JP2007271278A - Inspection method for cap with projection part, and device therefor - Google Patents

Inspection method for cap with projection part, and device therefor Download PDF

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JP2007271278A
JP2007271278A JP2006093573A JP2006093573A JP2007271278A JP 2007271278 A JP2007271278 A JP 2007271278A JP 2006093573 A JP2006093573 A JP 2006093573A JP 2006093573 A JP2006093573 A JP 2006093573A JP 2007271278 A JP2007271278 A JP 2007271278A
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cap
pressure
flip
dummy container
container
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JP4863453B2 (en
JP2007271278A5 (en
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Hideki Yajima
英毅 矢島
Katsuto Ichimura
克仁 市村
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Nippon Closures Co Ltd
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Japan Crown Cork Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To precisely measure a flip-down (FD) value and a flip-up (FU) value of a cap with a projection part without generating a personal error of a measuring person, while reducing a measuring error, and to allow the measurement under a stable measuring condition. <P>SOLUTION: This inspection method has a decompression process for attaching the cap 27 with the projection part to an opening part of a dummy container 2 provided with a pressure sensor 8, and for decompressing internal pressure of the dummy container, and a pressurizing process for pressurizing an inside of the dummy container, followed to the decompression process, a microphone 23 detects a sound when the projection part of the cap with the projection part is flipped down in the decompression process, and a sound when the projection part is flipped up in the pressurizing process, a timing signal is generated with the detection of the sound, and the internal pressure in the dummy container is read out in the instant thereof from the pressure sensor 8, to be displayed as the flip-down value and the flip-up value. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、キャップ天面壁から外方に突出する変形可能な突出部を有する突出部付きキャップのフリップダウン及びフリップアップが適正に作動するか否かを検査する突出部付きキャップの検査方法及びその装置に関する。   The present invention relates to a method and apparatus for inspecting a cap with a protruding portion that inspects whether or not flip-down and flip-up of a cap with a protruding portion having a deformable protruding portion that protrudes outward from the top wall of the cap operates properly. About.

従来、壜詰等の容器詰食品において容器内の真空度が適性に保たれているか否かが判別できるキャップとして、キャップ天面壁から外方に突出する変形可能な突出部を有する突出部付きキャップが広く採用されている。突出部付きキャップは、キャップの天壁面に突出して設けられた突出部(ボタンと称されている)が、容器内圧が所定の減圧に達すると内側に凹み(フリップダウンと称している、以下単に「FD」という)、開栓等で真空度が破壊されると突出部が初期状態に復帰する(フリップアップと称している、以下単にFUという)という特性を有している。該突出部付きキャップはFD、FU何れの場合も「ポン」という音を発するので、突出部の形状変化と音によって容器の初期密封状態を保証している。したがって、容器開封時にその音が発したか否かによって、その容器がシール不良等がなく適性な真空状態に維持されていたものであるか判別できる。そのため、突出部付きキャップとしては、予め設定された内圧の変化で確実にFDおよびFU作動を起こすことが要求され、キャップの製造工程においては、突出部が設定した適正な内圧変化で、FDおよびFUが確実に起こるか否かを検査して品質管理を行っている。FD及びFUの発生真空度は、突出部の板厚や剛性及び形状等に主に影響されるが、測定時の真空度の変化速度にも影響される。したがって、各キャップについて正確なFD値、FU値を計測するには同一の真空度変化速度のもとで、計測を行う必要がある。
従来突出部付きキャッブのFD・FU作動検査方法として、突出部付きキャップを真空度が調節できる検査治具に設定して、測定者がブルドン管式の圧力計の目盛を見ながら徐々に真空度を高めて行き、ポンという音がした瞬間の圧力計の針の位置を読取ることにより、圧力を測定し、そのときの測定圧力(真空度)をFD値とし、該FD値が所定範囲の値であるか否かによって検査している。
また、同様な目的で可撓性天井板を有するキャップの検査方法として、天井板に次々に二つの異なる圧力差をかけて、圧力差に相当する天井板の変位位置を検出プランジャーによって検出する方法が提案されている(特許文献1参照)。
特公昭52−19462公報
Conventionally, as a cap that can determine whether or not the degree of vacuum in a container is maintained at an appropriate level in a packaged food such as stuffed food, a cap with a protruding portion that has a deformable protruding portion that protrudes outward from the top surface of the cap is provided. Widely adopted. In the cap with a protrusion, a protrusion (referred to as a button) provided to protrude from the top wall of the cap is recessed inward (referred to as flip-down) when the internal pressure of the container reaches a predetermined reduced pressure. ("FD"), and when the degree of vacuum is broken by opening the plug or the like, the protrusion returns to the initial state (referred to as flip-up, hereinafter simply referred to as FU). Since the cap with the protruding portion emits a “pong” sound in both FD and FU, the initial sealing state of the container is ensured by the change in shape of the protruding portion and the sound. Therefore, it can be determined whether or not the container has been maintained in an appropriate vacuum state without a sealing failure or the like depending on whether or not the sound is generated when the container is opened. Therefore, as a cap with a protrusion, it is required to surely cause FD and FU operation by a change in preset internal pressure, and in the cap manufacturing process, an appropriate change in internal pressure set by the protrusion, Quality control is performed by inspecting whether FU occurs reliably. The degree of vacuum generated by the FD and FU is mainly affected by the plate thickness, rigidity, shape, and the like of the protrusion, but is also affected by the rate of change of the degree of vacuum during measurement. Therefore, in order to measure accurate FD values and FU values for each cap, it is necessary to perform measurement under the same rate of change in vacuum.
As a conventional FD / FU operation inspection method for a cab with a protruding part, the cap with a protruding part is set to an inspection jig that can adjust the degree of vacuum, and the measurer gradually increases the degree of vacuum while looking at the scale of the Bourdon tube pressure gauge. The pressure is measured by reading the position of the pressure gauge needle at the moment when the popping sound is heard, and the measured pressure (degree of vacuum) at that time is defined as the FD value, and the FD value is a value within a predetermined range. It is inspected by whether or not.
In addition, as a method for inspecting a cap having a flexible ceiling panel for the same purpose, two different pressure differences are applied to the ceiling panel one after another, and the displacement position of the ceiling panel corresponding to the pressure difference is detected by a detection plunger. A method has been proposed (see Patent Document 1).
Japanese Patent Publication No. 52-19462

上述のように,従来突出部付きキャップの突出部が適正に作動するか否かの突出部付きキャップの検査は、測定者がFD、FU時に音がした瞬間の値を目視で確認しているため、測定者の個人差が出て、均一品質の検査を行うことは困難である。また、ブルドン管式圧力計は誤差が大きく且つ目盛単位も大きいので、精密な圧力測定は難しい。また、FD値及びFU値は、前述のように測定時の真空度の変化速度にも影響されるので、各キャップについて正確なFD値、FU値を計測するには同一変化速度のもとで、計測を行う必要がある。しかしながら、従来の圧力計の目視による検査方法では、真空値の変化量(変化速度)が圧力計では読みとれない等の問題点がある。また、前記特許文献1に記載のものを突出部付きキャップのFD・FU作動検査に適用すると、真空度の変化に応じて突出部周辺も一緒に上下するので、突出部のみの動きを検知することは困難であり、それによりFD・FU発生時の内圧を正確に測定することは困難である。
そこで、本発明は突出部付きキャップのFD・FU値を測定者の個人差によることなく、測定誤差も少なく高精度で測定でき、安定した測定条件且つ突出部付きキャップの高品質管理ができる突出部付きキャップの検査方法及び検査装置を提供することを目的とする。
As described above, in the inspection of the cap with the protruding portion whether the protruding portion of the conventional cap with the protruding portion operates properly, the value of the moment when the measurer makes a sound during FD and FU is visually confirmed. Therefore, it is difficult to perform a uniform quality inspection due to individual differences among measurers. In addition, since the Bourdon tube type pressure gauge has a large error and a large scale unit, accurate pressure measurement is difficult. In addition, since the FD value and the FU value are also affected by the change rate of the degree of vacuum at the time of measurement as described above, accurate FD value and FU value are measured at the same change rate for each cap. It is necessary to measure. However, the conventional visual inspection method of the pressure gauge has a problem that the amount of change in vacuum value (change speed) cannot be read by the pressure gauge. Moreover, when the thing of the said patent document 1 is applied to the FD / FU operation | movement inspection of the cap with a protrusion part, since the protrusion part periphery will also go up and down together according to the change of a vacuum degree, the motion of only a protrusion part is detected. Therefore, it is difficult to accurately measure the internal pressure when FD / FU is generated.
Therefore, the present invention can measure the FD / FU value of the cap with the protruding portion with high accuracy without any measurement error, with little measurement error, stable measurement conditions, and high quality control of the cap with the protruding portion. An object is to provide an inspection method and an inspection apparatus for a cap with a part.

上記課題を解決する本発明の突出部付きキャップの検査方法は、キャップ天面壁から外方に突出する変形可能な突出部を有する突出部付きキャップの検査方法であって、圧力センサを備えたダミー容器の開口部に突出部付きキャップを装着して、前記ダミー容器内の内圧を減圧する減圧工程、該減圧工程に続き前記ダミー容器内を加圧する加圧工程を有し、前記減圧工程で前記突出部付きキャップの突出部がフリップダウンする時、前記加圧工程で前記突出部がフリップアップする時の音を検知し、該音の検知によりタイミング信号を発生させてその瞬間のダミー容器内の内圧を前記圧力センサから読み出してフリップダウン値及びフリップアップ値として表示することを特徴とするものである。   The method for inspecting a cap with a protruding portion of the present invention that solves the above-described problem is a method for inspecting a cap with a protruding portion having a deformable protruding portion that protrudes outward from the top wall of the cap, and is a dummy provided with a pressure sensor. Attaching a cap with a protrusion to the opening of the container to reduce the internal pressure in the dummy container; and following the pressure reducing process, pressurizing the dummy container, and in the pressure reducing process, When the projecting part of the cap with the projecting part is flipped down, a sound is detected when the projecting part is flipped up in the pressurizing step, and a timing signal is generated by the detection of the sound to generate an internal pressure in the dummy container at that moment. Is read out from the pressure sensor and displayed as a flip-down value and a flip-up value.

請求項2に記載の発明は、請求項1に記載の突出部付きキャップの検査方法において、前記減圧工程では、真空ポンプにより発生した真空の前記ダミー容器内への連通をオン−オフ制御弁でオン−オフ制御し、且つ流量調整弁で流量を調節することにより所定減圧速度で減圧を行ない、前記加圧工程では大気の前記ダミー容器への連通をオン−オフ制御弁でオン−オフ制御し、且つ流量調整弁で流量を調節することにより所定加圧速度で加圧を行なうことを特徴とするものである。請求項3の発明は、請求項1又は2に記載の突出部付きキャップの検査方法において、前記減圧工程が、減圧開始時から所定内圧まで減圧速度を速くして急速減圧する急速減圧工程と該急速減圧工程よりも緩やかな所定の減圧速度で所定内圧まで減圧する計測時減圧工程からなり、前記加圧工程は、所定の加圧速度で所定内圧まで加圧する計測時加圧工程と該計測時加圧工程よりも急速な加圧速度で大気圧まで急速加圧する急速加圧工程からなることを特徴とするものである。請求項4の発明は、請求項1〜3何れかに記載の突出部付きキャップの検査方法において、前記計測時減圧工程におけるダミー容器内圧の減圧速度を計算してフリップダウン速度として、且つ前記計測時加圧工程おけるダミー容器内圧の加圧速度を計算してフリップアップ速度としてそれぞれ表示することを特徴とする。   According to a second aspect of the present invention, in the method for inspecting a cap with a protruding portion according to the first aspect, in the pressure reducing step, an on-off control valve is used to connect a vacuum generated by a vacuum pump into the dummy container. On-off control is performed, and the flow rate is adjusted by a flow rate adjusting valve to reduce the pressure at a predetermined pressure reduction rate. In the pressurizing step, the communication of the atmosphere to the dummy container is controlled on / off by the on-off control valve. Further, pressurization is performed at a predetermined pressurization speed by adjusting the flow rate with a flow rate adjusting valve. According to a third aspect of the present invention, in the method for inspecting a cap with a protrusion according to the first or second aspect, the depressurization step includes a rapid depressurization step in which the depressurization speed is increased from the start of depressurization to a predetermined internal pressure to rapidly depressurize The pressure reducing step includes a depressurizing step at the time of depressurization to a predetermined internal pressure at a predetermined depressurization rate that is gentler than that of the rapid depressurizing step. It is characterized by comprising a rapid pressurizing step of rapidly pressurizing to atmospheric pressure at a pressurization rate that is faster than the pressurizing step. According to a fourth aspect of the present invention, in the method for inspecting a cap with a protruding portion according to any one of the first to third aspects, the pressure reduction speed of the dummy container internal pressure in the pressure reducing step at the time of measurement is calculated as a flip-down speed, and at the time of the measurement. The pressurizing speed of the dummy container internal pressure in the pressurizing step is calculated and displayed as a flip-up speed.

また、上記目的を達成する本発明の突出部付きキャップの検査装置は、突出部付きキャップ装着部と圧力センサを有し且つ真空源に連接されたダミー容器、該ダミー容器の上方に設置して突出部付きキャップの突出部がフリップダウン及びフリップアップ時に発する音を検知して電気信号に変換する音検知手段、前記ダミー容器内の内圧を調節制御する内圧調節手段、及び該内圧調節手段を制御し且つ前記音検知手段と前記圧力センサからの入力に基づきフリップダウン値及びフリップアップ値を表示する演算制御・表示装置からなることを特徴とするものである。   The inspection device for a cap with a protrusion of the present invention that achieves the above object includes a dummy container that has a cap mounting part with a protrusion and a pressure sensor and is connected to a vacuum source, and is installed above the dummy container. Sound detecting means for detecting the sound generated by the protruding portion of the cap with the protruding portion at the time of flip-down and flip-up and converting it into an electric signal, internal pressure adjusting means for adjusting and controlling the internal pressure in the dummy container, and controlling the internal pressure adjusting means In addition, it comprises an arithmetic control / display device that displays a flip-down value and a flip-up value based on inputs from the sound detection means and the pressure sensor.

そして、請求項6に記載の発明は、請求項5に記載の突出部付きキャップの検査装置において、前記ダミー容器は、圧力センサを有し且つ真空源に連接された容器本体部と、該容器本体部に軸封可能に連接する連接部と突出部付きキャップの種類に対応した突出部付きキャップ装着部を有するヘッド部の組み合わせからなり、該ヘッド部は前記容器本体部に交換可能に装着できるようになっていることを特徴とするものである。また、請求項7に記載の発明は、請求項6に記載の突出部付きキャップの検査装置において、前記内圧調節手段が、真空ポンプと、該真空ポンプと前記ダミー容器の間に配管された真空配管路とからなり、該真空配管路が急速減圧管路、計測時減圧管路、計測時加圧管路、急速加圧管路の4系統に分岐され、前記急速減圧管路、計測時減圧管路及び計測時加圧管路にはそれぞれオン−オフ開閉弁と流量制御弁が設けられ、前記急速加圧管路にはオン−オフ開閉弁が設けられ、且つ前記計測時加圧管路と前記急速加圧管路の一端は大気に連通していることを特徴とするものである。さらに、請求項8に記載の発明は、請求項5〜7何れかに記載の突出部付きキャップの検査装置において、前記演算制御・表示装置が、前記圧力センサからの出力を電気信号に変換する空電変換器、中央演算処理装置及び表示器からなり、前記中央演算処理装置は予め設定されたプログラムに基づき前記内圧調節手段に制御信号を発すると共に、前記空電変換器と前記音検出手段からの信号に基づき前記表示器に表示情報を発するようにしてなることを特徴とするものである。さらに、請求項9に記載の発明は、請求項5〜8何れかに記載の突出部付きキャップの検査装置において、前記表示器は、ダミー容器内の圧力、フリップダウン時及びフリップアップ時のダミー容器内の圧力であるフリップダウン値及びフリップアップ値を表示することを特徴とするものである。   According to a sixth aspect of the present invention, in the inspection apparatus for a cap with a protruding portion according to the fifth aspect, the dummy container includes a container main body having a pressure sensor and connected to a vacuum source, and the container Composed of a combination of a head part having a connecting part connected to the main body so as to be shaft-sealable and a cap mounting part with a projecting part corresponding to the type of cap with the projecting part, and the head part can be attached to the container main body part in a replaceable manner. It is characterized by the above. The invention described in claim 7 is the inspection device for a cap with a protrusion according to claim 6, wherein the internal pressure adjusting means is a vacuum pump and a vacuum piped between the vacuum pump and the dummy container. The vacuum pipe line is branched into four systems: a rapid pressure reduction line, a measurement pressure reduction line, a measurement pressure line, and a rapid pressure line, the rapid pressure reduction line and the measurement pressure reduction line. In addition, an ON / OFF open / close valve and a flow control valve are provided in each of the measurement pressurization lines, and an ON / OFF open / close valve is provided in the quick pressurization line, and the measurement pressurization pipe and the quick pressurization pipe One end of the path is in communication with the atmosphere. Furthermore, the invention according to claim 8 is the inspection device for a cap with a protruding portion according to any one of claims 5 to 7, wherein the arithmetic control / display device converts an output from the pressure sensor into an electric signal. It consists of an aeroelectric converter, a central processing unit and a display. The central processing unit issues a control signal to the internal pressure adjusting means based on a preset program, and from the aeroelectric converter and the sound detecting means. Display information is emitted to the display unit based on the above signal. Furthermore, the invention described in claim 9 is the inspection apparatus for caps with protrusions according to any one of claims 5 to 8, wherein the indicator is a dummy container at the time of pressure in the dummy container, at the time of flip-down and at the time of flip-up. The flip-down value and the flip-up value, which are the internal pressure, are displayed.

請求項1及び請求項5の発明によれば、FD、FU時に発生する音を自動的に検出して、それを圧力計の数値データを読み取るタイミング信号としているので、高精度でFD、FU値を測定することができ、従来の測定者の目視で確認していたものと比べて測定者の人為的要素がなく精密な検査ができる。
請求項2及び請求項7の発明によれば、上記効果に加え、ダミー容器内の圧力調整は、真空ポンプより発生した真空、及び大気のダミー容器内への連通をオン−オフ制御弁と流量調節弁の組み合わせで行っているので、流量調節弁をキャップの種類等に応じて予め設定しておけばオン−オフ制御のみの簡単な制御で、確実に真空度を調節できる。
請求項3及び請求項8の発明によれば、予め設定されたプログラムに基づき自動的に、減圧開始時は減圧速度を速くして真空状態が確保でき、測定時には適切な速度で行うことができて測定精度を上げることができる。また、FU値測定後は急速加圧(大気吸気)するので、計測時間を短縮することができる。且つダミー容器内の圧力変化は自動的に表示器に表示されるので、計測時の圧力変化を常に確認できる。
請求項4及び請求項9の発明によれば、さらに計測時のフリップダウン速度及びフリップアップ速度を計測して表示するので、常に同じ条件FD、FU値を計測することができ、計測条件が安定し、精度を向上させることができる。
また、請求項6の発明によれば、計測する突出部付きキャップの種類に応じて複数種のヘッド部のみ用意しておけば、ヘッド部のみを取替えるだけで1台の検査装置で複数種の突出部付きキャップの検査に対応することができる。
According to the first and fifth aspects of the present invention, the sound generated during the FD and FU is automatically detected and used as a timing signal for reading the numerical data of the pressure gauge. Compared to what has been confirmed visually by a conventional measurer, there is no artificial factor of the measurer and a precise inspection can be performed.
According to the second and seventh aspects of the invention, in addition to the above-described effects, the pressure adjustment in the dummy container is performed by connecting the on-off control valve and the flow rate of the vacuum generated from the vacuum pump and the atmosphere to the dummy container. Since the control valve is used in combination, if the flow rate control valve is set in advance according to the type of the cap or the like, the degree of vacuum can be reliably adjusted by simple control of only on-off control.
According to the third and eighth aspects of the invention, the vacuum state can be secured by automatically increasing the pressure reduction speed at the start of pressure reduction based on a preset program, and can be performed at an appropriate speed at the time of measurement. Measurement accuracy. Moreover, since the rapid pressurization (atmospheric intake) is performed after the FU value measurement, the measurement time can be shortened. Moreover, since the pressure change in the dummy container is automatically displayed on the display, it is possible to always check the pressure change during measurement.
According to the inventions of claims 4 and 9, since the flip-down speed and the flip-up speed at the time of measurement are further measured and displayed, the same conditions FD and FU values can always be measured, and the measurement conditions are stable. , Accuracy can be improved.
According to the invention of claim 6, if only a plurality of types of heads are prepared according to the type of the cap with the protruding portion to be measured, a plurality of types of inspection can be performed with one inspection device by replacing only the heads. It can correspond to the inspection of the cap with the protruding portion.

以下、本発明に係る突出部付きキャップの突出部検査方法及びその装置の実施形態を図面に基づいて詳細に説明する。
図1は本発明の実施形態に係る突出部付きキャップの検査装置の要部縦断面概略図を示す。本実施形態の突出部付きキャップの検査装置1は、検査する突出部付きキャップをセットして真空吸引するダミー容器2と、該ダミー容器の上に位置して、突出部付きキャップの突出部がFD・FU時に発する音を集音して電気信号に変換する音検知手段3、ダミー容器内の真空度を調節制御する内圧調節手段、及び中央制御・表示装置とから構成されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a protrusion inspection method and apparatus for a cap with a protrusion according to the present invention will be described below in detail with reference to the drawings.
FIG. 1: shows the principal part longitudinal cross-sectional schematic diagram of the inspection apparatus of the cap with a protrusion part which concerns on embodiment of this invention. The inspection device 1 for a cap with a protrusion according to the present embodiment includes a dummy container 2 that sets a cap with a protrusion to be inspected and vacuum-sucks the protrusion, and the protrusion of the cap with a protrusion is positioned on the dummy container. It comprises sound detection means 3 that collects sound generated during FD / FU and converts it into an electrical signal, internal pressure adjustment means for adjusting and controlling the degree of vacuum in the dummy container, and a central control / display device.

ダミー容器2は、台20上に固定された容器本体部5と該容器本体部5に交換可能に装着されるヘッド部6から構成されている。容器本体部5は、上部が開口している中空容器であり、真空により変形しないような剛性を有する所定厚さの金属材料や合成樹脂材料で形成され、その胴部には図示のように、内圧調節手段の真空回路に連通する空気配管7が接続され、且つダミー容器2の内部圧力を検出する圧力センサ8が設けられている。そして、開口部にはヘッド部が螺合する雌ネジ9が形成されていると共に、後述するヘッド部の嵌合筒部11が嵌合した状態で内部の機密が保たれるように、容器本体部5にはOリング10が適宜設けられている。一方、ヘッド部6は、上下端が開口している筒体に形成され、その下方部が容器本体部5の雌ネジに螺合する雄ネジが形成されていると共にOリング10と密接して嵌合部の密封を図る嵌合筒部11となっており、上端部が検査する突出部付きキャップ27を装着するキャップ装着部16となっている。ヘッド部6は、嵌合筒部11を同一形状に形成し、キャップ装着部16は、図1に示すように、検査する突出部付きキャップ27が密着して装着できるように、突出部付キャップの種類に合わせてその口径及びキャップの天壁内面と密着する部分を変えて形成した複数種類を用意し、キャップの種類に合わせて選択して使用できるようにすることによって、1台の装置で種々の形態の突出部付キャップの検査が可能となる。たとえば、検査するキャップの内壁面にシール材がライニングされているか否かによって、キャップ装着部16の上端を単に円弧状に形成されているもの、あるいは図1に示すように上端にOリング17が設けられているものを選択する。   The dummy container 2 is composed of a container main body 5 fixed on a table 20 and a head 6 that is replaceably attached to the container main body 5. The container body 5 is a hollow container having an open top, and is formed of a metal material or a synthetic resin material having a predetermined thickness having rigidity so as not to be deformed by a vacuum. An air pipe 7 communicating with the vacuum circuit of the internal pressure adjusting means is connected, and a pressure sensor 8 for detecting the internal pressure of the dummy container 2 is provided. The opening is formed with a female screw 9 into which the head portion is screwed, and the container body is maintained so that the inner secret is maintained in a state in which the fitting cylinder portion 11 of the head portion described later is fitted. The part 5 is provided with an O-ring 10 as appropriate. On the other hand, the head portion 6 is formed in a cylindrical body whose upper and lower ends are open, and a lower portion thereof is formed with a male screw that engages with a female screw of the container main body portion 5 and is in close contact with the O-ring 10. It is the fitting cylinder part 11 which seals a fitting part, and is the cap mounting part 16 which mounts | wears with the cap 27 with a protrusion part which an upper end part test | inspects. The head portion 6 is formed with the fitting cylinder portion 11 in the same shape, and the cap mounting portion 16 is a cap with a protruding portion so that the cap 27 with a protruding portion to be inspected can be closely attached as shown in FIG. By preparing a plurality of types formed by changing the diameter and the portion of the cap that is in close contact with the inner surface of the top wall according to the type of the cap, it can be selected and used according to the type of the cap. Various types of caps with protrusions can be inspected. For example, depending on whether or not the sealing material is lined on the inner wall surface of the cap to be inspected, the upper end of the cap mounting portion 16 is simply formed in an arc shape, or as shown in FIG. Select what is provided.

音検知手段3は、図示のように適宜の台20に立設した支持ロッド21に適宜の高さ位置調節可能な保持具22で、前記ダミー容器2と同軸心上に保持されている。本実施形態の音検知手段3は、マイクロフォン23とマイクロフォンホルダ24からなり、マイクロフォンホルダ24は図示のように集音効率を高めるためにコーン状に形成され、その中心部にマイクロフォン23が取付けられている。マイクロフォンホルダ24は、図示の実施形態では、外部からの衝撃等がマイクロフォンに伝わるのを防止するためにウレタンフォーム等の緩衝材25を介して保持具22に固定されている。   The sound detection means 3 is held coaxially with the dummy container 2 by a holder 22 that can be adjusted to an appropriate height position on a support rod 21 erected on an appropriate base 20 as shown. The sound detection means 3 of the present embodiment includes a microphone 23 and a microphone holder 24. The microphone holder 24 is formed in a cone shape to improve sound collection efficiency as shown in the figure, and the microphone 23 is attached to the center thereof. Yes. In the illustrated embodiment, the microphone holder 24 is fixed to the holder 22 via a cushioning material 25 such as urethane foam in order to prevent external impacts and the like from being transmitted to the microphone.

図2は、ダミー容器2に接続された本実施形態に係る内圧調節手段の真空回路図である。
本実施形態の内圧調節手段29は、真空ポンプ30とダミー容器2の間の真空配管が、急速減圧管路31、計測時減圧管路32、計測時加圧管路33、急速加圧管路34の4系統の管路に分岐して設けられている。より正確には、真空ポンプ30からの基本管路35に開閉弁36、レギュレータ37を設け、その高圧側を上記4系統の管路に分岐して、ダミー容器に連通している。急速減圧管路31は、突出部付きキャップをダミー容器2に装着した状態で急速に減圧することによって、真空状態を確保してキャップを確実に且つ安定した姿勢でダミー容器に密着させるためのものであり、急速減圧管路31には開閉弁としての第1電磁弁SV1及び流量制御弁としての第1ニードル弁41が配置されている。第1ニードル弁41はニードルによって弁の開度を適宜設定でき、後述する計測時減圧管路32に設置したニードル弁の開度よりも予め大きく設定してあり、第1電磁弁SV1の開により、ダミー容器内から真空ポンプへの高速排気が実現できるようになっている。計測時減圧管路32は、作動側が真空ポンプへの基本管路に接続され、急速減圧管路31と同様に開閉弁としての第2電磁弁SV2及び流量制御弁としての第2ニードル弁43が配置されているが、第2ニードル弁43は第1ニードル弁41よりも開度を小さく設定してあり、測定中FDの発生を正確に計測できる程度の減圧速度を確保するようにしている。
FIG. 2 is a vacuum circuit diagram of the internal pressure adjusting means according to this embodiment connected to the dummy container 2.
In the internal pressure adjusting means 29 of this embodiment, the vacuum piping between the vacuum pump 30 and the dummy container 2 includes a rapid decompression conduit 31, a measurement decompression conduit 32, a measurement pressurization conduit 33, and a rapid pressurization conduit 34. It is branched into four lines. More precisely, an open / close valve 36 and a regulator 37 are provided in the basic pipe line 35 from the vacuum pump 30, and the high-pressure side is branched into the above four lines and communicated with the dummy container. The rapid pressure reducing line 31 is used to ensure that the cap is in close contact with the dummy container in a stable and stable posture by rapidly depressurizing the cap with the protruding portion attached to the dummy container 2. In the rapid pressure reducing conduit 31, a first electromagnetic valve SV1 as an on-off valve and a first needle valve 41 as a flow control valve are arranged. The opening degree of the first needle valve 41 can be appropriately set by a needle, and is set in advance to be larger than the opening degree of the needle valve installed in the pressure reducing conduit 32 for measurement described later. When the first electromagnetic valve SV1 is opened. The high-speed exhaust from the inside of the dummy container to the vacuum pump can be realized. The pressure reducing pipe 32 at the time of measurement is connected to the basic pipe to the vacuum pump on the operating side, and similarly to the quick pressure reducing pipe 31, a second electromagnetic valve SV2 as an on-off valve and a second needle valve 43 as a flow control valve are provided. Although arranged, the second needle valve 43 is set to have an opening smaller than that of the first needle valve 41 so as to ensure a decompression speed that can accurately measure the occurrence of FD during measurement.

また、計測時加圧管路33は、後述するFU測定時に減圧状態にあるダミー容器内に大気を定速・定流量で導入してFUが終了する所定の真空度まで徐々に加圧するためのものであり、作動側がサイレンサ46を介して大気に開放されている。計測時加圧管路33には、前記管路と同様に開閉弁としての第3電磁弁SV3及び流量制御弁としての第3ニードル弁45が配置されている。第3ニードル弁45の開度を調節することにより、FU測定時のダミー容器の加圧速度を制御することができる。さらに、第2加圧管路34には、第4電磁弁SV4が設けられ、作動側端部がサイレンサ48を介して大気に開放されている。従って、第4電磁弁SV4を開くことにより、管路が大気に開放され急速にダミー容器内に大気が流入して大気圧まで急速加圧が行われる。
なお、図中50は、安定用のサージタンクであり、51は基本回路に連通して設けられた手動開閉弁であり、点検時等必要に応じて開閉して大気と連通するようにする。また、52はサイレンサである。
Further, the measurement pressurizing line 33 is for introducing air at a constant speed and a constant flow rate into a dummy container that is in a depressurized state at the time of FU measurement, which will be described later, and gradually pressurizing to a predetermined vacuum level at which the FU ends. The operating side is open to the atmosphere via the silencer 46. A third electromagnetic valve SV3 as an on-off valve and a third needle valve 45 as a flow rate control valve are disposed in the measurement pressurizing pipe 33 as in the case of the pipe. By adjusting the opening degree of the third needle valve 45, the pressurization speed of the dummy container at the time of FU measurement can be controlled. Further, the second pressure line 34 is provided with a fourth electromagnetic valve SV 4, and the operating side end is opened to the atmosphere via the silencer 48. Accordingly, by opening the fourth electromagnetic valve SV4, the pipe line is opened to the atmosphere, and the atmosphere rapidly flows into the dummy container, and rapid pressurization to atmospheric pressure is performed.
In the figure, 50 is a surge tank for stabilization, 51 is a manual open / close valve provided in communication with the basic circuit, and is opened and closed as necessary at the time of inspection or the like so as to communicate with the atmosphere. Reference numeral 52 denotes a silencer.

図3は、本発明に係る突出部付きキャップの検査装置の中央制御・表示装置を示すブロック線図である。ダミー容器2に取付けられた圧力センサ8の出力は、空電変換器55でアナログ信号に変換されて中央制御盤56のA/D変換器57でデジタル信号に変換されて演算処理装置(CPU)58に入力される。一方、マイクロフォン23からの信号はアンプ61で増幅されて中央制御盤56のCPUに入力される。CPU58は、これらの信号に基づいて現在のダミー容器内の内圧を圧力表示器59にデジタル表示すると共に、FD発生時及びFU発生時の内圧をFD値及びFU値としてFD・FU値表示器60にデジタル表示するとともに、メモリに記憶する。一方、予め設定したプログラムに従って、設定内圧に達すると第1〜第4電磁弁SV1〜SV4を作動信号を出力して、第1〜第4電磁弁SV1〜SV4の開閉を制御するようになっている。   FIG. 3 is a block diagram showing a central control / display device of the inspection device for caps with protrusions according to the present invention. The output of the pressure sensor 8 attached to the dummy container 2 is converted into an analog signal by the aeroelectric converter 55 and converted into a digital signal by the A / D converter 57 of the central control panel 56, and an arithmetic processing unit (CPU). 58. On the other hand, the signal from the microphone 23 is amplified by the amplifier 61 and input to the CPU of the central control board 56. Based on these signals, the CPU 58 digitally displays the current internal pressure in the dummy container on the pressure indicator 59, and also uses the internal pressure at the time of FD generation and FU generation as the FD value and FU value as an FD / FU value display 60. Are digitally displayed and stored in a memory. On the other hand, according to a preset program, when the set internal pressure is reached, the first to fourth solenoid valves SV1 to SV4 are output with operation signals to control the opening and closing of the first to fourth solenoid valves SV1 to SV4. Yes.

本実施形態の突出部付きキャップの検査装置は、以上のように構成され、該装置を使用してのFD及びFU値の検査方法を図4に示すグラフを参照しながら説明する。
計測する突出部付きキャップに合わせてダミー容器2のヘッド部6を選択して本体部5に接合し、突出部付きキャップ27をダミー容器2のヘッド部6に装着してセットする。この状態においては、ダミー容器内の圧力は大気圧であり、真空回路の電磁弁SV1〜SV4は全て閉の状態にあり、第1〜第3ニードル弁41、43、45は、それぞれ所定の開度に設定されている。この状態から、真空ポンプ30を作動させると共に開閉弁36を開にして検査の準備をし、この状態でリセットして初期状態を確認して検査を開始する。制御盤56のスタート突出部を押すと、まず第1電磁弁SV1及び第2電磁弁SV2が開き急速減圧管路31と計測時減圧管路32が真空ポンプ30と連通して、ダミー容器内が急速に減圧され、ダミー容器内の圧力は図4のグラフに示すように急激に予め設定された(A)点まで減圧される。図4において横軸は測定開始からの経過時間を表し、縦軸はダミー容器内の圧力変化を示している。
The inspection apparatus for caps with protrusions according to this embodiment is configured as described above, and an inspection method for FD and FU values using the apparatus will be described with reference to a graph shown in FIG.
The head part 6 of the dummy container 2 is selected and joined to the main body part 5 according to the cap with the protruding part to be measured, and the cap 27 with the protruding part is attached to the head part 6 of the dummy container 2 and set. In this state, the pressure in the dummy container is atmospheric pressure, the electromagnetic valves SV1 to SV4 in the vacuum circuit are all closed, and the first to third needle valves 41, 43, and 45 are respectively opened to a predetermined level. Is set to degrees. From this state, the vacuum pump 30 is operated and the on-off valve 36 is opened to prepare for inspection. In this state, resetting is performed, the initial state is confirmed, and inspection is started. When the start protrusion of the control panel 56 is pushed, first the first solenoid valve SV1 and the second solenoid valve SV2 are opened, and the rapid decompression conduit 31 and the measurement decompression conduit 32 communicate with the vacuum pump 30, and the inside of the dummy container is opened. The pressure is rapidly reduced, and the pressure in the dummy container is rapidly reduced to a preset point (A) as shown in the graph of FIG. In FIG. 4, the horizontal axis represents the elapsed time from the start of measurement, and the vertical axis represents the pressure change in the dummy container.

それにより、ヘッド部に装着されている突出部付きキャップが真空吸着されてヘッド密着する。急速減圧はFDが起こる可能性がない範囲の真空度で行い、直線イに沿って(A)点まで減圧したら、自動的に第1電磁弁SV1を閉にして急速減圧管路31を閉じ、計測時減圧管路32のみを介して真空ポンプ30とダミー容器2が連通し、計測時減圧工程に移る。その結果、ダミー容器内は急速減圧と比べて緩やかな図4に示す直線ロに沿って適切な速度で所定の真空度まで減圧する。減圧作動中、ダミー容器内の内圧は逐次圧力表示器59にデジタル表示される。また減圧速度が後述するFD・FU値と共にFD・FU値表示器60に表示される。減圧速度及び後述する加圧速度は、FD又はFUする近辺の1秒間の変化量を演算制御装置で計算して表示する。したがって、本実施形態では1秒当たり真空値の変化量を表示し、常に同じ真空値の変化の下でFD及びFUを発生させるように調整することができるので測定条件が安定し、高精度のFD及びFU値が計測できる。   As a result, the cap with the protruding portion attached to the head portion is vacuum-sucked to be in close contact with the head. The rapid pressure reduction is performed at a degree of vacuum in a range where FD is unlikely to occur. When the pressure is reduced to the point (A) along the straight line A, the first electromagnetic valve SV1 is automatically closed and the rapid pressure reduction line 31 is closed, The vacuum pump 30 and the dummy container 2 communicate with each other only through the pressure reducing pipe line 32 during measurement, and the process proceeds to the pressure reducing step during measurement. As a result, the inside of the dummy container is depressurized to a predetermined degree of vacuum at an appropriate speed along a straight line shown in FIG. During the pressure reducing operation, the internal pressure in the dummy container is digitally displayed on the pressure display 59 sequentially. The decompression speed is displayed on the FD / FU value display 60 together with the FD / FU value described later. The depressurization speed and the pressurization speed described later are calculated and displayed by the arithmetic and control unit with the amount of change per second near the FD or FU. Therefore, in this embodiment, the amount of change in the vacuum value per second can be displayed, and adjustment can be made so that the FD and FU are always generated under the same change in the vacuum value. FD and FU values can be measured.

その間にFDが起こると、その音をマイクロフォン23で検出し、音アンプ61を介して増幅された信号をタイミング信号としてCPU58に入力され、CPUからその瞬間の真空値が圧力センサーから読み込まれFD・FU値表示器60に表示されると共にデータとして記憶される。したがって、その表示を見ることにより、検査中の突出部付キャップのFD・FU値が基準内にあるか否か判別でき、正確な検査ができる。予め設定した所定の真空度(C)点に達するまでにFDが起こらない場合は、FD値は表示されず、あるいは真空度(C)点に達した時点で不良の表示を行う。真空度が(C)点に達した時点で第2電磁弁SV2は閉じ、第3電磁弁SV3が開き計測時加圧工程が開始される。計測時加圧工程は、第3ニードル弁45の開度に応じて大気をダミー容器2に導入することによって、ダミー容器2内の真空度を図4に示す線図ハに沿って一定速度で(E)点に達するまで低下させる。その間にFUが起こると、FDの場合と同様に、その音をマイクロフォン23で検出し、音アンプ61を介して増幅された信号をタイミング信号としてCPU58に入力され、CPUからその瞬間の真空値がFU値としてFD・FU値表示器60に表示される。また、同時にその近辺の1秒間の変化量を加圧速度として表示する。そして、真空度が予め設定した(E)点まで下降すると、SV4が開き全開状態でダミー容器内に大気を検査を終了する。検査作業を終了する場合は、手動開閉弁51を開き基本管路を大気と連通状態にする。   If FD occurs in the meantime, the sound is detected by the microphone 23, and the signal amplified through the sound amplifier 61 is input to the CPU 58 as a timing signal, and the vacuum value at that moment is read from the pressure sensor from the CPU and the FD · It is displayed on the FU value display 60 and stored as data. Accordingly, by looking at the display, it can be determined whether or not the FD / FU value of the cap with the protruding portion being inspected is within the reference, and an accurate inspection can be performed. If FD does not occur until the predetermined vacuum level (C) is reached, the FD value is not displayed, or a failure is displayed when the vacuum level (C) is reached. When the degree of vacuum reaches the point (C), the second electromagnetic valve SV2 is closed, the third electromagnetic valve SV3 is opened, and the pressurization process at the time of measurement is started. In the measurement pressurization step, the degree of vacuum in the dummy container 2 is set at a constant speed along the line C shown in FIG. 4 by introducing the atmosphere into the dummy container 2 in accordance with the opening of the third needle valve 45. (E) Decrease until point is reached. If FU occurs during that time, the sound is detected by the microphone 23 as in the case of the FD, and the signal amplified through the sound amplifier 61 is input to the CPU 58 as a timing signal. The FU value is displayed on the FD / FU value display 60. At the same time, the amount of change in the vicinity for 1 second is displayed as the pressing speed. When the degree of vacuum drops to a preset point (E), SV4 is opened and the inspection of the atmosphere in the dummy container is completed in a fully opened state. When the inspection work is finished, the manual on-off valve 51 is opened to bring the basic pipeline into communication with the atmosphere.

以上、本発明の好適な実施形態に係る突出部付きキャップの検査方法及びその装置について説明したが本発明は上記実施形態に限るものではなく、種々の設計変更が可能である。たとえば、前記実施形態では急速減圧工程では、第1電磁弁SV1及び第2電磁弁SV2を開にして急速減圧管路31と測定時減圧管路32を介して真空ポンプ30とダミー容器2を連通していたが、急速減圧工程では第2電磁弁SV2を閉にして急速減圧管路31のみを介して真空ポンプと連通させるようにしてもよい。第1電磁弁及び第2電磁弁を開にして急速減圧を行う場合は、第1ニードル弁の開度を第2ニードル弁の開度よりも必ずしも大きくする必要はないが、第1電磁弁のみの開で急速減圧を行う場合は、第1ニードル弁41の開度を第2ニード弁43の開度よりも大きくする必要がある。同様に急速加圧工程でも、第3電磁弁SV3を閉にして、第4電磁弁SV4のみを開にして行ってもよい。また、減圧工程及び加圧工程は前記実施形態のように、急速減圧工程及び急速加圧工程を設けるのが望ましいが、必ずしも必要ではなく、減圧工程及び加圧工程とも常に一定の真空変化速度状態で行ってもよい。従って、その場合は内圧調節手段の真空管路を4系統に分岐する必要がなく、構成が単純化することができる。また、ダミー容器も容器本体部とヘッド部が一体のものを採用することも可能である。   As described above, the inspection method and apparatus for the cap with the protruding portion according to the preferred embodiment of the present invention have been described. For example, in the embodiment, in the rapid pressure reducing step, the first electromagnetic valve SV1 and the second electromagnetic valve SV2 are opened, and the vacuum pump 30 and the dummy container 2 are communicated with each other via the rapid pressure reducing line 31 and the pressure reducing line 32 at the time of measurement. However, in the rapid decompression step, the second electromagnetic valve SV2 may be closed and communicated with the vacuum pump only through the rapid decompression line 31. When the first electromagnetic valve and the second electromagnetic valve are opened and rapid pressure reduction is performed, the opening degree of the first needle valve is not necessarily larger than the opening degree of the second needle valve, but only the first electromagnetic valve is used. When the rapid pressure reduction is performed by opening, the opening degree of the first needle valve 41 needs to be larger than the opening degree of the second need valve 43. Similarly, in the rapid pressurizing step, the third electromagnetic valve SV3 may be closed and only the fourth electromagnetic valve SV4 may be opened. In addition, it is desirable to provide the rapid decompression process and the rapid pressurization process as in the above-described embodiment, but the decompression process and the pressurization process are not necessarily required, and the decompression process and the pressurization process are always in a constant vacuum change rate state. You may go on. Therefore, in that case, it is not necessary to branch the vacuum line of the internal pressure adjusting means into four systems, and the configuration can be simplified. Further, the dummy container may be one in which the container main body and the head are integrated.

本発明の突出部付きキャップの検査方法及びその装置は、密封保証機能付キャップとしてガラス容器や金属容器等の剛性を有する容器に適用される突出部付きキャップのFD値・FU値が適正に得られているか否かを正確に検査できるので、そのようなキャップの製造現場や開発現場における突出部付きキャップの検査に好適に利用できる。   The method and apparatus for inspecting a cap with a protrusion according to the present invention appropriately obtains the FD value and the FU value of a cap with a protrusion applied to a rigid container such as a glass container or a metal container as a cap with a sealing guarantee function. Therefore, it can be used for inspection of caps with protruding portions at the manufacturing site and development site of such caps.

本発明の実施形態に係る突出部付きキャップの検査装置の要部縦断面概略である。It is a principal part longitudinal cross-sectional outline of the inspection apparatus of the cap with a protrusion concerning embodiment of this invention. その内圧調節手段の真空回路図である。It is a vacuum circuit diagram of the internal pressure adjusting means. その中央制御・表示装置を示すブロック線図である。It is a block diagram which shows the central control and display apparatus. 本発明の実施形態に係る突出部付きキャップの検査方法におけるダミー容器内の内圧変化を示すグラフである。It is a graph which shows the internal pressure change in the dummy container in the test | inspection method of the cap with a protrusion concerning embodiment of this invention.

符号の説明Explanation of symbols

1 突出部付きキャップの検査装置 2 ダミー容器
3 音検知手段 5 容器本体部
6 ヘッド部 7 空気配管
8 圧力センサ 9 雌ネジ
10、17 Oリング 11 嵌合筒部
16 キャップ装着部 22 保持板
23 マイクロフォン 24 マイクロフォンホルダ
25 緩衝材 27 突出部付キャップ
29 内圧調節手段 30 真空ポンプ
31 急速減圧管路 32 計測時減圧管路
33 計測時加圧管路 34 急速加圧管路
35 基本管路 36 開閉弁
37 レギュレータ 41、43、45器
56 制御盤 57 A/D変換器
58 CPU 59 圧力表示器
60 FD・FU値表示器 61 アンプ
SV1〜SV4 第1〜第4電磁弁
DESCRIPTION OF SYMBOLS 1 Cap inspection apparatus with protrusion part 2 Dummy container 3 Sound detection means 5 Container main-body part 6 Head part 7 Air piping 8 Pressure sensor 9 Female screw 10, 17 O-ring 11 Fitting cylinder part 16 Cap mounting part 22 Holding plate 23 Microphone 24 Microphone holder 25 Buffer material 27 Cap with protrusion 29 Internal pressure adjusting means 30 Vacuum pump 31 Rapid pressure reduction line 32 Measurement pressure reduction line 33 Measurement pressure line 34 Rapid pressure line 35 Basic line 36 Open / close valve 37 Regulator 41 , 43, 45 56 Control panel 57 A / D converter 58 CPU 59 Pressure indicator 60 FD / FU value indicator 61 Amplifier SV1 to SV4 First to fourth solenoid valves

Claims (9)

キャップ天面壁から外方に突出する変形可能な突出部を有する突出部付きキャップの検査方法であって、圧力センサを備えたダミー容器の開口部に突出部付きキャップを装着して、前記ダミー容器内の内圧を減圧する減圧工程、該減圧工程に続き前記ダミー容器内を加圧する加圧工程を有し、前記減圧工程で前記突出部付きキャップの突出部がフリップダウンする時、前記加圧工程で前記突出部がフリップアップする時の音を検知し、該音の検知によりタイミング信号を発生させてその瞬間のダミー容器内の内圧を前記圧力センサから読み出してフリップダウン値及びフリップアップ値として表示することを特徴とする突出部付きキャップの検査方法。   A method for inspecting a cap with a protrusion having a deformable protrusion protruding outward from a top wall of the cap, wherein the dummy container is provided with a cap with a protrusion at an opening of a dummy container provided with a pressure sensor. A depressurizing step for depressurizing the internal pressure of the inside, and a pressurizing step for pressurizing the inside of the dummy container following the depressurizing step, and when the projecting portion of the cap with the projecting portion is flipped down in the depressurizing step, Detecting a sound when the protruding portion flips up, generating a timing signal by detecting the sound, reading the internal pressure in the dummy container at that moment from the pressure sensor, and displaying it as a flip down value and a flip up value A method for inspecting a cap with a protrusion characterized by the above. 前記減圧工程では、真空ポンプにより発生した真空の前記ダミー容器内への連通をオン−オフ制御弁でオン−オフ制御し、且つ流量調整弁で流量を調節することにより所定減圧速度で減圧を行ない、前記加圧工程では大気の前記ダミー容器への連通をオン−オフ制御弁でオン−オフ制御し、且つ流量調整弁で流量を調節することにより所定加圧速度で加圧を行なうことを特徴とする請求項1に記載の突出部付きキャップの検査方法。   In the decompression step, the vacuum generated by a vacuum pump is communicated into the dummy container by on / off control using an on / off control valve, and the flow rate is regulated by a flow rate adjusting valve, thereby reducing the pressure at a predetermined decompression speed. In the pressurizing step, the atmosphere is communicated with the dummy container by on / off control with an on / off control valve, and the flow rate is adjusted with a flow rate adjusting valve to perform pressurization at a predetermined pressurization speed. The method for inspecting a cap with a protrusion according to claim 1. 前記減圧工程は、減圧開始時から所定内圧まで減圧速度を速くして急速減圧する急速減圧工程と該急速減圧工程よりも緩やかな所定の減圧速度で所定内圧まで減圧する計測時減圧工程からなり、前記加圧工程は、所定の加圧速度で所定内圧まで加圧する計測時加圧工程と該計測時加圧工程よりも急速な加圧速度で大気圧まで急速加圧する急速加圧工程からなる請求項1又は2に記載の突出部付きキャップの検査方法。   The depressurization step consists of a rapid depressurization step of rapidly depressurizing from the start of depressurization to a predetermined internal pressure and a rapid depressurization step, and a depressurization step at the time of depressurization to a predetermined internal pressure at a predetermined depressurization rate gentler than the rapid depressurization step, The pressurizing step includes a pressurizing step at the time of pressurizing to a predetermined internal pressure at a predetermined pressurizing rate and a quick pressurizing step of rapidly pressurizing to atmospheric pressure at a pressurizing rate faster than the pressurizing step at the time of measuring. Item 3. A method for inspecting a cap with a protrusion according to Item 1 or 2. 前記計測時減圧工程におけるダミー容器内圧の減圧速度を計算してフリップダウン速度として、且つ前記計測時加圧工程おけるダミー容器内圧の加圧速度を計算してフリップアップ速度としてそれぞれ表示することを特徴とする請求項1〜3何れかに記載の突出部付きキャップの検査方法。   Calculating the pressure reduction speed of the dummy container internal pressure in the pressure reducing process at the time of measurement as a flip-down speed, and calculating the pressure increasing speed of the dummy container pressure in the pressure increasing process at the time of measurement and displaying it as a flip-up speed. The inspection method of the cap with a protrusion part in any one of Claims 1-3 to do. 突出部付きキャップ装着部と圧力センサを有し且つ真空源に連接されたダミー容器、該ダミー容器の上方に設置して突出部付きキャップの突出部がフリップダウン及びフリップアップ時に発する音を検知して電気信号に変換する音検知手段、前記ダミー容器内の内圧を調節制御する内圧調節手段、及び該内圧調節手段を制御し且つ前記音検知手段と前記圧力センサからの入力に基づきフリップダウン値及びフリップアップ値を表示する演算制御・表示装置からなることを特徴とする突出部付きキャップの検査装置。   A dummy container having a cap mounting part with a projecting part and a pressure sensor and connected to a vacuum source, and installed above the dummy container to detect the sound generated by the projecting part of the cap with the projecting part during flip-down and flip-up. Sound detection means for converting to an electrical signal, internal pressure adjustment means for adjusting and controlling the internal pressure in the dummy container, and a flip-down value and flip-up based on inputs from the sound detection means and the pressure sensor that control the internal pressure adjustment means An inspection device for a cap with a protruding portion, comprising an arithmetic control / display device for displaying a value. 前記ダミー容器は、圧力センサを有し且つ真空源に連接された容器本体部と、該容器本体部に軸封可能に連接する連接部と突出部付きキャップの種類に対応した突出部付きキャップのキャップ装着部を有するヘッド部の組み合わせからなり、該ヘッド部は前記容器本体部に交換可能に装着できるようになっている請求項5に記載の突出部付きキャップの検査装置。   The dummy container includes a container body portion having a pressure sensor and connected to a vacuum source, a connecting portion connected to the container body portion so as to be capable of shaft sealing, and a cap with a protruding portion corresponding to the type of cap with the protruding portion. 6. The inspection apparatus for a cap with a protruding portion according to claim 5, comprising a combination of a head portion having a cap mounting portion, wherein the head portion can be replaceably mounted on the container main body portion. 前記内圧調節手段は、真空ポンプと、該真空ポンプと前記ダミー容器の間に配管された真空配管路とからなり、該真空配管路が急速減圧管路、計測時減圧管路、計測時加圧管路、急速加圧管路の4系統に分岐され、前記急速減圧管路、計測時減圧管路及び計測時加圧管路にはそれぞれオン−オフ開閉弁と流量制御弁が設けられ、前記急速加圧管路にはオン−オフ開閉弁が設けられ、且つ前記計測時加圧管路と前記急速加圧管路の一端は大気に連通していることを特徴とする請求項6に記載の突出部付きキャップの検査装置。   The internal pressure adjusting means includes a vacuum pump and a vacuum pipe line piped between the vacuum pump and the dummy container. The vacuum pipe line is a rapid pressure reduction line, a measurement pressure reduction line, and a measurement pressure pipe. The rapid pressure reducing line, the measurement pressure reducing line, and the measurement pressure increasing line are each provided with an on-off open / close valve and a flow rate control valve. The cap with a projection according to claim 6, wherein an on-off on-off valve is provided in the path, and one end of the measurement pressurization line and the quick pressurization line communicate with the atmosphere. Inspection device. 前記演算制御・表示装置は、前記圧力センサからの出力を電気信号に変換する空電変換器、中央演算処理装置及び表示器からなり、前記中央演算処理装置は予め設定されたプログラムに基づき前記内圧調節手段に制御信号を発すると共に、前記空電変換器と前記音検出手段からの信号に基づき前記表示器に表示情報を発するようにしてなることを特徴とする請求項5〜7何れかに記載の突出部付きキャップの検査装置。   The arithmetic control / display device includes an aeroelectric converter that converts an output from the pressure sensor into an electric signal, a central processing unit, and a display. The central processing unit is configured to perform the internal pressure based on a preset program. 8. A control signal is emitted to the adjusting means, and display information is emitted to the display device based on signals from the aeroelectric converter and the sound detecting means. Inspection device for caps with protrusions. 前記表示器は、ダミー容器内の圧力、フリップダウン時及びフリップアップ時のダミー容器内の圧力であるフリップダウン値及びフリップアップ値を表示することを特徴とする請求項5〜8何れかに記載の突出部付きキャップの検査装置。   The protrusion according to any one of claims 5 to 8, wherein the indicator displays a pressure in the dummy container, a flip-down value and a flip-up value which are pressures in the dummy container at the time of flip-down and flip-up. Inspection device for cap with part.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112254847A (en) * 2020-10-12 2021-01-22 山东大学 Optical fiber FP pressure sensor based on hydraulic principle

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Publication number Priority date Publication date Assignee Title
JPS5219462B1 (en) * 1970-07-01 1977-05-27
JP2000289758A (en) * 1999-04-05 2000-10-17 Japan Crown Cork Co Ltd Shock-resistant easily openable container lid

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5219462B1 (en) * 1970-07-01 1977-05-27
JP2000289758A (en) * 1999-04-05 2000-10-17 Japan Crown Cork Co Ltd Shock-resistant easily openable container lid

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112254847A (en) * 2020-10-12 2021-01-22 山东大学 Optical fiber FP pressure sensor based on hydraulic principle

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