JP2008101675A - Hose connecting structure - Google Patents

Hose connecting structure Download PDF

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JP2008101675A
JP2008101675A JP2006283847A JP2006283847A JP2008101675A JP 2008101675 A JP2008101675 A JP 2008101675A JP 2006283847 A JP2006283847 A JP 2006283847A JP 2006283847 A JP2006283847 A JP 2006283847A JP 2008101675 A JP2008101675 A JP 2008101675A
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peripheral surface
hose
outer peripheral
insert pipe
sleeve
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Koji Horiichi
耕二 堀一
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Toyox Co Ltd
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Toyox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To securely seal a hose and an insert pipe with by suitably reducing a diameter of a sleeve. <P>SOLUTION: An annular recess 4 extending in a peripheral direction is formed along the outer peripheral surface 1a of the insert pipe 1, an annular seal material 5 elastically deformable is fitted in the annular recess 4, and held to be immovable in the axial direction, and the outer peripheral end of the annular seal material 5 is protruded from the outer peripheral surface 1a of the insert pipe 1, and pressure-contacts with the inner peripheral surface H1 of the hose H, and thereby, the hose inner peripheral surface H1 confronting a reduced diameter part 2a' is strongly pressed to the annular seal material 5 protruded from the outer peripheral surface 1a of the insert pipe 1 when the diameter of a sleeve outer cylindrical part 2a is reduced, and the hose inner peripheral surface H1 and the annular seal material 5 are strongly adhered to each other. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えば飲料用自動販売機、食品機械、薬品機械又は浴槽、洗面化粧台、湯沸かし器、ボイラー、太陽熱温水器やシャワーヘッドなどにホースを配管接続するためのホース接続構造に関する。
詳しくは、肉厚が薄い円筒状に形成されたインサートパイプの外側にスリーブを嵌挿し、これらインサートパイプの外周面とスリーブの外筒部との間にホースを挿着し、このスリーブ外筒部を縮径してホースの内周面をニップルの外周面に密着させるホース接続構造に関する。
The present invention relates to a hose connection structure for piping a hose to, for example, a beverage vending machine, a food machine, a chemical machine or a bathtub, a bathroom vanity, a water heater, a boiler, a solar water heater or a shower head.
Specifically, a sleeve is fitted on the outer side of a thin cylindrical insert pipe, and a hose is inserted between the outer peripheral surface of the insert pipe and the outer cylindrical portion of the sleeve. This invention relates to a hose connection structure in which the inner peripheral surface of the hose is closely attached to the outer peripheral surface of the nipple.

従来、この種のホース接続構造として、インサートパイプの外周面に沿ってスリーブ(二重筒体)の内筒部を嵌挿し、これらを密着させて一体化すると共に、このスリーブの外筒部をカシメて縮径することにより、上記内筒部の末端とインサートパイプとの段差に沿って、ホースの外周面が段状に変形し、この段差でホースの内周面に沿って浸入する流体が止められるようにしたものがある(例えば、特許文献1参照)。   Conventionally, as this type of hose connection structure, the inner cylinder part of the sleeve (double cylinder) is fitted and integrated along the outer peripheral surface of the insert pipe, and the outer cylinder part of this sleeve is integrated by closely contacting them. By caulking and reducing the diameter, the outer peripheral surface of the hose is deformed stepwise along the step between the end of the inner cylinder part and the insert pipe, and the fluid that intrudes along the inner peripheral surface of the hose at this step. There is one that can be stopped (for example, see Patent Document 1).

特開2003−120877号公報(第3−4頁、図1)JP 2003-120877 A (page 3-4, FIG. 1)

しかし乍ら、このような従来のホース接続構造では、スリーブ内筒部とインサートパイプの段差で流体を止めるため、スリーブ内筒部の厚さ寸法が薄いと段差幅も小さくなってしまい、それに伴ってスリーブ外筒部を大きく縮径しないと、漏れが発生する可能性があるという問題があった。
更に合成樹脂製ホースの内周面は、長期に亘る使用により永久ひずみで永久塑性変形して弾性反発力が低下するため、段差と間に隙間が発生して、漏れが発生し易くなると共にホースが抜け易くなり、長期に亘って使用できない虞があるという問題があった。
However, in such a conventional hose connection structure, since the fluid is stopped at the step between the sleeve inner cylinder part and the insert pipe, if the thickness dimension of the sleeve inner cylinder part is thin, the step width is also reduced. If the diameter of the sleeve outer cylinder portion is not greatly reduced, there is a problem that leakage may occur.
Furthermore, since the inner peripheral surface of the synthetic resin hose is permanently plastically deformed by permanent strain due to long-term use and the elastic repulsive force decreases, a gap is generated between the steps, and leakage is likely to occur and the hose There is a problem in that it is easy to come off and cannot be used for a long time.

本発明のうち請求項1記載の発明は、スリーブの適度な縮径でホースとインサートパイプを確実にシールすることを目的としたものである。
請求項2記載の発明は、請求項1に記載の発明の目的に加えて、簡単な構造でホース及びスリーブの抜け強度を向上させることを目的としたものである。
請求項3記載の発明は、請求項1または2に記載の発明の目的に加えて、シール構造を簡素化することを目的としたものである。
The invention according to the first aspect of the present invention aims to securely seal the hose and the insert pipe with an appropriate diameter reduction of the sleeve.
In addition to the object of the invention described in claim 1, the invention described in claim 2 aims to improve the pull-out strength of the hose and sleeve with a simple structure.
The invention described in claim 3 aims to simplify the sealing structure in addition to the object of the invention described in claim 1 or 2.

前述した目的を達成するために、本発明のうち請求項1記載の発明は、インサートパイプの外周面に沿って、周方向へ延びる環状凹部を形成し、この環状凹部内に弾性変形可能な環状シール材を嵌入して軸方向へ移動不能に保持すると共に、該環状シール材の外周端を上記インサートパイプの外周面から突出させて、ホースの内周面に圧接させたことを特徴とするものである。
請求項2記載の発明は、請求項1記載の発明の構成に、前記インサートパイプの外周面に凹溝を形成し、この凹溝にスリーブ外筒部と連続するフランジ部を嵌入して軸方向へ移動不能に一体化させた構成を加えたことを特徴とする。
請求項3記載の発明は、請求項1または2記載の発明の構成に、前記インサートパイプの外周面に、プレス加工で環状凹部を直接形成した構成を加えたことを特徴とする。
In order to achieve the above-described object, the invention according to claim 1 of the present invention forms an annular recess extending in the circumferential direction along the outer peripheral surface of the insert pipe, and an elastically deformable annular in the annular recess. The seal material is inserted and held in an axially immovable manner, and the outer peripheral end of the annular seal material is protruded from the outer peripheral surface of the insert pipe and is in pressure contact with the inner peripheral surface of the hose. It is.
According to a second aspect of the present invention, in the configuration of the first aspect of the invention, a concave groove is formed on the outer peripheral surface of the insert pipe, and a flange portion continuous with the sleeve outer cylinder portion is fitted into the concave groove to axially It is characterized by the addition of a configuration in which it cannot be moved.
The invention described in claim 3 is characterized in that a structure in which an annular recess is directly formed on the outer peripheral surface of the insert pipe by press working is added to the structure of the invention described in claim 1 or 2.

本発明のうち請求項1記載の発明は、インサートパイプの外周面に沿って、周方向へ延びる環状凹部を形成し、この環状凹部内に弾性変形可能な環状シール材を嵌入して軸方向へ移動不能に保持すると共に、該環状シール材の外周端を上記インサートパイプの外周面から突出させて、ホースの内周面に圧接させることにより、スリーブ外筒部を縮径すれば、その縮径部と対向するホース内周面が、インサートパイプの外周面から突出する環状シール材に強く押し付けられて、これらホース内周面と環状シール材とが強く密着する。
従って、スリーブの適度な縮径でホースとインサートパイプを確実にシールすることができる。
その結果、スリーブ内筒部とインサートパイプの段差で流体を止める従来のものに比べ、スリーブ外筒部を適度に縮径するだけでホースとインサートパイプの漏れを防止でき、特に合成樹脂製ホースのように長期に亘る使用によりホース内周面が永久ひずみで弾性反発力が低下しても、それに環状シール材が強く圧着し続けるため、隙間が発生することがなく、長期に亘って漏れやホース抜けがない配管接続を維持できる。
According to the first aspect of the present invention, an annular recess extending in the circumferential direction is formed along the outer peripheral surface of the insert pipe, and an annular seal material that can be elastically deformed is inserted into the annular recess to move in the axial direction. If the sleeve outer cylinder portion is reduced in diameter by holding the outer peripheral end of the annular seal member protruding from the outer peripheral surface of the insert pipe and press-contacting it with the inner peripheral surface of the hose while keeping it immovable. The inner peripheral surface of the hose facing the portion is strongly pressed against the annular sealing material protruding from the outer peripheral surface of the insert pipe, and the inner peripheral surface of the hose and the annular sealing material are in close contact with each other.
Therefore, the hose and the insert pipe can be reliably sealed with an appropriate diameter reduction of the sleeve.
As a result, it is possible to prevent leakage of the hose and the insert pipe only by appropriately reducing the diameter of the sleeve outer cylinder compared to the conventional one that stops the fluid at the step between the sleeve inner cylinder and the insert pipe. In this way, even if the inner peripheral surface of the hose is permanently strained due to long-term use and the elastic repulsion force decreases, the annular sealing material continues to be strongly crimped to it, so that no gap is generated, and there is no leakage or hose over the long term. It is possible to maintain a pipe connection without disconnection.

請求項2の発明は、請求項1の発明の効果に加えて、インサートパイプの外周面に凹溝を形成し、この凹溝にスリーブ外筒部と連続するフランジ部を嵌入して軸方向へ移動不能に一体化させることにより、インサートパイプに対してホースがスリーブと一緒に抜けることがない。
従って、簡単な構造でホース及びスリーブの抜け強度を向上させることができる。
その結果、インサートパイプの外周面にスリーブの内筒部を密着させて一体化する従来のものに比べ、スリーブの構造を簡素化できてコストの低減化が図れると共に、ホースの抜け強度を高めるため、スリーブを極めて強く縮径する必要がなくなり、作業者の技量に関係なく誰がホース接続作業を行っても長期間に亘りホース抜けと水漏れ防止が保証できる。
In addition to the effect of the invention of claim 1, the invention of claim 2 is formed with a concave groove on the outer peripheral surface of the insert pipe, and a flange portion continuous with the sleeve outer cylinder portion is fitted into the concave groove in the axial direction. By making it immovably integrated, the hose does not come off with the sleeve with respect to the insert pipe.
Therefore, the pull-out strength of the hose and the sleeve can be improved with a simple structure.
As a result, the structure of the sleeve can be simplified and the cost can be reduced and the hose pull-out strength can be increased compared to the conventional one in which the inner cylindrical portion of the sleeve is closely attached to the outer peripheral surface of the insert pipe. Therefore, it is not necessary to reduce the diameter of the sleeve very strongly, and no matter who performs the hose connection work regardless of the skill of the operator, it is possible to guarantee the hose disconnection and the prevention of water leakage over a long period of time.

請求項3の発明は、インサートパイプの外周面に、プレス加工で環状凹部を直接形成することにより、簡単に環状凹部が加工される。
従って、シール構造を簡素化することができる。
その結果、コストを低減化できる。
According to the invention of claim 3, the annular recess is easily machined by directly forming the annular recess on the outer peripheral surface of the insert pipe by press working.
Therefore, the seal structure can be simplified.
As a result, cost can be reduced.

本発明のホース接続構造Aは、図1〜図6に示す如く、ホースHの接続端部に差し込まれるインサートパイプ1と、このインサートパイプの外周面1aに沿って嵌挿されるスリーブ2と、このスリーブ2を縮径させる締め付け手段3とから構成され、この締め付け手段3で上記スリーブ2の外筒部2aを縮径させることにより、該ホースHの接続端部内周面H1を、上記インサートパイプの外周面1aに密着させるものである。   1 to 6, the hose connection structure A of the present invention includes an insert pipe 1 that is inserted into the connection end of the hose H, a sleeve 2 that is inserted along the outer peripheral surface 1a of the insert pipe, A fastening means 3 for reducing the diameter of the sleeve 2, and by reducing the diameter of the outer cylindrical portion 2a of the sleeve 2 with the fastening means 3, the inner peripheral surface H1 of the connecting end of the hose H is connected to the insert pipe. It adheres to the outer peripheral surface 1a.

上記インサートパイプ1は、例えばステンレスなどの変形可能な剛性材料からなる板材をプレス加工やその他の成形加工することで肉厚が薄い円筒状に形成され、その少なくとも内周面1bのみ又は外周面1aを含めて全体に不動態化処理を施すことで、それらに不動態皮膜(図示せず)を形成することが好ましい。   The insert pipe 1 is formed into a thin cylindrical shape by pressing a plate material made of a deformable rigid material such as stainless steel or other molding, and at least only the inner peripheral surface 1b or the outer peripheral surface 1a. It is preferable to form a passivating film (not shown) on them by applying a passivating treatment to the whole.

上記インサートパイプ1の軸方向基端側の外周面1aには、後述するスリーブ2の内端部2cが係合する係合凹部1cを周方向へ環状に形成し、これらスリーブ2の内端部2cと係合凹部1cを軸方向へ係合させることにより、インサートパイプ1に対してスリーブ2を軸方向へ移動不能に一体化させている。   On the outer peripheral surface 1a on the axially proximal end side of the insert pipe 1, an engagement recess 1c that engages with an inner end 2c of a sleeve 2 described later is formed in an annular shape in the circumferential direction. The sleeve 2 is integrated with the insert pipe 1 so as not to move in the axial direction by engaging the engaging recess 2c and the engaging recess 1c in the axial direction.

このスリーブ2は、例えばステンレスなどの変形可能な剛性材料をプレス加工やその他の成形加工することで肉厚が薄い略円筒状に形成した縮径可能なカシメパイプなどからなり、少なくとも上記ホースHの接続端部外周面H2と対向する外筒部2aと、該ホースHの切断面H3と対向する環状のフランジ部2bとを一体形成し、このフランジ部2bの内周端には、上記インサートパイプ1の係合凹部1cと軸方向へ係合する内端部2cを連続して形成する。   The sleeve 2 is composed of a caulking pipe that can be reduced in diameter and formed into a substantially cylindrical shape with a thin wall by pressing a deformable rigid material such as stainless steel or other forming process. An outer cylindrical portion 2a facing the outer peripheral surface H2 of the end portion and an annular flange portion 2b facing the cutting surface H3 of the hose H are integrally formed, and the insert pipe 1 is connected to the inner peripheral end of the flange portion 2b. The inner end 2c that engages with the engaging recess 1c in the axial direction is continuously formed.

そして、上記インサートパイプ1の外周面1aには、それに沿って周方向へ延びる環状凹部4を、プレス加工などによって後述するスリーブ2の縮径部2a′とホースHの接続端部を挟んで対向する位置に形成している。   An annular concave portion 4 extending in the circumferential direction along the outer peripheral surface 1a of the insert pipe 1 is opposed to a reduced diameter portion 2a ′ of a sleeve 2 and a connecting end portion of the hose H, which will be described later, by pressing or the like. It is formed at the position to be.

この環状凹部4の内部には、例えばゴムなどの弾性体からなる弾性変形可能な環状シール材5を嵌入すると共に、この環状シール材5の外周端を上記インサートパイプ1の外周面1aから突出させ、これら環状凹部4及び環状シール材5の配設位置を、後述する締め付け手段3によるスリーブ2の縮径部2a′と径方向へ重なり合うように位置合わせている。   An elastically deformable annular seal material 5 made of an elastic material such as rubber is fitted into the annular recess 4, and the outer peripheral end of the annular seal material 5 is projected from the outer peripheral surface 1 a of the insert pipe 1. The arrangement positions of the annular recess 4 and the annular sealing material 5 are aligned so as to overlap in the radial direction with the reduced diameter portion 2a ′ of the sleeve 2 by the fastening means 3 described later.

上記環状凹部4に対する環状シール材5の嵌入深さは、インサートパイプ1とスリーブ外筒部2aとの間に区画形成される環状空間部SにホースHの接続端部を挿入する際に、このホースHの切断面H3と接触して環状シール材5が押し込まれないように、該環状シール材5の断面直径の約半分以上が環状凹部4内に入り込むように配置することが好ましい。   The insertion depth of the annular sealing material 5 with respect to the annular recess 4 is determined when the connecting end portion of the hose H is inserted into the annular space portion S defined between the insert pipe 1 and the sleeve outer cylinder portion 2a. It is preferable to arrange so that about half or more of the cross-sectional diameter of the annular sealing material 5 enters the annular recess 4 so that the annular sealing material 5 is not pushed in contact with the cut surface H3 of the hose H.

上記スリーブ外筒部2aを縮径させる締め付け手段3としては、例えば駆動式や手動式のカシメ機やそれに類似する装置を使用し、前記インサートパイプ1の係合凹部1cにスリーブ2の内端部2cを軸方向へ移動不能に係合させた後に、これらインサートパイプ1の外周面1aとスリーブ外筒部2aとの環状空間部Sに、ホースHの接続端部を挿着してから、該スリーブ外筒部2aをカシメ加工して締め付けることにより、内方へ塑性変形させて縮径部2a′を形成する。   As the tightening means 3 for reducing the diameter of the sleeve outer cylindrical portion 2a, for example, a drive-type or manual-type caulking machine or a similar device is used, and the inner end portion of the sleeve 2 is inserted into the engaging recess 1c of the insert pipe 1. After the 2c is engaged so as not to move in the axial direction, the connecting end portion of the hose H is inserted into the annular space S between the outer peripheral surface 1a of the insert pipe 1 and the sleeve outer cylindrical portion 2a. The sleeve outer tube portion 2a is crimped and tightened to plastically deform inward to form a reduced diameter portion 2a ′.

更に、インサートパイプ1の軸方向基端部には、他の機器のホース接続口(図示せず)に接続するための接続具6が設けられ、他の機器のホース接続口の外周面に外ネジ部が刻設される場合には、これと対応する内ネジ部6aを該接続具6に刻設し、またホース接続口の内周面に内ネジ部が刻設される場合には、これと対応する外ネジ部を該接続具6に刻設している。   Further, a connecting tool 6 for connecting to a hose connection port (not shown) of another device is provided at the axially proximal end portion of the insert pipe 1, and is connected to the outer peripheral surface of the hose connection port of the other device. When the threaded portion is engraved, the corresponding inner threaded portion 6a is engraved on the connecting tool 6, and when the inner threaded portion is engraved on the inner peripheral surface of the hose connection port, Corresponding external screw portions are carved into the connector 6.

また、前記ホースHは、例えば塩化ビニルなどの軟質合成樹脂やゴムなどの軟質材料で弾性変形可能に構成され、その内周面H1と外周面H2が平坦なものを使用することが好ましい。
以下、本発明の各実施例を図面に基づいて説明する。
The hose H is preferably made of a soft synthetic resin such as vinyl chloride or a soft material such as rubber so as to be elastically deformable, and has a flat inner peripheral surface H1 and outer peripheral surface H2.
Embodiments of the present invention will be described below with reference to the drawings.

この実施例1は、図1(a)(b)に示す如く、前記インサートパイプ1の基端側外周面1aに係合凹部1cとしてプレス加工により環状の凹溝を直接形成し、この凹溝1cに前記スリーブ2の内端部2cとしてフランジ部2bの内周端を嵌入し、これら凹溝1c及びフランジ部2bの内周端2cを軸方向へ移動不能に一体化させると共に、該インサートパイプ1の先端側外周面1aにプレス加工で環状凹部4を直接形成し、この環状凹溝4の内部に環状シール材5を突出するように嵌入し、前記締め付け手段3としてカシメ機3aによりスリーブ外筒部2aを縮径してホース内周面H1と該環状シール材5とを強く密着させるものである。   In the first embodiment, as shown in FIGS. 1A and 1B, an annular concave groove is directly formed as an engaging concave portion 1c on the base end side outer peripheral surface 1a of the insert pipe 1 by press working. The inner peripheral end of the flange portion 2b is inserted into the sleeve 1 as the inner end portion 2c of the sleeve 2, and the concave groove 1c and the inner peripheral end 2c of the flange portion 2b are integrated so as not to move in the axial direction. An annular recess 4 is formed directly on the outer peripheral surface 1a of the tip 1 by press working, and an annular sealing material 5 is fitted into the annular recess 4 so as to protrude. The diameter of the cylindrical portion 2a is reduced so that the hose inner circumferential surface H1 and the annular sealing material 5 are strongly adhered to each other.

詳しくは、スリーブ2の外筒部2aとフランジ部2bが、一枚の板材を屈曲加工することにより、断面略L字形に連続するように形成され、このフランジ部2bの内周端2cを、インサートパイプ1の凹溝1c内に嵌入した後、フランジ部2bの外周端2dの外側位置と、インサートパイプ1の凹溝1cの内側位置とから挟み込むようにプレス加工することにより、これら両者を互いに塑性変形させて軸方向へ移動不能に嵌合している。   Specifically, the outer cylindrical portion 2a and the flange portion 2b of the sleeve 2 are formed so as to be substantially L-shaped in cross section by bending a single plate material, and the inner peripheral end 2c of the flange portion 2b is After being inserted into the recessed groove 1c of the insert pipe 1, the two are pressed together so as to be sandwiched from the outer position of the outer peripheral end 2d of the flange portion 2b and the inner position of the recessed groove 1c of the insert pipe 1. It is plastically deformed so that it cannot move in the axial direction.

このプレス加工によって、フランジ部2bの外周端2dは図示例のように部分的に凹む場合がある。
必要に応じて、上記スリーブ外筒部2aには、その軸方向基端側にホース確認用の貫通孔2eを開穿し、この貫通孔2eを通してホースHの挿入位置を確認可能にすることも可能である。
By this pressing, the outer peripheral end 2d of the flange portion 2b may be partially recessed as shown in the example of the drawing.
If necessary, the sleeve outer cylindrical portion 2a may be provided with a through hole 2e for hose confirmation on the proximal end side in the axial direction so that the insertion position of the hose H can be confirmed through the through hole 2e. Is possible.

上記締め付け手段3のカシメ機3aは、図示例の場合、上記スリーブ外筒部2aを中心として周方向へ等間隔毎に複数のカシメダイスを夫々放射方向へ往復動自在に配設し、その作動で全てのカシメダイスを同時に突出させる駆動式のカシメ機を使用して、スリーブ外筒部2aの軸方向略全長に亘り直線状の所謂八方締めしている。
その他の例として、環状のカシメダイスを上記スリーブ外筒部2aの軸方向へ適宜間隔毎に複数配設した手動式のカシメ機を使用したり、或いはそれ以外の構造に複数のカシメダイスを配設することで、他の形状にカシメて締め付けることも可能である。
In the illustrated example, the caulking machine 3a of the tightening means 3 is provided with a plurality of caulking dies arranged at equal intervals in the circumferential direction around the sleeve outer cylindrical portion 2a so as to be reciprocally movable in the radial direction. A drive-type caulking machine that projects all the caulking dies at the same time is used, and linear so-called eight-way tightening is performed over substantially the entire axial length of the sleeve outer cylinder portion 2a.
As another example, a manual caulking machine in which a plurality of annular caulking dies are arranged at appropriate intervals in the axial direction of the sleeve outer cylindrical portion 2a is used, or a plurality of caulking dies are arranged in other structures. Thus, it is possible to crimp and tighten to other shapes.

図示例の場合には、インサートパイプ1の先端側外周面1aに環状凹部4を軸方向へ一つだけ形成して、この環状凹部4及び環状シール材5をスリーブ2の縮径部2a′の軸方向中央位置と径方向へ重なり合うように位置合わせしている。
その他の例として、インサートパイプ1の先端側外周面1aに環状凹部4を軸方向へ適宜間隔毎に複数形成し、これら環状凹部4及び環状シール材5の軸方向中心位置がスリーブ2の縮径部2a′の軸方向中央位置と径方向へ重なり合うように位置合わせすることも可能である。
In the case of the illustrated example, only one annular recess 4 is formed in the axial direction on the distal end side outer peripheral surface 1 a of the insert pipe 1, and this annular recess 4 and the annular sealing material 5 are formed on the reduced diameter portion 2 a ′ of the sleeve 2. Alignment is performed so as to overlap the axial center position in the radial direction.
As another example, a plurality of annular recesses 4 are formed at appropriate intervals in the axial direction on the outer peripheral surface 1a on the distal end side of the insert pipe 1, and the axial center positions of these annular recesses 4 and the annular sealing material 5 are reduced in diameter of the sleeve 2. It is also possible to align the portions 2a ′ so as to overlap with the axial center position in the radial direction.

更に、このインサートパイプ1の軸方向先端側の開放端1dは、上記スリーブ外筒部2aの開放端2fよりもホース抜け方向である先端側前方へ突出するように配置することで、上記締め付け手段3によりホースHの接続端部外周面H2側を内方へ加圧して弾性変形させた時に、この圧縮変形に伴うホースHの弾性変形で膨出部分(バルジ)H4がホースHの接続端部内周面H1側ではなく、ホース外周面H2側のみに生ずるようにしている。   Further, the open end 1d on the distal end side in the axial direction of the insert pipe 1 is arranged so as to protrude forward of the distal end side in the hose disconnection direction from the open end 2f of the sleeve outer tube portion 2a, whereby the fastening means 3, when the outer peripheral surface H2 side of the connection end of the hose H is pressurized inward and elastically deformed, the bulge portion (bulge) H4 is inside the connection end of the hose H due to the elastic deformation of the hose H accompanying this compression deformation. It occurs only on the hose outer peripheral surface H2 side, not on the peripheral surface H1 side.

上記インサートパイプ1の軸方向先端側の開放端1dを内方へ湾曲させるなどして、その外縁部分に面取り部を形成すると共に、上記スリーブ外筒部2aの開放端2fを外方へ湾曲させるなどして、その内縁部分に面取り部を形成することにより、ホースHが屈曲してそのホースHの接続端部内周面H1や外周面H2が接触したり、擦れたとしても、傷が付かないようにしている。   A chamfered portion is formed on the outer edge portion of the insert pipe 1 by opening the open end 1d on the tip end side in the axial direction inward, and the open end 2f of the sleeve outer tube portion 2a is bent outward. For example, by forming a chamfered portion at the inner edge portion of the hose H, the hose H is bent so that the inner peripheral surface H1 and the outer peripheral surface H2 of the connection end of the hose H are in contact with each other or rubbed. I am doing so.

また、上記インサートパイプ1の軸方向基端部には、接続具6としてナットを遊挿し、このナット6の一端開口に突設された凸部6bと、該インサートパイプ1の基端に径方向外側へ突出形成された鍔部1eとを回転自在に係合させることで、上記ナット6を回転自在に係止すると共に、このナット6を回転操作して、その内ネジ部6aを前記他の機器のホース接続口の外ネジ部(図示せず)に螺合させることにより、他の機器のホース接続口と連結させるようにしている。   Further, a nut is loosely inserted as a connection tool 6 into the axially proximal end portion of the insert pipe 1, and a convex portion 6 b protruding from one end opening of the nut 6 and a radial direction at the proximal end of the insert pipe 1. The nut 6 is rotatably locked by engaging with the flange portion 1e formed to protrude outward, and the nut 6 is rotated to rotate the inner screw portion 6a with the other nut 6a. It is made to connect with the hose connection port of another apparatus by screwing in the external thread part (not shown) of the hose connection port of an apparatus.

図示例の場合には、インサートパイプ1の基端をテーパー状に拡開するように屈曲して鍔部1eが形成され、このテーパー状鍔部1e沿いにテーパー状のパッキン(図示せず)を介して他の機器のホース接続口と連結させるようにしている。
それ以外の例として、特開2006−22840号公報に開示される如く、インサートパイプ1の先端を略直角に屈曲して鍔部が形成され、これに沿って円盤状のパッキンを介して他の機器のホース接続口と連結させるようにすることも可能である。
In the case of the illustrated example, the base end of the insert pipe 1 is bent so as to expand in a tapered shape, and a flange portion 1e is formed, and a tapered packing (not shown) is formed along the tapered flange portion 1e. It connects with the hose connection port of other equipment via.
As another example, as disclosed in Japanese Patent Application Laid-Open No. 2006-22840, the tip of the insert pipe 1 is bent at a substantially right angle to form a flange portion, and another disk is formed along the disc-shaped packing. It is also possible to connect with the hose connection port of the device.

次に、斯かるホース接続構造Aのホース接続方法及び作用効果について説明する。
先ず、適正長さに切断されたホースHの接続端部を、インサートパイプ1の開放端1dから差し込み、インサートパイプ1の外周面1aとスリーブ外筒部2aとの間で開口する環状空間部Sに挿入して、該ホースHの切断面H3がスリーブ2のフランジ部2bに突き当たるか、又はそれに限りなく接近するまで押し込む。
Next, the hose connection method and operational effects of the hose connection structure A will be described.
First, the connecting end portion of the hose H cut to an appropriate length is inserted from the open end 1d of the insert pipe 1, and the annular space portion S opened between the outer peripheral surface 1a of the insert pipe 1 and the sleeve outer cylinder portion 2a. And is pushed in until the cut surface H3 of the hose H hits the flange portion 2b of the sleeve 2 or approaches it infinitely.

この際、スリーブ外筒部2aの軸方向基端側に開穿されたホース確認用の貫通孔2eを通して、ホースHの挿入位置を確認しながらホースH1の切断面H3がスリーブ2のフランジ部2bに確実に当接するか、又はそれに限りなく接近するまで押し込むことが好ましい。   At this time, the cut surface H3 of the hose H1 is connected to the flange portion 2b of the sleeve 2 while confirming the insertion position of the hose H through the hose confirmation through hole 2e opened on the axial base end side of the sleeve outer cylinder portion 2a. It is preferable to push it in until it abuts securely or approaches as much as possible.

その後、締め付け手段3のカシメ機3aでスリーブ外筒部2aをカシメて縮径すると、ホースHの接続端部外周面H2が弾性的に圧縮変形して、インサートパイプ1とスリーブ2との間にホースHの接続端部が移動不能に封じ込まれる。   Thereafter, when the sleeve outer tube portion 2a is crimped by the caulking machine 3a of the tightening means 3, the outer peripheral surface H2 of the connecting end portion of the hose H is elastically compressed and deformed between the insert pipe 1 and the sleeve 2. The connecting end of the hose H is sealed so as not to move.

それにより、このスリーブ外筒部2aの縮径部2a′と対向するホースH部分が圧縮変形して、インサートパイプ1の外周面1aへ向け押圧され、そのホース内周面H1をインサートパイプ1の外周面1aに圧着させる。   Thereby, the hose H portion facing the reduced diameter portion 2a ′ of the sleeve outer cylinder portion 2a is compressed and deformed and pressed toward the outer peripheral surface 1a of the insert pipe 1, and the inner peripheral surface H1 of the hose is Crimp to the outer peripheral surface 1a.

これら圧着に伴い、ホース内周面H1でもインサートパイプ1の外周面1aから突出する環状シール材5と対向する部分は、他の部分よりも強く圧縮するため、より多く圧縮変形して、シール強度が高くなる。   Along with the pressure bonding, the portion facing the annular seal member 5 protruding from the outer peripheral surface 1a of the insert pipe 1 on the hose inner peripheral surface H1 is compressed more strongly than the other portions, so that it is compressed and deformed more and seal strength is increased. Becomes higher.

それにより、締め付け手段3のカシメ機でスリーブ外筒部2aを適度にカシメて縮径すれば、長期に亘る使用によりホース内周面H1が永久ひずみで弾性反発力が低下しても、それに環状シール材5が強く圧着するため、ホース内周面H1とインサートパイプ1の外周面1aとを確実にシールできると共に、環状シール材5との摩擦抵抗によってホース抜けを防止できる。
従って、作業者の技量に関係なく誰でも漏れやホース抜けがない配管接続を行うことができる。
Accordingly, if the sleeve outer cylinder portion 2a is appropriately crimped and reduced in diameter by a caulking machine of the tightening means 3, even if the hose inner peripheral surface H1 is permanently strained and the elastic repulsion is lowered by long-term use, Since the sealing material 5 is strongly pressure-bonded, the hose inner peripheral surface H1 and the outer peripheral surface 1a of the insert pipe 1 can be reliably sealed, and the hose can be prevented from coming off by the frictional resistance with the annular sealing material 5.
Therefore, anyone can make a pipe connection without leakage or hose disconnection regardless of the skill of the operator.

更に、インサートパイプ1の軸方向先端側の開放端1dを、スリーブ外筒部2aの開放端2fよりもホース抜け方向である先端側前方へ突出するように配置すれば、締め付け手段3によるホースHの接続端部の弾性変形で膨出部分H4がホース外周面H2側のみに生じて、ホース内周面H1側は平坦であるため、ホースHの加圧挿着による管内抵抗の上昇を防止できると共に、飲料などの食品を通した際に残渣が残るのを確実に防止できるという利点もある。   Furthermore, if the open end 1d on the distal end side in the axial direction of the insert pipe 1 is arranged so as to protrude forward from the open end 2f of the sleeve outer tube portion 2a in the hose removal direction, the hose H by the tightening means 3 is provided. Due to the elastic deformation of the connecting end, the bulging portion H4 occurs only on the hose outer peripheral surface H2 side, and the hose inner peripheral surface H1 side is flat, so that an increase in pipe resistance due to pressure insertion of the hose H can be prevented. In addition, there is also an advantage that it is possible to reliably prevent residues from remaining when food such as beverages is passed.

この実施例2は、図2に示す如く、前記インサートパイプ1の先端側外周面1aにプレス加工で環状凹部4を直接形成すると共に、この環状凹部4を挟んで軸方向基端側であるホース挿入方向奥側の外周面1a′を、軸方向先端側であるホース挿入方向手前側の外周面1a″よりも大径となるように段差を付けた構成が、前記図1に示した実施例1とは異なり、それ以外の構成は図1に示した実施例1と同じものである。   In the second embodiment, as shown in FIG. 2, an annular recess 4 is formed directly on the outer peripheral surface 1 a of the distal end side of the insert pipe 1 by pressing, and the hose is axially proximal with the annular recess 4 interposed therebetween. The configuration shown in FIG. 1 is such that the outer peripheral surface 1a 'on the back side in the insertion direction has a step so as to have a larger diameter than the outer peripheral surface 1a' 'on the front side in the hose insertion direction, which is the front end in the axial direction. Unlike the first embodiment, the other configuration is the same as that of the first embodiment shown in FIG.

従って、図2に示す実施例2は、前記図1に示した実施例1と同様な作用効果が得られるだけでなく、更にそれに加えてインサートパイプ1とスリーブ外筒部2aとの環状空間部SにホースHの接続端部を挿入する際に、このホースHの切断面H3と接触して環状シール材5が押し込まれ難くなり、環状シール材5の位置ズレに伴うシール性の低下を防止できると共に、小径なホース挿入方向手前側の外周面1a″に沿ってホースHの接続端部が挿入し易くなって作業性が向上するという利点がある。   Accordingly, the second embodiment shown in FIG. 2 not only provides the same operational effects as the first embodiment shown in FIG. 1, but also adds an annular space portion between the insert pipe 1 and the sleeve outer cylinder portion 2a. When the connecting end portion of the hose H is inserted into S, the annular sealing material 5 is difficult to be pushed in contact with the cut surface H3 of the hose H, thereby preventing deterioration of the sealing performance due to the positional deviation of the annular sealing material 5 In addition, there is an advantage that the connecting end of the hose H can be easily inserted along the outer peripheral surface 1a ″ on the near side of the small-diameter hose insertion direction, thereby improving workability.

この実施例3は、図3(a)(b)に示す如く、前記インサートパイプ1の先端側外周面1aにプレス加工で環状凹部4を直接形成すると共に、この環状凹部4を軸方向基端側であるホース挿入方向奥側へ変形させるなど、環状シール材5が同方向へ移動し難い構造にした構成が、前記図1に示した実施例1とは異なり、それ以外の構成は図1に示した実施例1と同じものである。   In the third embodiment, as shown in FIGS. 3 (a) and 3 (b), an annular recess 4 is directly formed on the outer peripheral surface 1a of the distal end side of the insert pipe 1 by pressing, and the annular recess 4 is formed in the axial base end. Unlike the first embodiment shown in FIG. 1, the configuration in which the annular sealing material 5 is difficult to move in the same direction, such as by being deformed to the back side in the hose insertion direction, which is the side, is different from that in FIG. It is the same as the first embodiment shown in FIG.

従って、図3に示す実施例3は、前記図1に示した実施例1と同様な作用効果が得られるだけでなく、更にそれに加えてインサートパイプ1とスリーブ外筒部2aとの環状空間部SにホースHの接続端部を挿入する際に、このホースHの切断面H3と接触して環状シール材5が押し込まれ難くなり、環状シール材5の位置ズレに伴うシール性の低下を防止できると共に、図2に示す実施例2に比べ、インサートパイプ1の外周面1aに対してホースHの接続端部を接触させながら途中で引っ掛かることなくスムーズに挿入できるという利点がある。   Accordingly, the third embodiment shown in FIG. 3 not only provides the same operational effects as the first embodiment shown in FIG. 1, but also adds an annular space portion between the insert pipe 1 and the sleeve outer cylinder portion 2a. When the connecting end portion of the hose H is inserted into S, the annular sealing material 5 is difficult to be pushed in contact with the cut surface H3 of the hose H, and the deterioration of the sealing performance due to the positional deviation of the annular sealing material 5 is prevented. Compared to the second embodiment shown in FIG. 2, there is an advantage that the connecting end portion of the hose H is brought into contact with the outer peripheral surface 1 a of the insert pipe 1 and can be smoothly inserted without being caught on the way.

更に図示例では、上記インサートパイプ1の凹溝1c内に嵌め込む前の時点で、スリーブ2のフランジ部2bを、図3(a)の一点鎖線に示す如く、断面くの字形に屈曲させると共に、その内径よりも大径な段部1c′を上記凹溝1cの軸方向基端側に突出形成しておき、このフランジ部2bの内周端2cをインサートパイプ1の外周面1a沿いに挿入して該段部1c′へ突き当てることにより、図3(a)の実線に示す如く、断面L字形に屈曲変形させて凹溝1cと軸方向へ移動不能に嵌合させている。   Further, in the illustrated example, the flange portion 2b of the sleeve 2 is bent into a cross-sectionally U-shape as shown by a one-dot chain line in FIG. 3 (a) before being fitted into the concave groove 1c of the insert pipe 1. A step portion 1c 'having a diameter larger than the inner diameter is formed so as to protrude toward the axial base end side of the groove 1c, and the inner peripheral end 2c of the flange portion 2b is inserted along the outer peripheral surface 1a of the insert pipe 1. Then, by abutting against the stepped portion 1c ', as shown by a solid line in FIG. 3A, it is bent and deformed into an L-shaped cross section and is fitted in the groove 1c so as to be immovable in the axial direction.

それにより、実施例1〜2のようにフランジ部2bの外周端2dの外側位置と、インサートパイプ1の凹溝1cの内側位置とから挟み込むようにプレス加工する必要がなくなるから、その分だけ組立性を向上できてコストの低減化が図れるという利点もある。   As a result, there is no need to press the outer peripheral end 2d of the flange portion 2b and the inner position of the recessed groove 1c of the insert pipe 1 as in the first and second embodiments. There is also an advantage that the cost can be reduced by improving the performance.

この実施例4は、図4(a)(b)に示す如く、前記スリーブ2の内端部2cとして外筒部2aと略平行な内筒部を二重の円筒状に形成し、このスリーブ内筒部2cをインサートパイプ1の基端側外周面1aまで嵌挿して重ね合わせ、この重ね合わせ部分を、該スリーブ内筒部2c側から内方へ押圧して縮径することにより、インサートパイプ1の基端側外周面1aに係合凹部1cを形成して、該スリーブ内筒部2cを軸方向へ移動不能に係止させた構成が、前記図1に示した実施例1とは異なり、それ以外の構成は図1に示した実施例1と同じものである。   In the fourth embodiment, as shown in FIGS. 4 (a) and 4 (b), an inner cylindrical portion substantially parallel to the outer cylindrical portion 2a is formed in a double cylindrical shape as the inner end portion 2c of the sleeve 2, and this sleeve The inner pipe portion 2c is inserted and overlapped to the outer peripheral surface 1a on the proximal end side of the insert pipe 1, and the overlap portion is pressed inward from the sleeve inner cylinder portion 2c side to reduce the diameter, thereby inserting the insert pipe. 1 is different from the first embodiment shown in FIG. 1 in that the engagement concave portion 1c is formed on the base end side outer peripheral surface 1a of the first sleeve and the sleeve inner cylindrical portion 2c is locked so as not to move in the axial direction. The rest of the configuration is the same as that of the first embodiment shown in FIG.

詳しくは、スリーブ2の外筒部2aとフランジ部2bと内筒部2cが、一枚の板材を屈曲加工することにより、断面略コの字形に連続するように形成され、このスリーブ内筒部2cとインサートパイプ1の基端側外周面1aとの重ね合わせ部分を、該スリーブ内筒部2c側から縮径することで、これらスリーブ外筒部2aと内筒部2c及びインサートパイプ1の外周面1aとの間に区画形成される環状空間部Sを区画形成している。   Specifically, the outer cylindrical portion 2a, the flange portion 2b, and the inner cylindrical portion 2c of the sleeve 2 are formed so as to be continuous in a substantially U-shaped cross section by bending a single plate material. The outer peripheral portion of the sleeve outer cylindrical portion 2a, the inner cylindrical portion 2c and the insert pipe 1 is reduced by reducing the diameter of the overlapping portion of the outer peripheral surface 1a of the insert pipe 1 from the sleeve inner cylindrical portion 2c side. An annular space S that is partitioned from the surface 1a is partitioned.

更に、上記重ね合わせ部分を縮径するための工具Bとして、例えば図4(a)の一点鎖線に示す如く、ホースHの接続端部の厚さ寸法と略同じ円筒体の先端側内周面に、その先端へ向けて徐々に拡径するテーパー状の傾斜面B1が形成された縮径工具Bを、上記スリーブ外筒部2aとスリーブ内筒部2cの間で開口する環状空間部S内に圧入して、そのテーパー状傾斜面B1を該スリーブ内筒部2cに突き当てるようにすれば、この縮径工具Bの圧入力が小さくても、確実に縮径変形できる。   Further, as the tool B for reducing the diameter of the overlapped portion, for example, as shown by a one-dot chain line in FIG. 4A, the inner peripheral surface of the front end side of the cylindrical body substantially the same as the thickness dimension of the connecting end portion of the hose H The diameter-reduced tool B formed with a tapered inclined surface B1 that gradually increases in diameter toward the tip is formed in the annular space S that opens between the sleeve outer tube portion 2a and the sleeve inner tube portion 2c. If the tapered inclined surface B1 is pressed against the sleeve inner cylindrical portion 2c, the diameter can be reliably reduced and deformed even if the pressure input of the diameter reducing tool B is small.

また、この縮径される重ね合わせ部分の軸方向長さ寸法は、それと隣り合うインサートパイプ1の先端側外周面1aの軸方向長さ寸法よりも短くなるように配置することで、前記環状シール材5が配置されるインサートパイプ1の先端側外周面1aとホース内周面H1との接触面積を少しでも広くすることが好ましい。   Further, the annular seal is arranged so that the axial length dimension of the overlapped portion to be reduced in diameter is shorter than the axial length dimension of the outer peripheral surface 1a on the distal end side of the insert pipe 1 adjacent thereto. It is preferable to increase the contact area between the distal end side outer peripheral surface 1a of the insert pipe 1 on which the material 5 is disposed and the hose inner peripheral surface H1 as much as possible.

そして、上記スリーブ外筒部2aと内筒部2c及びインサートパイプ1の外周面1aとの間で開口する環状空間部Sに、ホースHの接続端部を挿着してから、締め付け手段3でスリーブ外筒部2aをカシメ加工して縮径することにより、ホース内周面H1と、インサートパイプ1にプレス加工で直接形成された環状凹部4から突出する環状シール材5とを強く密着させている。   And after inserting the connection end part of the hose H in the annular space part S opened between the said sleeve outer cylinder part 2a, the inner cylinder part 2c, and the outer peripheral surface 1a of the insert pipe 1, after the fastening means 3, By crimping the sleeve outer cylindrical portion 2a to reduce the diameter, the inner peripheral surface H1 of the hose and the annular sealing material 5 protruding from the annular recess 4 formed directly on the insert pipe 1 by pressing are strongly adhered. Yes.

図示例の場合には、上記締め付け手段3として、環状のカシメダイスを上記スリーブ2の軸方向へ適宜間隔毎に複数配設した手動式のカシメ機3bを示しており、このような手動式のカシメ機を使えば、現場でホース接続作業が行える。
その他の例として、図1に示したような駆動式のカシメ機3aを使用して所謂八方締めすることも可能である。
In the case of the illustrated example, a manual caulking machine 3b in which a plurality of annular caulking dies are arranged at appropriate intervals in the axial direction of the sleeve 2 is shown as the tightening means 3. If the machine is used, the hose can be connected on site.
As another example, so-called eight-way tightening can be performed using a drive-type caulking machine 3a as shown in FIG.

従って、図4に示す実施例4は、前記図1に示した実施例1と同様な作用効果が得られるだけでなく、更にそれに加えてスリーブ内筒部2c側からの縮径により、該インサートパイプ1の内周面1bに施された不動態皮膜の破壊が防止されるため、長期に亘り錆の発生や流体への錆混入を防止できるという利点がある。   Therefore, the fourth embodiment shown in FIG. 4 not only achieves the same operational effects as the first embodiment shown in FIG. 1 but also has a reduced diameter from the sleeve inner cylinder portion 2c side in addition to the insert. Since destruction of the passive film applied to the inner peripheral surface 1b of the pipe 1 is prevented, there is an advantage that generation of rust and mixing of rust into the fluid can be prevented over a long period of time.

更に、スリーブ内筒部2cとインサートパイプ1の基端側外周面1aとの重ね合わせ部分は、他の部分に比べて補強されるため、締め付け手段3にてホースHの接続端部を強く加圧されても変形せず、しかも縮径したインサートパイプ1の係合凹部1c部1cでスリーブ2がホース抜け方向へ後退不能に係止されるから、ホースHにその抜け方向へ力が作用してもスリーブ2がインサートパイプ1から抜けないという利点もある。   Furthermore, since the overlapping portion of the sleeve inner cylinder portion 2c and the outer peripheral surface 1a on the proximal end side of the insert pipe 1 is reinforced compared to other portions, the connecting end portion of the hose H is strongly applied by the tightening means 3. Since the sleeve 2 is locked so as not to be retractable in the hose disconnection direction by the engaging recess 1c portion 1c of the insert pipe 1 having a reduced diameter, the force acts on the hose H in the disconnection direction. However, there is also an advantage that the sleeve 2 cannot be removed from the insert pipe 1.

また、図示例のように、縮径される重ね合わせ部分の軸方向長さ寸法を、それと隣り合うインサートパイプ1の先端側外周面1aの軸方向長さ寸法よりも短くなるように配置すれば、環状シール材5が配置されるインサートパイプ1の先端側外周面1aとホース内周面H1との接触面積が少しでも広くなるため、ホースHの抜け強度を更に向上できるという利点もある。   Further, as shown in the drawing, if the axial length dimension of the overlapped portion to be reduced in diameter is arranged to be shorter than the axial length dimension of the outer peripheral surface 1a on the distal end side of the insert pipe 1 adjacent thereto. Moreover, since the contact area of the front end side outer peripheral surface 1a of the insert pipe 1 in which the annular sealing material 5 is disposed and the hose inner peripheral surface H1 is increased as much as possible, there is also an advantage that the pull-out strength of the hose H can be further improved.

この実施例5は、図5(a)(b)に示す如く、前記スリーブ2の内端部2cに相当する内筒部を複数層に折り返して、インサートパイプ1の基端側外周面1aに重ね合わせ、この重ね合わせ部分を、該スリーブ内筒部2c側から径方向内側へ押圧して縮径することにより、インサートパイプ1の基端側外周面1aに係合凹部1cを形成して、該スリーブ内筒部2cを軸方向へ移動不能に係止させると共に、これら複数層に折り返されたスリーブ内筒部2cとインサートパイプ1の係合凹部1cとで環状凹部4を形成し、この環状凹溝4の内部に環状シール材5を突出するように嵌入した構成が、前記図4に示した実施例4とは異なり、それ以外の構成は図4に示した実施例4と同じものである。   In the fifth embodiment, as shown in FIGS. 5 (a) and 5 (b), the inner cylinder portion corresponding to the inner end portion 2c of the sleeve 2 is folded back into a plurality of layers, and the base end side outer peripheral surface 1a of the insert pipe 1 is formed. Overlap, by pressing the overlapped portion radially inward from the sleeve inner cylindrical portion 2c side to reduce the diameter, an engagement recess 1c is formed on the outer peripheral surface 1a on the proximal end side of the insert pipe 1, The sleeve inner cylindrical portion 2c is locked so as not to move in the axial direction, and the sleeve inner cylindrical portion 2c folded back into the plurality of layers and the engagement concave portion 1c of the insert pipe 1 form an annular concave portion 4, and this annular Unlike the fourth embodiment shown in FIG. 4, the configuration in which the annular sealing material 5 is inserted into the recessed groove 4 so as to protrude is the same as the fourth embodiment shown in FIG. is there.

詳しくは、スリーブ2の外筒部2a及びフランジ部2bと複数層に折り返された内筒部2cとが、一枚の板材を屈曲加工することにより、断面略コの字形に連続するように形成され、このスリーブ内筒部2cとインサートパイプ1の基端側外周面1aとの重ね合わせ部分を縮径加工することで、複数層に折り返された内筒部2cと、インサートパイプ1の係合凹部1cの先端側段部1c′との間に、環状シール材5が突出して嵌入される環状凹部4を区画形成している。   Specifically, the outer cylinder portion 2a and the flange portion 2b of the sleeve 2 and the inner cylinder portion 2c folded back into a plurality of layers are formed so as to be continuous in a substantially U-shaped cross section by bending one plate material. The inner tube portion 2c folded back into a plurality of layers and the insert pipe 1 are engaged by reducing the diameter of the overlapping portion of the sleeve inner tube portion 2c and the base end side outer peripheral surface 1a of the insert pipe 1 An annular recessed portion 4 into which the annular sealing material 5 protrudes and is inserted is defined between the recessed portion 1c and the front end side step portion 1c '.

そして、上記スリーブ外筒部2aと内筒部2c及びインサートパイプ1の外周面1aとの間で開口する環状空間部Sに、ホースHの接続端部を挿着してから、締め付け手段3でスリーブ外筒部2aをカシメ加工して縮径することにより、ホース内周面H1と、インサートパイプ1の外周面1aに沿って形成された環状凹部4から突出する環状シール材5とを強く密着させている。   And after inserting the connection end part of the hose H in the annular space part S opened between the said sleeve outer cylinder part 2a, the inner cylinder part 2c, and the outer peripheral surface 1a of the insert pipe 1, after the fastening means 3, By caulking the sleeve outer cylinder portion 2a and reducing the diameter, the hose inner peripheral surface H1 and the annular sealing material 5 protruding from the annular concave portion 4 formed along the outer peripheral surface 1a of the insert pipe 1 are closely attached. I am letting.

図示例の場合には、上記スリーブ2の内筒部2cを二重に折り返して重ねているが、それ以上に折り返して重ねることも可能であり、また上記締め付け手段3として、図4に示したような手動式のカシメ機3bを使用したが、図1に示したような駆動式のカシメ機3aを使用して所謂八方締めすることも可能である。   In the case of the illustrated example, the inner cylindrical portion 2c of the sleeve 2 is folded back and overlapped twice, but can be folded back and stacked further, and the fastening means 3 is shown in FIG. Although such a manual caulking machine 3b is used, it is also possible to use a driving caulking machine 3a as shown in FIG.

従って、図5に示す実施例5は、前記図4に示す実施例4と同様な作用効果が得られるだけでなく、更にそれに加えて、複数層に折り返されたスリーブ内筒部2cとインサートパイプ1の外周面1aとの重ね合わせ部分を縮径することで、これらを一体化すると同時に環状凹部4が形成されるため、図4に示す実施例4のように別途プレス加工でインサートパイプ1に環状凹部4を直接形成する必要がないから、その分だけコストの軽減化が図れるという利点がある。   Accordingly, the fifth embodiment shown in FIG. 5 not only obtains the same operation and effect as the fourth embodiment shown in FIG. 4, but in addition to that, the sleeve inner cylindrical portion 2c folded into a plurality of layers and the insert pipe. By reducing the diameter of the overlapped portion with the outer peripheral surface 1a of 1, the annular recess 4 is formed at the same time as these are integrated. Therefore, the insert pipe 1 is separately processed by pressing as in Example 4 shown in FIG. Since it is not necessary to form the annular recess 4 directly, there is an advantage that the cost can be reduced accordingly.

この実施例6は、図6(a)(b)に示す如く、前記スリーブ2の内端部2cに相当する内筒部を複数層に折り返して、インサートパイプ1の基端側外周面1aに重ね合わせ、この重ね合わせ部分よりも軸方向先端側の部分を、インサートパイプ1の内周面1b側から径方向外側へ押圧して拡径することにより、インサートパイプ1の基端側外周面1aに係合凹部1cを形成して、該スリーブ内筒部2cを軸方向へ移動不能に係止させると共に、これら複数層に折り返されたスリーブ内筒部2cと係合凹部1cとで環状凹部4を形成し、この環状凹溝4の内部に環状シール材5を突出するように嵌入した構成が、前記図5に示した実施例5とは異なり、それ以外の構成は図5に示した実施例5と同じものである。   In the sixth embodiment, as shown in FIGS. 6 (a) and 6 (b), the inner cylindrical portion corresponding to the inner end 2c of the sleeve 2 is folded back into a plurality of layers, and the outer peripheral surface 1a on the proximal end side of the insert pipe 1 is formed. The base end side outer peripheral surface 1a of the insert pipe 1 is expanded by pressing and expanding the portion on the distal end side in the axial direction from the overlapped portion from the inner peripheral surface 1b side of the insert pipe 1 radially outward. The sleeve inner cylinder portion 2c is locked so as not to move in the axial direction, and the sleeve inner cylinder portion 2c folded back into the plurality of layers and the engagement recess portion 1c form an annular recess 4c. 5 is different from the fifth embodiment shown in FIG. 5 except that the annular sealing material 5 is inserted into the annular groove 4 so as to protrude. Same as Example 5.

詳しくは、スリーブ内筒部2cとインサートパイプ1の基端側外周面1aとの重ね合わせ部分よりも軸方向先端側のインサートパイプ1をテーパー状に拡径加工することで、複数層に折り返された内筒部2c及びインサートパイプ1の係合凹部1cと、その先端側段部1c′との間に、環状シール材5が突出して嵌入される環状凹部4を区画形成している。   Specifically, the insert pipe 1 on the distal end side in the axial direction of the overlapping portion of the sleeve inner cylindrical portion 2c and the outer peripheral surface 1a on the proximal end side of the insert pipe 1 is expanded into a plurality of layers by tapering the insert pipe 1 into a taper shape. An annular recess 4 into which the annular seal material 5 protrudes and is inserted is defined between the inner cylinder portion 2c and the engagement recess 1c of the insert pipe 1 and the front end side step portion 1c '.

従って、図6に示す実施例6は、インサートパイプ1の一部を拡径するため、流体と接触するインサートパイプ1の内周面1bに予め不動態化処理を施して不動態皮膜が形成される場合には、インサートパイプ1の拡径により内面の不動態皮膜が膨張変形してひび割れが生じ部分的に破壊する可能性があるものの、それ以下は図5に示す実施例5と同様な作用効果が得られる。   Therefore, in Example 6 shown in FIG. 6, in order to expand a part of the insert pipe 1, a passivation film is formed by applying a passivation process to the inner peripheral surface 1 b of the insert pipe 1 in contact with the fluid in advance. If the diameter of the insert pipe 1 is increased, the passive film on the inner surface may be expanded and deformed to crack and partially break. However, the following operations are the same as those of the embodiment 5 shown in FIG. An effect is obtained.

尚、前示実施例では、インサートパイプ1の軸方向基端部に径方向外側へ突出形成された鍔部1eに、接続具6としてナットを回転自在に係合し、このナット6の回転操作で、その内ネジ部6aを他の機器のホース接続口の外ネジ部に螺合させることにより、他の機器のホース接続口と連結させたが、これに限定されず、図示せぬがインサートパイプ1の軸方向基端部に外ネジ部を刻設し、その回転操作で、他の機器のホース接続口の内ネジ部に螺合させて連結しても良い。
更に、実施例3のみで断面くの字形に屈曲されたフランジ部2bを、インサートパイプ1の外周面1a沿いに挿入して該段部1c′へ突き当てることにより、断面L字形に屈曲変形させて凹溝1cと軸方向へ移動不能に嵌合させたが、これに限定されず、実施例1〜2において同様にすることも可能である。
In the preceding embodiment, a nut is rotatably engaged as a connecting tool 6 with a flange 1e formed to project radially outward from the axial base end of the insert pipe 1, and the nut 6 can be rotated. Then, by screwing the inner screw portion 6a to the outer screw portion of the hose connection port of another device, the inner screw portion 6a is connected to the hose connection port of the other device. An external thread portion may be formed on the axial base end portion of the pipe 1 and may be coupled by being screwed into an internal thread portion of a hose connection port of another device by the rotation operation.
Further, the flange portion 2b bent in a cross-sectional shape only in the third embodiment is inserted along the outer peripheral surface 1a of the insert pipe 1 and abutted against the stepped portion 1c 'to bend and deform into an L-shaped cross section. Thus, the groove 1c and the groove 1c are fitted so as not to move in the axial direction. However, the present invention is not limited to this, and the same can be applied to the first and second embodiments.

本発明の実施例1を示すホース接続構造の一部切欠正面図であり、(a)がホース接続前の状態を示し、(b)がホース接続後の状態を示している。It is a partially notched front view of the hose connection structure which shows Example 1 of this invention, (a) shows the state before hose connection, (b) has shown the state after hose connection. 本発明の実施例2を示すホース接続構造の一部切欠正面図であり、ホース挿入途中を実線で示している。It is a partially cutaway front view of the hose connection structure which shows Example 2 of this invention, and has shown the solid line in the middle of hose insertion. 本発明の実施例3を示すホース接続構造の一部切欠正面図であり、(a)がホース接続前の状態を示し、(b)がホース接続後の状態を示している。It is a partially notched front view of the hose connection structure which shows Example 3 of this invention, (a) shows the state before hose connection, (b) has shown the state after hose connection. 本発明の実施例4を示すホース接続構造の一部切欠正面図であり、(a)がホース接続前の状態を示し、(b)がホース接続後の状態を示している。It is the partially notched front view of the hose connection structure which shows Example 4 of this invention, (a) shows the state before hose connection, (b) has shown the state after hose connection. 本発明の実施例5を示すホース接続構造の一部切欠正面図であり、(a)がホース接続前の状態を示し、(b)がホース接続後の状態を示している。It is the partially notched front view of the hose connection structure which shows Example 5 of this invention, (a) shows the state before hose connection, (b) has shown the state after hose connection. 本発明の実施例6を示すホース接続構造の一部切欠正面図であり、(a)がホース接続前の状態を示し、(b)がホース接続後の状態を示している。It is the partially notched front view of the hose connection structure which shows Example 6 of this invention, (a) shows the state before hose connection, (b) has shown the state after hose connection.

符号の説明Explanation of symbols

A ホース接続構造 B 縮径工具
B1 テーパー状傾斜面 H ホース
H1 内周面(接続端部内周面) H2 外周面(接続端部外周面)
H3 切断面 H4 膨出部分
S 環状空間部 1 インサートパイプ
1a 外周面 1a′ ホース挿入方向奥側の外周面
1a″ ホース挿入方向手前側の外周面 1b 内周面
1c 係合凹部 1c′ 先端側段部
1d 開放端 1e 鍔部
2 スリーブ 2a 外筒部
2b フランジ部 2c 内端部(内周端、内筒部)
2d 開放端 2e 貫通孔
3 締め付け手段 3a,3b カシメ機
4 環状凹部 5 環状シール材
6 接続具(ナット) 6a 内ネジ部
6b 凸部
A Hose connection structure B Reduced diameter tool B1 Tapered inclined surface H Hose H1 Inner peripheral surface (connection end inner peripheral surface) H2 Outer peripheral surface (connection end outer peripheral surface)
H3 Cut surface H4 Swelling portion S Annular space 1 Insert pipe 1a Outer peripheral surface 1a 'Outer peripheral surface 1a "Outer peripheral surface in the hose insertion direction Front outer peripheral surface 1b Inner peripheral surface 1c Engaging recess 1c' End side step Part 1d open end 1e collar part 2 sleeve 2a outer cylinder part 2b flange part 2c inner end part (inner peripheral end, inner cylinder part)
2d Open end 2e Through-hole 3 Tightening means 3a, 3b Caulking machine 4 Annular recess 5 Annular seal 6 Connection tool (nut) 6a Internal thread 6b Convex

Claims (3)

肉厚が薄い円筒状に形成されたインサートパイプ(1)の外側にスリーブ(2)を嵌挿し、これらインサートパイプ(1)の外周面(1a)とスリーブ(2)の外筒部(2a)との間にホース(H)を挿着し、このスリーブ外筒部(2a)を縮径してホース(H)の内周面(H1)をニップル(1)の外周面に密着させるホース接続構造において、
前記インサートパイプ(1)の外周面(1a)に沿って、周方向へ延びる環状凹部(4)を形成し、この環状凹部(4)内に弾性変形可能な環状シール材(5)を嵌入して軸方向へ移動不能に保持すると共に、該環状シール材(5)の外周端を上記インサートパイプ(1)の外周面(1a)から突出させて、ホース(H)の内周面(H1)に圧接させたことを特徴とするホース接続構造。
The sleeve (2) is fitted on the outer side of the insert pipe (1) formed into a thin cylindrical shape, and the outer peripheral surface (1a) of the insert pipe (1) and the outer cylinder part (2a) of the sleeve (2) Hose (H) is inserted between the hose (H) and the sleeve outer cylinder (2a) is reduced in diameter so that the inner peripheral surface (H1) of the hose (H) is in close contact with the outer peripheral surface of the nipple (1). In structure
An annular recess (4) extending in the circumferential direction is formed along the outer peripheral surface (1a) of the insert pipe (1), and an elastically deformable annular seal material (5) is inserted into the annular recess (4). The outer peripheral end of the annular seal member (5) protrudes from the outer peripheral surface (1a) of the insert pipe (1), and the inner peripheral surface (H1) of the hose (H). A hose connection structure characterized by being pressed against the hose.
前記インサートパイプ(1)の外周面(1a)に凹溝(1c)を形成し、この凹溝(1c)にスリーブ外筒部(2a)と連続するフランジ部(2b)を嵌入して軸方向へ移動不能に一体化させた請求項1記載のホース接続構造。 A concave groove (1c) is formed in the outer peripheral surface (1a) of the insert pipe (1), and a flange portion (2b) continuous with the sleeve outer cylindrical portion (2a) is fitted into the concave groove (1c) in the axial direction. The hose connection structure according to claim 1, wherein the hose connection structure is integrated so as to be immovable. 前記インサートパイプ(1)の外周面(1a)に、プレス加工で環状凹部(4)を直接形成した請求項1または2記載のホース接続構造。 The hose connection structure according to claim 1 or 2, wherein an annular recess (4) is directly formed on the outer peripheral surface (1a) of the insert pipe (1) by pressing.
JP2006283847A 2006-10-18 2006-10-18 Hose connecting structure Pending JP2008101675A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014514512A (en) * 2011-04-08 2014-06-19 フォス・アウトモーティヴ・ゲー・エム・ベー・ハー Conduit connector for plastic conduit with connecting plug
WO2016088831A1 (en) * 2014-12-05 2016-06-09 株式会社トヨックス Pipe joint and shower hose connecting structure
JP2019074156A (en) * 2017-10-17 2019-05-16 横浜ゴム株式会社 Method for manufacturing assembly of hose nipple and socket, and assembly thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014514512A (en) * 2011-04-08 2014-06-19 フォス・アウトモーティヴ・ゲー・エム・ベー・ハー Conduit connector for plastic conduit with connecting plug
WO2016088831A1 (en) * 2014-12-05 2016-06-09 株式会社トヨックス Pipe joint and shower hose connecting structure
JP2016109209A (en) * 2014-12-05 2016-06-20 株式会社トヨックス Pipe joint and shower hose connection structure
CN107002924A (en) * 2014-12-05 2017-08-01 东洋克斯株式会社 Pipe joint and shower hose attachment structure
CN107002924B (en) * 2014-12-05 2019-01-11 东洋克斯株式会社 Pipe fitting and shower hose connection structure
JP2019074156A (en) * 2017-10-17 2019-05-16 横浜ゴム株式会社 Method for manufacturing assembly of hose nipple and socket, and assembly thereof

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