JP2008021664A - Method of manufacturing electronic component - Google Patents

Method of manufacturing electronic component Download PDF

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Publication number
JP2008021664A
JP2008021664A JP2004248746A JP2004248746A JP2008021664A JP 2008021664 A JP2008021664 A JP 2008021664A JP 2004248746 A JP2004248746 A JP 2004248746A JP 2004248746 A JP2004248746 A JP 2004248746A JP 2008021664 A JP2008021664 A JP 2008021664A
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Prior art keywords
electronic component
conductive adhesive
component element
substrate
electrode
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JP2004248746A
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Japanese (ja)
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Masachika Takada
雅親 高田
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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Priority to JP2004248746A priority Critical patent/JP2008021664A/en
Priority to PCT/JP2005/011443 priority patent/WO2006022072A1/en
Publication of JP2008021664A publication Critical patent/JP2008021664A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H9/00Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
    • H03H9/15Constructional features of resonators consisting of piezoelectric or electrostrictive material
    • H03H9/17Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
    • H03H9/177Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator of the energy-trap type
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H9/00Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
    • H03H9/02Details
    • H03H9/05Holders; Supports
    • H03H9/0504Holders; Supports for bulk acoustic wave devices
    • H03H9/0514Holders; Supports for bulk acoustic wave devices consisting of mounting pads or bumps
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H9/00Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
    • H03H9/02Details
    • H03H9/05Holders; Supports
    • H03H9/10Mounting in enclosures
    • H03H9/1007Mounting in enclosures for bulk acoustic wave [BAW] devices
    • H03H9/1014Mounting in enclosures for bulk acoustic wave [BAW] devices the enclosure being defined by a frame built on a substrate and a cap, the frame having no mechanical contact with the BAW device
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10636Leadless chip, e.g. chip capacitor or resistor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10954Other details of electrical connections
    • H05K2201/10992Using different connection materials, e.g. different solders, for the same connection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/14Related to the order of processing steps
    • H05K2203/1476Same or similar kind of process performed in phases, e.g. coarse patterning followed by fine patterning
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

<P>PROBLEM TO BE SOLVED: To provide reliable electrical connection and mechanical junction at a junction part even if, for example, ambient temperature changes, in an electronic component having an electronic component element bonded and fixed onto a substrate by a conductive adhesive. <P>SOLUTION: A manufacturing method of an electronic component is used to bond and fix the electronic component element 1C onto the substrate 12 having a plurality of electrode lands 11a, 11b by a conductive adhesive. In the manufacturing method of an electronic component, first conductive adhesives 7, 8 are applied to a region having a larger area than that of a junction interface in the junction section by the first conductive adhesive in the electronic component element 1C and are cured. Then, unneeded parts of the first conductive adhesives 7, 8 are removed, and the electronic component element 1C is bonded to the electrode lands 11a, 11b by second conductive adhesives 14, 15. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、電子部品の製造方法に関し、より詳細には、圧電共振素子などの電子部品素子を基板上に導電性接着剤を用いて搭載する工程を備えた電子部品の製造方法に関する。   The present invention relates to a method for manufacturing an electronic component, and more particularly, to a method for manufacturing an electronic component including a step of mounting an electronic component element such as a piezoelectric resonance element on a substrate using a conductive adhesive.

従来より、セラミックスなどからなる電子部品素子を基板上に導電性接着剤を用いて搭載した構造を有する電子部品が広く用いられている。例えば、下記の特許文献1には、図9に示す電子部品が開示されている。   Conventionally, an electronic component having a structure in which an electronic component element made of ceramics or the like is mounted on a substrate using a conductive adhesive has been widely used. For example, Patent Document 1 below discloses an electronic component shown in FIG.

図9に示す電子部品101では、絶縁性セラミックスからなる絶縁性基板102上に、電極ランド103,104が形成されている。そして、電子部品素子105が基板102上に導電性接着剤106,107を用いて接合されている。ここでは、電子部品素子105は、圧電セラミックスからなる電子部品素体105aの両主面に励振電極105b,105cを形成した構造を有する。励振電極105cが導電性接着剤106により電極ランド103に接合されている。また、上面に形成された励振電極105bは、電子部品素体105aの端面を経て下面に至る電極延長部105dに連ねられている。電極延長部105dが導電性接着剤107を介して電極ランド104に接合されている。   In the electronic component 101 shown in FIG. 9, electrode lands 103 and 104 are formed on an insulating substrate 102 made of insulating ceramics. The electronic component element 105 is bonded onto the substrate 102 using conductive adhesives 106 and 107. Here, the electronic component element 105 has a structure in which excitation electrodes 105b and 105c are formed on both principal surfaces of an electronic component element body 105a made of piezoelectric ceramics. The excitation electrode 105 c is joined to the electrode land 103 by the conductive adhesive 106. In addition, the excitation electrode 105b formed on the upper surface is connected to an electrode extension portion 105d that reaches the lower surface through the end surface of the electronic component body 105a. The electrode extension portion 105 d is joined to the electrode land 104 via the conductive adhesive 107.

電子部品素子105を囲繞するように、下方に開いた開口を有するキャップ108が基板102に固定されている。
特開平11−265955号公報
A cap 108 having an opening opened downward is fixed to the substrate 102 so as to surround the electronic component element 105.
JP-A-11-265955

しかしながら、上記電子部品101では、基板102を構成している絶縁性セラミックスの熱膨張係数と、電子部品素体105aを構成している圧電セラミックスの熱膨張係数とが異なるため、雰囲気温度が変化すると、熱膨張係数差により電子部品素体105aに応力が生じざるを得なかった。そのため、上記熱膨張係数差が大きい場合には、電子部品素体105aに生じた熱応力により、電子部品素体105aが破壊することもあった。   However, in the electronic component 101, since the thermal expansion coefficient of the insulating ceramic constituting the substrate 102 and the thermal expansion coefficient of the piezoelectric ceramic constituting the electronic component body 105a are different, the ambient temperature changes. As a result, stress was inevitably generated in the electronic component body 105a due to the difference in thermal expansion coefficient. Therefore, when the difference in thermal expansion coefficient is large, the electronic component body 105a may be broken due to the thermal stress generated in the electronic component body 105a.

他方、図9と異なり、電子部品素子を、片持ち方式で導電性接着剤等により基板に接合し、支持した場合には、電子部品素子が自由に振動することができる。従って、温度変化による熱応力に起因する周波数温度特性の変化は生じ難い。しかしながら、電子部品素子の導電性接着剤による接合部に応力が集中するため、耐振性及び耐衝撃性が十分でなかった。   On the other hand, unlike FIG. 9, when the electronic component element is bonded to and supported by a conductive adhesive or the like in a cantilever manner, the electronic component element can freely vibrate. Therefore, the change of the frequency temperature characteristic due to the thermal stress due to the temperature change hardly occurs. However, since stress concentrates on the joint portion of the electronic component element using the conductive adhesive, vibration resistance and impact resistance are not sufficient.

また、電子部品101において、前述した熱膨張係数差に起因する応力を低減するには、弾力性に優れた導電性接着剤106,107を用いればよいと考えられる。しかしながら、従来の導電性接着剤106,107による接合構造では、熱膨張係数差に起因する応力を十分に低減することはできなかった。そのため、導電性接着剤106,107と電子部品素子105との接合界面においてクラックが発生し、接合の信頼性が十分でなかった。また、導電性接着剤106,107の弾性率などの特性が周囲温度により変化し、それによって電子部品105の電気的な特性が変動しがちであった。   Further, in the electronic component 101, it is considered that the conductive adhesives 106 and 107 having excellent elasticity can be used to reduce the stress caused by the above-described difference in thermal expansion coefficient. However, the conventional joining structure using the conductive adhesives 106 and 107 cannot sufficiently reduce the stress caused by the difference in thermal expansion coefficient. Therefore, cracks occurred at the bonding interface between the conductive adhesives 106 and 107 and the electronic component element 105, and the bonding reliability was not sufficient. In addition, characteristics such as the elastic modulus of the conductive adhesives 106 and 107 tend to change depending on the ambient temperature, which tends to change the electrical characteristics of the electronic component 105.

本発明の目的は、上述した従来技術の欠点を解消し、基板上に導電性接着剤を用いて電子部品素子を接合した構造を有する電子部品において、周囲の温度が変化した場合であっても、接合の信頼性に優れ、特に導電性接着剤と電子部品素子との接合界面におけるクラックが生じ難く、特性のばらつきの少ない電子部品の製造方法を提供することにある。   An object of the present invention is to solve the above-mentioned drawbacks of the prior art and to provide an electronic component having a structure in which an electronic component element is bonded on a substrate using a conductive adhesive, even when the ambient temperature changes. An object of the present invention is to provide a method for manufacturing an electronic component that has excellent bonding reliability, in particular, is less prone to cracks at the bonding interface between a conductive adhesive and an electronic component element, and has little variation in characteristics.

本発明は、少なくとも一方主面に複数の電極ランドが設けられた基板上に導電性接着剤を用いて電子部品素子を固定する電子部品の製造方法であって、前記複数の電極ランドが一方主面に形成された基板と、電子部品素子とを用意する工程と、前記電子部品素子の前記基板の電極ランドに接合される部分に、該電極ランドに接合される面積よりも大きな面積となるように第1の導電性接着剤を塗布し、硬化させる工程と、前記第1の導電性接着剤が硬化した後に、該第1の導電性接着剤が電極ランドに接合される面積を有するように硬化された第1の導電性接着剤の不要部分を切断により除去する工程と、前記第1の導電性接着剤の不要部分を除去した後に、第1の導電性接着剤と前記基板の電極ランドとを第2の導電性接着剤を介して接合する工程とを備えることを特徴とする。   The present invention is an electronic component manufacturing method for fixing an electronic component element using a conductive adhesive on a substrate having a plurality of electrode lands on at least one main surface, wherein the plurality of electrode lands are one main. A step of preparing a substrate formed on the surface and an electronic component element, and a portion of the electronic component element bonded to the electrode land of the substrate so as to have an area larger than an area bonded to the electrode land. A step of applying and curing the first conductive adhesive, and an area where the first conductive adhesive is bonded to the electrode land after the first conductive adhesive is cured. A step of removing unnecessary portions of the cured first conductive adhesive by cutting; and after removing unnecessary portions of the first conductive adhesive, the first conductive adhesive and the electrode land of the substrate And bonded through a second conductive adhesive Characterized in that it comprises a that step.

本発明に係る電子部品の製造方法のある特定の局面では、前記電子部品素子が、対向し合う第1,第2の端部を有し、前記電子部品素子の前記基板に実装される面において、第1の端部近傍部分と、第2の端部近傍部分において、前記電子部品素子が前記基板の電極ランドに接合される。   In a specific aspect of the method for manufacturing an electronic component according to the present invention, the electronic component element has first and second end portions facing each other, and is mounted on the substrate of the electronic component element. The electronic component element is bonded to the electrode land of the substrate in the vicinity of the first end and the vicinity of the second end.

本発明に係る電子部品の製造方法の他の特定の局面では、前記第1の導電性接着剤を硬化した後に、不要部分を除去するに際し、該第1の導電性接着剤の不要部分と共に、切断治具により該導電性接着剤の不要部分に連なる電子部品素子の一部をもが除去される。   In another specific aspect of the method for manufacturing an electronic component according to the present invention, when the unnecessary portion is removed after the first conductive adhesive is cured, together with the unnecessary portion of the first conductive adhesive, A part of the electronic component element connected to the unnecessary portion of the conductive adhesive is removed by the cutting jig.

本発明に係る電子部品の製造方法のさらに他の特定の局面では、前記電子部品素子として、対向し合う第1,第2の主面と、第1,第2の主面を結ぶ第1,第2の端面とを有する電子部品本体と、前記第1の主面に、前記基板上の複数の電極ランドに接合される複数の電極が設けられている。   In still another specific aspect of the method for manufacturing an electronic component according to the present invention, as the electronic component element, the first and second main surfaces facing each other and the first and second main surfaces connecting the first and second main surfaces. An electronic component main body having a second end surface, and a plurality of electrodes bonded to the plurality of electrode lands on the substrate are provided on the first main surface.

本発明に係る電子部品の製造方法のさらに別の特定の局面では、前記電子部品本体が圧電体であり、前記第1,第2の主面に、該圧電体を介して対向するように第1,第2の励振電極が形成されており、それによって圧電共振子が得られる。   In still another specific aspect of the method for manufacturing an electronic component according to the present invention, the electronic component main body is a piezoelectric body, and the first and second main surfaces are opposed to each other via the piezoelectric body. First and second excitation electrodes are formed, whereby a piezoelectric resonator is obtained.

本発明に係る電子部品の製造方法のさらに他の特定の局面では、前記基板上に前記電子部品素子を固定した後に、該電子部品素子を覆うように前記基板にキャップを固定する工程がさらに備えられる。   In still another specific aspect of the method for manufacturing an electronic component according to the present invention, the method further includes a step of fixing a cap to the substrate so as to cover the electronic component element after fixing the electronic component element on the substrate. It is done.

本発明に係る電子部品の製造方法では、電子部品素子の基板上の電極ランドに接合される部分に、電極ランドに接合される面積よりも大きな面積となるように第1の導電性接着剤を塗布する。そして、該第1の導電性接着剤を硬化させた後、第1の導電性接着剤が電極ランドに接合される上記面積を有するように、該第1の導電性接着剤の不要部分を切断により除去する。しかる後、第1の導電性接着剤と基板の電極ランドとを第2の導電性接着剤を介して接合することにより固定する。従って、第1の導電性接着剤を硬化した後に、該第1の導電性接着剤の不要部分の切断・除去により、硬化した第1の導電性接着剤における内部応力を十分に低くすることができ、そして、内部応力が低減された第1の導電性接着剤と基板の電極ランドとが、第2の導電性接着剤を介して接合される。   In the method for manufacturing an electronic component according to the present invention, the first conductive adhesive is applied to the portion of the electronic component element that is bonded to the electrode land on the substrate so that the area is larger than the area that is bonded to the electrode land. Apply. Then, after the first conductive adhesive is cured, unnecessary portions of the first conductive adhesive are cut so that the first conductive adhesive has the above-mentioned area to be bonded to the electrode land. Remove with. After that, the first conductive adhesive and the electrode land of the substrate are fixed by bonding through the second conductive adhesive. Therefore, after the first conductive adhesive is cured, the internal stress in the cured first conductive adhesive can be sufficiently lowered by cutting and removing unnecessary portions of the first conductive adhesive. The first conductive adhesive having a reduced internal stress and the electrode land of the substrate are joined via the second conductive adhesive.

従って、第1の導電性接着剤及び第2の導電性接着剤の2段階硬化により電子部品素子が基板の電極ランドに接合される。しかも、第1の導電性接着剤の硬化物においては、上記不要部分の切断・除去により内部応力が低減されている。従って、導電性接着剤による接合部分における内部応力を効果的に低減することが可能とされているため、導電性接着剤と電子部品素子との接合界面におけるクラックが生じ難い。よって、周囲温度の変化に関わらず、電気的接続及び機械的接合の信頼性に優れた電子部品を提供することが可能となる。   Therefore, the electronic component element is bonded to the electrode land of the substrate by two-stage curing of the first conductive adhesive and the second conductive adhesive. Moreover, in the cured product of the first conductive adhesive, the internal stress is reduced by cutting and removing the unnecessary portion. Therefore, since it is possible to effectively reduce the internal stress at the joint portion due to the conductive adhesive, cracks are hardly generated at the joint interface between the conductive adhesive and the electronic component element. Therefore, it is possible to provide an electronic component excellent in the reliability of electrical connection and mechanical joining regardless of changes in ambient temperature.

電子部品素子が対向し合う第1,第2の端部を有し、電子部品素子の基板に実装される面において、第1の端部近傍部分と、第2の端部近傍部分において電子部品素子が基板上の電極ランドに接合される場合には、本発明に従って、両端近傍で支持された電子部品であって、しかも導電性接着剤による電気的接続及び機械的接合の信頼性に優れた電子部品を提供することができる。   The electronic component element has first and second end portions opposed to each other, and the electronic component element is disposed in the vicinity of the first end portion and in the vicinity of the second end portion of the surface of the electronic component element mounted on the substrate. When the element is bonded to the electrode land on the substrate, according to the present invention, the electronic component is supported in the vicinity of both ends, and has excellent electrical connection and mechanical bonding reliability using a conductive adhesive. Electronic components can be provided.

第1の導電性接着剤を硬化した後に、不要部分を除去するに際し、該第1の導電性接着剤の不要部分とともに、切断治具により導電性接着剤の不要部分に連なる電子部品素子の一部をも除去する場合には、切断治具により一方向に切断するだけで、導電性接着剤の不要部分を容易に除去することができる。   When the unnecessary portion is removed after the first conductive adhesive is cured, together with the unnecessary portion of the first conductive adhesive, an electronic component element connected to the unnecessary portion of the conductive adhesive by a cutting jig is used. When the part is also removed, the unnecessary part of the conductive adhesive can be easily removed simply by cutting in one direction with a cutting jig.

電子部品素子として、対向し合う第1,第2の主面と、第1,第2の主面を結ぶ第1,第2の端面とを有する電子部品本体と、第1の主面に、基板上の複数の電極ランドに接合される複数の電極が設けられている場合には、本発明に従って、第1の主面側から基板上に面実装され得る電子部品素子を備えた電子部品を提供することができる。   As an electronic component element, an electronic component main body having first and second main surfaces facing each other and first and second end surfaces connecting the first and second main surfaces, and a first main surface, In the case where a plurality of electrodes bonded to a plurality of electrode lands on a substrate are provided, according to the present invention, an electronic component including an electronic component element that can be surface-mounted on the substrate from the first main surface side is provided. Can be provided.

電子部品本体が圧電体であり、第1,第2の主面に、該圧電体を介して対向するように第1,第2の励振電極が形成されている場合には、本発明に従って基板上に圧電共振子が搭載された、電気的接続及び機械的接合の信頼性に優れた電子部品を提供することができる。   When the electronic component body is a piezoelectric body and the first and second excitation electrodes are formed on the first and second main surfaces so as to face each other with the piezoelectric body interposed therebetween, the substrate according to the present invention An electronic component having a piezoelectric resonator mounted thereon and excellent in electrical connection and mechanical bonding reliability can be provided.

基板上に電子部品素子を接合した後に、該電子部品素子を覆うように基板にキャップを固定する工程をさらに備える場合には、本発明に従って、基板とキャップにより電子部品素子が内部に封止された電子部品を提供することができる。   In the case of further comprising a step of fixing the cap to the substrate so as to cover the electronic component element after joining the electronic component element on the substrate, the electronic component element is sealed inside by the substrate and the cap according to the present invention. Electronic components can be provided.

以下、図面を参照しつつ本発明の具体的な実施形態を説明することにより、本発明を明らかにする。   Hereinafter, the present invention will be clarified by describing specific embodiments of the present invention with reference to the drawings.

本実施形態では、まず、図2に示すマザーの電子部品素子1を用意する。マザーの電子部品素子1は、矩形板状のマザーの圧電板2を有する。マザーの圧電板2は、矢印Pで示す方向に分極処理された圧電セラミックスにより構成されている。このような圧電セラミックスとしては、例えばチタン酸鉛系セラミックスを挙げることができる。もっとも、他の圧電セラミックスが用いられてもよく、あるいは水晶などの圧電単結晶が用いられてもよい。   In this embodiment, first, a mother electronic component element 1 shown in FIG. 2 is prepared. The mother electronic component element 1 has a rectangular plate-like mother piezoelectric plate 2. The mother piezoelectric plate 2 is made of piezoelectric ceramics polarized in the direction indicated by the arrow P. Examples of such piezoelectric ceramics include lead titanate ceramics. However, other piezoelectric ceramics may be used, or a piezoelectric single crystal such as quartz may be used.

マザーの圧電板2の上面には、第1のマザーの励振電極3が形成されている。励振電極3は、圧電板2の上面において、一方の側面2a側から他方の側面2b側に向かって延ばされている。そして、励振電極3は、ギャップを隔てて、接続電極4と対向されている。接続電極4は、圧電板2の上面において、上面と側面2bとのなす端縁から側面2a側に向かって延ばされている。   A first mother excitation electrode 3 is formed on the upper surface of the mother piezoelectric plate 2. The excitation electrode 3 extends on the upper surface of the piezoelectric plate 2 from the one side surface 2a side toward the other side surface 2b side. The excitation electrode 3 is opposed to the connection electrode 4 with a gap. The connection electrode 4 extends on the upper surface of the piezoelectric plate 2 from the edge formed by the upper surface and the side surface 2b toward the side surface 2a.

他方、圧電板2の下面においては、第2の励振電極5が形成されている。第2の励振電極5は、側面2bと下面とのなす端縁から側面2a側に向かって延ばされている。第2のマザーの励振電極5は、第1のマザーの励振電極3と圧電板2の側面2a,2bを結ぶ幅方向中央において圧電板2を介して対向されている。圧電板2の下面においては、第2の励振電極5とギャップを隔てて接続電極6が形成されている。接続電極5は、側面2aと下面とのなす端縁から側面2b側に向かって延ばされている。   On the other hand, a second excitation electrode 5 is formed on the lower surface of the piezoelectric plate 2. The second excitation electrode 5 extends from the edge formed by the side surface 2b and the lower surface toward the side surface 2a. The excitation electrode 5 of the second mother is opposed to the first mother excitation electrode 3 via the piezoelectric plate 2 at the center in the width direction connecting the side surfaces 2 a and 2 b of the piezoelectric plate 2. A connection electrode 6 is formed on the lower surface of the piezoelectric plate 2 with a gap from the second excitation electrode 5. The connection electrode 5 extends from the edge formed by the side surface 2a and the lower surface toward the side surface 2b.

上記励振電極3,5及び接続電極4,6は、AgもしくはAg合金のような導電性材料により形成され得る。導電性材料はAgまたはAg合金に限られず、CuやAlなどの他の金属もしくは合金であってもよい。   The excitation electrodes 3 and 5 and the connection electrodes 4 and 6 can be formed of a conductive material such as Ag or an Ag alloy. The conductive material is not limited to Ag or an Ag alloy, but may be another metal or alloy such as Cu or Al.

また、上記電極形成方法は特に限定されず、蒸着、スパッタリングもしくはメッキなどの薄膜形成法、あるいは導電ペーストの塗布・硬化等の適宜の方法を用いることができる。   Further, the electrode forming method is not particularly limited, and an appropriate method such as a thin film forming method such as vapor deposition, sputtering or plating, or application / curing of a conductive paste can be used.

次に、上記マザーの圧電板2の上面に、図1(a)及び(b)に横断面図及び平面図で示すように、第1の導電性接着剤7,8を塗布し、硬化させる。図1(a),(b)から明らかなように、第1の導電性接着剤7,8は、マザーの圧電板2の上面において、それぞれ、側面2aと上面とのなす端縁及び側面2bと上面とのなす端縁に沿うように延ばされている。そして、第1の導電性接着剤7,8は、横断面が台形の形状を有する。また、他方の第1の導電性接着剤8の横断面の台形の下底の長さは、接続電極4の幅方向寸法と等しくされている。なお、幅方向寸法とは、前述したマザーの圧電板2の幅方向、すなわち側面2a,2bを結ぶ方向に沿う寸法をいうものとする。   Next, first conductive adhesives 7 and 8 are applied to the upper surface of the mother piezoelectric plate 2 as shown in FIGS. 1A and 1B in a cross-sectional view and a plan view, and are cured. . As is apparent from FIGS. 1A and 1B, the first conductive adhesives 7 and 8 are formed on the upper surface of the mother piezoelectric plate 2, respectively, on the edge formed by the side surface 2a and the upper surface and the side surface 2b. It extends so as to be along an edge formed by the upper surface. The first conductive adhesives 7 and 8 have a trapezoidal cross section. The length of the lower base of the trapezoid in the cross section of the other first conductive adhesive 8 is made equal to the width direction dimension of the connection electrode 4. The width-direction dimension means a dimension along the width direction of the mother piezoelectric plate 2 described above, that is, the direction connecting the side surfaces 2a and 2b.

第1の導電性接着剤7の横断面の形状も、他方の第1の導電性接着剤8の横断面の形状と同一とされている。   The shape of the cross section of the first conductive adhesive 7 is also the same as the shape of the cross section of the other first conductive adhesive 8.

そして、この第1の導電性接着剤7,8の塗布面積は、最終的に本実施形態により得られる圧電共振子と導電性接着剤との接合部分の面積よりも大きくされている。   The application area of the first conductive adhesives 7 and 8 is made larger than the area of the joint portion between the piezoelectric resonator and the conductive adhesive finally obtained by the present embodiment.

なお、図1(a)の一点鎖線A,Bは、切断線を示し、後工程において切断線A,Bに沿って切断が行われる。そして、第1の導電性接着剤7,8が切断線A,Bに切断されることにより、切断線A,Bの外側の不要部分7a,8aが除去される。不要部分7a,8aが除去された残りの硬化部分7b,8bと、最終的に得られる圧電共振子との接合部分の面積は、上記不要部分7a,8aを除去する前の接合界面よりも当然のことながら小さくなる。   In addition, the dashed-dotted lines A and B of Fig.1 (a) show a cutting line, and a cutting | disconnection is performed along the cutting lines A and B in a post process. And the unnecessary parts 7a and 8a outside the cutting lines A and B are removed by cutting the first conductive adhesives 7 and 8 along the cutting lines A and B. The area of the bonded portion between the remaining cured portions 7b and 8b from which the unnecessary portions 7a and 8a have been removed and the finally obtained piezoelectric resonator is naturally larger than the bonding interface before the unnecessary portions 7a and 8a are removed. It gets smaller.

そして、上記第1の導電性接着剤7,8は硬化の際に、応力を生じ、硬化物は大きな内部応力を有する。しかしながら、上記切断線A,Bに沿って切断し、不要部分7a,8aを除去することにより、残りの部分である第1の導電性接着剤部分7b,8bでは、内部応力が低減されることになる。   The first conductive adhesives 7 and 8 generate stress during curing, and the cured product has a large internal stress. However, by cutting along the cutting lines A and B and removing the unnecessary portions 7a and 8a, internal stress is reduced in the remaining first conductive adhesive portions 7b and 8b. become.

上記第1の導電性接着剤7,8としては、Agなどの導電性粒子を含む熱硬化性接着剤を用いることができる。このような導電性粒子としては、Ag粉末に限らず、Cu粉末やAl粉末などの適宜の金属もしくは合金の粉末を用いることができる。また、導電性粒子は球状であっても偏平状であってもよい。あるいは球状の導電性粒子と偏平状の導電性粒子の混合粉末を用いてもよい。   As the first conductive adhesives 7 and 8, thermosetting adhesives containing conductive particles such as Ag can be used. Such conductive particles are not limited to Ag powder but may be powder of an appropriate metal or alloy such as Cu powder or Al powder. The conductive particles may be spherical or flat. Alternatively, a mixed powder of spherical conductive particles and flat conductive particles may be used.

さらに、上記熱硬化性樹脂としては、エポキシ樹脂及び/またはフェノール樹脂などを挙げることができるが、特にこれに限定されるものではない。さらに、上記導電性接着剤は、熱硬化性樹脂ではなく、光硬化性樹脂を含んでいてもよく、その場合には光の照射によって第1の導電性接着剤7,8を硬化すればよい。   Furthermore, examples of the thermosetting resin include an epoxy resin and / or a phenol resin, but are not particularly limited thereto. Furthermore, the conductive adhesive may contain a photocurable resin instead of a thermosetting resin, and in that case, the first conductive adhesives 7 and 8 may be cured by irradiation with light. .

なお、本実施形態では、第1の導電性接着剤7,8は、上底が下底よりも小さい、台形となる横断面形状を有していたが、台形に限らず、矩形であってもよく、さらに逆台形の形状であってもよい。例えば第1の導電性接着剤7を例にとると、電子部品素子である圧電板2に設けられた励振電極3と導電性接着剤7とが接合している部分の面積が、切断除去前に、切断後よりも大きな面積となるように第1の導電性接着剤7がまず塗布されればよい。すなわち、横断面形状の如何に関わらず、切断線Aに沿って切断し、励振電極3との接合面積を少なくすれば、同様に、接合界面に働く内部応力を低減することができる。   In the present embodiment, the first conductive adhesives 7 and 8 have a trapezoidal cross-sectional shape in which the upper base is smaller than the lower base, but are not limited to a trapezoid and are rectangular. It may also be an inverted trapezoidal shape. For example, when the first conductive adhesive 7 is taken as an example, the area of the portion where the excitation electrode 3 provided on the piezoelectric plate 2 that is an electronic component element and the conductive adhesive 7 are joined is the area before cutting and removal. In addition, the first conductive adhesive 7 may be first applied so as to have a larger area than after cutting. That is, regardless of the cross-sectional shape, if the cutting is performed along the cutting line A and the bonding area with the excitation electrode 3 is reduced, the internal stress acting on the bonding interface can be similarly reduced.

上記のようにして、切断線A,Bに沿って、例えば切断刃などの切断治具を用いて切断することにより、図3に示すマザーの電子部品素子1Aが得られる。なお、切断に際しては、切断線A,Bに沿って、第1の導電性接着剤7,8の硬化物だけでなく、それに連なる圧電板2の一部も切断除去されていた。従って、切断線A,Bに沿って、切断刃により一方向に切断するだけで、容易に不要部分7a,8aを除去することができる。もっとも、切断治具を用いた切断に際しては、第1の導電性接着剤7,8の不要部分7a,8aのみを切断するように切断を行ってもよい。すなわち、圧電板2の一部を切断しないように第1の導電性接着剤7,8の切断を行ってもよい。   The mother electronic component element 1A shown in FIG. 3 is obtained by cutting along the cutting lines A and B using a cutting jig such as a cutting blade as described above. At the time of cutting, not only the cured product of the first conductive adhesives 7 and 8 but also a part of the piezoelectric plate 2 connected thereto was cut and removed along the cutting lines A and B. Therefore, the unnecessary portions 7a and 8a can be easily removed simply by cutting in one direction with the cutting blade along the cutting lines A and B. However, when cutting using the cutting jig, the cutting may be performed so that only the unnecessary portions 7a and 8a of the first conductive adhesives 7 and 8 are cut. That is, the first conductive adhesives 7 and 8 may be cut so as not to cut a part of the piezoelectric plate 2.

次に、図4に示すように、マザーの圧電板2の一方の側面2aを覆うように、さらに電極3,接続電極6の外側端面及び第1の導電性接着剤部分7bの側面2aと同じ方向に露出している側面を覆うように、導電ペーストを塗布し、硬化させることにより、電極9を形成する。同様に、他方の側面2b側においても、導電ペーストの塗布・硬化により電極10を形成する。電極10は、側面2bから、接続電極4及び励振電極5の側面2b側の端面と、第1の導電性接着剤部分8bの切断線Bで切断されて露出した面に至っている。   Next, as shown in FIG. 4, the electrode 3 and the outer end surface of the connection electrode 6 and the side surface 2 a of the first conductive adhesive portion 7 b are the same so as to cover one side surface 2 a of the mother piezoelectric plate 2. The electrode 9 is formed by applying and curing a conductive paste so as to cover the side surface exposed in the direction. Similarly, on the other side surface 2b side, the electrode 10 is formed by applying and curing the conductive paste. The electrode 10 extends from the side surface 2b to the end surface on the side surface 2b side of the connection electrode 4 and the excitation electrode 5 and a surface exposed by cutting along the cutting line B of the first conductive adhesive portion 8b.

上記導電ペーストとしては、Agペーストなどの適宜の導電ペーストを用いることができる。   As the conductive paste, an appropriate conductive paste such as an Ag paste can be used.

なお、導電ペーストの塗布・硬化に限らず、蒸着、スパッタリングもしくはメッキなどの薄膜形成方法により電極9,10を形成してもよい。   In addition, you may form the electrodes 9 and 10 not only by application | coating and hardening of an electrically conductive paste but by thin film formation methods, such as vapor deposition, sputtering, or plating.

次に、図5に示す一点鎖線Cに沿って、マザーの電子部品素子1Aを切断する。このようにして、図6に示す電子部品素子1Cが得られる。電子部品素子1Cは、上記切断により得られた圧電板2Aを有する。圧電板2Aは、上記のように、矢印P方向に分極処理されている。   Next, the mother electronic component element 1A is cut along the alternate long and short dash line C shown in FIG. In this way, the electronic component element 1C shown in FIG. 6 is obtained. The electronic component element 1C has a piezoelectric plate 2A obtained by the above cutting. The piezoelectric plate 2A is polarized in the arrow P direction as described above.

圧電板2Aの上面には、励振電極3Aが、下面には励振電極5Aが形成されている。励振電極3A,5Aは、それぞれ、マザーの励振電極3,5の切断により形成されている。励振電極3A,5Aは、圧電板2Aの長さ方向中央において圧電板2Aを介して対向されている。従って、電子部品素子1Cは、厚み滑りモードを利用したエネルギー閉じ込め型の圧電共振子である。   An excitation electrode 3A is formed on the upper surface of the piezoelectric plate 2A, and an excitation electrode 5A is formed on the lower surface. The excitation electrodes 3A and 5A are formed by cutting the mother excitation electrodes 3 and 5, respectively. The excitation electrodes 3A and 5A are opposed to each other via the piezoelectric plate 2A at the center in the length direction of the piezoelectric plate 2A. Therefore, the electronic component element 1 </ b> C is an energy confinement type piezoelectric resonator using the thickness shear mode.

励振電極3Aとギャップを隔てて、接続電極4Aが形成されており、圧電板2Aの下面においては、励振電極5Aとギャップを隔てて接続電極6Aが形成されている。接続電極4A,6Aは、前述した接続電極4,6が切断されることにより形成されている。第1の導電性接着剤部分7bA,8bAは、それぞれ、圧電板2Aの面端部側の励振電極3A,接続電極4A上に形成されている。   A connection electrode 4A is formed with a gap from the excitation electrode 3A, and a connection electrode 6A is formed with a gap from the excitation electrode 5A on the lower surface of the piezoelectric plate 2A. The connection electrodes 4A and 6A are formed by cutting the connection electrodes 4 and 6 described above. The first conductive adhesive portions 7bA and 8bA are formed on the excitation electrode 3A and the connection electrode 4A on the surface end side of the piezoelectric plate 2A, respectively.

また、圧電板2Aの一方端部側においては、電極9Aが、他方端部側では電極10Aが形成されている。電極9A,10Aは、上記電極9,10が切断することにより形成されている。   Further, an electrode 9A is formed on one end side of the piezoelectric plate 2A, and an electrode 10A is formed on the other end side. The electrodes 9A and 10A are formed by cutting the electrodes 9 and 10.

次に、図7に示すように、上面に複数の電極ランド11a,11bを有する基板12を用意する。基板12は誘電体やアルミナなどの絶縁性セラミックスからなる。この基板12上に、第2の導電性接着剤13,14を介して、上記電子部品素子1Cを裏返して固定する。しかる後、絶縁性接着剤16を矩形枠状に塗布し、キャップ17を接合する。キャップ17は、下方に開いた開口を有し、電子部品素子1Cを囲繞するために設けられている。このようにして、基板12とキャップ17とで構成されるパッケージ内に、電子部品素子1Cが封止された、キャップ型の電子部品を得ることができる。   Next, as shown in FIG. 7, a substrate 12 having a plurality of electrode lands 11a and 11b on its upper surface is prepared. The substrate 12 is made of an insulating ceramic such as a dielectric or alumina. The electronic component element 1 </ b> C is turned over and fixed on the substrate 12 via the second conductive adhesives 13 and 14. Thereafter, the insulating adhesive 16 is applied in a rectangular frame shape, and the cap 17 is joined. The cap 17 has an opening opened downward, and is provided to surround the electronic component element 1C. In this way, it is possible to obtain a cap-type electronic component in which the electronic component element 1 </ b> C is sealed in the package constituted by the substrate 12 and the cap 17.

ところで、図8に示すように、第2の導電性接着剤13,14を用いて、電子部品素子1Cを基板12上に固定した構造では、基板12と圧電板2Aの熱膨張係数差が大きく、かつ周囲の温度が変化したとしても、電気的接続及び機械的接合の信頼性が効果的に高められる。これを図8を参照して説明する。   As shown in FIG. 8, in the structure in which the electronic component element 1C is fixed on the substrate 12 using the second conductive adhesives 13 and 14, the difference in thermal expansion coefficient between the substrate 12 and the piezoelectric plate 2A is large. And even if the ambient temperature changes, the reliability of electrical connection and mechanical joining is effectively enhanced. This will be described with reference to FIG.

第2の導電性接着剤13,14は、硬化前には流動性を有している。従って、電子部品素子1Cを、第1の導電性接着剤部分7bA,8bA側から第2の導電性接着剤13,14に押し付けると、余分量の第2の導電性接着剤13,14は側方に押し退けられる。すなわち、図8に示すように、第1の導電性接着剤部分7bA,8bAの下面と側面とが、第2の導電性接着剤13,14を介して電極ランド11a,11bに接合されることになる。そして、第2の導電性接着剤13,14が硬化することにより、電子部品素子1Cは、電極ランド11a,11bに接合・固定されることになる。   The 2nd conductive adhesives 13 and 14 have fluidity before hardening. Therefore, when the electronic component element 1C is pressed against the second conductive adhesives 13 and 14 from the first conductive adhesive portions 7bA and 8bA side, an excessive amount of the second conductive adhesives 13 and 14 is placed on the side. It is pushed away. That is, as shown in FIG. 8, the lower surfaces and side surfaces of the first conductive adhesive portions 7bA and 8bA are joined to the electrode lands 11a and 11b via the second conductive adhesives 13 and 14, respectively. become. When the second conductive adhesives 13 and 14 are cured, the electronic component element 1C is bonded and fixed to the electrode lands 11a and 11b.

ところが、第1の導電性接着剤部分7bA,8bAは、予め硬化されており、しかも上記不要部分7a,8aの除去により、内部応力は著しく少なくされている。加えて、第1,第2の導電性接着剤を用いて2段階に渡る硬化工程を有するので、それによっても、硬化による応力を低めることができる。従って、周囲の温度変化が生じたとしても、第1の導電性接着剤部分7bA,8bAと励振電極3A及び接続電極4Aの接合界面におけるクラックが生じ難い。よって、電気的接続の信頼性及び機械的接合の信頼性を効果的に高めることができる。   However, the first conductive adhesive portions 7bA and 8bA are cured in advance, and the internal stress is remarkably reduced by removing the unnecessary portions 7a and 8a. In addition, since the first and second conductive adhesives are used in a two-stage curing process, the stress due to the curing can be reduced. Therefore, even if the ambient temperature changes, cracks at the bonding interface between the first conductive adhesive portions 7bA and 8bA, the excitation electrode 3A, and the connection electrode 4A hardly occur. Therefore, the reliability of electrical connection and the reliability of mechanical joining can be effectively increased.

次に、上記実施形態の具体的な実験例につき説明する。   Next, a specific experimental example of the above embodiment will be described.

チタン酸鉛系セラミックスからなる圧電板を用意し、Ag膜を成膜し、パターニングした後、切断し、図2に示したマザーの圧電板2を得た。このようにして、幅3mm、厚み0.3mm及び長さ20mmの圧電板2を用意した。   A piezoelectric plate made of lead titanate-based ceramics was prepared, an Ag film was formed, patterned, and then cut to obtain the mother piezoelectric plate 2 shown in FIG. In this way, a piezoelectric plate 2 having a width of 3 mm, a thickness of 0.3 mm, and a length of 20 mm was prepared.

次に、上記マザーの圧電板2の上面において、第1の導電性接着剤7,8を塗布し、硬化させた。第1の導電性接着剤7,8は、1〜3μmの粒径の球状のAg粉末と、長さ4〜8μm及び幅2〜4μm及び厚み0.1〜0.2μmの偏平状のAg粉末とを重量比で20:80の割合で含むAg粉末83重量%と、ガラス転移点Tgが130℃のエポキシ樹脂及びフェノール樹脂の混合物14重量%と、分散剤などの添加剤を3重量%とを混合し、3本ロールを用いて混練することにより作製した。   Next, on the upper surface of the mother piezoelectric plate 2, the first conductive adhesives 7 and 8 were applied and cured. The first conductive adhesives 7 and 8 are a spherical Ag powder having a particle diameter of 1 to 3 μm, and a flat Ag powder having a length of 4 to 8 μm, a width of 2 to 4 μm, and a thickness of 0.1 to 0.2 μm. In an amount of 20:80 by weight ratio, 14% by weight of a mixture of an epoxy resin and a phenol resin having a glass transition point Tg of 130 ° C., and 3% by weight of additives such as a dispersant. Were mixed and kneaded using three rolls.

上記導電性接着剤の塗布はディスペンス法により行い、150℃の温度で0.5時間維持し、加熱により硬化させた。この第1の導電性接着剤7,8の塗布部分の幅方向寸法は800μmとし、硬化後の高さ方向寸法を200μmとした。加熱に際しては、200℃の温度に60分間維持した。   The conductive adhesive was applied by a dispensing method, maintained at a temperature of 150 ° C. for 0.5 hours, and cured by heating. The dimension in the width direction of the application portion of the first conductive adhesives 7 and 8 was 800 μm, and the dimension in the height direction after curing was 200 μm. During heating, the temperature was maintained at 200 ° C. for 60 minutes.

しかる後、切断線A,Bに沿って第1の導電性接着剤7,8を切断し、第1の導電性接着剤7,8の残りの部分である第1の導電性接着剤部分7b,8bの電極と接合している界面の幅方向寸法を500μmとした。すなわち、切断後の圧電板2の幅方向寸法は2.2mmとした。   Thereafter, the first conductive adhesives 7 and 8 are cut along the cutting lines A and B, and the first conductive adhesive portions 7b which are the remaining portions of the first conductive adhesives 7 and 8 are cut. , 8b, the width dimension of the interface joined to the electrode was set to 500 μm. That is, the dimension in the width direction of the piezoelectric plate 2 after cutting was set to 2.2 mm.

しかる後、上記のようにして得られたマザーの圧電板2を長さ方向において0.5mm間隔で切断し、図6に示した電子部品素子1Cを作製した。   Thereafter, the mother piezoelectric plate 2 obtained as described above was cut at intervals of 0.5 mm in the length direction to produce the electronic component element 1C shown in FIG.

比較のために、幅2.2mm、長さ20mm及び厚み0.3mmの寸法の圧電板を用意したことを除いては上記と同様の電極が形成されたマザーの圧電板を作製し、上記と同じ導電性接着剤を幅500μm及び硬化後の高さ方向寸法が200μmとなるように塗布し、同様にして加熱・硬化させた。そして、このようにして得られたマザーの圧電板を実施例と同様にして切断し、比較例の電子部品素子を得た。   For comparison, a mother piezoelectric plate on which electrodes similar to those described above were prepared except that a piezoelectric plate having dimensions of 2.2 mm in width, 20 mm in length, and 0.3 mm in thickness was prepared. The same conductive adhesive was applied so as to have a width of 500 μm and a height dimension after curing of 200 μm, and was heated and cured in the same manner. The mother piezoelectric plate thus obtained was cut in the same manner as in the example to obtain a comparative electronic component element.

上記のようにして得た実施例及び比較例の電子部品素子を、図8に示したように、アルミナからなる基板12上に第2の導電性接着剤を用いて実装した。第2の導電性接着剤としては、上記第1の導電性接着剤と同じものを用いた。そして、加熱により硬化させた後、実施例及び比較例の電子部品について、耐熱衝撃サイクル試験を行った。耐熱衝撃サイクル試験では、電子部品を−55℃に15分間維持した後、+125℃に15分間維持する工程を1サイクルとし、これを500サイクル繰り返した。実施例及び比較例の電子部品を各20個用い、耐熱衝撃サイクル試験を行い、試験後にインピーダンスを測定した。耐熱衝撃サイクル試験後のインピーダンス測定により、インピーダンスが100Ω以上となった場合、導電性接着剤による接合部分に接続不良が生じ、不良と判断した。結果を下記の表1に示す。   The electronic component elements of Examples and Comparative Examples obtained as described above were mounted on a substrate 12 made of alumina using a second conductive adhesive, as shown in FIG. As the second conductive adhesive, the same one as the first conductive adhesive was used. And after making it harden | cure by heating, the thermal shock cycle test was done about the electronic component of the Example and the comparative example. In the thermal shock cycle test, the process of maintaining the electronic component at −55 ° C. for 15 minutes and then maintaining at + 125 ° C. for 15 minutes was defined as one cycle, and this was repeated 500 cycles. A thermal shock cycle test was performed using 20 electronic parts of Examples and Comparative Examples, and impedance was measured after the test. When the impedance measured after the thermal shock cycle test showed an impedance of 100Ω or more, a connection failure occurred at the joint portion with the conductive adhesive, and it was determined to be defective. The results are shown in Table 1 below.

Figure 2008021664
表1から明らかなように、実施例では、20個中不良個数は0であったのに対し、比較例では、20個中5個の不良が見られた。従って、実施例のように、第1の導電性接着剤7,8を硬化した後、不要部分を除去することにより、第1の導電性接着剤と電極との接合部分の接続の信頼性を効果的に高め得ることがわかる。
Figure 2008021664
As apparent from Table 1, in the example, the number of defects in 20 was 0, whereas in the comparative example, 5 of 20 defects were observed. Therefore, as in the embodiment, after the first conductive adhesives 7 and 8 are cured, unnecessary portions are removed, thereby improving the connection reliability of the joint portion between the first conductive adhesive and the electrode. It turns out that it can raise effectively.

なお、上記実施形態では、厚み滑り型の圧電共振子を用いた電子部品の製造方法につき説明したが、本発明は、圧電共振子以外の様々な電子部品素子を用いた電子部品の製造方法に適用することができる。   In the above embodiment, the electronic component manufacturing method using the thickness-slip type piezoelectric resonator has been described. However, the present invention relates to an electronic component manufacturing method using various electronic component elements other than the piezoelectric resonator. Can be applied.

(a)及び(b)は、本発明の一実施形態に係る電子部品の製造方法において、第1の導電性接着剤を硬化させた後に不要部分を切断除去する工程を説明するための横断面図及び平面図。(A) And (b) is a cross section for demonstrating the process of cutting and removing an unnecessary part, after hardening the 1st conductive adhesive in the manufacturing method of the electronic component which concerns on one Embodiment of this invention. FIG. 第1の実施形態で用意されるマザーの圧電板を示す斜視図。The perspective view which shows the mother piezoelectric plate prepared in 1st Embodiment. 第1の絶縁性接着剤を硬化した後不要部分を切断除去した後のマザーの圧電板を説明するための横断面図。The cross-sectional view for demonstrating the mother piezoelectric plate after cutting and removing an unnecessary part after hardening a 1st insulating adhesive. 切断除去に続いて導電ペーストを塗布し、硬化させて電極を形成した状態を示すマザーの圧電板の横断面図。FIG. 4 is a cross-sectional view of a mother piezoelectric plate showing a state where an electrode is formed by applying and curing a conductive paste following cutting and removal. マザーの圧電板を切断し、個々の電子部品素子を得る工程を説明するための斜視図。The perspective view for demonstrating the process of cut | disconnecting the mother piezoelectric plate and obtaining each electronic component element. 第1の実施形態で得られた圧電共振子としての電子部品素子を示す斜視図。The perspective view which shows the electronic component element as a piezoelectric resonator obtained by 1st Embodiment. 第1の実施形態の電子部品素子を基板上に搭載する工程を説明するための分解斜視図。The disassembled perspective view for demonstrating the process of mounting the electronic component element of 1st Embodiment on a board | substrate. 第1の実施形態において電子部品素子を基板上に第2の導電性接着剤を用いて固定した構造を示す正面断面図。The front sectional view showing the structure where the electronic component element was fixed on the substrate using the 2nd conductive adhesive in a 1st embodiment. 従来の電子部品の一例を示す正面断面図。Front sectional drawing which shows an example of the conventional electronic component.

符号の説明Explanation of symbols

1…マザーの電子部品素子
1C…電子部品素子
2…圧電板
2a,2b…側面
2A…圧電板
3,5…励振電極
3A,5A…励振電極
4,6…接続電極
4A,6A…接続電極
7,8…第1の導電性接着剤
7bA,8bA…第1の導電性接着剤部分
9A,10A…電極
11a,11b…電極ランド
12…基板
13,14…第2の導電性接着剤
16…絶縁性接着剤
17…キャップ
DESCRIPTION OF SYMBOLS 1 ... Mother electronic component element 1C ... Electronic component element 2 ... Piezoelectric plate 2a, 2b ... Side surface 2A ... Piezoelectric plate 3, 5 ... Excitation electrode 3A, 5A ... Excitation electrode 4, 6 ... Connection electrode 4A, 6A ... Connection electrode 7 , 8 ... 1st conductive adhesive 7bA, 8bA ... 1st conductive adhesive part 9A, 10A ... Electrode 11a, 11b ... Electrode land 12 ... Substrate 13, 14 ... 2nd conductive adhesive 16 ... Insulation Adhesive 17 ... Cap

Claims (6)

少なくとも一方主面に複数の電極ランドが設けられた基板上に導電性接着剤を用いて電子部品素子を固定する電子部品の製造方法であって、
前記複数の電極ランドが一方主面に形成された基板と、電子部品素子とを用意する工程と、
前記電子部品素子の前記基板の電極ランドに接合される部分に、該電極ランドに接合される面積よりも大きな面積となるように第1の導電性接着剤を塗布し、硬化させる工程と、
前記第1の導電性接着剤が硬化した後に、該第1の導電性接着剤が電極ランドに接合される面積を有するように硬化された第1の導電性接着剤の不要部分を切断により除去する工程と、
前記第1の導電性接着剤の不要部分を除去した後に、第1の導電性接着剤と前記基板の電極ランドとを第2の導電性接着剤を介して接合する工程とを備える、電子部品の製造方法。
An electronic component manufacturing method for fixing an electronic component element using a conductive adhesive on a substrate provided with a plurality of electrode lands on at least one main surface,
Preparing a substrate on which the plurality of electrode lands are formed on one main surface and an electronic component element;
Applying and curing a first conductive adhesive on a portion of the electronic component element to be bonded to the electrode land of the substrate so as to have an area larger than an area bonded to the electrode land; and
After the first conductive adhesive is cured, unnecessary portions of the first conductive adhesive cured to have an area where the first conductive adhesive is bonded to the electrode land are removed by cutting. And a process of
An electronic component comprising: a step of bonding the first conductive adhesive and the electrode land of the substrate through a second conductive adhesive after removing an unnecessary portion of the first conductive adhesive. Manufacturing method.
前記電子部品素子が、対向し合う第1,第2の端部を有し、前記電子部品素子の前記基板に実装される面において、第1の端部近傍部分と、第2の端部近傍部分において、前記電子部品素子が前記基板の電極ランドに接合される、請求項1に記載の電子部品の製造方法。   The electronic component element has first and second end portions facing each other, and on the surface of the electronic component element mounted on the substrate, the first end portion vicinity portion and the second end portion vicinity 2. The method of manufacturing an electronic component according to claim 1, wherein the electronic component element is bonded to an electrode land of the substrate in a portion. 前記第1の導電性接着剤を硬化した後に、不要部分を除去するに際し、該第1の導電性接着剤の不要部分と共に、切断治具により該導電性接着剤の不要部分に連なる電子部品素子の一部をも除去する、請求項1または2に記載の電子部品の製造方法。   When the unnecessary portion is removed after the first conductive adhesive is cured, the electronic component element connected to the unnecessary portion of the conductive adhesive together with the unnecessary portion of the first conductive adhesive together with a cutting jig The method for manufacturing an electronic component according to claim 1, wherein a part of the electronic component is also removed. 前記電子部品素子として、対向し合う第1,第2の主面と、第1,第2の主面を結ぶ第1,第2の端面とを有する電子部品本体と、前記第1の主面に、前記基板上の複数の電極ランドに接合される複数の電極が設けられている、請求項1〜3のいずれか1項に記載の電子部品の製造方法。   As the electronic component element, an electronic component main body having first and second main surfaces facing each other and first and second end surfaces connecting the first and second main surfaces, and the first main surface The method of manufacturing an electronic component according to claim 1, wherein a plurality of electrodes bonded to the plurality of electrode lands on the substrate are provided. 前記電子部品本体が圧電体であり、前記第1,第2の主面に、該圧電体を介して対向するように第1,第2の励振電極が形成されており、それによって圧電共振子が得られる、請求項4に記載の電子部品の製造方法。   The electronic component body is a piezoelectric body, and first and second excitation electrodes are formed on the first and second main surfaces so as to face each other with the piezoelectric body interposed therebetween, whereby a piezoelectric resonator is formed. The method of manufacturing an electronic component according to claim 4, wherein: 前記基板上に前記電子部品素子を固定した後に、該電子部品素子を覆うように前記基板にキャップを固定する工程をさらに備える、請求項1〜5のいずれか1項に記載の電子部品の製造方法。

The electronic component manufacturing method according to claim 1, further comprising a step of fixing a cap to the substrate so as to cover the electronic component element after fixing the electronic component element on the substrate. Method.

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