JP2006256202A5 - - Google Patents

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Publication number
JP2006256202A5
JP2006256202A5 JP2005078769A JP2005078769A JP2006256202A5 JP 2006256202 A5 JP2006256202 A5 JP 2006256202A5 JP 2005078769 A JP2005078769 A JP 2005078769A JP 2005078769 A JP2005078769 A JP 2005078769A JP 2006256202 A5 JP2006256202 A5 JP 2006256202A5
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JP
Japan
Prior art keywords
preform
sheets
thermoplastic resin
thickness direction
substrate according
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JP2005078769A
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Japanese (ja)
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JP2006256202A (en
JP4734983B2 (en
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Priority to JP2005078769A priority Critical patent/JP4734983B2/en
Priority claimed from JP2005078769A external-priority patent/JP4734983B2/en
Publication of JP2006256202A publication Critical patent/JP2006256202A/en
Publication of JP2006256202A5 publication Critical patent/JP2006256202A5/ja
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Claims (12)

強化繊維が配列したシートを3枚以上厚み方向に配置し、シート間が部分的に接合されたプリフォーム用基材であって、各シート間の剥離強さが厚み方向に変化することを特徴とするプリフォーム用基材。 A preform base material in which three or more sheets in which reinforcing fibers are arranged are arranged in the thickness direction, and the sheets are partially joined, and the peel strength between the sheets changes in the thickness direction. A preform base material. 強化繊維が配列したシートを4枚以上厚み方向に配置し、シート間が部分的に接合されたプリフォーム用基材であって、各シート間の剥離強さが、中心部から少なくとも一方の片側表面に向かって増加または減少することを特徴とするプリフォーム用基材。 A base material for preform in which four or more sheets in which reinforcing fibers are arranged are arranged in the thickness direction, and the sheets are partially joined, and the peel strength between the sheets is at least one side from the center. A preform substrate characterized by increasing or decreasing toward the surface. 前記強化繊維が配列したシートの少なくとも片面に、熱可塑性樹脂を含む樹脂材料が配置されている請求項1または2記載のプリフォーム用基材。 The preform substrate according to claim 1 or 2 , wherein a resin material containing a thermoplastic resin is disposed on at least one side of the sheet in which the reinforcing fibers are arranged. 各シートに配置されている熱可塑性樹脂を含む樹脂材料の配置量が異なる請求項1〜3のいずれかに記載のプリフォーム用基材。 The preform base material according to any one of claims 1 to 3 , wherein an arrangement amount of a resin material including a thermoplastic resin arranged in each sheet is different. 各シート間の剥離強さ10〜700N/mの範囲である請求項1〜4のいずれかに記載のプリフォーム用基材。 Peel strength between the sheets is in the range of 10~700N / m 2, preform substrate according to any one of claims 1 to 4. 前記強化繊維の少なくとも一部が炭素繊維である請求項1〜5のいずれかに記載のプリフォーム用基材。 The preform substrate according to any one of claims 1 to 5 , wherein at least a part of the reinforcing fibers is carbon fiber. 前記熱可塑性樹脂を含む樹脂材料の配置量が強化繊維に対して0.5〜20重量%の範囲である、請求項3〜6のいずれかに記載のプリフォーム用基材。 The preform substrate according to any one of claims 3 to 6 , wherein the amount of the resin material containing the thermoplastic resin is in the range of 0.5 to 20 wt% with respect to the reinforcing fiber. 請求項1〜のいずれかに記載のプリフォーム用基材を型に沿わせて賦形したプリフォーム。 A preform obtained by shaping the preform substrate according to any one of claims 1 to 7 along a mold. 少なくとも次の工程(A)〜(C)を順次経ることを特徴とするプリフォーム用基材の製造方法。
(A)強化繊維配列したシートの少なくとも片側表面に、熱可塑性樹脂を含む樹脂材料を配置する接合機能材料配置工程。
(B)少なくとも前記(A)工程で、前記熱可塑性樹脂を含む樹脂材料を配置したシートを複数枚厚み方向に配置する配置工程。
(C)熱可塑性樹脂を含む樹脂材料を媒体として、前記シート同士を厚み方向部分的に接合する接合工程。
Least the following steps (A) ~ (C) sequential method for producing a preform for a base material, characterized in that through the.
(A) A bonding functional material arranging step of arranging a resin material containing a thermoplastic resin on at least one surface of a sheet on which reinforcing fibers are arranged.
(B) The arrangement | positioning process which arrange | positions the sheet | seat which has arrange | positioned the resin material containing the said thermoplastic resin at least by the said (A) process in thickness direction.
(C) as the medium a resin material containing a thermoplastic resin, the bonding process of partially bonding the sheets to each other in a thickness direction.
前記工程(A)において、熱可塑性樹脂を含む樹脂材料を、前記強化繊維配列したシートに加熱して付着させる請求項に記載のプリフォーム用基材の製造方法。 In the step (A), a resin material containing a thermoplastic resin, the deposit is heated reinforcing fiber sheet having an array of method of manufacturing a preform for a substrate according to claim 9. 前記工程(B)において、熱可塑性樹脂を含む樹脂材料の配置量が異なるシートを厚み方向に配置する、請求項9または10のいずれかに記載のプリフォーム用基材の製造方法。 The method for producing a preform substrate according to any one of claims 9 and 10 , wherein in the step (B), sheets having different amounts of resin materials including a thermoplastic resin are arranged in the thickness direction. 前記工程(C)において、加熱・加圧することにより、前記強化繊維配列したシート同士を厚み方向に接合する、請求項9〜11のいずれかに記載のプリフォーム用基材の製造方法。 The manufacturing method of the base material for preforms in any one of Claims 9-11 which joins the sheet | seat which arranged the said reinforced fiber in the thickness direction by heating and pressurizing in the said process (C).
JP2005078769A 2005-03-18 2005-03-18 Preform substrate and method for producing the same Active JP4734983B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005078769A JP4734983B2 (en) 2005-03-18 2005-03-18 Preform substrate and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005078769A JP4734983B2 (en) 2005-03-18 2005-03-18 Preform substrate and method for producing the same

Publications (3)

Publication Number Publication Date
JP2006256202A JP2006256202A (en) 2006-09-28
JP2006256202A5 true JP2006256202A5 (en) 2008-02-14
JP4734983B2 JP4734983B2 (en) 2011-07-27

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5029072B2 (en) * 2006-03-15 2012-09-19 東レ株式会社 Reinforced fiber substrate laminate and method for producing the same
EP2110221B1 (en) * 2007-02-05 2019-01-09 Toray Industries, Inc. Method for manufacturing laminate
JP5157391B2 (en) * 2007-11-28 2013-03-06 東レ株式会社 Reinforced fiber substrate, laminate and fiber reinforced resin
GB0813785D0 (en) 2008-07-29 2008-09-03 Airbus Uk Ltd Method of manufacturing a composite element
FR2957844B1 (en) * 2010-03-26 2012-05-18 Messier Dowty Sa METHOD FOR MANUFACTURING A MECHANICAL MEMBER IN COMPOSITE MATERIAL HAVING INCREASED MECHANICAL TENSION-COMPRESSION AND BENDING
US9144942B2 (en) 2010-11-19 2015-09-29 Mitsubishi Electric Corporation Method for producing fiber-reinforced plastic molding, preform and method for producing same, and adhesive film
US10099460B2 (en) 2011-12-06 2018-10-16 Mitsubishi Electric Corporation Method for producing preform and method for producing fiber-reinforced plastic molding
KR102012140B1 (en) 2015-09-09 2019-10-21 닛산 지도우샤 가부시키가이샤 Manufacturing method of composite material and apparatus for manufacturing composite material
WO2017208458A1 (en) * 2016-06-03 2017-12-07 日産自動車株式会社 Method and apparatus for manufacturing composite material

Family Cites Families (5)

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JPH05185539A (en) * 1992-01-10 1993-07-27 Honda Motor Co Ltd Preform body of thermoplastic composite material and manufacture thereof
JP2676139B2 (en) * 1995-11-21 1997-11-12 樹脂化工株式会社 Method for manufacturing glass fiber preform
JP3894035B2 (en) * 2001-07-04 2007-03-14 東レ株式会社 Carbon fiber reinforced substrate, preform and composite material comprising the same
JP4254158B2 (en) * 2001-08-20 2009-04-15 東レ株式会社 Carbon fiber substrate manufacturing method, preform manufacturing method, and composite material manufacturing method
JP4304948B2 (en) * 2002-09-27 2009-07-29 東レ株式会社 REINFORCED FIBER BASE, PREFORM, FIBER-REINFORCED RESIN MOLDING COMPRISING THE SAME AND METHOD FOR PRODUCING FIBER-REINFORCED RESIN MOLD

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