JP2007050635A - Cleaning apparatus for resin mold - Google Patents

Cleaning apparatus for resin mold Download PDF

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Publication number
JP2007050635A
JP2007050635A JP2005238261A JP2005238261A JP2007050635A JP 2007050635 A JP2007050635 A JP 2007050635A JP 2005238261 A JP2005238261 A JP 2005238261A JP 2005238261 A JP2005238261 A JP 2005238261A JP 2007050635 A JP2007050635 A JP 2007050635A
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Japan
Prior art keywords
liquid
resin mold
jet nozzle
pulse jet
mold
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Pending
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JP2005238261A
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Japanese (ja)
Inventor
Toshiaki Miyamoto
年昭 宮本
Tsutomu Umeda
勉 梅田
Hitoshi Hagino
均 萩野
Masaaki Kobayashi
正明 小林
Yukihiro Morita
幸弘 守田
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Honda Electronics Co Ltd
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Honda Electronics Co Ltd
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Priority to JP2005238261A priority Critical patent/JP2007050635A/en
Publication of JP2007050635A publication Critical patent/JP2007050635A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cleaning apparatus for a resin mold, which can rapidly remove a resin-molded film, a gas burn and a grain stain, which dispenses with a large-sized tank even if the cleaning equipment is upsized, which dispenses with an increase in the number of ultrasonic wave generators, and which dispenses with the upsizing of an ultrasonic output device. <P>SOLUTION: A lye 2 is poured into a vessel 1; a workpiece table 3 is mounted in the vessel 1; the resin mold 4 is placed on the workpiece table 3; a mold 4a is formed on the surface of the resin mold 4; a screen electrode 5 is mounted on the resin mold 4, and connected to the positive side of a direct-current power supply 6; the negative side of the power supply 6 is connected to the workpiece table 3; a liquid carrying pump 7 is mounted in the lye 2 in the vessel 1; the lye 2 for being carried by the pump 7 is carried to a lead-in port 9a of a pulse jet nozzle 9 through a liquid measure controller 8; and an oscillator 11 is connected to an ultrasonic transducer 10 of the nozzle 9. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、樹脂成型金型をオーバーホールするために、パルスジェットノズルによって、アルカリ液又は中和液を樹脂金型に噴射し、直流電気を印加して、樹脂金型の成型皮膜、ガス焼けやシボ汚れを除去する樹脂金型の清掃装置に関するものである。   In order to overhaul the resin mold, the present invention uses a pulse jet nozzle to inject an alkaline liquid or a neutralizing liquid onto the resin mold, and applies direct current electricity to form a resin mold mold film, gas burner, The present invention relates to a resin mold cleaning device for removing wrinkle stains.

従来、樹脂金型の成型皮膜、ガス焼けやシボ汚れ除去する清掃装置としては、タンク形状の槽にアルカリ液又は中和液を満たし、その中に樹脂成型金型を浸漬し、超音波を照射したり、アルカリ液又は中和液に電圧を印加して電気分解により除去洗浄を行っている。   Conventionally, as a cleaning device that removes resin mold molding film, gas burns and wrinkle stains, a tank-shaped tank is filled with an alkali solution or neutralizing solution, and the resin molding die is immersed in it and irradiated with ultrasonic waves. Or by applying a voltage to the alkaline solution or neutralizing solution to perform removal cleaning by electrolysis.

しかしながら、このように構成された除去洗浄方法では、樹脂成型金型のサイズが大きくなると、それに伴って、アルカリ液又は中和液が増加し、超音波発生装置の台数を増やし、パワーをアップして、超音波の照射面積を拡大しなければならず、このため、アルカリ液又は中和液のコストが増加し、超音波発生装置のコストが増大し、さらに、搬送システムが拡大するという問題がある。
特許第2639551号
However, in the removal cleaning method configured as described above, when the size of the resin molding die is increased, the alkali liquid or the neutralizing liquid is increased accordingly, the number of ultrasonic generators is increased, and the power is increased. Therefore, there is a problem that the ultrasonic irradiation area has to be enlarged, which increases the cost of the alkaline liquid or the neutralizing liquid, increases the cost of the ultrasonic generator, and further enlarges the transport system. is there.
Japanese Patent No. 2639551

解決しようとする問題点は、アルカリ液又は中和液が増加し、超音波発生装置の台数を増やすために、コストが増加するという問題がある。   The problem to be solved is that the alkaline solution or neutralizing solution increases and the number of ultrasonic generators increases, which increases the cost.

本発明では、容器はアルカリ液又は中和液を入れ、ワーク台は容器に設置され、樹脂金型はワーク台の上に載置され、パルスジェットノズルは内部に超音波振動子を装着し、超音波振動子の前面にアルカリ液又は中和液を導入する導入口を設け、アルカリ液又は中和液を噴出するノズルを備え、発振器はパルスジェットノズルの超音波振動子に発振出力を印加し、液体搬送ポンプはパルスジェットノズルの導入口に容器内のアルカリ液又は中和液を供給し、電極金網はパルスジェットノズルの前面に装着され、直流電源はワーク台と前記電極金網の間に接続され、液体搬送ポンプを駆動して、前記パルスジェットノズルから金網電極を通して樹脂金型にアルカリ液又は中和液体を噴射し、金網電極に直流電源から直流電圧を印加して樹脂金型を清掃するものである。   In the present invention, the container is filled with an alkali solution or a neutralizing solution, the work table is installed in the container, the resin mold is placed on the work table, the pulse jet nozzle is equipped with an ultrasonic vibrator inside, An introduction port for introducing an alkali liquid or neutralizing liquid is provided in front of the ultrasonic vibrator, and a nozzle for ejecting the alkaline liquid or neutralizing liquid is provided. The oscillator applies an oscillation output to the ultrasonic vibrator of the pulse jet nozzle. The liquid transport pump supplies the alkaline liquid or neutralizing liquid in the container to the inlet of the pulse jet nozzle, the electrode wire mesh is mounted on the front surface of the pulse jet nozzle, and the DC power supply is connected between the work table and the electrode wire mesh. The liquid transfer pump is driven, the alkali liquid or the neutralized liquid is sprayed from the pulse jet nozzle to the resin mold through the metal mesh electrode, and the DC voltage is applied to the metal mesh electrode from the DC power source. It is intended to cleaning.

本発明の樹脂金型の清掃装置では、パルスジェットノズルから超音波振動子で発生する超音波とアルカリ液とを照射するとともに、パルスジェットノズルから噴出するアルカリ液を金網電極を通して樹脂金型に噴射することにより、ワーク台とアルカリ液との間に直流電圧を印加し、アルカリ液の噴射と直流電圧の印加により、樹脂成型皮膜、ガス焼け、シボ汚れを速やかに除去することができるという利点があり、樹脂金型が大型になっても大型の槽を必要とせず、又、超音波の台数を多くする必要がなく、又、超音波の出力装置を大型にする必要がないという利点がある。   In the resin mold cleaning apparatus of the present invention, the ultrasonic wave generated by the ultrasonic vibrator and the alkali liquid are irradiated from the pulse jet nozzle, and the alkali liquid ejected from the pulse jet nozzle is injected to the resin mold through the metal mesh electrode. By applying a DC voltage between the work table and the alkaline liquid, it is possible to quickly remove the resin molding film, gas burn, and wrinkle dirt by spraying the alkaline liquid and applying the DC voltage. Yes, even if the resin mold becomes large, there is an advantage that a large tank is not required, there is no need to increase the number of ultrasonic waves, and there is no need to increase the size of the ultrasonic output device. .

本発明では、樹脂成型皮膜、ガス焼け、シボ汚れの除去をパルスジェットノズルから超音波振動子で発生する超音波とアルカリ液とを照射と、ワーク台とアルカリ液との間に印加した直流電圧とによって達成することができた。   In the present invention, the resin molding film, gas burn, and removal of wrinkle contamination are irradiated with ultrasonic waves and alkaline liquid generated by an ultrasonic vibrator from a pulse jet nozzle, and a DC voltage applied between the work table and the alkaline liquid. And could be achieved by

図1は本発明の実施例の樹脂金型の清掃装置の構成図で、容器1にアルカリ液2が入れられ、この容器1内にワーク台3が装着され、このワーク台3の上に樹脂金型4が載置され、この樹脂金型4は表面に金型4aが形成され、この樹脂金型4の上に金網電極5が装着され、この金網電極5は直流電源6のプラス側に接続され、この直流電源6のマイナス側はワーク台3に接続され、又、容器1のアルカリ液2内に液体搬送ポンプ7が装着され、この液体搬送ポンプ7によって搬送されるアルカリ液2は液量コントローラ8を通してパルスジェットノズル9の導入口9aに搬送される。   FIG. 1 is a configuration diagram of a resin mold cleaning apparatus according to an embodiment of the present invention. An alkaline liquid 2 is placed in a container 1, a work table 3 is mounted in the container 1, and a resin is placed on the work table 3. A metal mold 4 is placed, the resin metal mold 4 has a metal mold 4 a formed on the surface, a metal mesh electrode 5 is mounted on the resin metal mold 4, and the metal mesh electrode 5 is placed on the positive side of the DC power supply 6. The negative side of the DC power source 6 is connected to the work table 3, and a liquid transport pump 7 is mounted in the alkaline liquid 2 of the container 1. The alkaline liquid 2 transported by the liquid transport pump 7 is a liquid It is conveyed to the inlet 9 a of the pulse jet nozzle 9 through the quantity controller 8.

このパルスジェットノズル9は、図2に示すように、液体搬送ポンプ7が接続される導入口9aの内部に液溜まり9bが形成され、液溜まり9bから先端に向けて先細りに傾斜されて、先端がノズル9cが形成され、又、液溜まり9bの端部に支持部材9dが装着され、支持部材9dに超音波振動子10が装着され、この超音波振動子10に発振器11に接続されて、発振出力が印加されている。   As shown in FIG. 2, the pulse jet nozzle 9 has a liquid pool 9b formed inside an introduction port 9a to which the liquid transport pump 7 is connected, and is tapered toward the tip from the liquid pool 9b. A nozzle 9c is formed, a support member 9d is attached to the end of the liquid reservoir 9b, an ultrasonic vibrator 10 is attached to the support member 9d, and the ultrasonic vibrator 10 is connected to the oscillator 11, Oscillation output is applied.

このように構成された本実施例の樹脂金型の清掃装置では、金網電極5とワーク台3の間に直流電圧が印加され、又、発振器11からパルスジェットノズル9の超音波振動子10に発振出力が印加され、液体搬送ポンプ7が駆動されて、パルスジェットノズル9のノズル9cからアルカリ液2が噴射されると、この噴射されたアルカリ液2は金網電極5の網目を通って樹脂金型4に吹き付けられるので、超音波振動子10で発生した超音波とともに噴射されたアルカリ液及び直流電圧によって、樹脂金型4に付着した樹脂成型皮膜、ガス焼け、シボ汚れが速やかにきれいに除去されるという利点があり、樹脂金型が大型になっても大型の槽を必要とせず、又、超音波の台数を多くする必要がなく、又、超音波の出力装置を大型にする必要がない。   In the resin mold cleaning apparatus of this embodiment configured as described above, a DC voltage is applied between the wire mesh electrode 5 and the work table 3, and the oscillator 11 supplies the ultrasonic vibrator 10 of the pulse jet nozzle 9. When the oscillation output is applied, the liquid transport pump 7 is driven, and the alkaline liquid 2 is ejected from the nozzle 9 c of the pulse jet nozzle 9, the ejected alkaline liquid 2 passes through the mesh of the metal mesh electrode 5 to form resin gold. Since it is sprayed onto the mold 4, the resin molding film, gas burn, and wrinkle dirt adhering to the resin mold 4 are quickly and neatly removed by the alkaline liquid and the DC voltage injected together with the ultrasonic waves generated by the ultrasonic vibrator 10. There is an advantage that even if the resin mold becomes large, there is no need for a large tank, it is not necessary to increase the number of ultrasonic waves, and it is not necessary to increase the size of the ultrasonic output device. .

なお、上記実施例において、ワーク台3と金網電極5の間に印加した直流電圧は5ボルト程度であり、又、アルカリ液2の代わりに中和液を使用してもよい。   In the above embodiment, the DC voltage applied between the work table 3 and the wire mesh electrode 5 is about 5 volts, and a neutralizing solution may be used instead of the alkaline solution 2.

本発明の実施例の樹脂金型の清掃装置の構成図である。It is a block diagram of the cleaning apparatus of the resin metal mold | die of the Example of this invention. 図1の樹脂金型清掃装置のパルスジェットノズルの断面図である。It is sectional drawing of the pulse jet nozzle of the resin mold cleaning apparatus of FIG.

符号の説明Explanation of symbols

1 容器
2 アルカリ液
3 ワーク台
4 樹脂金型
5 金網電極
6 直流電源
7 液体搬送ポンプ
8 液量コントローラ
9 パルスジェットノズル
10 超音波振動子
11 発振器
DESCRIPTION OF SYMBOLS 1 Container 2 Alkaline liquid 3 Work stand 4 Resin metal mold 5 Wire mesh electrode 6 DC power supply 7 Liquid conveyance pump 8 Liquid quantity controller 9 Pulse jet nozzle 10 Ultrasonic vibrator 11 Oscillator

Claims (3)

アルカリ液又は中和液を入れた容器と、該容器に設置したワーク台と、該ワーク台の上に載置した樹脂金型と、内部に超音波振動子を装着し、該超音波振動子の前面に前記アルカリ液又は中和液を導入する導入口を設け、前記アルカリ液又は中和液を噴出するノズルを備えたパルスジェットノズルと、該パルスジェットノズルの前記超音波振動子に発振出力を印加する発振器と、前記パルスジェットノズルの前記導入口に前記容器内のアルカリ液又は中和液を供給する液体搬送ポンプと、前記パルスジェットノズルの前面に装着された電極金網と、前記ワーク台と前記電極金網の間に接続された直流電源とからなり、前記液体搬送ポンプを駆動して、前記パルスジェットノズルから前記樹脂金型に前記アルカリ液又は中和液体を噴射し、前記金網電極に前記直流電源から直流電圧を印加して前記樹脂金型を清掃することを特徴とする金型の清掃装置。   A container in which an alkaline solution or a neutralizing solution is placed, a work table installed in the container, a resin mold placed on the work table, and an ultrasonic vibrator mounted therein, the ultrasonic vibrator A pulse jet nozzle provided with an inlet for introducing the alkali liquid or neutralizing liquid on the front surface of the nozzle, and a nozzle for ejecting the alkali liquid or neutralizing liquid, and an oscillation output to the ultrasonic vibrator of the pulse jet nozzle An oscillator for applying a liquid, a liquid transport pump for supplying an alkaline liquid or a neutralizing liquid in the container to the inlet of the pulse jet nozzle, an electrode metal mesh mounted on the front surface of the pulse jet nozzle, and the work table And a direct current power source connected between the electrode metal mesh, driving the liquid transport pump, jetting the alkaline liquid or neutralizing liquid from the pulse jet nozzle to the resin mold, Mold cleaning device by applying a DC voltage from the DC power supply to the network electrode, characterized in that to clean the resin mold. 前記直流電源は前記ワーク台にマイナス電極を接続し、前記電極金網にプラス電極を接続し、5ボルトの電圧を与えるように接続したことを特徴とする請求項1記載の金型の清掃装置。   2. The mold cleaning apparatus according to claim 1, wherein the DC power source is connected so that a negative electrode is connected to the work table, a positive electrode is connected to the electrode wire mesh, and a voltage of 5 volts is applied. 前記前記液体搬送ポンプは液量コントローラが接続されていることを特徴とする請求項1記載の金型の清掃装置。   The mold cleaning apparatus according to claim 1, wherein a liquid amount controller is connected to the liquid transport pump.
JP2005238261A 2005-08-19 2005-08-19 Cleaning apparatus for resin mold Pending JP2007050635A (en)

Priority Applications (1)

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JP2005238261A JP2007050635A (en) 2005-08-19 2005-08-19 Cleaning apparatus for resin mold

Publications (1)

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JP2007050635A true JP2007050635A (en) 2007-03-01

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JP2005238261A Pending JP2007050635A (en) 2005-08-19 2005-08-19 Cleaning apparatus for resin mold

Country Status (1)

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JP (1) JP2007050635A (en)

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