JP2006255781A - Draw forming device - Google Patents

Draw forming device Download PDF

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Publication number
JP2006255781A
JP2006255781A JP2005303306A JP2005303306A JP2006255781A JP 2006255781 A JP2006255781 A JP 2006255781A JP 2005303306 A JP2005303306 A JP 2005303306A JP 2005303306 A JP2005303306 A JP 2005303306A JP 2006255781 A JP2006255781 A JP 2006255781A
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Japan
Prior art keywords
restraining means
mold
restraining
blank material
double
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JP2005303306A
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Japanese (ja)
Inventor
Yuichi Hori
裕一 堀
Yuichi Konno
雄一 今野
Takanori Kadota
隆典 門田
Hiroshi Ono
博史 小野
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2005303306A priority Critical patent/JP2006255781A/en
Priority to PCT/JP2005/021176 priority patent/WO2006057196A1/en
Priority to CA2586049A priority patent/CA2586049C/en
Priority to US11/718,052 priority patent/US20080098789A1/en
Priority to DE112005002868T priority patent/DE112005002868B4/en
Publication of JP2006255781A publication Critical patent/JP2006255781A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a draw forming device which restrains deflection at the center of a blank material set in a mold and minimizes dimensional variations in a formed product. <P>SOLUTION: In the draw forming device 11, a blank holder 16 comprises a first retaining means 32 which binds the outermost circumference 31 of the blank material 15, and a second retaining means 33 which is placed inward of the first retaining means 32. Due to the descent of a double-acting press 17 the retaining position B1 of the first retaining means 32 is made a position where the first retaining means 32 holds the blank material 15 ahead of the second retaining means 33, and a position where the double-acting press 17 descends further is made the retaining position B2 of the second retaining means 33. A mold (cope) 27 is supported slidably by the second retaining means 33 and is placed away from an inner slider 21. The first and second retaining means 32 and 33 are fixed in an integrated manner to an outer slider 22 which is placed outward of the inner slider 21. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、複動プレス機に取付け、板材に押付け力を加えて成形する際に、複動プレス機の稼働で予め板材を押さえ、成形を施す絞り成形装置に関するものである。   The present invention relates to a drawing apparatus that attaches to a double-action press and applies a pressing force to the plate material to form and press the plate in advance by the operation of the double-action press.

プレス機に取付けた金型で塑性加工する際に、ブランク材の周囲をブランクホルダで押さえることで拘束し、成形品を成形するものがある(例えば、特許文献1参照。)。
実開平1−153820号公報(第16頁、第3図〜第5図)
When plastic working is performed with a mold attached to a press machine, there is one in which the periphery of the blank material is constrained by pressing with a blank holder to form a molded product (for example, see Patent Document 1).
Japanese Utility Model Publication No. 1-153820 (page 16, FIGS. 3 to 5)

特許文献1を次図に基づいて説明する。
図12(a)〜(c)は、従来の技術の基本構成を説明する図であり、従来の絞り型201は、上型202の上型しわ押さえ203と下型204の下型しわ押さえ205とでブランクBの端を押さえ、パッド206とクッション207でブランクBの中央側を押さえ、まず、(b)に示すようにポンチ208で1段目の絞り成形(円筒形部分G1)が完了し、さらに(c)に示すようにクッション207で2段目の絞り成形(四角形の台状部分G2)が完了する装置であり、1工程で成形することができるというものである。
Patent document 1 is demonstrated based on the following figure.
12 (a) to 12 (c) are diagrams for explaining the basic configuration of the conventional technique. The conventional drawing mold 201 includes an upper mold wrinkle retainer 203 for an upper mold 202 and a lower mold wrinkle retainer 205 for a lower mold 204. FIG. And press the end of the blank B with the pad 206 and the cushion 207. First, as shown in (b), the first stage of drawing (cylindrical portion G1) is completed with the punch 208. Furthermore, as shown in (c), the apparatus completes the second stage drawing (rectangular trapezoidal portion G2) with the cushion 207, and can be molded in one step.

しかし、特許文献1の絞り型201では、下にポンチ208を配置したが、条件によっては上にポンチを配置することがあり、絞り型201を天地逆にした場合、パッド206にブランクBをセットすると、ブランクBの中央にたわみが生じる。特に、ブランクの厚さが極めて薄い場合や、薄いブランクを熱間成形(温間含む)する場合には、たわみやすく、たわみ量も大きくなりがちである。その結果、成形品の寸法のばらつきが大きくなる心配がある。
また、特許文献1は、上型202内をパッド206がスライドする構成であり、パッド206に塑性変形の際の抵抗が加わると、成形品の寸法のばらつきが大きくなることがあり、成形精度を高め難い。
However, in the drawing die 201 of Patent Document 1, the punch 208 is arranged below, but depending on the conditions, the punch may be arranged above. When the drawing die 201 is turned upside down, the blank 206 is set on the pad 206. Then, a deflection occurs in the center of the blank B. In particular, when the thickness of the blank is extremely thin or when a thin blank is hot-formed (including warm), it tends to bend easily and the amount of deflection tends to be large. As a result, there is a concern that the dimensional variation of the molded product becomes large.
Further, Patent Document 1 has a configuration in which a pad 206 slides in the upper mold 202, and when resistance at the time of plastic deformation is applied to the pad 206, a variation in dimensions of a molded product may increase, and molding accuracy may be increased. It is difficult to raise.

本発明は、金型にセットしたブランク材の中央のたわみを抑え、成形品の寸法のばらつきを小さくする絞り成形装置を提供することを課題とする。   It is an object of the present invention to provide a drawing apparatus that suppresses the deflection at the center of a blank material set in a mold and reduces the dimensional variation of a molded product.

請求項1に係る発明は、ブランク材を保持するブランクホルダと所定の形状を付与するために上下それぞれに配置した型を備え、型により絞り成形を行う絞り成形装置であって、ブランクホルダは、ブランク材の最外周部を拘束する第1の拘束手段と、第1の拘束手段の内方に配置する第2の拘束手段とからなり、第1の拘束手段の拘束位置を複動プレス機の下降により、第2の拘束手段より先行してブランク材を保持する位置とし、第2の拘束手段の拘束位置を、第1の拘束手段の拘束位置に対して、複動プレス機がさらに下降した位置を拘束する位置とし、第2の拘束手段に型をスライド自在に支持するとともに型を複動プレス機のインナースライダに対して離して配置し、第1・第2の拘束手段をインナースライダの外方のアウタースライダに一体的に固定したことを特徴とする。   The invention according to claim 1 is a drawing apparatus that includes a blank holder that holds a blank material and a mold that is arranged above and below to give a predetermined shape, and performs drawing with the mold. It consists of the 1st restraining means which restrains the outermost peripheral part of a blank material, and the 2nd restraining means arrange | positioned inside the 1st restraining means, The restraint position of a 1st restraining means is a double-acting press machine. As a result of the lowering, the double-resisting press is further lowered with respect to the restraining position of the first restraining means, with the restraining position of the second restraining means being set to the position for holding the blank material prior to the second restraining means. The position is constrained, the mold is slidably supported by the second restraining means, the mold is disposed away from the inner slider of the double-acting press, and the first and second restraining means are disposed on the inner slider. Outer outers Characterized in that it is fixed integrally to Ida.

請求項1に係る発明では、第1の拘束手段の拘束位置を複動プレス機のアウタースライダの下降により、第2の拘束手段より先行してブランク材を保持する位置とし、第2の拘束手段の拘束位置を、第1の拘束手段の拘束位置に対して、複動プレス機がさらに下降した位置を拘束する位置とした。その結果、第1の拘束手段の拘束位置で最外周部を拘束した状態のままで、第2の拘束手段の拘束位置に至る過程で、最外周部に連なるブランク材の中央に引張り力を付与し、ブランク材の中央のたわみを取り除くことができるという利点がある。   In the invention according to claim 1, the restraining position of the first restraining means is set to a position for holding the blank material prior to the second restraining means by the lowering of the outer slider of the double-action press. The position where the double-acting press is further lowered with respect to the position where the first restraining means is restrained is the position where the restraining position is restrained. As a result, a tensile force is applied to the center of the blank material connected to the outermost peripheral portion in the process of reaching the restraining position of the second restraining means while the outermost peripheral portion is restrained at the restraining position of the first restraining means. In addition, there is an advantage that the deflection at the center of the blank can be removed.

また、絞り成形装置では、第1・第2の拘束手段をアウタースライダに一体的に固定したので、アウタースライダと第1・第2の拘束手段との間で動きがなく、成形品の寸法のばらつきを小さくすることができるという利点がある。   In the drawing apparatus, since the first and second restraining means are integrally fixed to the outer slider, there is no movement between the outer slider and the first and second restraining means, and the size of the molded product is reduced. There is an advantage that variation can be reduced.

本発明を実施するための最良の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図1は、本発明の絞り成形装置の断面図である。図左の軸は、座標軸であり、Xは水平な軸でブランク材の長手方向の軸、YはXに直交する軸、ZはX,Yに直交する鉛直軸である。
絞り成形装置11は、金型12(上金型13と下金型14からなる。)と、金型12に配置し、ブランク材15を押さえるブランクホルダ16と、からなり、複動プレス機17に取付けられて、絞り成形を行う。
The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.
FIG. 1 is a cross-sectional view of the drawing apparatus of the present invention. The left axis in the figure is a coordinate axis, X is a horizontal axis and is a longitudinal axis of the blank, Y is an axis orthogonal to X, and Z is a vertical axis orthogonal to X and Y.
The drawing apparatus 11 includes a mold 12 (consisting of an upper mold 13 and a lower mold 14) and a blank holder 16 that is disposed on the mold 12 and holds the blank material 15. A double-acting press 17. It is attached to and performs drawing.

複動プレス機17は、既存のダブルアクションプレス機械で、ブランク材15に成形のための押付け力を付与するインナースライダ21と、インナースライダ21の外方に配置してブランク材15を押さえるアウタースライダ22を備え、アウタースライダ22は、単独で、例えば、油圧で昇降する。23はベットを示す。   The double-acting press 17 is an existing double action press machine, and an inner slider 21 that applies a pressing force to the blank material 15 for forming, and an outer slider that is disposed outside the inner slider 21 and presses the blank material 15. 22 and the outer slider 22 is moved up and down by, for example, hydraulic pressure alone. Reference numeral 23 denotes a bet.

上金型13は、複動プレス機17のアウタースライダ22に一体的に取付けた上ベース25と、上ベース25の中央に形成した開口部26に配置した上型27とからなる。
下金型14は、複動プレス機17のベット23に取付けた下ベース28と、下ベース28に中央に固定した下型29とからなる。
The upper mold 13 includes an upper base 25 that is integrally attached to the outer slider 22 of the double-acting press 17 and an upper mold 27 that is disposed in an opening 26 formed in the center of the upper base 25.
The lower die 14 includes a lower base 28 attached to the bed 23 of the double-acting press 17 and a lower die 29 fixed to the lower base 28 at the center.

ブランクホルダ16は、ブランク材15の最外周部31を拘束する第1の拘束手段32と、第1の拘束手段32の内方に配置した第2の拘束手段33とからなる。
第1の拘束手段32は、上ベース25に第1上押さえ部材34をボルト35・・・(・・・は複数を示す。以下同様。)で一体的に固定し、下ベース28に第1シリンダ36・・・を介してスライド自在(Z軸方向)に第1下押さえ部材37を取付けたものである。
The blank holder 16 includes a first restraining means 32 that restrains the outermost peripheral portion 31 of the blank material 15, and a second restraining means 33 that is disposed inside the first restraining means 32.
The first restraining means 32 integrally fixes the first upper pressing member 34 to the upper base 25 with bolts 35... A first lower pressing member 37 is slidably attached (in the Z-axis direction) via cylinders 36.

第1上押さえ部材34は、ブランク材15の最外周部31に当接する大きさの本体41をほぼ方形に形成し、本体41に第1上押圧面42を形成し、第1上押圧面42に逃がし穴44を形成し、第1上押圧面42を第1の拘束手段32の拘束位置B1とし、ブランク材15の上面を押さえる。
第1の拘束手段32の拘束位置B1は、第2の拘束手段33より先行してブランク材15を保持する位置である。
The first upper pressing member 34 is formed with a main body 41 of a size that abuts on the outermost peripheral portion 31 of the blank material 15 in a substantially rectangular shape, and a first upper pressing surface 42 is formed on the main body 41. The first upper pressing surface 42 is set as the restraining position B1 of the first restraining means 32, and the upper surface of the blank 15 is pressed.
The restraining position B1 of the first restraining means 32 is a position for holding the blank material 15 prior to the second restraining means 33.

第1下押さえ部材37は、第1上押さえ部材34の本体41に対向する本体45をほぼ方形に形成し、本体45に第1下押圧面46を形成し、第1下押圧面46にセット軸47・・・を取付け、ガイド孔48を形成し、ガイド孔48にカラー51を介してガイドポスト52を嵌合し、ガイドポスト52を下ベース28に取付け、下ベース28に第1シリンダ36・・・を取付け、第1シリンダ36のロッドを本体45に連結し、ブランク材15の下面を押さえる。   The first lower pressing member 37 is formed with a main body 45 facing the main body 41 of the first upper pressing member 34 in a substantially rectangular shape, a first lower pressing surface 46 is formed on the main body 45, and set on the first lower pressing surface 46. A shaft 47 is attached, a guide hole 48 is formed, a guide post 52 is fitted into the guide hole 48 via a collar 51, the guide post 52 is attached to the lower base 28, and the first cylinder 36 is attached to the lower base 28. Are attached, the rod of the first cylinder 36 is connected to the main body 45, and the lower surface of the blank 15 is pressed.

ガイドポスト52は、第1下押さえ部材37をガイドする。ガイドポスト52の全長は、一例であり、例えば、第1下押圧面46から突出しない長さにすることも可能である。
ガイドポスト52に対応する第1上押さえ部材34の逃がし穴44も一例であり、逃がし穴44の有無は任意である。
The guide post 52 guides the first lower pressing member 37. The total length of the guide post 52 is an example, and can be a length that does not protrude from the first lower pressing surface 46, for example.
The escape hole 44 of the first upper pressing member 34 corresponding to the guide post 52 is also an example, and the presence or absence of the escape hole 44 is arbitrary.

第2の拘束手段33は、上ベース25に第2上押さえ部材55をボルト(ボルト35とほぼ同様)で一体的に固定し、下ベース28に第2シリンダ56・・・を介してスライド自在(Z軸方向)に第2下押さえ部材57を取付けた。   The second restraining means 33 integrally fixes the second upper pressing member 55 to the upper base 25 with bolts (substantially the same as the bolt 35), and is slidable to the lower base 28 via the second cylinders 56 ... The second lower pressing member 57 was attached in the (Z-axis direction).

第2上押さえ部材55は、ブランク材15の最外周部31に連ね内方に設定した外周部58に当接する大きさの本体61をほぼ方形に形成し、本体61に第2上押圧面63を形成し、第2上押圧面63に対向する上部にガイドポスト65を嵌める穴66を形成し、弾性部材67・・・の一方を嵌める第1弾性部材取付け穴68・・・を形成し、ストッパ部材71を取付ける取付け穴部72を形成し、第2上押圧面63を第2の拘束手段33の拘束位置B2とし、ブランク材15の上面を押さえる。
なお、ガイドポスト65の取付け形状及びガイドポスト65を嵌める穴66は、一例であり、例えば、穴66を形成しないで、ガイドポスト65をボルトで締結することも可能である。
The second upper pressing member 55 is formed in a substantially rectangular shape with a main body 61 sized to contact the outer peripheral portion 58 set inward and connected to the outermost peripheral portion 31 of the blank material 15. The second upper pressing surface 63 is formed on the main body 61. Forming a hole 66 for fitting the guide post 65 in the upper part facing the second upper pressing surface 63, and forming first elastic member mounting holes 68 ... for fitting one of the elastic members 67 ... An attachment hole 72 for attaching the stopper member 71 is formed, and the second upper pressing surface 63 is set as the restraining position B2 of the second restraining means 33, and the top surface of the blank 15 is pressed.
The mounting shape of the guide post 65 and the hole 66 into which the guide post 65 is fitted are an example. For example, the guide post 65 may be fastened with a bolt without forming the hole 66.

第2上押圧面63は、第1上押圧面42より距離Z1だけZ軸方向に深くした面である。
第2の拘束手段33の拘束位置B2は、第1の拘束手段32の拘束位置B1に対して、複動プレス機17がさらにストロークS1(S1=Z1)だけ下降した位置を拘束する位置としたものである。
The second upper pressing surface 63 is a surface deeper than the first upper pressing surface 42 by a distance Z1 in the Z-axis direction.
The restraining position B2 of the second restraining means 33 is a position that restrains the position where the double-acting press 17 is further lowered by the stroke S1 (S1 = Z1) with respect to the restraining position B1 of the first restraining means 32. Is.

第2下押さえ部材57は、第2上押さえ部材55の本体61に対向する本体73をほぼ方形に形成し、本体73に第2下押圧面74を形成し、第1下押圧面74に対向する下部にガイド穴76を形成し、ガイド穴76にカラー77を介してガイドポスト78を嵌合し、ガイドポスト78を下ベース28に取付け、下ベース28に第2シリンダ56・・・を取付け、第2シリンダ56のロッドを下部に連結し、ブランク材15の下面を押さえる。   The second lower pressing member 57 forms a main body 73 that faces the main body 61 of the second upper pressing member 55 in a substantially rectangular shape, forms a second lower pressing surface 74 on the main body 73, and faces the first lower pressing surface 74. A guide hole 76 is formed in the lower portion of the guide, and a guide post 78 is fitted into the guide hole 76 through a collar 77. The guide post 78 is attached to the lower base 28, and the second cylinder 56 is attached to the lower base 28. The rod of the second cylinder 56 is connected to the lower part and the lower surface of the blank 15 is pressed.

なお、第1の拘束手段32(第1上押さえ部材34、第1下押さえ部材37)及び第2の拘束手段33(第2上押さえ部材55、第2下押さえ部材57)では、第1上・下押さえ部材34,37を方形に形成したが、方形は一例であり、第1上・下押さえ部材34,37の形状は任意であり、円形に形成することも可能である。また、第2上・下押さえ部材55,57を方形に形成したが、方形は一例で、円形に形成することも可能である。   In the first restraining means 32 (first upper pressing member 34, first lower pressing member 37) and second restraining means 33 (second upper pressing member 55, second lower pressing member 57), the first upper Although the lower pressing members 34 and 37 are formed in a square shape, the rectangular shape is an example, and the shape of the first upper and lower pressing members 34 and 37 is arbitrary, and may be formed in a circular shape. In addition, the second upper and lower pressing members 55 and 57 are formed in a square shape, but the square shape is an example, and it may be formed in a circular shape.

上型27は、所定の形状を付与するために上に配置した型で、本体82の下部に型面83を加工し、本体82の中央に支持部85を形成し、支持部85にガイド孔87を開け、ガイド孔87にカラー88を介してガイドポスト65をスライド自在に嵌めるとともにガイドポスト65を第2上押さえ部材55の穴66に一体的に嵌め、支持部85に第2弾性部材取付け穴91・・・を形成して第2弾性部材取付け穴91に弾性部材67・・・を取付け、支持部85に押戻し規制部92を形成し、押戻し規制部92にストッパ部材71を通してストッパ部材71を第2上押さえ部材55の取付け穴部72にボルト93で取付け、本体82の上部にインナー当接面94を形成した。   The upper die 27 is a die placed on top to give a predetermined shape. The die surface 83 is processed at the lower portion of the main body 82, the support portion 85 is formed at the center of the main body 82, and the guide hole is formed in the support portion 85. 87 is opened, the guide post 65 is slidably fitted into the guide hole 87 via the collar 88, and the guide post 65 is integrally fitted in the hole 66 of the second upper pressing member 55, and the second elastic member is attached to the support portion 85. The holes 91... Are formed, the elastic members 67... Are attached to the second elastic member mounting holes 91, the pushback restricting portion 92 is formed in the support portion 85, and the stopper member 71 is passed through the pushback restricting portion 92 through the stopper member 71. The member 71 is attached to the attachment hole 72 of the second upper pressing member 55 with a bolt 93, and an inner contact surface 94 is formed on the upper portion of the main body 82.

弾性部材67は、例えば、圧縮ばねで、上型27をZ軸方向に持ち上げ、待機させる。
押戻し規制部92は、ストッパ部材71とで、第2上押圧面63に対して、型面83を距離Mの位置に止める。
下型29は、所定の形状を付与するために下に配置した型で、型面83に対向する型面95を加工した。
The elastic member 67 is, for example, a compression spring, and lifts the upper mold 27 in the Z-axis direction to make it stand by.
The push-back restricting portion 92 stops the mold surface 83 at a distance M with respect to the second upper pressing surface 63 together with the stopper member 71.
The lower mold 29 is a mold disposed below to give a predetermined shape, and a mold surface 95 facing the mold surface 83 is processed.

このように、絞り成形装置11では、第2の拘束手段33に型(上型)27をスライド自在に支持するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置し、第1・第2の拘束手段32,33をインナースライダ21の外方のアウタースライダ22に一体的に固定した。   Thus, in the drawing apparatus 11, the mold (upper mold) 27 is slidably supported by the second restraining means 33 and the mold (upper mold) 27 is separated from the inner slider 21 of the double-acting press 17. The first and second restraining means 32 and 33 are integrally fixed to the outer slider 22 outside the inner slider 21.

図2は、本発明の絞り成形装置で絞り成形するときに用いるブランク材の斜視図である。
ブランク材15は、板材(素材)に絞り成形領域97を設定し、絞り成形領域97に連ねて外方(矢印a1,a1の方向)に外周部58を設定し、外周部58に連ねて最外周部31を設定し、最外周部31に嵌合孔98・・・を開けたブランクである。
FIG. 2 is a perspective view of a blank material used when drawing with the drawing apparatus of the present invention.
The blank material 15 has a drawing forming region 97 set on a plate material (material), an outer peripheral portion 58 is set outward (in the directions of arrows a1 and a1) continuously with the drawing forming region 97, and is connected continuously with the outer peripheral portion 58. The outer peripheral portion 31 is set, and the outermost peripheral portion 31 is a blank having fitting holes 98.

図3(a),(b)は、本発明の絞り成形装置の動作を説明する図であり、(a)は第1の拘束手段32の動作を示し、(b)は第1の拘束手段32で拘束したときのブランク材15の状態を示す。図1及び図2を併用して説明する。
まず、図1の金型12にブランク材15をセットする。具体的には、金型12を開き、セット軸47・・・にブランク材15の4個の嵌合孔98・・・をそれぞれ嵌め(図3参照)、第1下押さえ部材37並びに第2下押さえ部材57にブランク材15を載せる。
3A and 3B are views for explaining the operation of the drawing apparatus of the present invention. FIG. 3A shows the operation of the first restraining means 32, and FIG. 3B shows the first restraining means. The state of the blank 15 when restrained by 32 is shown. This will be described with reference to FIGS.
First, the blank material 15 is set in the mold 12 shown in FIG. Specifically, the mold 12 is opened, and the four fitting holes 98... Of the blank material 15 are respectively fitted to the set shafts 47 (see FIG. 3). The blank material 15 is placed on the lower pressing member 57.

(a)において、複動プレス機17の稼働でアウタースライダ22が、第1上押さえ部材34と第2上押さえ部材55を下降させると、第1上押さえ部材34はブランク材15の最外周部31に達し、第1上押さえ部材34の第1上押圧面42は最外周部31を押さえ付ける。このとき、複動プレス機17の出力と第1シリンダ36・・・側(合計)の出力によって、第1の拘束手段32(第1上押さえ部材34と第1下押さえ部材37)は、第1の拘束手段32の拘束位置B1で最外周部31を拘束する。   In (a), when the outer slider 22 lowers the first upper pressing member 34 and the second upper pressing member 55 by the operation of the double-action press 17, the first upper pressing member 34 is the outermost peripheral portion of the blank material 15. 31, the first upper pressing surface 42 of the first upper pressing member 34 presses the outermost peripheral portion 31. At this time, the first restraining means 32 (the first upper presser member 34 and the first lower presser member 37) is controlled by the output of the double-acting press 17 and the output of the first cylinder 36. The outermost peripheral portion 31 is restrained at a restraining position B1 of one restraining means 32.

(b)において、このときのブランク材15は、中央の絞り成形領域97は支持されず、ブランク材15の中央にたわみ101が生じ、結果的に、中央にたわみ101を生じたブランク材15の最外周部31を第1の拘束手段32で拘束することになる。   In (b), the blank material 15 at this time is not supported in the central drawing region 97, and a deflection 101 is generated at the center of the blank material 15. As a result, the blank material 15 having the deflection 101 at the center is formed. The outermost peripheral portion 31 is restrained by the first restraining means 32.

図4(a),(b)は、本発明の絞り成形装置の動作(図3の続き)を説明する図であり、(a)は第2の拘束手段33の動作を示し、(b)は第2の拘束手段33で拘束したときのブランク材15の状態を示す。
(a)において、引き続き、複動プレス機17の稼働でアウタースライダ22が、最外周部31を拘束した第1の拘束手段32を第1シリンダ36・・・側(合計)の出力に抗してストロークS1だけ下降させると、第2下押さえ部材57の第2下押圧面74はストロークS1だけ押し込まれた状態になるので、ブランク材15を塑性変形させる。その際、第2シリンダ56・・・側(合計)の出力は、複動プレス機17の出力より大きく、第2シリンダ56・・・は下降せずに止まる。
4A and 4B are views for explaining the operation of the drawing apparatus of the present invention (continuation of FIG. 3). FIG. 4A shows the operation of the second restraining means 33, and FIG. Shows the state of the blank 15 when restrained by the second restraining means 33.
In (a), the outer slider 22 continues to resist the output of the first cylinder 36... Side (total) with the outer slider 22 restraining the outermost peripheral portion 31 by the operation of the double-acting press 17. When the stroke is lowered by the stroke S1, the second lower pressing surface 74 of the second lower pressing member 57 is pushed in by the stroke S1, so that the blank material 15 is plastically deformed. At that time, the output on the second cylinders 56... Side (total) is larger than the output of the double-acting press 17, and the second cylinders 56.

(b)において、ブランク材15の最外周部31を拘束したまま、第2下押さえ部材57を押し込みつつ、ブランク材15を絞り深さHだけ塑性変形させる過程では、絞り成形領域97と外周部58は、X軸方向並びにY軸方向に矢印a5・・・のように引張られるので、中央に生じたたわみ101(図3参照)はたわみのない状態といえるまで極めて小さくなる。従って、金型12にセットしたブランク材15の中央に設定した絞り成形領域97に生じたたわみを抑えることができる。
なお、絞り深さHは、第2の拘束手段33の拘束位置B2の位置で拘束する際に塑性加工される深さである。
In (b), in the process of plastically deforming the blank material 15 by the drawing depth H while pushing in the second lower pressing member 57 while restraining the outermost peripheral portion 31 of the blank material 15, the drawing region 97 and the outer peripheral portion. 58 is pulled in the X-axis direction and the Y-axis direction as indicated by arrows a5..., The deflection 101 (see FIG. 3) generated at the center becomes extremely small until it can be said that there is no deflection. Therefore, it is possible to suppress the deflection generated in the drawing region 97 set at the center of the blank 15 set on the mold 12.
The drawing depth H is a depth that is plastically processed when restraining is performed at the restraining position B2 of the second restraining means 33.

(a)に示すように、ブランク材15を塑性変形させて、第2上押さえ部材55の第2上押圧面63とでブランク材15の外周部58を拘束する。このとき、複動プレス機17の出力と第2シリンダ56・・・側(合計)の出力によって、第2の拘束手段33(第2上押さえ部材55と第2下押さえ部材57)は、第2の拘束手段33の拘束位置B2で外周部58を拘束する。
このように、アウタースライダ22に第1・第2の拘束手段32,33を一体的に固定したので、第2の拘束手段33の第2上押さえ部材55はアウタースライダ22に対して、独立ではZ軸方向に動かず、一体で動き、成形品の寸法のばらつきを小さくすることができる。
As shown to (a), the blank material 15 is plastically deformed and the outer peripheral part 58 of the blank material 15 is restrained with the 2nd upper press surface 63 of the 2nd upper pressing member 55. FIG. At this time, the second restraining means 33 (the second upper pressing member 55 and the second lower pressing member 57) is controlled by the output of the double-acting press 17 and the output of the second cylinder 56. The outer peripheral portion 58 is restrained at the restraining position B2 of the second restraining means 33.
As described above, since the first and second restraining means 32 and 33 are integrally fixed to the outer slider 22, the second upper pressing member 55 of the second restraining means 33 is independent of the outer slider 22. It can move as a whole without moving in the Z-axis direction, and the variation in the dimensions of the molded product can be reduced.

図5(a),(b)は、本発明の絞り成形装置の動作(図4の続き)を説明する図である。図1を併用して説明する。
(a)において、引き続き、複動プレス機17の稼働でアウタースライダ22が、外周部58を拘束した第2の拘束手段33を第2シリンダ56・・・側(合計)の出力に抗し、かつ第1シリンダ36・・・側(合計)の出力に抗してストロークS2だけ下降させると、下型29の型面95は押し込まれるので、ブランク材15の絞り成形領域97を塑性変形させる。ストロークS2だけ下降することで、同時に、第1下押さえ部材37と第2下押さえ部材57は共に下ベース28に当接して止まる。
FIGS. 5A and 5B are diagrams for explaining the operation (continuation of FIG. 4) of the drawing apparatus of the present invention. This will be described with reference to FIG.
In (a), the outer slider 22 continues to act against the output on the second cylinder 56... Side (total), with the outer slider 22 restraining the outer peripheral portion 58 by the operation of the double-acting press 17. If the stroke of the first cylinder 36... (Total) is lowered by the stroke S2, the die surface 95 of the lower die 29 is pushed in, so that the drawing region 97 of the blank 15 is plastically deformed. By descending only by the stroke S2, at the same time, the first lower pressing member 37 and the second lower pressing member 57 both come into contact with the lower base 28 and stop.

(b)において、アウタースライダ22が押付け力を加え続けることで、第1の拘束手段32と第2の拘束手段33で最外周部31と外周部58を一体的に拘束する。
アウタースライダ22の位置情報に基づいて、続けて、インナースライダ21が下降し、上型27のインナー当接面94に当接し、弾性部材67・・・側(合計)の力に抗して
、上型27を下降させ、ブランク材15の絞り成形領域97に押付け力を加える。その結果、上型27の型面83と下型29の型面95とで絞り成形領域97を所望の形状に絞り成形することで、成型品104を得る。
In (b), when the outer slider 22 continues to apply the pressing force, the outermost peripheral portion 31 and the outer peripheral portion 58 are integrally restrained by the first restraining means 32 and the second restraining means 33.
Based on the position information of the outer slider 22, the inner slider 21 continues to descend, contacts the inner contact surface 94 of the upper mold 27, and resists the force on the elastic member 67. The upper die 27 is lowered and a pressing force is applied to the drawing region 97 of the blank material 15. As a result, the molded product 104 is obtained by drawing the drawing region 97 into a desired shape using the mold surface 83 of the upper mold 27 and the mold surface 95 of the lower mold 29.

図6(a),(b)は、本発明の絞り成形装置の動作(図5の続き)を説明する図である。図1を併用して説明する。
(a)において、インナースライダ21を上昇させると、弾性部材67・・・側(合計)の力によって上型27は上昇し、ストッパ部材71に押戻し規制部92が当たると、上型27は上限位置に達し、待機状態となる。
一方、アウタースライダ22は押付け力を加え続ける。
6 (a) and 6 (b) are diagrams for explaining the operation of the drawing apparatus of the present invention (continuation of FIG. 5). This will be described with reference to FIG.
In (a), when the inner slider 21 is raised, the upper die 27 is raised by the force of the elastic member 67... (Total), and when the push-back restricting portion 92 hits the stopper member 71, the upper die 27 is It reaches the upper limit position and enters a standby state.
On the other hand, the outer slider 22 continues to apply a pressing force.

(b)において、続けて、アウタースライダ22が上昇を始めると、第2シリンダ56・・・のストロークエンドで第2下押さえ部材57は上限位置となり止まり、第2の拘束手段33は開く。この過程で、第2下押さえ部材57は成型品104を押出し、下型29の型面95から離型させる。   In (b), when the outer slider 22 continues to rise, the second lower pressing member 57 stops at the upper limit position at the stroke end of the second cylinders 56, and the second restraining means 33 is opened. In this process, the second lower pressing member 57 extrudes the molded product 104 and releases it from the mold surface 95 of the lower mold 29.

一方、第2シリンダ56・・・の前進(ロッドの上昇)と同時に、第1シリンダ36・・・も前進(ロッドの上昇)し、第1シリンダ36・・・のストロークエンドで第1下押さえ部材37は上限位置となり止まる。アウタースライダ22がさらに上昇すると、第1の拘束手段32は開き始めるので、例えば、作業者が成型品104を取り出す。
つまり、複動プレス機17の操作盤の「開始ボタン」を押すと、自動で図1から図6の動作が実施され、最後に、例えば、作業者が成型品104を取り出し、1サイクルが完了する。図1に戻って2サイクル目を開始する。
On the other hand, at the same time when the second cylinders 56... Advance (the rod rises), the first cylinders 36... Advance (the rod rises), and the first lower press at the stroke end of the first cylinders 36. The member 37 stops at the upper limit position. When the outer slider 22 is further raised, the first restraining means 32 starts to open, so that, for example, the operator takes out the molded product 104.
That is, when the “start button” on the operation panel of the double-acting press 17 is pressed, the operations of FIGS. 1 to 6 are automatically performed. Finally, for example, the operator takes out the molded product 104 and completes one cycle. To do. Returning to FIG. 1, the second cycle is started.

このように、絞り成形装置11では、ブランクホルダ16は、ブランク材15の最外周部31を拘束する第1の拘束手段32と、第1の拘束手段32の内方に配置する第2の拘束手段33とからなり、第1の拘束手段32の拘束位置B1を複動プレス機17の下降により、第2の拘束手段33より先行してブランク材15を保持する位置とし、第2の拘束手段33の拘束位置B2を、第1の拘束手段32の拘束位置B1に対して、複動プレス機17がさらに下降した位置を拘束する位置B2とし、第2の拘束手段33に型(上型)27をスライド自在(Z軸方向)に支持するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置し、第1・第2の拘束手段32,33をインナースライダ21の外方のアウタースライダ22に一体的に固定した。
その結果、第1の拘束手段32の拘束位置B1で最外周部31を拘束して、第2の拘束手段33の拘束位置B2に至る過程で、最外周部31に連なるブランク材15の中央に引張り力を付与し、ブランク材15の中央のたわみを取り除くことができる。
As described above, in the drawing apparatus 11, the blank holder 16 includes the first restraining means 32 that restrains the outermost peripheral portion 31 of the blank material 15 and the second restraint disposed inside the first restraining means 32. The restraining position B1 of the first restraining means 32 is set to a position for holding the blank material 15 in advance of the second restraining means 33 by the lowering of the double-acting press 17, and the second restraining means. The restraint position B2 of 33 is set to a position B2 that restrains the position where the double-acting press 17 is further lowered with respect to the restraint position B1 of the first restraining means 32, and the second restraining means 33 is a die (upper die). 27 is slidably supported (in the Z-axis direction), and the die (upper die) 27 is disposed away from the inner slider 21 of the double-acting press 17 to place the first and second restraining means 32 and 33 on the inner side. Outer outer of the slider 21 It is fixed integrally to the slider 22.
As a result, in the process of restraining the outermost peripheral portion 31 at the restraining position B1 of the first restraining means 32 and reaching the restraining position B2 of the second restraining means 33, the blank material 15 connected to the outermost peripheral portion 31 is centered. A tensile force can be applied to remove the deflection at the center of the blank material 15.

また、第1・第2の拘束手段32,33をアウタースライダ22に一体的に固定したので、アウタースライダ22と第1・第2の拘束手段32,33との間で独立した動きがなく、成形品の寸法のばらつきを小さくすることができる。   In addition, since the first and second restraining means 32 and 33 are integrally fixed to the outer slider 22, there is no independent movement between the outer slider 22 and the first and second restraining means 32 and 33. Variations in the dimensions of the molded product can be reduced.

第2の拘束手段33に型(上型)27をスライド自在(Z軸方向)に支持(弾性部材67・・・による下降防止、ガイドポスト65によるガイド)するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置したので、インナースライダ21に型(上型)27を固定せずに、第2の拘束手段33を基準に型(上型)27が作動する。従って、型(上型)27の位置精度を高めることができる。   The second restraining means 33 supports the mold (upper mold) 27 so as to be slidable (in the Z-axis direction) (preventing lowering by the elastic members 67..., Guiding by the guide posts 65), and the mold (upper mold) 27. Since the movable press 17 is disposed away from the inner slider 21, the die (upper die) 27 is operated with reference to the second restraining means 33 without fixing the die (upper die) 27 to the inner slider 21. To do. Therefore, the positional accuracy of the mold (upper mold) 27 can be increased.

次に、本発明に係る絞り成形装置の別の実施の形態を説明する。
図7は、別の実施の形態を説明する断面図である。上記図1に示す実施の形態と同様の構成については、同一符号を付し説明を省略する。
別の実施の形態の絞り成形装置11Bは、ブランクホルダ16Bを備えたことを特徴とする。
また、絞り成形装置11Bは、金型12B(上金型13Bと下金型14Bからなる。)と、金型12Bに配置し、ブランク材15を押さえるブランクホルダ16Bと、からなる。
Next, another embodiment of the drawing apparatus according to the present invention will be described.
FIG. 7 is a cross-sectional view illustrating another embodiment. The same components as those in the embodiment shown in FIG.
The drawing apparatus 11B according to another embodiment is characterized by including a blank holder 16B.
The drawing apparatus 11B includes a mold 12B (consisting of an upper mold 13B and a lower mold 14B) and a blank holder 16B that is disposed on the mold 12B and holds the blank material 15.

上金型13Bは、上ベース25の開口部26に配置した上型27Bを有する。
下金型14Bは、複動プレス機17のベット23に取付けた下ベース28Bを有する。
The upper mold 13 </ b> B has an upper mold 27 </ b> B disposed in the opening 26 of the upper base 25.
The lower mold 14B has a lower base 28B attached to the bed 23 of the double-acting press 17.

ブランクホルダ16Bは、第1の拘束手段32の内方に配置した第2の拘束手段33Bを備えたことを特徴とする。
第1の拘束手段32の拘束位置B1は、第2の拘束手段33Bより先行してブランク材15を保持する位置である。具体的には後述する。
The blank holder 16B includes a second restraining means 33B arranged inside the first restraining means 32.
The restraining position B1 of the first restraining means 32 is a position for holding the blank material 15 ahead of the second restraining means 33B. Details will be described later.

第2の拘束手段33Bは、下ベース28Bに第2下押さえ部材57Bを一体的に取付けたことを特徴する。
第2の拘束手段33Bの拘束位置をBb2(図9も参照)とする。
第2の拘束手段33Bの拘束位置Bb2は、第1の拘束手段32の拘束位置B1に対して、複動プレス機17がさらにストロークSb1だけ下降した位置を拘束する位置としたものである。つまり、第1の拘束手段32の拘束位置B1からストロークSb1だけ下降した位置でブランク材15を押すことで、拘束する。
The second restraining means 33B is characterized in that a second lower pressing member 57B is integrally attached to the lower base 28B.
The restraining position of the second restraining means 33B is Bb2 (see also FIG. 9).
The restraining position Bb2 of the second restraining means 33B is a position that restrains the position where the double-acting press 17 is further lowered by the stroke Sb1 with respect to the restraining position B1 of the first restraining means 32. In other words, the blank material 15 is restrained by being pushed at a position lowered from the restraining position B1 of the first restraining means 32 by the stroke Sb1.

第2下押さえ部材57Bは、第2上押さえ部材55の本体61に対向する本体73Bをほぼ方形に形成し、本体73Bに第2下押圧面74を形成し、第2下押圧面74に対向する下部を下ベース28Bに一体的に取付けたもので、ブランク材15の下面を押さえる。   The second lower pressing member 57B has a main body 73B that faces the main body 61 of the second upper pressing member 55 formed in a substantially rectangular shape, a second lower pressing surface 74 that is formed on the main body 73B, and the second lower pressing surface 74 that faces the second lower pressing surface 74. The lower part to be integrally attached to the lower base 28B holds the lower surface of the blank material 15.

なお、第1の拘束手段32(第1上押さえ部材34、第1下押さえ部材37)及び第2の拘束手段33B(第2上押さえ部材55、第2下押さえ部材57B)では、第1上・下押さえ部材34,37を方形に形成したが、方形は一例であり、第1上・下押さえ部材34,37の形状は任意であり、円形に形成することも可能である。また、第2上・下押さえ部材55,57Bを方形に形成したが、方形は一例で、円形に形成することも可能である。   In the first restraining means 32 (first upper pressing member 34, first lower pressing member 37) and second restraining means 33B (second upper pressing member 55, second lower pressing member 57B), the first upper Although the lower pressing members 34 and 37 are formed in a square shape, the rectangular shape is an example, and the shape of the first upper and lower pressing members 34 and 37 is arbitrary, and may be formed in a circular shape. In addition, the second upper and lower pressing members 55 and 57B are formed in a square shape, but the square shape is an example and can be formed in a circular shape.

上型27Bは、所定の形状を付与するために上に配置した型で、本体82Bを有する。
弾性部材67は、例えば、圧縮ばねで、上型27BをZ軸方向に持ち上げ、待機させる。
The upper mold 27B is a mold disposed on the top to give a predetermined shape, and has a main body 82B.
The elastic member 67 is, for example, a compression spring, and lifts the upper mold 27B in the Z-axis direction to make it stand by.

このように、絞り成形装置11Bでは、第2の拘束手段33Bに型(上型)27をスライド自在に支持するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置し、第1・第2の拘束手段32,33Bをインナースライダ21の外方のアウタースライダ22に一体的に固定した。   Thus, in the drawing apparatus 11B, the mold (upper mold) 27 is slidably supported by the second restraining means 33B, and the mold (upper mold) 27 is separated from the inner slider 21 of the double-action press 17. The first and second restraining means 32 and 33B are integrally fixed to the outer slider 22 outside the inner slider 21.

図8(a),(b)は、別の実施の形態の動作を説明する図であり、(a)は第1の拘束手段32の動作を示し、(b)は第1の拘束手段32で拘束したときのブランク材15の状態を示す。図7及び図2を併用して説明する。
まず、図7のように開いた金型12Bにブランク材15をセットする。前述したように、第1下押さえ部材37並びに第2下押さえ部材57Bにブランク材15を載せる。
FIGS. 8A and 8B are views for explaining the operation of another embodiment. FIG. 8A shows the operation of the first restraining means 32, and FIG. 8B shows the first restraining means 32. The state of the blank material 15 when restrained by is shown. This will be described with reference to FIGS.
First, the blank material 15 is set in the mold 12B opened as shown in FIG. As described above, the blank material 15 is placed on the first lower pressing member 37 and the second lower pressing member 57B.

(a)において、複動プレス機17の稼働でアウタースライダ22が、第1上押さえ部材34と第2上押さえ部材55を下降させると、第1上押さえ部材34はブランク材15の最外周部31に達し、第1上押さえ部材34の第1上押圧面42は最外周部31を押さえ付ける。このとき、複動プレス機17の出力と第1シリンダ36・・・側(合計)の出力によって、第1の拘束手段32(第1上押さえ部材34と第1下押さえ部材37)は、第1の拘束手段32の拘束位置B1で最外周部31を拘束する。   In (a), when the outer slider 22 lowers the first upper pressing member 34 and the second upper pressing member 55 by the operation of the double-action press 17, the first upper pressing member 34 is the outermost peripheral portion of the blank material 15. 31, the first upper pressing surface 42 of the first upper pressing member 34 presses the outermost peripheral portion 31. At this time, the first restraining means 32 (the first upper presser member 34 and the first lower presser member 37) is controlled by the output of the double-acting press 17 and the output of the first cylinder 36. The outermost peripheral portion 31 is restrained at a restraining position B1 of one restraining means 32.

(b)において、拘束位置B1で最外周部31を拘束したときのブランク材15は、中央の絞り成形領域97が支持されず、ブランク材15の中央にたわみ101が生じ、結果的に、中央にたわみ101を生じたブランク材15の最外周部31を第1の拘束手段32で拘束することになる。   In (b), the blank material 15 when the outermost peripheral portion 31 is restrained at the restraining position B1 does not support the center drawing region 97, and a deflection 101 occurs in the center of the blank material 15, resulting in the center. The outermost peripheral portion 31 of the blank 15 in which the deflection 101 is generated is restrained by the first restraining means 32.

図9(a),(b)は、図8の続きを説明する図であり、(a)は第2の拘束手段33Bの動作を示し、(b)は第2の拘束手段33Bで拘束したときのブランク材15の状態を示す。
(a)において、引き続き、複動プレス機17の稼働でアウタースライダ22が、最外周部31を拘束した第1の拘束手段32を第1シリンダ36・・・側(合計)の出力に抗してストロークSb1だけ下降させると、第1の拘束手段32の第1下押さえ部材37は下ベース28Bに当接して止まる。
FIGS. 9A and 9B are diagrams for explaining the continuation of FIG. 8, in which FIG. 9A shows the operation of the second restraining means 33B, and FIG. 9B is restrained by the second restraining means 33B. The state of the blank material 15 is shown.
In (a), the outer slider 22 continues to resist the output of the first cylinder 36... Side (total) with the outer slider 22 restraining the outermost peripheral portion 31 by the operation of the double-acting press 17. When the stroke is lowered by the stroke Sb1, the first lower pressing member 37 of the first restraining means 32 comes into contact with the lower base 28B and stops.

また、第1下押さえ部材37が下降を開始すると、ブランク材15の外周部58は、第2下押さえ部材57Bの第2下押圧面74(図7参照)に当接し、外周部58並びに中央の絞り成形領域97は共に引張られ(図9(b)の矢印a5を参照)る。続けて、外周部58を塑性変形させ、外周部58の上面に第2上押さえ部材55の第2上押圧面63(図7参照)が当接し、外周部58の上面を押付けることで、外周部58を押さえる。
つまり、第2の拘束手段33B(第2上押さえ部材55と第2下押さえ部材57B)は、複動プレス機17のアウタースライダ22がストロークSb1だけ下降した位置に設定した拘束位置Bb2で外周部58を拘束する。
Further, when the first lower pressing member 37 starts to descend, the outer peripheral portion 58 of the blank material 15 comes into contact with the second lower pressing surface 74 (see FIG. 7) of the second lower pressing member 57B, and the outer peripheral portion 58 and the center are pressed. The drawing forming region 97 is pulled together (see arrow a5 in FIG. 9B). Subsequently, the outer peripheral portion 58 is plastically deformed, the second upper pressing surface 63 (see FIG. 7) of the second upper pressing member 55 abuts on the upper surface of the outer peripheral portion 58, and the upper surface of the outer peripheral portion 58 is pressed. Press the outer periphery 58.
That is, the second restraining means 33B (the second upper pressing member 55 and the second lower pressing member 57B) has an outer peripheral portion at the restraining position Bb2 set at a position where the outer slider 22 of the double-acting press 17 is lowered by the stroke Sb1. 58 is restrained.

(b)において、ブランク材15の最外周部31を拘束したまま、ブランク材15を絞り深さHbだけ塑性変形させる過程では、絞り成形領域97と外周部58は、X軸方向並びにY軸方向に矢印a5・・・のように引張られるので、中央に生じたたわみ101(図8(b)参照)は、たわみのない状態といえるまで極めて小さくなる。従って、金型12Bにセットしたブランク材15の中央に設定した絞り成形領域97に生じたたわみを抑えることができる。
なお、絞り深さHbは、第2の拘束手段33Bの拘束位置Bb2の位置で拘束する際に塑性加工される深さである。
In (b), in the process in which the blank material 15 is plastically deformed by the drawing depth Hb while the outermost peripheral portion 31 of the blank material 15 is constrained, the drawing region 97 and the outer peripheral portion 58 are in the X-axis direction and the Y-axis direction. Are bent as indicated by arrows a5..., The deflection 101 (see FIG. 8B) generated at the center becomes extremely small until it can be said that there is no deflection. Therefore, it is possible to suppress the deflection generated in the drawing region 97 set at the center of the blank 15 set in the mold 12B.
The drawing depth Hb is a depth that is plastically processed when restraining is performed at the restraining position Bb2 of the second restraining means 33B.

このように、アウタースライダ22に第1・第2の拘束手段32,33Bを一体的に固定したので、第2の拘束手段33Bの第2上押さえ部材55はアウタースライダ22に対して、独立ではZ軸方向に動かず、一体で動き、成形品の寸法のばらつきを小さくすることができる。   As described above, since the first and second restraining means 32 and 33B are integrally fixed to the outer slider 22, the second upper pressing member 55 of the second restraining means 33B is independent of the outer slider 22. It can move as a whole without moving in the Z-axis direction, and the variation in the dimensions of the molded product can be reduced.

図10(a),(b)は、図9の続きを説明する図である。
(a)において、アウタースライダ22が押付け力を加え続けることで、第1の拘束手段32と第2の拘束手段33Bで最外周部31と外周部58を一体的に拘束する。
アウタースライダ22の位置情報に基づいて、続けて、インナースライダ21が下降し、上型27のインナー当接面94に当接し、弾性部材67・・・側(合計)の力に抗して、上型27を下降させ、ブランク材15の絞り成形領域97に押付け力を加える。その結果、上型27の型面83(図7参照)と下型29の型面95(図7参照)とで絞り成形領域97を所望の形状に絞り成形することで、成型品104Bを得る。
FIGS. 10A and 10B are diagrams for explaining the continuation of FIG.
In (a), when the outer slider 22 continues to apply a pressing force, the outermost peripheral portion 31 and the outer peripheral portion 58 are integrally restrained by the first restraining means 32 and the second restraining means 33B.
Based on the position information of the outer slider 22, the inner slider 21 continues to descend, contacts the inner contact surface 94 of the upper mold 27, and resists the force on the elastic member 67. The upper die 27 is lowered and a pressing force is applied to the drawing region 97 of the blank material 15. As a result, the drawn product region 104B is obtained by drawing the drawing region 97 into a desired shape using the mold surface 83 of the upper mold 27 (see FIG. 7) and the mold surface 95 of the lower mold 29 (see FIG. 7). .

(b)において、インナースライダ21を上昇させると、弾性部材67・・・側(合計)の力によって上型27は上昇し、ストッパ部材71に押戻し規制部92が当たると、上型27は上限位置に達し、待機状態となる。
一方、アウタースライダ22は押付け力を加え続ける。
In (b), when the inner slider 21 is raised, the upper die 27 is raised by the force of the elastic members 67... (Total), and when the push-back restricting portion 92 hits the stopper member 71, the upper die 27 is It reaches the upper limit position and enters a standby state.
On the other hand, the outer slider 22 continues to apply a pressing force.

図11は、図10の続きを説明する図である。
続けて、アウタースライダ22が上昇を始めると、第1シリンダ36・・・のロッドは同期して前進(上昇)し、第1の拘束手段32(第1上押さえ部材34と第1下押さえ部材37)はブランク材15の最外周部31を拘束した状態で上昇し、第2下押さえ部材57Bの第2下押圧面74からブランク材15を離すとともに、第1シリンダ36・・・のストロークエンドで第1下押さえ部材37は上限位置となり止まる。
FIG. 11 is a diagram for explaining the continuation of FIG.
When the outer slider 22 continues to rise, the rods of the first cylinders 36 advance (rise) synchronously, and the first restraining means 32 (the first upper pressing member 34 and the first lower pressing member). 37) rises in a state where the outermost peripheral portion 31 of the blank material 15 is constrained, separates the blank material 15 from the second lower pressing surface 74 of the second lower pressing member 57B, and the stroke end of the first cylinder 36. Thus, the first lower pressing member 37 is stopped at the upper limit position.

アウタースライダ22がさらに上昇すると、第1の拘束手段32は開き始める(図7参照)ので、例えば、作業者が成型品104Bを取り出す。
つまり、複動プレス機17の操作盤の「開始ボタン」を押すと、自動で図7から図11の動作が実施され、最後に、例えば、作業者が成型品104Bを取り出し、1サイクルが完了する。図7に戻って2サイクル目を開始する。
When the outer slider 22 is further raised, the first restraining means 32 starts to open (see FIG. 7), so that, for example, the operator takes out the molded product 104B.
That is, when the “start button” on the operation panel of the double-acting press 17 is pressed, the operations shown in FIGS. 7 to 11 are automatically performed. Finally, for example, the operator takes out the molded product 104B and completes one cycle. To do. Returning to FIG. 7, the second cycle is started.

このように、絞り成形装置11Bでは、ブランクホルダ16Bは、ブランク材15の最外周部31を拘束する第1の拘束手段32と、第1の拘束手段32の内方に配置する第2の拘束手段33Bとからなり、第1の拘束手段32の拘束位置B1を複動プレス機17の下降により、第2の拘束手段33Bより先行してブランク材15を保持する位置とし、第2の拘束手段33Bの拘束位置Bb2を、第1の拘束手段32の拘束位置B1に対して、複動プレス機17がさらにストロークSb1だけ下降した位置を拘束する位置Bb2とし、第2の拘束手段33Bに型(上型)27をスライド自在(Z軸方向)に支持するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置し、第1・第2の拘束手段32,33Bをインナースライダ21の外方のアウタースライダ22に一体的に固定した。
その結果、第1の拘束手段32の拘束位置B1で最外周部31を拘束して、第2の拘束手段33Bの拘束位置Bb2に至る過程で、最外周部31に連なるブランク材15の中央に引張り力を付与し、ブランク材15の中央のたわみを取り除くことができる。
Thus, in the drawing apparatus 11 </ b> B, the blank holder 16 </ b> B includes the first restraining means 32 that restrains the outermost peripheral portion 31 of the blank material 15 and the second restraint disposed inside the first restraining means 32. The restraint position B1 of the first restraining means 32 is set to a position for holding the blank material 15 prior to the second restraining means 33B by the lowering of the double-acting press 17, and the second restraining means. The restraint position Bb2 of 33B is set to a position Bb2 that restrains the position where the double-acting press 17 is further lowered by the stroke Sb1 with respect to the restraint position B1 of the first restraint means 32, and the second restraint means 33B is mold ( The upper die 27 is slidably supported (in the Z-axis direction), and the die (upper die) 27 is disposed away from the inner slider 21 of the double-acting press 17, and the first and second restraining means 32, 33 It was fixed integrally to the outer slider 22 of the outer side of the inner slider 21.
As a result, the outermost peripheral portion 31 is restrained at the restraining position B1 of the first restraining means 32, and in the process of reaching the restraining position Bb2 of the second restraining means 33B, the blank material 15 connected to the outermost peripheral portion 31 is centered. A tensile force can be applied to remove the deflection at the center of the blank material 15.

また、第1・第2の拘束手段32,33Bをアウタースライダ22に一体的に固定したので、アウタースライダ22と第1・第2の拘束手段32,33Bとの間で独立した動きがなく、成形品の寸法のばらつきを小さくすることができる。   Further, since the first and second restraining means 32 and 33B are integrally fixed to the outer slider 22, there is no independent movement between the outer slider 22 and the first and second restraining means 32 and 33B. Variations in the dimensions of the molded product can be reduced.

第2の拘束手段33Bに型(上型)27をスライド自在(Z軸方向)に支持(弾性部材67・・・による下降防止、ガイドポスト65によるガイド)するとともに型(上型)27を複動プレス機17のインナースライダ21に対して離して配置したので、インナースライダ21に型(上型)27を固定せずに、第2の拘束手段33Bを基準に型(上型)27が作動する。従って、型(上型)27の位置精度を高めることができる。   The mold (upper mold) 27 is supported by the second restraining means 33B so as to be slidable (in the Z-axis direction) (preventing lowering by the elastic members 67... And guiding by the guide posts 65) and the mold (upper mold) 27 is duplicated. Since the die (upper die) 27 is arranged away from the inner slider 21 of the dynamic press machine 17, the die (upper die) 27 operates on the basis of the second restraining means 33B without fixing the die (upper die) 27 to the inner slider 21. To do. Therefore, the positional accuracy of the mold (upper mold) 27 can be increased.

さらに、絞り成形装置11Bでは、下ベース28Bに第2の拘束手段33Bの第2下押さえ部材57Bを固定したので、第2下押さえ部材57Bを可動させるための構成を必要としない。従って、絞り成形装置の構造を簡略化することができる。   Further, in the drawing apparatus 11B, the second lower pressing member 57B of the second restraining means 33B is fixed to the lower base 28B, so that a configuration for moving the second lower pressing member 57B is not required. Therefore, the structure of the drawing apparatus can be simplified.

本発明の絞り成形装置は、絞り成形に好適である。   The drawing apparatus of the present invention is suitable for drawing.

本発明の絞り成形装置の断面図Sectional view of the drawing apparatus of the present invention 本発明の絞り成形装置で絞り成形するときに用いるブランク材の斜視図The perspective view of the blank material used when drawing with the drawing apparatus of this invention 本発明の絞り成形装置の動作を説明する図The figure explaining operation | movement of the drawing apparatus of this invention 本発明の絞り成形装置の動作(図3の続き)を説明する図The figure explaining operation | movement (continuation of FIG. 3) of the drawing apparatus of this invention 本発明の絞り成形装置の動作(図4の続き)を説明する図The figure explaining operation | movement (continuation of FIG. 4) of the drawing apparatus of this invention 本発明の絞り成形装置の動作(図5の続き)を説明する図The figure explaining operation | movement (continuation of FIG. 5) of the drawing apparatus of this invention 別の実施の形態を説明する断面図Sectional drawing explaining another embodiment 別の実施の形態の動作を説明する図The figure explaining operation | movement of another embodiment 図8の続きを説明する図The figure explaining the continuation of FIG. 図9の続きを説明する図The figure explaining the continuation of FIG. 図10の続きを説明する図The figure explaining the continuation of FIG. 従来の技術の基本構成を説明する図The figure explaining the basic composition of conventional technology

符号の説明Explanation of symbols

11,11B…絞り成形装置、15…ブランク材、16,16B…ブランクホルダ、17…複動プレス機、21…インナースライダ、22…アウタースライダ、27…型(上型)、29…型(下型)、31…最外周部、32…第1の拘束手段、33,33B…第2の拘束手段、B1…第1の拘束手段の拘束位置、B2,Bb2…第2の拘束手段の拘束位置。   DESCRIPTION OF SYMBOLS 11, 11B ... Drawing apparatus, 15 ... Blank material, 16, 16B ... Blank holder, 17 ... Double acting press machine, 21 ... Inner slider, 22 ... Outer slider, 27 ... Mold (upper mold), 29 ... Mold (lower) Mold), 31 ... outermost peripheral portion, 32 ... first restraining means, 33, 33B ... second restraining means, B1 ... restraining position of the first restraining means, B2, Bb2 ... restraining position of the second restraining means .

Claims (1)

ブランク材を保持するブランクホルダと所定の形状を付与するために上下それぞれに配置した型を備え、前記型により絞り成形を行う絞り成形装置であって、
前記ブランクホルダは、ブランク材の最外周部を拘束する第1の拘束手段と、第1の拘束手段の内方に配置する第2の拘束手段とからなり、前記第1の拘束手段の拘束位置を複動プレス機の下降により、前記第2の拘束手段より先行してブランク材を保持する位置とし、前記第2の拘束手段の拘束位置を、前記第1の拘束手段の拘束位置に対して、複動プレス機がさらに下降した位置を拘束する位置とし、第2の拘束手段に前記型をスライド自在に支持するとともに型を複動プレス機のインナースライダに対して離して配置し、前記第1・第2の拘束手段をインナースライダの外方のアウタースライダに一体的に固定したことを特徴とする絞り成形装置。
A drawing apparatus that includes a blank holder that holds a blank material and a mold that is arranged above and below to give a predetermined shape, and performs drawing with the mold,
The blank holder includes a first restraining means for restraining the outermost peripheral portion of the blank material, and a second restraining means disposed inside the first restraining means, and the restraining position of the first restraining means. Is set to a position for holding the blank material prior to the second restraining means by lowering the double-acting press, and the restraining position of the second restraining means is set to the restraining position of the first restraining means. The position where the double-acting press is further lowered is set as a restraining position, the mold is slidably supported by the second restraining means, and the mold is arranged apart from the inner slider of the double-acting press, 1. A drawing apparatus characterized in that the first and second restraining means are integrally fixed to the outer slider on the outer side of the inner slider.
JP2005303306A 2004-11-24 2005-10-18 Draw forming device Pending JP2006255781A (en)

Priority Applications (5)

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JP2005303306A JP2006255781A (en) 2005-02-16 2005-10-18 Draw forming device
PCT/JP2005/021176 WO2006057196A1 (en) 2004-11-24 2005-11-11 Draw forming method and device
CA2586049A CA2586049C (en) 2004-11-24 2005-11-11 Draw forming method and device
US11/718,052 US20080098789A1 (en) 2004-11-24 2005-11-11 Draw Forming Method and Device
DE112005002868T DE112005002868B4 (en) 2004-11-24 2005-11-11 Drawing-forming method and apparatus

Applications Claiming Priority (2)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100851882B1 (en) 2008-03-18 2008-08-13 주식회사 픽슨 Corrugated steel sheet punching equipment
JP2017064775A (en) * 2015-10-02 2017-04-06 株式会社三井ハイテック Press working apparatus and press working method
CN112338034A (en) * 2020-10-19 2021-02-09 中国第一汽车股份有限公司 Drawing die and drawing method for semi-surrounded lower threshold type side wall outer plate

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59175428A (en) * 1983-03-26 1984-10-04 Kanebo Shokuhin Kk Cariostatic agent

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59175428A (en) * 1983-03-26 1984-10-04 Kanebo Shokuhin Kk Cariostatic agent

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100851882B1 (en) 2008-03-18 2008-08-13 주식회사 픽슨 Corrugated steel sheet punching equipment
JP2017064775A (en) * 2015-10-02 2017-04-06 株式会社三井ハイテック Press working apparatus and press working method
CN112338034A (en) * 2020-10-19 2021-02-09 中国第一汽车股份有限公司 Drawing die and drawing method for semi-surrounded lower threshold type side wall outer plate

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