JP2007231473A - Blended spun yarn and method for producing the same - Google Patents

Blended spun yarn and method for producing the same Download PDF

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JP2007231473A
JP2007231473A JP2006056424A JP2006056424A JP2007231473A JP 2007231473 A JP2007231473 A JP 2007231473A JP 2006056424 A JP2006056424 A JP 2006056424A JP 2006056424 A JP2006056424 A JP 2006056424A JP 2007231473 A JP2007231473 A JP 2007231473A
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shrinkage
yarn
multifilament yarn
rate
multifilament
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Kenji Kawamura
兼司 川村
Takeshi Masuda
剛 益田
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Teijin Frontier Co Ltd
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Teijin Fibers Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a blended spun yarn giving a cloth with good swell and touch feeling and without uneven dyeing on dyeing, and a method for producing the same. <P>SOLUTION: This blended spun yarn obtained by spinning a high shrinkage multifilament yarn A and a low shrinkage multifilament yarn B together is provided, wherein the high shrinkage multifilament yarn A is substantially composed of a synthetic fiber filament obtained by mainly using a thermoplastic polymer as a raw material, having a dry heat shrinkage of 10-45% at 180°C, excellent in stability over time of the dry heat shrinkage, and having a dry shrinkage changing rate [Kd(%)] satisfying formula (1): 0.0≤Kd(%)<5.0, and also the multifilament yarn B is composed of a synthetic fiber filament having a dry heat shrinkage and/or boiling water shrinkage substantially smaller than those of the high shrinkage multifilament yarn A. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、混繊複合糸及びその製造法に関するものである。さらに詳しくは、熱収縮率の経時変化が小さく、混繊時の工程安定性及び工程通過性が良好で、かつ生産性にも優れた新規な高収縮マルチフィラメント糸と低収縮マルチフィラメント糸とを混繊した複合糸であって、良好なふくらみと風合を有する布帛を与える混繊複合糸、ならびに、該混繊複合糸を工業的に製造する方法に関するものである。   The present invention relates to a mixed fiber composite yarn and a method for producing the same. More specifically, a new high-shrinkage multifilament yarn and a low-shrinkage multifilament yarn that have small changes in heat shrinkage with time, good process stability and processability during blending, and excellent productivity. The present invention relates to a blended composite yarn that provides a fabric having a good swell and feel, and a method for industrially producing the blended composite yarn.

ポリエステルフィラメントで代表される合成繊維マルチフィラメント糸において、該マルチフィラメント糸を衣料用途に利用する場合には合成繊維独特の硬い風合いを改善すべく様々な改良が行われてきた。その代表的な一つの手法として、収縮率の異なる繊維を複数組み合わせて混繊複合糸とする方法が知られている。この複合糸は、以後の熱処理により糸条表面に出て手触りや風合いに大きく影響する熱収縮率の小さい低収縮繊維又は熱により自ら伸長する自己伸長繊維(以下、これらを「低収縮糸」と総称する)と、該低収縮糸よりも大きな熱収縮率を有する高収縮繊維からなる糸(以下、「高収縮糸」という)とを組み合わせて形成され、布帛形成後の加熱によって主に高収縮糸を熱収縮させることにより布帛にふくらみを発現させ、良好な風合いを与えるようにつくられている(例えば、下記特許文献1及び特許文献2参照)。   In the synthetic fiber multifilament yarn represented by the polyester filament, when the multifilament yarn is used for clothing, various improvements have been made to improve the hard texture unique to the synthetic fiber. As one representative method, a method is known in which a plurality of fibers having different shrinkage rates are combined to form a mixed fiber composite yarn. This composite yarn is a low-shrinkable fiber with a low thermal shrinkage rate that appears on the surface of the yarn by subsequent heat treatment and greatly affects the texture and texture, or a self-stretched fiber that stretches itself by heat (hereinafter referred to as “low-shrinkage yarn”). And a yarn made of a high shrinkage fiber having a larger thermal shrinkage rate than the low shrinkage yarn (hereinafter referred to as “high shrinkage yarn”), and mainly high shrinkage by heating after forming the fabric. The yarn is heat-shrinked so that the fabric is swelled to give a good texture (for example, see Patent Document 1 and Patent Document 2 below).

このような複合糸を構成する低収縮糸としては、風合い、意匠性、染色性等多く面で優れた性質が求められ、今日に至るまで細繊度化、異染化、異型断面化、その他の外観改善等が行われてきた。一方、高収縮糸としては、布帛のハリ・コシといった布帛のドレープ性改善以外は、より多種類の低収縮糸との組み合わせを容易にする目的で、より汎用性、経済性のある糸が求められてきた。しかし、高収縮糸において、より高い熱収縮率の実現と熱収縮率のコントロール性との両立は、過去実現されたことの無い要求特性であって、技術的難易度の高い課題とされてきた。   As a low shrinkage yarn constituting such a composite yarn, excellent properties such as texture, designability, dyeability, etc. are required. The appearance has been improved. On the other hand, as a high shrinkage yarn, there is a demand for a more versatile and economical yarn for the purpose of facilitating the combination with various types of low shrinkage yarns other than improving the drape of the fabric such as the elasticity and stiffness of the fabric. Has been. However, in high-shrinkage yarns, achieving both higher heat shrinkage and controllability of heat shrinkage is a required characteristic that has never been realized in the past, and has been regarded as a technically difficult task. .

これまでポリエステル等の汎用高分子重合体を原料とする高収縮糸の製造では、熱収縮率を高めるために熱セット温度を低目に調整する方法や、目的とする熱収縮率を得るために不完全延伸等の方法が採用されてきた。しかしながら、熱セット温度の低温化や不完全延伸の実施によって得られる高収縮糸の品質がより不安定になり、製糸後に外因の影響を受けやすく、経時安定性が乏しいものとなる。このため、品質の安定した良好な複合糸を得るには、高収縮糸の製糸直後に低収縮糸と複合化し熱セットしなければならず、高収縮糸を原糸の状態で、一定期間以上保管することや環境変化の激しい輸送方法を選択することができなかった。   So far, in the production of high shrinkage yarns made from general-purpose polymer such as polyester, in order to increase the heat shrinkage rate, the method of adjusting the heat setting temperature to a low level and to obtain the desired heat shrinkage rate Methods such as incomplete stretching have been employed. However, the quality of the high shrinkage yarn obtained by lowering the heat setting temperature or incomplete drawing becomes more unstable, and it is easily affected by external factors after spinning, resulting in poor stability over time. For this reason, in order to obtain a good composite yarn with stable quality, it must be combined with a low shrink yarn immediately after the production of a high shrink yarn and heat set, and the high shrink yarn in the original yarn state for a certain period or more. It was not possible to select a storage method that could be stored or transported drastically.

すなわち、従来の高収縮糸は、その収縮率が時間の経過により変化し収縮率の経時安定性に乏しいため、製糸から複合化までの時間を極力短くするか、あるいは、製糸から複合化までを常に一定の時間に保つ必要があり、保管時間の厳密な管理を行わなければならない。後者の保管時間の管理は煩雑なため、通常は、複合糸の品質管理上不良率を抑制する目的で、高収縮糸の製糸後速やかに複合化を行う方法が採られている。   In other words, the conventional high shrinkage yarn has a shrinkage rate that changes with the passage of time and the shrinkage rate is not stable over time, so the time from yarn production to compounding should be shortened as much as possible, or from yarn production to compounding. It must always be kept at a certain time, and the storage time must be strictly managed. Since the management of the latter storage time is complicated, usually, a method is adopted in which a high-shrinkage yarn is quickly combined after the yarn production for the purpose of suppressing the defect rate in terms of quality control of the composite yarn.

しかしながら、このような方法では複合化の都度、高収縮糸を製造しなければならないという問題があり、生産上の大きな制約となっている。このように、高収縮糸は事前に作り置きができず、複合糸製造のたびに製糸する必要があるということは、特に経済性を求められる高収縮糸にとっては致命的な欠点である。   However, in such a method, there is a problem that a high shrinkage yarn has to be manufactured every time it is combined, and this is a great limitation in production. As described above, the high shrinkage yarn cannot be prepared in advance, and it is necessary to produce the yarn every time the composite yarn is manufactured, which is a fatal defect particularly for the high shrinkage yarn that requires economic efficiency.

また、従来は、複合化に際して必ず高収縮糸側が熱セットされるようにする必要があった。高収縮糸の製糸から複合化において熱セットを全く行わない場合には、布帛形成後に熱セットを実施する必要があり、事実上そのような布帛を安定して製造することは、微少量での生産を除き不可能であった。   Further, conventionally, it has been necessary to make sure that the high shrinkage yarn side is heat-set when compositing. When heat setting is not performed at all from the production of a high shrinkage yarn, it is necessary to perform heat setting after forming the fabric. In fact, such a fabric can be manufactured stably only in a small amount. It was impossible except for production.

このように、高収縮糸においては、その性質から収縮率のバラツキに起因する複合糸使用布帛の品位上の多岐にわたる問題が存在する。つまり、製糸の時期が相違し収縮率にバラツキが存在する高収縮糸を用いて、複合糸の製造を同一条件で行うと、後の布帛形成後の熱セットにおいて収縮斑を生じ、また染色による染斑(段斑)が見られ、製品の品位低下を招くという問題があった。また、この問題を避けるべく収縮率が一定値以下になるよう熱セットした糸を高収縮糸に用いた複合糸では、収縮率が不十分で、満足できる布帛のふくらみや質感を達成することができなかった。   As described above, the high shrinkage yarn has various problems in terms of the quality of the fabric using the composite yarn due to the variation in shrinkage due to its property. In other words, if high-shrinkage yarns with different yarn-making timings and variations in shrinkage rate are used and the composite yarns are manufactured under the same conditions, shrinkage spots will occur in the heat set after the formation of the subsequent fabric, and also due to dyeing. There was a problem that spotted spots (step spots) were observed and the quality of the product was lowered. Also, in order to avoid this problem, a composite yarn using a high-shrinkage yarn that has been heat-set so that the shrinkage rate is a certain value or less can not achieve the satisfactory fabric swell and texture. could not.

特開平1−250425号公報JP-A-1-250425 特開平7−207540号公報JP-A-7-207540

本発明の第1の目的は、従来の技術が有する上述のような問題点に鑑み、高い収縮率を有するにもかかわらず、優れた収縮率の経時安定性を有する合成繊維マルチフィラメント糸を用いた混繊複合糸を提供することにあり、第2の目的は、そのような混繊複合糸を製造する方法を提供することにある。   The first object of the present invention is to use a synthetic fiber multifilament yarn having excellent shrinkage over time despite having a high shrinkage, in view of the above-mentioned problems of the prior art. A second object of the present invention is to provide a method for producing such a mixed fiber composite yarn.

本発明者らは、上記の目的を達成するため、鋭意検討を重ねた結果、下記の要件を満たす新規な混繊複合糸によって、上記の目的が達成され得ることを見出し、本発明に到達した。   As a result of intensive studies to achieve the above object, the present inventors have found that the above object can be achieved by a novel mixed fiber composite yarn satisfying the following requirements, and have reached the present invention. .

すなわち、本発明の混繊複合糸は、高収縮マルチフィラメント糸Aと低収縮マルチフィラメント糸Bとを混繊してなる混繊複合糸であって、高収縮マルチフィラメント糸Aが、維熱可塑性ポリマーを主たる原料とし、乾熱収縮率が10〜45%(好ましくは20〜40%)で、乾熱収縮率の経時安定性に優れ、乾熱収縮率の変化率[Kd(%)]が下記数式(1)を満足する合成繊維フィラメントなら実質的になり、かつ、低収縮マルチフィラメント糸Bが高収縮マルチフィラメント糸Aよりも乾熱収縮率及び/又は沸水収縮率が実質的に小さい合成繊維フィラメントからなることを特徴とするものである。   That is, the mixed fiber composite yarn of the present invention is a mixed fiber composite yarn obtained by mixing a high shrinkage multifilament yarn A and a low shrinkage multifilament yarn B, and the high shrinkage multifilament yarn A is a thermoplastic resin. The main raw material is a polymer, the dry heat shrinkage rate is 10 to 45% (preferably 20 to 40%), the dry heat shrinkage rate is excellent over time, and the change rate [Kd (%)] of the dry heat shrinkage rate is high. A synthetic fiber filament that satisfies the following mathematical formula (1) is substantially synthetic, and the low shrinkage multifilament yarn B is substantially smaller in dry heat shrinkage and / or boiling water shrinkage than the high shrinkage multifilament yarn A. It consists of fiber filaments.

Figure 2007231473
Figure 2007231473

ここでKd(%)とは、乾熱収縮率(HDS)の経時による変化率を表わし、糸の熱収縮率経時安定性の指標としてみることができる数値である。このKd(%)は、乾熱収縮率の変化率を求める糸が、JIS Z-8703の標準温湿度状態2類の状態で120時間放置された前後での乾熱収縮率を、それぞれ、放置前の乾熱収縮率をHDSb、放置後の乾熱収縮率をHDSaとし、下記数式により120時間経時による乾熱収縮率の変化率[Kd(%)]が算出される。   Here, Kd (%) represents the rate of change of the dry heat shrinkage rate (HDS) over time, and is a numerical value that can be viewed as an index of the heat shrinkage rate over time of the yarn. The Kd (%) indicates the dry heat shrinkage rate before and after the yarn for which the change rate of the dry heat shrinkage rate is left for 120 hours in the standard temperature and humidity state 2 of JIS Z-8703, respectively. Assuming that the previous dry heat shrinkage rate is HDSb and the dry heat shrinkage rate after standing is HDSa, the change rate [Kd (%)] of the dry heat shrinkage rate over 120 hours is calculated according to the following formula.

Figure 2007231473
Figure 2007231473

上記の「乾熱収縮率」は、以下のようにして求められる。すなわち、1dtex当たり110mgの荷重をかけたサンプルの原長(L0)を測定し、次いで、無荷重で180℃の雰囲気中に30分間懸垂放置する。当該処理後、再度サンプルに1dtex当たり110mgの荷重をかけ処理後の長さ(L1)を測定し、下記数式により乾熱収縮率を算出する。   The “dry heat shrinkage ratio” is obtained as follows. That is, the original length (L0) of a sample loaded with 110 mg per dtex is measured, and then left standing in an atmosphere of 180 ° C. for 30 minutes with no load. After the treatment, a load of 110 mg per dtex is again applied to the sample, the length (L1) after the treatment is measured, and the dry heat shrinkage is calculated by the following formula.

Figure 2007231473
Figure 2007231473

また、本発明の混繊複合糸を構成する高収縮フィラメント糸Aは、沸水収縮率についても、その120時間経時による変化率[Kw(%)]が下記数式を満足することが好ましい。   Moreover, it is preferable that the high shrinkage filament yarn A constituting the mixed fiber composite yarn of the present invention also has a rate of change [Kw (%)] over 120 hours with respect to the boiling water shrinkage rate that satisfies the following formula.

Figure 2007231473
Figure 2007231473

ここでKw(%)とは、沸水収縮率(BWS)の経時による変化率を表わし、糸の沸水縮率経時安定性の指標としてみることができる数値である。このKw(%)は、沸水収縮率変化を求める糸がJIS Z-8703の標準温湿度状態2類の状態で120時間放置された前後での沸水収縮率を、それぞれ、放置前の沸水収縮率をBWSb、放置後の沸水収縮率をBWSaとし、下記数式により求められる。具体的には、測定する糸の小綛を10本採取し、うち5本については初期沸水収縮率を測定しBWSaとし、残り5本については経時処理を行ってから沸水収縮率を測定しBWSbとする。経時前後でのBWSa、BWSbとも、各々5本の平均値を用い次の式により120時間経時による変化率が算出される。   Here, Kw (%) represents the rate of change of boiling water shrinkage (BWS) with time, and is a numerical value that can be viewed as an indicator of the boiling water shrinkage of the yarn over time. This Kw (%) is the boiling water shrinkage ratio before and after leaving the yarn for which the boiling water shrinkage change is determined for 120 hours in the standard temperature and humidity state 2 of JIS Z-8703, respectively. Is BWSb, and the boiling water shrinkage after standing is BWSa. Specifically, 10 yarns of the yarn to be measured were collected, of which 5 were measured for initial boiling water shrinkage to be BWSa, and for the remaining 5 were subjected to aging treatment, the boiling water shrinkage was measured for BWSb. And For both BWSa and BWSb before and after the lapse of time, the average rate of each five is used, and the rate of change over 120 hours is calculated by the following formula.

Figure 2007231473
Figure 2007231473

上記の「沸水収縮率」は、以下のようにして求められる。すなわち、1dtex当たり110mgの荷重をかけたサンプルの原長(L0)を測定し、次いで無荷重での沸騰水中に15分間浸漬処理する。沸騰水に浸漬処理後、再度サンプルに1dtex当たり110mgの荷重をかけ処理後の長さ(L2)を測定し、次式により沸水収縮率を算出する。   The “boiling water shrinkage ratio” is obtained as follows. That is, the original length (L0) of a sample loaded with 110 mg per dtex is measured, and then immersed in boiling water with no load for 15 minutes. After immersion in boiling water, the sample is again subjected to a load of 110 mg per dtex, the length after treatment (L2) is measured, and the boiling water shrinkage is calculated by the following equation.

Figure 2007231473
Figure 2007231473

かかる混繊複合糸において、高収縮マルチフィラメント糸Aが、第3成分としてイソフタル酸もしくはジメチルイソフタル酸又はこれら両方を共重合したポリエステルポリマーを主たる原料とするフィラメントであって、沸水収縮率変化[Kw%]が上記数式(1)(2)を同時に満足するポリエステルフィラメントからなることが好ましい。   In such a mixed fiber composite yarn, the high shrinkage multifilament yarn A is a filament mainly composed of a polyester polymer obtained by copolymerizing isophthalic acid, dimethylisophthalic acid or both as a third component, and the boiling water shrinkage change [Kw %] Is preferably made of a polyester filament that simultaneously satisfies the above formulas (1) and (2).

一方、低収縮マルチフィラメント糸Bとしては、延伸熱処理した、沸水収縮率が上述した高収縮マルチフィラメント糸Aよりも5%以上小さいポリエチレンテレフタレートマルチフィラメントが好ましい。   On the other hand, the low-shrinkage multifilament yarn B is preferably a polyethylene terephthalate multifilament that has been subjected to drawing heat treatment and has a boiling water shrinkage of 5% or more smaller than that of the high-shrinkage multifilament yarn A described above.

本発明の混繊複合糸は、上記の両マルチフィラメント糸の構成フィラメント(単繊維)同士がランダムに交絡して1本の糸条となったものである。この糸条は、必要に応じて加撚されていてもよく、2本以上で合撚されていてもよい。   The mixed fiber composite yarn of the present invention is one in which the constituent filaments (single fibers) of both the multifilament yarns are randomly entangled into a single yarn. This yarn may be twisted as necessary, or may be twisted in two or more.

かかる混繊複合糸は、高収縮マルチフィラメント糸Aと低収縮マルチフィラメント糸Bとを混繊してなる複合糸を製造するにあたり、高収縮マルチフィラメント糸Aとして、維熱可塑性ポリマーを主たる原料とし、乾熱収縮率が10〜45%であり、かつ、乾熱収縮率の変化率[Kd(%)]及び沸水収縮率の変化率[Kw%]が、下記数式(1)及び(2):   Such a mixed fiber composite yarn is a high-shrinkage multifilament yarn A used as a main raw material for producing a composite yarn obtained by mixing a high-shrinkage multifilament yarn A and a low-shrinkage multifilament yarn B. The dry heat shrinkage rate is 10 to 45%, and the change rate [Kd (%)] of the dry heat shrinkage rate and the change rate [Kw%] of the boiling water shrinkage rate are expressed by the following mathematical formulas (1) and (2). :

Figure 2007231473
を同時に満足する合成繊維マルチフィラメントからなる高収縮マルチフィラメント糸Aを使用し、これと、乾熱収縮率及び/又は沸水収縮率が高収縮マルチフィラメント糸Aよりも実質的に小さい低収縮マルチフィラメント糸Bとのフィラメント同士を、空気攪乱流にて交絡させた後、1本の糸条として引き取ることを特徴とする方法により製造することが出来る。
Figure 2007231473
And a high shrinkage multifilament yarn A comprising a synthetic fiber multifilament that simultaneously satisfies the above, and a low shrinkage multifilament having a dry heat shrinkage and / or boiling water shrinkage substantially lower than that of the high shrinkage multifilament yarn A The filaments with the yarn B can be entangled by air turbulent flow and then taken up as a single yarn, and can be produced by a method characterized by the following.

この方法では、高収縮マルチフィラメント糸Aとして、ポリエステルマルチフィラメントの未延伸糸又は部分配向糸(POY)を、延伸後の複屈折率(△n)が0.06〜0.15となる倍率で冷延伸したマルチフィラメント糸を使用するのが好ましく。また、低収縮マルチフィラメント糸Bとして、高収縮マルチフィラメント糸Aの沸水収縮率よりも5%以上小さい沸水収縮率を有する配向結晶化したポリエステルマルチフィラメント糸を使用することが好ましい。
なお、本発明方法では、混繊複合化工程で熱セットを行わないのが好ましい。
In this method, polyester multifilament undrawn yarn or partially oriented yarn (POY) is used as the high shrinkage multifilament yarn A at a magnification such that the birefringence (Δn) after drawing is 0.06 to 0.15. It is preferable to use cold-drawn multifilament yarns. Further, as the low shrinkage multifilament yarn B, it is preferable to use an oriented crystallized polyester multifilament yarn having a boiling water shrinkage rate of 5% or more smaller than that of the high shrinkage multifilament yarn A.
In the method of the present invention, it is preferable not to perform heat setting in the mixed fiber compounding step.

本発明の混繊複合糸は、それを構成する高収縮糸の熱収縮率が大きいにもかかわらず、熱収縮率の経時変化が非常に小さい。したがって、高収縮糸の製糸時期に関係なく、これを低収縮糸と組み合わせて、安定した品質の混繊複合糸を製造することができる。   The mixed fiber composite yarn of the present invention has a very small change in the heat shrinkage rate with time despite the high heat shrinkage rate of the high shrinkage yarn constituting it. Therefore, regardless of the production timing of the high shrinkage yarn, it can be combined with the low shrinkage yarn to produce a mixed fiber composite yarn having a stable quality.

特に、イソフタル酸を共重合したポリエステルからなる未延伸糸又は部分配向糸(POY)を冷延伸した高収縮糸は、延伸条件によって収縮率が任意に選択できるという格別の効果を有する。したがって、この高収縮糸と熱セットされた熱収縮率の小さい一般的なフィラメント糸とから複合糸を製造する場合、従来のような経時による品質のバラツキを解消することができ、染めによる筋感が無く、ふくらみと共に、良好な風合いと品位を兼ね備えた布帛とすることができる。   In particular, an undrawn yarn made of polyester copolymerized with isophthalic acid or a high shrink yarn obtained by cold drawing a partially oriented yarn (POY) has a special effect that the shrinkage can be arbitrarily selected depending on the drawing conditions. Therefore, when producing a composite yarn from this high shrinkage yarn and a general filament yarn that has been heat-set and has a low heat shrinkage rate, it is possible to eliminate the variation in quality over time as in the past, and to feel the muscular feeling due to dyeing. There is no swell and it can be set as the fabric which has a good texture and quality with a bulge.

既に述べたところから明らかなように、本発明の混繊複合糸は、高収縮糸として上述した特定の熱収縮性合成繊維マルチフィラメント糸A(以下、「高収縮糸A」という)を使用することを最大の特徴とする。   As is clear from the above description, the mixed fiber composite yarn of the present invention uses the above-described specific heat-shrinkable synthetic fiber multifilament yarn A (hereinafter referred to as “high-shrinkage yarn A”) as the high-shrinkage yarn. This is the biggest feature.

該高収縮糸Aは、熱可塑性ポリマーを主たる原料とするマルチフィラメントであって、180℃での乾熱収縮率が10〜45%、好ましくは20〜40%であり、かつ乾熱収縮率の経時安定性に優れ、乾熱収縮率の変化率[Kd(%)]が上記(1)式を満足するものである。乾熱収縮率の変化率[Kd(%)]が、上記範囲外では、高収縮糸として製糸時期が違うものを使用した場合、複合糸を布帛にして染色した段階で筋斑が生じるため、本発明の目的を達成できない。   The high shrinkage yarn A is a multifilament whose main raw material is a thermoplastic polymer, and has a dry heat shrinkage rate at 180 ° C. of 10 to 45%, preferably 20 to 40%, and a dry heat shrinkage rate. The stability over time is excellent, and the rate of change in dry heat shrinkage [Kd (%)] satisfies the above formula (1). When the rate of change in dry heat shrinkage [Kd (%)] is outside the above range, when using a yarn having a different yarn production time as a high shrinkage yarn, streaks occur at the stage of dyeing the composite yarn into a fabric. The object of the present invention cannot be achieved.

該高収縮糸Aは、沸水収縮率についても、その120時間経時による変化率[Kw(%)]が上記数式(2)を満足することが良好な複合糸を得る上で好ましい。また、高収縮糸Aの沸水収縮率も10〜45%、特に20〜40%の範囲内であることが好ましい。   The high shrinkage yarn A preferably has a boiling water shrinkage of 120% over time [Kw (%)] satisfying the above formula (2) in order to obtain a good composite yarn. Further, the boiling water shrinkage of the high shrink yarn A is preferably in the range of 10 to 45%, particularly 20 to 40%.

かかる高収縮糸Aとしては、ポリマーを構成する基本構造単位がエチレンテレフタレートからなり、かつ、これにエチレンイソフタレート及び/又はエチレンメチルイソフタレート単位を合計で1〜10モル%含む結晶性に低いコポリエステルからなるものが特に好適である。   As such a high shrinkage yarn A, the basic structural unit constituting the polymer is composed of ethylene terephthalate, and a low crystallinity copolymer containing 1 to 10 mol% of ethylene isophthalate and / or ethylene methyl isophthalate units in total. Those made of polyester are particularly suitable.

高収縮糸Aのフィラメント数及び繊度は、それと組み合わせる低収縮糸Bのフィラメント数及び繊度に応じて適宜選定されるが、一般に、該高収縮糸Aのフィラメント数は10〜50本、特に15〜30本が適当であり、全繊度は約30〜150dtex、特に50〜100dtexが適当である。また、該高収縮糸Aの単糸繊度は低収縮糸Bよりも大きい方がよく、一般に、1〜5dtex、特に3〜4texが好ましい。   The number of filaments and the fineness of the high shrinkage yarn A are appropriately selected according to the number of filaments and the fineness of the low shrinkage yarn B combined therewith. In general, the number of filaments of the high shrinkage yarn A is 10 to 50, particularly 15 to 30 is appropriate, and the total fineness is about 30 to 150 dtex, particularly 50 to 100 dtex. The single yarn fineness of the high shrink yarn A is preferably larger than that of the low shrink yarn B, and generally 1 to 5 dtex, particularly 3 to 4 tex is preferable.

一方、低収縮糸Bの構成ポリマーは任意に選択できるが、通常、ポリエチレンテレフタレート系のポリエステル好適である。該低収縮糸Bのフィラメント数は50〜200本、特に70〜150本が適当であり、全繊度は30〜150dtex、特に50〜120dtexが適当である。また、該低収縮糸Bの単糸繊度は製品の風合い等を考慮すると0.1〜1.5dtexが好ましい。   On the other hand, the constituent polymer of the low shrinkage yarn B can be arbitrarily selected, but is usually preferably a polyethylene terephthalate polyester. The number of filaments of the low shrinkage yarn B is 50 to 200, particularly 70 to 150, and the total fineness is 30 to 150 dtex, particularly 50 to 120 dtex. The single yarn fineness of the low shrinkage yarn B is preferably 0.1 to 1.5 dtex in consideration of the texture of the product.

これらの高収縮糸A及び/又は低収縮糸Bには、必要に応じ、安定剤、艶消剤、着色剤、フィラー、その他の改質剤を含んでもよい。さらに、高収縮糸A及び/又は低収縮糸Bが、それぞれの熱収縮特性が上記条件を満たす限り、複数種の糸条を併用しても差し支えない。また、低収縮糸は、易染性のポリマーで構成されてもよい。これらの高収縮糸A及び/又は低収縮糸Bの繊維断面形状は、通常の円形(丸)断面には限定されず、楕円、扁平、トライローバル、マルチローバル、中空等の異形断面であっても差し支えない。   These high shrink yarn A and / or low shrink yarn B may contain stabilizers, matting agents, colorants, fillers, and other modifiers as necessary. Further, as long as the high shrinkage yarn A and / or the low shrinkage yarn B satisfy the above-mentioned conditions, a plurality of types of yarns may be used in combination. Further, the low shrinkage yarn may be composed of an easily dyeable polymer. The fiber cross-sectional shape of these high-shrinkage yarns A and / or low-shrinkage yarns B is not limited to a normal circular (round) cross-section, and is an irregular cross-section such as an ellipse, flat, tri-loval, multi-loval, hollow, etc. There is no problem.

以下、本発明に係る混繊複合糸の製造方法について説明するが、まず、上記の如き高収縮糸Aの好適な製造法について詳述する。
本発明で高収縮糸Aの原料となるポリマー及びポリマーから繊維化する際の方法は、特に制限されるものではないが、製織、製編による衣料用布帛形成を主たる目的とする場合には、ポリエステル系等の汎用性熱可塑性ポリマーを用いるのが好ましい。なかでも、ポリマーを構成する主な繰り返し単位がエチレンテレフタレートであり、これに第3成分としてイソフタル酸もしくはジメチルイソフタル酸又はこれらの両方を、該ポリエステルを構成する全芳香族ジカルボン酸成分に対して1〜10モル%の割合で共重合したコポリエステルが最適である。
Hereinafter, although the manufacturing method of the mixed fiber composite yarn which concerns on this invention is demonstrated, first, the suitable manufacturing method of the above high shrinkage yarn A is explained in full detail.
In the present invention, the polymer used as the raw material for the high shrinkage yarn A and the method for fiberizing the polymer are not particularly limited, but when the main purpose is to form a fabric for clothing by weaving or knitting, It is preferable to use a general-purpose thermoplastic polymer such as polyester. Among them, the main repeating unit constituting the polymer is ethylene terephthalate, and as the third component, isophthalic acid or dimethylisophthalic acid or both of them is 1 to the total aromatic dicarboxylic acid component constituting the polyester. Copolyesters copolymerized in a proportion of -10 mol% are optimal.

これを公知の方法で溶融紡糸してポリエステルマルチフィラメント糸を得た後、これを1.3〜2.0倍に冷延伸することにより、延伸後のフィラメントの複屈折率(Δn)が0.06〜0.15の糸とするのが最適である。   This is melt-spun by a known method to obtain a polyester multifilament yarn, which is then cold-drawn 1.3 to 2.0 times, so that the birefringence (Δn) of the drawn filament is 0.00. It is optimal to use a yarn of 06 to 0.15.

この際、延伸前のポリエステルマルチフィラメント糸は、紡糸速度2500〜3500m/分で溶融紡糸した複屈折率(Δn)0.02〜0.05の未延伸糸又は部分配向糸(POY)であることが好ましい。   At this time, the polyester multifilament yarn before drawing is an undrawn yarn or partially oriented yarn (POY) having a birefringence (Δn) of 0.02 to 0.05 melt-spun at a spinning speed of 2500 to 3500 m / min. Is preferred.

延伸工程では、糸条に熱を加えない冷延伸を行うことが必要である。ここで加熱すると延伸後の収縮率が低下するので、好ましくない。   In the drawing process, it is necessary to perform cold drawing without applying heat to the yarn. Heating here is not preferable because the shrinkage after stretching decreases.

上記の高収縮糸Aと組み合わせる低収縮マルチフィラメント糸B(以下、低収縮糸Bという)としては、乾熱収縮率及び/又は沸水収縮率が、上記の高収縮糸Aよりも実質的に小さい糸が使用される。例えば、一般的なポリエステルフィラメント糸はその使用時に熱収縮率挙動が安定するよう乾熱収縮率及び沸水収縮率がほぼ10%以下になるよう熱セットが行われている。したがって、一般的なポリエステルフィラメント糸を低収縮糸Bとして使用し、上記高収縮性糸Aと組み合わせて、混繊複合糸とすることができる。また、低収縮糸Bとして上記特許文献1に記載のごとき自己伸長糸を使用してもよい。良好な混繊複合糸を得るには、低収縮糸Bの乾熱収縮率、沸水収縮率がともに高収縮糸Aよりも5%以上小さいもの、なかでも、乾熱収縮率が5〜35%、沸水収縮率5〜20%のものが低収縮糸Bとして特に好ましい。   As the low shrinkage multifilament yarn B (hereinafter referred to as the low shrinkage yarn B) combined with the high shrinkage yarn A, the dry heat shrinkage rate and / or boiling water shrinkage rate is substantially smaller than that of the high shrinkage yarn A. Yarn is used. For example, a general polyester filament yarn is heat set so that the dry heat shrinkage rate and the boiling water shrinkage rate are about 10% or less so that the heat shrinkage rate behavior is stabilized during use. Therefore, a general polyester filament yarn can be used as the low shrinkage yarn B and combined with the high shrinkage yarn A to obtain a mixed fiber composite yarn. Further, as the low shrinkage yarn B, a self-elongating yarn as described in Patent Document 1 may be used. In order to obtain a good mixed fiber composite yarn, the low heat shrinkage B has a dry heat shrinkage and a boiling water shrinkage of 5% or more smaller than that of the high shrinkage yarn A. In particular, the dry heat shrinkage is 5 to 35%. A low shrinkage yarn B having a boiling water shrinkage of 5 to 20% is particularly preferable.

これらの高収縮糸A及び/又は低収縮糸Bには、必要に応じ、安定剤、艶消剤、着色剤、その他の改質剤を含んでもよい。さらに、高収縮糸A及び/又は低収縮糸Bが、それぞれの熱収縮特性が上記条件を満たす限り、複数種の糸条を併用しても差し支えない。   These high shrink yarn A and / or low shrink yarn B may contain a stabilizer, a matting agent, a colorant, and other modifiers as necessary. Further, as long as the high shrinkage yarn A and / or the low shrinkage yarn B satisfy the above-mentioned conditions, a plurality of types of yarns may be used in combination.

本発明に係る複合糸の製造に当っては、例えば、図1のような装置を用い、高収縮糸Aと低収縮糸Bとを合わせて圧縮空気撹乱流を利用した交絡装置3に導入して互いの構成フィラメント(単繊維)同士をランダムに交絡させた後、1本の複合糸として引き取る方法が採用される。混繊複合化工程では、各糸を1〜3%のオーバーフィードで加工することが好ましい。また、この混繊複合化工程では、熱セットを実施しないのが好ましい。ここで熱セットすると収縮率が大幅に低下する。   In the production of the composite yarn according to the present invention, for example, using a device as shown in FIG. Then, a method is adopted in which the constituent filaments (single fibers) are randomly entangled and then taken up as a single composite yarn. In the mixed fiber compounding step, it is preferable to process each yarn with 1 to 3% overfeed. Moreover, it is preferable not to carry out heat setting in this mixed fiber compounding step. When heat is set here, the shrinkage rate is significantly reduced.

かくして得られた混繊複合糸は、織物、編物等の布帛とした後、精錬、染色、仕上げ等工程で熱が加わることで、該複合糸中の高収縮糸Aが収縮して芯糸となり、低収縮糸Bが鞘糸となってふくらみのある風合いの良好な布帛を形成する。すなわち、低収縮糸Bは複合糸を製織製編して布帛にした後、該布帛に精錬、染色あるいはその他の工程で熱を加えられたとき、その構成フィラメントが複合糸の表面に出ていわゆる鞘糸となる。このため、低収縮糸Bの構成繊維を異形断面繊維にしたり、細い繊維にすることにより特殊な風合いを与えるようにしてもよい。また、低収縮糸Bの全部又は一部を易染性ポリマーからなるフィラメントで構成してもよい。   The mixed fiber composite yarn thus obtained is made into a fabric such as a woven fabric or a knitted fabric, and then heat is applied in processes such as refining, dyeing and finishing, so that the high shrink yarn A in the composite yarn contracts to become a core yarn. The low shrinkage yarn B becomes a sheath yarn to form a swelled fabric having a good texture. That is, the low shrinkage yarn B is formed by weaving and knitting a composite yarn into a fabric, and when the fabric is heated by refining, dyeing, or other processes, its constituent filaments come out on the surface of the composite yarn and are so-called. It becomes a sheath thread. For this reason, you may make it give a special texture by making the constituent fiber of the low shrinkage yarn B into an irregular cross-section fiber, or making it a thin fiber. Moreover, you may comprise all or one part of the low shrinkage yarn B with the filament which consists of an easily dyeable polymer.

この混繊複合糸は、織物、編物等の布帛とした後、精錬、染色、仕上げ等工程で熱が付与されることで、該複合糸中の高収縮フィラメントが収縮して芯糸となり、低収縮フィラメントが鞘糸となってふくらみのある風合いの良好な布帛を形成する。   After this mixed fiber composite yarn is made into a fabric such as woven fabric or knitted fabric, heat is applied in processes such as refining, dyeing, and finishing, so that the high shrinkage filament in the composite yarn contracts to become a core yarn, and low The shrink filament becomes a sheath yarn to form a swelled fabric with good texture.

以下、本発明について実施例及び比較例でよりさらに具体的に説明する。ただし、本発明の範囲は、これらによって何ら限定されるものではない。
[実施例1〜2]
<高収縮糸の製造>
高収縮糸に使用したポリエステル重合体は、イソフタル酸を2.6モル%共重合したポリエチレンテレフタレート(オルトクロロフェノール中35℃の固有粘度0.61)を常法によって作製し、チップ状としたものを準備した。
Hereinafter, the present invention will be described in more detail with reference to examples and comparative examples. However, the scope of the present invention is not limited by these.
[Examples 1-2]
<Manufacture of high shrinkage yarn>
The polyester polymer used for the high shrinkage yarn is made of polyethylene terephthalate copolymerized with 2.6 mol% of isophthalic acid (intrichlorophenol, intrinsic viscosity 0.61 at 35 ° C.) by a conventional method to form a chip. Prepared.

得られたチップを常法により乾燥し、溶融温度285℃で、それぞれ、丸断面形状の吐出孔を15個配した紡糸口金と、丸断面形状の吐出孔を30個配した紡糸口金より押し出し、いずれも終端速度3000m/分にて引取って、それぞれ、50dtex/15fil、複屈折率(Δn)0.031マルチフィラメント糸及び100dtex/30fil、複屈折率(Δn)0.033のマルチフィラメント糸として捲き取った。捲き取った各マルチフィラメント糸を、それぞれ延伸機にて原糸破断伸度よりも低い倍率、すなわち前者は1.35倍、後者は1.33倍、に設定して冷延伸を行って捲き取り、高収縮フィラメント糸(フィラメントA)を得た。それぞれのフィラメント糸の複屈折率(Δn)は0.11及び0.10であった。それら糸の熱収縮特性を、表1中に実施例1及び実施例2のフィラメントA欄に示す。   The obtained chip was dried by a conventional method, and extruded at a melting temperature of 285 ° C. from a spinneret having 15 round cross-section discharge holes and a spinneret having 30 round cross-section discharge holes, Both are taken up at a termination speed of 3000 m / min, and are respectively 50 dtex / 15 fil, birefringence (Δn) 0.031 multifilament yarn and 100 dtex / 30 fil, birefringence (Δn) 0.033 multifilament yarn. I picked it up. Each multifilament yarn that has been chopped off is drawn by cold drawing with a draw machine set at a lower magnification than the breaking elongation of the original yarn, that is, the former is 1.35 times and the latter is 1.33 times. A highly shrinkable filament yarn (filament A) was obtained. The birefringence (Δn) of each filament yarn was 0.11 and 0.10. The heat shrink characteristics of these yarns are shown in Table 1 in the Filament A column of Examples 1 and 2.

<複合糸の製造>
一方、これとは別に、延伸熱処理した繊度56dtex/72filと繊度112dtex/144filの2種の完全配向ポリエステルフィラメント糸(フィラメントB)を用意し(これらの熱収縮特性も表1中の実施例1、実施例2のフィラメントB欄に示す)、これと上記の高収縮フィラメント糸Aのほぼ同繊度の糸同士を合糸し、混繊を行って複合糸を製造した。混繊方法は、図1に示す装置を用いて、常法により空気交絡装置付の混繊機にて行い、混繊糸の交絡個数について同一交絡数になるよう調整を行い、表1に示すような混繊糸を得た。すなわち、図1の装置において、Aは芯糸(高収縮糸)、Bは鞘糸(本実施例の場合は完全配向ポリエステル糸)であり、原糸供給ローラー1から供給された両方の糸は予熱ローラー2を経て、圧縮空気交絡装置3で混繊され、引き取りローラー4で引き取られ製品の複合糸6として捲き取った。原糸供給ローラー1と引き取りローラー4との間のオーバーフィード率は2%とした。ただし、実施例1、2及び比較例1、2では、ヒーターは不使用とし、比較例3のみセットヒーター5を使用した。
<Manufacture of composite yarn>
On the other hand, two kinds of fully oriented polyester filament yarns (filaments B) having a fineness of 56 dtex / 72 fil and a fineness of 112 dtex / 144 fil after heat treatment were prepared (these heat shrink characteristics are also shown in Example 1, Table 1). (Shown in the filament B column of Example 2) and the above-mentioned high-shrinkage filament yarn A were mixed together and mixed to produce a composite yarn. As shown in Table 1, the blending method is carried out using a device shown in FIG. 1 by a conventional method using a blender equipped with an air entanglement device and adjusting the number of entangled yarns to the same number. A mixed yarn was obtained. That is, in the apparatus of FIG. 1, A is a core yarn (high shrinkage yarn), B is a sheath yarn (fully oriented polyester yarn in this embodiment), and both yarns supplied from the raw yarn supply roller 1 are After passing through the preheating roller 2, it was mixed with the compressed air entanglement device 3, taken up by the take-up roller 4, and wound up as a composite yarn 6 of the product. The overfeed rate between the raw yarn supply roller 1 and the take-up roller 4 was 2%. However, in Examples 1 and 2 and Comparative Examples 1 and 2, the heater was not used, and the set heater 5 was used only in Comparative Example 3.

<布帛の作製及び評価>
この際、後の筋斑評価を目的に、得られた混繊複合糸を基準として、別途同一の方法・条件で製糸し、冷延伸時後から混繊までの経時時間を5日間延長した高収縮糸A(フィラメントA)と低収縮糸(フィラメントB)を用いた混繊複合糸を作製し、前述の基準とする混繊複合糸と混用して布帛形成に用いた。
<Production and Evaluation of Fabric>
At this time, for the purpose of subsequent evaluation of streaks, the yarn was separately produced by the same method and conditions based on the obtained mixed fiber composite yarn, and the time elapsed from the time of cold drawing to the fiber mixing was extended by 5 days. A mixed fiber composite yarn using the shrink yarn A (filament A) and the low shrink yarn (filament B) was prepared and used for forming a fabric by mixing with the above-mentioned standard mixed fiber composite yarn.

その冷延伸後からの経時日数の異なる高収縮糸(フィラメントA)を併用して常法により平織に製織し布帛を得た後、常法に従いボイルオフ、プレセット、染色及びファイナルセットを行うことにより、目的とする布帛を得た。なお、実施例1では双糸合撚にて経糸用に整経し、実施例2では単糸合撚にて経糸用に整経して用いた。   By using a high shrinkage yarn (filament A) having a different number of days after the cold drawing to obtain a fabric by weaving into a plain weave by a conventional method, followed by boil-off, presetting, dyeing and final setting according to a conventional method. The intended fabric was obtained. In Example 1, the warp for warp was warped by twin yarn twisting, and in Example 2, the warp was used for warp by single yarn twist.

得られた布帛について、ふくらみ等風合いに関する官能検査を行った。その後、毛羽、染色性による筋感等の品位検査を行って、工程通過性と合わせて総合評価を行った。それぞれの原糸物性の測定と製品の布帛になった後の官能検査から、表1において実施例1、実施例2欄に示す結果を得た。   The obtained fabric was subjected to a sensory test on the texture such as swelling. After that, quality tests such as fluff and dyeing were performed, and a comprehensive evaluation was performed along with process passability. The results shown in the column of Example 1 and Example 2 in Table 1 were obtained from the measurement of the properties of the respective raw yarns and the sensory test after the product became a fabric.

本実施例により得られた布帛は、いずれも、重合、製糸、製織、染色の工程性も良好であり、目的とする染めによる筋感が無く、適度なふくらみと共に良好な風合いと品位を兼ね備えた布帛であった。   The fabrics obtained in this example all have good processability for polymerization, yarn production, weaving, and dyeing, have no streaking due to the intended dyeing, and have a good texture and quality along with appropriate swelling. It was a fabric.

[比較例1〜2]
高収縮糸(フィラメントA)の原料となるポリエステル重合体としてイソフタル酸を共重合していないポリエチレンテレフタレートを使用したことを除き、実施例1、2と同様に各工程を経て布帛形成を行い、表1の比較例1、比較例2欄に示すような結果を得た。すなわち、布帛のふくらみ一応良好であったが、筋斑が目立ち、商品としての価値がないものであった。
[Comparative Examples 1-2]
Except that polyethylene terephthalate not copolymerized with isophthalic acid was used as a polyester polymer as a raw material for the high shrinkage yarn (filament A), fabric formation was carried out through the same steps as in Examples 1 and 2. The results as shown in column 1 of Comparative Example 1 and Comparative Example 2 were obtained. That is, although the swelling of the fabric was good, the streaks were conspicuous and there was no value as a product.

[比較例3]
高収縮糸(フィラメントA)に製造において、冷延伸の代わりに180℃の熱セットを伴って延伸を行い、その他は比較例2と同様に各工程を経て布帛形成を行い、表1の比較例3欄に示す結果を得た。すなわち、布帛のふくらみがなく、商品としての価値のないものであった。
[Comparative Example 3]
In the production of a high shrinkage yarn (filament A), instead of cold drawing, drawing was performed with a heat set of 180 ° C., and the other fabrics were formed through the same steps as in Comparative Example 2, and Comparative Examples in Table 1 The results shown in column 3 were obtained. That is, there was no swelling of the fabric and it was not worth the product.

Figure 2007231473
Figure 2007231473

本発明のマルチフィラメント糸を使用して混繊複合糸を製造する装置の一例を示す概略側面図。The schematic side view which shows an example of the apparatus which manufactures a mixed fiber composite yarn using the multifilament yarn of this invention.

符号の説明Explanation of symbols

A:高収縮糸(芯糸)
B:低収縮糸(鞘糸)
1:原糸供給ローラー
2:予熱ローラー
3:圧縮空気交絡装置
4:引き取りローラー
5:セットヒーター(比較例3のみ使用)
6:製品の複合糸
A: High shrinkage yarn (core yarn)
B: Low shrinkage yarn (sheath yarn)
1: Raw yarn supply roller 2: Preheating roller 3: Compressed air entanglement device 4: Take-off roller 5: Set heater (only Comparative Example 3 is used)
6: Product composite yarn

Claims (6)

高収縮マルチフィラメント糸Aと低収縮マルチフィラメント糸Bとを混繊してなる複合糸であって、高収縮マルチフィラメント糸Aが、熱可塑性ポリマーを主たる原料とし、その乾熱収縮率が10〜45%で、かつ、乾熱収縮率の変化率[Kd(%)]が下記数式(1):
0.0 ≦ Kd(%) < 5.0 ・・・・(1)
[上記数式(1)中のKd(%)は、対象とする合成繊維マルチフィラメント糸を、JIS Z-8703の標準温湿度状態2類の状態で120時間放置した前後の乾熱収縮率の変化率を表わす。]
を満足する合成繊維フィラメントなら実質的になり、かつ、低収縮マルチフィラメント糸Bが高収縮マルチフィラメント糸Aよりも乾熱収縮率及び/又は沸水収縮率が実質的に小さい合成繊維フィラメント糸からなることを特徴とする混繊複合糸。
A composite yarn obtained by blending a high-shrinkage multifilament yarn A and a low-shrinkage multifilament yarn B, wherein the high-shrinkage multifilament yarn A is mainly made of a thermoplastic polymer and has a dry heat shrinkage of 10 to 10%. 45% and the rate of change in dry heat shrinkage [Kd (%)] is the following formula (1):
0.0 ≦ Kd (%) <5.0 (1)
[Kd (%) in the above formula (1) is the change in the dry heat shrinkage before and after the target synthetic fiber multifilament yarn was left for 120 hours in the standard temperature and humidity state 2 of JIS Z-8703. Represents a rate. ]
And the low shrinkage multifilament yarn B is composed of a synthetic fiber filament yarn having substantially lower dry heat shrinkage and / or boiling water shrinkage than the high shrinkage multifilament yarn A. Mixed fiber composite yarn characterized by this.
高収縮マルチフィラメント糸Aが、その沸水収縮率の変化率[Kw%]が下記数式(2):
0.0 ≦ Kw(%) < 5.0 ・・・・(2)
[上記数式(2)中のKw(%)は、対象とする合成繊維マルチフィラメント糸を、JIS Z-8703の標準温湿度状態2類の状態で120時間放置した前後の沸水収縮率の変化率を表わす。]
を満足するマルチフィラメント糸からなることを特徴とする請求項1記載の混繊複合糸。
The high shrinkage multifilament yarn A has a change rate [Kw%] in boiling water shrinkage of the following formula (2):
0.0 ≦ Kw (%) <5.0 (2)
[Kw (%) in the above formula (2) is the rate of change in the boiling water shrinkage before and after the target synthetic fiber multifilament yarn was allowed to stand for 120 hours in the standard temperature and humidity state 2 of JIS Z-8703. Represents. ]
The mixed fiber composite yarn according to claim 1, comprising a multifilament yarn satisfying
高収縮マルチフィラメント糸Aを構成する熱可塑性ポリマーが、エチレンテレフタレートを主たる繰り返し単位とするポリエステルであり、これに第3成分としてイソフタル酸みしくはジメチルイソフタル酸又はこれら両方を該ポリエステルの全ジカルボン酸成分の1〜10モル%の範囲で共重合したコポリエステルからなることを特徴とする請求項1又は請求項2記載の混繊複合糸。   The thermoplastic polymer constituting the high-shrinkage multifilament yarn A is a polyester having ethylene terephthalate as a main repeating unit, and, as the third component, isophthalic acid or dimethylisophthalic acid or both are used as the total dicarboxylic acid of the polyester. The mixed fiber composite yarn according to claim 1 or 2, comprising a copolyester copolymerized in a range of 1 to 10 mol% of the component. 高収縮マルチフィラメント糸Aと低収縮マルチフィラメント糸Bとを混繊してなる複合糸を製造するにあたり、高収縮マルチフィラメント糸Aとして、維熱可塑性ポリマーを主たる原料とし、乾熱収縮率が10〜45%であり、かつ、乾熱収縮率の変化率[Kd(%)]及び沸水収縮率の変化率[Kw%]が、下記数式(1)及び(2):
0.0 ≦ Kd(%) < 5.0 ・・・・(1)
0.0 ≦ Kw(%) < 5.0 ・・・・(2)
[ただし、Kd(%)及びKw(%)は、上記と同義である。]
を同時に満足する合成繊維マルチフィラメントからなる高収縮マルチフィラメント糸Aを使用し、これと、乾熱収縮率及び/又は沸水収縮率が高収縮マルチフィラメント糸Aよりも実質的に小さい低収縮マルチフィラメント糸Bとのフィラメント同士を、空気攪乱流にて交絡させた後、1本の糸条として引き取ることを特徴とする混繊複合糸の製造法。
In producing a composite yarn obtained by blending high-shrinkage multifilament yarn A and low-shrinkage multifilament yarn B, the high-shrinkage multifilament yarn A is mainly composed of a thermoplastic polymer and has a dry heat shrinkage of 10 The change rate [Kd (%)] of the dry heat shrinkage rate and the change rate [Kw%] of the boiling water shrinkage rate are ˜45% and the following mathematical formulas (1) and (2):
0.0 ≦ Kd (%) <5.0 (1)
0.0 ≦ Kw (%) <5.0 (2)
[However, Kd (%) and Kw (%) are as defined above. ]
And a high shrinkage multifilament yarn A comprising a synthetic fiber multifilament that simultaneously satisfies the above, and a low shrinkage multifilament having a dry heat shrinkage and / or boiling water shrinkage substantially lower than that of the high shrinkage multifilament yarn A A method for producing a mixed fiber composite yarn, wherein filaments with the yarn B are entangled with each other by an air turbulent flow and then taken up as a single yarn.
高収縮マルチフィラメント糸Aとして、延伸後の複屈折率(△n)が0.06〜0.15となる倍率で冷延伸したポリエステルマルチフィラメント糸を使用することを特徴とする請求項4記載の混繊複合糸の製造法。   5. The polyester multifilament yarn that is cold-drawn at a magnification such that the birefringence (Δn) after drawing is 0.06 to 0.15 is used as the high-shrinkage multifilament yarn A. A manufacturing method for mixed fiber composite yarns. 混繊複合化工程で熱セットを行わないことを特徴とする請求項4又は請求項5に記載の混繊複合糸の製造法。   The method for producing a mixed fiber composite yarn according to claim 4 or 5, wherein heat setting is not performed in the composite fiber compounding step.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102242431A (en) * 2011-04-14 2011-11-16 太原理工大学 Preparation method of polyphenylene sulfide (PPS) air-textured yarn (ATY)
CN102443915A (en) * 2011-09-07 2012-05-09 桐昆集团股份有限公司 Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting
US9261577B2 (en) 2009-09-23 2016-02-16 Apple Inc. Estimating user device location in a wireless network

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9261577B2 (en) 2009-09-23 2016-02-16 Apple Inc. Estimating user device location in a wireless network
CN102242431A (en) * 2011-04-14 2011-11-16 太原理工大学 Preparation method of polyphenylene sulfide (PPS) air-textured yarn (ATY)
CN102443915A (en) * 2011-09-07 2012-05-09 桐昆集团股份有限公司 Method for producing polyester ITY (Interlaced Texture Yarn) through flat drafting

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