JP2006308119A - 熱交換器のろう付け方法 - Google Patents
熱交換器のろう付け方法 Download PDFInfo
- Publication number
- JP2006308119A JP2006308119A JP2005127559A JP2005127559A JP2006308119A JP 2006308119 A JP2006308119 A JP 2006308119A JP 2005127559 A JP2005127559 A JP 2005127559A JP 2005127559 A JP2005127559 A JP 2005127559A JP 2006308119 A JP2006308119 A JP 2006308119A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- header
- brazing
- temperature
- fin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005219 brazing Methods 0.000 title claims abstract description 117
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000012530 fluid Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 77
- 238000010438 heat treatment Methods 0.000 claims description 25
- 238000005304 joining Methods 0.000 claims description 20
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910021364 Al-Si alloy Inorganic materials 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 239000011162 core material Substances 0.000 description 17
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 230000004907 flux Effects 0.000 description 5
- 229910018131 Al-Mn Inorganic materials 0.000 description 4
- 229910018461 Al—Mn Inorganic materials 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910018137 Al-Zn Inorganic materials 0.000 description 1
- 229910018182 Al—Cu Inorganic materials 0.000 description 1
- 229910018573 Al—Zn Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
- F28D1/0391—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits a single plate being bent to form one or more conduits
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
【構成】作動流体が流通するチューブとフィンを積層し、チューブの両端にヘッダを組み付け、チューブとフィンおよびチューブとヘッダをろう付け接合してなる熱交換器のろう付け方法において、チューブとフィンをろう付け接合する第1工程と、チューブとヘッダをろう付け接合する第2工程からなることを特徴とする。
【選択図】 図11
Description
2 板材を曲げ加工してチューブ形状に成形した管
3 板材を曲げ加工してチューブ形状に成形した管
4 内面フィンを有する管
5 扁平多孔菅
6 芯材
7 ろう材
8 犠牲陽極材
9 隙間
10 溝
11 段差
12 凹み(キズ)
T チューブ
F フィン
H ヘッダ
S サイドプレート
TA タンク
IF インナーフィン
Claims (3)
- 作動流体が流通するチューブとフィンを積層し、チューブの両端にヘッダを組み付け、チューブとフィンおよびチューブとヘッダをろう付け接合してなる熱交換器のろう付け方法において、チューブとフィンをろう付け接合する第1工程と、チューブとヘッダをろう付け接合する第2工程からなることを特徴とする熱交換器のろう付け方法。
- チューブとフィンの少なくとも一方、チューブとヘッダの少なくとも一方にろう材をクラッドしたものを使用し、第1工程としてチューブとフィンを優先的に加熱し、チューブとフィンをろう材の固相線温度を越えた温度に保持した後、ろう材の固相線温度未満の温度まで冷却してチューブとフィンをろう付け接合し、該第1工程中、ヘッダとヘッダに接続されるチューブをろう材の固相線温度未満に保持し、第2工程としてヘッダとヘッダに接続されるチューブを優先的に加熱し、チューブとヘッダをろう材の固相線温度を越えた温度に保持した後、ろう材の固相線温度未満の温度まで冷却してチューブとヘッダをろう付け接合し、該第2工程中、チューブとフィンをろう材の固相線温度未満に保持することを特徴とする請求項1記載の熱交換器のろう付け方法。
- チューブ、フィンおよびヘッダをアルミニウム材で構成して、チューブとフィンの少なくとも一方、チューブとヘッダの少なくとも一方にAl−Si系合金ろう材をクラッドしたものを使用し、第1工程としてチューブとフィンを優先的に加熱し、チューブとフィンをろう材の固相線温度577℃を越えた温度に保持した後、577℃未満の温度まで冷却してチューブとフィンをろう付け接合し、該第1工程中、ヘッダとヘッダに接続されるチューブを577℃未満の温度に保持し、第2工程としてヘッダとヘッダに接続されるチューブを優先的に加熱し、チューブとヘッダを577℃を越えた温度に保持した後、577℃未満の温度まで冷却してチューブとヘッダをろう付け接合し、該第2工程中、チューブとフィンを577℃未満の温度に保持することを特徴とする請求項2記載の熱交換器のろう付け方法。
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JP2005127559A JP4745710B2 (ja) | 2005-04-26 | 2005-04-26 | 熱交換器のろう付け方法 |
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Publications (2)
Publication Number | Publication Date |
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JP2006308119A true JP2006308119A (ja) | 2006-11-09 |
JP4745710B2 JP4745710B2 (ja) | 2011-08-10 |
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JP2005127559A Expired - Fee Related JP4745710B2 (ja) | 2005-04-26 | 2005-04-26 | 熱交換器のろう付け方法 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008238223A (ja) * | 2007-03-27 | 2008-10-09 | Denso Corp | ろう接方法 |
JP2010107108A (ja) * | 2008-10-30 | 2010-05-13 | Furukawa-Sky Aluminum Corp | アルミニウム合金製熱交換器ろう付方法 |
JP2014501376A (ja) * | 2010-12-15 | 2014-01-20 | ユーオーピー エルエルシー | 強化パーティングシートを備えるろう付け熱交換器を製作するための製造方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03174971A (ja) * | 1989-12-02 | 1991-07-30 | Toyo Radiator Co Ltd | 熱交換器コアの製造方法 |
JPH0890278A (ja) * | 1994-09-21 | 1996-04-09 | Sumitomo Light Metal Ind Ltd | アルミニウム合金ろう材 |
JP2002137054A (ja) * | 2000-10-26 | 2002-05-14 | Toyo Radiator Co Ltd | 熱交換器の製造方法および熱交換器 |
-
2005
- 2005-04-26 JP JP2005127559A patent/JP4745710B2/ja not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03174971A (ja) * | 1989-12-02 | 1991-07-30 | Toyo Radiator Co Ltd | 熱交換器コアの製造方法 |
JPH0890278A (ja) * | 1994-09-21 | 1996-04-09 | Sumitomo Light Metal Ind Ltd | アルミニウム合金ろう材 |
JP2002137054A (ja) * | 2000-10-26 | 2002-05-14 | Toyo Radiator Co Ltd | 熱交換器の製造方法および熱交換器 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008238223A (ja) * | 2007-03-27 | 2008-10-09 | Denso Corp | ろう接方法 |
JP2010107108A (ja) * | 2008-10-30 | 2010-05-13 | Furukawa-Sky Aluminum Corp | アルミニウム合金製熱交換器ろう付方法 |
JP2014501376A (ja) * | 2010-12-15 | 2014-01-20 | ユーオーピー エルエルシー | 強化パーティングシートを備えるろう付け熱交換器を製作するための製造方法 |
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JP4745710B2 (ja) | 2011-08-10 |
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