JP2016109209A - Pipe joint and shower hose connection structure - Google Patents

Pipe joint and shower hose connection structure Download PDF

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JP2016109209A
JP2016109209A JP2014247129A JP2014247129A JP2016109209A JP 2016109209 A JP2016109209 A JP 2016109209A JP 2014247129 A JP2014247129 A JP 2014247129A JP 2014247129 A JP2014247129 A JP 2014247129A JP 2016109209 A JP2016109209 A JP 2016109209A
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Prior art keywords
pipe
nipple
diameter
flexible tube
caulking
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JP2014247129A
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JP6048978B2 (en
JP2016109209A5 (en
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藤森 裕司
Yuji Fujimori
裕司 藤森
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Toyox Co Ltd
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Toyox Co Ltd
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Priority to JP2014247129A priority Critical patent/JP6048978B2/en
Priority to CN201580065498.2A priority patent/CN107002924B/en
Priority to PCT/JP2015/084001 priority patent/WO2016088831A1/en
Publication of JP2016109209A publication Critical patent/JP2016109209A/en
Publication of JP2016109209A5 publication Critical patent/JP2016109209A5/ja
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/20Undivided rings, sleeves or like members contracted on the hose or expanded in the hose by means of tools; Arrangements using such members
    • F16L33/207Undivided rings, sleeves or like members contracted on the hose or expanded in the hose by means of tools; Arrangements using such members only a sleeve being contracted on the hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/22Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses with means not mentioned in the preceding groups for gripping the hose between inner and outer parts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joints That Cut Off Fluids, And Hose Joints (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Bathtubs, Showers, And Their Attachments (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a shower hose connection structure capable of improving in slip-off resistant strength of a flexible pipe to a nipple by sheet metal working and adjusting a flow rate of the nipple simultaneously.SOLUTION: A clearance is formed between a positioned flexible pipe 1 and a small-diameter portion 2a of a nipple 2 by inserting the flexible pipe 1 to a space (an insertion space S) between the nipple 2 formed into the cylindrical shape by sheet metal working and a caulk pipe 3. By a diameter-reduction/deformation of the caulk pipe 3 toward the flexible pipe 1 in this state, a material 1m of the flexible pipe 1 flowing in accompany with the diameter-reduction/deformation flows into an engagement recessed portion 2c. Simultaneously the material 1m of the flexible pipe 1 flowing into the engagement recessed portion 2c is engaged with a locking step portion 2d in a slip-off direction U of the flexible pipe 1, thus slip-off movement of the flexible pipe 1 is inhibited. As a flow channel throttle portion 2h projecting toward a flow channel space W is formed inside of the small-diameter portion 2a by sheet metal working, an area of the fluid passing through the flow channel space W of the nipple 2 is reduced at the flow channel throttle portion 2h.SELECTED DRAWING: Figure 1

Description

本発明は、ホースやチューブなどの可撓管をニップルに対してカシメパイプの締め付けにより接続するために用いられる管継手、及び、この管継手により可撓管としてシャワーホースを、シャワーヘッドなどの吐水器具や、湯水混合栓又は給水栓などの給水金具に対し接続するために用いられるシャワーホース接続構造に関する。   The present invention relates to a pipe joint used for connecting a flexible pipe such as a hose or a tube to a nipple by tightening a caulking pipe, and a shower hose as a flexible pipe by the pipe joint, and a water discharge device such as a shower head. In addition, the present invention relates to a shower hose connection structure used for connecting to a water supply fitting such as a hot-water mixing tap or a water tap.

従来、この種の管継手及びシャワーホース接続構造には、可撓管の内表面と接触するニップルとして、比較的に肉薄で且つ外周面が平滑なインサートパイプを用いたもの(例えば、特許文献1参照)と、比較的に肉厚で且つ外周面に竹の子状部が一体形成されたニップルを用いたもの(例えば、特許文献2参照)がある。
特許文献1に記載のものは、内筒部の内側に前記インサートパイプを嵌挿して一体化し、前記内筒部の末端を前記インサートパイプの軸方向中間位置に配置して段差が形成され、前記内筒部及び前記インサートパイプと外筒部の間にホースが嵌挿された状態で、前記段差と対向する前記外筒部の軸方向中間部をカシメ加工して部分的に縮径している。
また、特許文献2に記載のものは、ホースを押え筒に挿通し、前記ホースの内周にニップルの竹の子状部を差し込み、前記ホースの外周へ前記押え筒を強制的に移動して嵌挿することにより、前記ニップルの竹の子状部に対し前記ホースを挟んで前記押え筒が挿着されている。
Conventionally, this type of pipe joint and shower hose connection structure uses an insert pipe that is relatively thin and has a smooth outer peripheral surface as a nipple that contacts the inner surface of the flexible pipe (for example, Patent Document 1). And a nipple that is relatively thick and has a bamboo shoot-like portion integrally formed on the outer peripheral surface (see, for example, Patent Document 2).
The one described in Patent Document 1 is integrated by inserting and inserting the insert pipe inside the inner cylinder part, and a step is formed by disposing the end of the inner cylinder part at an intermediate position in the axial direction of the insert pipe, In a state where a hose is fitted between the inner cylinder part and the insert pipe and the outer cylinder part, the axially intermediate part of the outer cylinder part facing the step is caulked to partially reduce the diameter. .
Further, in the device described in Patent Document 2, a hose is inserted into a presser tube, a bamboo child-like portion of a nipple is inserted into the inner periphery of the hose, and the presser tube is forcibly moved to the outer periphery of the hose. By doing so, the presser cylinder is inserted into the bamboo child-like portion of the nipple with the hose interposed therebetween.

特開2003−120877号公報JP 2003-120877 A 特開2005−351474号公報JP 2005-351474 A

しかし乍ら、特許文献1に記載の外周面が平滑なインサートパイプを用いた管継手は、特許文献2に記載の外周面が竹の子状のニップルを用いた管継手に比べ、可撓管の内表面に対する摩擦抵抗が小さくなる。
その理由として、外周面が平滑なインサートパイプは、プレス機械などによる板金加工で形成され、外周面が竹の子状のニップルが切削加工で形成されており、プレス機械などによる板金加工は、可撓管と接触するインサートパイプの外周面に、竹の子形状などの肉厚が必要な凹凸加工をすることが不向きなためである。
これにより、平滑なインサートパイプの方が可撓管の抜け強度に劣る傾向にあり、特に高温な湯の通過により可撓管が温度上昇して軟化した場合には、抜けるおそれがあった。
また、切削加工によるニップルを用いた管継手は、板金加工によるインサートパイプを用いた管継手に比べ、ニップルの切削加工に手間を要して加工時間が長くなるため、大量供給が困難でコスト高になる。
ところで、シャワーホースなどの可撓管は、長期使用に伴って給水金具よりも商品寿命が短くて、カビなどによる外観低下や傷付きが発生し易いため、可撓管を交換することがある。
しかし、特許文献2に記載の肉厚なニップルを用いた管継手から、特許文献1に記載の肉薄なインサートパイプを用いた管継手に部品交換した場合には、肉厚が厚いニップルの流路面積よりも、肉厚が薄いインサートパイプの流路面積が広くなるため、通過する湯水の圧力が低下してシャワーヘッドから吐出する湯水の勢いが弱くなるとともに、湯水の瞬間的な吐出量が増えて節水できない。
このような問題は、給水金具や止水栓や給湯器や元栓などの給水系統のいずれかを水圧調整することで解決できるが、その調整作業は専門知識の無い素人では困難である。
その他の簡単な解決方法としては、部品交換するシャワーホースなどの可撓管に別部品の流量調整部材を組み込むことにより、流路面積を絞って水圧を上げることが考えられる。
しかし、この場合には、別部品の追加作業が面倒でコストアップになる。
However, the pipe joint using the insert pipe having a smooth outer peripheral surface described in Patent Document 1 is more flexible than the pipe joint using the nipple having the outer peripheral surface described in Patent Document 2. The frictional resistance against the surface is reduced.
The reason is that an insert pipe with a smooth outer peripheral surface is formed by sheet metal processing by a press machine, etc., and an outer peripheral surface is formed by cutting a bamboo nipple-like nipple. This is because it is unsuitable to perform uneven processing that requires a wall thickness such as a bamboo shoot shape on the outer peripheral surface of the insert pipe that comes into contact with the pipe.
As a result, the smooth insert pipe tends to be inferior in the pull-out strength of the flexible tube. In particular, when the flexible tube rises in temperature and softens due to the passage of hot water, there is a risk that the tube will come off.
In addition, pipe fittings using nipples made by cutting require more labor to cut the nipples and take longer than pipe fittings using insert pipes made by sheet metal processing, making mass supply difficult and costly. become.
By the way, a flexible tube such as a shower hose has a shorter product life than a water supply fitting with long-term use, and the flexible tube may be replaced because it tends to cause appearance deterioration or damage due to mold or the like.
However, when the part is replaced with the pipe joint using the thin insert pipe described in Patent Document 1 from the pipe joint using the thick nipple described in Patent Document 2, the flow path of the thick nipple Since the passage area of the insert pipe with a smaller wall thickness is larger than the area, the pressure of the passing hot water decreases and the momentum of the hot water discharged from the shower head weakens, and the instantaneous discharge amount of hot water increases. Can't save water.
Such a problem can be solved by adjusting the water pressure of a water supply system such as a water supply fitting, a stop cock, a water heater, or a main plug, but the adjustment work is difficult for an amateur who does not have expertise.
As another simple solution, it is conceivable to increase the water pressure by narrowing the flow path area by incorporating a separate flow rate adjusting member into a flexible tube such as a shower hose for exchanging components.
However, in this case, the work of adding another part is troublesome and increases the cost.

本発明は、このような問題に対処することを課題とするものであり、板金加工でニップルに対する可撓管の抜け強度の向上とニップルの流量調整を同時に達成すること、などを目的とするものである。   An object of the present invention is to cope with such a problem, and it is an object of the present invention to achieve, at the same time, improvement of the pull-out strength of the flexible tube with respect to the nipple and adjustment of the flow rate of the nipple in sheet metal processing. It is.

このような目的を達成するために本発明に係る管継手は、可撓管がニップルとカシメパイプの間に挿入され、前記カシメパイプの縮径変形により前記可撓管を前記ニップルに連結させる管継手であって、板金加工で円筒状に形成される前記ニップルと、前記ニップルの外側に前記可撓管の挿入空間を挟んで径方向へ対向するように設けられる前記カシメパイプと、を備え、前記ニップルは、前記可撓管の内径よりも小径な細径部と、前記細径部の外側に前記カシメパイプの縮径変形部と径方向へ対向するように形成される係合凹部と、前記係合凹部と前記可撓管の抜け方向へ隣り合うように突出形成される抜け止め段部と、前記細径部の内側に流路空間へ向けて突出するように形成される流路絞り部と、を有することを特徴とする。   In order to achieve such an object, a pipe joint according to the present invention is a pipe joint in which a flexible pipe is inserted between a nipple and a caulking pipe, and the flexible pipe is connected to the nipple by a diameter reduction deformation of the caulking pipe. The nipple formed into a cylindrical shape by sheet metal processing, and the caulking pipe provided on the outside of the nipple so as to face the radial direction across the insertion space of the flexible tube, A narrow-diameter portion smaller than the inner diameter of the flexible tube, an engagement recess formed on the outside of the narrow-diameter portion so as to face the reduced diameter deformation portion of the caulking pipe, and the engagement recess And a retaining step portion formed so as to protrude adjacent to the direction in which the flexible tube is removed, and a flow passage restricting portion formed so as to protrude toward the flow passage space inside the small diameter portion. It is characterized by having.

前述した特徴を有する本発明に係る管継手は、板金加工で円筒状に形成されたニップルとカシメパイプとの間(挿入空間)に可撓管を挿入することにより、位置決めされた可撓管とニップルの細径部との間に隙間ができる。この状態で、カシメパイプを可撓管に向け縮径変形することにより、この縮径変形に伴って流動した可撓管の材料が係合凹部内に流入する。これと同時に、係合凹部内に流入した可撓管の材料が、抜け止め段部と可撓管の抜け方向へ係合して、可撓管の抜け移動が阻止される。板金加工で細径部の内側に流路空間へ向けて突出する流路絞り部が形成されるため、ニップルの流路空間を通過する流体の面積が流路絞り部で減少する。
したがって、板金加工でニップルに対する可撓管の抜け強度の向上とニップルの流量調整を同時に達成することができる。
その結果、外周面が平滑なインサートパイプを用いた従来のものに比べ、高温な流体(湯)の通過により可撓管が温度上昇し軟化しても、可撓管が抜けることがなく、安全性に優れる。特に、内表面が滑り易い材料からなる可撓管を連結した場合でも、可撓管を抜け止めできる。
さらに、肉厚なニップルを用いた管継手から部品交換しても、通過する流体(湯水)の圧力が低下せず、可撓管1を通過してシャワーヘッドなどから吐出する流体(湯水)の勢いが弱くならないとともに、湯水の瞬間的な吐出量が増えず、節水が図れる。また、ニップルが板金加工で円筒状に形成されるため、大量供給が容易でコストの低減化も図れる。
The pipe joint according to the present invention having the above-described features includes a flexible pipe and a nipple that are positioned by inserting a flexible pipe between an nipple and a caulking pipe (insertion space) formed into a cylindrical shape by sheet metal processing. A gap is formed between the small-diameter portion. In this state, the caulking pipe is reduced in diameter and deformed toward the flexible tube, so that the material of the flexible tube that has flowed along with the diameter reduction flows into the engagement recess. At the same time, the material of the flexible tube that has flowed into the engagement recess engages with the retaining stepped portion in the direction in which the flexible tube is removed, and the flexible tube is prevented from coming off. Since the flow path restricting portion that protrudes toward the flow path space is formed inside the narrow diameter portion by sheet metal processing, the area of the fluid that passes through the flow path space of the nipple is reduced in the flow path restricting portion.
Therefore, it is possible to simultaneously improve the pull-out strength of the flexible tube with respect to the nipple and adjust the flow rate of the nipple by sheet metal processing.
As a result, even if the flexible tube rises in temperature and softens due to the passage of high-temperature fluid (hot water), the flexible tube does not come out and is safer than the conventional one using an insert pipe with a smooth outer peripheral surface. Excellent in properties. In particular, even when a flexible tube made of a material whose inner surface is slippery is connected, the flexible tube can be prevented from coming off.
Furthermore, even if parts are replaced from a pipe joint using a thick nipple, the pressure of the fluid (hot water) that passes through the flexible pipe 1 does not decrease, and the fluid (hot water) that passes through the flexible tube 1 is discharged. The momentum does not weaken, and the instantaneous discharge of hot water does not increase, saving water. Further, since the nipple is formed into a cylindrical shape by sheet metal processing, mass supply is easy and cost reduction can be achieved.

本発明の実施形態に係る管継手及びシャワーホース接続構造の全体構成を示す吐水器具に接続した状態の説明図であり、(a)が縮径後の縦断正面図、(b)が縮径前の分解した縦断正面図である。It is explanatory drawing of the state connected to the water discharging appliance which shows the whole structure of the pipe joint and shower hose connection structure which concern on embodiment of this invention, (a) is a longitudinal front view after diameter reduction, (b) is before diameter reduction. It is the vertical front view which decomposed | disassembled. 縮径後の管継手を示す斜視図である。It is a perspective view which shows the pipe joint after diameter reduction. ニップルの変形例を示す管継手の説明図であり、(a)が縮径後の縦断正面図、(b)が縮径前の分解した縦断正面図である。It is explanatory drawing of the pipe joint which shows the modification of a nipple, (a) is a longitudinal front view after diameter reduction, (b) is the exploded longitudinal front view before diameter reduction. 給水金具に接続した状態の説明図であり、(a)が縮径後の縦断正面図、(b)が縮径前の分解した縦断正面図である。It is explanatory drawing of the state connected to the water supply metal fitting, (a) is a longitudinal front view after diameter reduction, (b) is the exploded longitudinal front view before diameter reduction. 給水金具に接続した状態の変形例を示す説明図であり、(a)が縮径後の縦断正面図、(b)が縮径前の分解した縦断正面図である。It is explanatory drawing which shows the modification of the state connected to the water supply metal fitting, (a) is a longitudinal front view after diameter reduction, (b) is the exploded longitudinal front view before diameter reduction.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
本発明の実施形態に係る管継手Aは、図1〜図5に示すように、可撓管1がニップル2とカシメパイプ3の間に挿入され、カシメパイプ3を可撓管1に向け縮径変形することにより、可撓管1がニップル2及びカシメパイプ3に連結されてこれら三者を一体化させるものである。
詳しく説明すると、本発明の実施形態に係る管継手Aは、板金加工で円筒状に形成されるニップル2と、ニップル2の外側に可撓管1の挿入空間Sを挟んで径方向へ対向するように設けられるカシメパイプ3と、を主要な構成要素として備えている。
なお、挿入空間Sに対する可撓管1の挿入方向Nを以下「管挿入方向N」といい、管挿入方向Nの逆向きとなる可撓管1の抜け方向Uを以下「管抜け方向U」という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
As shown in FIGS. 1 to 5, in the pipe joint A according to the embodiment of the present invention, the flexible pipe 1 is inserted between the nipple 2 and the caulking pipe 3, and the caulking pipe 3 is reduced in diameter toward the flexible pipe 1. By doing so, the flexible tube 1 is connected to the nipple 2 and the caulking pipe 3 to integrate these three components.
More specifically, the pipe joint A according to the embodiment of the present invention is diametrically opposed with the nipple 2 formed in a cylindrical shape by sheet metal processing and the insertion space S of the flexible pipe 1 outside the nipple 2. The caulking pipe 3 provided as described above is provided as a main component.
The insertion direction N of the flexible tube 1 with respect to the insertion space S is hereinafter referred to as “tube insertion direction N”, and the removal direction U of the flexible tube 1 opposite to the tube insertion direction N is hereinafter referred to as “tube removal direction U”. That's it.

可撓管1は、例えば軟質合成樹脂やゴムなどの変形可能な軟質材料で成形された可撓性を有するホースやチューブなどであり、その一端又は両端の先端面1a及び接続端部1bが挿入空間Sに挿入される。さらに、可撓管1としては、少なくとも接続端部1bの内表面1cと外表面1d、又は管全体の内表面1c及び外表面1dが平滑なものを用いることが好ましい。
可撓管1の具体例として、図1(a)(b)〜図5(a)(b)に示される場合には、透明又は不透明な材料で円筒状に成形された内層部1eと外層部1fの間に、複数本か又は単数本の補強線材1gを螺旋状又は網状に巻き付けることにより、可撓管1の内部に補強層が埋設された、保形性と耐圧性に優れたものを用いている。補強線材1gとしては、複数本の細い合成樹脂製繊維を撚り合わせたマルチフィラメント、一本の合成樹脂製繊維からなるモノフィラメント(monofilament:単繊維)、テープ状の合成樹脂製繊維からなるフラットヤーン(又はテープヤーン)などがある。
また、その他の例として図示しないが、内層部1e、外層部1f及び補強線材1gの間に接着層を設けたり、必要に応じて内層部1eの内側に可撓管1内を通る流体に合わせた材料からなる最内層部を設けたり、外層部1fの外側に保護用の材料からなる最外層を設けたり、中間層として合成樹脂製又は金属製の断面矩形などの補強線材と断面円形などの補強線材を螺旋状に巻き付けて一体化したり、例えばガラス繊維や難燃性繊維などの補強線材を編組したり、金属製や硬質合成樹脂製の補強線材を螺旋状に埋設したり、単層構造の軟質合成樹脂製管体などを用いることも可能である。
The flexible tube 1 is, for example, a flexible hose or tube formed of a deformable soft material such as soft synthetic resin or rubber, and the distal end surface 1a and the connecting end 1b at one or both ends thereof are inserted. It is inserted into the space S. Further, as the flexible tube 1, it is preferable to use at least the inner surface 1c and the outer surface 1d of the connection end portion 1b, or the inner surface 1c and the outer surface 1d of the entire tube being smooth.
As a specific example of the flexible tube 1, in the case shown in FIGS. 1 (a), 1 (b) to 5 (a), (b), an inner layer portion 1e and an outer layer formed into a cylindrical shape with a transparent or opaque material. A plurality of or single reinforcing wire 1g is spirally or net-wrapped between the portions 1f so that a reinforcing layer is embedded inside the flexible tube 1 and has excellent shape retention and pressure resistance. Is used. As the reinforcing wire 1g, a multifilament obtained by twisting a plurality of thin synthetic resin fibers, a monofilament (monofilament) made of a single synthetic resin fiber, a flat yarn made of a tape-like synthetic resin fiber ( Or tape yarn).
Although not shown in the drawings as another example, an adhesive layer is provided between the inner layer portion 1e, the outer layer portion 1f, and the reinforcing wire 1g, or is adjusted to the fluid passing through the flexible tube 1 inside the inner layer portion 1e as necessary. An innermost layer portion made of a material, an outermost layer made of a protective material on the outer side of the outer layer portion 1f, a reinforcing resin such as a synthetic resin or metal cross-sectional rectangle and a circular cross-section as an intermediate layer Reinforcement wires such as glass fiber and flame retardant fiber are braided, reinforcement wires made of metal or hard synthetic resin are embedded in a spiral, or a single layer structure It is also possible to use a tube made of soft synthetic resin.

ニップル2は、例えばステンレスやアルミニウムなどの剛性材料を板金加工することで略円筒状に形成されている。板金加工とは、プレス機械などの金型の間に薄板状の板金を挟み込んで加圧することにより、板金が変形されて所望の立体形状に成形させる塑性加工を言う。板金加工されたニップル2は、後述するカシメパイプ3の縮径変形加工や、それに伴う可撓管1からの反発力では復元変形しない強度を有している。
詳しく説明すると、ニップル2は、可撓管1の内径よりも小径に形成される細径部2aと、細径部2aよりも管挿入方向Nの奥側に折曲形成されて後述するカシメパイプ3の当接部3aと管挿入方向Nへ係合する止め部2bと、細径部2aの外側にカシメパイプ3の縮径変形部3bと径方向へ対向するように形成される係合凹部2cと、係合凹部2cと管抜け方向Uへ隣り合うように突出形成される抜け止め段部2dと、を主要な構成要素として有する。
The nipple 2 is formed in a substantially cylindrical shape by subjecting a rigid material such as stainless steel or aluminum to sheet metal processing. Sheet metal processing refers to plastic processing in which a sheet metal is deformed and pressed into a desired three-dimensional shape by inserting and pressing a thin sheet metal between molds such as a press machine. The nipple 2 that has been subjected to sheet metal processing has a strength that is not restored and deformed by a diameter-reducing deformation process of a caulking pipe 3 to be described later and a repulsive force from the flexible tube 1 associated therewith.
More specifically, the nipple 2 has a narrow diameter portion 2a formed to be smaller in diameter than the inner diameter of the flexible tube 1, and a crimping pipe 3 which will be described later by being bent deeper in the tube insertion direction N than the small diameter portion 2a. A stop portion 2b that engages with the abutment portion 3a in the tube insertion direction N, and an engagement recess portion 2c that is formed on the outside of the small diameter portion 2a so as to face the reduced diameter deformation portion 3b of the caulking pipe 3 in the radial direction. The retaining recess 2c and a retaining step 2d that protrudes so as to be adjacent to each other in the tube withdrawal direction U are included as main components.

細径部2aは、ニップル2において軸方向中間位置の外周面において後述するカシメパイプ3の縮径変形部3bと径方向へ対向する部位を、板金加工で部分的に縮径変形させることにより、ニップル2の軸方向へ所定幅の環状に形成されている。
細径部2aの外側には、挿入空間Sに差し込まれた可撓管1の内表面1cと隙間を挟んで径方向へ対向するように径方向へ縮径形成される係合凹部2cと、係合凹部2cにおいて管抜け方向Uの端部に径方向へ拡径形成される抜け止め段部2dと、がそれぞれ形成されている。
係合凹部2cは、後述するカシメパイプ3の縮径変形に伴って流動する可撓管1の材料1mが係合凹部2c内へ入り込むように構成されている。
抜け止め段部2dは、後述するカシメパイプ3の縮径変形に伴って係合凹部2c内へ流入した可撓管1の材料1mが管抜け方向Uへ突き当たって互い係合するように構成されている。
The small-diameter portion 2a is formed by partially reducing the diameter of a diametrically deformed portion 3b of the caulking pipe 3 described later on the outer circumferential surface of the nipple 2 by sheet metal processing. 2 is formed in an annular shape having a predetermined width in the axial direction.
On the outside of the small diameter portion 2a, there is an engagement recess 2c that is formed in a reduced diameter in the radial direction so as to be opposed to the inner surface 1c of the flexible tube 1 inserted into the insertion space S across the gap in the radial direction. In the engaging recess 2c, a stopper step 2d that is formed to expand in the radial direction is formed at the end in the tube disconnecting direction U, respectively.
The engaging recess 2c is configured such that the material 1m of the flexible tube 1 that flows along with the deformation of the caulking pipe 3 to be described later enters the engaging recess 2c.
The retaining step 2d is configured such that the material 1m of the flexible tube 1 that has flowed into the engaging recess 2c due to the diameter reduction deformation of the caulking pipe 3, which will be described later, abuts in the tube withdrawal direction U and engages with each other. Yes.

さらに、ニップル2は、抜け止め段部2dよりも管抜け方向Uに突出形成される環状凸部2eと、環状凸部2eよりも小径で且つ可撓管1の内径と略同じ筒状部2fと、ニップル2において軸方向の他端(管抜け方向Uの末端)に形成されるテーパー状の案内部2gと、細径部2aの内側においてニップル2の内側の流路空間Wへ向け突出する流路絞り部2hと、を有している。
環状凸部2eは、抜け止め段部2dよりも管抜け方向Uにおいて後述するカシメパイプ3の縮径変形部3bと径方向へ対向する部位を、板金加工で部分的に拡径変形させることにより、可撓管1の内径よりも若干大径で且つ細径部2aの幅寸法よりも幅狭くなるように形成されている。
筒状部2fは、環状凸部2eよりも管抜け方向Uにおいて後述するカシメパイプ3の縮径変形部3bと径方向へ対向する部位に配置され、挿入空間Sに対する可撓管1の差し込み時には可撓管1の内表面1cとスムーズに摺接し、後述するカシメパイプ3の縮径変形時には可撓管1の内表面1cが面接触して密接するように形成されている。
テーパー状の案内部2gは、挿入空間Sに対して可撓管1の接続端部1bを挿入し易くするために、管抜け方向Uに向け徐々に縮径するように形成されている。
流路絞り部2hは、ニップル2の軸方向一部を板金加工で部分的に縮径変形させることにより、細径部2aの内側面に所定幅の環状に形成されている。
Further, the nipple 2 includes an annular convex portion 2e formed to project in the tube withdrawal direction U from the retaining step portion 2d, and a cylindrical portion 2f having a smaller diameter than the annular convex portion 2e and substantially the same as the inner diameter of the flexible tube 1. And a tapered guide portion 2g formed at the other end in the axial direction (the end in the tube pull-out direction U) of the nipple 2 and protrudes toward the flow path space W inside the nipple 2 inside the narrow diameter portion 2a. And a channel restricting portion 2h.
The annular convex portion 2e is partially expanded in diameter by sheet metal processing at a portion opposed to the reduced diameter deformation portion 3b of the caulking pipe 3 to be described later in the tube removal direction U rather than the retaining step portion 2d. The flexible tube 1 is formed so as to be slightly larger in diameter than the inner diameter of the flexible tube 1 and narrower than the width of the narrow diameter portion 2a.
The cylindrical portion 2f is disposed at a portion radially facing a reduced diameter deforming portion 3b of the caulking pipe 3 (to be described later) in the tube removal direction U with respect to the annular convex portion 2e, and is possible when the flexible tube 1 is inserted into the insertion space S. The inner surface 1c of the flexible tube 1 is smoothly slidably in contact with the inner surface 1c of the flexible tube 1, and the inner surface 1c of the flexible tube 1 is formed so as to come into close contact with the inner surface 1c of the flexible tube 1 when the caulking pipe 3 is deformed.
The tapered guide portion 2g is formed so as to be gradually reduced in diameter in the tube removal direction U in order to facilitate the insertion of the connection end portion 1b of the flexible tube 1 into the insertion space S.
The flow path restricting portion 2h is formed in an annular shape with a predetermined width on the inner side surface of the small diameter portion 2a by partially reducing the diameter of the nipple 2 in the axial direction by sheet metal processing.

カシメパイプ3は、カシメ機(図示しない)による径方向への加圧加工では圧縮変形するが、可撓管1からの反発力では復元変形しない、例えばステンレスやアルミニウムなどのニップル2よりも変形可能な剛性材料で、可撓管1の外径よりも大きな内径を有する略円筒状に形成される。
さらに、カシメパイプ3は、ニップル2の外側に可撓管1の挿入空間Sを挟んで径方向へ二重筒状に対向するように組み付けられている。
カシメパイプ3において軸方向の一端(管挿入方向Nの先端)には、可撓管1の先端面1aと対向する当接部3aがニップル2へ向け折曲形成される。カシメパイプ3の軸方向中間位置には、カシメ機による縮径変形部3bが配置される。
カシメ機としては、カシメパイプ3を中心として周方向へ等間隔毎に配置される複数のカシメダイスを、油圧装置などの駆動源によりカシメパイプ3に向けて接近移動させる駆動式のカシメ機や、手動式のカシメ機が用いられる。
カシメ機による縮径変形部3bの形状としては、8つのカシメダイスで断面略正八角形などにかしめる「八方締め」や、円筒状の俵を締めるように軸線方向の複数箇所をかしめる「俵締め」などを用いることで、カシメパイプ3の全周を均一に締めることが可能になる。
The caulking pipe 3 is compressed and deformed by radial pressing by a caulking machine (not shown), but is not deformed and deformed by a repulsive force from the flexible tube 1. For example, the caulking pipe 3 can be deformed more than a nipple 2 such as stainless steel or aluminum. The rigid material is formed in a substantially cylindrical shape having an inner diameter larger than the outer diameter of the flexible tube 1.
Furthermore, the caulking pipe 3 is assembled to the outside of the nipple 2 so as to face the double cylinder in the radial direction with the insertion space S of the flexible tube 1 interposed therebetween.
In the caulking pipe 3, an abutting portion 3 a facing the distal end surface 1 a of the flexible tube 1 is bent toward the nipple 2 at one end in the axial direction (the distal end in the tube insertion direction N). At the intermediate position in the axial direction of the caulking pipe 3, a reduced diameter deforming portion 3b by a caulking machine is disposed.
As a caulking machine, a driving caulking machine that moves a plurality of caulking dies arranged at equal intervals in the circumferential direction around the caulking pipe 3 toward the caulking pipe 3 by a driving source such as a hydraulic device, or a manual type caulking machine A caulking machine is used.
As the shape of the reduced diameter deforming part 3b by the caulking machine, “clamping in eight directions” caulking into a substantially regular octagonal cross section with eight caulking dies, or “clamping in plural places in the axial direction so as to tighten cylindrical scissors” It is possible to tighten the entire circumference of the caulking pipe 3 uniformly.

カシメパイプ3の具体例として、図1(a)(b),図2,図4(a)(b),図5(a)(b)に示される場合には、カシメパイプ3の軸方向一端にニップル2へ向け折曲形成された当接部3aの内側に、ニップル2の細径部2aが挿通する貫通孔3cを開穿することで、ニップル2とカシメパイプ3が一体的に組み付けられている。
カシメパイプ3における軸方向の他端(管抜け方向Uの末端)は、ニップル2と一体的に組み付けられた状態で、ニップル2の案内部2gまでの長さよりも長尺に形成されている。カシメパイプ3においてニップル2の案内部2gよりも管抜け方向Uへ突出する部位には、挿入空間Sに対して可撓管1の接続端部1bを挿入し易くするために、後述するカシメパイプ3の縮径変形加工前の時点でテーパー状のガイド部3dが、管抜け方向Uに向け徐々に他端に向け徐々に拡径されるように形成されている。
カシメパイプ3において、ニップル2の細径部2a、係合凹部2c、抜け止め段部2d、環状凸部2e、筒状部2f及び案内部2gと径方向へ対向する部位を八方締めしている。
また、その他の例として図3(a)(b)に示されるように、カシメパイプ3の軸方向一端にニップル2へ向け折曲形成された当接部3aの内側に貫通孔3cを開穿せず、その代わりに筒状折曲部3eをニップル2の細径部2aに沿って管抜け方向Uへ延びるように一体形成し、筒状折曲部3eの内側面をニップル2の細径部2aに接合させることで、ニップル2とカシメパイプ3を一体に組み付けることも可能である。
この場合には、細径部2aの外側に配置される筒状折曲部3eの外側面に、挿入空間Sに差し込まれた可撓管1の内表面1cと隙間を挟んで径方向へ対向する係合凹部2cが形成されることになる。
さらに、その他にカシメパイプ3の形状を図示例以外の形状に変更すことも可能である。
As a specific example of the caulking pipe 3, in the case shown in FIGS. 1A, 1B, 2, 4A, 5B, and 5A, 5B, the caulking pipe 3 has an axial end. The nipple 2 and the caulking pipe 3 are integrally assembled by opening a through-hole 3c through which the small-diameter portion 2a of the nipple 2 is inserted inside the contact portion 3a that is bent toward the nipple 2. .
The other end of the caulking pipe 3 in the axial direction (the end in the tube pull-out direction U) is formed to be longer than the length up to the guide portion 2g of the nipple 2 in a state of being assembled integrally with the nipple 2. In order to facilitate the insertion of the connecting end 1b of the flexible tube 1 into the insertion space S at a portion of the caulking pipe 3 that protrudes in the tube removal direction U from the guide portion 2g of the nipple 2, a caulking pipe 3 described later is provided. The tapered guide portion 3d is formed so as to gradually increase in diameter toward the other end in the tube withdrawal direction U before the diameter reduction deformation processing.
In the caulking pipe 3, the narrow-diameter portion 2a of the nipple 2, the engaging concave portion 2c, the retaining step portion 2d, the annular convex portion 2e, the cylindrical portion 2f, and the guide portion 2g are radially tightened.
As another example, as shown in FIGS. 3 (a) and 3 (b), a through hole 3c is opened inside an abutting portion 3a bent toward the nipple 2 at one end in the axial direction of the caulking pipe 3. Instead, the cylindrical bent portion 3e is integrally formed so as to extend in the tube withdrawal direction U along the small diameter portion 2a of the nipple 2, and the inner side surface of the cylindrical bent portion 3e is formed as the small diameter portion of the nipple 2. It is also possible to assemble the nipple 2 and the caulking pipe 3 integrally by joining to 2a.
In this case, the inner surface 1c of the flexible tube 1 inserted into the insertion space S is opposed to the outer surface of the cylindrical bent portion 3e disposed on the outer side of the small-diameter portion 2a with a gap therebetween. The engaging recess 2c is formed.
In addition, the shape of the caulking pipe 3 can be changed to a shape other than the illustrated example.

このような本発明の実施形態に係る管継手Aによると、板金加工で円筒状に形成されたニップル2とカシメパイプ3との間(挿入空間S)に対して、可撓管1を挿入することにより、可撓管1の先端面1aがカシメパイプ3の当接部3aに突き当たって、ニップル2の止め部2bでカシメパイプ3及び可撓管1の接続端部1bが所定位置に位置決めされる。これと同時に、この位置決めされた可撓管1の内表面1cとニップル2の細径部2aとの間に隙間ができる。
この状態で、カシメパイプ3を可撓管1の外表面1dに向けカシメ機で縮径変形(カシメ加工)する。
これにより、カシメパイプ3の縮径変形に伴って流動した可撓管1の材料1mが、係合凹部2c内に流入する。これと同時に、係合凹部2c内に流入した可撓管1の材料1mが、抜け止め段部2dと可撓管1の抜け方向(管抜け方向)Uへ係合して、可撓管1の抜け移動が阻止される。
さらに、ニップル2を板金加工することで、細径部2aの内側に流路空間Wへ向けて突出する流路絞り部2hが形成されるため、ニップル2の流路空間Wを通過する流体の面積が流路絞り部2hで減少する。
したがって、板金加工でニップル2に対する可撓管1の抜け強度の向上とニップル2の流量調整を同時に達成することができる。
その結果、高温な流体(湯)の通過により可撓管1が温度上昇し軟化しても、可撓管1が抜け不能となって、安全性に優れる。特に、内表面1cが滑り易い材料からなる可撓管1を連結した場合でも、可撓管1を抜け止めできる。
さらに、肉厚なニップルを用いた管継手から部品交換しても、通過する流体(湯水)の圧力が低下せず、可撓管1を通過してシャワーヘッドなどから吐出する流体(湯水)の勢いが弱くならないとともに、湯水の瞬間的な吐出量が増えず、節水が図れる。また、ニップル2が板金加工で円筒状に形成されるため、大量供給が容易でコストの低減化も図れる。
これに加えて、ニップル2の止め部2bでカシメパイプ3及び可撓管1が所定位置に位置決めされるため、カシメパイプ3のカシメ加工が作業者の経験に関係なく可撓管1を均一に連結できる。
According to such a pipe joint A according to the embodiment of the present invention, the flexible tube 1 is inserted between the nipple 2 and the caulking pipe 3 (insertion space S) formed into a cylindrical shape by sheet metal processing. As a result, the distal end surface 1a of the flexible tube 1 abuts against the contact portion 3a of the caulking pipe 3, and the caulking pipe 3 and the connecting end portion 1b of the flexible tube 1 are positioned at predetermined positions by the stopper 2b of the nipple 2. At the same time, a gap is formed between the positioned inner surface 1 c of the flexible tube 1 and the small diameter portion 2 a of the nipple 2.
In this state, the caulking pipe 3 is deformed to a reduced diameter (caulking process) with the caulking machine toward the outer surface 1d of the flexible tube 1.
Thereby, the material 1m of the flexible tube 1 that has flowed as the caulking pipe 3 is reduced in diameter flows into the engagement recess 2c. At the same time, the material 1m of the flexible tube 1 that has flowed into the engagement recess 2c engages with the retaining step 2d and the flexible tube 1 in the removal direction (tube removal direction) U, so that the flexible tube 1 Is prevented from moving out.
Furthermore, since the nipple 2 is processed by sheet metal processing, a flow passage restricting portion 2h that protrudes toward the flow passage space W is formed inside the narrow diameter portion 2a, so that the fluid passing through the flow passage space W of the nipple 2 can be reduced. The area decreases at the flow path restricting portion 2h.
Accordingly, it is possible to simultaneously improve the pull-out strength of the flexible tube 1 with respect to the nipple 2 and adjust the flow rate of the nipple 2 by sheet metal processing.
As a result, even if the flexible tube 1 rises in temperature and softens due to the passage of a high-temperature fluid (hot water), the flexible tube 1 cannot be removed and is excellent in safety. In particular, even when the flexible tube 1 made of a material with a slippery inner surface 1c is connected, the flexible tube 1 can be prevented from coming off.
Furthermore, even if parts are replaced from a pipe joint using a thick nipple, the pressure of the fluid (hot water) that passes through the flexible pipe 1 does not decrease, and the fluid (hot water) that passes through the flexible tube 1 is discharged. The momentum does not weaken, and the instantaneous discharge of hot water does not increase, saving water. Further, since the nipple 2 is formed into a cylindrical shape by sheet metal processing, mass supply is easy and cost reduction can be achieved.
In addition, since the caulking pipe 3 and the flexible tube 1 are positioned at predetermined positions by the stopper 2b of the nipple 2, the caulking processing of the caulking pipe 3 can be uniformly connected regardless of the operator's experience. .

さらに、ニップル2が、抜け止め段部2dよりも可撓管1の抜け方向Uにカシメパイプ3の縮径変形部3bと径方向へ対向して突出形成される環状凸部2eと、環状凸部2eよりも小径で且つ可撓管1の内径と略同じ筒状部2fと、を有することが好ましい。
この場合には、挿入空間Sに対する可撓管1の挿入時において、先ずニップル2の筒状部2fと可撓管1の内表面1cの接触抵抗が少なく、環状凸部2eをスムーズに乗り越える。カシメパイプ3を可撓管1に向け縮径変形させることにより、可撓管1の内表面1cに環状凸部2eが食い込んで密着する。
したがって、挿入空間Sに対する可撓管1のスムーズな挿入と環状凸部2eによる確実なシールを共に実現することができる。
その結果、挿入空間Sに対して可撓管1を素早く挿入できて作業性に優れると同時に、可撓管1とニップル2の接合面からの流体の漏れを防止することができる。
Further, an annular convex portion 2e formed so that the nipple 2 protrudes in a radial direction opposite to the reduced diameter deforming portion 3b of the caulking pipe 3 in the withdrawal direction U of the flexible tube 1 rather than the retaining step portion 2d, and an annular convex portion It is preferable to have a cylindrical portion 2f having a smaller diameter than 2e and substantially the same as the inner diameter of the flexible tube 1.
In this case, when the flexible tube 1 is inserted into the insertion space S, first, the contact resistance between the cylindrical portion 2f of the nipple 2 and the inner surface 1c of the flexible tube 1 is small, and the annular convex portion 2e is smoothly overcome. By deforming the caulking pipe 3 toward the flexible tube 1, the annular convex portion 2 e bites into and comes into close contact with the inner surface 1 c of the flexible tube 1.
Therefore, both the smooth insertion of the flexible tube 1 into the insertion space S and the reliable sealing by the annular convex portion 2e can be realized.
As a result, the flexible tube 1 can be quickly inserted into the insertion space S and the workability is excellent, and at the same time, fluid leakage from the joint surface between the flexible tube 1 and the nipple 2 can be prevented.

そして、本発明の実施形態に係るシャワーホース接続構造は、図1,図3〜図5に示すように、前述した管継手Aと、管継手Aが可撓管1となるシャワーホース1Hを介して接続される、シャワーヘッドなどの吐水器具Bか、或いは湯水混合栓や給水栓などの給水金具Cと、を備えている。
管継手Aは、1つ用意され、これを後述する接続筒体11によって、吐水器具B或いは給水金具Cのいずれか一方のみに取り付けるか、若しくは管継手Aが2つ用意され、これらを後述する接続筒体11によって、吐水器具B及び給水金具Cの両方にそれぞれ取り付けている。
And the shower hose connection structure which concerns on embodiment of this invention is through the shower hose 1H from which the pipe joint A mentioned above and the pipe joint A become the flexible tube 1 as shown in FIG. 1, FIG. Or a water supply device B such as a shower head, or a water supply fitting C such as a hot water mixing tap or a water tap.
One pipe joint A is prepared, and this is attached to only one of the water discharge device B or the water supply fitting C or two pipe joints A are prepared, which will be described later. The connecting cylinder 11 is attached to both the water discharge device B and the water supply fitting C, respectively.

接続筒体11は、金属や硬質合成樹脂などの剛性材料で略円筒状に形成され、その軸線方向の一端側の内径を、管継手Aの外径となるカシメパイプ3において縮径変形部3bを除いた外径部分よりも若干大径に設定し、他端側の内径を管継手Aの外径(カシメパイプ3において縮径変形部3bを除いた外径部分)よりも小径に設定している。
すなわち、接続筒体11は、管継手Aが遊嵌状に挿入される取付孔11aと、少なくともニップル2又はカシメパイプ3のいずれか一方が可撓管1の抜け方向(管抜け方向)Uへ係合する係止段部11b,11b′と、シャワーヘッドなどの吐水器具B若しくは湯水混合栓などの給水金具Cなどに対して着脱自在に接合する接続部11cと、を有している。
The connecting cylinder 11 is formed in a substantially cylindrical shape with a rigid material such as metal or hard synthetic resin, and has an inner diameter on one end side in the axial direction of the crimping pipe 3 which is the outer diameter of the pipe joint A. The outer diameter portion is set to be slightly larger than the removed outer diameter portion, and the inner diameter on the other end side is set to be smaller than the outer diameter of the pipe joint A (the outer diameter portion excluding the reduced diameter deformation portion 3b in the caulking pipe 3). .
In other words, the connecting cylinder 11 has an attachment hole 11a into which the pipe joint A is inserted in a loose fit, and at least one of the nipple 2 and the caulking pipe 3 is engaged in the removal direction (tube removal direction) U of the flexible tube 1. There are engaging stepped portions 11b and 11b 'and a connecting portion 11c that is detachably joined to a water discharge device B such as a shower head or a water supply fitting C such as a hot and cold water mixing tap.

このような本発明の実施形態に係るシャワーホース接続構造によると、管継手Aに連結されたシャワーホース1Hが、吐水器具B或いは給水金具Cに接続される。
したがって、吐水器具Bや給水金具Cに対してシャワーホース1Hを抜け不能で且つ安価に接続することができる。
According to the shower hose connection structure according to the embodiment of the present invention, the shower hose 1H coupled to the pipe joint A is connected to the water discharge device B or the water supply fitting C.
Therefore, the shower hose 1H cannot be removed from the water discharge device B or the water supply fitting C and can be connected at low cost.

次に、本発明の各実施例を図面に基づいて説明する。
この実施例1は、図1〜図3に示すように、可撓管1となるシャワーホース1Hの一方の接続端部1bが連結された管継手Aを、接続筒体11(11B)によってシャワーヘッドなどの吐水器具Bに接続したシャワーホース接続構造である。
吐水器具Bに用いられる接続筒体11(11B)は、接続筒体11の内周面に開設される取付孔11aにおいて軸方向の他端部(管抜け方向Uの末端部)に、カシメパイプ3の末端縁3fと軸方向へ対向する環状の係止段部11bが形成され、係止段部11bに対しカシメパイプ3の末端縁3fを突き当てることで、管継手Aの全体が可撓管1の抜け方向(管抜け方向)Uへ抜け不能で且つ回動自在に係止されている。
取付孔11aの一端側内周面には、接続部11cとして、吐水器具Bの末端外周面に形成されるネジ部B1と螺合するネジ部を刻設している。
Next, each embodiment of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 to 3, in Example 1, a pipe joint A to which one connection end 1 b of a shower hose 1 </ b> H to be a flexible pipe 1 is connected is connected to a shower by a connection cylinder 11 (11 </ b> B). This is a shower hose connection structure connected to a water discharge device B such as a head.
The connecting cylinder 11 (11B) used for the water discharger B is a caulking pipe 3 at the other end in the axial direction (the end in the pipe pull-out direction U) in the mounting hole 11a opened on the inner peripheral surface of the connecting cylinder 11. An annular locking step portion 11b that is axially opposed to the distal end edge 3f is formed, and the end edge 3f of the caulking pipe 3 is abutted against the locking step portion 11b, so that the entire pipe joint A is a flexible tube 1. It is locked so that it cannot be pulled out in the direction of pulling out (in the direction of pipe pulling out) U and is rotatable.
On the inner peripheral surface on one end side of the mounting hole 11a, a screw portion that is screwed with the screw portion B1 formed on the outer peripheral surface of the distal end of the water discharging device B is provided as a connection portion 11c.

ニップル2において軸方向の一端(管挿入方向Nの先端)には、接続筒体11(11B)の取付孔11aと径方向へ対向する収容部2iが形成され、収容部2iと取付孔11aとの間にシール材12を介装している。
これにより、ニップル2の収容部2iやそれに連結したシャワーホース1Hの一方の接続端部1bは、接続筒体11(11B)の取付孔11aに対しシール材12を介して回転自在に連結されている。
図1〜図3に示される例では、細径部2aよりも管挿入方向Nの奥側に折曲形成した止め部2bと連続するように収容部2iが一体に折曲形成され、シール材12としてUパッキン12aを用いている。
また、その他の例として図示しないが、収容部2iの形状を変更したり、シール材12としてUパッキン12aと異なる形状のパッキンなどを用いたり変更することも可能である。
In the nipple 2, an accommodation portion 2 i that is opposed to the attachment hole 11 a of the connecting cylinder 11 (11 </ b> B) in the radial direction is formed at one end in the axial direction (the tip in the tube insertion direction N), and the accommodation portion 2 i and the attachment hole 11 a A sealing material 12 is interposed between the two.
Thereby, the accommodating part 2i of the nipple 2 and one connecting end part 1b of the shower hose 1H connected thereto are rotatably connected to the mounting hole 11a of the connecting cylinder 11 (11B) via the sealing material 12. Yes.
In the example shown in FIG. 1 to FIG. 3, the accommodating portion 2 i is integrally bent so as to be continuous with the stopper portion 2 b that is bent at the back side in the tube insertion direction N with respect to the small diameter portion 2 a, and the sealing material U packing 12 a is used as 12.
Although not shown as another example, it is also possible to change the shape of the accommodating portion 2 i, or to use a packing having a shape different from the U packing 12 a as the sealing material 12.

このような本発明の実施例1に係るシャワーホース接続構造によると、管継手Aに連結されたシャワーホース1Hの接続端部1bが、シャワーヘッドなどの吐水器具Bに対して確実に接続される。
したがって、シャワーヘッドなどの吐水器具Bに対してシャワーホース1Hを抜け不能で且つ安価に接続することができるという利点がある。
According to the shower hose connection structure according to the first embodiment of the present invention, the connection end 1b of the shower hose 1H connected to the pipe joint A is securely connected to the water discharge device B such as a shower head. .
Therefore, there is an advantage that the shower hose 1H cannot be removed from the water discharge device B such as a shower head and can be connected at low cost.

この実施例2は、図4と図5に示すように、可撓管1となるシャワーホース1Hの他方の接続端部1bが連結された管継手Aを、接続筒体11(11C)によって湯水混合栓や給水栓などの給水金具Cに接続した構成が、図1〜図3に示した実施例1とは異なり、それ以外の構成は図1〜図3に示した実施例1と同じものである。
給水金具Cに用いられる接続筒体11(11C)は、接続筒体11の内周面に開設される取付孔11aにおいて軸方向の他端部(管抜け方向Uの末端部)又は一端部(管挿入方向Nの先端部)に、カシメパイプ3の末端縁3fか若しくはニップル2の先端縁2jと軸方向へ対向する環状の係止段部11b,11b′が形成され、係止段部11b,11b′に対しカシメパイプ3の末端縁3fか若しくはニップル2の先端縁2jを突き当てることで、管継手Aの全体が可撓管1の抜け方向(管抜け方向)Uへ抜け不能に係止されている。
取付孔11aの一端側内周面には、接続部11cとして、給水金具Cの末端外周面に形成されるネジ部C1と螺合するネジ部を刻設している。
In Example 2, as shown in FIGS. 4 and 5, a pipe joint A to which the other connection end 1 b of the shower hose 1 </ b> H to be the flexible pipe 1 is connected is connected to hot water by a connection cylinder 11 (11 </ b> C). The configuration connected to a water supply fitting C such as a mixing tap or a water tap is different from the first embodiment shown in FIGS. 1 to 3, and other configurations are the same as those of the first embodiment shown in FIGS. It is.
The connecting cylinder 11 (11C) used for the water supply fitting C has the other end in the axial direction (the end in the pipe pull-out direction U) or one end (at the mounting hole 11a provided on the inner peripheral surface of the connecting cylinder 11). At the tip end in the tube insertion direction N), annular locking step portions 11b and 11b ′ that are axially opposed to the end edge 3f of the caulking pipe 3 or the tip edge 2j of the nipple 2 are formed. By abutting the end edge 3f of the caulking pipe 3 or the tip edge 2j of the nipple 2 against 11b ', the entire pipe joint A is locked so as not to be removed in the direction U of the flexible tube 1 (the direction of tube removal). ing.
On the inner peripheral surface on one end side of the mounting hole 11a, a screw portion that is screwed with the screw portion C1 formed on the outer peripheral surface of the water supply fitting C is provided as a connection portion 11c.

図4に示される例では、取付孔11aにおいて軸方向の他端部(管抜け方向Uの末端部)に、カシメパイプ3の末端縁3fと軸方向へ対向する環状の係止段部11bが形成され、係止段部11bに対しカシメパイプ3の末端縁3fを突き当てている。
図5に示される例では、取付孔11aにおいて軸方向の一端部(管挿入方向Nの先端部)に、ニップル2の先端縁2jと軸方向へ対向する環状の係止段部11b′が形成され、係止段部11b′に対しニップル2の先端縁2jを突き当てている。ニップル2の先端縁2jは、細径部2aよりも管挿入方向Nの奥側に折曲形成した止め部2bと連続するように一体に折曲形成されている。
In the example shown in FIG. 4, an annular locking step portion 11 b that faces the end edge 3 f of the caulking pipe 3 in the axial direction is formed at the other end portion in the axial direction (the end portion in the tube removal direction U) in the mounting hole 11 a. Then, the end edge 3f of the caulking pipe 3 is abutted against the locking step portion 11b.
In the example shown in FIG. 5, an annular locking step portion 11 b ′ that faces the tip edge 2 j of the nipple 2 in the axial direction is formed at one end portion in the axial direction (tip portion in the tube insertion direction N) in the mounting hole 11 a. The leading edge 2j of the nipple 2 is abutted against the locking step portion 11b '. The tip edge 2j of the nipple 2 is integrally bent so as to be continuous with the stopper 2b that is bent to the back side in the tube insertion direction N with respect to the small diameter portion 2a.

さらに、ニップル2において軸方向の一端面(管挿入方向Nの先端面)と、給水金具Cの接続端面C2との間には、シール材12を介装している。
これにより、ニップル2の軸方向一端面やそれに連結したシャワーホース1Hの他方の接続端部1bは、接続筒体11(11C)の取付孔11aに対しシール材12を介して連結されている。
図4及び図5に示される例では、ニップル2の軸方向一端面が、細径部2aよりも管挿入方向Nの奥側に折曲形成した止め部2bの先端面であり、シール材12として平パッキン12bを用いている。
また、その他の例として図示しないが、ニップル2の軸方向一端面として止め部2bの先端面に別部材を設けたり、シール材12として平パッキン12bと異なる形状のパッキンなどを用いたり変更することも可能である。
Furthermore, a sealing material 12 is interposed between one end surface in the axial direction (tip surface in the tube insertion direction N) and the connection end surface C2 of the water supply fitting C in the nipple 2.
Thereby, the one end surface of the nipple 2 in the axial direction and the other connecting end 1b of the shower hose 1H connected to the nipple 2 are connected to the mounting hole 11a of the connecting cylinder 11 (11C) via the sealing material 12.
In the example shown in FIGS. 4 and 5, the one end surface in the axial direction of the nipple 2 is the distal end surface of the stopper portion 2 b that is bent to the back side in the tube insertion direction N with respect to the small diameter portion 2 a. A flat packing 12b is used.
Although not shown in the drawings as another example, a separate member is provided on the tip end surface of the stopper 2b as an axial end surface of the nipple 2, or a packing having a shape different from that of the flat packing 12b is used as the sealing material 12. Is also possible.

このような本発明の実施例2に係るシャワーホース接続構造によると、管継手Aに連結されたシャワーホース1Hの接続端部1bが、湯水混合栓や給水栓などの給水金具Cに対して確実に接続される。
したがって、湯水混合栓や給水栓などの給水金具Cに対してシャワーホース1Hを抜け不能で且つ安価に接続することができるという利点がある。
According to the shower hose connection structure according to the second embodiment of the present invention, the connection end 1b of the shower hose 1H connected to the pipe joint A is securely connected to the water fitting C such as a hot water mixing tap or a water tap. Connected to.
Therefore, there is an advantage that the shower hose 1H cannot be removed from the water supply fitting C such as a hot water mixing tap or a water supply tap and can be connected at low cost.

なお、前示実施例では、管継手Aにより可撓管1としてシャワーホースが、シャワーヘッドなどの吐水器具Bや湯水混合栓又は給水栓などの給水金具Cに対し接続されるシャワーホース接続構造を説明したが、これに限定されず、管継手Aをシャワーホース接続構造以外のものに用いてもよい。   In the embodiment shown above, a shower hose connection structure in which a shower hose is connected as a flexible pipe 1 by a pipe joint A to a water discharge device B such as a shower head, or a water supply fitting C such as a hot-water mixing tap or a water tap. Although demonstrated, it is not limited to this, You may use the pipe joint A for things other than the shower hose connection structure.

A 管継手 1 可撓管
1a 先端面 1H シャワーホース
2 ニップル 2a 細径部
2b 止め部 2c 係合凹部
2d 抜け止め段部 2e 環状凸部
2f 筒状部 2h 流路絞り部
3 カシメパイプ 3a 当接部
B 吐水器具A C 給水金具
N 可撓管の挿入方向(管挿入方向) S 可撓管の挿入空間
U 可撓管の抜け方向(管抜け方向) W 流路空間
A Pipe joint 1 Flexible pipe 1a Tip surface 1H Shower hose 2 Nipple 2a Thin diameter part 2b Stopping part 2c Engaging recess 2d Retaining step 2e Annular convex part 2f Cylindrical part 2h Channel restricting part 3 Caulking pipe 3a Contact part B Water discharge device AC Water supply fitting N Flexible tube insertion direction (tube insertion direction) S Flexible tube insertion space U Flexible tube removal direction (tube removal direction) W Channel space

Claims (3)

可撓管がニップルとカシメパイプの間に挿入され、前記カシメパイプの縮径変形により前記可撓管を前記ニップルに連結させる管継手であって、
板金加工で円筒状に形成される前記ニップルと、
前記ニップルの外側に前記可撓管の挿入空間を挟んで径方向へ対向するように設けられる前記カシメパイプと、を備え、
前記ニップルは、前記可撓管の内径よりも小径な細径部と、前記細径部の外側に前記カシメパイプの縮径変形部と径方向へ対向するように形成される係合凹部と、前記係合凹部と前記可撓管の抜け方向へ隣り合うように突出形成される抜け止め段部と、前記細径部の内側に流路空間へ向けて突出するように形成される流路絞り部と、を有することを特徴とする管継手。
A flexible pipe is inserted between the nipple and the caulking pipe, and the flexible pipe is connected to the nipple by a diameter-reducing deformation of the caulking pipe;
The nipple formed into a cylindrical shape by sheet metal processing;
The caulking pipe provided on the outside of the nipple so as to face the radial direction across the insertion space of the flexible tube, and
The nipple includes a narrow-diameter portion smaller than the inner diameter of the flexible tube, an engagement recess formed on the outer side of the narrow-diameter portion so as to be opposed to a reduced-diameter deformed portion of the caulking pipe, and A retaining step portion that is formed to protrude so as to be adjacent to the engaging recess and the direction in which the flexible tube is removed, and a flow passage restricting portion that is formed to protrude toward the flow passage space inside the small diameter portion. And a pipe joint characterized by comprising:
前記ニップルが、前記抜け止め段部よりも前記可撓管の抜け方向に前記カシメパイプの縮径変形部と径方向へ対向して突出形成される環状凸部と、前記環状凸部よりも小径で且つ前記可撓管の内径と略同じ筒状部と、を有することを特徴とする請求項1記載の管継手。   The nipple is smaller in diameter than the annular protrusion, and an annular protrusion formed to protrude in a radial direction opposite to the reduced diameter deformation portion of the caulking pipe in the removal direction of the flexible tube than the retaining stepped portion. The tubular joint according to claim 1, further comprising a cylindrical portion substantially the same as the inner diameter of the flexible tube. 請求項1又は2記載の管継手と、前記管継手が前記可撓管となるシャワーホースを介して接続される吐水器具或いは給水金具と、を備えたことを特徴とするシャワーホース接続構造。   A shower hose connection structure comprising: the pipe joint according to claim 1 or 2; and a water discharge device or a water supply fitting to which the pipe joint is connected via a shower hose serving as the flexible pipe.
JP2014247129A 2014-12-05 2014-12-05 Pipe joint and shower hose connection structure Active JP6048978B2 (en)

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