JP2007090323A - Pulverizing apparatus and pulverizing method - Google Patents

Pulverizing apparatus and pulverizing method Download PDF

Info

Publication number
JP2007090323A
JP2007090323A JP2006148292A JP2006148292A JP2007090323A JP 2007090323 A JP2007090323 A JP 2007090323A JP 2006148292 A JP2006148292 A JP 2006148292A JP 2006148292 A JP2006148292 A JP 2006148292A JP 2007090323 A JP2007090323 A JP 2007090323A
Authority
JP
Japan
Prior art keywords
rotating plate
pulverizing
chain
soil
crushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006148292A
Other languages
Japanese (ja)
Inventor
Yoshihide Nakahara
良秀 中原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NAKAKEN KK
Original Assignee
NAKAKEN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NAKAKEN KK filed Critical NAKAKEN KK
Priority to JP2006148292A priority Critical patent/JP2007090323A/en
Publication of JP2007090323A publication Critical patent/JP2007090323A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pulverizing apparatus which is equipped with a novel crushing mechanism (a crushing means) and which is suitable for production of recycled soil (improved soil). <P>SOLUTION: The pulverizing apparatus is equipped with a pulverizing tower and a pulverizing means arranged inside the crushing tower. The pulverizing tower 11 is equipped with a matter to be pulverized charging port 134 at an eccentric position of a ceiling section and an pulverized matter discharging port 144 at a bottom side. The pulverizing means is constituted of one or a plurality of rotary planar bodies 152 for centrifugally releasing the matter to be pulverized (a raw material), a vertical reflecting wall surface 121 for reflecting the centrifugally released matter to be pulverized in an inside direction and a plurality of pulverizing chains 153, each of which is made of a rigid body, hangs inside the reflecting wall surface with a lower end as a free end and can pivot. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、新規な構成の粉砕装置及び方法に関する。特に、残土の再生処理に適した粉砕装置及び方法に係る発明である。   The present invention relates to a crushing apparatus and method having a novel configuration. In particular, the present invention relates to a pulverizing apparatus and method suitable for residual soil regeneration.

ここでは、残土を再生処理する場合を例に採り説明する。本発明の粉砕装置及び方法は残土のような粘土質土塊の粉砕に特に好適であるが、残土以外の硬質材料の粉砕、例えば、セラミックス、貝殻等にも適用可能である。   Here, a case where the remaining soil is regenerated is described as an example. The pulverizing apparatus and method of the present invention are particularly suitable for pulverizing clay soil blocks such as residual soil, but can also be applied to pulverizing hard materials other than residual soil, such as ceramics and shells.

昨今、建設副産物として多量に発生する残土の処理が社会問題化している。   In recent years, disposal of residual soil generated in large quantities as a construction by-product has become a social problem.

田畑の耕地整理や道路改修又は上下水道・ガス配管工事・電気工事等の建設現場では、掘削した残土(コンクリート塊を含む土石塊)が多量に発生する。   Large amounts of excavated residual soil (concrete blocks including concrete blocks) are generated at construction sites such as cultivating land in fields, road repairs, water and sewage systems, gas piping work, and electrical work.

従来、それらの残土の大半は土捨場に投棄されていた。しかし、処分地の底払いに伴い処分単価が上昇し、さらには、不法投棄も散見されるようになってきている。   Traditionally, most of the remaining soil has been dumped in the landfill. However, the disposal unit price has risen with the bottom payment of the disposal site, and illegal dumping has become common.

一方、新たな建設現場において、埋戻しを行う土砂は、新たに採取した山砂を使用していた。そして、山砂の採取できるところは自然環境保護の見地から、限定され、建設現場から近いところで、山砂の採取地を確保するのが困難となってきている。このため、山砂の品質低下又は単価上昇の問題が、さらには、採取地と建設現場遠隔化にともなう交通公害が問題となってきている。   On the other hand, at the new construction site, newly collected mountain sand was used as the earth and sand to be backfilled. And the places where mountain sand can be collected are limited from the viewpoint of protecting the natural environment, and it has become difficult to secure the mountain sand collection place near the construction site. For this reason, the problem of mountain sand quality deterioration or unit price increase has become a problem, as well as traffic pollution associated with remote sampling sites and construction sites.

したがって、建設現場等で発生した残土を再生して、埋め戻し材(改良土)等として残土の有効利用を図り、廃棄残土の廃棄比率の低下させることが要請されている。   Therefore, it is required to regenerate the remaining soil generated at the construction site, etc., to effectively use the remaining soil as a backfill material (improved soil), etc., and to reduce the disposal ratio of the discarded soil.

すなわち、残土のうち、良質のものは、分別回収して、そのまま埋め戻し土として使用できる。該分別後の残土中には、金属片、大きな石塊(例えば、200mm以上)のような異物が、さらには、そのままでは粒径及び強度的見地から使用できない粘土塊が混入している。このため、金属片や大きな石塊を分別除去したものに改質材(石灰やセメント)を混入して、篩い分けして一次再生土(改良土)を得、さらに、粒径の大きな残土(粘土塊)は、粉砕処理して二次再生土(改良土)としていた(特許文献1・2の<従来の技術>の項参照)。   That is, among the remaining soil, good quality can be collected separately and used as backfill soil as it is. In the residual soil after the separation, foreign matters such as metal pieces and large stone blocks (for example, 200 mm or more) are mixed, and further, clay blocks that cannot be used as they are from the viewpoint of particle size and strength are mixed. For this reason, the modified material (lime or cement) is mixed into the metal pieces and large stone blocks that have been separated and removed, and sieved to obtain primary reclaimed soil (improved soil). The clay block) was pulverized into secondary recycled soil (improved soil) (see <Conventional Technology> in Patent Documents 1 and 2).

また、国の関係機関では、建設副産物の「発生抑制」、「再利用促進」、「適正処分の徹底」の三目標を掲げ、当該目標の早期達成が、公共工事はもとより、民間でも要請されている。   In addition, the relevant agencies in the country have set three goals of “control of occurrence”, “promotion of reuse”, and “thorough proper disposal” of construction by-products. ing.

本願出願人らは、先に、特許文献1・2に上記改良土の製造を、コンパクトで廉価なコストで製作できる改良土の製造機及び製造プラントを提案している。   The applicants of the present application have previously proposed an improved soil manufacturing machine and a manufacturing plant in Patent Documents 1 and 2 that can manufacture the improved soil at a compact and inexpensive cost.

なお、本発明の特許性に影響を与えるものではないが、一般ゴミの破砕乾燥選別装置における破砕機構として両端が固定(張設)されたチェーンを使用する技術的思想が、特許文献3に記載されている。
特開2002−294742公報(要約等参照) 特開2002−346422公報(要約等参照) 特開2000−263028公報(請求項5、図6等参照)
Although not affecting the patentability of the present invention, the technical idea of using a chain with both ends fixed (stretched) as a crushing mechanism in a general garbage crushing and drying sorter is described in Patent Document 3. Has been.
JP 2002-294742 A (see abstract, etc.) Japanese Patent Laid-Open No. 2002-346422 (see abstract, etc.) Japanese Patent Laid-Open No. 2000-263028 (see claim 5, FIG. 6 etc.)

本発明は、上記に先行技術に何ら開示若しくは示唆されていない、新規な破砕機構(破砕手段)を備え、再生土(改良土)の製造に好適な粉砕装置及び方法を提供することを課題(目的)とする。   An object of the present invention is to provide a pulverization apparatus and method suitable for the production of reclaimed soil (improved soil) having a novel crushing mechanism (crushing means) that is not disclosed or suggested in the prior art. Objective).

本発明の一つは、上記課題を、下記構成により解決する。   One aspect of the present invention solves the above problem by the following configuration.

粉砕塔と、該粉砕塔の内側に配される粉砕手段とを備え、
前記粉砕塔は、天井部の偏心位置に砕料投入口を、底部側に砕製物排出口を備え、
前記粉砕手段は、砕料(原料)を遠心放出させる回転板状体、前記遠心放出された砕料を内側方向へ反射させる縦反射壁面、および、該縦反射壁面の内側に下端自由端として垂下されて旋回可能な剛体製の複数の粉砕チェーンとからなる、ことを特徴とする。
A crushing tower, and crushing means disposed inside the crushing tower,
The crushing tower is provided with a crushed material inlet at an eccentric position of the ceiling, and a crushed product outlet at the bottom side,
The pulverizing means includes a rotating plate-like body for centrifugally discharging the pulverized material (raw material), a vertical reflecting wall surface for reflecting the centrifugally discharged crushed material in an inner direction, and a suspended lower end on the inner side of the vertical reflecting wall surface. And a plurality of grind chains made of a rigid body that can be turned.

ここで、「垂下されて」とは、下端自由端の場合ばかりでなく、下端が束縛(固定)されていても、弛みがあって、旋回時、外側へ遠心力により膨出可能な状態を含むものとする(以下同じ。)。   Here, “hanging down” means not only the case of the free end of the lower end, but also the state where the lower end is constrained (fixed) and there is a slack and it can bulge outward by centrifugal force during turning. Shall be included (the same shall apply hereinafter).

本発明は、回転板状体の遠心力で放出され、反射壁面に衝突して反射して(跳ね返って)くる砕料が、該回転板状体と同時的に回転し、遠心力と重力により下端が広がりながら周運動をするチェーンと衝突することにより、所定粒径範囲にある粘土質塊や石塊が効率良く、粉砕される。   In the present invention, the crushed material that is released by the centrifugal force of the rotating plate-like body and collides with the reflecting wall surface and reflects (bounces back) rotates simultaneously with the rotating plate-like body. By colliding with a chain that moves circumferentially with its lower end widened, a clay mass or stone mass in a predetermined particle size range is efficiently crushed.

その理由は、砕料とチェーンの衝突に際して、チェーンが周方向に相当な速度で旋回するため、反射してくる粘土塊と交差する方向に力が作用し、衝撃力とともに剪断力ないし圧縮力が作用するためと推定される。さらに、チェーンは下端自由端で又は弛み保持されて過剰な抗力に対しては逃げて塊状体(粘土塊)のより弱い部位(粒界)に食い込むように作用する。したがって、粘土質のような粒界結合している塊状体をエネルギー効率良好に粉砕できる。結果的に、チェーンに過剰な抗力が作用しないため、粉砕手段(粉砕刃)の摩耗や破損も少なくなって、粉砕手段の耐用期間(取替え期間)も長くなり、メインテナンスも容易となる。   The reason for this is that when the crushed material and the chain collide, the chain rotates at a considerable speed in the circumferential direction, so that a force acts in the direction intersecting the reflected clay mass, and a shearing force or compressive force is generated along with the impact force. Presumed to work. Furthermore, the chain is held loosely at the lower end of the lower end or acts to escape against excessive drag and bite into weaker parts (grain boundaries) of the mass (clay mass). Therefore, a lump body having a grain boundary bonding such as clay can be pulverized with good energy efficiency. As a result, since excessive drag does not act on the chain, wear and breakage of the crushing means (crushing blade) are reduced, the service life (replacement period) of the crushing means is increased, and maintenance is facilitated.

上記構成において、前記回転円盤の上面を傘形とすることができる。傘形とすることにより、略水平方向に旋回する粉砕チェーンと、前記の如く、反射壁面で反射してくる砕料ばかりでなく、遠心力により斜め方向に放出される砕料も粉砕チェーンと交差して、前述と同様にして粉砕される。   The said structure WHEREIN: The upper surface of the said rotation disk can be made into an umbrella shape. By using the umbrella shape, not only the crushing chain swirling in a substantially horizontal direction and the crushing material reflected in the reflecting wall as described above, but also the crushing material released in an oblique direction by centrifugal force intersects the crushing chain. Then, it is pulverized in the same manner as described above.

上記構成において、前記粉砕手段は、前記粉砕チェーンと回転板状体とを組として上下に二段(二組)以上配したものとすることが望ましい。一段では、十分に所定の均一な粒径の砕料が得難いためである。   In the above-described configuration, it is desirable that the pulverizing unit is arranged in two or more stages (two sets) in the vertical direction as a set of the pulverizing chain and the rotating plate-like body. This is because it is difficult to obtain a pulverized material having a sufficiently uniform particle diameter in one stage.

上記各構成において、さらに、前記縦反射壁面から前記回転板状体より下方位置に水平方向または斜め下方に突出する帯状の横反射壁面を備えている構成とすることができる。横反射壁面を設けることにより、斜め上方方向から縦反射壁面に向かって進行してくる砕料が横反射壁面で斜め上方へ反射して(跳ね返って)、他の砕料および再度粉砕チェーンと衝突して、粉砕され、均一な粒径の砕製物が得易くなる。   In each of the above-described configurations, a belt-like lateral reflection wall surface that protrudes in a horizontal direction or obliquely downward from the longitudinal reflection wall surface at a position below the rotating plate-like body may be provided. By providing a laterally reflecting wall surface, the crushed material traveling from the diagonally upward direction toward the longitudinally reflecting wall surface is reflected obliquely upward (bounces back) on the laterally reflecting wall surface, and collides with other crushed materials and the grinding chain again. And it becomes easy to obtain a crushed product having a uniform particle size.

本発明において、粉砕チェーンは、回転板状体に取付けた構成とすることができる。この構成の場合は、構造が簡単となる。   In the present invention, the crushing chain can be configured to be attached to the rotating plate-like body. In the case of this configuration, the structure is simple.

他方、粉砕チェーンは、回転板状体とは別体の旋回手段に取付けた構成とすることもできる。この構成の場合は、構造が複雑となるが、回転(旋回)駆動を別系統とすれば、粉砕チェーンの旋回速度と回転板状体の旋回速度とを異なるものとしたり、逆方向に回転したりすることができる。すなわち、砕料に応じた最適な回転板状体及び旋回速度の設定が可能となる。   On the other hand, the crushing chain may be configured to be attached to a turning means separate from the rotating plate-like body. In this configuration, the structure is complicated, but if the rotation (turning) drive is a separate system, the turning speed of the crushing chain and the turning speed of the rotating plate-like body are different, or the rotation is reversed. Can be. That is, it is possible to set an optimal rotating plate-like body and a turning speed according to the crushed material.

また、前記回転板状体の直下に粉砕チェーンのチェーンケースが配され、該回転板状体の周囲裏面又は別体の旋回手段の先端に1個以上のチェーン用フックを設け、該チェーン用フックに、旋回部の長さを越える(望ましくは整数倍の)長さの粉砕チェーンのリング(環)を係合し、前記粉砕チェーンの余剰部を前記チェーンケースの収納可能とする構成とすることが望ましい。   Further, a chain case of a pulverized chain is disposed directly under the rotating plate-like body, and one or more chain hooks are provided on the peripheral back surface of the rotating plate-like body or the tip of a separate turning means, and the chain hook And a ring (ring) of the crushing chain having a length exceeding the length of the swivel part (preferably an integer multiple) is engaged so that the surplus part of the crushing chain can be stored in the chain case. Is desirable.

粉砕チェーンの取り付け、取り外しが簡単になる。このため、粉砕チェーンの旋回部(粉砕部)の摩損などにより途中で切れたりしたような場合、粉砕チェーンのフックへの係合環を必要数ずらして、旋回部を設定長さに回復(修復)させることができる。   Easy to attach and remove the grinding chain. For this reason, in the event that the crushing part (crushing part) of the crushing chain breaks due to wear or the like, the required number of engagement rings to the hook of the crushing chain is shifted to restore the revolving part to the set length (restoration). ).

本発明の粉砕装置に係る技術的思想を方法の発明とした場合の構成は、下記の如くになる。   A configuration when the technical idea of the pulverizing apparatus of the present invention is a method invention is as follows.

硬質材料の粉砕方法であって、高速回転する回転板状体の上面の偏心部位に原料(砕料)落下させて該回転板状体の回転遠心力で前記回転板状体の周囲外方へ放出し、該回転板状体の周囲外方に配された縦反射壁面により前記砕料を回転板状体方向に反射させ、該縦反射壁面の内側位置で垂下されて旋回する下端自由端の剛体製のチェーンと衝突させて粉砕することを特徴とする。   A method for crushing a hard material, in which a raw material (crushed material) is dropped onto an eccentric portion on the upper surface of a rotating plate-like body that rotates at high speed, and the outer periphery of the rotating plate-like object is moved outward by the rotational centrifugal force of the rotating plate-like object. The lower end free end that is released, reflects the crushed material in the direction of the rotating plate-like body by the longitudinally reflecting wall surface arranged outside the periphery of the rotating plate-like body, and hangs down at the inner position of the vertically reflecting wall surface. It is characterized by colliding with a rigid chain and crushing.

また、上記構成の粉砕方法を残土の再生処理に適用すると、下記のような構成となる。   Further, when the pulverization method having the above-described configuration is applied to the residual soil regeneration process, the following configuration is obtained.

残土の再生処理方法であって、
1)残土から金属片及び所定径以上の岩石を除去し、該残土に所定量の石灰を混合する前処理工程、
2)該前処理工程を経た前処理済み残土を上下二段に配した所定目開きの篩いで篩い分けして、上段側の篩い上を廃棄残土とし、下段側の篩い下を一次再生土として回収する一次再生土回収工程、
3)前記一次再生土回収工程の篩い分けで発生する下段側の篩い上からなる砕料を、高速回転する回転板状体の上面の偏心部位に原料(砕料)落下させて該回転板状体の回転遠心力で前記回転板の周囲外方へ放出し、該回転板状体の周囲外方に配された縦反射壁面により前記砕料を回転板状体方向に反射させ、該縦反射壁面の内側位置で垂下されて旋回する剛体製の粉砕チェーンと衝突させて粉砕して砕製物を得、該砕製物を二次再生土として回収する二次再生土回収工程、
の各工程を含むことを特徴とする残土の再生処理方法。
A method for reclaiming residual soil,
1) A pretreatment step of removing metal pieces and rocks having a predetermined diameter or more from the remaining soil, and mixing a predetermined amount of lime with the remaining soil;
2) The pretreated residual soil that has passed through the pretreatment step is sieved with a sieve having a predetermined mesh arranged in two stages, upper and lower, and the upper sieve is used as waste residual soil, and the lower sieve is used as primary recycled soil. Primary reclaimed soil collection process to collect,
3) The crushed material on the lower sieving generated by sieving in the primary reclaimed soil recovery step is dropped into the eccentric part on the upper surface of the rotating plate that rotates at high speed, and the rotating plate It is released to the outside of the periphery of the rotating plate by the rotational centrifugal force of the body, and the crushed material is reflected in the direction of the rotating plate by the longitudinal reflecting wall arranged outside the periphery of the rotating plate. A secondary reclaimed soil recovery step of obtaining a crushed product by colliding with a rigid pulverized chain that hangs down at the inner position of the wall surface and pulverizing, and recovering the crushed product as a secondary reclaimed soil,
A method for reclaiming residual soil, comprising the steps of:

以下、本発明の実施形態である粉砕装置を、残土の処理方法に適用した場合を例に採り説明する。   Hereinafter, a case where the crushing apparatus according to the embodiment of the present invention is applied to a method for treating residual soil will be described as an example.

図1に本発明の残土処理方法を説明するための残土処理プラント1の概略図を示す。なお、図1は、前述の如く、残土から異物である金属片及び所定径以上の石塊、コンクリート塊を除去し、該残土に所定量の石灰を混合する前処理を経たもの(前処理残土)を処理する以降のプラント図である。   FIG. 1 shows a schematic diagram of a residual soil treatment plant 1 for explaining the residual soil treatment method of the present invention. In addition, FIG. 1 is a thing which passed through the pre-processing which removes the metal piece which is a foreign material, a stone block and a concrete block more than predetermined diameter from a residual soil, and mixes a predetermined amount of lime with this residual soil as above-mentioned (pre-processed residual soil). It is a plant figure after processing.

残土処理プラント1は、図例では、篩い分け機械5と粉砕装置10とを備え、該篩い分け機械5と粉砕装置10との間は、該篩い分け機械5で篩い分けた所定範囲の中間大きさ土塊(砕料)を粉砕装置10の原料投入口134まで搬送する砕料搬送装置7で接続されている。   In the illustrated example, the residual soil treatment plant 1 includes a sieving machine 5 and a pulverizing apparatus 10, and the intermediate size of a predetermined range sieved by the sieving machine 5 is between the sieving machine 5 and the pulverizing apparatus 10. The crushed material (crushed material) is connected by the crushed material transporting device 7 for transporting to the raw material charging port 134 of the pulverizing device 10.

なお、篩い分け機械5の原料投入口51には、ベルトコンベヤ等の前処理済み残土搬送装置4により、前処理済み残土を連続ないし間欠投入可能となっている。   Note that the pretreated residual soil can be continuously or intermittently charged into the raw material charging port 51 of the sieving machine 5 by the pretreated residual soil conveying device 4 such as a belt conveyor.

篩い分け機械5は、上段・下段篩い(図示せず)の二段構成となっており、上段篩いにより所定粒径以上の団塊を廃棄残土G0として除去するとともに、下段篩いにより所定粒径以下の微細粒を改良土(一次再生土)G1として回収し、下段篩いの所定範囲にある篩い上を砕料ととし、砕料搬送装置7へ搬入可能となっている。ここで、上段篩い及び下段篩いの目開きは、残土の種類により異なるが、例えば、上段篩い:100〜200mm、下段篩い:20〜60mmの範囲で適宜設定する。また、篩い分け機械5の型は、それらの粒径の分別に適しておれば、特に限定されないが、通常、振動篩いとする。なお、振動篩いの運動型も、特に限定されないが、一般的な傾斜円運動型のものを使用する。   The sieving machine 5 has a two-stage configuration of upper and lower sieving (not shown). The upper sieving removes nodules having a predetermined particle size or more as waste residual soil G0, and the lower sieving does not exceed the predetermined particle size. Fine particles are recovered as improved soil (primary reclaimed soil) G1, and the top of the sieve in the predetermined range of the lower screen is used as a crushed material, which can be carried into the crushed material conveying device 7. Here, the openings of the upper screen and the lower screen vary depending on the type of the remaining soil, but are appropriately set in the range of, for example, the upper screen: 100 to 200 mm and the lower screen: 20 to 60 mm. Further, the type of the sieving machine 5 is not particularly limited as long as it is suitable for the classification of the particle diameters thereof, but is usually a vibration sieve. The motion type of the vibration sieve is not particularly limited, but a general inclined circular motion type is used.

そして、篩い分け機械5には、排出シュート51が付設され、上段篩いの篩い上を、廃棄残土G0として集積させ、また、下段篩いの篩い下は、そのまま篩い分け機械の下方に一次再生土(改良土)G1として自由落下により集積させる構造となっている。なお、図例中、6は振動モータである。   The sieving machine 5 is provided with a discharge chute 51, and the upper sieving sieve is accumulated as waste residual soil G0, and the lower sieving sieving is directly below the sieving machine as primary reclaimed soil ( Improved soil) G1 is structured to be accumulated by free fall. In the figure, 6 is a vibration motor.

また、各搬送装置4、7は、図例では、ベルトコンベヤであるが、スクリューコンベヤ、振動コンベヤ、バケットコンベヤなど任意である。それぞれの搬送原料の特性に応じて選択することができる。   Moreover, although each conveying apparatus 4 and 7 is a belt conveyor in the example of a figure, a screw conveyor, a vibration conveyor, a bucket conveyor, etc. are arbitrary. It can select according to the characteristic of each conveyance raw material.

次に、粉砕装置10の一例について、図2〜3に基づいて、詳細に説明する。   Next, an example of the pulverizing apparatus 10 will be described in detail with reference to FIGS.

粉砕装置10は、粉砕塔11と、該粉砕塔11の内側に配される粉砕手段15とを備えている。なお、図例では粉砕塔11は、後述の砕製物排出ホッパ145を下面に配して、砕製物(二次再生土)を回収可能に装置架台20上に設置されている。   The pulverizing apparatus 10 includes a pulverizing tower 11 and pulverizing means 15 arranged inside the pulverizing tower 11. In the illustrated example, the crushing tower 11 is installed on the apparatus base 20 so that a crushed product discharge hopper 145 (to be described later) is disposed on the lower surface so that the crushed product (secondary reclaimed soil) can be collected.

粉砕塔10は、天井部の偏心位置に砕料投入口134を、底部側に砕製物排出口144を備えている。   The crushing tower 10 is provided with a crushing material inlet 134 at an eccentric position of the ceiling, and a crushed product outlet 144 on the bottom side.

図例では、砕料投入口134は、粉砕塔10の天井壁面13の一部が切り欠かれて切円状開口で形成されている。該砕料投入口134の上方は天井壁面13からの投入口覆い壁131で覆われて、ベルトコンベヤ(砕料搬送装置)7の搬出端71が臨むようになっている。   In the example shown in the figure, the crushing material inlet 134 is formed with a cut circular opening by cutting off a part of the ceiling wall surface 13 of the crushing tower 10. The upper side of the crushing material inlet 134 is covered with a charging port covering wall 131 from the ceiling wall surface 13 so that the carry-out end 71 of the belt conveyor (crushed material conveying device) 7 faces.

また、砕製物排出口144は、底部側に取付けられた排出ホッパ145の下端開口で形成されている。   The crushed product discharge port 144 is formed by a lower end opening of a discharge hopper 145 attached to the bottom side.

前記粉砕手段は、砕料(原料)を遠心放出させる回転板状体152、遠心放出された砕料を内側方向へ反射させる(跳ね返させる)縦反射壁面121、および、該縦反射壁面121の内側に下端自由端として垂下されて旋回可能な剛体製の複数の粉砕チェーン153とからなる。なお、下端自由端としなくても、粉砕チェーン153の下端を弛みを有して束縛(固定)して、旋回時に遠心力により外方へ膨出可能な構成も可能である。   The pulverizing means includes a rotating plate-like body 152 that centrifugally discharges the crushed material (raw material), a longitudinally reflecting wall 121 that reflects (bounces back) the crushed material that has been centrifugally released, and an inner side of the longitudinally reflecting wall 121. And a plurality of crushed chains 153 made of a rigid body that can be swung as a free end at the lower end. In addition, even if it does not make it a lower end free end, the structure which can bulge outward by a centrifugal force at the time of turning can also be provided by having the lower end of the crushing chain 153 bound (fixed) with a slack.

図例では、複数の粉砕チェーン153が、回転板状体152の周縁下面に所定ピッチで4本取付けられたものを一組として、上下方向に複数段(図例では三段)配設されている。ここで、一個の回転板状体152に取付ける粉砕チェーン153の数は、4個に限られず、3個又は5個以上任意である。また、粉砕チェーンの材質は、通常、鋼製とするが、剛体製であれば、鋼に限られず、セラミック等であってもよい。   In the illustrated example, a plurality of pulverizing chains 153 are arranged in a plurality of stages (three stages in the illustrated example) in the vertical direction as a set of four crushed chains 153 attached to the lower surface of the periphery of the rotating plate 152 at a predetermined pitch. Yes. Here, the number of crushing chains 153 attached to one rotating plate-like body 152 is not limited to four, and may be three or five or more. The material of the grinding chain is usually made of steel, but is not limited to steel as long as it is made of a rigid body, and may be ceramic or the like.

ここで、回転板状体152の配設間隔(垂直距離)は同一でも異なっていてもよい。また、回転板状体152/粉砕チェーン153の組数は、図例の如く、3組に限られず、1〜2組、又は、4組以上であってもよい。   Here, the arrangement interval (vertical distance) of the rotary plate-like body 152 may be the same or different. Further, the number of sets of the rotary plate-like body 152 / grinding chain 153 is not limited to three as shown in the figure, and may be one or two or four or more.

なお、粉砕チェーン153が取付けられた回転板状体152は、強制駆動される回転軸17に、該回転軸17と一体回転するスリーブ151を介して取付けられている。該回転軸17は、粉砕塔11の天井壁13で支持された上軸受け部18と、粉砕塔11の底部側にスポーク構成体143で支持された下軸受け部19とでスラスト支持されている。そして、該回転軸17は電動機(原動機)16の出力軸とベルト伝動等の伝動装置163により回転駆動されるようになっている。なお、132は、伝動装置カバーである。伝動装置163は、図例ではベルト伝動であるが、チェーン伝動、歯車伝動等任意である。   The rotary plate-like body 152 to which the pulverizing chain 153 is attached is attached to the rotary shaft 17 that is forcibly driven via a sleeve 151 that rotates integrally with the rotary shaft 17. The rotary shaft 17 is thrust supported by an upper bearing portion 18 supported by the ceiling wall 13 of the crushing tower 11 and a lower bearing portion 19 supported by a spoke structure 143 on the bottom side of the crushing tower 11. The rotary shaft 17 is rotationally driven by an output shaft of an electric motor (prime mover) 16 and a transmission device 163 such as belt transmission. Reference numeral 132 denotes a transmission device cover. The transmission device 163 is a belt transmission in the illustrated example, but is optional such as a chain transmission or a gear transmission.

ここで、原動機16の回転数は、変速機などを介して可変としておくことが、砕料の特性および単位時間処理量に対応して回転速度を変更でき望ましい。   Here, it is desirable that the rotational speed of the prime mover 16 be variable via a transmission or the like because the rotational speed can be changed in accordance with the characteristics of the crushed material and the unit time processing amount.

回転板状体152は、図例では、製作上の見地から、所定幅のリング体152aが正方形板152bを介して、回転軸17と一体回転するスリーブ151に取付けられているが、当然、一枚板でもよい。また、図3に示す如く、各回転板状体の径を変えてもよい。   In the example shown in the drawing, the rotating plate-like body 152 has a ring body 152a having a predetermined width attached to a sleeve 151 that rotates integrally with the rotating shaft 17 via a square plate 152b. It may be a sheet. Further, as shown in FIG. 3, the diameter of each rotary plate may be changed.

また、回転板状体152は、円板に限られず、正多角形、長円等任意である。長円とする場合は、三段に重ねた場合、上面投射したとき、隙間ができないように30°ずつずらして回転軸17に取付ける。   Further, the rotating plate-like body 152 is not limited to a disc, and may be any shape such as a regular polygon or an ellipse. In the case of an ellipse, it is attached to the rotary shaft 17 so that a gap is not formed when the upper surface is projected in a case where three layers are stacked.

ここでは、縦反射壁121は、粉砕塔11の内壁面がそのままの構成となっているが、別体の筒体で構成してもよく、その場合の筒体の水平断面形状は、円形に限られず、六角形や八角形等の正多角形であってもよい。筒体を下方縮径のテーパ状(テーパ角度:10〜30°)としてもよい。さらには、砕製物排出口144の下方に、図示所定目開きの篩いを備えた簡易振動篩いを配して、所定粒径アンダー(未満)に粉砕されなかった砕製物を、再度、粉砕装置10の原料投入口134に戻す(部分循環させる)構成としてもよい。その場合は、装置内の粉砕手段を構成する回転板状体/粉砕チェーンの組数を少なくする、例えば、一組(一段)又は二組(二段)でも均一で良質な再生土を得ることが可能となる。   Here, the longitudinal reflection wall 121 is configured as it is with the inner wall surface of the crushing tower 11, but may be configured as a separate cylinder, and the horizontal cross-sectional shape of the cylinder in that case is circular. It is not limited, and may be a regular polygon such as a hexagon or an octagon. The cylindrical body may have a tapered shape with a reduced diameter (taper angle: 10 to 30 °). Furthermore, a simple vibration sieve having a sieve with a predetermined opening shown in the figure is arranged below the crushed product discharge port 144, and the crushed product that has not been pulverized to a predetermined particle size under (less than) is pulverized again. It is good also as a structure which returns (partially circulates) to the raw material inlet 134 of the apparatus 10. FIG. In that case, reduce the number of rotating plate-like bodies / crushing chain pairs constituting the crushing means in the apparatus, for example, to obtain uniform and good quality recycled soil even with one set (one stage) or two sets (two stages). Is possible.

また、縦反射壁面121から回転板状体152より下方位置に水平方向または斜め下方(図例では水平方向)に突出する帯状の横反射壁面(リブ)122を備えている。斜め方向の角度は、45°未満とする。   In addition, a strip-like lateral reflection wall surface (rib) 122 that protrudes in a horizontal direction or obliquely downward (horizontal direction in the illustrated example) from the longitudinal reflection wall surface 121 to a position below the rotary plate-like body 152 is provided. The angle in the oblique direction is less than 45 °.

上記構成の粉砕装置10の仕様は、例えば、粉砕塔内径:200〜300cm、高さ:200〜300cmとしたとき、下記の如くとする。   The specifications of the pulverizer 10 having the above-described configuration are as follows, for example, when the pulverization tower inner diameter is 200 to 300 cm and the height is 200 to 300 cm.

回転板状体径・・・粉砕塔内径の1/3〜1/4(70〜100cm)、
各回転板状体の上段/中段距離・・・30〜70cm、
粉砕チェーンの仕様・・・リンク大きさ:内側長径15〜34mm、外面幅18〜35mm、リンク線材径:5〜10mm、チェーンの長さ;各回転板状体の垂直距離と略同一又は若干(1〜2cm)短い、
横反射壁面幅:5〜10cm
なお、上記実施形態においては、旋回させる粉砕チェーン153は、回転板状体152の周縁に取付けたが、若干内側若しくはアームにより若干外側に取付けてもよく、さらには、回転板状体とは別体の旋回手段に取付けてもよい。例えば、放射状の複数本のアーム先端に粉砕チェーンと取付ける。この場合、旋回手段を別駆動するようにすれば、回転板状体の及び粉砕チェーンの回転(旋回)速度を違うものとしたり、互いに逆方向に回転(旋回)させたりすることも可能となる。そして、砕料の特性に対応して、回転(旋回)速度、回転(旋回)態様を変更することができる。
Rotary plate-like body diameter: 1/3 to 1/4 (70 to 100 cm) of the inner diameter of the grinding tower,
Upper / middle stage distance of each rotating plate-like body: 30 to 70 cm,
Specifications of pulverized chain: Link size: inner major axis 15-34 mm, outer surface width 18-35 mm, link wire diameter: 5-10 mm, chain length; substantially the same as or slightly the vertical distance of each rotating plate 1-2cm) short,
Side reflection wall width: 5-10cm
In the above embodiment, the pulverizing chain 153 to be swiveled is attached to the periphery of the rotating plate-like body 152, but may be attached to the inner side or slightly to the outer side by an arm, and further separate from the rotating plate-like body. You may attach to the turning means of a body. For example, a grinding chain is attached to the tips of a plurality of radial arms. In this case, if the turning means is driven separately, the rotation (turning) speed of the rotating plate-like body and the crushing chain can be made different, or they can be rotated (turned) in opposite directions. . And a rotation (turning) speed and a rotation (turning) aspect can be changed according to the characteristic of a crushed material.

次に上記の処理プラント1を用いての残土の処理方法について説明する(図1〜3参照)。   Next, the processing method of the remaining soil using said processing plant 1 is demonstrated (refer FIGS. 1-3).

1)残土前処理工程:
残土から金属片及び所定径以上の石塊(コンクリート塊を含む。)を除去し、該残土に所定量の改質材(石灰又はセメント)を混合する。ここで、残土に対する石灰の混入量は、土質により異なるが、通常、全体量の0.3〜30%の範囲で適宜選択する。ここで、搬送手段として、スクリューを用いて、混合しながら、次に篩い分け機械に投入してもよい。
1) Remaining soil pretreatment process:
A metal piece and a stone block (including a concrete block) having a predetermined diameter or more are removed from the remaining soil, and a predetermined amount of a modifying material (lime or cement) is mixed with the remaining soil. Here, the amount of lime mixed with the remaining soil varies depending on the soil quality, but is usually selected appropriately within a range of 0.3 to 30% of the total amount. Here, a screw may be used as the conveying means, and then mixed into the sieving machine while mixing.

2)一次再生土回収工程:
該前処理工程を経た前処理済み残土を篩い分け機械5で篩い分けして、上段篩いの篩い上を廃棄残土G0とし、下段篩いの篩い下を一次再生土G1として回収する。ここで、篩い分け機械5の上段目開き及び下段目開きは、それぞれ、例えば150mm及び50mmとする。また、篩い分け機械を振動ふるいとした場合の、振幅は3〜8ミリ、振動数1000〜1800min-1とする。
2) Primary reclaimed soil recovery process:
The pretreated residual soil that has passed through the pretreatment step is sieved by a sieving machine 5, and the upper sieve sieve is recovered as waste residual soil G0, and the lower sieve sieve below is recovered as primary recycled soil G1. Here, the upper stage opening and the lower stage opening of the sieving machine 5 are, for example, 150 mm and 50 mm, respectively. When the sieving machine is a vibration sieve, the amplitude is 3 to 8 mm and the frequency is 1000 to 1800 min −1 .

3)二次再生土回収工程:
前記一次再生土回収工程の篩い分けで発生する篩い上G2からなる砕料を、上記粉砕装置10に投入して、該粉砕装置10内の粉砕手段15(粉砕チェーン153)で粉砕して砕製物を得、該砕製物を二次再生土G3として回収する。なお、粉砕機構(作用)は前述の如くである。
3) Secondary reclaimed soil recovery process:
The crushed material composed of the sieve G2 generated by sieving in the primary reclaimed soil recovery step is put into the pulverizer 10 and pulverized by the pulverizing means 15 (pulverization chain 153) in the pulverizer 10. The crushed product is recovered as secondary reclaimed soil G3. The crushing mechanism (action) is as described above.

ここで、上記仕様の粉砕装置10の場合、回転板状体152の回転数は、たとえば、1000〜2500min-1とし、処理容量は500〜1000m3/日とする。 Here, in the case of the pulverizing apparatus 10 having the above specifications, the rotational speed of the rotary plate-like body 152 is, for example, 1000 to 2500 min −1 , and the processing capacity is 500 to 1000 m 3 / day.

次に、他の実施形態の粉砕装置10Aを図4〜8に基づいて説明する。同一部分については、同一図符号を付してそれらの説明の全部又は一部を省略する。   Next, 10A of grinding | pulverization apparatuses of other embodiment are demonstrated based on FIGS. About the same part, the same figure code | symbol is attached | subjected and those all or one part is abbreviate | omitted.

本実施形態では、粉砕塔11Aが低速駆動回転可能とされているとともに、内面側に粉砕塔11Aの内壁面に付着する粘着物を掻き取るスクレーパ52が配されている。   In the present embodiment, the crushing tower 11A can be rotated at a low speed, and a scraper 52 that scrapes off the sticky material adhering to the inner wall surface of the crushing tower 11A is disposed on the inner surface side.

具外的には、粉砕塔11Aの下方部外周面に複数個(図例では4個)の水平キャスター54、54・・・が取付けられるとともに、下端部外周面に複数個(図例では4個)の垂直キャスター56、56・・・が取付けられている。そして、各キャスターに対応させて、該水平キャスター54が走行する横向き円環レール58、及び、垂直キャスター56が走行する縦向き円環レール60がそれぞれ、正角柱形枠体62を介して配されている。   Specifically, a plurality of (four in the illustrated example) horizontal casters 54, 54... Are attached to the lower peripheral surface of the crushing tower 11A, and a plurality (four in the illustrated example) are disposed on the outer peripheral surface of the lower end. ) Vertical casters 56, 56... Are attached. In correspondence with each caster, a lateral ring rail 58 on which the horizontal caster 54 travels and a vertical ring rail 60 on which the vertical caster 56 travels are arranged via a regular prismatic frame 62, respectively. ing.

さらに、前記水平キャスター54の上方位置で粉砕筒11Aの外周には環状大歯車64が取付けられるとともに、該環状大歯車54を駆動する小歯車(ピニオンギヤ)66が配されている。該小歯車66は、粉砕塔回転モータ68の出力軸68aに連結されて駆動回転されるようになっている。このときの、粉砕塔11Aの回転速度は、例えば、内径が約200cmのとき、15回/hとする。   Further, an annular large gear 64 is attached to the outer periphery of the grinding cylinder 11A above the horizontal caster 54, and a small gear (pinion gear) 66 for driving the annular large gear 54 is disposed. The small gear 66 is connected to the output shaft 68a of the crushing tower rotation motor 68 and is driven to rotate. At this time, the rotational speed of the crushing tower 11A is, for example, 15 times / h when the inner diameter is about 200 cm.

なお、粉砕筒11Aの回転方法は、上記形態に限られることない。例えば、ウォームギヤ、更には、ベルト伝動、チェーン伝動等でもよい。   In addition, the rotation method of the pulverization cylinder 11A is not limited to the above-described form. For example, a worm gear, belt transmission, chain transmission, etc. may be used.

また、スクレーパ52は、図例では、アングル52aに、弾性を有する帯板(硬質ゴム製乃至ばね鋼製)が取付けて掻き取り部52bとした構成である。このときの掻き取り部52bの接線方向に対する内角は、5〜30°、望ましくは15〜25°とする。   In the illustrated example, the scraper 52 has a configuration in which an elastic band plate (made of hard rubber or spring steel) is attached to the angle 52a to form a scraping portion 52b. At this time, the internal angle of the scraping portion 52b with respect to the tangential direction is 5 to 30 °, preferably 15 to 25 °.

そして、本実施形態では、回転板状体152Aの上面が、傘形とされている。該傘形の傾斜角度は、5〜30°、望ましくは20°前後とする。傾斜角度が小さすぎると傘形とした効果が小さく、逆に大きすぎると砕料の放出角度が下向きすぎて、粉砕チェーンとの交差角度が粉砕に妥当なものとならないおそれがある。   In the present embodiment, the upper surface of the rotary plate-like body 152A has an umbrella shape. The inclination angle of the umbrella shape is 5 to 30 °, preferably around 20 °. If the inclination angle is too small, the effect of forming an umbrella shape is small. On the other hand, if it is too large, the discharge angle of the crushed material is too downward, and the crossing angle with the pulverization chain may not be appropriate for pulverization.

回転板状体152Aの直下に前記回転板状体152Aと一体回転し、粉砕チェーン153を収納するチェーンケース70を配し、該回転板状体152Aの周囲裏面に1個以上(図例では4個)のチェーン用フック72を設け、該チェーン用フック72に、旋回部の長さを越える長さの粉砕チェーン153のリング(環)を係合し、前記粉砕チェーン153の余剰部を前記チェーンケース70を収納可能としてある。ここで、旋回部153aの長さを越える長さとしては、通常、旋回部153aの長さの整数倍以上(2〜3倍)とする。旋回部153aの元部側で切断される場合があるためである。   A chain case 70 that rotates integrally with the rotary plate-like body 152A and accommodates the pulverized chain 153 is disposed immediately below the rotary plate-like body 152A, and one or more (4 in the illustrated example) are provided on the peripheral back surface of the rotary plate-like body 152A. A chain hook 72 is provided, and a ring (ring) of the grinding chain 153 having a length exceeding the length of the turning portion is engaged with the chain hook 72, and the surplus part of the grinding chain 153 is used as the chain. The case 70 can be stored. Here, the length exceeding the length of the swivel unit 153a is normally set to be an integral multiple of the length of the swivel unit 153a (2 to 3 times). This is because the base part side of the turning part 153a may be cut.

ここで、チェーンケース70は、有底筒形でその天井側で4箇所、割り円(弓形)状のチェーン飛出し防止用の庇74が形成されている。該庇74の内側にはチェーンをより安定保持可能にチェーン案内用の切欠き74aが形成されている(図8参照)。   Here, the chain case 70 has a bottomed cylindrical shape, and is formed with four split-ring (bow-shaped) chain protrusions 74 on the ceiling side for preventing the chain from jumping out. A notch 74a for guiding the chain is formed on the inner side of the flange 74 so that the chain can be held more stably (see FIG. 8).

ここで、チェーン用フックは、通常、挿入隙間が粉砕チェーンのリンク厚みより大きく且つリンク幅より小さなものとする。例えば、粉砕チェーンのリング厚み(線材径)5mm、リンク幅50mmとしたとき、14mm前後とする。   Here, the chain hook usually has an insertion gap larger than the link thickness of the crushed chain and smaller than the link width. For example, when the ring thickness (wire diameter) of the pulverized chain is 5 mm and the link width is 50 mm, it is about 14 mm.

そして、チェーン用フックに装着する粉砕チェーンの旋回部の長さを越える長さとは、通常、旋回部の長さの1.5倍以上、望ましくは2〜3倍とする。長さの上限は特に限定されないが、通常、3倍以内とする。短すぎると、粉砕チェーンが切断した場合、改めて別に粉砕チェーンを用意する必要がある。長すぎると、粉砕チェーンの重量が増大して、回転させるための所要動力が増大する。例えば、粉砕塔内径が200cmのとき、粉砕チェーンの粉砕部(チェーン用フックより外側)の長さは、約50cmとし、粉砕チェーンの全長は約100cmとする。   The length exceeding the length of the swivel portion of the pulverized chain attached to the chain hook is normally 1.5 times or more, preferably 2 to 3 times the length of the swivel portion. The upper limit of the length is not particularly limited, but is usually within 3 times. If it is too short, if the grinding chain is cut, it is necessary to prepare another grinding chain. If the length is too long, the weight of the grinding chain increases and the power required for rotation increases. For example, when the inner diameter of the crushing tower is 200 cm, the length of the crushing part (outside the chain hook) of the crushing chain is about 50 cm, and the total length of the crushing chain is about 100 cm.

なお、本実施形態では、チェーン用フックは回転板状体の裏面側周縁に設けたが、前述の如く、別体の旋回手段の先端に設けてもよい。   In this embodiment, the chain hook is provided at the peripheral edge of the back surface of the rotating plate-like body. However, as described above, the chain hook may be provided at the tip of a separate turning means.

上記粉砕装置の使用態様は、下記点を除いて、基本的に前記実施形態と同様である。   The usage mode of the pulverizer is basically the same as that of the above embodiment except for the following points.

1)粉砕部の略倍のチェーンを用意する。該粉砕チェーンの略中間位置をチェーン用フック72の内側へ向いた開口部72aへチェーンのリンクL1を横向きにして挿入する。すると、挿入したリンクL1の両側の挿入されていないリンクL2、L2は縦向き(挿入リンクに対して略直交)となり、チェーン用フック72に対して摺り移動が実質的に不能となる。そして、チェーン用フック72内側の余剰の粉砕チェーン153は、同様にチェーン案内の庇74の切欠き74aに引っ掛けてチェーンケース内に収納する。   1) Prepare a chain that is approximately double the size of the grinding part. The chain link L1 is inserted sideways into the opening 72a facing the inside of the chain hook 72 at a substantially intermediate position of the crushing chain. Then, the non-inserted links L2 and L2 on both sides of the inserted link L1 are vertically oriented (substantially orthogonal to the insertion link), and the sliding movement with respect to the chain hook 72 becomes substantially impossible. The surplus crushed chain 153 inside the chain hook 72 is similarly hooked on the notch 74a of the chain guide collar 74 and stored in the chain case.

この状態で、主モータ16の起動させて、回転板状体152Aを高速回転させるとともに、粉砕塔11A内へ砕料を投入する。   In this state, the main motor 16 is started to rotate the rotating plate-like body 152A at high speed, and the crushed material is charged into the pulverizing tower 11A.

2)粉砕塔11A内へ投入された砕料は、回転板状体152Aから遠心力により斜め方向に放出される。したがって、略水平方向に旋回する粉砕チェーン153と、前記の如く、反射壁面121で反射してくる砕料ばかりでなく、砕料も粉砕チェーン153と交差して、剪断及び圧縮力を受けて効率よく粉砕される。   2) The crushed material charged into the pulverizing tower 11A is discharged in an oblique direction from the rotating plate-like body 152A by centrifugal force. Therefore, not only the pulverized chain 153 swirling in a substantially horizontal direction and the crushed material reflected by the reflecting wall surface 121 as described above, but also the crushed material intersects the pulverized chain 153 and receives shearing and compressive force to improve efficiency. It is crushed well.

3)そして、所定時間運転後、砕料が付着して内壁に粘土質が付着して、弾性反射が困難になってきたら、主モータ16を一時的に停止させる。そして、副モータ68を起動させて、粉砕塔11Aを低速回転させる。すると、スクレーパ52により粉砕筒11Aの内壁面に付着した粘土質成分が除去できる。粘土質成分の除去が完了したら、再び、主モータ16を起動させて、回転板状体を高速回転させる。   3) After the operation for a predetermined time, if the crushed material adheres and clayey material adheres to the inner wall and elastic reflection becomes difficult, the main motor 16 is temporarily stopped. Then, the auxiliary motor 68 is activated to rotate the crushing tower 11A at a low speed. Then, the clay component attached to the inner wall surface of the grinding cylinder 11A can be removed by the scraper 52. When the removal of the clay component is completed, the main motor 16 is started again to rotate the rotating plate-like body at a high speed.

4)粉砕チェーン153の粉砕部(旋回部)153aが摩耗等により途中で切れたら、やはり、主モータ16を停止させて、回転板状体153の回転を停止する。この状態で、粉砕チェーン153のリンクを横向けてチェーン用フック72および飛出し防止庇74の係合部(切欠部)74aから外す。この状態で、チェーンリンクL1、L2を必要数ずらして、粉砕チェーン153を引き出して旋回部153を設定長さにして、再度、粉砕チェーン153を前述と同様にしてセットする。   4) If the crushing part (swivel part) 153a of the crushing chain 153 is cut halfway due to wear or the like, the main motor 16 is also stopped and the rotation of the rotating plate-like body 153 is stopped. In this state, the link of the crushing chain 153 is turned sideways and removed from the chain hook 72 and the engaging portion (notch portion) 74a of the pop-up preventing rod 74. In this state, the chain links L1 and L2 are shifted by a necessary number, the pulverizing chain 153 is pulled out, the turning portion 153 is set to the set length, and the pulverizing chain 153 is set again in the same manner as described above.

本発明の一形態による処理プラントを示す簡略正面図である。It is a simplified front view which shows the processing plant by one form of this invention. 本発明の一形態による粉砕装置の一例を示す一部破断斜視図である。It is a partially broken perspective view which shows an example of the grinding | pulverization apparatus by one form of this invention. 同正面断面図である。It is the same front sectional view. 本発明の他の実施形態による粉砕装置の一例を示す概略正面断面図である。It is a schematic front sectional drawing which shows an example of the grinding | pulverization apparatus by other embodiment of this invention. 図4の5−5線矢視図である。FIG. 5 is a view taken along line 5-5 in FIG. 4. 図4の6−6線拡大矢視図である。FIG. 6 is an enlarged view taken along line 6-6 in FIG. 4. 図4における粉砕手段(回転板状体/粉砕チェーン組)の拡大断面図である。It is an expanded sectional view of the crushing means (rotating plate-like body / crushing chain set) in FIG. 図7の8−8線矢視図である。FIG. 8 is a view on arrow 8-8 in FIG. 7.

符号の説明Explanation of symbols

1 処理プラント
5 篩い分け機械
7 砕料搬送装置
10 粉砕装置
11 粉砕塔
134 砕料(原料)投入口
144 砕製物(二次再生土)排出口
15 粉砕手段
152 回転板状体
153 粉砕チェーン
G1 一次再生土(改良土)
G2 篩い上
G2 二次再生土(改良土)
DESCRIPTION OF SYMBOLS 1 Processing plant 5 Sieving machine 7 Crushed material conveying apparatus 10 Grinding apparatus 11 Grinding tower 134 Crushed material (raw material) input port 144 Crushed material (secondary regenerated soil) discharge port 15 Grinding means 152 Rotating plate-like body 153 Grinding chain G1 Primary reclaimed soil (improved soil)
G2 Sieve top G2 Secondary reclaimed soil (improved soil)

Claims (11)

粉砕塔と、該粉砕塔の内側に配される粉砕手段とを備え、
前記粉砕塔は、天井部の偏心位置に砕料投入口を、底部側に砕製物排出口を備え、
前記粉砕手段は、砕料(原料)を遠心放出させる回転板状体、前記遠心放出された砕料を内側方向へ反射させる縦反射壁面、および、該縦反射壁面の内側に垂下されて旋回可能な剛体製の複数の粉砕チェーン(粉砕鎖)とからなる、
ことを特徴とする粉砕装置。
A crushing tower, and crushing means disposed inside the crushing tower,
The crushing tower is provided with a crushed material inlet at an eccentric position of the ceiling, and a crushed product outlet at the bottom side,
The pulverizing means includes a rotating plate-like body for centrifugally discharging the crushed material (raw material), a vertical reflecting wall surface for reflecting the centrifugally discharged crushed material in an inner direction, and a swiveling mechanism that is suspended inside the vertical reflecting wall surface. Consisting of multiple rigid grinding chains (grinding chains),
A crushing apparatus characterized by that.
前記回転板状体が傘形であることを特徴とする請求項1記載の粉砕装置。   The pulverizing apparatus according to claim 1, wherein the rotating plate-like body has an umbrella shape. 前記粉砕手段が、前記粉砕チェーンと回転板状体とを組として上下に二段(二組)以上配されていることを特徴とする請求項1又は2記載の粉砕装置。   The pulverizing apparatus according to claim 1 or 2, wherein the pulverizing means is arranged in two or more stages (two sets) in the vertical direction with the pulverizing chain and the rotating plate-like body as a set. さらに、前記縦反射壁面から前記回転板状体より下方位置に水平方向または斜め下方に突出する帯状の横反射壁面を備えていることを特徴とする請求項1、2又は3記載の粉砕装置。   The pulverizing apparatus according to claim 1, 2, or 3, further comprising a strip-like lateral reflection wall surface projecting in a horizontal direction or obliquely downward from the longitudinal reflection wall surface at a position below the rotary plate-like body. 前記粉砕チェーンが回転板状体に取付けられていることを特徴とする請求項1〜4のいずれかに記載の粉砕装置。   The pulverizing apparatus according to claim 1, wherein the pulverizing chain is attached to a rotating plate-like body. 前記粉砕チェーンが前記回転板状体とは別体の旋回手段に取付けられていることを特徴とする請求項1〜4のいずれかに記載の粉砕装置。   The pulverizing apparatus according to any one of claims 1 to 4, wherein the pulverizing chain is attached to a turning means separate from the rotating plate-like body. 前記回転板状体の直下に粉砕チェーンを収納し、前記回転板状体と一体回転するチェーンボックスを配し、該回転板状体の周囲裏面又は別体の旋回手段の先端に1個以上の内側開口のチェーン用フックを設け、該チェーン用フックに、旋回部の長さを越える長さの粉砕チェーンのリング(環)を係合し、前記粉砕チェーンの余剰部を前記チェーンケースの収納可能とすることを特徴とする請求項1〜6のいずれかに記載の粉砕装置。   A pulverization chain is housed immediately below the rotating plate-like body, a chain box that rotates integrally with the rotating plate-like body is disposed, and one or more at least one turning means is provided on the peripheral back surface of the rotating plate-like body or the tip of a separate swiveling means A chain hook with an inner opening is provided, and a ring (ring) of the grinding chain whose length exceeds the length of the swivel part can be engaged with the chain hook so that the excess part of the grinding chain can be stored in the chain case. The pulverizing apparatus according to any one of claims 1 to 6, wherein 前記粉砕塔を低速回転可能とするとともに、前記粉砕塔の前記粉砕塔の内周面を付着物質を除去するスクレーパが配されていることを特徴とする請求項1〜7のいずれかに記載の粉砕装置。   The scraper that removes adhering substances is disposed on the inner peripheral surface of the pulverization tower of the pulverization tower, while allowing the pulverization tower to rotate at a low speed. Crushing equipment. 硬質材料の粉砕方法であって、回転板状体の上面の偏心部位に原料(砕料)を落下させて該回転板状体の回転遠心力で前記回転板状体の周囲外方へ放出し、該回転板状体の周囲外方に配された縦反射壁面により前記砕料を回転板状体方向に反射させ、該縦反射壁面の内側位置で垂下されて旋回する剛体製のチェーンと衝突させて粉砕することを特徴とする硬質材料の粉砕方法。   A method for pulverizing a hard material, in which a raw material (crushed material) is dropped on an eccentric part on the upper surface of a rotating plate-like body and released to the outside of the rotating plate-like body by the rotational centrifugal force of the rotating plate-like body. The crushed material is reflected in the direction of the rotating plate by a longitudinal reflecting wall arranged outside the rotating plate, and collides with a rigid chain that hangs down at a position inside the longitudinal reflecting wall. And pulverizing the hard material. 前記縦反射壁面が前記回転板の下方位置に、水平面又は斜め下方に突出する帯状の横反射壁面を備えていることを特徴とする請求項9記載の硬質材料の粉砕方法。   10. The method for pulverizing a hard material according to claim 9, wherein the longitudinally reflecting wall surface is provided with a band-like laterally reflecting wall surface projecting in a horizontal plane or obliquely downward at a position below the rotating plate. 残土の再生処理方法であって、
1)残土から金属片及び所定径以上の石塊(コンクリート塊を含む。)を除去し、該残土に所定量の石灰等の改質材料を混合する前処理工程、
2)該前処理工程を経た前処理済み残土を上下二段に配した所定目開きの篩いで篩い分けして、上段側の篩い上を廃棄残土とし、下段側の篩い下を一次再生土として回収する一次再生土回収工程、
3)前記一次再生土回収工程の篩い分けで発生する下段側の篩い上からなる原料(砕料)を、高速回転する回転板状体の上面の偏心部位に落下させて該回転板状体の回転遠心力で前記回転板状体の周囲外方へ放出し、該回転板状体の周囲外方に配された縦反射壁面により前記砕料を回転板状体方向に反射させ、該縦反射壁面の内側位置で垂下されて旋回する剛体製の粉砕チェーンと衝突させて粉砕して砕製物を得、該砕製物を二次再生土として回収する二次再生土回収工程、
の各工程を含むことを特徴とする残土の再生処理方法。
A method for reclaiming residual soil,
1) A pretreatment step of removing metal pieces and stone blocks (including concrete blocks) having a predetermined diameter or more from the remaining soil, and mixing a predetermined amount of a modifying material such as lime with the remaining soil;
2) The pretreated residual soil that has passed through the pretreatment step is sieved with a sieve having a predetermined mesh arranged in two stages, upper and lower, and the upper sieve is used as waste residual soil, and the lower sieve is used as primary recycled soil. Primary reclaimed soil collection process to collect,
3) The raw material (crushed material) formed on the lower sieve generated by sieving in the primary reclaimed soil recovery step is dropped on the eccentric part of the upper surface of the rotating plate that rotates at high speed, and the rotating plate It is released to the outside of the periphery of the rotating plate by rotating centrifugal force, and the crushed material is reflected in the direction of the rotating plate by the longitudinal reflecting wall arranged outside the periphery of the rotating plate. A secondary reclaimed soil recovery step of obtaining a crushed product by colliding with a rigid pulverized chain that hangs down at the inner position of the wall surface and pulverizing, and recovering the crushed product as a secondary reclaimed soil,
A method for reclaiming residual soil, comprising the steps of:
JP2006148292A 2005-09-05 2006-05-29 Pulverizing apparatus and pulverizing method Pending JP2007090323A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006148292A JP2007090323A (en) 2005-09-05 2006-05-29 Pulverizing apparatus and pulverizing method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005256944 2005-09-05
JP2006148292A JP2007090323A (en) 2005-09-05 2006-05-29 Pulverizing apparatus and pulverizing method

Publications (1)

Publication Number Publication Date
JP2007090323A true JP2007090323A (en) 2007-04-12

Family

ID=37976608

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006148292A Pending JP2007090323A (en) 2005-09-05 2006-05-29 Pulverizing apparatus and pulverizing method

Country Status (1)

Country Link
JP (1) JP2007090323A (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012000536A (en) * 2010-06-14 2012-01-05 Ohbayashi Corp Sticking earth and sand-removing device
JP2012016698A (en) * 2010-06-09 2012-01-26 Ohbayashi Corp Device and method for removing stuck earth and sand
JP2012197630A (en) * 2011-03-22 2012-10-18 Ohbayashi Corp Method for processing foam soil
JP2013146701A (en) * 2012-01-20 2013-08-01 Sano Tomikazu Apparatus and method for recycling electrode material
US8568117B2 (en) 2002-01-24 2013-10-29 Emerson Climate Technologies, Inc. Powder metal scrolls
US8684711B2 (en) 2007-01-26 2014-04-01 Emerson Climate Technologies, Inc. Powder metal scroll hub joint
US8955220B2 (en) 2009-03-11 2015-02-17 Emerson Climate Technologies, Inc. Powder metal scrolls and sinter-brazing methods for making the same
KR20190023360A (en) * 2017-08-28 2019-03-08 재이홀딩스 주식회사 A particle size adjustment type mixed shredding system
KR102034413B1 (en) * 2019-07-04 2019-11-18 주식회사 아진피앤피 Pulverizing device for papermaking
CN111699771A (en) * 2020-06-22 2020-09-25 泉州台商投资区中栓机械技术有限公司 Spraying and sucking type insecticidal purification equipment for mechanical plowing of polluted farmland land
CN111906133A (en) * 2020-08-06 2020-11-10 铜仁学院 Compound layer type filtering device for soil pollution restoration
WO2021251066A1 (en) * 2020-06-11 2021-12-16 日本国土開発株式会社 Mixing device
CN114713617A (en) * 2022-04-15 2022-07-08 广州市第一市政工程有限公司 Quick drying device for soil restoration
CN115007627A (en) * 2022-06-28 2022-09-06 福建南方路面机械股份有限公司 Polluted soil improvement device
CN115634757A (en) * 2022-10-31 2023-01-24 河北博翔特种石墨有限公司 Intelligent environment-friendly production furnace for graphite production
WO2024053153A1 (en) * 2022-09-09 2024-03-14 日本国土開発株式会社 Processing device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11188278A (en) * 1997-12-26 1999-07-13 Sumitomo Forestry Co Ltd Crusher
JP2004154780A (en) * 2004-02-16 2004-06-03 Jdc Corp Method of manufacturing soil material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11188278A (en) * 1997-12-26 1999-07-13 Sumitomo Forestry Co Ltd Crusher
JP2004154780A (en) * 2004-02-16 2004-06-03 Jdc Corp Method of manufacturing soil material

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8568117B2 (en) 2002-01-24 2013-10-29 Emerson Climate Technologies, Inc. Powder metal scrolls
US8684711B2 (en) 2007-01-26 2014-04-01 Emerson Climate Technologies, Inc. Powder metal scroll hub joint
US8955220B2 (en) 2009-03-11 2015-02-17 Emerson Climate Technologies, Inc. Powder metal scrolls and sinter-brazing methods for making the same
JP2012016698A (en) * 2010-06-09 2012-01-26 Ohbayashi Corp Device and method for removing stuck earth and sand
JP2012000536A (en) * 2010-06-14 2012-01-05 Ohbayashi Corp Sticking earth and sand-removing device
JP2012197630A (en) * 2011-03-22 2012-10-18 Ohbayashi Corp Method for processing foam soil
JP2013146701A (en) * 2012-01-20 2013-08-01 Sano Tomikazu Apparatus and method for recycling electrode material
KR20190023360A (en) * 2017-08-28 2019-03-08 재이홀딩스 주식회사 A particle size adjustment type mixed shredding system
KR102022478B1 (en) * 2017-08-28 2019-09-26 재이홀딩스 주식회사 A particle size adjustment type mixed shredding system
KR102034413B1 (en) * 2019-07-04 2019-11-18 주식회사 아진피앤피 Pulverizing device for papermaking
WO2021251066A1 (en) * 2020-06-11 2021-12-16 日本国土開発株式会社 Mixing device
CN111699771A (en) * 2020-06-22 2020-09-25 泉州台商投资区中栓机械技术有限公司 Spraying and sucking type insecticidal purification equipment for mechanical plowing of polluted farmland land
CN111906133A (en) * 2020-08-06 2020-11-10 铜仁学院 Compound layer type filtering device for soil pollution restoration
CN111906133B (en) * 2020-08-06 2022-06-10 铜仁学院 Compound layer type filtering device for soil pollution restoration
CN114713617A (en) * 2022-04-15 2022-07-08 广州市第一市政工程有限公司 Quick drying device for soil restoration
CN114713617B (en) * 2022-04-15 2023-01-24 广州市第一市政工程有限公司 Quick drying device for soil restoration
CN115007627A (en) * 2022-06-28 2022-09-06 福建南方路面机械股份有限公司 Polluted soil improvement device
WO2024053153A1 (en) * 2022-09-09 2024-03-14 日本国土開発株式会社 Processing device
CN115634757A (en) * 2022-10-31 2023-01-24 河北博翔特种石墨有限公司 Intelligent environment-friendly production furnace for graphite production
CN115634757B (en) * 2022-10-31 2023-12-19 河北博翔特种石墨有限公司 Intelligent environment-friendly production furnace for graphite production

Similar Documents

Publication Publication Date Title
JP2007090323A (en) Pulverizing apparatus and pulverizing method
JP4904212B2 (en) Concrete waste material recycling apparatus and recycling method
JP2013117058A (en) Apparatus for producing iron-based material and regenerated sand
JP2003190827A (en) Production method for regenerated aggregate
JP2017094295A (en) Crusher for separating aggregate from concrete waste and plant
JP2003071319A (en) Method and system for waste disposal, apparatus for crushing waste roughly, apparatus for crushing waste and apparatus for crushing water finely
KR100358899B1 (en) Aggregating Equipment of Used Concrete
US5632380A (en) Ferrous material recovery system
KR101822922B1 (en) Separate device for recycling sand
JP2012091092A (en) Soil lump disintegrator
JPH0421550A (en) Method for reclaiming concrete waste and apparatus therefor
JP4822501B2 (en) Grizzly device
JP6164642B2 (en) Recycle processing method of fine aggregate
JP2006088087A (en) Sand manufacturing apparatus
KR101582447B1 (en) Equipment for producing recycling aggrete using waste concrete
JP2005152739A (en) Lead bullet collecting system and method
JP2007038112A (en) Soil sorting apparatus
JP2006314889A (en) Regeneration treatment method of reclamation sand, and its apparatus
JP3541204B2 (en) Dredged soil treatment method
JP3204214B2 (en) Aggregate recovery system
JP2006218339A (en) Regeneration aggregate manufacturing apparatus
US20230256471A1 (en) Screening Apparatus
WO2023138831A1 (en) Screening apparatus
KR20010080798A (en) The sorting Device for digged Trash
JP2006312221A (en) Grinding device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070706

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100401

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20101012

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20110222