JP2007267718A - METHOD FOR PRODUCING PURIFIED beta-D-GLUCAN - Google Patents

METHOD FOR PRODUCING PURIFIED beta-D-GLUCAN Download PDF

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JP2007267718A
JP2007267718A JP2006101127A JP2006101127A JP2007267718A JP 2007267718 A JP2007267718 A JP 2007267718A JP 2006101127 A JP2006101127 A JP 2006101127A JP 2006101127 A JP2006101127 A JP 2006101127A JP 2007267718 A JP2007267718 A JP 2007267718A
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glucan
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aqueous solution
microorganism
purified
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JP4802821B2 (en
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Seiji Nakamura
誠司 中村
Toshio Suzuki
利雄 鈴木
Takahiro Suzuki
隆浩 鈴木
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Osaka Soda Co Ltd
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Daiso Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a purified β-D-glucan, with which a β-D-glucan is separated from a microorganism culture solution containing a β-D-glucan and purified, and which is a method for obtaining a β-D-glucan having high transparency and to obtain a purified microorganism-derived β-D-glucan having high transparency. <P>SOLUTION: The method for producing a purified β-D-glucan comprises a first process for adjusting a microorganism culture solution containing a β-D-glucan or a ground microorganism solution, a second process for removing a microorganism or an insoluble admixture to give a supernatant and a third process for ultrafiltering the supernatant in alkalinity so as to remove the whole or a part of a low-molecular admixture from the β-D-glucan. The purified β-D-glucan having light transmittance of ≥60% at 660 nm in 0.2 wt.% of an aqueous solution at 25°C is obtained by the method. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、微生物、特にオーレオバシジウム属(Aureobasidium sp)に属する微生物の培養液から、清涼飲料水、健康食品素材、又は食品用増粘剤などとして有用な多糖類であるβ−D−グルカン、特にβ−1,3−1,6−D−グルカンを効率的、衛生的かつ簡便に分離・精製する精製β−D−グルカンの製造方法に関する。     The present invention relates to β-D-glucan which is a polysaccharide useful as a soft drink, a health food material, or a food thickener from a culture solution of microorganisms, particularly microorganisms belonging to the genus Aureobasidium sp. In particular, the present invention relates to a method for producing purified β-D-glucan, in which β-1,3-1,6-D-glucan is separated, purified efficiently, hygienically and simply.

従来、オ−レオバシディウム(Aureobasidium sp.)属に代表される微生物がβ−D−グルカンを生産することが知られている(Agric. Biol. Chem. 47 (6), 1167-1172(1983))。β−D−グルカンは、制ガン作用や免疫活性化作用を有することが示唆されており、健康食品素材として有用である。    Conventionally, it is known that microorganisms represented by the genus Aureobasidium sp. Produce β-D-glucan (Agric. Biol. Chem. 47 (6), 1167-1172 (1983)). . β-D-glucan has been suggested to have an anticancer effect and an immune activation effect, and is useful as a health food material.

一般に、β−D−グルカンはその構造から水溶液中で1重らせんや3重らせん構造を取るため、β−グルカン水溶液はゲルを形成し易い。このためβ−グルカンが菌体外に生産された微生物培養液は高粘度で、その精製は困難である(Fragrance Journal, 5, 71-75 (1995))。例に漏れず、オーレオバシジウム属微生物の培養液も、菌体外生産されたβ−1,3−1,6−D−グルカンを含むことから粘度が高く、その培養液から菌体を除去し、β−1,3−1,6−D−グルカンを回収、精製することは非常に困難である。このため、オーレオバシジウム属微生物の培養液からβ−1,3−1,6−D−グルカンを分離、精製する工業的方法は殆ど報告されていない。   In general, β-D-glucan has a single-helix or triple-helix structure in an aqueous solution due to its structure, and thus a β-glucan aqueous solution easily forms a gel. For this reason, the microorganism culture solution in which β-glucan is produced outside the cells is highly viscous and difficult to purify (Fragrance Journal, 5, 71-75 (1995)). As usual, the culture solution of microorganisms belonging to the genus Aureobasidium also contains β-1,3-1,6-D-glucan produced outside the cell body, so that the viscosity is high and the cell body is removed from the culture solution. However, it is very difficult to recover and purify β-1,3-1,6-D-glucan. For this reason, there are few reports on industrial methods for separating and purifying β-1,3-1,6-D-glucan from the culture solution of microorganisms belonging to the genus Aureobasidium.

本発明者らは、特許文献1において、オーレオバシジウム属(Aureobasidium. sp)に属する微生物が菌体外に生産するβ−1,3−1,6−D−グルカンを主成分とする培養液に、常温でアルカリを加えてpHを12以上とすることにより培養液の粘度を低下させ、次いで酸を添加してpHを中性域から酸性域付近に調整し、不溶性の菌体とβ−1,3−1,6−D−グルカン含有液とを分離した後、限外ろ過により脱塩する、β−1,3−1,6−D−グルカンの精製方法を報告している。   The inventors of the present invention disclosed in Patent Document 1 a culture solution mainly composed of β-1,3-1,6-D-glucan produced by a microorganism belonging to the genus Aureobasidium. Sp. In addition, the viscosity of the culture solution is decreased by adding an alkali at room temperature to a pH of 12 or more, and then an acid is added to adjust the pH from the neutral range to the vicinity of the acidic range. A method for purifying β-1,3-1,6-D-glucan, which is desalted by ultrafiltration after separating a 1,3-1,6-D-glucan-containing solution, is reported.

上記精製方法は、β−1,3−1,6−D−グルカンを含む培養液を低粘度化して、限外ろ過などの方法で菌体を除去し易くした点で画期的な方法であった。   The above purification method is an epoch-making method in that the culture solution containing β-1,3-1,6-D-glucan is reduced in viscosity so that cells can be easily removed by methods such as ultrafiltration. there were.

しかし、上記方法で菌体から分離し、精製したβ−1,3−1,6−D−グルカン水溶液は、透明性が重視される清涼飲料水用途に用いるには透明性が十分ではない。そのため、透明な容器に充填して精製飲料水にする用途には不向きである。     However, the β-1,3-1,6-D-glucan aqueous solution separated and purified from the cells by the above method is not sufficiently transparent for use in soft drinks where transparency is important. Therefore, it is unsuitable for the use which fills a transparent container and makes it purified water.

また、上記方法で精製されたβ−1,3−1,6−D−グルカンは、長期保存安定性と熱安定性にも改善の余地がある。例えば、0.5%(w/v)以上の高濃度β−1,3−1,6−D−グルカン水溶液を、清涼飲料などの流動性を持った食品として用いる場合、加熱滅菌(pH3.5で90℃熱処理)を行うと、β−1,3−1,6−D−グルカンが一部凝集したり、ゲル化したりして、水溶液が不均一になる可能性がある。このため、高濃度のドリンク剤に用いるには不適である。
特開2004−321177号公報
In addition, β-1,3-1,6-D-glucan purified by the above method has room for improvement in long-term storage stability and thermal stability. For example, when a high concentration β-1,3-1,6-D-glucan aqueous solution of 0.5% (w / v) or more is used as a fluid food such as a soft drink, heat sterilization (pH 3. When the heat treatment is performed at 5 ° C. at 90 ° C., β-1,3-1,6-D-glucan partially aggregates or gels, and the aqueous solution may become non-uniform. For this reason, it is unsuitable for using for a high concentration drink.
JP 2004-321177 A

本発明は、β−D−グルカンを含む微生物培養液又は微生物破砕液からβ−D−グルカンを分離、精製する精製β−D−グルカンの製造方法であって、透明度の高いβ−D−グルカンを得ることができる方法を提供することを課題とする。また、本発明は、微生物由来の透明度の高い精製β−D−グルカンを提供することも課題とする。     The present invention relates to a method for producing purified β-D-glucan in which β-D-glucan is separated and purified from a microorganism culture solution or a microorganism disruption solution containing β-D-glucan, and has high transparency. It is an object to provide a method capable of obtaining the above. Another object of the present invention is to provide a purified β-D-glucan having high transparency derived from microorganisms.

本発明者等は、上記課題を解決するために研究を重ね、従来、中性下で行っていた、粗β−D−グルカン液の限外ろ過工程をアルカリ性下で行うことにより、得られる精製β−D−グルカンの透明性が著しく改善されることを見出した。     The present inventors have conducted research to solve the above-mentioned problems, and the purification obtained by performing the ultrafiltration step of the crude β-D-glucan solution under neutrality, which has been conventionally performed under neutrality. It has been found that the transparency of β-D-glucan is significantly improved.

本発明は上記知見に基づき完成されたものであり、以下の精製β−D−グルカンの製造方法、及び精製β−D−グルカンを提供する。     The present invention has been completed based on the above findings, and provides the following method for producing purified β-D-glucan and purified β-D-glucan.

項1. β−D−グルカンを含む微生物培養液又は微生物破砕液をpH12以上に調整する第1工程と、微生物又は不溶性夾雑物を除去して上清を得る第2工程と、上清をアルカリ性下で限外ろ過してβ−D−グルカンより低分子の夾雑物の全部又は一部を除去する第3工程とを含む精製β−D−グルカンの製造方法。     Item 1. a first step of adjusting the microorganism culture solution or microbial disruption solution containing β-D-glucan to pH 12 or higher, a second step of obtaining a supernatant by removing microorganisms or insoluble impurities, and limiting the supernatant under alkaline conditions And a third step of removing all or part of contaminants having a lower molecular weight than that of β-D-glucan by external filtration, and a method for producing purified β-D-glucan.

項2. 微生物が、オーレオバシジウム属微生物である項1に記載の方法。     Item 2. Item 2. The method according to Item 1, wherein the microorganism is an Aureobasidium microorganism.

項3. オーレオバシジウム属微生物が、オーレオバシジウム・プルランスである項2に記載の方法。     Item 3. Item 3. The method according to Item 2, wherein the microorganism belonging to the genus Aureobasidium is Aureobasidium pullulans.

項4. オーレオバシジウム・プルランスが、オーレオバシジウム・プルランスGM-NH-1A1株(FERM P-19285)、又はオーレオバシジウム・プルランスGM-NH-1A2株(FERM P-19286)である項3に記載の方法。     Item 4. Item 4. The Aureobasidium pullulans is Aureobasidium pullulans GM-NH-1A1 strain (FERM P-19285) or Aureobasidium pullulans GM-NH-1A2 strain (FERM P-19286) Method.

項5. β−D−グルカンが、β−1,3−1,6−D−グルカンである項1〜4のいずれかに記載の方法。     Item 5. Item 5. The method according to any one of Items 1 to 4, wherein the β-D-glucan is β-1,3-1,6-D-glucan.

項6. 限外ろ過をpH10以上のアルカリ性下で行う項1〜5のいずれかに記載の方法。     Item 6. Item 6. The method according to any one of Items 1 to 5, wherein the ultrafiltration is carried out under an alkali having a pH of 10 or more.

項7. 限外ろ過により、分子量0.5万以下の物質を排除する項1〜6のいずれかに記載の方法。     Item 7. Item 7. The method according to any one of Items 1 to 6, wherein a substance having a molecular weight of 5,000 or less is excluded by ultrafiltration.

項8. さらに、残存する雑菌を滅菌する工程を含む項1〜7のいずれかに記載の方法。     Item 8. Item 8. The method according to any one of Items 1 to 7, further comprising a step of sterilizing remaining bacteria.

項9. さらに、β−D−グルカン水溶液のpHを3.5〜10に調整する工程を含む項1〜8のいずれかに記載の方法。     Item 9. The method according to any one of Items 1 to 8, further comprising a step of adjusting the pH of the β-D-glucan aqueous solution to 3.5 to 10.

項10. 第1工程においてβ−D−グルカンを含む微生物培養液をpH12以上に調整し、第2工程において微生物を除去して培養上清を得る項1〜9のいずれかに記載の方法。     Item 10. Item 10. The method according to any one of Items 1 to 9, wherein the microorganism culture solution containing β-D-glucan is adjusted to pH 12 or higher in the first step, and the microorganism is removed in the second step to obtain a culture supernatant.

項11. 項1〜10のいずれかに記載の方法により得られるβ−D−グルカン。     Item 11. Item β-D-glucan obtained by the method according to any one of Items 1 to 10.

項12. 0.2%(w/v)水溶液の、25℃における、660nmの光の透過率が60%以上であるβ−D−グルカン。     Item 12. Β-D-glucan having a transmittance of light of 660 nm at 25 ° C. of a 0.2% (w / v) aqueous solution of 60% or more.

本発明方法は、粗β−D−グルカン水溶液をアルカリ性水溶液を用いて限外ろ過することを特徴としており、本方法により得られる精製β−D−グルカンは非常に透明度の高いものとなる。従って、本発明方法により得られる精製β−D−グルカンは、透明容器に充填される飲料などとして好適に用いることができる。   The method of the present invention is characterized by ultrafiltration of a crude β-D-glucan aqueous solution using an alkaline aqueous solution, and the purified β-D-glucan obtained by the present method has a very high transparency. Therefore, the purified β-D-glucan obtained by the method of the present invention can be suitably used as a beverage filled in a transparent container.

また、本発明方法により得られる精製β−D−グルカンは長期保存安定性に優れる。即ち、従来の精製β−D−グルカンは、長期に保存すると濁度が高くなる傾向にあったが、本発明方法により得られる精製β−D−グルカンの水溶液は透明度が長期にわたり維持される。   The purified β-D-glucan obtained by the method of the present invention is excellent in long-term storage stability. That is, the conventional purified β-D-glucan tended to increase in turbidity when stored for a long time, but the transparency of the aqueous solution of purified β-D-glucan obtained by the method of the present invention is maintained for a long time.

また、本発明方法により得られる精製β−D−グルカンは、熱安定性に優れる。即ち、従来の精製β−D−グルカンは、高濃度水溶液を調製すると、加熱滅菌によりゲル化したり、凝集したりする場合があったが、本発明方法により得られる精製β−D−グルカン水溶液は、加熱滅菌してもゲル化や凝集が生じ難いため、高濃度水溶液に調製することができる。例えば、飲料の加熱滅菌はpH4以下で90℃で15分間加熱殺菌しても性状が変化しない。     The purified β-D-glucan obtained by the method of the present invention is excellent in thermal stability. That is, the conventional purified β-D-glucan sometimes gelled or aggregated by heat sterilization when a high-concentration aqueous solution was prepared, but the purified β-D-glucan aqueous solution obtained by the method of the present invention is Since gelation and aggregation hardly occur even after heat sterilization, it can be prepared in a high concentration aqueous solution. For example, the heat sterilization of beverages does not change the properties even when heat sterilized at 90 ° C. for 15 minutes at pH 4 or lower.

また、アルカリ性下で限外ろ過することにより、β−D−グルカン液中に含まれる雑菌数、及びエンドトキシンが少なくなる。このため、精製時の衛生状態が改善される。   Moreover, the number of miscellaneous bacteria contained in the β-D-glucan solution and endotoxin are reduced by ultrafiltration under alkaline conditions. For this reason, the sanitary condition at the time of refinement | purification is improved.

また、中性又は酸性下で限外ろ過する場合は50ppm程度の消泡剤(リョード−ポリグリエステル等)を配合する必要があったが、本発明方法では、限外ろ過時に泡立ち難いため、消泡剤を添加する必要が無い。このため、限外ろ過膜の寿命がその分長くなる。また、消泡剤を含まない安全性の高い精製β−D−グルカンが得られる。   In addition, when ultrafiltration is performed under neutral or acidic conditions, it is necessary to add an antifoaming agent of about 50 ppm (Ryodo-polyglycerester etc.), but in the method of the present invention, it is difficult to foam during ultrafiltration. There is no need to add an antifoaming agent. For this reason, the lifetime of the ultrafiltration membrane is increased accordingly. Moreover, highly safe purified β-D-glucan containing no antifoaming agent can be obtained.

また、アルカリ性水溶液を用いて限外ろ過することにより、限外ろ過膜が目詰まりし難く、膜を容易に洗浄して再生することができる。   Further, by ultrafiltration using an alkaline aqueous solution, the ultrafiltration membrane is hardly clogged, and the membrane can be easily washed and regenerated.

以下、本発明を詳細に説明する。
(I)精製β−D−グルカンの製造方法
本発明の精製β−D−グルカンの製造方法は、β−D−グルカンを含む微生物培養液又は微生物破砕液をpH12以上に調整する第1工程と、微生物又は不溶性夾雑物を除去して上清を得る第2工程と、上清をアルカリ性下で限外ろ過してβ−D−グルカンより低分子の夾雑物の全部又は一部を除去する第3工程とを含む方法である。
第1工程
<微生物・β−D−グルカン>
微生物は、β−D−グルカンを生産できる微生物であればよく特に限定されない。β−D−グルカンとしては、β−1,3−D−グルカン、β−1,6−D−グルカン、β−1,3−1,6−D−グルカン等が挙げられる。これらのβ−D−グルカンは、有用な生理活性を示す。
Hereinafter, the present invention will be described in detail.
(I) Method for Producing Purified β-D-glucan The method for producing purified β-D-glucan of the present invention includes a first step of adjusting a microorganism culture solution or a microorganism disruption solution containing β-D-glucan to pH 12 or more. A second step of removing microorganisms or insoluble contaminants to obtain a supernatant, and ultrafiltration of the supernatant under alkalinity to remove all or a part of contaminants having a lower molecular weight than β-D-glucan. It is a method including three steps.
First step
<Microbe / β-D-glucan>
The microorganism is not particularly limited as long as it can produce β-D-glucan. Examples of β-D-glucan include β-1,3-D-glucan, β-1,6-D-glucan, β-1,3-1,6-D-glucan and the like. These β-D-glucans exhibit useful physiological activities.

これらのβ−D−グルカンを生産する微生物としては、オーレオバシジウム属(Aurebasidium sp.)微生物、パン酵母(S.cerevisiae)などが挙げられる。中でも、制ガン作用や免疫活性化作用を有することが報告されているβ−1,3−1,6−D−グルカンを主に生産する点で、オーレオバシジウム属微生物が好ましい。オーレオバシジウム属微生物としては、オーレオバシジウム・プルランス(Aurebasidium pullulans)などの微生物が挙げられる。   Examples of microorganisms that produce these β-D-glucans include Aurebasidium sp. Microorganisms and baker's yeast (S. cerevisiae). Among these, Aureobasidium microorganisms are preferred because they mainly produce β-1,3-1,6-D-glucan, which has been reported to have an anticancer action and an immune activation action. Examples of microorganisms belonging to the genus Aureobasidium include microorganisms such as Aurebasidium pullulans.

特に、培養液が比較的低粘度であること、及びβ−1,3−1,6−D−グルカンを高生産する点で、オーレオバシジウム・プルランスが好ましく、Aureobasidium sp. K−1株(以下、「K−1株」ということがある)の変異菌株であるAureobasidium pullulans GM-NH-GM1A1株(以下、「GM1A1株」ということがある)、及びAureobasidium pullulans GM-NH-GM1A2株(以下、「GM1A2株」ということがある)がより好ましい。これらの菌株は、独立行政法人産業技術総合研究所特許生物寄託センターにそれぞれFERM P-19285及びFERM P-19286として寄託済みである。オーレオバシジウム属K−1株は、分子量200万以上と100万程度の2種類のβ-1,3-1,6-D-グルカンを生産することが知られている。また、K−1株の生産するβ−グルカンはスルホ酢酸基を有することが知られている(Arg.Biol.Chem.,47,1167-1172(1983)),科学と工業,64,131-135(1990))。     In particular, aureobasidium pullulans is preferable in that the culture medium has a relatively low viscosity and high production of β-1,3-1,6-D-glucan. Aureobasidium sp. K-1 strain ( Aureobasidium pullulans GM-NH-GM1A1 strain (hereinafter sometimes referred to as “GM1A1 strain”) and Aureobasidium pullulans GM-NH-GM1A2 strain (hereinafter also referred to as “K-1 strain”) , Sometimes referred to as “GM1A2 strain”). These strains have been deposited as FERM P-19285 and FERM P-19286 at the National Institute of Advanced Industrial Science and Technology Patent Organism Depositary, respectively. The Aureobasidium genus K-1 strain is known to produce two types of β-1,3-1,6-D-glucan having a molecular weight of 2 million or more and about 1 million. In addition, β-glucan produced by K-1 strain is known to have a sulfoacetic acid group (Arg. Biol. Chem., 47, 1167-1172 (1983)), Science and Industry, 64, 131-135 ( 1990)).

なお、本発明は、キノコ由来のβ−D−グルカンを精製する場合にも適用できる。この場合、キノコ細胞を例えば緩衝液中で破砕してグルカンを含む破砕液を調製して、第1工程に供すればよい。
<微生物の培養>
β−D−グルカンを培養液中に分泌させる微生物培養方法は公知である。例えば、オーレオバシジウム属微生物を培養して、β−1,3−1,6−D−グルカンを生産させる方法が、Biosci. Biotech. Biochem., 57(8), 1348-1349, 1993;特開平6−340701号公報(新日本石油);特願平9−56391号公報(日本石油);特開平7−51081号公報(日本合成化学工業)などに報告されている。
The present invention can also be applied to the purification of mushroom-derived β-D-glucan. In this case, mushroom cells may be disrupted in, for example, a buffer solution to prepare a disrupted solution containing glucan and used for the first step.
<Culture of microorganisms>
Microbial culture methods for secreting β-D-glucan into the culture medium are known. For example, a method of culturing an aureobasidium microorganism to produce β-1,3-1,6-D-glucan is described in Biosci. Biotech. Biochem., 57 (8), 1348-1349, 1993; No. 6-340701 (Shin Nippon Oil); Japanese Patent Application No. 9-56391 (Nippon Petroleum); Japanese Patent Application Laid-Open No. 7-51081 (Nippon Synthetic Chemical Industry).

オーレオバシジウム属微生物の培養に使用できる炭素源としては、シュ−クロース、グルコース、フラクトースなどの炭水化物、ペプトン、酵母エキスなどを挙げることができる。窒素源としては、硫酸アンモニウム、硝酸ナトリウム、硝酸カリウムなどの無機窒素源を挙げることができる。場合によってはβ−D−グルカンの生産量を上昇させるために適宜、塩化ナトリウム、塩化カリウム、リン酸塩、マグネシウム塩、カルシウム塩などの無機塩、さらには鉄、銅、マンガンなどの微量金属塩やビタミン類、グルコン酸を添加するのも有効な方法である。     Examples of carbon sources that can be used for cultivation of microorganisms belonging to the genus Aureobasidium include carbohydrates such as sucrose, glucose and fructose, peptone, yeast extract and the like. Examples of the nitrogen source include inorganic nitrogen sources such as ammonium sulfate, sodium nitrate, and potassium nitrate. In some cases, inorganic salts such as sodium chloride, potassium chloride, phosphate, magnesium salt and calcium salt, and trace metal salts such as iron, copper and manganese are appropriately used to increase the production amount of β-D-glucan. Adding vitamins and gluconic acid is also an effective method.

また、例えばオーレオバシジウム属(Aureobasidium. sp)に属する微生物を炭素源としてシュークロースを含むツアペック培地にアスコルビン酸を添加した培地で培養した場合、高濃度のβ−1,3−1,6−D−グルカンを生産することが報告されている(Agric. Biol.Chem., 47, 1167-1172 (1983);科学と工業, 64, 131-135 (1990);特願平5−22229号公報)。シュークロースを含むツアペック培地にアスコルビン酸を添加し、さらに必要に応じて酵母エキスやペプトンなどの有機栄養源を添加したものも好適に使用できる。   Further, for example, when a microorganism belonging to the genus Aureobasidium. Sp is cultured in a medium in which ascorbic acid is added to a tourpec medium containing sucrose as a carbon source, a high concentration of β-1,3-1,6- It has been reported to produce D-glucan (Agric. Biol. Chem., 47, 1167-1172 (1983); Science and Industry, 64, 131-135 (1990); Japanese Patent Application No. 5-22229 ). What added ascorbic acid to the tour peck culture medium containing sucrose, and also added organic nutrients, such as a yeast extract and peptone as needed, can also be used conveniently.

オーレオバシジウム属(Aureobasidium. sp)微生物は、通常、通気攪拌により好気培養すればよい。培養温度は10〜45℃程度が好ましく、20〜35℃程度がより好ましい。また、培養液のpHは3〜7程度が好ましく、3.5〜5程度がより好ましい。培養中、アルカリ、又は酸を用いて培養液pHを上記範囲に制御することも好ましい。さらに、培養液の泡立ちを抑えるために消泡剤を添加しても良い。培養時間は1〜10日間程度もあれば十分量のβ−D−グルカンを生産することができるが、通常は1〜4日間程度でよい。β-グルカンの生産量を測定しながら培養時間を決めても良い。
<微生物破砕液>
パン酵母などは、菌体内にβ−1,3−1,6−D−グルカンのようなβ-D-グルカンを生産する。従って、パン酵母などの培養液をそのまま、又は一旦集菌して緩衝液などに懸濁した懸濁液を、超音波などを用いて破砕して、菌体外にβ-D-グルカを放出させればよい。この微生物破砕液を次工程に供する。
<低粘度化>
上記のようにしてオーレオバシジウム属微生物を培養した培養液にはβ−1,3−1,6−D−グルカンを主成分とするβ−グルカン多糖が0.1%から数%(w/v)含有されており、その培養液の粘度は、BM型回転粘度計(東機産業社製)を用いて30℃で測定する場合に、数百〜数千cP ([mPa・s] )という非常に高い粘度を示す。微生物破砕液も同様である。
Aureobasidium sp. Microorganisms are usually aerobically cultured by aeration and agitation. The culture temperature is preferably about 10 to 45 ° C, more preferably about 20 to 35 ° C. Moreover, about 3-7 are preferable and, as for pH of a culture solution, about 3.5-5 are more preferable. It is also preferable to control the culture solution pH within the above range using an alkali or an acid during the culture. Further, an antifoaming agent may be added to suppress foaming of the culture solution. If the culture time is about 1 to 10 days, a sufficient amount of β-D-glucan can be produced, but usually about 1 to 4 days. The culture time may be determined while measuring the production amount of β-glucan.
<Microbial disruption solution>
Baker's yeast or the like produces β-D-glucan such as β-1,3-1,6-D-glucan in the microbial cells. Therefore, the culture solution of baker's yeast or the like is collected as it is or once suspended and suspended in a buffer solution or the like, the suspension is disrupted using ultrasonic waves to release β-D-gluca outside the cells. You can do it. This microorganism disruption solution is used for the next step.
<Low viscosity>
Β-glucan polysaccharide containing β-1,3-1,6-D-glucan as a main component is 0.1% to several percent (w / v) The viscosity of the contained culture solution is several hundred to several thousand cP ([mPa · s]) when measured at 30 ° C. using a BM type rotational viscometer (manufactured by Toki Sangyo Co., Ltd.). It exhibits a very high viscosity. The same applies to the microorganism disruption liquid.

第1工程では、培養液又は破砕液のpHを12以上、好ましくは13以上に調整する。培養液又は破砕液を攪拌しつつアルカリを添加すればpHを高くすることができる。アルカリの種類は水に溶解するものであればよく特に制限されない。例えば、水酸化ナトリウムを用いる場合、培養液中の最終濃度が0.5%(w/v)以上、好ましくは1.25%(w/v)以上になるように添加すれば、培養液のpHを12以上にすることができる。     In the first step, the pH of the culture solution or disrupted solution is adjusted to 12 or more, preferably 13 or more. If an alkali is added while stirring the culture solution or crushed solution, the pH can be increased. The type of alkali is not particularly limited as long as it is soluble in water. For example, when sodium hydroxide is used, if the final concentration in the culture solution is 0.5% (w / v) or more, preferably 1.25% (w / v) or more, The pH can be 12 or higher.

pHを12以上にすると、培養液の粘度が通常数cP([mPa・s])程度まで、急激ないしは瞬時に低下する(特開2004−321177号)
アルカリは公知のものを制限なく使用できる。公知のアルカリとしては、炭酸カルシウム水溶液、炭酸ナトリウム水溶液、炭酸カリウム水溶液、炭酸アンモニウム水溶液のような炭酸アルカリ塩水溶液;水酸化ナトリウム水溶液、水酸化カリウム水溶液、水酸化カルシウム水溶液のような水酸化アルカリ水溶液;アンモニア水溶液などが挙げられる。食用には、食品添加物として認められている水酸化ナトリウム水溶液が好ましい。
第2工程
第2工程では、アルカリ性培養液又は破砕液から菌体や、菌体破砕物のような不溶性夾雑物を除去する。
When the pH is set to 12 or more, the viscosity of the culture solution is suddenly or instantaneously decreased to about several cP ([mPa · s]) (Japanese Patent Laid-Open No. 2004-321177).
Any known alkali can be used without limitation. Known alkalis include alkali carbonate aqueous solutions such as calcium carbonate aqueous solution, sodium carbonate aqueous solution, potassium carbonate aqueous solution and ammonium carbonate aqueous solution; alkali hydroxide aqueous solution such as sodium hydroxide aqueous solution, potassium hydroxide aqueous solution and calcium hydroxide aqueous solution. An aqueous ammonia solution or the like. For edible use, an aqueous sodium hydroxide solution recognized as a food additive is preferred.
Second Step In the second step, insoluble contaminants such as microbial cells and microbial cells are removed from the alkaline culture solution or crushed liquid.

従来、粘度の高い培養液から菌体を除去するのは困難であった。そのため、現在市販されているアウレオバシジウム属微生物の培養液は菌を含む。これに対して、アルカリ処理により粘度を低下させた培養液又は微生物破砕液は菌体や不溶性物質が沈降し易いため、これらを容易に除去することができる。   Conventionally, it has been difficult to remove cells from a highly viscous culture solution. Therefore, the culture solution of the microorganism of the genus Aureobasidium currently marketed contains bacteria. On the other hand, the culture solution or microorganism disruption solution whose viscosity has been reduced by the alkali treatment tends to settle the cells and insoluble substances, and therefore these can be easily removed.

培養液又は破砕液から菌体や不溶性夾雑物を分離、除去する方法は周知である。本発明方法ではどのような除去方法を採用してもよいが、工業的にはフィルタープレス、連続遠心分離装置による菌体除去が好ましい。これにより、通常、菌体以外の不溶性夾雑物の一部又は全部も除去される。菌体とともに不溶性夾雑物を完全に除去することが好ましい。   Methods for separating and removing bacterial cells and insoluble impurities from the culture solution or crushed solution are well known. Any removal method may be employed in the method of the present invention, but industrially, removal of cells by a filter press or a continuous centrifugal separator is preferred. Thereby, a part or all of insoluble impurities other than the cells are usually removed. It is preferable to completely remove insoluble impurities together with the cells.

菌体除去に当たっては、予め培養液に酸を添加して、pHを中性から酸性域付近(pH3〜9程度、好ましくは3.5〜8程度)にしておいてもよく、又はアルカリ性培養液のままで菌体を除去してもよい。pHを中性付近から酸性付近に調整しても多糖がゲル化することは無く、低粘度が維持される。   In removing the cells, an acid may be added to the culture medium in advance to adjust the pH from the neutral to the vicinity of the acidic range (pH of about 3 to 9, preferably about 3.5 to 8), or an alkaline culture solution. The cells may be removed as they are. Even if the pH is adjusted from near neutral to near acidic, the polysaccharide does not gel, and a low viscosity is maintained.

pH調整用の酸の種類は特に限定されず、公知の酸を用いることができる。公知の酸として、塩酸、燐酸、硫酸、クエン酸、リンゴ酸、グルコン酸、アミノ酸などが挙げられる。食用には、食品添加物として認められているクエン酸、リンゴ酸、グルコン酸が好ましい。
第3工程
アルカリ処理、除菌ないしは不溶性夾雑物の除去を行った培養液はそのまま食用に用いることもできるが、加熱滅菌する場合の安定性や保存安定性を向上させるために、原料培地成分や金属イオンなどの可溶性夾雑物を除去することが望ましい。従来はこれら夾雑物の除去を、酸性〜中性のpH下での限外ろ過により行っていた。
The kind of acid for adjusting the pH is not particularly limited, and a known acid can be used. Known acids include hydrochloric acid, phosphoric acid, sulfuric acid, citric acid, malic acid, gluconic acid, amino acids and the like. For edible use, citric acid, malic acid and gluconic acid which are recognized as food additives are preferred.
The third step alkali treatment, sterilization or removal of insoluble contaminants can be used for food as they are, but in order to improve the stability and storage stability when sterilized by heating, It is desirable to remove soluble impurities such as metal ions. Conventionally, these contaminants have been removed by ultrafiltration under acidic to neutral pH.

本発明方法では、除菌して得られる培養上清をアルカリ性水溶液を用いて限外ろ過することにより、上記夾雑物を除去する。限外ろ過は、排除分子量が0.5万程度、好ましくは1万程度である限外ろ過膜を用いて行えばよい。     In the method of the present invention, the impurities are removed by ultrafiltration of the culture supernatant obtained by sterilization using an alkaline aqueous solution. The ultrafiltration may be performed using an ultrafiltration membrane having an excluded molecular weight of about 55,000, preferably about 10,000.

透析液のpHは通常10以上、好ましくは12以上とすればよい。pHの上限は通常13.5程度である。透析液は、0.005〜5重量%程度の炭酸カルシウム水溶液、炭酸ナトリウム水溶液、炭酸カリウム水溶液、炭酸アンモニウム水溶液のような炭酸アルカリ塩水溶液;水酸化ナトリウム水溶液、水酸化カリウム水溶液、水酸化カルシウム水溶液のような水酸化アルカリ水溶液;アンモニア水溶液などを用いればよい。特に水酸化ナトリウム水溶液が好ましい。
pH調整工程
第3工程で得られたアルカリ性のβ−D−グルカン水溶液は、そのまま、又は乾燥して使用することができる。
The pH of the dialysate is usually 10 or higher, preferably 12 or higher. The upper limit of pH is usually about 13.5. The dialysate is an aqueous calcium carbonate solution such as 0.005 to 5% by weight calcium carbonate aqueous solution, sodium carbonate aqueous solution, potassium carbonate aqueous solution or ammonium carbonate aqueous solution; sodium hydroxide aqueous solution, potassium hydroxide aqueous solution or calcium hydroxide aqueous solution. An aqueous alkali hydroxide solution such as: an aqueous ammonia solution may be used. A sodium hydroxide aqueous solution is particularly preferable.
The alkaline β-D-glucan aqueous solution obtained in the third step of the pH adjustment step can be used as it is or after drying.

また、飲料成分や食品添加物などとして用いる場合には、pHを3.5〜10程度に調整することが好ましい。pH調整したβ−D−グルカン水溶液は、そのまま、又は乾燥して使用することができる。
殺菌工程
また、第3工程で得られたβ−D−グルカン水溶液を食用に供する場合、加熱滅菌、ろ過殺菌、又は紫外線滅菌などの方法で滅菌することが好ましい。食用に供する場合の加熱滅菌は、通常pH3.5〜10程度の下、65〜90℃程度で行うべきことが定められている。
Moreover, when using as a drink component, a food additive, etc., it is preferable to adjust pH to about 3.5-10. The pH-adjusted β-D-glucan aqueous solution can be used as it is or after drying.
Sterilization step When the β-D-glucan aqueous solution obtained in the third step is used for food, it is preferably sterilized by a method such as heat sterilization, filter sterilization, or ultraviolet sterilization. It is stipulated that heat sterilization for edible use should normally be performed at about 65 to 90 ° C. under a pH of about 3.5 to 10.

上記pH調整を行う場合は、滅菌は、その前後のいずれに行ってもよい。   When the pH adjustment is performed, sterilization may be performed before or after that.

本発明方法における殺菌を除く各工程は、5〜50℃程度の温度下で行うことができ、通常は、常温ないしは室温下で行えばよい。
(II)精製β−D−グルカン
上記方法により得られる精製β−D−グルカン水溶液は非常に透明度が高く、0.2%(w/v)の水溶液の、25℃での、660nmの光の透過率が60%以上である。また、精製β−D−グルカン水溶液の粘度は非常に低い。
Each process except the sterilization in the method of the present invention can be performed at a temperature of about 5 to 50 ° C., and it may be normally performed at room temperature or room temperature.
(II) Purified β-D-glucan The purified β-D-glucan aqueous solution obtained by the above method has a very high transparency, and a 0.2% (w / v) aqueous solution of 660 nm light at 25 ° C. The transmittance is 60% or more. Moreover, the viscosity of the purified β-D-glucan aqueous solution is very low.

また、一次構造は、精製する前の天然型のβ−D−グルカンと同じであると考えられる。即ち、1N水酸化ナトリウム重水溶液を溶媒とするβ−D−グルカン溶液のH NMRスペクトルは、4.7ppm及び4.5ppmの2つのシグナルを有する。
実施例
以下、本発明を実施例、及び試験例を挙げてより詳細に説明するが、本発明はこれらの実施例に限定されるものではない。
(I)β−D−グルカンの精製
実施例1〜3、比較例1
(1)β−D−グルカンの培養生産
後掲の表1の組成からなる100mlの液体培地を500ml肩付きフラスコに入れ、121℃、15分間、加圧蒸気滅菌を行った後、GM1A1株を同培地組成のスラントより無菌的に1白金耳植菌し、24時間、30℃で130rpmの通気攪拌培養を行い種培養液を調製した。
Further, the primary structure is considered to be the same as that of natural β-D-glucan before purification. That is, the 1 H NMR spectrum of a β-D-glucan solution using 1N sodium hydroxide heavy aqueous solution as a solvent has two signals of 4.7 ppm and 4.5 ppm.
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples and test examples, but the present invention is not limited to these examples.
(I) Purification of β-D-glucan
Examples 1-3, Comparative Example 1
(1) Culture production of β-D-glucan After putting 100 ml of liquid medium having the composition shown in Table 1 into a 500 ml shoulder flask and autoclaving at 121 ° C. for 15 minutes, GM1A1 strain was obtained. One platinum ear was inoculated aseptically from a slant having the same medium composition, and a seed culture solution was prepared by aeration-stirring culture at 30 rpm at 30 ° C. for 24 hours.

次いで、同組成の培地200Lを300L容培養装置(丸菱バイオエンジ製)に入れ、121℃、15分間、加圧蒸気滅菌を行ったものに、上記種培養液を無菌的に植菌し、200rpm、28℃、40L/分の通気攪拌培養を行った。     Next, 200 L of the medium having the same composition was placed in a 300 L culture apparatus (manufactured by Maruhishi Bioengineering), and the above seed culture solution was aseptically inoculated into those subjected to autoclaving at 121 ° C. for 15 minutes, Aeration stirring culture was performed at 200 rpm, 28 ° C., 40 L / min.

培養開始時のpHは3.5であった。また、120時間培養後のpHは4.30、菌体濁度はOD 660nmで30 ODで、多糖濃度は0.9%(w/v)であった。多糖濃度は、培養液を数mLサンプリングし、菌体を遠心分離除去した後、その上清に最終濃度が66%(v/v)となるようにエタノールを加えて多糖を沈殿させ、回収した後、イオン交換水に溶解し、フェノール硫酸法で定量した。     The pH at the start of the culture was 3.5. Further, the pH after culturing for 120 hours was 4.30, the turbidity was 30 OD at OD 660 nm, and the polysaccharide concentration was 0.9% (w / v). The polysaccharide concentration was collected by sampling several mL of the culture solution, centrifuging and removing the cells, and then adding ethanol to the supernatant so that the final concentration was 66% (v / v) to precipitate the polysaccharide. Then, it melt | dissolved in ion-exchange water and quantified with the phenol sulfuric acid method.

Figure 2007267718
Figure 2007267718

(2)アルカリ処理
実施例1で得られた培養液をBM型回転粘度計により測定したところ、粘度は30℃で1200 [mPa・s]であった。この培養液に最終濃度が2.4%(w/v)となるように25%(w/w)水酸化ナトリウムを添加し攪拌したところpH13.6となり、瞬時に粘度が低下した。
(2) Alkali treatment When the culture solution obtained in Example 1 was measured with a BM type rotational viscometer, the viscosity was 1200 [mPa · s] at 30 ° C. When 25% (w / w) sodium hydroxide was added to the culture solution so that the final concentration was 2.4% (w / v) and stirred, the pH became 13.6, and the viscosity immediately decreased.

引き続いて1000L容タンクに培養液を移し、飲料水で3倍量に希釈し、同様にして粘度を測定したところ、粘度は10 [mPa・s ]であった。
(3)除菌
次いで、この培養液に珪藻土を1wt%添加し、薮田式ろ過圧搾機(薮田機械製)を用いて菌体を除去し、最終的に培養ろ液を約600Lを得た。その多糖濃度をフェノール硫酸法で定量したところ、0.3%(w/v)で、ほぼ100%の多糖回収率であった。
(4)β−グルカン水溶液の透析
上記のβ−グルカン水溶液(培養ろ液)に50%クエン酸水溶液を加えて、pH10に調整したものを実施例1、pH12に調整したものを実施例2、pH13に調整したものを実施例3、pH7に調整したものを比較例1とした。UF膜(日東電工社製スパイラル型ポリスルホンUF膜モジュ−ルCF30−F4−PT、分子量カット5万)によって透析を行い、最終的に64倍に加水濃縮した。即ち、グルカン以外を64倍に希釈した。ここで、加水は水酸化ナトリウムを用いて各pHに調整した飲料水を添加した。
Subsequently, the culture solution was transferred to a 1000 L tank, diluted to 3 times with drinking water, and the viscosity was measured in the same manner. The viscosity was 10 [mPa · s].
(3) Sterilization Next, 1 wt% of diatomaceous earth was added to this culture solution, and the cells were removed using a Kamata filter press (manufactured by Kamata Machinery Co., Ltd.), and finally about 600 L of a culture filtrate was obtained. When the polysaccharide concentration was quantified by the phenol-sulfuric acid method, it was 0.3% (w / v), and the polysaccharide recovery rate was almost 100%.
(4) Dialysis of β-glucan aqueous solution 50% citric acid aqueous solution was added to the above β-glucan aqueous solution (culture filtrate) to adjust to pH 10 of Example 1, and pH 12 adjusted to Example 2, What was adjusted to pH 13 was Example 3, and what was adjusted to pH 7 was Comparative Example 1. Dialysis was performed using a UF membrane (spiral type polysulfone UF membrane module CF30-F4-PT manufactured by Nitto Denko Corporation, molecular weight cut 50,000), and finally, the solution was concentrated by hydrolysis 64 times. That is, other than glucan was diluted 64 times. Here, hydration added the drinking water adjusted to each pH using sodium hydroxide.

また、本工程において、従来の中性(pH7の比較例1)で透析を行う場合は、泡立ちが見られ、50ppm程度の消泡剤(リョ−ド−ポリグリエステル)を配合する必要があった。本法(実施例1〜3)においては泡立ちがなく、消泡剤は配合の必要がなかった。
(5)殺菌処理
引き続いて、β−グルカン濃縮液を孔径0.8μmのフィルターを通過させた後、ホット充填用加熱ユニット(日阪製作所製)を用いて95℃で、3分間保持することにより殺菌処理を行い、最終の精製β−グルカン水溶液を得た。この水溶液中のβ−D−グルカンの濃度をフェノール硫酸法により測定したところ0.22%(w/v)であった。また、培養液からのβ−D−グルカンの合計回収率は約70重量%であった。
Moreover, in this process, when dialysis is performed in the conventional neutrality (Comparative Example 1 of pH 7), foaming is observed, and it is necessary to add an antifoaming agent (Rhodo-polyglycerester) of about 50 ppm. It was. In this method (Examples 1 to 3), there was no foaming and the antifoaming agent did not need to be blended.
(5) Sterilization treatment Subsequently, the β-glucan concentrate is passed through a filter having a pore size of 0.8 μm, and then held at 95 ° C. for 3 minutes using a heating unit for hot filling (manufactured by Nisaka Seisakusho). Sterilization treatment was performed to obtain a final purified β-glucan aqueous solution. The concentration of β-D-glucan in this aqueous solution was 0.22% (w / v) as measured by the phenol sulfuric acid method. Further, the total recovery rate of β-D-glucan from the culture broth was about 70% by weight.

(II)β−D−グルカンの諸物性の測定
実施例1〜3及び比較例1で得た精製β−D−グルカンの諸物性を測定した。これらの物性は、クエン酸を用いてpH3.5に調整したβ−D−グルカン水溶液について測定した。結果を後掲の表2に示す。
多糖類濃度
精製グルカン溶液をサンプリングし、そこに最終濃度が66%(w/v)になるようにエタノールを加えて多糖を沈殿させ、沈殿物を回収し、イオン交換水で溶解し、フェノール硫酸法で定量した。
(II) Measurement of various physical properties of β-D-glucan Various physical properties of the purified β-D-glucan obtained in Examples 1 to 3 and Comparative Example 1 were measured. These physical properties were measured for an aqueous β-D-glucan solution adjusted to pH 3.5 with citric acid. The results are shown in Table 2 below.
Sampling the polysaccharide concentration purified glucan solution, ethanol is added to the final concentration of 66% (w / v) to precipitate the polysaccharide, the precipitate is recovered, dissolved in ion-exchanged water, phenol sulfate Quantified by the method.

具体的には、精製グルカン溶液を100(μl)サンプリングし、そこに最終濃度が66%(w/v)になるようにエタノールを加えて多糖を沈澱させた。(多糖が存在すると白色の沈殿物が見られる。)遠心分離機にかけて上清を捨て、そこに66%(w/v)エタノール水溶液1(ml)加えて攪拌後、多糖を洗浄した。遠心分離機にかけて上清を捨て、イオン交換水1(ml)加えて多糖を溶解させた。     Specifically, 100 (μl) of the purified glucan solution was sampled, and ethanol was added thereto so that the final concentration was 66% (w / v) to precipitate the polysaccharide. (If a polysaccharide is present, a white precipitate is seen.) The supernatant was discarded by centrifuging, and a 66% (w / v) aqueous ethanol solution (1 ml) was added thereto and stirred, and then the polysaccharide was washed. The supernatant was discarded through a centrifuge, and ion exchanged water 1 (ml) was added to dissolve the polysaccharide.

試験管にこの溶液50(μl)とイオン交換水450(μl)、5(%(w/v))フェノール溶液500(μl)を入れ攪拌後、濃硫酸2.5(ml)を加えて攪拌した。室温で30分放置冷却した溶液の吸光度(Abs490nm)を測定し、グルコースを用いて作成した検量線より定量した(「糖質の化学」(朝倉書店)新家龍、南浦能至、北畑寿美雄、大西正健 編参照)。
全糖濃度
精製グルカン溶液をサンプリングし、フェノール硫酸法で定量した。
The test solution 50 (μl) and ion-exchanged water 450 (μl), 5 (% (w / v)) phenol solution 500 (μl) are put into a test tube and stirred, and then concentrated sulfuric acid 2.5 (ml) is added and stirred. did. The absorbance (Abs 490 nm) of the solution allowed to cool at room temperature for 30 minutes was measured and quantified from a calibration curve prepared using glucose (“Sugar Chemistry” (Asakura Shoten) Shinya Ryu, Nozomi Nanura, Toshio Kithata, Onishi (See Masaken).
Sampled glucan solution with a total sugar concentration was sampled and quantified by the phenol sulfate method.

具体的には、精製グルカン溶液0.1(ml)をサンプリングし、そこにイオン交換水0.9(ml)加えて撹拌した。この溶液50(μl)とイオン交換水450(μl)、5(%(w/v))フェノール溶液500(μl)を攪拌混合し、そこに濃硫酸2.5(ml)を加え、攪拌した。室温で30分放置冷却した溶液の吸光度(Abs490nm)を測定し、グルコースを用いて作成した検量線より定量した。
重量平均分子量(Mw)・数平均分子量(Mn)・ピーク分子量(Mp)
WATERS製GPC測定装置(ALLIANCE2695)(東ソー社製のTSK−GELLカラム×2本、展開溶媒200mM リン酸カリウム水溶液)により数平均分子量Mn、重量平均分子量Mw、ピ−クの分子量Mpを測定した。分子量のマーカーとしてShodex社製のプルランを用いた。
1,3/(1,3+1,6)結合比
β−1,3−結合とβ−1,6−結合の合計に対するβ−1,3結合の割合(β−1,3/(β−1,3+β−1,6))は、H−NMR(日本電子製500MHZ)シグナルの積分比からから求めた。H−NMRスペクトルでは4.7ppmのβ−1,3結合に関与するC1位のプロトンと4.5ppmのβ−1,6結合に関与するC1位のプロトンの2つのシグナルが観察された。
グルカン純度
多糖類に占めるβ−D−グルカンの比率は、H−NMR(日本電子製500MHZ)シグナルの積分比からから求めた。H−NMRでは、4.7ppmのシグナルと4.5ppmのシグナルが観察されたが、他の多糖由来のピーク、例えばプルラン由来の5.2ppmなどは観測されなかった。このことから、多糖類中のβ−D−グルカン純度はいずれの例でも100%と判断した。
粘度測定
水溶液の粘度は、TOKIMEC製BM型粘度計を用いて測定した。
光透過率
日立製U−110スペクトロフォトメーターを用いて、0.2%(w/v)水溶液の、25℃での、660nmにおける光透過率(%)を測定した。
一般生菌数
滅菌前後の一般生菌数は3Mペトリフィルム(一般生菌測定用)を用いて測定した。
エンドトキシン濃度
エンドトキシン濃度は、和光純薬工業のリムルスカラ−KYテストワコーシリーズを用いて測定した。
Specifically, purified glucan solution 0.1 (ml) was sampled, and ion-exchanged water 0.9 (ml) was added thereto and stirred. This solution 50 (μl) and ion-exchanged water 450 (μl), 5 (% (w / v)) phenol solution 500 (μl) were stirred and mixed, and concentrated sulfuric acid 2.5 (ml) was added thereto and stirred. . The absorbance (Abs 490 nm) of the solution that was allowed to cool at room temperature for 30 minutes was measured, and quantified from a calibration curve prepared using glucose.
Weight average molecular weight (Mw), number average molecular weight (Mn), peak molecular weight (Mp)
The number average molecular weight Mn, the weight average molecular weight Mw, and the molecular weight Mp of the peak were measured with a WATERS GPC measuring apparatus (ALLIANANCE 2695) (TSK-GELL column x 2 manufactured by Tosoh Corporation, developing solvent 200 mM potassium phosphate aqueous solution). Shodex pullulan was used as a molecular weight marker.
1,3 / (1,3 + 1,6) bond ratio β-1,3 bond ratio relative to the sum of β-1,3-bond and β-1,6-bond (β-1,3 / (β-1 , 3 + β-1,6)) was determined from the integration ratio of 1 H-NMR (JEOL 500MHZ) signal. In the 1 H-NMR spectrum, two signals of a proton at C1 position associated with 4.7 ppm of β-1,3 bond and a proton at C1 position associated with 4.5 ppm of β-1,6 bond were observed.
The ratio of β-D-glucan in the glucan purity polysaccharide was determined from the integral ratio of 1 H-NMR (500 MHz manufactured by JEOL Ltd.) signal. In 1 H-NMR, a signal of 4.7 ppm and a signal of 4.5 ppm were observed, but peaks derived from other polysaccharides such as 5.2 ppm derived from pullulan were not observed. From this, it was judged that the β-D-glucan purity in the polysaccharide was 100% in any example.
The viscosity of the aqueous solution for viscosity measurement was measured using a BM viscometer manufactured by TOKIMEC.
Light transmittance Using a Hitachi U-110 spectrophotometer, the light transmittance (%) at 660 nm of a 0.2% (w / v) aqueous solution at 25 ° C. was measured.
General viable count before and after sterilization of general viable count was measured using 3M Petri film (for general viable count).
Endotoxin Concentration The endotoxin concentration was measured using the Limulus scalar-KY test Wako series from Wako Pure Chemical Industries.

Figure 2007267718
Figure 2007267718

表2から、分子量はいずれも数平均分子量5万程度、重量平均分子量が10万程度、グルカン純度ほぼ100%、分岐度も50前後であり、ほぼ同じ構造のβ−1,3−1,6−D−グルカンが得られていることが分かる。     From Table 2, the molecular weight is about 50,000, the average molecular weight is about 100,000, the glucan purity is about 100%, the degree of branching is about 50, and β-1,3-1,6 having almost the same structure. It can be seen that -D-glucan is obtained.

透過率については、実施例1〜3では比較例1の2倍以上の透明性を示した。これは、アルカリ性の液性下で透析を行うことにより、透析時に効率よく不純物が除去されたためと考えられる。また、泡立ちがないことから、消泡剤を必要としないことも一因と考えられる。また、粘度が高いことから、β−1,3−1,6−D−グルカンの溶解度が高くなっていると考えられ、これも透明性へ寄与しているものと考えた。従来のものは30℃で40〜50%程度溶解しているのに対し、アルカリの場合、50〜60%程度が溶解している。     About the transmittance | permeability, in Examples 1-3, the transparency of 2 times or more of the comparative example 1 was shown. This is probably because impurities were efficiently removed during dialysis by dialysis under alkaline liquidity. Moreover, since there is no foaming, it is thought that a defoamer is not required is also a cause. Moreover, since the viscosity was high, it was considered that the solubility of β-1,3-1,6-D-glucan was increased, and this was also considered to contribute to transparency. The conventional one dissolves about 40 to 50% at 30 ° C., whereas in the case of alkali, about 50 to 60% dissolves.

また、実施例1〜3では、比較例1に比べて、滅菌前の一般生菌数および最終水溶液のエンドトキシンが非常に低い。実施例1〜3で生菌数が低いのはアルカリ性下では生菌の繁殖が押さえられることが原因であると考えられる。また、エンドトキシン量が少ないのは、生菌自体が少ないこととエンドトキシンがアルカリで分解することが原因であると考えられる。このことから、本発明方法は衛生的で安全な精製方法といえる。   Moreover, in Examples 1-3, compared with the comparative example 1, the general viable count before sterilization and the endotoxin of the last aqueous solution are very low. The reason why the number of viable cells is low in Examples 1 to 3 is considered to be due to the suppression of the growth of viable cells under alkaline conditions. Moreover, it is thought that the amount of endotoxins is small because viable bacteria themselves are small and endotoxins are decomposed by alkali. From this, it can be said that the method of the present invention is a sanitary and safe purification method.

(III)熱安定性の検討
比較例1および実施例2で得られた各精製β−D−グルカンの2%(w/v)水溶液を、さらに、UF膜(日東電工社製スパイラル型ポリスルホンUF膜モジュ−ルCF30−F4−PT、分子量カット5万)で透析濃縮し、後掲の表3に示す濃度のβ−D−グルカン水溶液を調製した。
(III) Examination of thermal stability A 2% (w / v) aqueous solution of each purified β-D-glucan obtained in Comparative Example 1 and Example 2 was further added to a UF membrane (spiral polysulfone UF manufactured by Nitto Denko Corporation). A membrane module CF30-F4-PT (molecular weight cut 50,000) was dialyzed and concentrated to prepare a β-D-glucan aqueous solution having a concentration shown in Table 3 below.

これらのβ−D−グルカン水溶液を90℃で30分間加熱し、660nmにおける光透過率を測定し、また性状を目視観察した。物性は、クエン酸にてpHを3.5に調整した後に測定又は観察した。結果を表3に示す。表3中、熱安定性の項目の○は加熱前と変わらない流動性を有することを示し、△はゲル化の傾向、即ち所々にゲルが見られる状態を示し、×は全体がゲル化して流動性がない状態を示す。また、透過率、粘度の項目の−は測定不能を示す。     These β-D-glucan aqueous solutions were heated at 90 ° C. for 30 minutes, the light transmittance at 660 nm was measured, and the properties were visually observed. The physical properties were measured or observed after adjusting the pH to 3.5 with citric acid. The results are shown in Table 3. In Table 3, ○ of the thermal stability item indicates that the fluidity is the same as that before heating, Δ indicates the tendency of gelation, that is, a state where gel is observed in some places, and × indicates that the whole is gelled. The state without fluidity is shown. Moreover,-of the item of the transmittance | permeability and a viscosity shows a measurement impossibility.

Figure 2007267718
Figure 2007267718

pH7で透析した比較例1のβ−D−グルカンは、濃度が約0.5%(w/v)を越えるとゲル化が始まり、0.7%(w/v)以上では流動性を完全に失った。これに対して、pH12で透析した実施例2のβ−D−グルカンは、1%(w/v)でも流動性があり、熱安定性が良好であった。また、1.0%(w/v)に濃縮しても高い透明性を示した。     The β-D-glucan of Comparative Example 1 dialyzed at pH 7 started to gel when the concentration exceeded about 0.5% (w / v), and completely fluidized at 0.7% (w / v) or more. Lost to. In contrast, the β-D-glucan of Example 2 dialyzed at pH 12 was fluid even at 1% (w / v) and had good thermal stability. Moreover, even if it concentrated to 1.0% (w / v), high transparency was shown.

このように、従来にない高濃度のβ-グルカン水溶液であって、透明性、熱安定性の高い、実用的なβ-グルカン水溶液を供給できた。     In this way, a practical β-glucan aqueous solution having a high concentration of β-glucan, which is unconventional and having high transparency and high thermal stability, could be supplied.

以上より、Aureobasidium属に属する微生物により生産される高粘度のβ−1,3−1,6−D−グルカンをアルカリ処理することにより低粘度化し、菌体を取り除いた後、アルカリ性の下で透析を行う方法では、透明性が高く、熱安定性に優れるβ−1,3−1,6−D−グルカンが得られることが確認された。また、雑菌汚染を防ぐことができ、滅菌前の生菌数、エンドトキシンを低く抑えることができた。すなわち、衛生的で、安全な製品作りに有効であることが確認された。   Based on the above, high viscosity β-1,3-1,6-D-glucan produced by microorganisms belonging to the genus Aureobasidium is reduced in viscosity by alkali treatment, the cells are removed, and then dialyzed under alkalinity. It was confirmed that β-1,3-1,6-D-glucan having high transparency and excellent thermal stability can be obtained by the method of performing the above. Furthermore, contamination with various bacteria could be prevented, and the number of live bacteria and endotoxin before sterilization could be kept low. In other words, it was confirmed that it is effective for producing a hygienic and safe product.

Claims (12)

β−D−グルカンを含む微生物培養液又は微生物破砕液をpH12以上に調整する第1工程と、微生物又は不溶性夾雑物を除去して上清を得る第2工程と、上清をアルカリ性下で限外ろ過してβ−D−グルカンより低分子の夾雑物の全部又は一部を除去する第3工程とを含む精製β−D−グルカンの製造方法。     a first step of adjusting the microorganism culture solution or microbial disruption solution containing β-D-glucan to pH 12 or higher, a second step of obtaining a supernatant by removing microorganisms or insoluble impurities, and limiting the supernatant under alkaline conditions And a third step of removing all or part of contaminants having a lower molecular weight than that of β-D-glucan by external filtration, and a method for producing purified β-D-glucan. 微生物が、オーレオバシジウム属微生物である請求項1に記載の方法。     The method according to claim 1, wherein the microorganism is an Aureobasidium microorganism. オーレオバシジウム属微生物が、オーレオバシジウム・プルランスである請求項2に記載の方法。     The method according to claim 2, wherein the microorganism belonging to the genus Aureobasidium is Aureobasidium pullulans. オーレオバシジウム・プルランスが、オーレオバシジウム・プルランスGM-NH-1A1株(FERM P-19285)、又はオーレオバシジウム・プルランスGM-NH-1A2株(FERM P-19286)である請求項3に記載の方法。     The Aureobasidium pullulans is an Aureobasidium pullulans GM-NH-1A1 strain (FERM P-19285) or an Aureobasidium pullulans GM-NH-1A2 strain (FERM P-19286). the method of. β−D−グルカンが、β−1,3−1,6−D−グルカンである請求項1〜4のいずれかに記載の方法。     The method according to any one of claims 1 to 4, wherein the β-D-glucan is β-1,3-1,6-D-glucan. 限外ろ過をpH10以上のアルカリ性下で行う請求項1〜5のいずれかに記載の方法。   The method according to any one of claims 1 to 5, wherein the ultrafiltration is performed under an alkali having a pH of 10 or more. 限外ろ過により、分子量0.5万以下の物質を排除する請求項1〜6のいずれかに記載の方法。   The method according to any one of claims 1 to 6, wherein a substance having a molecular weight of 5,000 or less is excluded by ultrafiltration. さらに、残存する雑菌を滅菌する工程を含む請求項1〜7のいずれかに記載の方法。   Furthermore, the method in any one of Claims 1-7 including the process of sterilizing the remaining miscellaneous bacteria. さらに、β−D−グルカン水溶液のpHを3.5〜10に調整する工程を含む請求項1〜8のいずれかに記載の方法。   Furthermore, the method in any one of Claims 1-8 including the process of adjusting pH of (beta) -D-glucan aqueous solution to 3.5-10. 第1工程においてβ−D−グルカンを含む微生物培養液をpH12以上に調整し、第2工程において微生物を除去して培養上清を得る請求項1〜9のいずれかに記載の方法。   The method according to any one of claims 1 to 9, wherein a microorganism culture solution containing β-D-glucan is adjusted to pH 12 or higher in the first step, and microorganisms are removed in the second step to obtain a culture supernatant. 請求項1〜10のいずれかに記載の方法により得られるβ−D−グルカン。   A β-D-glucan obtained by the method according to claim 1. 0.2%(w/v)水溶液の、25℃における、660nmの光の透過率が60%以上であるβ−D−グルカン。
Β-D-glucan having a transmittance of light of 660 nm at 25 ° C. of a 0.2% (w / v) aqueous solution of 60% or more.
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