JP2007262712A - Expansion joint for bridge - Google Patents

Expansion joint for bridge Download PDF

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JP2007262712A
JP2007262712A JP2006087477A JP2006087477A JP2007262712A JP 2007262712 A JP2007262712 A JP 2007262712A JP 2006087477 A JP2006087477 A JP 2006087477A JP 2006087477 A JP2006087477 A JP 2006087477A JP 2007262712 A JP2007262712 A JP 2007262712A
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expansion joint
shear
rubber
rubber member
bridge
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JP4786385B2 (en
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Yoshihiro Miyagi
佳宏 宮城
Tasuku Kondo
翼 近藤
Takafumi Ishizuka
隆文 石塚
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Nitta Corp
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Nitta Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an expansion joint for a bridge, which has a high-hardness rubber formed therein in one body and a cushioning mechanism built therein. <P>SOLUTION: The expansion joint 10 for the bridge is formed of a pair of side plate cored bars 11 secured to floor slabs by anchor bolts, respectively, and a bottom plate cored bar 12 extending in an expansion gap. Each side plate cored bar 11 is secured to a bottom surface of a shearing rubber layer 131, and the bottom plate cored bar 12 is secured to a bottom surface of a shearing rubber layer 132. The side plate cored bars 11, the bottom plate cored bar 12, and a shear deformation 13 are formed of a first rubber member in one body as a whole. Further a cushioning section 16 formed of a high-hardness second rubber member, which is formed in one body with the first rubber member, is arranged on a lower side of the bottom plate cored bar 12 under the shear rubber layer 132. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、橋梁間もしくは橋梁・橋台間に設置される伸縮装置に関する。特に本発明は、道路橋や高架橋等の橋梁間の遊間に取り付けられる伸縮継手に関する。   The present invention relates to a telescopic device installed between bridges or between a bridge and an abutment. In particular, the present invention relates to an expansion joint that is attached to a gap between bridges such as road bridges and viaducts.

橋梁間の遊間には一般に伸縮継手が設置される。例えば道路橋では、車両が伸縮継手の上を走行することから荷重支持型の伸縮継手が多く用いられる。荷重支持型の伸縮継手としては、遊間の間に底板芯金を架け渡し、底板芯金の両端を剪断ゴム層によって保持し、剪断ゴム層に装着された側板芯金をアンカーボルトで床版に固定するゴムジョイント型の伸縮継手が知られている。ゴムジョイント型の伸縮継手では、遊間に掛かる荷重は遊間に架け渡された底板芯金を介して両橋梁によって支持され、遊間を挟む橋梁同士の間の変動は、剪断ゴム層の変形により吸収される。   An expansion joint is generally installed between the bridges. For example, on a road bridge, a load-supporting expansion joint is often used because the vehicle travels on the expansion joint. As a load-supporting expansion joint, the bottom plate core metal is bridged between the gaps, both ends of the bottom plate core metal are held by the shear rubber layer, and the side plate core metal mounted on the shear rubber layer is anchored to the floor slab. A rubber joint type expansion joint for fixing is known. In rubber joint type expansion joints, the load applied to the gap is supported by both bridges via the bottom metal core spanned between the gaps, and fluctuations between the bridges across the gap are absorbed by the deformation of the shear rubber layer. The

ゴムジョイント型の伸縮継手において、伸縮量を大きくするために剪断ゴム層を底板芯金の両端にそれぞれ2つ直列に接続する構成が知られている。しかし、このような構成では、底板芯金が連結された剪断ゴム層は床版に固定されていないので、車両通過時に底板芯金が床版に叩き付けられ走行音が発生する。したがって、従来剪断ゴム層に連結された底板芯金の下にゴムを敷いて走行音の低減を図っている(特許文献1)。
特開平5−86604号公報
2. Description of the Related Art In a rubber joint type expansion joint, a configuration is known in which two shear rubber layers are connected in series to both ends of a bottom metal core in order to increase the amount of expansion and contraction. However, in such a configuration, since the shear rubber layer to which the bottom plate core is connected is not fixed to the floor slab, the bottom plate core is struck against the floor slab when passing through the vehicle and a running sound is generated. Therefore, conventionally, rubber is laid under the bottom metal core connected to the shear rubber layer to reduce running noise (Patent Document 1).
Japanese Patent Laid-Open No. 5-86604

しかし、特許文献1に記載の構成では、緩衝用ゴムのためのスペースを確保しなければならない上、緩衝用ゴムの遊間部への落下を防止するための措置が必要となり、施工の手間やコストの観点で不利である。   However, in the configuration described in Patent Document 1, it is necessary to secure a space for the cushioning rubber, and it is necessary to take measures to prevent the cushioning rubber from dropping into the idler portion. Is disadvantageous in terms of

本発明は、緩衝機構を内蔵した橋梁用伸縮継手を提供することを目的としている。   An object of the present invention is to provide a bridge expansion joint with a built-in buffer mechanism.

本発明の橋梁用伸縮継手は、橋梁間の遊間に架設される橋梁用伸縮継手であって、伸縮継手本体を構成する第1のゴム部材に緩衝用の第2のゴム部材を一体成形したことを特徴としている。   The expansion joint for a bridge according to the present invention is an expansion joint for a bridge that is installed between the bridges, and the second rubber member for buffering is integrally formed with the first rubber member constituting the expansion joint body. It is characterized by.

第1のゴム部材の硬度は45度〜65度であり、第2のゴム部材の硬度は70度〜90度である。第2のゴム部材は、150°C定温法、ダイφ1mm×L2mm、予熱150°C×3分、面圧80kgf/cmの試験条件の下でフロー(Q)が、Q=15×10−3cm/s以上のゴムであり、JIS K6300−2に準じた加硫曲線の測定において、加硫開始点tc(10)が7分以上であることが好ましい。 The hardness of the first rubber member is 45 degrees to 65 degrees, and the hardness of the second rubber member is 70 degrees to 90 degrees. The second rubber member has a flow (Q) under the test conditions of 150 ° C. constant temperature method, die φ1 mm × L2 mm, preheating 150 ° C. × 3 minutes, surface pressure 80 kgf / cm 2 , Q = 15 × 10 It is a rubber of 3 cm 3 / s or more, and in the measurement of a vulcanization curve according to JIS K6300-2, the vulcanization start point tc (10) is preferably 7 minutes or more.

橋梁用伸縮継手は、遊間に架設される遊間架設部と、遊間架設部の両端にあって遊間の拡縮に伴って変形する剪断変形部とを備え、剪断変形部は床版に固定され緩衝用の第2のゴム部材で形成される緩衝部が剪断変形部の底面に一体成形される。   The expansion joint for bridges is provided with a gap construction part installed between the gaps, and a shear deformation part at both ends of the gap construction part, which deforms as the gap expands and contracts. A buffer portion formed of the second rubber member is integrally formed on the bottom surface of the shear deformation portion.

剪断変形部は床版に固定される第1の剪断ゴム層と、遊間架設部に埋設された底板芯金に固定される第2の剪断ゴム層とを備え、緩衝部は第2の剪断ゴム層のうち底板芯金の下側に一体成形される。   The shear deformation portion includes a first shear rubber layer fixed to the floor slab, and a second shear rubber layer fixed to the bottom metal core embedded in the idler laying portion, and the buffer portion is the second shear rubber The layer is integrally formed below the bottom plate core.

以上のように、本発明によれば、緩衝機構を内蔵した橋梁用伸縮継手を提供できる。   As described above, according to the present invention, it is possible to provide a bridge expansion joint with a built-in buffer mechanism.

以下、本発明の実施の形態を、図面を参照して説明する。
図1は、本発明の一実施形態である橋梁伸縮継手10の側断面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a side sectional view of a bridge expansion joint 10 according to an embodiment of the present invention.

本実施形態の橋梁用伸縮継手10は、床版にアンカーボルトで固定される一対の側板芯金11と、橋梁伸縮継手10の略中央に配置され、遊間に架け渡される底板芯金12と、底板芯金12と両側の側板芯金11とをそれぞれ連絡し、ゴム層の変形により橋梁用伸縮継手10を伸縮させる一対の剪断変形部13とから構成され、側板芯金11、底板芯金12、剪断変形部13は、全体として第1のゴム部材により一体的に形成される。   The expansion joint 10 for a bridge according to the present embodiment includes a pair of side plate cores 11 fixed to a floor slab with anchor bolts, a bottom plate core 12 that is disposed substantially at the center of the bridge expansion joint 10 and spans a gap. The bottom plate core metal 12 and the side plate cores 11 on both sides are connected to each other, and are composed of a pair of shear deformation portions 13 that expand and contract the bridge expansion joint 10 by deformation of the rubber layer. The shear deformation portion 13 is integrally formed of the first rubber member as a whole.

また、剪断変形部13は、それぞれ一対の剪断ゴム層131、132から構成され、剪断ゴム層131、132は、第1のゴム部材内に埋設された天板芯金14により連絡される。すなわち、図1に示されるように、剪断ゴム層131の底面は側板芯金11に固着され、剪断ゴム層132の底面は底板芯金12に固着される。一方、剪断ゴム層131、132の上側は、天板芯金14が架設され、2つの剪断ゴム層131、132の間に掛かる荷重は剪断ゴム層131、132によって支持される。   Moreover, the shear deformation part 13 is comprised from a pair of shear rubber layers 131 and 132, respectively, and the shear rubber layers 131 and 132 are connected by the top-plate metal core 14 embedded in the 1st rubber member. That is, as shown in FIG. 1, the bottom surface of the shear rubber layer 131 is fixed to the side metal core 11, and the bottom surface of the shear rubber layer 132 is fixed to the bottom metal core 12. On the other hand, the top metal core 14 is installed on the upper side of the shear rubber layers 131 and 132, and the load applied between the two shear rubber layers 131 and 132 is supported by the shear rubber layers 131 and 132.

底板芯金12の両端は、剪断ゴム層132の底面にそれぞれ連結されているが、その中央は上方に盛り上がり平坦部をなし、遊間に架設される。底板芯金12は遊間架設部15の第1のゴム部材内に埋設される。また、剪断ゴム層132において、底板芯金12の下側は、第2のゴム部材によって形成されており、緩衝部16を構成する。したがって、底板芯金12に掛かる荷重は、緩衝部16によって支持される。   Both ends of the bottom metal core 12 are connected to the bottom surface of the shear rubber layer 132, respectively, but the center rises upward to form a flat portion and is laid between the play. The bottom metal core 12 is embedded in the first rubber member of the idler laying portion 15. In the shear rubber layer 132, the lower side of the bottom metal core 12 is formed by the second rubber member and constitutes the buffer portion 16. Accordingly, the load applied to the bottom plate core 12 is supported by the buffer portion 16.

剪断ゴム層131、剪断ゴム層132、遊間架設部15の間にはそれぞれ溝が設けられており、剪断ゴム層131、132は剪断変形可能である。すなわち、剪断ゴム層131、132の変形により橋梁用伸縮継手10は、伸縮自在に遊間の拡縮に対応することができる。   Grooves are provided between the shear rubber layer 131, the shear rubber layer 132, and the free span framing portion 15, and the shear rubber layers 131 and 132 can be subjected to shear deformation. That is, the expansion joint 10 for a bridge can be expanded and contracted freely by expansion and contraction by deformation of the shear rubber layers 131 and 132.

図2は、橋梁用伸縮継手10を床版に設置した状態を示す拡大側断面図であり、図1における橋梁用伸縮継手10の右半分のみが示されている。なお、左半分についても同様である。   FIG. 2 is an enlarged side sectional view showing a state in which the bridge expansion joint 10 is installed on the floor slab, and only the right half of the bridge expansion joint 10 in FIG. 1 is shown. The same applies to the left half.

床版20の端部には、橋梁用伸縮継手10を設置するための段部21が設けられており、橋梁用伸縮継手10の側板芯金11および剪断変形部13は、段部21の上に補強プレート22を介して載置される。段部21には、アンカー部材23が埋設されており、側板芯金11は、ボルトなどの固定手段を用いてアンカー部材23に固定され、これにより側板芯金11および剪断ゴム層131は床版20に固定される。   A step 21 for installing the bridge expansion joint 10 is provided at the end of the floor slab 20, and the side plate core 11 and the shear deformation portion 13 of the bridge expansion joint 10 are located on the step 21. Is mounted via a reinforcing plate 22. An anchor member 23 is embedded in the stepped portion 21, and the side plate core 11 is fixed to the anchor member 23 using a fixing means such as a bolt, whereby the side plate core 11 and the shear rubber layer 131 are floor slabs. 20 is fixed.

一方、剪断ゴム層132の下側を構成する緩衝部16の底面は、補強プレート22の上に載置されているだけで補強プレート22に対して摺動自在である。すなわち遊間の伸縮に合わせて緩衝部16が補強プレート22の上を摺動することにより剪断ゴム層131、132が変形する。   On the other hand, the bottom surface of the buffer portion 16 constituting the lower side of the shear rubber layer 132 is slidable with respect to the reinforcing plate 22 only by being placed on the reinforcing plate 22. That is, the shearing rubber layers 131 and 132 are deformed by the buffer portion 16 sliding on the reinforcing plate 22 in accordance with expansion and contraction during play.

また、緩衝部16の底面が補強プレート22に拘束されていないことから、車両の走行などにより底板芯金12が床版20に叩き付けられる場合にも、緩衝部16によりその衝撃が吸収され、騒音を低減するとともに橋梁用伸縮継手10の耐久性を向上する。   Further, since the bottom surface of the buffer portion 16 is not constrained by the reinforcing plate 22, even when the bottom plate core 12 is struck against the floor slab 20 by traveling of the vehicle, the shock is absorbed by the buffer portion 16 and the noise is reduced. As well as improving the durability of the expansion joint 10 for bridges.

本実施形態では、緩衝部16は剪断ゴム層132に一体的に形成される。剪断ゴム層131、132や遊間架設部15は、第1のゴム部材によって成形されているが、剪断ゴム層131、132は、遊間の伸縮に追従して変形する必要があるため第1のゴム部材には、硬度45〜65度(より好ましくは硬度50〜55度)のゴムが用いられる。なお、本明細書において硬度は、JIS K6253−1997 Type Aに準拠した値である。   In the present embodiment, the buffer portion 16 is formed integrally with the shear rubber layer 132. The shear rubber layers 131 and 132 and the free span erection portion 15 are formed of the first rubber member. However, since the shear rubber layers 131 and 132 need to be deformed following the expansion and contraction of the free space, the first rubber is used. For the member, rubber having a hardness of 45 to 65 degrees (more preferably, a hardness of 50 to 55 degrees) is used. In the present specification, the hardness is a value based on JIS K6253-1997 Type A.

一方、緩衝部16の第2のゴム部材には、衝撃緩衝、耐久性等の観点から例えば硬度70〜90度(好ましくは硬度90度)の高硬度なゴムが用いられる。しかし、一般にゴムの硬度が高くなるにつれてゴムの流れは悪くなり、加硫開始点tc(10)までの時間が短くなる傾向がある。したがって、本実施形態のように、硬度の大きく異なる第1のゴム部材と第2のゴム部材を一体成形することは欠肉の発生などの問題から従来困難であった。特に、緩衝部は成形上最も早く熱板に接する部分であるため、第1のゴム部材と第2のゴム部材における加硫開始点tc(10)に到るまでの時間差が更に大きくなり、緩衝部16を剪断部13に一体成形することは極めて困難であった。   On the other hand, the second rubber member of the buffer portion 16 is made of high hardness rubber having a hardness of 70 to 90 degrees (preferably, a hardness of 90 degrees), for example, from the viewpoint of impact buffering and durability. However, generally, as the hardness of the rubber increases, the flow of the rubber becomes worse and the time to the vulcanization start point tc (10) tends to be shorter. Therefore, as in the present embodiment, it has been difficult in the past to integrally form the first rubber member and the second rubber member having greatly different hardness due to problems such as the occurrence of a lack of thickness. In particular, since the buffer portion is the portion that contacts the hot plate earliest in molding, the time difference until the vulcanization start point tc (10) between the first rubber member and the second rubber member is further increased. It was extremely difficult to form the part 16 integrally with the shearing part 13.

なお、本明細書において加硫開始点tc(10)は、JIS K6300−2 2001に準拠したもので、加硫曲線のトルクが(最大値−最小値)×10%+最小値となるまでの時間である。   In this specification, the vulcanization start point tc (10) is based on JIS K6300-2 2001, and the torque of the vulcanization curve is (maximum value−minimum value) × 10% + minimum value. It's time.

本実施形態では、以下に説明する特性を有する高硬度ゴムを第2のゴム部材として選定することにより、欠肉の発生などの問題を生じることなく緩衝部16を第1のゴム部材に一体成形すること可能にした。   In the present embodiment, by selecting a high-hardness rubber having the characteristics described below as the second rubber member, the buffer portion 16 is formed integrally with the first rubber member without causing problems such as the occurrence of a lack of thickness. Made it possible to do.

すなわち、第2のゴム部材には、150°C定温法、ダイφ1mm×L2mm、予熱150°C×3分、面圧80kgf/cmの試験条件の下でフロー(Q)が、Q=15×10−3cm/s以上のゴムが使用される。また、第2のゴム部材の加硫開始点tc(10)は7分以上である。 That is, the second rubber member has a flow (Q) under the test conditions of 150 ° C. constant temperature method, die φ1 mm × L2 mm, preheating 150 ° C. × 3 minutes, surface pressure 80 kgf / cm 2 , Q = 15 A rubber of × 10 −3 cm 3 / s or more is used. Further, the vulcanization start point tc (10) of the second rubber member is 7 minutes or more.

以上のように、本実施形態によれば、橋梁用伸縮継手本体を構成するゴム部材に高硬度のゴム部材を一体的に成形することができ、緩衝機構を内蔵した橋梁用伸縮継手を得ることができる。   As described above, according to this embodiment, a rubber member having a high hardness can be integrally formed on the rubber member constituting the expansion joint body for a bridge, and an expansion joint for a bridge having a built-in buffer mechanism can be obtained. Can do.

本発明の一実施形態である橋梁伸縮継手の側断面図である。It is a sectional side view of the bridge expansion joint which is one Embodiment of this invention. 図1に示された橋梁伸縮継手を床版に装置したときの部分拡大側断面図である。It is a partial expanded side sectional view when the bridge expansion joint shown by FIG. 1 is installed in a floor slab.

符号の説明Explanation of symbols

10 橋梁用伸縮継手
11 側板芯金
12 底板芯金
13 剪断変形部
14 天板芯金
15 遊間架設部
16 緩衝部
20 床版
21 段部
22 補強プレート
23 アンカー部材
131 剪断ゴム層
132 剪断ゴム層
DESCRIPTION OF SYMBOLS 10 Expansion joint for bridges 11 Side plate metal core 12 Bottom plate metal core 13 Shear deformation part 14 Top plate metal core 15 Free span installation part 16 Buffer part 20 Floor slab 21 Step part 22 Reinforcement plate 23 Anchor member 131 Shear rubber layer 132 Shear rubber layer

Claims (5)

橋梁間の遊間に架設される橋梁用伸縮継手であって、伸縮継手本体を構成する第1のゴム部材に緩衝用の第2のゴム部材を一体成形したことを特徴とする橋梁用伸縮継手。   An expansion joint for bridges constructed between the bridges, wherein the second rubber member for buffering is integrally formed with the first rubber member constituting the expansion joint main body. 前記第1のゴム部材の硬度が45度〜65度であり、前記第2のゴム部材の硬度が70度〜90度であることを特徴とする請求項1に記載の橋梁用伸縮継手。   The expansion joint for a bridge according to claim 1, wherein the hardness of the first rubber member is 45 degrees to 65 degrees, and the hardness of the second rubber member is 70 degrees to 90 degrees. 前記第2のゴム部材が、150°C定温法、ダイφ1mm×L2mm、予熱150°C×3分、面圧80kgf/cmの試験条件の下でフロー(Q)が、Q=15×10−3cm/s以上のゴムであり、JIS K6300−2に準じた加硫曲線の測定において、加硫開始点tc(10)が7分以上であることを特徴とする請求項2に記載の橋梁用伸縮継手。 The second rubber member has a flow (Q) of Q = 15 × 10 under the test conditions of 150 ° C. constant temperature method, die φ1 mm × L2 mm, preheating 150 ° C. × 3 minutes, surface pressure 80 kgf / cm 2. It is rubber | gum more than -3 cm < 3 > / s, In the measurement of a vulcanization curve according to JISK6300-2, vulcanization | cure start point tc (10) is 7 minutes or more, It is characterized by the above-mentioned. Expansion joints for bridges. 前記橋梁用伸縮継手が、前記遊間に架設される遊間架設部と、前記遊間架設部の両端にあって遊間の拡縮に伴って変形する剪断変形部とを備え、前記剪断変形部が床版に固定され前記緩衝用の第2のゴム部材で形成される緩衝部が前記剪断変形部の底面に一体成形されることを特徴とする請求項1に記載の橋梁用伸縮継手。   The bridge expansion joint includes an idle span erected between the gaps, and a shear deformer at both ends of the gap erection and deforms as the gap expands and contracts, and the shear deformer on the floor slab The expansion joint for a bridge according to claim 1, wherein a buffer portion fixed and formed by the second rubber member for buffering is integrally formed on a bottom surface of the shear deformation portion. 前記剪断変形部が前記床版に固定される第1の剪断ゴム層と、前記遊間架設部に埋設された底板芯金に固定される第2の剪断ゴム層とを備え、前記緩衝部が前記第2の剪断ゴム層のうち前記底板芯金の下側に一体成形されることを特徴とする請求項4に記載の橋梁用伸縮継手。   The shear deformation portion includes a first shear rubber layer fixed to the floor slab, and a second shear rubber layer fixed to a bottom metal core embedded in the idle span linking portion, and the buffer portion is the The expansion joint for bridges according to claim 4, wherein the expansion joint for a bridge according to claim 4 is integrally formed below the bottom plate core metal in the second shear rubber layer.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101036595B1 (en) * 2010-06-22 2011-05-24 (주)대한하이텍건설 Expansion joint device using hinged cover plate for rail road bridge
JP2019019466A (en) * 2017-07-12 2019-02-07 東日本高速道路株式会社 Bridge expansion structure and method of constructing bridge expansion structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0586604A (en) * 1991-09-27 1993-04-06 Nitta Ind Corp Expandible joint for bridge
JP2004124477A (en) * 2002-10-01 2004-04-22 Motonosuke Arai Embedded joint for embedment type joint of highway bridge and embedment type joint of highway bridge
JP2005048390A (en) * 2003-07-31 2005-02-24 Tokai Rubber Ind Ltd Expansion joint device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0586604A (en) * 1991-09-27 1993-04-06 Nitta Ind Corp Expandible joint for bridge
JP2004124477A (en) * 2002-10-01 2004-04-22 Motonosuke Arai Embedded joint for embedment type joint of highway bridge and embedment type joint of highway bridge
JP2005048390A (en) * 2003-07-31 2005-02-24 Tokai Rubber Ind Ltd Expansion joint device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101036595B1 (en) * 2010-06-22 2011-05-24 (주)대한하이텍건설 Expansion joint device using hinged cover plate for rail road bridge
JP2019019466A (en) * 2017-07-12 2019-02-07 東日本高速道路株式会社 Bridge expansion structure and method of constructing bridge expansion structure

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