JP3571326B2 - Glass bottle thickness measuring device - Google Patents

Glass bottle thickness measuring device Download PDF

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Publication number
JP3571326B2
JP3571326B2 JP2002016295A JP2002016295A JP3571326B2 JP 3571326 B2 JP3571326 B2 JP 3571326B2 JP 2002016295 A JP2002016295 A JP 2002016295A JP 2002016295 A JP2002016295 A JP 2002016295A JP 3571326 B2 JP3571326 B2 JP 3571326B2
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Japan
Prior art keywords
glass bottle
bottle
thickness
support arm
head
Prior art date
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JP2002016295A
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JP2003214804A (en
Inventor
正幸 秋山
信安 佐伯
茂治 吉田
明夫 飯田
佐藤  誠
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Toyo Glass Co Ltd
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Toyo Glass Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明はガラスびんの肉厚を測定する肉厚測定装置に関するもので、特にサンプルびんの肉厚測定に用いて好適なものである。
【0002】
【従来の技術】
近年は肉厚の薄い超軽量ガラスびんが盛んに用いられてきている。超軽量ガラスびんは重量が軽く消費者が使いやすい包装容器として好ましいばかりでなく、ガラスの使用量が少ないために省資源と輸送トラックのCO2排出量削減および地球温暖化防止に貢献するものである。しかし、肉厚が薄くなることによってびん成形の際に肉厚をより厳格に管理することが必要となっている。一般に成形したガラスびんは肉厚検査が行われるが、この検査は自動びん検査機によって行われる。自動びん検査機はガラスびんに近接させたプローブから電波を発射し、ガラスから反射して帰ってくる電波の量を測定することでガラスびんの肉厚を算出し、良否を判定するものである。ところで、自動びん検査機で厳格な検査を行うためには、良否判定が正常に行われるように、既に肉厚が既知であるびん(サンプルびん)を用いて調整を行う必要がある。また、自動びん検査機による検査を終了したびんから適当な割合で抜き取ったびん(サンプルびん)について、肉厚を測定することで、良否判定が正確に行われているかどうかを確認する必要もある。
【0003】
従来、サンプルびんの肉厚の測定には、ダイヤルシクネスゲージが使用されている。ダイヤルシクネスゲージでガラスびんの肉厚測定を行う場合、ダイヤルシクネスゲージの測定部をガラスびんの口部から内部に挿入する必要がある。そして、びんの軸線とゲージの軸線とがほぼ平行な状態で測定しないと正確な肉厚を測定することができない。口部の広い広口びんを測定する場合、びんの軸線とゲージの軸線とがほぼ平行な状態で測定することができるが、例えば一升びんのように口部の細いびんはダイヤルシクネスゲージの測定部をガラスびんの口部から内部に挿入できなかったり、内部に挿入できたとしても、びんの軸線とゲージの軸線とを平行にすることができない。このような口部の細いびんの場合、びんの底部を割ってそこからダイヤルシクネスゲージを挿入し、肉厚の測定を行う。
【0004】
【発明が解決しようとする課題】
前記のごとく、口部の細いガラスびんを測定する場合、ガラスびんの底を割る煩雑な作業が必要となり、作業能率が悪かった。また、底を割ったガラスびんはサンプルびんとして自動びん検査機にかけることが不可能であるので、自動びん検査機の良否判定の調整に用いることができない。したがって、口部の細いガラスびんについては自動びん検査機の良否判定の調整を行っていないのが現状である。
【0005】
本発明は、口部の細いびんについても底部を割ることなく、肉厚の実測を可能にすることを課題としてなされたものである。
【0006】
【課題を解決するための手段】
本発明は、基台部2、基台部2から立設した支柱部3及び支柱部3から横方向に張り出した張出部4を有するフレームと、
前記張出部4の先端部にセンサヘッド6を下向きにして垂直に固定された接触式変位センサ5と、
前記支柱部3の中間部から前記張出部4の下側に横方向に固定され、中間部より先端側が上向きに折り曲げられていると共に、前記センサヘッド6の直下の先端部に上向きに内側ヘッド8を設けた支持アーム7と、
前記センサヘッド6の変位量を表示する表示部9とを有し、
ガラスびんGの口部から前記支持アーム7を内部に挿通してガラスびんGを支持アーム7に支持させ、前記内側ヘッド8をガラスびんG内面に、前記センサヘッド6をガラスびんG外面に接触させ、そのときの前記センサヘッド6の変位量を前記表示部9から読みとることでガラスびんGの肉厚を測定することを特徴とするガラスびんの肉厚測定装置である。
【0007】
本発明において、支持アームは棒状であるので、その太さを適宜選択することで口の細いびんであってもその内部に支持アームを挿入して支持アームに支持させることができる。また、支持アームは上方に折れ曲がっているので、図1に示すように、ガラスびんを水平に支持でき、正確な肉厚測定をすることができる。
【0008】
支持アーム(7)の折り曲げ角度を7°〜15°とすると、広口びんはもちろんのこと、細口びんや小びんなど広範な形状のガラスびんに対して、ガラスびんを支持アームにセットしやすく、また、ガラスびんを水平に支持することが可能となる。
【0009】
内側ヘッドはびん内面に点接触することが好ましく、そのような形状であれば差し支えないが、内側ヘッドの少なくとも頂部を球形とすることで、ガラスびん内面との滑りが良くなり、作業性が良好となる。また測定精度も向上する。
【0010】
支持アーム7を支柱部3に対して着脱自在とすることができる。このようにすることで、種々のガラスびんに対して、そのガラスびんに最適な形状の支持アームに取り替えて測定することが可能となるので、どんな特殊な形状のガラスびんについても、最適な条件で測定することが可能となる。
【0011】
【発明の実施の形態】
以下、実施例に関する図面に基づいて本発明を詳細に説明する。図1は実施例の肉厚測定装置1の正面説明図、図2はセンサヘッド6と内側ヘッド8の関係を示す正面図である。
【0012】
図1に示すごとく、肉厚測定装置1は、基台部2と、基台部2から立設した支柱部3及び支柱部3から横方向に水平に張り出した張出部4によって概略コ字形に形成されたフレームを有する。張出部4の先端部には接触式の変位センサ5(キーエンス社製、型式AT3−010)がセンサヘッド6を下向きにして垂直に固定されている。変位センサ5は端部のセンサヘッド6が基準位置から移動すると、その移動量が表示部9の表示窓9aにmm単位の数字で表示される周知のものである。フレームの支柱部3の中間部からは細い棒状の支持アーム7が張出部4の下側に横向きにビス10で着脱自在に固定されている。支持アームの太さ(直径)は基端部側で16mm、先端部側で12mmである。支持アーム7の中間部より先端側は上向きに折り曲げられている。折り曲げ角度は11°である。また、先端部には内側ヘッド8が上向きに設けられている。内側ヘッド8は鉄製の球体で、センサヘッド6の直下に位置しており、基準状態(支持アーム7にびんをセットしていない状態)においてはセンサヘッド6の下端が内側ヘッド8の頂部に接触しており、この状態がセンサヘッドの基準位置(移動量0.00mm)となっている。
【0013】
ガラスびんGは口部から支持アーム7を内部に挿通することで支持アーム7に支持セットされる。このとき、内側ヘッド8の頂部をガラスびんG内面に接触させる。センサヘッド6は蛇腹6aによって下方向に付勢されているのでその付勢力によってセンサヘッド6の下端部がガラスびんG外面に接触する。図2に示すように、そのときのセンサヘッド6の変位量がガラスびんGの肉厚となっているので、その変位量を表示部9から読みとることでガラスびんGの肉厚を実測することができる。
【0014】
図1に示す状態において、ガラスびんGを人力で回転させることで、ガラスびん全周の肉厚を測定できる。また、ガラスびんをその軸方向に移動させることで、ガラスびんの胴部の任意の位置の肉厚を測定できる。内側ヘッド8の外面に樹脂コーティングを行うと、内側ヘッドがガラスびん内面に対して滑りが良くなり、ガラスびんを回転させたり移動させたりする作業をより容易に行うことができる。肉厚の測定値はパソコンに直接読み込ませることができる。このようにすることで測定値を自動的に記録したり、良否判定を自動的に行うことができる。
【0015】
【発明の効果】
本発明によれば、口部の細いびんについても底部を割ることなく、容易に肉厚の実測をすることができる。また、口部の細いガラスびんについても自動びん検査機の良否判定の調整を行うことができるので、自動びん検査機による肉厚検査をより信頼できるものとすることができる。
【図面の簡単な説明】
【図1】実施例の肉厚測定装置1の正面説明図である。
【図2】センサヘッド6と内側ヘッド8の関係を示す正面図である。
【符号の説明】
1 肉厚測定装置
2 基台部
3 支柱部
4 張出部
5 変位センサ
6 センサヘッド
7 支持アーム
8 内側ヘッド
9 表示部
10 ビス
G ガラスびん
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a thickness measuring apparatus for measuring the thickness of a glass bottle, and is particularly suitable for use in measuring the thickness of a sample bottle.
[0002]
[Prior art]
In recent years, ultra-light glass bottles having a small thickness have been actively used. Ultra-light glass bottles are not only preferable as packaging containers that are light in weight and easy for consumers to use, but also contribute to resource saving, reduction of CO2 emissions from transport trucks and prevention of global warming due to the small amount of glass used. . However, as the wall thickness becomes thinner, it is necessary to more strictly control the wall thickness during bottle molding. Generally, a molded glass bottle is subjected to a wall thickness inspection, and this inspection is performed by an automatic bottle inspection machine. The automatic bottle inspection machine emits radio waves from a probe that is close to the glass bottle, calculates the thickness of the glass bottle by measuring the amount of radio waves reflected back from the glass, and judges the quality. . By the way, in order to perform a strict inspection using an automatic bottle inspection machine, it is necessary to perform adjustment using a bottle (sample bottle) whose thickness is already known so that the pass / fail judgment is normally performed. In addition, it is necessary to confirm whether or not the pass / fail judgment has been correctly performed by measuring the wall thickness of the bottle (sample bottle) extracted at an appropriate ratio from the bottle after the inspection by the automatic bottle inspection machine is completed. .
[0003]
Conventionally, a dial thickness gauge has been used for measuring the thickness of a sample bottle. When measuring the thickness of a glass bottle with a dial thickness gauge, it is necessary to insert the measurement part of the dial thickness gauge from the mouth of the glass bottle into the interior. Unless the measurement is performed in a state where the axis of the bottle and the axis of the gauge are substantially parallel, an accurate wall thickness cannot be measured. When measuring a wide-mouthed bottle with a wide mouth, measurement can be performed with the axis of the bottle and the axis of the gauge almost parallel.For example, a bottle with a narrow mouth, such as a single-shoulder bottle, can be measured with a dial sensitivity gauge. Cannot be inserted through the mouth of the glass bottle, or even if it can be inserted inside, the axis of the bottle cannot be parallel to the axis of the gauge. In the case of such a narrow-mouthed bottle, the bottom of the bottle is broken, and a dial thickness gauge is inserted from there, and the thickness is measured.
[0004]
[Problems to be solved by the invention]
As described above, when measuring a glass bottle with a thin mouth, a complicated operation of breaking the bottom of the glass bottle is required, and the work efficiency is poor. Further, since the glass bottle whose bottom is broken cannot be put on an automatic bottle inspection machine as a sample bottle, it cannot be used for adjusting the quality of the automatic bottle inspection machine. Therefore, at present, adjustment of the pass / fail judgment of the automatic bottle inspection machine is not performed for glass bottles having a thin mouth.
[0005]
An object of the present invention is to make it possible to measure the wall thickness of a bottle having a thin mouth without breaking the bottom.
[0006]
[Means for Solving the Problems]
The present invention relates to a frame having a base portion 2, a support portion 3 erected from the base portion 2, and an overhang portion 4 extending laterally from the support portion 3,
A contact-type displacement sensor 5 fixed vertically to the tip of the overhang portion 4 with the sensor head 6 facing downward;
An inner head is fixed laterally from an intermediate portion of the support portion 3 to a lower side of the overhang portion 4, a distal end side is bent upward from the intermediate portion, and an inner head is directed upward to a distal end portion directly below the sensor head 6. 8, a support arm 7 provided with
A display unit 9 for displaying an amount of displacement of the sensor head 6,
The support arm 7 is inserted through the mouth of the glass bottle G to support the glass bottle G on the support arm 7, and the inner head 8 contacts the inner surface of the glass bottle G, and the sensor head 6 contacts the outer surface of the glass bottle G. The thickness of the glass bottle G is measured by reading the displacement amount of the sensor head 6 from the display unit 9 at that time.
[0007]
In the present invention, since the support arm has a rod shape, the support arm can be inserted into the bottle and supported by the support arm even if the bottle has a narrow mouth by appropriately selecting its thickness. Further, since the supporting arm is bent upward, as shown in FIG. 1, the glass bottle can be supported horizontally, and accurate wall thickness measurement can be performed.
[0008]
When the bending angle of the support arm (7) is 7 ° to 15 °, it is easy to set the glass bottle to the support arm for a wide range of shapes such as narrow-mouthed bottles and small bottles as well as wide-mouthed bottles. Thus, the glass bottle can be supported horizontally.
[0009]
It is preferable that the inner head makes point contact with the inner surface of the bottle, and such a shape is acceptable, but by making at least the top of the inner head spherical, the slip with the inner surface of the glass bottle is improved, and workability is good. It becomes. Also, the measurement accuracy is improved.
[0010]
The support arm 7 can be detachably attached to the column 3. By doing so, it is possible to measure various glass bottles by replacing them with a support arm having the optimal shape for the glass bottle. It becomes possible to measure with.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is an explanatory front view of a thickness measuring apparatus 1 according to an embodiment, and FIG. 2 is a front view showing a relationship between a sensor head 6 and an inner head 8.
[0012]
As shown in FIG. 1, the thickness measuring apparatus 1 has a substantially U-shape including a base 2, a column 3 erected from the base 2, and a projecting portion 4 horizontally extending horizontally from the column 3. Having a frame formed therein. A contact-type displacement sensor 5 (manufactured by Keyence, model AT3-010) is vertically fixed to the tip of the overhanging portion 4 with the sensor head 6 facing downward. The displacement sensor 5 is a well-known displacement sensor in which, when the sensor head 6 at the end moves from the reference position, the amount of movement is displayed in the display window 9a of the display unit 9 by a number in mm. A thin rod-shaped support arm 7 is detachably fixed to the lower side of the overhanging portion 4 with a screw 10 from the intermediate portion of the column 3 of the frame. The thickness (diameter) of the support arm is 16 mm on the proximal end side and 12 mm on the distal end side. The distal end side of the support arm 7 from the intermediate portion is bent upward. The bending angle is 11 °. Further, an inner head 8 is provided upward at the tip. The inner head 8 is an iron sphere, which is located immediately below the sensor head 6, and the lower end of the sensor head 6 contacts the top of the inner head 8 in a reference state (a state where the bottle is not set on the support arm 7). This state is the reference position of the sensor head (movement amount 0.00 mm).
[0013]
The glass bottle G is supported and set on the support arm 7 by inserting the support arm 7 through the mouth. At this time, the top of the inner head 8 is brought into contact with the inner surface of the glass bottle G. Since the sensor head 6 is urged downward by the bellows 6a, the lower end of the sensor head 6 comes into contact with the outer surface of the glass bottle G by the urging force. As shown in FIG. 2, since the displacement of the sensor head 6 at that time is the thickness of the glass bottle G, the thickness of the glass bottle G is actually measured by reading the displacement from the display unit 9. Can be.
[0014]
In the state shown in FIG. 1, by rotating the glass bottle G manually, the thickness of the entire circumference of the glass bottle can be measured. In addition, by moving the glass bottle in the axial direction, the thickness of the body of the glass bottle at an arbitrary position can be measured. When the outer surface of the inner head 8 is coated with a resin, the inner head is slid better with respect to the inner surface of the glass bottle, so that the operation of rotating and moving the glass bottle can be performed more easily. The measured thickness can be read directly into a personal computer. In this way, it is possible to automatically record the measured value and to automatically perform the pass / fail judgment.
[0015]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, even a bottle with a thin mouth part can measure wall thickness easily, without breaking a bottom part. In addition, since the quality of the glass bottle with a thin mouth can be adjusted for the quality judgment of the automatic bottle inspection machine, the thickness inspection by the automatic bottle inspection machine can be made more reliable.
[Brief description of the drawings]
FIG. 1 is an explanatory front view of a thickness measuring apparatus 1 according to an embodiment.
FIG. 2 is a front view showing a relationship between a sensor head 6 and an inner head 8;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Thickness measuring device 2 Base part 3 Support part 4 Projection part 5 Displacement sensor 6 Sensor head 7 Support arm 8 Inner head 9 Display part 10 Screw G glass bottle

Claims (4)

基台部(2)、基台部(2)から立設した支柱部(3)及び支柱部(3)から横方向に張り出した張出部(4)を有するフレームと、
前記張出部(4)の先端部にセンサヘッド(6)を下向きにして垂直に固定された接触式変位センサ(5)と、
前記支柱部(3)の中間部から前記張出部(4)の下側に横方向に固定され、中間部より先端側が上向きに折り曲げられていると共に、前記センサヘッド(6)の直下の先端部に上向きに内側ヘッド(8)を設けた支持アーム(7)と、
前記センサヘッド(6)の変位量を表示する表示部(9)とを有し、
ガラスびん(G)の口部から前記支持アーム(7)を内部に挿通してガラスびん(G)を支持アーム(7)に支持させ、前記内側ヘッド(8)をガラスびん(G)内面に、前記センサヘッド(6)をガラスびん(G)外面に接触させ、そのときの前記センサヘッド(6)の変位量を前記表示部(9)から読みとることでガラスびん(G)の肉厚を測定することを特徴とするガラスびんの肉厚測定装置。
A frame having a base part (2), a column part (3) erected from the base part (2), and an overhang part (4) extending laterally from the column part (3);
A contact displacement sensor (5) fixed vertically to the tip of the overhang portion (4) with the sensor head (6) facing downward;
The middle part of the support part (3) is laterally fixed from the middle part to the lower side of the overhang part (4), the tip side is bent upward from the middle part, and the tip directly below the sensor head (6). A support arm (7) provided with an inner head (8) facing upward at the part;
A display section (9) for displaying a displacement amount of the sensor head (6),
The support arm (7) is inserted through the mouth of the glass bottle (G) to support the glass bottle (G) on the support arm (7), and the inner head (8) is placed on the inner surface of the glass bottle (G). The thickness of the glass bottle (G) is read by contacting the sensor head (6) with the outer surface of the glass bottle (G) and reading the displacement of the sensor head (6) at that time from the display unit (9). An apparatus for measuring the thickness of glass bottles, characterized in that the thickness is measured.
請求項1の肉厚測定装置において、前記支持アーム(7)の折り曲げ角度が7°〜15°であることを特徴とするガラスびんの肉厚測定装置。2. The apparatus according to claim 1, wherein the bending angle of the support arm is 7 [deg.] To 15 [deg.]. 請求項1又は2の肉厚測定装置において、前記内側ヘッド(8)が球形又は球形の一部をなす形状であることを特徴とするガラスびんの肉厚測定装置3. The apparatus according to claim 1, wherein the inner head has a spherical shape or a part of a spherical shape. 請求項1、2又は3の肉厚測定装置において、前記支持アーム(7)が前記支柱部(3)に対して着脱自在であることを特徴とするガラスびんの肉厚測定装置4. The apparatus according to claim 1, wherein said support arm (7) is detachable from said support (3).
JP2002016295A 2002-01-25 2002-01-25 Glass bottle thickness measuring device Expired - Fee Related JP3571326B2 (en)

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CN109520388A (en) * 2018-11-28 2019-03-26 徐州恒发玻璃制品有限公司 A kind of bottle neck detection device of vial
CN109579662A (en) * 2019-01-28 2019-04-05 汉中万目仪电有限责任公司 Bottom of a cup rule
CN116141644B (en) * 2023-04-17 2023-07-28 济宁鸿润塑料制品有限公司 Device for measuring wall thickness of blow molding part
CN117146692B (en) * 2023-10-30 2024-01-05 聊城好佳一生物乳业有限公司 Beverage bottle wall thickness detection device
CN117419673B (en) * 2023-12-15 2024-02-13 四川利汇丰酒类包装有限公司 Glass bottle wall thickness detection device

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