JP2006278644A - Cleaning method and cleaning device - Google Patents

Cleaning method and cleaning device Download PDF

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JP2006278644A
JP2006278644A JP2005094507A JP2005094507A JP2006278644A JP 2006278644 A JP2006278644 A JP 2006278644A JP 2005094507 A JP2005094507 A JP 2005094507A JP 2005094507 A JP2005094507 A JP 2005094507A JP 2006278644 A JP2006278644 A JP 2006278644A
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ozone
cleaning
group
surfactant
solution
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Kazutoshi Yamazaki
和俊 山崎
Yoji Fujimori
洋治 藤森
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Sekisui Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cleaning method and a cleaning device which offer cleaning effect by a surfactant and a decomposing/sterilizing effect by ozone, at the same time. <P>SOLUTION: An ozone-containing cleaning solution provided by dissolving ozone into a saturated fatty group surfactant solution that does not have the inter-carbon double bond expressed by general following Formula is used to carry out cleaning by the surfactant and decomposition/sterilization by the ozone in a single process. In the Formula (R)<SB>n</SB>-X, R denotes a hydrophobic group comprising a saturated hydrocarbon or of a saturated halocarbon compound, n denotes an integer of 1, 2, or 3, and X denotes a hydrophilic compound having any one of ether group, hydroxyl group, ester group, carboxyl group, sulfonic group, and amino group, each group not having an inter-carbon double bond and an aromatic group. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、例えば、基板表面に付着した有機物の除去や、医療現場で用いる内視鏡,手術用具などの各種医療用具の洗浄・殺菌などに好適に用いることができる洗浄方法及び洗浄装置に関する。   The present invention relates to a cleaning method and a cleaning apparatus that can be suitably used, for example, for removing organic substances attached to a substrate surface, and for cleaning and sterilizing various medical tools such as endoscopes and surgical tools used in a medical field.

半導体ウエハや液晶用基板等の電子デバイス用基板の製造においては、その過程で基板表面に付着したレジストの除去や、油膜、塗膜等の一般的な有機皮膜を除去するための洗浄工程が必要である。   In the manufacture of electronic device substrates such as semiconductor wafers and liquid crystal substrates, it is necessary to remove the resist adhering to the substrate surface during the process, and a cleaning process to remove general organic films such as oil films and coating films. It is.

例えば、シリコン基板上やガリウム砒素基板等の化合物基板上に回路を形成する場合、液晶基板上に色相の異なる複数の着色画素をパターン状に形成する場合、これらに形成すべき回路パターン等に対応したマスクパターンを有するマスク基板を製造する場合には、フォトリソグラフィー工程が必須となる。シリコン基板上に回路を形成する場合は、シリコンウエハ上にレジストを塗布し、通常のフォトプロセスにてレジストパターンからなる画像を形成し、これをマスクとしてエッチングした後、不要となったレジストを除去して回路を形成し、次の回路を形成するために、再度レジストを塗布して、画像形成−エッチング−レジスト除去というサイクルを繰返し行う。   For example, when a circuit is formed on a compound substrate such as a silicon substrate or a gallium arsenide substrate, and a plurality of colored pixels having different hues are formed in a pattern on a liquid crystal substrate, it corresponds to a circuit pattern to be formed on these. When manufacturing a mask substrate having the mask pattern, a photolithography process is essential. When a circuit is formed on a silicon substrate, a resist is applied on a silicon wafer, an image composed of a resist pattern is formed by a normal photo process, and etching is performed using this as a mask, and then unnecessary resist is removed. Then, in order to form a circuit and form the next circuit, a resist is applied again, and a cycle of image formation-etching-resist removal is repeated.

不要となったレジストを除去する工程では、従来、アッシャー(灰化手段)や、硫酸、過酸化水素等を用いたRCA洗浄法が用いられている。しかし、レジスト除去にアッシャーを用いると、無機系の不純物を除去することはできない。また、溶剤や薬品を用いてレジスト除去を行う場合は、十数バッチごとに新たな薬液に交換しなければならないことから、大量の薬液が必要とされてコストがかさむと共に、大量の廃液が生じるため廃液処理の際にもコストがかかり、さらには環境に影響を与えるという問題があった。   In the process of removing the resist that is no longer necessary, conventionally, an RCA cleaning method using an asher (ashing means), sulfuric acid, hydrogen peroxide, or the like is used. However, if an asher is used for resist removal, inorganic impurities cannot be removed. In addition, when removing a resist using a solvent or chemical, it must be replaced with a new chemical every ten or more batches, which requires a large amount of chemical and increases the cost and generates a large amount of waste. For this reason, there is a problem in that the waste liquid treatment is costly and further affects the environment.

一方、近年では、自然界においてフッ素に次ぐ酸化力を持ち、使用後は速やかに無害な酸素になるため環境に対する影響が少ないなどの理由から、オゾンを用いた有機物除去法が提案され、実用化されつつある(例えば特許文献1参照)。   On the other hand, in recent years, an organic substance removal method using ozone has been proposed and put into practical use because it has the oxidizing power next to fluorine in nature, and becomes harmless oxygen immediately after use, so that it has little impact on the environment. (See, for example, Patent Document 1).

また、従来、医療用具を洗浄・殺菌する場合、例えば、洗浄水で洗浄した後に蒸気等による加熱消毒を行っているが、医療用具の洗浄分野においても、前述の理由から、オゾンを用いた消毒・殺菌法が提案され、実用化されつつある(例えば特許文献2参照)。   Conventionally, when cleaning and sterilizing medical devices, for example, heat sterilization using steam after cleaning with cleaning water is performed. In the field of cleaning medical devices, sterilization using ozone is performed for the reasons described above. A sterilization method has been proposed and is being put into practical use (for example, see Patent Document 2).

特開2003−10795号Japanese Patent Laid-Open No. 2003-10895 特開平11−105834号Japanese Patent Laid-Open No. 11-105834

処で、基板の製造過程において、回路形成のために基板上に塗布され、エッチング後に不要となるので除去されるレジストの内、変性していないレジストは、オゾン水での単独処理により除去可能である。
しかし、一般的な基板製造過程では、オゾン水では分解されにくいイオンドープやアッシング、エッチング剤処理等で変性したレジストが存在し、これらのレジストの完全除去は、オゾン水の単独使用では難しい。
一般的なレジスト剥離試薬ではこれら変性レジストに対応するため、界面活性剤が添加されておりレジストの剥離効果を増強している。しかし、オゾンを溶解させた場合にはオゾンで分解しないある特定の構造を有する界面活性剤のみ使用できる。
By the way, in the manufacturing process of the substrate, the resist that is applied on the substrate for circuit formation and becomes unnecessary after the etching and is removed, so that the unmodified resist can be removed by a single treatment with ozone water. is there.
However, in a general substrate manufacturing process, there are resists modified by ion doping, ashing, etching treatment, etc., which are not easily decomposed by ozone water, and complete removal of these resists is difficult by using ozone water alone.
In general resist stripping reagents, a surfactant is added to cope with these modified resists, thereby enhancing the resist stripping effect. However, when ozone is dissolved, only a surfactant having a specific structure that is not decomposed by ozone can be used.

また、使用後の手術用具などには人体組織やたんぱく質などが付着しており、このような固形成分の付着物を除去するにはオゾン処理だけでは不十分である。よって、一般的にはオゾン処理の前後に、界面活性剤などを用いて洗浄を行い固形成分を除去しており、工程が複雑になると共に洗浄、殺菌に時間がかかるという問題がある。   In addition, human tissue or protein adheres to the surgical tool after use, and ozone treatment alone is insufficient to remove such solid deposits. Therefore, generally, before and after the ozone treatment, washing is performed using a surfactant or the like to remove the solid components, which causes a problem that the process becomes complicated and the washing and sterilization takes time.

そこで本願発明者等は、界面活性剤にオゾンを溶解させた洗浄液を用いることを考えたが、基板などの洗浄用や、医療用具などの洗浄用として通常用いられる界面活性剤はオゾンに対する耐性が低く、オゾンと反応して変質、分解する虞れがある。   Therefore, the inventors of the present application have considered using a cleaning solution in which ozone is dissolved in a surfactant. However, surfactants usually used for cleaning substrates and cleaning devices such as medical devices are resistant to ozone. It is low, and there is a possibility that it will deteriorate and decompose by reacting with ozone.

また、オゾンを溶解させる最も古典的な方法として、水にオゾンガスを泡状に分散して溶解させる曝気法がある。しかし、界面活性剤溶液にオゾンガスを曝気させると泡が発生し、その後のオゾンガスと界面活性剤溶液の分離が非常に困難になるという問題がある。
また、多孔性膜を用いたオゾン溶解法が一部分野で利用されている。この方法は、膜に微細な孔が開いており、水の表面張力を利用して、水圧がオゾンガス圧より0.05MPa程度高くなるよう調整し、孔内にしみこんだ水を介してオゾンガスが水に溶解するようになっている。しかし、多孔性膜を用いた場合、水中に界面活性剤を溶解させると表面張力が減少し、僅かの加圧でも界面活性剤溶液がオゾンガス中に流れてしまうという問題がある。
As the most classic method for dissolving ozone, there is an aeration method in which ozone gas is dispersed in water and dissolved. However, when ozone gas is aerated in the surfactant solution, bubbles are generated, and there is a problem that it is very difficult to separate the ozone gas and the surfactant solution thereafter.
In addition, an ozone dissolution method using a porous film is used in some fields. In this method, fine pores are opened in the membrane, and the surface pressure of water is used to adjust the water pressure to be about 0.05 MPa higher than the ozone gas pressure. It is supposed to dissolve in. However, when a porous membrane is used, there is a problem that when the surfactant is dissolved in water, the surface tension decreases, and the surfactant solution flows into the ozone gas even with a slight pressure.

本発明はこのような従来事情に鑑みてなされたもので、その目的とする処は、界面活性剤による洗浄作用と、オゾンによる分解,殺菌作用を同時に得ることができる、具体的には、電子デバイス用基板におけるレジスト除去においては界面活性剤による洗浄作用とオゾンによる分解作用によって基板上のレジスト除去を同時に行なうことができ、医療用具においては界面活性剤による洗浄とオゾンによる分解,殺菌とを同時に行なうことができる新規な洗浄方法及びその装置を提供することにある。 The present invention has been made in view of such conventional circumstances, processing is an object of the present invention, the cleaning action of the surfactant, degradation by ozone, it is possible to obtain a bactericidal action simultaneously, specifically, Resist removal on substrates for electronic devices allows simultaneous removal of resist on the substrate by cleaning action with surfactant and decomposition action with ozone. In medical devices, cleaning with surfactants and decomposition and sterilization with ozone are performed. and to provide a novel cleaning method and apparatus Ru can be performed simultaneously.

以上の目的を達成する為に、本願発明者等は鋭意研究を続け、一定の構造を有する界面活性剤がオゾン耐性に優れることを知見し、界面活性剤による洗浄作用と、オゾンによる分解,殺菌作用を併せ持つオゾン含有洗浄液を用いることにより、これまでは別々に実施されていたオゾン処理工程と洗浄工程を一工程に短縮し得ることを見出し、さらに、特殊な構造を有する膜体を用いることで、この特定界面活性剤にオゾンを効率良く溶解し得ることを見出し、本発明を完成するに至った。   In order to achieve the above object, the inventors of the present application have continued intensive research and found that a surfactant having a certain structure is excellent in ozone resistance, and the cleaning action by the surfactant and the decomposition and sterilization by ozone. By using an ozone-containing cleaning solution that also has an action, it has been found that the ozone treatment process and the cleaning process, which have been carried out separately so far, can be shortened to one process, and furthermore, by using a film body having a special structure The inventors have found that ozone can be efficiently dissolved in this specific surfactant, and have completed the present invention.

すなわち、本発明は、下記一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液を用いて、界面活性剤による洗浄と、オゾンによる分解,殺菌とを同時に行うことを特徴とする洗浄方法である。   That is, the present invention provides a surfactant using an ozone-containing cleaning solution in which ozone is dissolved in a solution of a saturated aliphatic surfactant having no carbon-carbon double bond represented by the following general formula (1). The cleaning method is characterized in that the cleaning by, and the decomposition and sterilization by ozone are performed simultaneously.

(R)−X・・・・(1)
(式中、Rは飽和炭化水素または飽和ハロゲン化炭素化合物からなる疎水性基、
nは1〜3の整数、Xは炭素間二重結合および芳香族基を持たないエーテル基、
水酸基、エステル基、カルボキシル基、スルホン基、アミノ基の内のいずれか1
つを有する親水性基化合物を表す。)
(R) n -X (1)
Wherein R is a hydrophobic group comprising a saturated hydrocarbon or a saturated halogenated carbon compound,
n is an integer of 1 to 3, X is an ether group having no carbon-carbon double bond and an aromatic group,
Any one of hydroxyl group, ester group, carboxyl group, sulfone group and amino group
Represents a hydrophilic group compound having one. )

本発明で用いる界面活性剤は、オゾン耐性に優れた特性を有するものであって、具体的には、疎水性基(R)が飽和炭化水素もしくは飽和ハロゲン化炭化水素からなり、不飽和炭化水素または芳香族炭化水素は含まない。炭素数は特に制限されるものではないが、10〜30程度が好ましい。また、疎水性基(R)は1分子内に複数あってもよい。そして、親水性基(X)として炭素間二重結合を持たない水酸基やエーテル基を持つ非イオン系界面活性剤、または、カルボン酸やスルホン酸およびその塩類のアニオン系界面活性剤などを用いることができる。   The surfactant used in the present invention has a property excellent in ozone resistance. Specifically, the hydrophobic group (R) is composed of a saturated hydrocarbon or a saturated halogenated hydrocarbon, and is an unsaturated hydrocarbon. Or, aromatic hydrocarbons are not included. Although carbon number is not specifically limited, About 10-30 is preferable. Further, a plurality of hydrophobic groups (R) may be present in one molecule. And, as the hydrophilic group (X), a nonionic surfactant having a hydroxyl group or an ether group having no carbon-carbon double bond, or an anionic surfactant of carboxylic acid, sulfonic acid or a salt thereof is used. Can do.

以下、本発明で用いることができるより具体的な界面活性剤を例示する。
(非イオン系界面活性剤)
グリセリン系:グリセリンモノステアレート、グリセリンモノラウレートおよびそれらのジおよびトリアルカン化合物
ソルビトール系:ソルビタンモノステアレート、ソルビタンモノラウレートおよびそれらのジおよびトリアルカン化合物
マンニトール系:マンニトールモノステアレート、モノラウレートおよびそれらのジおよびトリアルカン化合物
ヘンタエリスリトール系:ヘンタエリスリトールモノステアレート、ヘンタエリスリトールモノラウレートおよびそれらのジおよびトリアルカンアルカン化合物
その他糖類系のアルカン化合物
ポリエチレングリコール系:ポリエチレングリコール300モノオクチルエーテル、ポリエチレングリコール600モノオクチルエーテル、ポリエチレングリコール300モノドデシルエーテル
Hereinafter, more specific surfactants that can be used in the present invention are exemplified.
(Nonionic surfactant)
Glycerin series: Glycerin monostearate, glycerin monolaurate and their di- and trialkane compounds Sorbitol series: Sorbitan monostearate, sorbitan monolaurate and their di- and trialkane compounds Mannitol series: Mannitol monostearate, monolaur Rates and their di- and trialkane compounds Hentaerythritol series: Hentaerythritol monostearate, Hentaerythritol monolaurate and their di- and trialkane alkane compounds Other saccharide-based alkane compounds Polyethylene glycol series: Polyethylene glycol 300 monooctyl ether, Polyethylene glycol 600 monooctyl ether, polyethylene glycol 300 monododecyl ether

(アニオン系界面活性剤)
カルボン酸およびその塩:ラウリル酸、ステアリル酸などおよびその塩類。塩類としては、水溶性になるアンモニウム、ナトリュウム、カリュウム、リチュウムなどが望ましい。
多塩基酸およびその塩:クエン酸、シュウ酸などの部分エステル化物およびその塩類。塩類としては、アンモニウム、ナトリュウム、カリュウム、リチュウムなどが望ましい。
スルホン酸およびその塩:ラウリル酸、ステアリル酸などおよびその塩類。塩類としては、アンモニウム、ナトリュウム、カリュウム、リチュウムなどが望ましい。
(Anionic surfactant)
Carboxylic acid and its salt: Lauric acid, stearic acid, etc. and their salts. As the salts, ammonium, sodium, calcium, lithium, and the like that become water-soluble are desirable.
Polybasic acids and salts thereof: Partially esterified products such as citric acid and oxalic acid and salts thereof. As the salts, ammonium, sodium, calium, lithium and the like are desirable.
Sulfonic acid and its salts: lauric acid, stearic acid and their salts. As the salts, ammonium, sodium, calium, lithium and the like are desirable.

本発明で用いるオゾン含有洗浄液は、前記飽和脂肪族系界面活性剤の溶液に、気体は透過するが液体は透過しない非多孔性膜を用いて、オゾンを溶解させたものであることが好ましい。
多孔性膜を用いた場合、孔内にしみこんだ液体を介して気体が液体に溶解するので、孔内に液体をしみこませるためにオゾンガス圧力を液圧より低くなるよう厳密に調整する必要がある。これに対し、非多孔性膜では、オゾンガス圧力を液圧より低くする必要はなく、オゾンガスの圧力を利用して効率良くオゾン溶解を行うことができる。
The ozone-containing cleaning liquid used in the present invention is preferably a solution of the saturated aliphatic surfactant obtained by dissolving ozone using a non-porous film that allows gas to permeate but not liquid.
When a porous membrane is used, the gas dissolves in the liquid through the liquid soaked in the pores, so the ozone gas pressure must be strictly adjusted to be lower than the liquid pressure in order to soak the liquid in the pores. . On the other hand, in the non-porous film, it is not necessary to make the ozone gas pressure lower than the liquid pressure, and ozone can be efficiently dissolved using the pressure of the ozone gas.

非多孔性膜としては、オゾン耐性に優れ且つオゾンガス透過性に優れた合成樹脂材料、例えば、ポリテトラフルオロエチレン共重合体(PTFE)、パーフルオロアルコキシ樹脂(PFA)などのフッ素系樹脂や、ポリジメチルシロキサン、メチルシリコーンゴムなどのシリコン系樹脂により、平膜形状、中空糸状(チューブ状)などに形成されたものを好ましく用いることができる。中空糸状のものは、複数本を束ねその端部を熱融着又は接着して、束状の中空糸状ガス透過膜として用いることが好ましい。   Non-porous membranes include synthetic resin materials having excellent ozone resistance and ozone gas permeability, such as fluorine-based resins such as polytetrafluoroethylene copolymer (PTFE) and perfluoroalkoxy resin (PFA), Those formed into a flat membrane shape, a hollow fiber shape (tube shape) or the like with a silicon-based resin such as dimethylsiloxane or methyl silicone rubber can be preferably used. The hollow fiber-shaped material is preferably used as a bundled hollow fiber-shaped gas permeable membrane by bundling a plurality of the fibers and heat-sealing or bonding the end portions thereof.

オゾン含有洗浄液がpH8を超えると、溶存オゾンが分解する虞れがあるため好ましくない。よって、本発明で用いるオゾン含有洗浄液はpH8以下であることが好ましい。   If the ozone-containing cleaning solution exceeds pH 8, dissolved ozone may be decomposed, which is not preferable. Therefore, the ozone-containing cleaning liquid used in the present invention preferably has a pH of 8 or less.

より好ましくは、pH5〜pH7の範囲であり、この範囲の時、界面活性剤による洗浄能力と、オゾンによる分解,殺菌作用とがバランスよく発揮され、基板表面の有機物除去や医療用具の洗浄・殺菌などに好適に用いることができる。
また、本発明に用いられる溶液にオゾンで分解しない溶剤(例えば、アセトン、t-ブチルアルコール)などは任意の割合で混合できる。
More preferably, it is in the range of pH 5 to pH 7. In this range, the cleaning ability by the surfactant and the decomposition and sterilization action by ozone are exhibited in a well-balanced manner, and the organic substance removal from the substrate surface and the cleaning / sterilization of the medical device are performed. It can use suitably for.
Moreover, the solvent (for example, acetone, t-butyl alcohol) etc. which are not decomposed | disassembled by ozone with the solution used for this invention can be mixed in arbitrary ratios.

本発明に係る洗浄方法は、上記一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液を用いて、界面活性剤による洗浄と、オゾンによる分解,殺菌とを同時に行うよう構成した洗浄装置により、容易に実施することができる。   The cleaning method according to the present invention uses an ozone-containing cleaning solution in which ozone is dissolved in a solution of a saturated aliphatic surfactant having no carbon-carbon double bond represented by the general formula (1). It can be easily carried out by a cleaning device configured to perform cleaning with an activator and decomposition and sterilization with ozone at the same time.

本発明に係る洗浄方法を半導体ウエハや液晶用基板などの基板表面に付着した有機物除去に適用する場合、少なくとも、反応槽内に収容した基板に洗浄液を供給する洗浄工程を含み、前記洗浄液が、上記一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液であり、前記洗浄工程において、基板表面に形成されたレジスト除去が界面活性剤による洗浄とオゾンによる分解を同時に行われる有機物除去方法を好ましく用いることができる。 When applying the cleaning method according to the present invention the organic removal adhering to the substrate surface, such as a semi-conductor wafer or a liquid crystal substrate, at least, include a washing step of supplying a cleaning liquid to the substrate accommodated in the reaction vessel, wherein the cleaning liquid , An ozone-containing cleaning solution in which ozone is dissolved in a saturated aliphatic surfactant solution having no carbon-carbon double bond represented by the general formula (1), and is formed on the substrate surface in the cleaning step. resist removal can be preferably used at the same time the line dividing organic substance removing method to degradation by cleaning with ozone by the surfactant.

この有機物除去方法は、半導体ウエハや液晶用基板などの基板表面に付着した有機物を除去する装置であって、少なくとも、基板を収容する反応槽と、該反応槽にオゾン含有洗浄液を供給する洗浄液供給手段を備え、前記洗浄液供給手段は、界面活性剤溶液の供給経路と、オゾンガスの供給経路と、気体は透過するが液体は透過しない非多孔性膜を有し、該非多孔性膜を介して、前記オゾンガスの供給経路から供給されたオゾンガス中のオゾンを、前記界面活性剤溶液の供給経路から供給される界面活性剤溶液に溶解させ、得られたオゾン含有洗浄液を前記反応槽内に供給し、該反応槽内にて、界面活性剤による洗浄と、オゾンによる分解とを同時に行うよう構成した有機物除去装置により、容易に実施することができる。 This organic substance removal method is an apparatus for removing organic substances adhering to the surface of a substrate such as a semiconductor wafer or a liquid crystal substrate, and includes at least a reaction tank that accommodates the substrate, and a cleaning liquid supply that supplies an ozone-containing cleaning liquid to the reaction tank The cleaning liquid supply means includes a surfactant solution supply path, an ozone gas supply path, and a non-porous film that allows gas to pass through but does not pass through liquid. Ozone in the ozone gas supplied from the ozone gas supply path is dissolved in the surfactant solution supplied from the surfactant solution supply path, and the obtained ozone-containing cleaning liquid is supplied into the reaction vessel; at the reaction vessel, and washing with detergent, the configuration organics removal apparatus to perform the decomposition by ozone at the same time, can be easily performed.

本発明に係る洗浄方法を、内視鏡や手術用具などの医療用具を洗浄、殺菌に適用する場合、少なくとも、洗浄液による洗浄工程を含み、前記洗浄液が、上記一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液であり、前記洗浄工程において、界面活性剤による洗浄と、オゾンによる分解,殺菌とを同時に行う医療用具の洗浄殺菌方法を好ましく用いることができる。 When the cleaning method according to the present invention is applied to cleaning and sterilization of medical devices such as endoscopes and surgical tools, at least a cleaning step using a cleaning solution is included, and the cleaning solution is represented by the general formula (1). This is an ozone-containing cleaning solution in which ozone is dissolved in a saturated aliphatic surfactant solution having no carbon-carbon double bond. In the cleaning step, cleaning with a surfactant, decomposition and sterilization with ozone are performed simultaneously. The cleaning / sterilization method for the medical device to be performed can be preferably used.

この洗浄殺菌方法は、内視鏡や手術用具などの医療用具を洗浄殺菌する装置であって、少なくとも、オゾン含有洗浄液の生成部と、被洗浄物を収容する洗浄槽を備え、前記生成部は、界面活性剤溶液の供給経路と、オゾンガスの供給経路と、気体は透過するが液体は透過しない非多孔性膜を有し、該非多孔性膜を介して、前記オゾンガスの供給経路から供給されるオゾンガス中のオゾンを、前記界面活性剤溶液の供給経路から供給される界面活性剤溶液に溶解させ、得られたオゾン含有洗浄液を前記洗浄槽に供給し、該洗浄槽にて、前記被洗浄物の洗浄と、オゾンによる殺菌とを同時に行うよう構成した医療用具の洗浄殺菌装置により、容易に実施することができる。
また、この洗浄殺菌装置によれば、オゾン含有洗浄液の生成部と、被洗浄物の洗浄槽を備えているので、コンパクトな装置構成としながら、前述の効果を得ることができる。
This cleaning and sterilization method is an apparatus for cleaning and sterilizing medical tools such as endoscopes and surgical tools, and includes at least an ozone-containing cleaning liquid generator and a cleaning tank for storing an object to be cleaned. A surfactant solution supply path, an ozone gas supply path, and a non-porous film that allows gas to pass through but does not transmit liquid, and is supplied from the ozone gas supply path through the non-porous film. The ozone in the ozone gas is dissolved in the surfactant solution supplied from the surfactant solution supply path, and the obtained ozone-containing cleaning liquid is supplied to the cleaning tank. This can be easily performed by a cleaning / sterilization apparatus for medical devices configured to simultaneously perform cleaning and sterilization with ozone.
Moreover, according to this washing | cleaning sterilization apparatus, since the production | generation part of the ozone containing washing | cleaning liquid and the washing tank of the to-be-washed | cleaned object are provided, the above-mentioned effect can be acquired, setting it as a compact apparatus structure.

以上説明したように本発明は、所定の界面活性剤溶液中にオゾンを溶解したオゾン含有洗浄液を用いるので、界面活性剤による洗浄作用と、オゾンによる分解,殺菌作用を同時に得ることができる。よって、オゾン水による処理工程と界面活性剤などによる洗浄工程を別々に行う必要がある従来技術に比べ、被処理物の表面処理をより短時間で効率よく行うことができ、例えば、半導体ウエハ、液晶用基板、その他の基板における有機物の除去や、内視鏡、手術用具、その他の医療用具の洗浄・殺菌に好適に用いることができる。   As described above, since the present invention uses an ozone-containing cleaning solution in which ozone is dissolved in a predetermined surfactant solution, it is possible to simultaneously obtain a cleaning action by a surfactant and a decomposition and sterilization action by ozone. Therefore, compared with the prior art in which it is necessary to separately perform a treatment process using ozone water and a cleaning process using a surfactant or the like, the surface treatment of an object to be processed can be performed in a shorter time, for example, a semiconductor wafer, It can be suitably used for removal of organic substances from a liquid crystal substrate and other substrates, and cleaning and sterilization of endoscopes, surgical tools, and other medical tools.

以下、本発明に係る洗浄方法の実施形態例について、図面を参照しながら説明する。
図1には、本発明を電子デバイス用基板におけるレジスト除去装置として実施した一例を示し、この有機物除去装置Aは、オゾン含有洗浄液を供給する洗浄液供給手段1と、半導体ウエハ,液晶用基板,その他の基板(以下「被洗浄物」と言う)を収容する反応槽2を備え、洗浄液供給手段1から供給されるオゾン含有洗浄液により、反応槽2内の被洗浄物の洗浄と、オゾンによる酸化,分解処理とを同時に行うよう構成されている。
Embodiments of a cleaning method according to the present invention will be described below with reference to the drawings.
FIG. 1 shows an example in which the present invention is implemented as a resist removal apparatus for an electronic device substrate. This organic substance removal apparatus A includes a cleaning liquid supply means 1 for supplying an ozone-containing cleaning liquid, a semiconductor wafer, a liquid crystal substrate, and the like. The reaction tank 2 containing the substrate (hereinafter referred to as “object to be cleaned”) is provided, and the object to be cleaned in the reaction tank 2 is cleaned with the ozone-containing cleaning liquid supplied from the cleaning liquid supply means 1 and is oxidized by ozone. The decomposition process is performed simultaneously.

洗浄液供給手段1は、オゾンガス発生器3、界面活性剤送出用の送液ポンプ4、原料水(純水)送出用の送液ポンプ5、オゾン溶解モジュール6、オゾン検出器7,8などを備えている。そして、純水供給管路9における送液ポンプ5の二次側に、送液ポンプ4の二次側を連絡せしめて、所定濃度の界面活性剤溶液をオゾン溶解モジュール6に供給する界面活性剤溶液供給経路10を形成すると共に、オゾンガス発生器3で発生させたオゾンガスを、オゾンガス供給経路11を介してオゾン溶解モジュール6に供給し、該オゾン溶解モジュール6内にて、界面活性剤溶液中にオゾンを溶解させるようになっている。   The cleaning liquid supply means 1 includes an ozone gas generator 3, a liquid feed pump 4 for sending a surfactant, a liquid feed pump 5 for sending raw material water (pure water), an ozone dissolution module 6, ozone detectors 7 and 8, and the like. ing. Then, the secondary side of the liquid feed pump 4 is connected to the secondary side of the liquid feed pump 5 in the pure water supply line 9, and the surfactant solution having a predetermined concentration is supplied to the ozone dissolution module 6. The solution supply path 10 is formed, and the ozone gas generated by the ozone gas generator 3 is supplied to the ozone dissolution module 6 through the ozone gas supply path 11, and in the ozone dissolution module 6, the solution is supplied into the surfactant solution. It is designed to dissolve ozone.

オゾン溶解モジュール6は、図2(イ)に示すように、ケース12内を、一部に通孔又は切欠きを備えた邪魔板13で複数に区画すると共に、各邪魔板13を連結する中心軸14に沿って、束状の中空糸状ガス透過膜15を巻き付けたもので、該束状の中空糸状ガス透過膜15を構成する各中空糸状(チューブ状)ガス透過膜16に供給されるオゾンガス17中のオゾンを、同ケース12内に供給される界面活性剤溶液18内に、束状の中空糸状ガス透過膜15を介して溶解させ、オゾン含有洗浄液19を生成する。   As shown in FIG. 2 (a), the ozone dissolution module 6 is divided into a plurality of baffle plates 13 partially provided with through holes or notches, and the center where the baffle plates 13 are connected. A bundle of hollow fiber gas permeable membranes 15 wound around an axis 14 and supplied to each hollow fiber (tube-like) gas permeable membrane 16 constituting the bundle of hollow fiber gas permeable membranes 15. The ozone in 17 is dissolved in the surfactant solution 18 supplied into the case 12 through a bundle of hollow fiber gas permeable membranes 15 to generate an ozone-containing cleaning liquid 19.

中空糸状ガス透過膜16は、オゾン耐性に優れ、且つ気体は透過するが液体は透過しない合成樹脂材料、例えば、ポリテトラフルオロエチレン共重合体(PTFE)などのフッ素系樹脂や、ポリジメチルシロキサンなどのシリコン系樹脂により、中空糸状(チューブ状)に形成されたもので、複数本を束ねその端部を熱融着又は接着して束状の中空糸状ガス透過膜(非多孔性膜)15を構成している。   The hollow fiber-shaped gas permeable membrane 16 is excellent in ozone resistance and is a synthetic resin material that transmits gas but does not transmit liquid, for example, fluorine resin such as polytetrafluoroethylene copolymer (PTFE), polydimethylsiloxane, etc. A hollow fiber-shaped gas permeable membrane (non-porous membrane) 15 is formed by bundling a plurality of silicon-based resins into a hollow fiber shape (tube shape) and heat-sealing or bonding the ends thereof. It is composed.

オゾン溶解モジュール6で生成されたオゾン含有洗浄液19は、オゾン検出器8を介して、洗浄液供給管路20により反応槽2に供給される。
オゾン溶解モジュール6から排出される余剰オゾンガス21は、排出管路22を介してオゾン処理塔23へ排出され酸素に還元する。
The ozone-containing cleaning liquid 19 generated by the ozone dissolution module 6 is supplied to the reaction tank 2 through the ozone detector 8 through the cleaning liquid supply line 20.
Excess ozone gas 21 discharged from the ozone dissolution module 6 is discharged to the ozone treatment tower 23 via the discharge pipe 22 and reduced to oxygen.

オゾン溶解モジュール6は、図2(ロ)に示すように、ケース12’内の軸心部に、束状の中空糸状ガス透過膜15を直線状に配したものを用いることもできる。   As shown in FIG. 2 (b), the ozone dissolution module 6 may be a module in which a bundle of hollow fiber gas permeable membranes 15 is arranged in a straight line at the axial center in the case 12 '.

オゾン検出器7,8では、オゾン溶解モジュール6から供給されるオゾン含有洗浄液19中のオゾン濃度を検出・計測し、その結果に基づいて、オゾンガス発生器3からのオゾンガス供給量、または、界面活性剤送出用の送液ポンプ4による界面活性剤供給量を適宜に調整して、所定濃度(pH8以下)のオゾン含有洗浄液19が得られるよう構成されている。   The ozone detectors 7 and 8 detect and measure the ozone concentration in the ozone-containing cleaning liquid 19 supplied from the ozone dissolution module 6, and based on the result, the ozone gas supply amount from the ozone gas generator 3 or the surface activity. The amount of the surfactant supplied by the liquid feed pump 4 for sending the agent is appropriately adjusted to obtain an ozone-containing cleaning liquid 19 having a predetermined concentration (pH 8 or lower).

界面活性剤送出用の送液ポンプ4で供給される界面活性剤は、下記一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤であり、具体的には、前述した非イオン系界面活性剤又はアニオン系界面活性剤を用いることができる。   The surfactant supplied by the feed pump 4 for delivering the surfactant is a saturated aliphatic surfactant having no carbon-carbon double bond represented by the following general formula (1). Can use the nonionic surfactant or the anionic surfactant described above.

(R)−X・・・・(1)
(式中、Rは飽和炭化水素または飽和ハロゲン化炭素化合物からなる疎水性基、
nは1〜3の整数、Xは炭素間二重結合および芳香族基を持たないエーテル基、
水酸基、エステル基、カルボキシル基、スルホン基、アミノ基の内のいずれか1
つを有する親水性基化合物を表す。)
(R) n -X (1)
Wherein R is a hydrophobic group comprising a saturated hydrocarbon or a saturated halogenated carbon compound,
n is an integer of 1 to 3, X is an ether group having no carbon-carbon double bond and an aromatic group,
Any one of hydroxyl group, ester group, carboxyl group, sulfone group and amino group
Represents a hydrophilic group compound having one. )

反応槽2には、洗浄液供給管路20が接続されてオゾン含有洗浄液19が供給されるようになっており、該オゾン含有洗浄液により、界面活性剤溶液による洗浄と、オゾンによる酸化,分解処理を同時に行うと共に、その後の排水、洗浄(すすぎ)などの各工程が、必要に応じて自動的に遂行されるよう構成されている。
反応槽2から排出される余剰オゾンガスは、排出管路24を介してオゾン処理塔25へ排出され酸素に還元する。
A cleaning liquid supply pipe 20 is connected to the reaction tank 2 so that an ozone-containing cleaning liquid 19 is supplied. With the ozone-containing cleaning liquid, cleaning with a surfactant solution and oxidation and decomposition treatment with ozone are performed. While performing simultaneously, each process, such as subsequent drainage and washing | cleaning (rinsing), is comprised so that it may be automatically performed as needed.
Excess ozone gas discharged from the reaction tank 2 is discharged to the ozone treatment tower 25 through the discharge pipe 24 and reduced to oxygen.

以上の構成になる本例の有機物除去装置Aによれば、所定の界面活性剤にオゾンを溶解したオゾン含有洗浄液19を用いるので、界面活性剤による洗浄と、オゾンによる酸化,分解処理とを一工程内で同時に行い、より短時間で効率よく、基板表面のレジストやその他の有機物を除去することができる。   According to the organic substance removing apparatus A of the present example having the above configuration, since the ozone-containing cleaning liquid 19 in which ozone is dissolved in a predetermined surfactant is used, cleaning with the surfactant and oxidation / decomposition treatment with ozone are performed together. Simultaneously in the process, the resist and other organic substances on the substrate surface can be removed efficiently in a shorter time.

図3には、本発明を医療用具の洗浄殺菌装置として実施した一例を示し、この洗浄殺菌装置A’は、オゾン含有洗浄液の生成部30と、内視鏡,手術用具,その他の医療用具(以下「被洗浄物」と言う)を収容する洗浄槽31を内蔵した洗浄部32を備え、生成部30から供給されるオゾン含有洗浄液により、洗浄槽31内の被洗浄物の洗浄と殺菌を同時に行うよう構成されている。   FIG. 3 shows an example in which the present invention is implemented as a medical instrument cleaning and sterilizing apparatus. This cleaning and sterilizing apparatus A ′ includes an ozone-containing cleaning liquid generator 30, an endoscope, a surgical tool, and other medical tools ( A cleaning unit 32 containing a cleaning tank 31 for storing the object to be cleaned (hereinafter referred to as “object to be cleaned”) is provided, and cleaning and sterilization of the object to be cleaned in the cleaning tank 31 are simultaneously performed by the ozone-containing cleaning liquid supplied from the generation unit 30. Is configured to do.

オゾン含有洗浄液の生成部30は、オゾンガス発生器33、界面活性剤充填器34、送液ポンプ35、オゾン溶解モジュール36、オゾン濃度計37、加熱ヒータ38などを備えている。そして、給水源から供給される純水の供給管路39の中途部に界面活性剤充填器34を配し、所定量の界面活性剤を該供給管路39に供給して、所定濃度の界面活性剤溶液を送液ポンプ35を介してオゾン溶解モジュール36に供給すると共に、オゾンガス発生器33で発生するオゾンガスをガス管路40を介してオゾン溶解モジュール36に供給し、該オゾン溶解モジュール36内にて、界面活性剤溶液中にオゾンを溶解させるようになっている。   The ozone-containing cleaning liquid generation unit 30 includes an ozone gas generator 33, a surfactant filler 34, a liquid feed pump 35, an ozone dissolution module 36, an ozone concentration meter 37, a heater 38, and the like. Then, a surfactant filling device 34 is disposed in the middle of the supply line 39 of pure water supplied from the water supply source, and a predetermined amount of surfactant is supplied to the supply line 39 so that an interface with a predetermined concentration is provided. The activator solution is supplied to the ozone dissolution module 36 via the liquid feed pump 35, and the ozone gas generated by the ozone gas generator 33 is supplied to the ozone dissolution module 36 via the gas pipe 40. Thus, ozone is dissolved in the surfactant solution.

オゾン溶解モジュール36は、前述した図2(イ)又は(ロ)と同様の構成のもので、各中空糸状(チューブ状)ガス透過膜16に供給されるオゾンガス17中のオゾンを、ケース12内に供給される界面活性剤溶液18内に、束状の中空糸状ガス透過膜15を介して溶解させ、オゾン含有洗浄液19を生成する。   The ozone dissolution module 36 has the same configuration as that shown in FIG. 2A or 2B described above, and the ozone in the ozone gas 17 supplied to each hollow fiber-like (tube-like) gas permeable membrane 16 is transferred into the case 12. Is dissolved in the surfactant solution 18 supplied via the bundle of hollow fiber gas permeable membranes 15 to generate an ozone-containing cleaning liquid 19.

オゾン溶解モジュール36で生成されたオゾン含有洗浄液は、オゾン濃度計37を介して、洗浄液供給管路41により洗浄槽31に供給される。洗浄液供給管路41の中途部には加熱ヒータ(加熱手段)38が配され、オゾン含有洗浄液は加熱ヒータ38により必要に応じて適温に加温されて洗浄槽31に供給される。
オゾン溶解モジュール36から排出される余剰オゾンガスは、排出管路42を介して外部へ排出され酸素に還元する。
The ozone-containing cleaning liquid generated by the ozone dissolution module 36 is supplied to the cleaning tank 31 through the ozone concentration meter 37 through the cleaning liquid supply line 41. A heater (heating means) 38 is disposed in the middle of the cleaning liquid supply pipe 41, and the ozone-containing cleaning liquid is heated to an appropriate temperature by the heater 38 and supplied to the cleaning tank 31.
Excess ozone gas discharged from the ozone dissolution module 36 is discharged to the outside through the discharge pipe 42 and reduced to oxygen.

オゾン濃度計37では、オゾン溶解モジュール36から供給されるオゾン含有洗浄液中のオゾン濃度を計測し、その結果に基づいて、オゾンガス発生器33からのオゾンガス供給量、または、界面活性剤充填器34からの界面活性剤充填量を適宜に調整して、所定濃度(pH8以下)のオゾン含有洗浄液が得られるよう構成されている。   The ozone concentration meter 37 measures the ozone concentration in the ozone-containing cleaning liquid supplied from the ozone dissolution module 36, and based on the result, the ozone gas supply amount from the ozone gas generator 33 or the surfactant filler 34. The surfactant filling amount is appropriately adjusted to obtain an ozone-containing cleaning liquid having a predetermined concentration (pH 8 or less).

界面活性剤充填器34から供給される界面活性剤は、前述の一般式(1)で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤である。   The surfactant supplied from the surfactant filler 34 is a saturated aliphatic surfactant having no carbon-carbon double bond represented by the general formula (1).

洗浄部32には、内蔵する洗浄槽31内にオゾン含有洗浄液を供給する管路41、すすぎ用水の供給管路43、排水管路44が接続されており、オゾン含有洗浄液による洗浄とオゾンによる消毒,殺菌を同時に行うと共に、その後の排水、洗浄(すすぎ)、乾燥などの各工程が必要に応じて自動的に遂行されるよう構成されている。   The cleaning section 32 is connected with a pipe 41 for supplying an ozone-containing cleaning liquid, a water supply pipe 43 for rinsing water, and a drain pipe 44 in a cleaning tank 31 incorporated therein, and cleaning with ozone-containing cleaning liquid and disinfection with ozone. The sterilization is performed at the same time, and the subsequent processes such as draining, washing (rinsing), and drying are automatically performed as necessary.

以上の構成になるこの洗浄殺菌装置A’によれば、所定の界面活性剤にオゾンを溶解したオゾン含有洗浄液を用いるので、界面活性剤による洗浄と、オゾンによる消毒,殺菌とを一工程内で同時に行い、より短時間で効率よく医療用具の洗浄と殺菌を行うことができる。また、オゾン含有洗浄液の生成部30と、被洗浄物の洗浄槽31を備えているので、コンパクトな装置構成としながら前述の効果を得ることができ、大規模な病院での使用は勿論、小規模な病院、医院などにおいても好適に用いることができる。   According to the cleaning and sterilizing apparatus A ′ configured as described above, since an ozone-containing cleaning solution in which ozone is dissolved in a predetermined surfactant is used, cleaning with a surfactant and disinfection and sterilization with ozone are performed in one step. At the same time, the medical device can be efficiently cleaned and sterilized in a shorter time. In addition, since the ozone-containing cleaning liquid generation unit 30 and the cleaning tank 31 for the object to be cleaned are provided, the above-described effects can be obtained while having a compact device configuration, and of course, the use in a large-scale hospital is small. It can also be suitably used in large scale hospitals and clinics.

次に、本発明で用いるオゾン含有洗浄液の洗浄作用と分解,殺菌作用を確認した試験結果について説明する。
(実施例1)
界面活性剤として、本発明で使用可能なソルビタンモノステアレート(関東化学社製の非イオン系界面活性剤「商品名:ツィーン60」)の0.1%水溶液5Lを用い、オゾン水製造装置(積水化学工業社製の高濃度オゾン水製造装置「TO-R100S型」)により、送液流量1L/分にて循環し、約20分後にオゾン水濃度を計測した結果、純水を用いた場合と同様に、オゾン濃度55ppm、pH5.1のオゾン含有洗浄液が得られ、且つ界面活性剤溶液特有の泡立ちも見られ、オゾンと界面活性剤が反応しなかったことを確認できた。
このオゾン含有洗浄液を、噴射ノズルにて1L/分の流量で、試料基板の表面に向けて噴射し、洗浄分解処理を行った。試料基板としては、リンイオン注入量1.00E+15のI線イオンドープシリコンウエハ(6インチのシリコンウエハにポジ型レジスト(東京応用化学社製「商品名:THMR IP1800 18cp」)をスピンコートし、レジスト膜厚21500オングストロームの基板としたもの)を用いた。
処理後の同試料基板を顕微鏡にて観察したところ、レジスト膜における幅1μmの細かいパターンから100μm幅のレジストまで、全てのレジストが剥離していた。
Next, test results for confirming the cleaning action, decomposition, and sterilization action of the ozone-containing cleaning liquid used in the present invention will be described.
Example 1
As a surfactant, 5 L of a 0.1% aqueous solution of sorbitan monostearate (a nonionic surfactant “trade name: Tween 60” manufactured by Kanto Chemical Co., Inc.) that can be used in the present invention is used. When high-concentration ozone water production device “TO-R100S type” manufactured by Sekisui Chemical Co., Ltd. is used, and circulates at a liquid flow rate of 1 L / min. Similarly, an ozone-containing cleaning solution having an ozone concentration of 55 ppm and a pH of 5.1 was obtained, and foaming peculiar to the surfactant solution was also observed, confirming that ozone and the surfactant did not react.
This ozone-containing cleaning liquid was sprayed toward the surface of the sample substrate at a flow rate of 1 L / min with a spray nozzle to perform cleaning and decomposition treatment. As a sample substrate, a phosphorus ion implantation amount of 1.00E + 15, an I-line ion-doped silicon wafer (a positive resist (trade name: THMR IP1800 18cp, manufactured by Tokyo Applied Chemical Co., Ltd.) is spin-coated on a 6-inch silicon wafer, and a resist film A substrate having a thickness of 21500 angstroms) was used.
When the sample substrate after the treatment was observed with a microscope, all resists were peeled from a fine pattern with a width of 1 μm to a resist with a width of 100 μm in the resist film.

(比較例1)
界面活性剤溶液の代わりにイオン交換水を用いたこと以外は、実施例1と同様の装置により、オゾン濃度60ppmのオゾン水を得た。このオゾン水により、実施例1と同様の試料基板を用いて同条件で表面処理をしたところ、レジスト膜における1μmの細かいパターン部分は剥離されていたのもの、10μm以上の幅広パターン部分は全く剥離していなかった。
(Comparative Example 1)
Ozone water having an ozone concentration of 60 ppm was obtained by the same apparatus as in Example 1 except that ion-exchanged water was used instead of the surfactant solution. When surface treatment was performed with this ozone water under the same conditions using the same sample substrate as in Example 1, the fine pattern portion of 1 μm in the resist film was peeled off, but the wide pattern portion of 10 μm or more was completely peeled off. It wasn't.

(実施例2)
界面活性剤として、本発明で使用可能なポリエチレングリコールドデシルエーテル(関東化学社製の非イオン系界面活性剤「商品名:ブリッジ35」)を用いたこと以外は、実施例1と同様の装置により、オゾン濃度41ppm、pH7以下のオゾン含有洗浄液を得た。この洗浄液は、界面活性剤溶液特有の泡立ちも見られ、オゾンと界面活性剤が反応しなかったことを確認できた。
このオゾン含有洗浄液に、色素として関東化学社製のオレンジIIを0.03重量%の割合で添加して循環処理したところ、5分後にオレンジ色は消滅した。このことから、界面活性剤が存在してもオゾンの分解能力(酸化,殺菌能力)は失われていないことが確認できた。また、このオゾン含有洗浄液を用い、実施例1と同様にして、試料基板の洗浄分解処理を行った処、実施例1と同様の結果が得られ、界面活性剤による洗浄能力も失われていないことが確認できた。
(Example 2)
As a surfactant, a polyethylene glycol dodecyl ether (non-ionic surfactant “trade name: Bridge 35” manufactured by Kanto Chemical Co., Inc.) that can be used in the present invention was used. An ozone-containing cleaning liquid having an ozone concentration of 41 ppm and a pH of 7 or less was obtained. In this cleaning liquid, foaming peculiar to the surfactant solution was also observed, and it was confirmed that ozone and the surfactant did not react.
To this ozone-containing cleaning solution, orange II manufactured by Kanto Chemical Co., Inc. was added as a pigment at a rate of 0.03% by weight, and the orange color disappeared after 5 minutes. From this, it was confirmed that the ozone decomposition ability (oxidation and sterilization ability) was not lost even in the presence of the surfactant. Further, when this ozone-containing cleaning solution was used to perform the cleaning and decomposition treatment of the sample substrate in the same manner as in Example 1, the same results as in Example 1 were obtained, and the cleaning ability by the surfactant was not lost. I was able to confirm.

(実施例3)
界面活性剤として、本発明で使用可能なアニオン系界面活性剤(関東化学社製のn−ドデシル硫酸ナトリウム)を用い、これを酢酸にてpH6.5になるよう調整したこと以外は、実施例1と同様にしてオゾンを溶解した。約20分後にオゾン濃度を計測した結果、純水を用いた場合と同様に、オゾン濃度44ppm、pH7以下のオゾン含有洗浄液が得られ、且つ界面活性剤溶液特有の泡立ちも見られ、オゾンと界面活性剤が反応しなかったことを確認できた。また、実施例1と同様の洗浄分解処理がなされることも確認できた。
(Example 3)
Example: An anionic surfactant (sodium n-dodecyl sulfate manufactured by Kanto Chemical Co., Inc.) usable in the present invention was used as the surfactant, and the pH was adjusted to 6.5 with acetic acid. In the same manner as in 1, ozone was dissolved. As a result of measuring the ozone concentration after about 20 minutes, an ozone-containing cleaning solution having an ozone concentration of 44 ppm and a pH of 7 or less was obtained as in the case of using pure water, and foaming peculiar to the surfactant solution was also observed. It was confirmed that the activator did not react. It was also confirmed that the same cleaning and decomposition treatment as in Example 1 was performed.

(比較例2)
界面活性剤として、本発明の対象外であるソルビタンモノオレート(関東化学社製の非イオン系界面活性剤「商品名:ツィーン80」)を使用したこと以外は、実施例1と同様にしてオゾンを溶解した。約20分後にその濃度を計測した結果、オゾン濃度は0ppmであり、且つ界面活性剤溶液特有の泡立ちが消滅し、明らかにオゾンと界面活性剤が反応し、本発明に係るオゾン含有洗浄液が得られないことが確認できた。
(Comparative Example 2)
As the surfactant, ozone was used in the same manner as in Example 1 except that sorbitan monooleate (non-ionic surfactant “trade name: Tween 80” manufactured by Kanto Chemical Co., Ltd.), which is not subject to the present invention, was used. Was dissolved. As a result of measuring the concentration after about 20 minutes, the ozone concentration was 0 ppm, the foaming peculiar to the surfactant solution disappeared, and ozone and the surfactant clearly reacted to obtain the ozone-containing cleaning liquid according to the present invention. It was confirmed that it was not possible.

(比較例3)
界面活性剤として、本発明の対象外であるアニオン系界面活性剤(関東化学社製のn−ドデシルベンゼンスルホン酸)を用い、これを水酸化ナトリウムにてpH6.5になるよう調整したこと以外は、実施例1と同様にしてオゾンを溶解した結果、約20分後に界面活性剤溶液特有の泡立ちが見られず、明らかに、オゾンにより界面活性剤が分解していることが確認できた。
(Comparative Example 3)
Other than using an anionic surfactant (n-dodecylbenzenesulfonic acid manufactured by Kanto Kagaku Co., Ltd.) that is outside the scope of the present invention as the surfactant and adjusting the pH to 6.5 with sodium hydroxide. As a result of dissolving ozone in the same manner as in Example 1, foaming peculiar to the surfactant solution was not observed after about 20 minutes, and it was clearly confirmed that the surfactant was decomposed by ozone.

以上の結果から、本発明で使用可能な界面活性剤にはオゾンを溶解することができ、このオゾン含有洗浄液を用いることで、界面活性剤による洗浄作用とオゾンによる酸化,分解作用を同時に得られることが分かり、本発明の優位性を確認することができた。   From the above results, ozone can be dissolved in the surfactant that can be used in the present invention, and by using this ozone-containing cleaning solution, the cleaning action by the surfactant and the oxidizing and decomposing actions by ozone can be obtained simultaneously. As a result, the superiority of the present invention could be confirmed.

(実施例4)
実施例1〜3によるオゾン含有洗浄液を用いて、使用後の内視鏡、手術用具などの医療用具を洗浄したところ、洗浄後の医療用具には固形付着物が見られず、界面活性剤による洗浄能力も失われていないことが確認できた。
これにより、本発明に係るオゾン含有洗浄液を用いることで、界面活性剤による洗浄作用とオゾンによる殺菌,消毒作用を同時に得られることが分かり、本発明の優位性を確認することができた。
Example 4
Using the ozone-containing cleaning liquid according to Examples 1 to 3, after cleaning medical devices such as endoscopes and surgical tools after use, no solid deposits were seen in the cleaned medical devices, and the surfactant was used. It was confirmed that the cleaning ability was not lost.
Thus, it was found that by using the ozone-containing cleaning liquid according to the present invention, the cleaning action by the surfactant and the sterilization and disinfection action by the ozone can be obtained at the same time, and the superiority of the present invention could be confirmed.

本発明の実施形態の一例に係る有機物除去装置の模式図。The schematic diagram of the organic substance removal apparatus which concerns on an example of embodiment of this invention. 本発明で用いる非多孔製膜の例を示す簡略図。The simplification figure which shows the example of the non-porous film formation used by this invention. 本発明の実施形態の一例に係る医療用具の洗浄殺菌装置の模式図。The schematic diagram of the washing | cleaning sterilization apparatus of the medical device which concerns on an example of embodiment of this invention.

符号の説明Explanation of symbols

A:有機物除去装置
1:洗浄液供給手段 2:反応槽
3:オゾンガス発生器
4:界面活性剤送出用の送液ポンプ
6:オゾン溶解モジュール
15:束状の中空糸状ガス透過膜(非多孔性膜)
A’:洗浄殺菌装置
30:オゾン含有洗浄液の生成部
31:洗浄槽 32:洗浄部
33:オゾンガス発生器
34:界面活性剤充填器
36:オゾン溶解モジュール
A: Organic substance removal device 1: Cleaning liquid supply means 2: Reaction tank 3: Ozone gas generator 4: Liquid feed pump for delivering surfactant 6: Ozone dissolution module 15: Bundled hollow fiber gas permeable membrane (non-porous membrane) )
A ': Cleaning sterilizer 30: Ozone-containing cleaning liquid generation unit 31: Cleaning tank 32: Cleaning unit 33: Ozone gas generator 34: Surfactant filler 36: Ozone dissolution module

Claims (4)

下記一般式で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液を用いて、界面活性剤による洗浄と、オゾンによる分解,殺菌とを同時に行うことを特徴とする洗浄方法。
(R)−X
(式中、Rは飽和炭化水素または飽和ハロゲン化炭素化合物からなる疎水性基、
nは1〜3の整数、Xは炭素間二重結合および芳香族基を持たないエーテル基、
水酸基、エステル基、カルボキシル基、スルホン基、アミノ基の内のいずれか1
つを有する親水性基化合物を表す。)
Using a ozone-containing cleaning solution in which ozone is dissolved in a saturated aliphatic surfactant solution having no carbon-carbon double bond represented by the following general formula, cleaning with a surfactant, and decomposition and sterilization with ozone And a cleaning method characterized in that
(R) n -X
Wherein R is a hydrophobic group comprising a saturated hydrocarbon or a saturated halogenated carbon compound,
n is an integer of 1 to 3, X is an ether group having no carbon-carbon double bond and an aromatic group,
Any one of hydroxyl group, ester group, carboxyl group, sulfone group and amino group
Represents a hydrophilic group compound having one. )
前記オゾン含有洗浄液は、前記飽和脂肪族系界面活性剤の溶液に、気体は透過するが液体は透過しない非多孔性膜を介して、オゾンを溶解させたものである請求項1記載の洗浄方法。   The cleaning method according to claim 1, wherein the ozone-containing cleaning liquid is obtained by dissolving ozone in the saturated aliphatic surfactant solution through a non-porous film that allows gas to permeate but not liquid. . 前記オゾン含有洗浄液がpH8以下であることを特徴とする請求項1又は2記載の洗浄方法。   The cleaning method according to claim 1 or 2, wherein the ozone-containing cleaning liquid has a pH of 8 or less. 下記一般式で表される炭素間二重結合を持たない飽和脂肪族系界面活性剤の溶液に、オゾンを溶解させたオゾン含有洗浄液を用いて、界面活性剤による洗浄と、オゾンによる分解,殺菌とを同時に行うよう構成したことを特徴とする洗浄装置。
(R)−X
(式中、Rは飽和炭化水素または飽和ハロゲン化炭素化合物からなる疎水性基、
nは1〜3の整数、Xは炭素間二重結合および芳香族基を持たないエーテル基、
水酸基、エステル基、カルボキシル基、スルホン基、アミノ基の内のいずれか1
つを有する親水性基化合物を表す。)
Using a ozone-containing cleaning solution in which ozone is dissolved in a saturated aliphatic surfactant solution having no carbon-carbon double bond represented by the following general formula, cleaning with a surfactant, and decomposition and sterilization with ozone The cleaning apparatus is configured to perform the above simultaneously.
(R) n -X
Wherein R is a hydrophobic group comprising a saturated hydrocarbon or a saturated halogenated carbon compound,
n is an integer of 1 to 3, X is an ether group having no carbon-carbon double bond and an aromatic group,
Any one of hydroxyl group, ester group, carboxyl group, sulfone group and amino group
Represents a hydrophilic group compound having one. )
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