate part. The base body 61A of the valve body 60 has, in order from the bottom, a conical valve portion 61a, a body portion 61b having a diameter smaller than the outer diameter of the upper portion (bottom surface portion) of the conical valve portion 61a, and a diameter smaller than the outer diameter of the body portion 61b. The outer diameter of the upper portion (bottom surface portion) of the conical valve portion 61a on the upper end surface (the terrace surface formed between the cylindrical portion 61c) of the trunk portion 61b, which has a caulking portion (being a cylindrical portion) 61c. A hook-shaped hooking member 66 having a smaller outer diameter and formed in a ring shape having a rectangular cross section is fixed by caulking the cylindrical portion 61c. The hook-shaped hooking member 66 also serves as a spring receiver that receives the lower end of the coil spring 64.

前記弁ホルダ55内における弁軸60の下側には、ばね受けボール65が配在され、このばね受けボール65と弁体61との間には、弁体61を下方に付勢する弁締め切り兼緩衝用の圧縮コイルばね64が縮装されている。   A spring receiving ball 65 is disposed on the lower side of the valve shaft 60 in the valve holder 55, and between the spring receiving ball 65 and the valve body 61, a valve cutoff for urging the valve body 61 downward is provided. A compression coil spring 64 for buffering is also mounted.

上記に加え、前記弁体61を前記弁座72bに接離させるためのねじ送り機構16が備えられており、このねじ送り機構16は、ガイドステム80の円筒部81に内嵌固定された雌ねじ部材85の内周に形成された固定ねじ部(雌ねじ部)28と、前記弁軸60の中央部外周に形成された、前記固定ねじ部28に螺合せしめられる可動ねじ部(雄ねじ部)29とからなっている。   In addition to the above, a screw feed mechanism 16 for bringing the valve body 61 into and out of contact with the valve seat 72b is provided. The screw feed mechanism 16 is a female screw that is internally fitted and fixed to the cylindrical portion 81 of the guide stem 80. A fixed screw portion (female screw portion) 28 formed on the inner periphery of the member 85 and a movable screw portion (male screw portion) 29 formed on the outer periphery of the central portion of the valve shaft 60 and screwed into the fixed screw portion 28. It is made up of.

したがって、かかる構成の電動弁10では、ロータ30が回転せしめられると、それと一体に弁軸60(弁軸組立体50)が回転せしめられ、このとき、前記ねじ送り機構16により弁軸60が弁体61を伴って昇降せしめられ、これによって、冷媒の通過流量が調整される。   Therefore, in the motor-operated valve 10 having such a configuration, when the rotor 30 is rotated, the valve shaft 60 (valve shaft assembly 50) is rotated integrally therewith. At this time, the valve shaft 60 is moved by the screw feed mechanism 16 to the valve shaft 60. The body 61 is moved up and down, thereby adjusting the flow rate of the refrigerant.

さらに、前記ガイドステム80の外周には、回転規制用ストッパ機構を構成する固定ストッパ68と可動ストッパ(スライダ)69とが外嵌されている。固定ストッパ68及び可動ストッパ69は、それぞれコイルばね(線材を螺旋状に曲成したもの)からなっている(詳細は後述の実施形態で説明する)。   Further, a fixed stopper 68 and a movable stopper (slider) 69 constituting a rotation restricting stopper mechanism are fitted on the outer periphery of the guide stem 80. Each of the fixed stopper 68 and the movable stopper 69 is composed of a coil spring (a wire material spirally bent) (details will be described in an embodiment described later).

このような構成とされた電動弁10’にあっては、ステータを第1の態様で通電励磁(パルス供給)することにより、ロータ30及び弁軸組立体50が一方向に回転せしめられ、固定ねじ部(雌ねじ部)28と可動ねじ部(雄ねじ部)29からなるねじ送り機構16により、弁軸組立体50が下方に移動して弁体61が弁座72bに着座して弁口72aが閉じられる。   In the motor-operated valve 10 ′ having such a configuration, the rotor 30 and the valve shaft assembly 50 are rotated in one direction and fixed by energizing and exciting (pulse supply) the stator in the first mode. By a screw feed mechanism 16 comprising a screw portion (female screw portion) 28 and a movable screw portion (male screw portion) 29, the valve shaft assembly 50 moves downward, the valve body 61 is seated on the valve seat 72b, and the valve port 72a is Closed.

弁口72aが閉じられた時点では、可動ストッパ69の端面当接部69bは未だ固定ストッパ68の下端係止部(図示せず)に当接しておらず、弁体61が弁口72aを閉じたままロータ30、弁軸60、及び弁ホルダ55はさらに回転下降する。このときは、弁体61に対して弁軸60及び弁ホルダ55が一体的に回転しながら下降するため、圧縮コイルばね64がさらに圧縮せしめられ、これにより弁軸60及び弁ホルダ55の下降力が吸収されるとともに、弁体61が弁座72bに押し付けられ、その後、ロータ30がさらに回転せしめられると、可動ストッパ69の端面当接部69bが固定ストッパ68の下端係止部(図示せず)に衝接し、弁軸60及び弁ホルダ55が最下降位置に達し、ステータに対するパルス供給が続行されても弁軸60及び弁ホルダ55の下降は強制的に停止され、弁締め切り状態(全閉状態)となる。   When the valve port 72a is closed, the end surface contact portion 69b of the movable stopper 69 is not yet in contact with the lower end locking portion (not shown) of the fixed stopper 68, and the valve body 61 closes the valve port 72a. The rotor 30, the valve shaft 60, and the valve holder 55 are further rotated and lowered. At this time, the valve shaft 60 and the valve holder 55 are lowered while integrally rotating with respect to the valve body 61, so that the compression coil spring 64 is further compressed, whereby the lowering force of the valve shaft 60 and the valve holder 55 is reduced. When the valve body 61 is pressed against the valve seat 72b and then the rotor 30 is further rotated, the end surface contact portion 69b of the movable stopper 69 becomes the lower end locking portion (not shown) of the fixed stopper 68. ), The valve shaft 60 and the valve holder 55 reach the lowest lowered position, and even if the pulse supply to the stator is continued, the lowering of the valve shaft 60 and the valve holder 55 is forcibly stopped and the valve is closed (fully closed). State).

ここで、前記弁軸60及び弁ホルダ55が図6及び図7(A)に示される如くの最下降位置(全閉状態)にあるときには、前記圧縮コイルばね64の付勢力により、前記弁体61が鍔状掛止部材66を介して弁座72bに強く押し付けられ、このときには、図7(A)に示される如くに、鍔状掛止部材66の下端面と筒状係止部63の上端面との間に所定の間隙αが形成される。   Here, when the valve shaft 60 and the valve holder 55 are in the lowest lowered position (fully closed state) as shown in FIGS. 6 and 7A, the valve element is applied by the biasing force of the compression coil spring 64. 61 is strongly pressed against the valve seat 72b via the hook-shaped hooking member 66. At this time, as shown in FIG. 7A, the lower end surface of the hook-shaped hooking member 66 and the cylindrical locking portion 63 are pressed. A predetermined gap α is formed between the upper end surface.

一方、この全閉状態からステータを第2の態様で通電励磁(パルス供給)すると、ロータ30及び弁軸組立体50が前記とは逆方向に回転せしめられ、固定ねじ部(雌ねじ部)28と可動ねじ部(雄ねじ部)29からなるねじ送り機構16により、今度は弁体61に対して弁軸60及び弁ホルダ55が回転しながら上方に移動する。ここでは、前記鍔状掛止部材66の下端面と筒状係止部63の上端面との間に所定の間隙αがあるため、前記弁軸60及び弁ホルダ55が前記最下降位置から所定量回転せしめられると、図7(B)に示される如くに、鍔状掛止部材66の下端面と筒状係止部63の上端面が接当する。この接当時点から弁軸60及び弁ホルダ55をさらに回転上昇させると、筒状係止部63が鍔状掛止部材66を掛止した状態で弁体61が引き上げられ、開弁する。   On the other hand, when the stator is energized and excited (pulse supply) in the second mode from this fully closed state, the rotor 30 and the valve shaft assembly 50 are rotated in the opposite direction to the above, and the fixed screw portion (female screw portion) 28 and The valve shaft 60 and the valve holder 55 are now moved upward while rotating with respect to the valve body 61 by the screw feed mechanism 16 including the movable screw portion (male screw portion) 29. Here, since there is a predetermined gap α between the lower end surface of the hook-shaped latching member 66 and the upper end surface of the cylindrical locking portion 63, the valve shaft 60 and the valve holder 55 are located from the lowest position. When the fixed amount is rotated, as shown in FIG. 7B, the lower end surface of the hook-shaped hooking member 66 and the upper end surface of the cylindrical locking portion 63 abut. When the valve shaft 60 and the valve holder 55 are further rotated and raised from this contact point, the valve body 61 is pulled up and the valve is opened while the cylindrical locking portion 63 engages the hook-like hooking member 66.

ところが、この開弁時(弁体61が引き上げられる直前)においては、弁体61は圧縮コイルばね64の付勢力により弁座72bに強く押し付けられて不動状態(摩擦抵抗が大)にあり、また、弁体61と一体の鍔状掛止部材66を圧縮コイルばね64の下端部と筒状係止部63の上端部とで挟んだ状態となるため、弁軸60及び弁ホルダ55を回転上昇させる際、鍔状掛止部材66と圧縮コイルばね64及び筒状係止部63との間に大きな摩擦抵抗が発生する。   However, when the valve is opened (immediately before the valve element 61 is pulled up), the valve element 61 is strongly pressed against the valve seat 72b by the urging force of the compression coil spring 64 and is in an immobile state (a large frictional resistance). Since the hook-shaped hooking member 66 integral with the valve body 61 is sandwiched between the lower end portion of the compression coil spring 64 and the upper end portion of the cylindrical locking portion 63, the valve shaft 60 and the valve holder 55 are rotated up. When doing so, a large frictional resistance is generated between the hook-shaped hooking member 66, the compression coil spring 64, and the cylindrical locking portion 63.

ところで、この種の電動弁においては、ステッピングモータを含む電動弁全体の大型化を招くことなく、コンパクトな構成のもとで大容量化等に対応できるようにするためには、構成部材間の摩擦抵抗、特に、最も大きな駆動トルクが必要とされる全閉状態から開弁するまでの摩擦抵抗を低減して、開弁に必要とされる駆動トルクを軽減することが重要となる。   By the way, in this type of electric valve, in order to be able to cope with an increase in capacity and the like under a compact configuration without causing an increase in the size of the entire electric valve including the stepping motor, It is important to reduce the frictional resistance, particularly the frictional resistance from the fully closed state where the largest driving torque is required until the valve is opened, to reduce the driving torque required for valve opening.

しかしながら、前記電動弁10’においては、最も大きな駆動トルクが必要とされる開弁時において大きな摩擦抵抗が発生するので、ステッピングモータとして出力トルクの大きなもの、すなわち、大型で価格の高いものを使用しなければならず、また、消費電力も大きくなるという問題があった。   However, in the motor-operated valve 10 ′, a large frictional resistance is generated when the valve that requires the largest driving torque is opened. Therefore, a stepping motor having a large output torque, that is, a large and expensive one is used. In addition, there is a problem that power consumption increases.

前記した如くの、開弁時における摩擦抵抗の低減化を図るべく、下記特許文献1には、次のような構成の電動弁が記載されている。なお、以下の説明文中の括弧付き符号は前記文献1に所載のものである。   In order to reduce the frictional resistance when the valve is opened as described above, the following Patent Document 1 describes an electric valve having the following configuration. In addition, the code | symbol with the parenthesis in the following explanatory notes is a thing of the said literature 1.

すなわち、弁ホルダ(20)が下側リップ片(21A)を有する下側部材(21)と、上側リップ片(22A)を有する上側部材(22)と、下側部材(21)と上側部材(22)との間に挟まれたストッパ体(23)とからなっており、また、弁体(30)には前記鍔状掛止部材66に相当するフランジ部(30A)が設けられるとともに、弁体(30)上部に圧縮コイルばね(29)の下端を受ける下側ばねリテーナ部材(25)が遊嵌されていて、弁ホルダ(20)が前記最下降位置から所定量回転せしめられると、ストッパ体(23)が下側ばねリテーナ部材(25)に接当し、この接当時点から弁ホルダ(20)をさらに回転上昇させると、ストッパ体(23)が圧縮コイルばね(29)の付勢力に抗して下側ばねリテーナ部材(25)を引き上げる。   That is, the valve holder (20) has a lower member (21) having a lower lip piece (21A), an upper member (22) having an upper lip piece (22A), a lower member (21), and an upper member ( 22), and the valve body (30) is provided with a flange portion (30A) corresponding to the hook-shaped hooking member 66, and the valve body (30). When the lower spring retainer member (25) that receives the lower end of the compression coil spring (29) is loosely fitted to the upper portion of the body (30) and the valve holder (20) is rotated by a predetermined amount from the lowest position, the stopper When the body (23) comes into contact with the lower spring retainer member (25) and the valve holder (20) is further rotated and raised from this contact point, the stopper body (23) biases the compression coil spring (29). The lower spring retainer member ( 5) raise.

この場合、弁ホルダ(20)、圧縮コイルばね(29)、下側ばねリテーナ部材(25)は、一体的に回転するので、それらの間には実質的に摩擦抵抗が発生せず、下側ばねリテーナ部材(25)が引き上げられることにより、弁体(30)が弁ホルダ(20)から切り離され、弁体(30)は実質的に自重のみで弁座(13)に着座した状態となる。その後、弁ホルダ(20)をさらに回転上昇させると、下側リップ片(21A)がフランジ部(30A)を掛止した状態で弁体(30)が引き上げられ、開弁する。
特開2006−207852号公報
In this case, since the valve holder (20), the compression coil spring (29), and the lower spring retainer member (25) rotate integrally, there is substantially no frictional resistance between them, and the lower side By pulling up the spring retainer member (25), the valve body (30) is separated from the valve holder (20), and the valve body (30) is substantially seated on the valve seat (13) only by its own weight. . Thereafter, when the valve holder (20) is further rotated and raised, the valve body (30) is pulled up and opened with the lower lip piece (21A) engaging the flange portion (30A).
JP 2006-207852 A

しかしながら、前記特許文献1に所載の電動弁では、開弁時における構成部材間の摩擦抵抗を低減できるが、弁ホルダの構成が複雑で部品点数も多く、製造に手間がかかり、装置コストが高くなる嫌いがあった。   However, the motor-operated valve described in Patent Document 1 can reduce the frictional resistance between the constituent members when the valve is opened, but the configuration of the valve holder is complicated, the number of parts is large, the manufacturing is troublesome, and the device cost is low. There was a dislike of becoming high.

また、弁体に一体にフランジ部(鍔状掛止部材)が設けられているので、弁口(弁座)の口径に対して弁ホルダの外径が比較的大きなものとなり、そのため、弁ホルダとガイドステムとの間に大きな摩擦抵抗が発生する。この摩擦抵抗が大きいほど、弁開閉動作に大きな駆動力を必要するので、ステッピングモータとして出力トルクの大きなもの、すなわち、大型で価格の高いものを使用しなければならず、また、消費電力も大きくなる。   In addition, since the flange (ring-shaped hooking member) is provided integrally with the valve body, the outer diameter of the valve holder is relatively large relative to the diameter of the valve port (valve seat). A large frictional resistance is generated between the guide stem and the guide stem. The larger the frictional resistance, the greater the driving force required for opening and closing the valve. Therefore, a stepping motor with a large output torque, that is, a large and expensive one, must be used, and the power consumption is large. Become.

この場合、前記摩擦抵抗は、弁ホルダの外径が大きいほど大きくなるが、従来の一般的な電動弁でも、前記特許文献1に記載のものと同様に、弁口(弁座)の口径に対して弁ホルダの外径が比較的大きなものとなっていた。すなわち、図5(B)に示される如くに、弁体61’の円錐弁部61a’の上部(底面)外径Da’は、弁座部材72の弁座72bの上部(底面)径と略同径であるが、弁体61’には、弁ホルダ55’に設けられた筒状係止部63’に抜け止め係止されるように、前記円錐弁部61a’の上部(底面)外径Da’より相当大きな外径Db’を持つ鍔状掛止部61e’を設ける必要があり、必然的に弁ホルダ55’の外径Dc’も大きくなってしまう。そのため、弁ホルダとガイドステムとの間の摩擦抵抗が大きいものとなっていた。   In this case, the frictional resistance increases as the outer diameter of the valve holder increases. However, in the conventional general electric valve, the diameter of the valve port (valve seat) is the same as that described in Patent Document 1. On the other hand, the outer diameter of the valve holder was relatively large. That is, as shown in FIG. 5B, the upper (bottom) outer diameter Da ′ of the conical valve portion 61a ′ of the valve body 61 ′ is substantially equal to the upper (bottom) diameter of the valve seat 72b of the valve seat member 72. Although having the same diameter, the valve body 61 ′ is outside the upper part (bottom surface) of the conical valve part 61a ′ so as to be retained and locked to a cylindrical locking part 63 ′ provided in the valve holder 55 ′. It is necessary to provide a hook-shaped hook 61e ′ having an outer diameter Db ′ that is considerably larger than the diameter Da ′, and the outer diameter Dc ′ of the valve holder 55 ′ is inevitably increased. Therefore, the frictional resistance between the valve holder and the guide stem is large.

本発明は、このような事情に鑑みてなされたもので、その目的とするところは、構成部材間の摩擦抵抗を低減できて、開弁に必要とされる駆動トルクを軽減し得るとともに、構成の簡素化、部品点数の削減等を図ることができて、装置コストを低く抑えることができ、もって、ステッピングモータを含む電動弁全体の大型化を招くことなく、コンパクトな構成のもとで大容量化等に対応できるようにされた電動弁を提供することにある。   The present invention has been made in view of such circumstances. The object of the present invention is to reduce the frictional resistance between the constituent members and reduce the driving torque required for opening the valve. Simplification, reduction of the number of parts, etc., and the cost of the apparatus can be kept low, so that the entire motor-operated valve including the stepping motor is not increased in size, and it is large in a compact configuration. An object of the present invention is to provide an electric valve adapted to cope with capacity increase.

前記の目的を達成すべく、本発明に係る電動弁は、キャンと、該キャン内に配置された円筒部を有するガイドステムと、前記キャンの内周に配在されたロータと、該ロータに連結固定された弁軸と、該弁軸の下端部に設けられて前記ガイドステムの円筒部に内挿された円筒状の弁ホルダと、該弁ホルダに、前記弁軸に対して軸方向の相対移動及び相対回転可能な状態でその上部が内挿され、かつ、前記弁軸との間に縮装された圧縮コイルばねにより下方に付勢されるとともに、前記弁ホルダの下端部に設けられた係止部により抜け止め係止された弁体と、流体が入出せしめられる弁室及び前記弁体が接離する弁座を有する弁本体と、前記ロータの回転に伴って前記弁体を前記弁座に対して接離させるためのねじ送り機構とを備える。   In order to achieve the above object, an electric valve according to the present invention includes a can, a guide stem having a cylindrical portion disposed in the can, a rotor disposed on the inner periphery of the can, and the rotor. A connected and fixed valve shaft; a cylindrical valve holder provided at a lower end portion of the valve shaft and inserted in a cylindrical portion of the guide stem; and the valve holder in an axial direction with respect to the valve shaft. The upper part of the valve holder is inserted in a state where it can be relatively moved and rotated, and is urged downward by a compression coil spring that is compressed between the valve shaft and provided at the lower end of the valve holder. And a valve body having a valve chamber in which fluid is allowed to enter and exit, and a valve seat to which the valve body comes into contact with and separated from the valve body. A screw feed mechanism for making contact with and separating from the valve seat.

そして、前記弁体は、下から順次、前記弁座に着座する円錐弁部、大径軸部、小径軸部、及びフランジ部が設けられた基体と、該基体の前記小径軸部に、軸方向の相対移動及び相対回転可能な状態で外嵌されるとともに、前記弁ホルダに設けられた係止部により係止され、かつ、前記圧縮コイルばねの下端部を受けるようにされた鍔状掛止部材とを有し、前記弁ホルダが最下降位置にあるときには、前記鍔状掛止部材の下面が前記基体の大径軸部の上端段丘面に圧接するとともに、前記鍔状掛止部材の下面と前記係止部の上端面との間に所定の間隙が形成され、前記ロータ及び弁ホルダが前記最下降位置から所定量回転せしめられると、前記係止部の上端面が前記鍔状掛止部材の下面に接当して、前記鍔状掛止部材が前記大径軸部の上端段丘面から離間し、その後、前記ロータ及び弁ホルダがさらに回転せしめられると、前記鍔状掛止部材が前記フランジ部を押し上げるようにされていることを特徴としている。   The valve body includes a base provided with a conical valve portion, a large diameter shaft portion, a small diameter shaft portion, and a flange portion that are seated on the valve seat sequentially from below, and a shaft disposed on the small diameter shaft portion of the base body. A hook-shaped hook that is externally fitted so as to be capable of relative movement and rotation in a direction, is locked by a locking portion provided in the valve holder, and receives the lower end of the compression coil spring. And when the valve holder is in the lowest lowered position, the lower surface of the hook-shaped hooking member is in pressure contact with the upper terrace surface of the large-diameter shaft portion of the base, and the hook-shaped hooking member When a predetermined gap is formed between the lower surface and the upper end surface of the locking portion, and the rotor and the valve holder are rotated by a predetermined amount from the lowest position, the upper end surface of the locking portion is hooked. The hook-shaped hooking member is in contact with the lower surface of the stopper member, and the upper-end terrace of the large-diameter shaft portion Spaced from, then, when the rotor and the valve holder is further rotated, the flange-shaped locking member is characterized in that it is as to lift the flange portion.

前記基体は、好ましくは、前記円錐弁部及び大径軸部を有する胴部と、前記大径軸部に圧入等により固定されたフランジ付きピンとで構成される。   Preferably, the base body includes a body portion having the conical valve portion and a large diameter shaft portion, and a flanged pin fixed to the large diameter shaft portion by press-fitting or the like.

前記鍔状掛止部材は、好ましくは、前記円錐弁部の上側底面部の外径より小径の外径を持つリング状に作製される。   The hook-shaped hooking member is preferably manufactured in a ring shape having an outer diameter smaller than the outer diameter of the upper bottom surface portion of the conical valve portion.

本発明の電動弁では、弁ホルダが最下降位置(全閉状態)にあるときには、前記鍔状掛止部材の下面が前記基体の大径軸部の上端段丘面に圧接するとともに、前記鍔状掛止部材の下面と前記係止部の上端面との間に所定の間隙が形成され、前記ロータ及び弁ホルダが前記最下降位置から所定量回転せしめられると、前記係止部の上端面が前記鍔状掛止部材の下面に接当して、前記鍔状掛止部材が前記大径軸部の上端段丘面から離間し、その後、前記ロータ及び弁ホルダがさらに回転せしめられると、前記鍔状掛止部材が前記フランジ部を押し上げるようにされるので、最も大きな駆動トルクが必要とされる開弁時(前記ばね受け部材を押し上げるとき)には、前記鍔状掛止部材が弁体から切り離され、弁体は実質的に自重のみで弁座に着座した状態となる。このとき、弁ホルダ、圧縮コイルばね、鍔状掛止部材は一体的に回転するので、それらの間には実質的に摩擦抵抗が発生しない。   In the motor-operated valve of the present invention, when the valve holder is in the lowest lowered position (fully closed state), the bottom surface of the hook-shaped hooking member is pressed against the upper terrace surface of the large-diameter shaft portion of the base, and the hook-shaped When a predetermined gap is formed between the lower surface of the latch member and the upper end surface of the locking portion, and the rotor and the valve holder are rotated by a predetermined amount from the lowest position, the upper end surface of the locking portion is When the hook-shaped hooking member comes into contact with the lower surface of the hook-shaped hooking member and is separated from the upper end terrace surface of the large-diameter shaft portion, and then the rotor and the valve holder are further rotated, Since the hook-shaped hooking member pushes up the flange portion, when the valve is opened (when the spring receiving member is pushed up) when the greatest driving torque is required, the hook-shaped hooking member is removed from the valve body. The valve body is substantially seated on the valve seat with its own weight only. The state. At this time, since the valve holder, the compression coil spring, and the hook-shaped latching member rotate integrally, a frictional resistance is not substantially generated between them.

つまり、従来の電動弁においては、前記開弁時(弁体が引き上げられるとき)においては、弁体は圧縮コイルばねの付勢力により弁座に強く押し付けられて不動状態(摩擦抵抗が大)にあり、また、弁体と一体の鍔状掛止部材を圧縮コイルばねの下端部と筒状係止部の上端部とで挟んだ状態となるため、弁軸及び弁ホルダを回転上昇させる際、鍔状掛止部材と圧縮コイルばね及び筒状係止部との間に大きな摩擦抵抗が発生するが、本発明の電動弁では、弁体(基体)が鍔状掛止部材や弁ホルダから切り離されるので、それらの間には実質的に摩擦抵抗が発生しない。   In other words, in the conventional motor-operated valve, when the valve is opened (when the valve body is pulled up), the valve body is strongly pressed against the valve seat by the urging force of the compression coil spring and is brought into an immobile state (high frictional resistance). Yes, since the hook-shaped latching member integral with the valve body is sandwiched between the lower end portion of the compression coil spring and the upper end portion of the cylindrical locking portion, when rotating the valve shaft and the valve holder, Although a large frictional resistance is generated between the hook-shaped hooking member, the compression coil spring, and the cylindrical locking portion, in the motor-operated valve of the present invention, the valve body (base) is separated from the hook-shaped hooking member and the valve holder. Therefore, there is substantially no frictional resistance between them.

そのため、開弁時における構成部材間の摩擦抵抗を大幅に低減できて、開弁時に必要とされる駆動トルクを軽減し得、その結果、ステッピングモータを含む電動弁全体の大型化を招くことなく、コンパクトな構成のもとで大容量化等に対応できる。   Therefore, the frictional resistance between the constituent members at the time of opening the valve can be greatly reduced, and the driving torque required at the time of opening the valve can be reduced. As a result, the entire electric valve including the stepping motor is not enlarged. It is possible to cope with an increase in capacity under a compact configuration.

また、前記鍔状掛止部材は、圧縮コイルばねの下端部を受けるばね受け部材を兼ねているので、構成の簡素化、部品点数の削減等を図ることができて、装置コストを低く抑えることができる。   Moreover, since the hook-shaped hooking member also serves as a spring receiving member that receives the lower end portion of the compression coil spring, the structure can be simplified, the number of parts can be reduced, and the apparatus cost can be kept low. Can do.

さらに、弁体を構成する、円錐弁部を有する基体と弁ホルダに設けられた係止部により係止される鍔状掛止部材とが別体化されることにより、弁体の組み立てにあたっては、例えば、円錐弁部に連なる胴部(大径軸部)に前記係止部を相対移動及び相対回転可能に外挿しておき、この大径軸部に、小径軸部及びフランジ部を構成するフランジ付きピンを圧入固定する際に、前記小径軸部に前記鍔状掛止部材を外嵌しておくことで、図5(A)に例示される如くに、弁体61の円錐弁部61aの上部(底面)外径Daは、図5(B)に例示される従来例のものと同様に、弁座部材72の弁座72bの上部(底面)径と略同径であるが、鍔状掛止部材66(従来例の鍔状掛止部61e’に相当)の外径Dbを、従来例(鍔状掛止部61e’)の外径Db’より相当小さくできる(弁体61の円錐弁部61aの上部(底面)外径Daと同等以下にできる)。そのため、弁ホルダ55の外径Dcも従来のもの(Dc’)より相当小さくすることが可能となり、その結果、弁ホルダとガイドステムとの間で発生する摩擦抵抗を大幅に低減できるとともに、動作騒音も効果的に抑えることができる。   Furthermore, when assembling the valve body, the base body having the conical valve portion constituting the valve body and the hook-shaped hooking member locked by the locking portion provided in the valve holder are separated. For example, the locking portion is extrapolated to a trunk portion (large diameter shaft portion) connected to the conical valve portion so as to be relatively movable and relatively rotatable, and a small diameter shaft portion and a flange portion are configured on the large diameter shaft portion. When the flanged pin is press-fitted and fixed, the conical valve portion 61a of the valve body 61 is formed by fitting the hook-shaped hooking member to the small-diameter shaft portion as illustrated in FIG. The upper (bottom) outer diameter Da is substantially the same as the upper (bottom) diameter of the valve seat 72b of the valve seat member 72, as in the conventional example illustrated in FIG. The outer diameter Db of the hook-shaped hooking member 66 (corresponding to the hook-shaped hooking portion 61e 'of the conventional example) is the same as that of the conventional hook-shaped hooking portion 61e'. Can considerably smaller than db '(upper portion of the conical valve portion 61a of the valve body 61 (which can be equal to or smaller than the bottom) outer diameter Da). Therefore, the outer diameter Dc of the valve holder 55 can be made considerably smaller than the conventional one (Dc ′). As a result, the frictional resistance generated between the valve holder and the guide stem can be greatly reduced, and the operation Noise can also be effectively suppressed.

以上の結果、弁開閉動作に必要とされる駆動力を一層小さくすることができ、ステッピングモータを含む電動弁全体のコンパクト化並びに省電力化等を効果的に図ることができる。   As a result, the driving force required for the valve opening / closing operation can be further reduced, and the entire motor-operated valve including the stepping motor can be reduced in size and power can be effectively reduced.

以下、本発明の電動弁の実施形態を図面を参照しながら説明する。
図1は、本発明に係る電動弁の一実施形態を示す図である。
図1に示される電動弁10は、弁室71を有する弁本体70を備えている。弁本体70は、断面円形の弁口72a及び円錐面状の弁座72bを有する弁座部材72と、プレス加工により作製されたキャン受け鍔状部74a付き円筒状の弁室形成部材74と、からなっており、弁座72bに接離する弁体61により冷媒等の流体の通過流量を調整するようになっている。なお、弁座部材72には、弁室形成部材74の窓穴付き底面部が圧入、溶接等により固定されている。また、前記弁室形成部材74のキャン受け鍔状部74aに、下方開口の有底円筒状のキャン40の下端部40bが突き合わせ溶接により密封接合されている。
Hereinafter, embodiments of the motor-operated valve of the present invention will be described with reference to the drawings.
FIG. 1 is a view showing an embodiment of an electric valve according to the present invention.
The motor-operated valve 10 shown in FIG. 1 includes a valve body 70 having a valve chamber 71. The valve body 70 includes a valve seat member 72 having a valve opening 72a having a circular cross section and a conical surface valve seat 72b, a cylindrical valve chamber forming member 74 with a can receiving collar portion 74a produced by pressing, The flow rate of a fluid such as a refrigerant is adjusted by a valve body 61 that contacts and separates from the valve seat 72b. The valve seat member 72 has a bottom portion with a window hole of the valve chamber forming member 74 fixed thereto by press fitting, welding or the like. Further, the lower end portion 40b of the bottomed cylindrical can 40 having a lower opening is sealed and joined to the can receiving collar portion 74a of the valve chamber forming member 74 by butt welding.

前記弁本体70の弁室71の一側方には、冷媒入出用の第1の導管(継手)41が、また、弁室71の下方には、冷媒入出用の第2の導管(継手)42がそれぞれろう付け等により連結固定されている。   A refrigerant inlet / outlet first conduit (joint) 41 is provided on one side of the valve chamber 71 of the valve body 70, and a refrigerant inlet / outlet second conduit (joint) is provided below the valve chamber 71. 42 are connected and fixed by brazing or the like.

前記キャン40の内周には、所定の間隙をあけてロータ30が配在され、該ロータ30を回転駆動すべく前記キャン40の外周には、図示はされていないが、ヨーク、ボビン、及びステータコイル等からなるステータが配置され、前記ロータ30と前記ステータとでステッピングモータが構成されている。   A rotor 30 is arranged on the inner periphery of the can 40 with a predetermined gap. Although not shown on the outer periphery of the can 40 to rotate the rotor 30, a yoke, a bobbin, and A stator composed of a stator coil or the like is disposed, and the rotor 30 and the stator constitute a stepping motor.

そして、前記ロータ30の内周側には、該ロータ30にナット部材62を介して一体に連結された弁軸60と、該弁軸60が内挿される円筒部81を有するガイドステム80とが配在されている。   On the inner peripheral side of the rotor 30, there is a valve shaft 60 integrally connected to the rotor 30 via a nut member 62, and a guide stem 80 having a cylindrical portion 81 into which the valve shaft 60 is inserted. Is distributed.

前記ガイドステム80の円筒部81の下端部には、弁本体70及びキャン40との同軸度を上げるための位置決めに供される凹状の連結保持部82が一体に設けられている。   At the lower end of the cylindrical portion 81 of the guide stem 80, a concave connection holding portion 82 used for positioning for increasing the coaxiality between the valve main body 70 and the can 40 is integrally provided.

一方、前記弁軸60の大径下端部には、円筒状の弁ホルダ55の上端部が圧入固定されている。弁ホルダ55は、弁軸60に保持固定されてガイドステム80の円筒部81に摺動自在に内挿されている。   On the other hand, the upper end portion of the cylindrical valve holder 55 is press-fitted and fixed to the lower end portion of the large diameter of the valve shaft 60. The valve holder 55 is held and fixed to the valve shaft 60 and is slidably inserted into the cylindrical portion 81 of the guide stem 80.

前記弁軸60、弁ホルダ55、弁体61等は一つの組立体(以下、弁軸組立体50と称す)として構成されており、弁ホルダ55の下端部に、弁体61が弁軸60に対して軸方向の相対移動及び相対回転可能な状態で内挿されて後述する筒状係止部63により抜け止め係止されている。   The valve shaft 60, the valve holder 55, the valve body 61 and the like are configured as one assembly (hereinafter referred to as a valve shaft assembly 50), and the valve body 61 is attached to the valve shaft 60 at the lower end portion of the valve holder 55. The shaft is inserted so as to be capable of relative movement and rotation in the axial direction, and is latched and locked by a cylindrical locking portion 63 described later.

弁体61は、下から順次、前記弁座72bに着座する円錐弁部61a、大径軸部61b、小径軸部61c、及びフランジ部61dが設けられた基体61Aと、この基体61Aの前記小径軸部61cに、軸方向の相対移動及び相対回転可能な状態で外嵌されるとともに、前記弁ホルダ55に設けられた筒状係止部63により係止され、かつ、前記圧縮コイルばね64の下端部を受けるばね受けを兼ねるようにされた鍔状掛止部材66とを有する。   The valve body 61 includes a base 61A provided with a conical valve portion 61a, a large-diameter shaft portion 61b, a small-diameter shaft portion 61c, and a flange portion 61d that are seated on the valve seat 72b sequentially from the bottom, and the small-diameter of the base body 61A. The shaft 61c is externally fitted in a state in which it can be relatively moved and rotated in the axial direction, is locked by a cylindrical locking portion 63 provided in the valve holder 55, and the compression coil spring 64 And a hook-shaped hooking member 66 adapted to serve as a spring receiver for receiving the lower end portion.

なお、前記基体61Aは、円錐弁部61a及び大径軸部61bからなる胴部と、前記大径軸部61bに圧入等により固定された小径軸部61c及びフランジ部61dを有するフランジ付きピン61Bとで構成されている。   The base 61A is a flanged pin 61B having a trunk portion including a conical valve portion 61a and a large-diameter shaft portion 61b, and a small-diameter shaft portion 61c and a flange portion 61d that are fixed to the large-diameter shaft portion 61b by press-fitting or the like. It consists of and.

また、前記鍔状掛止部材66は、前記円錐弁部61aの上部(底面部)の外径より小径の外径を持つリング状に形成されていて、大径軸部61bの上端段丘面とフランジ部61dとの間で所定の間隙β分(図2(A)参照)だけ軸方向に相対移動可能とされている。   Further, the hook-shaped latching member 66 is formed in a ring shape having an outer diameter smaller than the outer diameter of the upper portion (bottom surface portion) of the conical valve portion 61a, and the upper end terrace surface of the large-diameter shaft portion 61b. It can be moved relative to the flange portion 61d in the axial direction by a predetermined gap β (see FIG. 2A).

そして、この鍔状掛止部材66が前記弁ホルダ55の下端部に圧入、溶接等により固着された筒状係止部63に抜け止め係止されるようになっている。前記弁ホルダ55内における弁軸60の下側には、ばね受けボール65が配在され、このばね受けボール65と鍔状掛止部材66との間に、弁体61を下方に付勢する弁締め切り兼緩衝用の圧縮コイルばね64が縮装されている。   And this hook-shaped latching member 66 is latched and locked by the cylindrical latching part 63 fixed to the lower end part of the valve holder 55 by press-fitting, welding or the like. A spring receiving ball 65 is disposed below the valve shaft 60 in the valve holder 55, and the valve body 61 is urged downward between the spring receiving ball 65 and the hook-shaped hooking member 66. A compression coil spring 64 for valve closing and buffering is mounted.

なお、本実施形態の電動弁10では、前記弁体61の弁ホルダ55への組み付け前に、予め、前記胴部61bに、弁体61を係止すべく弁ホルダ55に設けられる係止部としての筒状係止部63が相対移動及び相対回転可能に外挿されていて、前記弁体61の弁ホルダ55への組み付け時に、前記筒状係止部63が前記弁ホルダ55に溶接、かしめ、圧入等の手法で固定される。   In the motor-operated valve 10 according to this embodiment, before the valve body 61 is assembled to the valve holder 55, a locking portion provided in the valve holder 55 in advance to lock the valve body 61 to the body portion 61b. The cylindrical locking portion 63 is extrapolated so as to be capable of relative movement and rotation, and the cylindrical locking portion 63 is welded to the valve holder 55 when the valve body 61 is assembled to the valve holder 55. It is fixed by a method such as caulking or press fitting.

上記に加え、前記弁体61を前記弁座72bに接離させるためのねじ送り機構16が備えられており、このねじ送り機構16は、ガイドステム80の円筒部81に内嵌固定された雌ねじ部材85の内周に形成された固定ねじ部(雌ねじ部)28と、前記弁軸60の弁軸60の中央部外周に形成された、前記固定ねじ部28に螺合せしめられる可動ねじ部(雄ねじ部)29とからなっている。   In addition to the above, a screw feed mechanism 16 for bringing the valve body 61 into and out of contact with the valve seat 72b is provided. The screw feed mechanism 16 is a female screw that is internally fitted and fixed to the cylindrical portion 81 of the guide stem 80. A fixed screw portion (female screw portion) 28 formed on the inner periphery of the member 85, and a movable screw portion (screw threaded on the fixed screw portion 28 formed on the outer periphery of the central portion of the valve shaft 60 of the valve shaft 60). Male threaded portion) 29.

したがって、かかる構成の電動弁10では、ロータ30が回転せしめられると、それと一体に弁軸60(弁軸組立体50)が回転せしめられ、このとき、前記ねじ送り機構16により弁軸60が弁体61を伴って昇降せしめられ、これによって、冷媒の通過流量が調整される。   Therefore, in the motor-operated valve 10 having such a configuration, when the rotor 30 is rotated, the valve shaft 60 (valve shaft assembly 50) is rotated integrally therewith. At this time, the valve shaft 60 is moved by the screw feed mechanism 16 to the valve shaft 60. The body 61 is moved up and down, thereby adjusting the flow rate of the refrigerant.

さらに、前記ガイドステム80の外周には、回転規制用ストッパ機構を構成する固定ストッパ68と可動ストッパ(スライダ)69とが外嵌されている。固定ストッパ68は、図3(A)に示される如くに、有効巻数が5.5(5巻半)で巻方向が右のコイルばね(線材を螺旋状に曲成したもの)で、その上端部は螺旋部分から上向きに折り曲げられた上側係止部68aとされ、その下端部は螺旋部分から下向きに折り曲げられた下側係止部68bとされている。また、可動ストッパ69は、図3(B)に示される如くに、有効巻数が1.5(1巻半)で巻方向が右のコイルばね(線材を螺旋状に曲成したもの)で、その上端部は螺旋部分から側方に折り曲げられた側方突出接当部69aとされ、螺旋部分の下端(末端)は平坦面に形成された端面接当部69bとされている。   Further, a fixed stopper 68 and a movable stopper (slider) 69 constituting a rotation restricting stopper mechanism are fitted on the outer periphery of the guide stem 80. As shown in FIG. 3 (A), the fixed stopper 68 is a coil spring (having a spiral winding of wire) having an effective number of turns of 5.5 (5 and a half turns) and a right winding direction. The portion is an upper locking portion 68a bent upward from the spiral portion, and the lower end thereof is a lower locking portion 68b bent downward from the spiral portion. Further, as shown in FIG. 3 (B), the movable stopper 69 is a coil spring having a valid winding number of 1.5 (one and a half turns) and a winding direction on the right (a spirally wound wire). The upper end portion is a side protruding contact portion 69a bent sideways from the spiral portion, and the lower end (end) of the spiral portion is an end surface contact portion 69b formed on a flat surface.

可動ストッパ69の材料である線材の直径は固定ストッパ68の材料である線材の直径より若干大きくされているが、可動ストッパ69のピッチと固定ストッパ68のピッチは同じとされている。固定ストッパ68(の下側係止部68b)はガイドステム80の連結保持部82(の底部)に固定され、可動ストッパ69は、図6に示される如くに、固定ストッパ68の螺旋部分に組み込まれてその螺旋部分に沿って回転しながら昇降できるようになっている。   The diameter of the wire that is the material of the movable stopper 69 is slightly larger than the diameter of the wire that is the material of the fixed stopper 68, but the pitch of the movable stopper 69 and the pitch of the fixed stopper 68 are the same. The fixed stopper 68 (the lower locking portion 68b) is fixed to the connection holding portion 82 (the bottom portion) of the guide stem 80, and the movable stopper 69 is incorporated in the spiral portion of the fixed stopper 68 as shown in FIG. It can be moved up and down while rotating along the spiral portion.

可動ストッパ69の側方突出接当部69aは、ロータ30の回転時(正転時、逆転時のいずれも)にロータ30の内周に突設された縦長の押動板部39により押動されるようになっている。したがって、ロータ30が平面視時計回りに回転せしめられるときには、可動ストッパ69が同方向に回転しながら下降し、最終的には、図4において最も下降した位置が実線で示されているように、端面接当部69bが固定ストッパ68の下側係止部68bに衝接して係止され、これにより、ロータ30の回転及び下降が強制的に停止せしめられる。ロータが平面視反時計回りに回転せしめられるときは、可動ストッパ69が同方向に回転しながら上昇し、最終的には、図4において最も上昇した位置が仮想線で示されているように、側方突出接当部69aが固定ストッパ68の上側係止部68aに衝接して係止され、これにより、ロータ30の回転及び上昇が強制的に停止せしめられる。   The side protrusion contact portion 69a of the movable stopper 69 is pushed by a vertically long push plate portion 39 that protrudes from the inner periphery of the rotor 30 when the rotor 30 rotates (both forward and reverse). It has come to be. Therefore, when the rotor 30 is rotated clockwise in a plan view, the movable stopper 69 is lowered while rotating in the same direction, and finally, the position where it is most lowered in FIG. 4 is indicated by a solid line. The end surface abutting portion 69b is abutted against and locked to the lower locking portion 68b of the fixed stopper 68, whereby the rotation and lowering of the rotor 30 are forcibly stopped. When the rotor is rotated counterclockwise in plan view, the movable stopper 69 rises while rotating in the same direction, and finally, the most elevated position in FIG. The side protrusion contact portion 69a is brought into contact with and locked to the upper locking portion 68a of the fixed stopper 68, whereby the rotation and ascent of the rotor 30 are forcibly stopped.

このような構成とされた本実施形態の電動弁10にあっては、ステータを第1の態様で通電励磁(パルス供給)することにより、ロータ30及び弁軸組立体50が一方向に回転せしめられ、固定ねじ部(雌ねじ部)28と可動ねじ部(雄ねじ部)29からなるねじ送り機構16により、弁軸組立体50が下方に移動して弁体61が弁座72bに着座して弁口72aが閉じられる。   In the motor-operated valve 10 according to the present embodiment having such a configuration, the rotor 30 and the valve shaft assembly 50 are rotated in one direction by energizing and exciting the stator in the first mode (pulse supply). The valve shaft assembly 50 is moved downward by the screw feed mechanism 16 including the fixed screw portion (female screw portion) 28 and the movable screw portion (male screw portion) 29, and the valve body 61 is seated on the valve seat 72b. The mouth 72a is closed.

弁口72aが閉じられた時点では、可動ストッパ69は未だ固定ストッパ68に当接しておらず、弁体61が弁口72aを閉じたままロータ30、弁軸60、及び弁ホルダ55はさらに回転下降する。このときは、弁体61に対して弁軸60及び弁ホルダ55が一体的に回転しながら下降するため、圧縮コイルばね64がさらに圧縮せしめられ、これにより弁軸60及び弁ホルダ55の下降力が吸収されるとともに、弁体61が弁座72bに押し付けられ、その後、ロータ30がさらに回転せしめられると、可動ストッパ69の端面当接部69bが固定ストッパ68の下側係止部68bに衝接し、弁軸60及び弁ホルダ55が最下降位置に達し、ステータに対するパルス供給が続行されても弁軸60及び弁ホルダ55の下降は強制的に停止され、弁締め切り状態(全閉状態)となる。   When the valve port 72a is closed, the movable stopper 69 is not yet in contact with the fixed stopper 68, and the rotor 30, the valve shaft 60, and the valve holder 55 further rotate while the valve body 61 closes the valve port 72a. Descend. At this time, the valve shaft 60 and the valve holder 55 are lowered while integrally rotating with respect to the valve body 61, so that the compression coil spring 64 is further compressed, whereby the lowering force of the valve shaft 60 and the valve holder 55 is reduced. When the valve body 61 is pressed against the valve seat 72b and then the rotor 30 is further rotated, the end surface contact portion 69b of the movable stopper 69 strikes the lower locking portion 68b of the fixed stopper 68. In contact with each other, the valve shaft 60 and the valve holder 55 reach the lowest lowered position, and even if the pulse supply to the stator is continued, the lowering of the valve shaft 60 and the valve holder 55 is forcibly stopped, and the valve is closed (fully closed). Become.

ここで、前記弁軸60及び弁ホルダ55が図1及び図2(A)に示される如くの最下降位置(全閉状態)にあるときには、前記圧縮コイルばね64の付勢力により、前記弁体61が鍔状掛止部材66を介して弁座72bに強く押し付けられ、このときには、図2(A)に示される如くに、鍔状掛止部材66の下面と筒状係止部63の上端面との間に所定の間隙αが形成される。   Here, when the valve shaft 60 and the valve holder 55 are in the lowest lowered position (fully closed state) as shown in FIGS. 1 and 2A, the valve element is urged by the urging force of the compression coil spring 64. 61 is strongly pressed against the valve seat 72b via the hook-shaped hooking member 66. At this time, as shown in FIG. 2 (A), the upper surface of the hook-shaped hooking member 66 and the cylindrical locking portion 63 are A predetermined gap α is formed between the end surface.

一方、この全閉状態からステータを第2の態様で通電励磁(パルス供給)すると、ロータ30及び弁軸組立体50が前記とは逆方向に回転せしめられ、固定ねじ部(雌ねじ部)28と可動ねじ部(雄ねじ部)29からなるねじ送り機構16により、今度は弁体61に対して弁軸60及び弁ホルダ55が回転しながら上方に移動する。ここでは、前記鍔状掛止部材66の下面と筒状係止部63の上端面との間に所定の間隙αがあるため、前記弁軸60及び弁ホルダ55が前記最下降位置から所定量回転せしめられると、図2(B)に示される如くに、鍔状掛止部材66の下面と筒状係止部63の上端面が接当し、この接当時点から弁軸60及び弁ホルダ55をさらに回転上昇させると、図2(C)に示される如くに、筒状係止部63が鍔状掛止部材66を掛止した状態で弁体61が引き上げられ、前記鍔状掛止部材66が前記大径軸部61bの上端段丘面から離間して、弁体61が弁座72bから離れ、開弁する。   On the other hand, when the stator is energized and excited (pulse supply) in the second mode from this fully closed state, the rotor 30 and the valve shaft assembly 50 are rotated in the opposite direction to the above, and the fixed screw portion (female screw portion) 28 and The valve shaft 60 and the valve holder 55 are now moved upward while rotating with respect to the valve body 61 by the screw feed mechanism 16 including the movable screw portion (male screw portion) 29. Here, since there is a predetermined gap α between the lower surface of the hook-shaped hooking member 66 and the upper end surface of the cylindrical locking portion 63, the valve shaft 60 and the valve holder 55 are moved from the lowest position by a predetermined amount. When rotated, as shown in FIG. 2 (B), the lower surface of the hook-shaped hooking member 66 and the upper end surface of the cylindrical locking portion 63 are in contact with each other. When 55 is further rotated and raised, as shown in FIG. 2 (C), the valve body 61 is pulled up with the cylindrical locking portion 63 hooking the hook-shaped hooking member 66, and the hook-shaped hooking is performed. The member 66 is separated from the upper end terrace surface of the large-diameter shaft portion 61b, and the valve body 61 is separated from the valve seat 72b and opened.

ここでは、最も大きな駆動トルクが必要とされる開弁時(前記鍔状掛止部材66を引き上げるとき)には、前記鍔状掛止部材66が弁体61から切り離され、弁体61は実質的に自重のみで弁座72bに着座した状態となる。このとき、弁ホルダ55、圧縮コイルばね64、前記鍔状掛止部材66は一体的に回転するので、それらの間には実質的に摩擦抵抗が発生しない。   Here, at the time of valve opening when the largest driving torque is required (when the hook-shaped hooking member 66 is pulled up), the hook-shaped hooking member 66 is separated from the valve body 61, and the valve body 61 is substantially Therefore, it is in a state of being seated on the valve seat 72b only by its own weight. At this time, since the valve holder 55, the compression coil spring 64, and the hook-shaped latching member 66 rotate integrally, frictional resistance is not substantially generated between them.

つまり、前述した従来の電動弁10’においては、前記開弁時(弁体61が引き上げられる直前)においては、弁体61は圧縮コイルばね64の付勢力により弁座72bに強く押し付けられて不動状態(摩擦抵抗が大)にあり、また、弁体61と一体の鍔状掛止部材66を圧縮コイルばね64の下端部と筒状係止部63の上端部とで挟んだ状態となるため、弁軸60及び弁ホルダ55を回転上昇させる際、鍔状掛止部材66と圧縮コイルばね64及び筒状係止部63との間に大きな摩擦抵抗が発生するが、本実施形態の電動弁10では、弁体61(基体61A)が鍔状掛止部材66や弁ホルダ55から切り離されるので、それらの間には実質的に摩擦抵抗が発生しない。   That is, in the above-described conventional motor-operated valve 10 ′, when the valve is opened (immediately before the valve body 61 is pulled up), the valve body 61 is strongly pressed against the valve seat 72b by the urging force of the compression coil spring 64 and does not move. In this state (the frictional resistance is large), and the hook-shaped hooking member 66 integral with the valve body 61 is sandwiched between the lower end portion of the compression coil spring 64 and the upper end portion of the cylindrical locking portion 63. When the valve shaft 60 and the valve holder 55 are rotated and raised, a large frictional resistance is generated between the hook-shaped hooking member 66, the compression coil spring 64, and the cylindrical locking portion 63. 10, the valve body 61 (base 61 </ b> A) is separated from the hook-shaped hooking member 66 and the valve holder 55, so that substantially no frictional resistance is generated between them.

そのため、開弁時における構成部材間の摩擦抵抗を大幅に低減できて、開弁時に必要とされる駆動トルクを軽減し得、その結果、ステッピングモータを含む電動弁全体の大型化を招くことなく、コンパクトな構成のもとで大容量化等に対応できる。   Therefore, the frictional resistance between the constituent members at the time of opening the valve can be greatly reduced, and the driving torque required at the time of opening the valve can be reduced. As a result, the entire electric valve including the stepping motor is not enlarged. It is possible to cope with an increase in capacity under a compact configuration.

また、前記鍔状掛止部材66は、圧縮コイルばね64の下端部を受けるばね受け部材を兼ねているので、構成の簡素化、部品点数の削減等を図ることができて、装置コストを低く抑えることができる。   Further, since the hook-shaped hooking member 66 also serves as a spring receiving member that receives the lower end portion of the compression coil spring 64, the structure can be simplified, the number of parts can be reduced, and the apparatus cost can be reduced. Can be suppressed.

さらに、弁体61を構成する、円錐弁部61aを有する基体61Aと弁ホルダ55に設けられた筒状係止部63により係止される鍔状掛止部材66とが別体化されることにより、弁体61の組み立てにあたっては、例えば、円錐弁部61aに連なる胴部(大径軸部61b)に前記筒状係止部63を相対移動及び相対回転可能に外挿しておき、この大径軸部61bに、小径軸部61c及びフランジ部61dを構成するフランジ付きピン61Bを圧入固定する際に、前記小径軸部61cに前記鍔状掛止部材66を外嵌しておくことで、図5(A)に例示される如くに、弁体61の円錐弁部61aの上部(底面)外径Daは、図5(B)に例示される従来例のものと同様に、弁座部材72の弁座72bの上部(底面)径と略同径であるが、鍔状掛止部材66(従来例の鍔状掛止部61e’に相当)の外径Dbを、従来例(鍔状掛止部61e’)の外径Db’より相当小さくできる(弁体61の円錐弁部61aの上部(底面)外径Daと同等以下にできる)。そのため、弁ホルダ55の外径Dcも従来のもの(Dc’)より相当小さくすることが可能となり、その結果、弁ホルダ55とガイドステム80との間で発生する摩擦抵抗を大幅に低減できるとともに、動作騒音も効果的に抑えることができる。   Furthermore, the base 61A having the conical valve portion 61a constituting the valve body 61 and the hook-like hooking member 66 locked by the cylindrical locking portion 63 provided in the valve holder 55 are separated. Thus, when assembling the valve body 61, for example, the cylindrical locking portion 63 is extrapolated to a barrel portion (large diameter shaft portion 61b) connected to the conical valve portion 61a so as to be relatively movable and relatively rotatable. When the flanged pin 61B constituting the small diameter shaft portion 61c and the flange portion 61d is press-fitted and fixed to the diameter shaft portion 61b, the hook-shaped hooking member 66 is externally fitted to the small diameter shaft portion 61c. As illustrated in FIG. 5A, the upper (bottom) outer diameter Da of the conical valve portion 61a of the valve body 61 is similar to that of the conventional example illustrated in FIG. 72 is the same diameter as the upper (bottom) diameter of the valve seat 72b, but is hooked The outer diameter Db of the material 66 (corresponding to the conventional hook-shaped hook 61e ′) can be made considerably smaller than the outer diameter Db ′ of the conventional example (the hook-shaped hook 61e ′) (the conical valve portion of the valve body 61). (It can be equal to or less than the upper (bottom) outer diameter Da of 61a). Therefore, the outer diameter Dc of the valve holder 55 can be made considerably smaller than the conventional one (Dc ′). As a result, the frictional resistance generated between the valve holder 55 and the guide stem 80 can be greatly reduced. The operation noise can also be effectively suppressed.

以上の結果、弁開閉動作に必要とされる駆動力を一層小さくすることができ、ステッピングモータを含む電動弁全体のコンパクト化並びに省電力化等を効果的に図ることができる。   As a result, the driving force required for the valve opening / closing operation can be further reduced, and the entire motor-operated valve including the stepping motor can be reduced in size and power can be effectively reduced.

本発明に係る電動弁の一実施形態のステータを除いた主要部の縦断面図。The longitudinal cross-sectional view of the principal part except the stator of one Embodiment of the electrically operated valve which concerns on this invention. 図1に示される電動弁の動作説明に供される主要部拡大断面図。The principal part expanded sectional view with which operation | movement description of the motor operated valve shown by FIG. 1 is provided. 図1に示される電動弁の回転規制用ストッパ機構を構成する固定ストッパ(A)と可動ストッパ(B)を示す図。The figure which shows the fixed stopper (A) and movable stopper (B) which comprise the stopper mechanism for rotation control of the electrically operated valve shown in FIG. 図1に示される回転規制用ストッパ機構の動作説明に供される図。The figure which is provided for operation | movement description of the stopper mechanism for rotation control shown by FIG. 電動弁の弁軸組立体部分を示し、(A)は図1に示される実施形態のもの、(B)は従来例のもの。The valve-shaft assembly part of a motor operated valve is shown, (A) is the thing of embodiment shown by FIG. 1, (B) is a thing of a prior art example. 従来の電動弁の一例を示す主要部の縦断面図。The longitudinal cross-sectional view of the principal part which shows an example of the conventional motor operated valve. 図6に示される電動弁の動作説明に供される主要部拡大断面図。The principal part expanded sectional view with which operation | movement description of the motor operated valve shown by FIG. 6 is provided.

符号の説明Explanation of symbols

10 電動弁
16 ねじ送り機構
30 ロータ
28 固定ねじ部
29 可動ねじ部
40 キャン
50 弁軸組立体
55 弁ホルダ
60 弁軸
61 弁体
61A 基体
61B フランジ付きピン
61a 円錐弁部
61b 胴部(大径軸部)
61c 小径軸部
61d フランジ部
63 筒状係止部
64 緩衝用コイルばね
66 鍔状掛止部材
70 弁本体
71 弁室
72 弁座部材
72a 弁口
72b 弁座
74 弁室形成部材
80 ガイドステム
81 円筒部
DESCRIPTION OF SYMBOLS 10 Electric valve 16 Screw feed mechanism 30 Rotor 28 Fixed screw part 29 Movable screw part 40 Can 50 Valve shaft assembly 55 Valve holder 60 Valve shaft 61 Valve body 61A Base 61B Flange pin 61a Conical valve portion 61b Body (Large diameter shaft) Part)
61c Small-diameter shaft portion 61d Flange portion 63 Cylindrical locking portion 64 Buffer coil spring 66 Hook-shaped hooking member 70 Valve body 71 Valve chamber 72 Valve seat member 72a Valve port 72b Valve seat 74 Valve chamber forming member 80 Guide stem 81 Cylinder Part

Claims (3)

キャンと、該キャン内に配置された円筒部を有するガイドステムと、前記キャンの内周に配在されたロータと、該ロータに連結固定された弁軸と、該弁軸の下端部に設けられて前記ガイドステムの円筒部に内挿された円筒状の弁ホルダと、該弁ホルダに、前記弁軸に対して軸方向の相対移動及び相対回転可能な状態でその上部が内挿され、かつ、前記弁軸との間に縮装された圧縮コイルばねにより下方に付勢されるとともに、前記弁ホルダの下端部に設けられた係止部により抜け止め係止された弁体と、流体が入出せしめられる弁室及び前記弁体が接離する弁座を有する弁本体と、前記ロータの回転に伴って前記弁体を前記弁座に対して接離させるためのねじ送り機構とを備えた電動弁であって、
前記弁体は、下から順次、前記弁座に着座する円錐弁部、大径軸部、小径軸部、及びフランジ部が設けられた基体と、該基体の前記小径軸部に、軸方向の相対移動及び相対回転可能な状態で外嵌されるとともに、前記弁ホルダに設けられた係止部により係止され、かつ、前記圧縮コイルばねの下端部を受けるようにされた鍔状掛止部材とを有し、
前記弁ホルダが最下降位置にあるときには、前記鍔状掛止部材の下面が前記基体の大径軸部の上端段丘面に圧接するとともに、前記鍔状掛止部材の下面と前記係止部の上端面との間に所定の間隙が形成され、前記ロータ及び弁ホルダが前記最下降位置から所定量回転せしめられると、前記係止部の上端面が前記鍔状掛止部材の下面に接当して、前記鍔状掛止部材が前記大径軸部の上端段丘面から離間し、その後、前記ロータ及び弁ホルダがさらに回転せしめられると、前記鍔状掛止部材が前記フランジ部を押し上げるようにされていることを特徴とする電動弁。
A can, a guide stem having a cylindrical portion disposed in the can, a rotor disposed on the inner periphery of the can, a valve shaft connected and fixed to the rotor, and a lower end portion of the valve shaft A cylindrical valve holder inserted into the cylindrical portion of the guide stem, and an upper portion of the valve holder is inserted into the valve holder in a state in which relative movement and relative rotation are possible in the axial direction with respect to the valve shaft, And a valve body that is biased downward by a compression coil spring that is compressed between the valve shaft and that is retained by a retaining portion provided at a lower end portion of the valve holder, and a fluid. A valve body having a valve chamber that allows the valve body to enter and exit, a valve body that contacts and separates the valve body, and a screw feed mechanism that causes the valve body to contact and separate from the valve seat as the rotor rotates. A motorized valve,
The valve body includes a base body provided with a conical valve portion, a large diameter shaft portion, a small diameter shaft portion, and a flange portion that are seated on the valve seat in order from the bottom, and an axial direction on the small diameter shaft portion of the base body. A hook-shaped latching member that is fitted in a state that allows relative movement and relative rotation, is latched by a latching portion provided in the valve holder, and receives a lower end portion of the compression coil spring. And
When the valve holder is in the lowest lowered position, the lower surface of the hook-shaped hooking member is pressed against the upper end terrace surface of the large-diameter shaft portion of the base, and the lower surface of the hook-shaped hooking member and the locking portion are When a predetermined gap is formed between the upper end surface and the rotor and the valve holder are rotated by a predetermined amount from the lowest position, the upper end surface of the locking portion contacts the lower surface of the hook-shaped hooking member. Then, when the hook-shaped hooking member is separated from the upper end terrace surface of the large-diameter shaft portion and then the rotor and the valve holder are further rotated, the hook-shaped hooking member pushes up the flange portion. A motor-operated valve characterized in that
前記基体は、前記円錐弁部及び大径軸部を有する胴部と、前記大径軸部に圧入等により固定されたフランジ付きピンとで構成されていることを特徴とする請求項1に記載の電動弁。   The said base | substrate is comprised by the trunk | drum which has the said conical valve part and a large diameter shaft part, and the pin with a flange fixed to the said large diameter shaft part by press injection etc., The Claim 1 characterized by the above-mentioned. Motorized valve. 前記鍔状掛止部材は、前記円錐弁部の上側底面部の外径より小径の外径を持つリング状に作製されていることを特徴とする請求項1又は2に記載の電動弁。   The motor-operated valve according to claim 1 or 2, wherein the hook-shaped hooking member is formed in a ring shape having an outer diameter smaller than the outer diameter of the upper bottom surface portion of the conical valve portion.
JP2007008987A 2007-01-11 2007-01-18 Motorized valve Active JP4758916B2 (en)

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CN2008100025874A CN101220884B (en) 2007-01-11 2008-01-09 Electric valve

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JP2011080583A (en) * 2009-10-09 2011-04-21 Zhejang Sanhua Co Ltd Electronic expansion valve
CN102494172A (en) * 2011-11-30 2012-06-13 深圳市菲恩测控科技有限公司 High-voltage electrically-operated valve
JP2013504033A (en) * 2010-09-20 2013-02-04 チャアチャン サンファ シーオー エルティーディー Electronic expansion valve
JP2016156447A (en) * 2015-02-24 2016-09-01 株式会社不二工機 Motor-operated valve and its assembling method
CN108317259A (en) * 2017-01-18 2018-07-24 浙江三花制冷集团有限公司 A kind of electric expansion valve
JP2019152337A (en) * 2019-05-30 2019-09-12 株式会社不二工機 Assembling method of electric valve
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JP2013504033A (en) * 2010-09-20 2013-02-04 チャアチャン サンファ シーオー エルティーディー Electronic expansion valve
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CN108317259B (en) * 2017-01-18 2020-05-05 浙江三花制冷集团有限公司 Electronic expansion valve
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WO2021042955A1 (en) * 2019-09-06 2021-03-11 艾默生环境优化技术(苏州)有限公司 Electronic expansion valve

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