CN103586342B - Drawing die - Google Patents

Drawing die Download PDF

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Publication number
CN103586342B
CN103586342B CN201310482068.3A CN201310482068A CN103586342B CN 103586342 B CN103586342 B CN 103586342B CN 201310482068 A CN201310482068 A CN 201310482068A CN 103586342 B CN103586342 B CN 103586342B
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movable block
blank
blank holder
die
type face
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CN103586342A (en
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谭植文
邓劲松
魏宪波
韦兴民
冯擎峰
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Abstract

一种拉延模具包括上模及下模。上模具有用于成型零件的成型型面。下模包括下模座、固定于下模座的模仁以及可相对模仁滑动的压边圈。模仁具有与成型型面相对应的模仁型面。下模具有贯穿模仁型面的安装通孔及可沿安装通孔滑动的下活动块。压边圈在加工零件的过程中依次位于第一、第二及第三位置。当压边圈位于第一位置时,坯料夹设于压边圈和上模之间,且与下活动块相接触;当压边圈由第一位置向第二位置运动的过程中,下活动块抵顶坯料,对坯料进行预拉延;当压边圈由第二位置向第三位置运动的过程中,下活动块向下运动,由模仁型面对坯料进行正式拉延。下活动块有撑托坯料的作用,可防止大型件冲压时由坯料自重引起的起皱及刚度不足缺陷。

A drawing die includes an upper die and a lower die. The upper mold has a forming surface for forming the part. The lower mold includes a lower mold base, a mold core fixed on the lower mold base and a blank holder that can slide relative to the mold core. The core has a core surface corresponding to the molding surface. The lower mold has an installation through hole that runs through the surface of the mold core and a lower movable block that can slide along the installation through hole. The blank holder is located in the first, second and third positions in turn during the processing of the parts. When the blank holder is at the first position, the blank is clamped between the blank holder and the upper die, and is in contact with the lower movable block; when the blank holder moves from the first position to the second position, the lower movable block The block touches the blank, and the blank is pre-drawn; when the blank holder moves from the second position to the third position, the lower movable block moves downward, and the blank is formally drawn by the mold face. The lower movable block has the function of supporting the blank, which can prevent the wrinkling and insufficient rigidity defects caused by the blank's own weight when stamping large parts.

Description

拉延模具Drawing die

技术领域technical field

本发明涉及冲压工艺专用工具领域,尤其涉及一种拉延模具。The invention relates to the field of special tools for stamping technology, in particular to a drawing die.

背景技术Background technique

现有的拉延模具包括上模、下模及压边圈。所述上模和下模分别包括上模仁和下模仁。所述上模仁用于与所述下模仁合围而成一与所需拉延的零件相一致的型腔。所述压边圈通常位于下膜上,用于固定拉延所用的坯料。进行冲压成型时,所述上模向着下模运动,将坯料的边缘夹固于上模与压边圈之间;接着,所述上模继续向下运动,与下膜一起将坯料的其余部分压至上膜仁和下模仁之间形成的型腔内,而将坯料拉延成所需加工的零件。Existing drawing dies include upper die, lower die and blank holder. The upper mold and the lower mold respectively include an upper mold core and a lower mold core. The upper mold core is used to surround the lower mold core to form a cavity consistent with the part to be drawn. The blank holder is usually located on the lower film and is used to fix the blank used for drawing. When stamping and forming, the upper mold moves toward the lower mold, and clamps the edge of the blank between the upper mold and the blank holder; then, the upper mold continues to move downward, and together with the lower film, the rest of the blank Press it into the cavity formed between the upper film core and the lower mold core, and draw the blank into the parts to be processed.

在坯料的拉延成型过程中,常常会由于刚度不足等原因出现起皱等质量缺陷。常见的大型外覆零件,如汽车的顶盖、引擎盖、侧围、后背门等中的某些零件,例如顶盖,由于其几何形状简单及曲率小,拉伸刚开始时,坯料大面积依附在模仁的型面上,增加坯料的拉伸阻力,导致拉伸不充分,而引起刚度不足;而对于其中的另一些零件,例如后背门,则由于拉延模具的模仁型腔大,坯料在压边圈的支撑面小,而使坯料的中间部位容易在自重的作用下下凹,而导致拉伸前坯料存储多,而引起拉伸不充分和刚度不足。刚度不足不仅会影响外观,还会降低零件的结构强度。During the drawing and forming process of the blank, quality defects such as wrinkles often occur due to insufficient rigidity and other reasons. Common large-scale cladding parts, such as some parts in the roof, hood, side panels, rear doors, etc. of the car, such as the top cover, due to their simple geometry and small curvature, the blank is large at the beginning of stretching. The area is attached to the surface of the mold core, which increases the tensile resistance of the blank, resulting in insufficient stretching and insufficient rigidity; and for some other parts, such as the back door, due to the mold core shape of the drawing mold The cavity is large, and the supporting surface of the blank on the blank holder is small, so that the middle part of the blank is easy to sag under the action of its own weight, resulting in a large storage of the blank before stretching, resulting in insufficient stretching and insufficient rigidity. Insufficient stiffness will not only affect the appearance, but also reduce the structural strength of the part.

发明内容Contents of the invention

有鉴于此,本发明提供了一种可避免拉伸后零件刚度不足问题的拉延模具。In view of this, the present invention provides a drawing die that can avoid the problem of insufficient rigidity of parts after stretching.

本发明提供一种拉延模具,包括上模、下模及压边圈;所述上模具有用于成型零件的成型型面,所述下模包括下模座及固定于所述下模座的模仁,所述模仁具有与所述成型型面相对应的模仁型面,所述压边圈在拉延成型过程中相对于所述模仁上下移动,将零件的坯料夹设于所述压边圈与所述上模之间,并通过所述压边圈与所述成型型面和所述模仁型面之间相对位置的变化,利用所述成型型面和所述模仁型面对坯料进行拉延;所述下模上设有贯穿模仁型面的安装通孔及可在所述安装通孔内移动的下活动块;所述下活动块在拉延成型过程中一直与坯料相接触,并在拉延成型过程中的其中一个阶段对坯料进行预拉延。The invention provides a drawing die, which includes an upper die, a lower die and a blank holder; the upper die has a molding surface for forming parts, and the lower die includes a lower die base and a mold fixed to the lower die base. A mold core, the mold core has a mold core surface corresponding to the molding surface, the blank holder moves up and down relative to the mold core during the drawing forming process, and the blank of the part is sandwiched between the Between the blank holder and the upper die, and through the change of the relative position between the blank holder, the molding surface and the mold core surface, the molding surface and the mold core Drawing is performed facing the blank; the lower mold is provided with an installation through hole that penetrates the mold core surface and a lower movable block that can move in the installation through hole; the lower movable block is always in the drawing process. Contact with the billet and pre-draw the billet during one of the stages in the draw forming process.

作为本发明的进一步改进,所述压边圈在所述拉延模具的工作过程中依次位于第一位置、第二位置及第三位置;当所述压边圈位于所述第一位置时,坯料夹设于所述压边圈和所述上模之间,且与所述下活动块相接触;当所述压边圈由所述第一位置向所述第二位置运动的过程中,所述下活动块抵顶坯料,对坯料进行预拉延;当所述压边圈由所述第二位置向所述第三位置运动的过程中,所述下活动块向下运动,所述模仁型面和所述成型型面对坯料进行正式拉延。As a further improvement of the present invention, the blank holder is sequentially located at the first position, the second position and the third position during the working process of the drawing die; when the blank holder is located at the first position, The blank is sandwiched between the blank holder and the upper die, and is in contact with the lower movable block; when the blank holder moves from the first position to the second position, The lower movable block presses against the blank to pre-draw the blank; when the blank holder moves from the second position to the third position, the lower movable block moves downward, and the The core surface and the forming surface are formally drawn from the blank.

作为本发明的进一步改进,所述上模包括上模座及上活动块,所述上模座设有贯穿所述成型型面的容纳通孔,所述上活动块容置在所述容纳通孔内且可在所述容纳通孔内移动,所述上活动块在所述压边圈位于所述第一位置时远离坯料,在所述压边圈由所述第一位置向所述第二位置移动的过程中逐渐靠近坯料,在所述压边圈由所述第二位置向所述第三位置移动的过程中先抵压坯料,然后又相对所述上模座向上运动。As a further improvement of the present invention, the upper mold includes an upper mold base and an upper movable block, the upper mold base is provided with an accommodation through hole penetrating through the molding surface, and the upper movable block is accommodated in the accommodation through hole. hole and can move in the accommodating through hole, the upper movable block is away from the blank when the blank holder is at the first position, and when the blank holder moves from the first position to the second During the movement of the second position, it gradually approaches the blank, and when the blank holder moves from the second position to the third position, it presses against the blank first, and then moves upward relative to the upper die seat.

作为本发明的进一步改进,所述上活动块的初始压力大于所述下活动块的支撑力,在所述压边圈由所述第二位置向所述第三位置移动的过程中,所述上活动块先顶压所述下活动块向下运动,然后又相对所述上模座向上运动。As a further improvement of the present invention, the initial pressure of the upper movable block is greater than the supporting force of the lower movable block, and during the process of moving the blank holder from the second position to the third position, the The upper movable block first presses the lower movable block to move downward, and then moves upward relative to the upper die seat.

作为本发明的进一步改进,所述拉延模具还包括:与所述下活动块相连的第一氮气弹簧、与所述上活动块相连的第二氮气弹簧、以及与所述压边圈相连的推杆。As a further improvement of the present invention, the drawing die further includes: a first nitrogen gas spring connected to the lower movable block, a second nitrogen gas spring connected to the upper movable block, and a nitrogen gas spring connected to the blank holder putter.

作为本发明的进一步改进,所述下活动块与所述第一氮气弹簧之间、所述上活动块与所述第二氮气弹簧之间、以及所述压边圈与所述下模座之间设有到底垫块。As a further improvement of the present invention, between the lower movable block and the first nitrogen gas spring, between the upper movable block and the second nitrogen gas spring, and between the blank holder and the lower mold seat There is a bottom pad between them.

作为本发明的进一步改进,所述压边圈与所述模仁之间、所述压边圈与所述上模座之间、所述下活动块与所述安装通孔的孔壁之间、以及所述上活动块与所述容纳通孔的孔壁之间设有导引耐磨板。As a further improvement of the present invention, between the blank holder and the mold core, between the blank holder and the upper mold seat, between the lower movable block and the hole wall of the installation through hole, And a guiding wear-resistant plate is provided between the upper movable block and the hole wall of the receiving through hole.

作为本发明的进一步改进,所述压边圈包括用于承载坯料的支撑型面以及相对支撑型面向下凹陷的安装台面,所述安装台面与所述上模之间设有平衡垫块。As a further improvement of the present invention, the blank holder includes a support profile for carrying the blank and a mounting table surface recessed downward relative to the support profile, and a balance pad is provided between the mounting table and the upper mold.

本发明还提供一种利用上述拉延模具加工零件的方法,其包括:令上模上移,将拉延模具打开;令压边圈和下活动块上移,且令下活动块的顶面与压边圈的支撑型面平齐;将坯料放置于压边圈的支撑型面和下活动块上;令上模下移,将坯料夹设于压边圈和上模之间;令压边圈和上模下移,利用下活动块对坯料进行预拉伸;令压边圈和上模继续下移,且令下活动块相对模仁下移,利用模仁型面和成型型面对坯料进行正式拉延。The present invention also provides a method for processing parts by using the above-mentioned drawing die, which includes: moving the upper die upward, opening the drawing die; moving the blank holder and the lower movable block upward, and making the top surface of the lower movable block It is flush with the supporting surface of the blank holder; place the blank on the supporting surface of the blank holder and the lower movable block; move the upper die down, and sandwich the blank between the blank holder and the upper die; The edge ring and the upper mold move down, and the blank is pre-stretched by the lower movable block; the blank holder and the upper mold continue to move down, and the lower movable block moves down relative to the mold core, and the mold core surface and the forming surface are used to The billet is formally drawn.

作为本发明的进一步改进,所述上模包括上模座及上活动块,所述上模座设有贯穿所述成型型面的容纳通孔,所述上活动块容置在所述容纳通孔内且可在所述容纳通孔内移动,所述加工零件的方法还包括:令上活动块相对于上模座下移;令上活动块与上模座一起下移,将坯料夹设于压边圈和上模座之间;令上活动块与上模座一起继续下移,直至上活动块与坯料接触;令上活动块与上模座一起进一步下移,且令上活动块顶压下活动块相对模仁下移;令上活动块与上模座一起更进一步下移,利用上活动块抵顶坯料,且令上活动块相对上模座上移。As a further improvement of the present invention, the upper mold includes an upper mold base and an upper movable block, the upper mold base is provided with an accommodation through hole penetrating through the molding surface, and the upper movable block is accommodated in the accommodation through hole. hole and can move in the receiving through hole, the method of processing parts also includes: making the upper movable block move down relative to the upper mold base; moving the upper movable block and the upper mold base together, clamping the blank Between the blank holder and the upper die base; make the upper movable block and the upper die base continue to move down until the upper movable block is in contact with the blank; make the upper movable block and the upper die base move further down together, and make the upper movable block Push down the movable block and move down relative to the mold core; make the upper movable block and the upper die base move down further, use the upper movable block to push the billet, and make the upper movable block move up relative to the upper die base.

本发明有益效果是:The beneficial effects of the present invention are:

本发明的拉延模具通过在下模座上增加一个下活动块,使得坯料先通过下活动块进行预拉伸,可防止坯料大面积依附在模仁的型面上,增加坯料的拉伸阻力,导致拉伸不充分,保证了坯料在拉延过程中的刚度。并且,下活动块对坯料有支撑托起作用,可有效防止大型件在冲压时,由于坯料自重原因而使坯料中间凹入模腔太多,增加覆盖件成型时起皱及刚度不足的机率。The drawing die of the present invention adds a lower movable block to the lower die base, so that the billet is pre-stretched through the lower movable block, which can prevent the billet from adhering to the mold surface in a large area, and increase the tensile resistance of the billet. This leads to insufficient stretching, which ensures the rigidity of the blank during the drawing process. In addition, the lower movable block supports the billet, which can effectively prevent the center of the billet from sinking too much into the mold cavity due to the weight of the billet during stamping of large parts, which increases the probability of wrinkling and insufficient rigidity when the cover is formed.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.

附图说明Description of drawings

图1是本发明优选实施例中拉延模具的部分剖视示意图。Fig. 1 is a schematic partial sectional view of a drawing die in a preferred embodiment of the present invention.

图2是图1中的拉延模具在开模状态的部分剖视示意图。Fig. 2 is a schematic partial cross-sectional view of the drawing die in Fig. 1 in a mold-opening state.

图3是图1中的拉延模具在合模状态的部分剖视示意图。Fig. 3 is a schematic partial cross-sectional view of the drawing die in Fig. 1 in a closed state.

图4是图1中的拉延模具在预拉延状态的部分剖视示意图。FIG. 4 is a schematic partial cross-sectional view of the drawing die in FIG. 1 in a pre-drawing state.

图5是图1中的拉延模具在拉延状态的部分剖视示意图。FIG. 5 is a schematic partial cross-sectional view of the drawing die in FIG. 1 in a drawing state.

图6是图1中的拉延模具在拉延结束时的部分剖视示意图。Fig. 6 is a schematic partial cross-sectional view of the drawing die in Fig. 1 at the end of drawing.

图7是本发明的另外一个实施例的拉延模具在拉延结束时的部分剖视示意图。Fig. 7 is a schematic partial cross-sectional view of a drawing die of another embodiment of the present invention at the end of drawing.

具体实施方式detailed description

为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明的具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects adopted by the present invention to achieve the intended invention purpose, the specific implementation, structure, features and effects of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.

请参照图1,本发明实施例提供了一种拉延模具,用于将坯料2拉延成所需加工的零件。该拉延模具包括机台1、上模3、下模5及压边圈7。压边圈7用于固定坯料2。机台1用于控制上模3和下模5的运动,使上模3和下膜5合在一起而将坯料2拉延成所需加工的零件。Please refer to FIG. 1 , an embodiment of the present invention provides a drawing die for drawing a blank 2 into a desired processed part. The drawing die includes a machine platform 1 , an upper die 3 , a lower die 5 and a blank holder 7 . The blank holder 7 is used to fix the blank 2 . The machine table 1 is used to control the movement of the upper die 3 and the lower die 5, so that the upper die 3 and the lower film 5 are combined to draw the blank 2 into the parts to be processed.

请结合参照图2,机台1包括上机台11、下机台13及驱动件15。上机台11和下机台13相对设置,且上机台11和下机台13分别与电动机等动力元件(图未示)相连,通过电动机等动力元件驱动上机台11和下机台13沿图2中的竖直方向向上或向下运动而相互靠近或远离。上机台11包括一个面向下机台13的安装面111。上模3固定于安装面111上,且可随上机台11向上或向下运动;下机台13包括一个面向上机台11的安装面131。下膜5固定于安装面131上,且可随下机台13向上或向下运动。驱动件15包括推杆151、第一氮气弹簧153及第二氮气弹簧155。其中,推杆151固定在下机台13上,其上端与压边圈7相连,推杆151的下端可以与气缸或液压缸等动力元件相连,通过气缸或液压缸等动力元件驱动推杆151带动压边圈7沿图2中的竖直方向向上或向下运动。第二氮气弹簧155固定在上机台11上,第一氮气弹簧153固定在下机台13上。并且,第二氮气弹簧155与上机台11之间、第一氮气弹簧153与下机台13之间分别设置有一个第一垫块154。需要说明的是,在本发明的实施例中,驱动件15并不限于是推杆和氮气弹簧,其也可以是其它的驱动元件,例如利用氮气弹簧代替本实施例的推杆,利用步进电机或气缸代替本实施例的氮气弹簧。Please refer to FIG. 2 , the machine platform 1 includes an upper machine platform 11 , a lower machine platform 13 and a driving member 15 . The upper machine platform 11 and the lower machine platform 13 are arranged oppositely, and the upper machine platform 11 and the lower machine platform 13 are respectively connected with power components (not shown) such as electric motors, and the upper machine platform 11 and the lower machine platform 13 are driven by power components such as electric motors Move upward or downward along the vertical direction in Figure 2 to approach or move away from each other. The upper platform 11 includes a mounting surface 111 facing the lower platform 13 . The upper mold 3 is fixed on the installation surface 111 and can move upwards or downwards with the upper platform 11 ; the lower platform 13 includes an installation surface 131 facing the upper platform 11 . The lower film 5 is fixed on the installation surface 131 and can move up or down with the lower machine platform 13 . The driver 15 includes a push rod 151 , a first nitrogen spring 153 and a second nitrogen spring 155 . Among them, the push rod 151 is fixed on the lower machine platform 13, and its upper end is connected with the blank holder 7, and the lower end of the push rod 151 can be connected with power components such as air cylinders or hydraulic cylinders, and the push rod 151 is driven by power components such as air cylinders or hydraulic cylinders. The blank holder 7 moves upward or downward along the vertical direction in FIG. 2 . The second nitrogen gas spring 155 is fixed on the upper machine platform 11 , and the first nitrogen gas spring 153 is fixed on the lower machine platform 13 . Moreover, a first spacer 154 is provided between the second nitrogen gas spring 155 and the upper machine platform 11 , and between the first nitrogen gas spring 153 and the lower machine platform 13 . It should be noted that, in the embodiment of the present invention, the driving member 15 is not limited to a push rod and a nitrogen gas spring, it can also be other driving elements, for example, a nitrogen gas spring is used to replace the push rod of this embodiment, and a stepping Motor or air cylinder replace the nitrogen gas spring of present embodiment.

上模3包括上模座31及上活动块33。上模座31固定在上机台11的安装面111上。上模座31包括远离安装面111的模型面311、容置上活动块33的容纳通孔313及位于模型面311两侧的两个凸伸导向块315。模型面311包括成型型面3111及分别位于成型型面3111两侧的压边型面3113,且成型型面3111的两端分别与对应的压边型面3113相连。压边型面3113为平行于上机台11的安装面111的平面,其用于与压边圈7一起固定坯料2。成型型面3111的形状与所需加工的零件的对应部分的形状相同。容纳通孔313贯穿成型型面3111和上模座31,并延伸至上机台11的安装面111处。安装面111沿着垂直安装面111的方向向容纳通孔313内延伸有第二垫块336;且第二垫块336设于第二氮气弹簧155的一侧,并与第二氮气弹簧155相互平行。第二氮气弹簧155与上机台11之间的第一垫块154沿平行于安装面111的方向垫设于容纳通孔313的靠近安装面111的开口处,用于支撑第二垫块336。容纳通孔313内设有导引耐磨板3131,用于导引上活动块33的运动。上活动块33包括与第二氮气弹簧155固定的固定端331及用于与坯料2相接触的接触端333。上活动块33在第二氮气弹簧155的作用下可在容纳通孔313内沿着导引耐磨板3131移动。上活动块33的固定端331还固定有一个到底垫块335。当上活动块33在第二氮气弹簧155的作用下向上运动到底部时,到底垫块335可与第二垫块336相抵,而限定第二氮气弹簧155的运动行程。另外,本实施例中,容纳通孔313的内壁的下端开口上方凸设有止挡块317,上活动块33的固定端331的周面凸设有一个可止挡于止挡块317的凸沿334,以避免上活动块33在容纳通孔313内滑动过渡而由容纳通孔313内脱出。The upper mold 3 includes an upper mold base 31 and an upper movable block 33 . The upper mold base 31 is fixed on the installation surface 111 of the upper machine platform 11 . The upper mold base 31 includes a mold surface 311 away from the installation surface 111 , a receiving through hole 313 for accommodating the upper movable block 33 , and two protruding guide blocks 315 located on both sides of the mold surface 311 . The mold surface 311 includes a molding surface 3111 and a blanking surface 3113 respectively located on two sides of the molding surface 3111 , and two ends of the molding surface 3111 are respectively connected to the corresponding blanking surfaces 3113 . The blank holder profile 3113 is a plane parallel to the installation surface 111 of the upper machine 11 , and it is used to fix the blank 2 together with the blank holder 7 . The shape of the molding surface 3111 is the same as that of the corresponding part of the part to be processed. The receiving through hole 313 runs through the molding surface 3111 and the upper mold base 31 , and extends to the installation surface 111 of the upper machine table 11 . The mounting surface 111 has a second spacer 336 extending in the receiving through hole 313 along the direction perpendicular to the mounting surface 111; parallel. The first spacer 154 between the second nitrogen gas spring 155 and the upper machine platform 11 is arranged in a direction parallel to the installation surface 111 at the opening of the receiving through hole 313 close to the installation surface 111 for supporting the second spacer 336 . A guiding wear-resistant plate 3131 is provided in the receiving through hole 313 for guiding the movement of the upper movable block 33 . The upper movable block 33 includes a fixed end 331 fixed to the second nitrogen gas spring 155 and a contact end 333 for contacting the blank 2 . The upper movable block 33 can move along the guide wear plate 3131 in the receiving through hole 313 under the action of the second nitrogen gas spring 155 . The fixed end 331 of the upper movable block 33 is also fixed with a bottom cushion block 335 . When the upper movable block 33 moves upwards to the bottom under the action of the second nitrogen gas spring 155 , the bottom cushion block 335 can abut against the second cushion block 336 to limit the movement stroke of the second nitrogen gas spring 155 . In addition, in this embodiment, a stop block 317 protrudes above the opening of the lower end of the inner wall of the accommodating through hole 313 , and a protrusion that can stop at the stop block 317 is protruded on the peripheral surface of the fixed end 331 of the upper movable block 33 . edge 334 to prevent the upper movable block 33 from slipping out of the receiving through hole 313 through a sliding transition in the receiving through hole 313 .

下模5包括下模座51、下活动块53及模仁55。下模座51固定于下机台13的安装面131,且下模座51设有供推杆151自由穿过的通孔511。下模座51上还固定有用于抵顶压边圈7的到底垫块513。当压边圈7在推杆151的作用下向下运动到底部时,到底垫块513可与压边圈7的底部相抵,而限定推杆151的运动行程。模仁55固定在下模座51上。模仁55远离安装面131的端面设有与所需加工的零件的对应部分的形状相同的模仁型面551。模仁55上设有贯穿模仁型面551和下模座51并延伸至下机台13的安装面131处的安装通孔553。安装通孔553内设有导引耐磨板5531,用于导引下活动块53的运动。下活动块53安装在安装通孔553内,且其包括与第一氮气弹簧153固定的固定端531及用于抵压坯料2的接触端533。下活动块53在第一氮气弹簧153的作用下可在安装通孔553内沿着导引耐磨板5531移动。另外,下活动块53的固定端531还固定有到底垫块535。第一氮气弹簧153与下机台13之间的第一垫块154沿平行于安装面131的方向垫设于安装通孔553的靠近安装通孔553的开口处,第一垫块154上还固定设有第二垫块536。到底垫块535在下活动块53向下运动到底部时可以与第二垫块536相抵,而限定第一氮气弹簧153的运动行程。The lower mold 5 includes a lower mold base 51 , a lower movable block 53 and a mold core 55 . The lower mold base 51 is fixed on the installation surface 131 of the lower machine table 13 , and the lower mold base 51 is provided with a through hole 511 for the push rod 151 to freely pass through. A bottom pad 513 for abutting against the blank holder 7 is also fixed on the lower mold base 51 . When the blank holder 7 moves down to the bottom under the action of the push rod 151 , the bottom cushion block 513 can abut against the bottom of the blank holder 7 to limit the movement stroke of the push rod 151 . Die core 55 is fixed on the lower mold base 51. The end surface of the mold core 55 away from the mounting surface 131 is provided with a mold core surface 551 having the same shape as the corresponding part of the part to be processed. The mold core 55 is provided with an installation through hole 553 that runs through the mold core surface 551 and the lower mold base 51 and extends to the installation surface 131 of the lower machine platform 13 . A guide wear plate 5531 is provided in the installation through hole 553 for guiding the movement of the lower movable block 53 . The lower movable block 53 is installed in the installation through hole 553 , and it includes a fixed end 531 fixed to the first nitrogen gas spring 153 and a contact end 533 for pressing the blank 2 . The lower movable block 53 can move along the guide wear-resistant plate 5531 in the installation through hole 553 under the action of the first nitrogen gas spring 153 . In addition, the fixed end 531 of the lower movable block 53 is also fixed with a bottom cushion block 535 . The first spacer 154 between the first nitrogen spring 153 and the lower machine platform 13 is arranged on the opening of the installation through hole 553 near the installation through hole 553 along the direction parallel to the installation surface 131, and the first spacer 154 also A second spacer 536 is fixedly provided. The bottom cushion block 535 can abut against the second cushion block 536 when the lower movable block 53 moves downward to the bottom, so as to limit the movement stroke of the first nitrogen gas spring 153 .

压边圈7包括底板71及由底板71的靠近模仁55的边缘向上凸伸的主体73。压边圈7设有一个贯穿底板71及主体73的通孔75。压边圈7通过通孔75套设在模仁55上,且压边圈7的底板71固定在推杆151上。通孔75的内壁与模仁55的外周面之间设有导引耐磨板77,在推杆151的作用下,压边圈7沿着导引耐磨板77相对于模仁55上下滑动。The blank holder 7 includes a bottom plate 71 and a main body 73 protruding upward from an edge of the bottom plate 71 close to the core 55 . The blank holder 7 defines a through hole 75 penetrating through the bottom plate 71 and the main body 73 . The blank holder 7 is sheathed on the mold core 55 through the through hole 75 , and the bottom plate 71 of the blank holder 7 is fixed on the push rod 151 . A guide wear-resistant plate 77 is provided between the inner wall of the through hole 75 and the outer peripheral surface of the mold core 55. Under the action of the push rod 151, the blank holder 7 slides up and down along the guide wear-resistant plate 77 relative to the mold core 55 .

压边圈7的主体73远离底板71的端面为台阶端面,该台阶端面包括与上模座31的压边型面3113相对应的支撑型面731及相对支撑型面731向下凹陷的安装台面733。支撑型面731上可以设置朝向模仁55的压筋(图未示),而控制拉延过程中坯料2流入模仁型面551的速度。安装台面733上固定有平衡垫块735,平衡垫块735用于控制上模座31与压边圈7之间的间隙,从而可以控制拉延过程中坯料2流入模仁型面551的速度。主体73的外周面固定设有导引耐磨板737,以导引压边圈7与上模座31的凸伸导向块315之间的运动。The end surface of the main body 73 of the blank holder 7 away from the bottom plate 71 is a stepped end surface, and the stepped end surface includes a supporting profile 731 corresponding to the blanking profile 3113 of the upper mold base 31 and a mounting platform that is recessed downward relative to the supporting profile 731 733. Beads (not shown) facing the mold core 55 can be provided on the supporting surface 731 to control the speed at which the blank 2 flows into the mold core surface 551 during the drawing process. A balance pad 735 is fixed on the installation table 733, and the balance pad 735 is used to control the gap between the upper die base 31 and the blank holder 7, so as to control the speed at which the blank 2 flows into the mold core surface 551 during the drawing process. The outer peripheral surface of the main body 73 is fixed with a guiding wear-resistant plate 737 to guide the movement between the blank holder 7 and the protruding guide block 315 of the upper die base 31 .

请结合参照图2至图6,使用本发明的拉延模具,将坯料2拉延成所需加工的零件的具体步骤如下:Please refer to Fig. 2 to Fig. 6, and use the drawing die of the present invention to draw the blank 2 into the parts to be processed. The specific steps are as follows:

第一步,开模,并放置坯料2;具体地:用电动机驱动上机台11向远离下机台13的方向运动(向上运动),上模座31随着上机台11一起向上运动。上活动块33在第二氮气弹簧155的作用下沿着导引耐磨板3131在容纳通孔313内向远离上机台11的方向运动至第二氮气弹簧155的最大行程处。压边圈7在推杆151的作用下沿着导引耐磨板77向远离下机台13的方向运动至推杆151的最大行程处(此时压边圈7处于第一位置处)。下活动块53在第一氮气弹簧153的作用下沿着导引耐磨板5531在安装通孔553内向远离下机台13的方向运动至第一氮气弹簧153的最大行程处,且下活动块53的接触端533的端面与压边圈7的支撑型面731平齐。将坯料2平放在支撑型面731及接触端533的端面上。调节第一氮气弹簧153及第二氮气弹簧155,让上活动块33的初始压力大于下活动块53的支撑力。The first step is to open the mold and place the blank 2; specifically: use the motor to drive the upper platform 11 to move away from the lower platform 13 (upward movement), and the upper mold base 31 moves upward together with the upper platform 11. Under the action of the second nitrogen gas spring 155 , the upper movable block 33 moves along the guide wear-resistant plate 3131 in the receiving through hole 313 in a direction away from the upper machine platform 11 to the maximum stroke of the second nitrogen gas spring 155 . Under the action of the push rod 151, the blank holder 7 moves to the maximum stroke of the push rod 151 along the guide wear plate 77 away from the lower machine platform 13 (the blank holder 7 is at the first position at this time). Under the action of the first nitrogen gas spring 153, the lower movable block 53 moves to the maximum stroke of the first nitrogen gas spring 153 along the guide wear-resistant plate 5531 in the installation through hole 553 to the maximum stroke of the first nitrogen gas spring 153. The end face of the contact end 533 of 53 is flush with the support profile 731 of the blank holder 7 . The blank 2 is placed flat on the support profile 731 and the end surface of the contact end 533 . Adjust the first nitrogen gas spring 153 and the second nitrogen gas spring 155 so that the initial pressure of the upper movable block 33 is greater than the supporting force of the lower movable block 53 .

第二步,合模;具体地:用电动机驱动上机台11向靠近下机台13的方向运动(向下运动)。上模座31及上活动块33随上机台11一起向下运动,直至上模座31的压边型面3113与坯料2相接触,将坯料2压至压边圈7的支撑型面731与上模座31的压边型面3113之间。此时,上模座31与压边圈7的平衡垫块735接触。上模3的凸伸导向块315的内壁面套设于压边圈7的主体73外,并可沿着压边圈7的导引耐磨板737上下运动。上活动块33与坯料2保持一定距离,该距离根据坯料2设定的预拉伸刚度而定。下活动块53的接触端533顶抵于坯料2,且下活动块53在第一氮气弹簧153的支撑下,保持静止不动。The second step is mold clamping; specifically: drive the upper machine platform 11 to move toward the direction close to the lower machine platform 13 (downward motion) with a motor. The upper mold base 31 and the upper movable block 33 move downward together with the upper machine table 11 until the blank holder surface 3113 of the upper mold base 31 is in contact with the blank 2, and the blank 2 is pressed to the support profile 731 of the blank holder 7 Between the blanking surface 3113 of the upper die base 31. At this time, the upper mold base 31 is in contact with the balance block 735 of the blank holder 7 . The inner wall surface of the protruding guide block 315 of the upper die 3 is sheathed outside the main body 73 of the blank holder 7 , and can move up and down along the guide wear plate 737 of the blank holder 7 . The upper movable block 33 keeps a certain distance from the blank 2, and the distance is determined according to the pre-tensioning stiffness of the blank 2. The contact end 533 of the lower movable block 53 abuts against the blank 2 , and the lower movable block 53 is kept stationary under the support of the first nitrogen gas spring 153 .

第三步,进行预拉延;具体地:下活动块53在第一氮气弹簧153的支撑下依然保持静止不动;上模座31的压边型面3113向下抵压压边圈7的支撑型面731,将坯料2压紧;上模座31及上活动块33继续随上机台11一起向下运动,且压边圈7也随上机台11一起向下运动,使下活动块53相对于坯料2向上运动;在此过程中,坯料2在下活动块53的接触端533的顶持作用下而被拉伸。当上活动块33向下运动至与坯料2接触时(此时压边圈7处于第二位置处),预拉延结束进入正常拉伸状态。此过程中,可以通过调整上机台11的运动速度使坯料2与下活动块53的接触端533的接触区域保持合适的刚度,并且通过调节下活动块53与坯料2之间压紧力的大小,可以有效控制开裂及起皱。The third step is to carry out pre-drawing; specifically: the lower movable block 53 remains still under the support of the first nitrogen spring 153; Support the profile 731 to press the blank 2 tightly; the upper mold base 31 and the upper movable block 33 continue to move downward together with the upper machine platform 11, and the blank holder 7 also moves downward together with the upper machine platform 11 to make the lower movable The block 53 moves upward relative to the blank 2 ; during this process, the blank 2 is stretched under the support of the contact end 533 of the lower movable block 53 . When the upper movable block 33 moves down to contact with the blank 2 (at this time, the blank holder 7 is in the second position), the pre-drawing is completed and the normal drawing state is entered. In this process, the contact area between the blank 2 and the contact end 533 of the lower movable block 53 can be kept at a suitable rigidity by adjusting the moving speed of the upper machine table 11, and by adjusting the pressing force between the lower movable block 53 and the blank 2 Size, can effectively control cracking and wrinkling.

第四步,进行拉延成型;具体地:在拉延成型的第一阶段,上模座31、上活动块33及压边圈7继续随上机台11一起向下运动。上活动块33在上模座31的作用下顶压下活动块53,使下活动块53因受压而向下运动,而上活动块33受压但相对上模座31静止。直至到底垫块535与第二垫块536相抵,此时,第一氮气弹簧153处于行程最小的位置并不再向下运动,下活动块53的接触端533的端面与模仁型面551的最高点平齐,坯料2进入拉延成型的第二阶段,开始进行正常的拉延成型。The fourth step is to carry out drawing forming; specifically: in the first stage of drawing forming, the upper mold base 31 , the upper movable block 33 and the blank holder 7 continue to move downward together with the upper machine table 11 . The upper movable block 33 pushes down the movable block 53 under the action of the upper die base 31, so that the lower movable block 53 moves downward due to being pressed, while the upper movable block 33 is pressed but is still relative to the upper die base 31. Until the end pad 535 is against the second pad 536, at this moment, the first nitrogen gas spring 153 is in the position with the smallest stroke and no longer moves downward, the end surface of the contact end 533 of the lower movable block 53 and the surface of the mold core surface 551 The highest point is even, and the blank 2 enters the second stage of drawing forming, and begins to carry out normal drawing forming.

在拉延成型的第二阶段,上模座31、上活动块33及压边圈7继续随上机台11一起向下运动,上活动块33因受压而相对上模座31向上运动,直至到底垫块335与第二垫块336相抵,压边圈7的底板71与到底垫块513相抵(此时压边圈7处于第三位置处),此时,推杆151和第二氮气弹簧155均处于最小行程处。In the second stage of drawing forming, the upper die base 31, upper movable block 33 and blank holder 7 continue to move downward together with the upper machine platform 11, and the upper movable block 33 moves upward relative to the upper die base 31 due to pressure. Until the bottom spacer 335 is against the second spacer 336, the bottom plate 71 of the blank holder 7 is against the bottom spacer 513 (the blank holder 7 is at the third position at this moment), at this moment, the push rod 151 and the second nitrogen gas The springs 155 are all at the minimum stroke.

在正常拉延过程中,坯料2在模仁型面551、上模座31的成型型面3111、上活动块33的接触端333以及下活动块53的接触端533的共同作用下以预定的速度流入成型型面3111和模仁型面551合围形成的型腔内形成零件毛坯。In the normal drawing process, the blank 2 is formed under the action of the mold core surface 551, the forming surface 3111 of the upper mold base 31, the contact end 333 of the upper movable block 33 and the contact end 533 of the lower movable block 53 at a predetermined The speed flows into the cavity formed by the molding surface 3111 and the mold core surface 551 to form a part blank.

第五步,开模,取出加工好的零件的毛坯;具体地,用电动机驱动上机台11向上运动,上模座31及上活动块33随着上机台11一起向上运动。上活动块33在第二氮气弹簧155的作用下复位至第二氮气弹簧155的最大行程处;压边圈7在推杆151的作用下复位至推杆151的最大行程处;下活动块53在第一氮气弹簧153的作用下复位至第一氮气弹簧153的最大行程处,而将拉延成型好的零件毛坯顶出,完成一次拉延过程。The fifth step is to open the mold and take out the blank of the processed part; specifically, the upper machine table 11 is driven upward by a motor, and the upper mold base 31 and the upper movable block 33 move upward together with the upper machine table 11. The upper movable block 33 resets to the maximum stroke of the second nitrogen gas spring 155 under the action of the second nitrogen gas spring 155; the blank holder 7 resets to the maximum stroke of the push rod 151 under the action of the push rod 151; the lower movable block 53 Under the action of the first nitrogen gas spring 153, it returns to the maximum stroke of the first nitrogen gas spring 153, and the part blank that has been drawn and formed is pushed out to complete a drawing process.

由上述叙述可知,本发明的拉延模具通过在下模座51上增加一个下活动块53,使得坯料2先通过下活动块53进行预拉伸,直到拉伸到预设计的刚度时,上模3的上活动块33才参与拉延,保证了坯料2在拉延过程中的刚度。并且,下活动块53对坯料2有支撑托起作用,可有效防止大型件在冲压时,由于坯料2自重原因而使坯料2中间凹入型腔太多,也可以防止坯料大面积依附在模仁的型面上,而增加覆盖件成型时起皱、开裂及刚度不足的机率。此外,本发明中的上活动块33起到顶料的作用,可防止冲压后零件卡在上模3内。It can be seen from the above description that the drawing die of the present invention adds a lower movable block 53 to the lower die base 51, so that the blank 2 is pre-stretched through the lower movable block 53 until it reaches the pre-designed rigidity, and the upper die The upper movable block 33 of 3 only participates in the drawing, which ensures the rigidity of the blank 2 in the drawing process. Moreover, the lower movable block 53 has a supporting effect on the blank 2, which can effectively prevent the center of the blank 2 from being too recessed into the cavity due to the weight of the blank 2 when stamping large parts, and can also prevent the blank from adhering to the mold in a large area. The surface of the kernel increases the probability of wrinkling, cracking and insufficient rigidity when the cover is formed. In addition, the upper movable block 33 in the present invention acts as a jacking material, which can prevent parts from being stuck in the upper die 3 after stamping.

请参照图7,本发明的另外一个实施例中,上模3包括上模座31,而没有设置上活动块33。上模座31于其中一个凸伸导向块315上设有第三氮气弹簧351。可以理解的,本发明可以采用伺服电机、气缸等动力元件替换第三氮气弹簧351。下模5的模仁55及压边圈7的主体73上设有一个横向贯穿模仁55和压边圈7的安装孔573,安装孔573与下模5的竖直的安装通孔553连通,且安装孔573的中心线与安装通孔553的中心线垂直。下活动块53包括横向贯穿安装在安装孔573内的本体91及滑动安装在安装通孔553内的顶抵体93,且顶抵体93由本体91垂直延伸而成。本体91可在第一氮气弹簧153的驱动下在安装孔573内上下移动。本体91外露在安装孔573外的第一端的上部与第三氮气弹簧351固定连接,可通过操作第三氮气弹簧351和第一氮气弹簧153来驱动本体91向上或向下运动。本体91外露在安装孔573外的第二端的上部凸设有一个安装凸台911。安装凸台911上设有可与上模座31相顶抵的平衡垫片913。本体91的第一端和第二端的下部分别设有到底垫块517。Please refer to FIG. 7 , in another embodiment of the present invention, the upper mold 3 includes an upper mold base 31 without an upper movable block 33 . The upper mold base 31 is provided with a third nitrogen gas spring 351 on one of the protruding guide blocks 315 . It can be understood that in the present invention, the third nitrogen gas spring 351 can be replaced by power elements such as servo motors and cylinders. The die core 55 of the lower die 5 and the main body 73 of the blank holder 7 are provided with a mounting hole 573 that runs through the die core 55 and the blank holder 7 transversely, and the mounting hole 573 communicates with the vertical mounting through hole 553 of the lower die 5 , and the centerline of the installation hole 573 is perpendicular to the centerline of the installation through hole 553 . The lower movable block 53 includes a main body 91 transversely penetrating through the installation hole 573 and an abutting body 93 slidably installed in the installation through hole 553 , and the abutting body 93 is vertically extended from the main body 91 . The main body 91 can move up and down in the installation hole 573 driven by the first nitrogen gas spring 153 . The upper part of the first end of the body 91 exposed outside the installation hole 573 is fixedly connected with the third nitrogen gas spring 351 , and the body 91 can be driven to move upward or downward by operating the third nitrogen gas spring 351 and the first nitrogen gas spring 153 . A mounting boss 911 protrudes from the upper portion of the second end of the body 91 exposed outside the mounting hole 573 . The mounting boss 911 is provided with a balance gasket 913 which can be abutted against the upper mold base 31 . Bottom pads 517 are respectively provided at the lower parts of the first end and the second end of the body 91 .

利用图7所示实施例的拉延模具加工零件的具体步骤如下:The concrete steps of utilizing the drawing die processing part of the embodiment shown in Fig. 7 are as follows:

第一步,开模,并放置坯料(图未示);具体地:用电动机驱动上机台带动上模座31向上运动;同时利用第一氮气弹簧153、第三氮气弹簧351和推杆151驱动本体91和穿套于本体91上的压边圈7垂直于安装孔573向上移动,直至顶抵体93的顶面与压边圈7的支撑型面731平齐且超出模仁55的模仁型面551的最高点(此时压边圈7处于第一位置处);然后,将坯料平放在顶抵体93的顶面及压边圈7的支撑型面731上。此时,上模座31的设置第三氮气弹簧351的凸伸导向块315远离弹性垫片913;且第一氮气弹簧153和第三氮气弹簧351处于最大行程处。The first step is to open the mold and place the blank (not shown in the figure); specifically: use the motor to drive the upper machine table to drive the upper mold base 31 to move upward; at the same time, use the first nitrogen spring 153, the third nitrogen spring 351 and the push rod 151 The driving body 91 and the blank holder 7 passing through the body 91 move upward perpendicular to the installation hole 573 until the top surface of the abutting body 93 is flush with the supporting surface 731 of the blank holder 7 and exceeds the mold core 55. The highest point of the bead profile 551 (at this time, the blank holder 7 is in the first position); At this time, the protruding guide block 315 of the upper mold base 31 provided with the third nitrogen gas spring 351 is away from the elastic washer 913; and the first nitrogen gas spring 153 and the third nitrogen gas spring 351 are at the maximum stroke.

第二步,合模;具体地:用电机驱动上机台带动上模座31向下运动,直至上模座31的压边型面3113与坯料相接触,将坯料压至压边圈7的支撑型面731与上模座31的压边型面3113之间。此时,上模座31与压边圈7的平衡垫块735及下活动块53的平衡垫片913相接触;第三氮气弹簧351被压缩。The second step is to close the mold; specifically: use the motor to drive the upper machine table to drive the upper mold base 31 to move downward until the blank holder surface 3113 of the upper mold base 31 is in contact with the blank, and press the blank to the edge of the blank holder ring 7 between the supporting profile 731 and the crimping profile 3113 of the upper mold base 31 . At this time, the upper mold base 31 is in contact with the balance pad 735 of the blank holder 7 and the balance pad 913 of the lower movable block 53; the third nitrogen gas spring 351 is compressed.

第三步,进行预拉延;具体地:上模座31和压边圈7继续向下运动,而下活动块53在第一氮气弹簧153的支撑下仍然保持静止不动,使下活动块53相对于坯料2向上运动,而使坯料2在下活动块53的顶抵体93的顶持作用下而被拉伸,直至上模座31和压边圈7运动至预拉伸设计的行程(此时压边圈7处于第二位置处),此时,预拉延结束进入正常的拉延成型状态。The third step is to carry out pre-drawing; specifically: the upper die base 31 and the blank holder 7 continue to move downward, while the lower movable block 53 remains still under the support of the first nitrogen gas spring 153, so that the lower movable block 53 moves upward relative to the blank 2, so that the blank 2 is stretched under the support of the abutting body 93 of the lower movable block 53, until the upper die base 31 and the blank holder 7 move to the stroke designed for pre-stretching ( At this time, the blank holder 7 is in the second position), at this time, the pre-drawing is finished and the normal drawing forming state is entered.

第四步,进行拉延成型;具体地:上模座31及压边圈7继续随上机台11一起向下运动,当成型型面3111与下活动块53的顶抵体93上方的坯料接触后,顶推下活动块53向下运动,直至下活动块53的顶抵体93的端面与模仁型面551的最高点平齐,压边圈7和本体91分别与到底垫块513和517相抵(此时压边圈7处于第三位置处)。在此过程中,坯料2在模仁型面551、上模座31的成型型面3111以及下活动块53的顶抵体93的共同作用下以预定的速度流入成型型面3111和模仁型面551合围形成的型腔内形成零件毛坯。The fourth step is to carry out drawing forming; specifically: the upper mold base 31 and the blank holder 7 continue to move downward together with the upper machine table 11, when the forming surface 3111 and the blank above the abutting body 93 of the lower movable block 53 After contact, push the lower movable block 53 to move downward until the end surface of the abutting body 93 of the lower movable block 53 is flush with the highest point of the mold core surface 551, and the blank holder 7 and the body 91 are respectively connected to the bottom cushion block 513. Offset with 517 (at this moment, blank holder ring 7 is in the third position). During this process, the blank 2 flows into the molding surface 3111 and the mold core at a predetermined speed under the joint action of the mold core surface 551, the molding surface 3111 of the upper mold base 31 and the abutting body 93 of the lower movable block 53. The part blank is formed in the cavity formed by the surface 551.

第五步,开模,取出加工好的零件的毛坯;具体地,用电动机驱动上机台11向上运动,上模座31随着上机台11一起向上运动。压边圈7在推杆151的作用下复位至压边圈7的第一位置处;下活动块53在第一氮气弹簧153和第三氮气弹簧351的作用下复位至第一氮气弹簧153和第三氮气弹簧351的最大行程处,而将拉延成型好的零件毛坯顶出,完成一次拉延过程。The fifth step is to open the mold and take out the blank of the processed part; specifically, the motor drives the upper machine platform 11 to move upward, and the upper mold base 31 moves upward together with the upper machine platform 11 . The blank holder 7 is reset to the first position of the blank holder 7 under the action of the push rod 151; the lower movable block 53 is reset to the first nitrogen spring 153 and the third nitrogen spring 351 under the action of the first nitrogen spring 153 and the third nitrogen spring 351. At the maximum stroke of the third nitrogen gas spring 351, the part blank that has been drawn and formed is pushed out to complete a drawing process.

需要说明的是,在本实施例中,可以采用驱动电机、气缸等驱动件替换第一氮气弹簧153,在采用驱动电机或气缸等可以精确控制行程的驱动件替换第一氮气弹簧153的实施例中,下活动块53可以无需设置本体91,而采用与图1至图6的实施例相同的结构,与之相对应,压边圈7和模仁55也可以采用与图1至图6的实施例相同的结构。在图7所示的实施例中,下活动块53可同样起到使坯料2进行预拉伸及支撑托起坯料2的作用,而避免了坯料2在拉延成型时可能出现的刚度不足的问题。It should be noted that, in this embodiment, the first nitrogen gas spring 153 can be replaced by driving parts such as driving motors and cylinders. Among them, the lower movable block 53 can adopt the same structure as the embodiment shown in Figs. Embodiment same structure. In the embodiment shown in Fig. 7, the lower movable block 53 can also play the role of pre-stretching the blank 2 and supporting and lifting the blank 2, thereby avoiding the insufficient rigidity of the blank 2 during drawing forming question.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, the Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.

Claims (10)

1. a kind of drawing die, including upper mould (3), lower mould (5) and blank holder (7);
, with the shaping type face (3111) for forming part, the lower mould (5) is including die shoe (51) and admittedly for the upper mould (3) Due to the die (55) of the die shoe (51), the die (55) is with the die corresponding with the shaping type face (3111) Type face (551), it is characterised in that:The blank holder (7) moves up and down during drawing and moulding relative to the die (55), The blank (2) of part is located between the blank holder (7) and the upper mould (2), and by the blank holder (7) with it is described The change of relative position between shaping type face (3111) and the die type face (551), using the shaping type face (3111) and The die type face (551) carries out drawing to blank (2);
The lower mould (5) be provided with through die type face (551) installation through-hole (553) and can be in the installation through-hole (553) The lower movable block (53) of interior movement;The lower movable block (53) contacts with blank (2) always during drawing and moulding, and One of them stage during drawing and moulding carries out pre- drawing to blank (2).
2. drawing die as claimed in claim 1, it is characterised in that:Work of the blank holder (7) in the drawing die During be sequentially located at first position, the second place and the 3rd position;When the blank holder (7) is positioned at the first position, Blank (2) is located between the blank holder (7) and the upper mould (3), and is contacted with the lower movable block (53);When described During blank holder (7) is moved from the first position to the second place, the lower movable block (53) supports blank, right Blank carries out pre- drawing;During the blank holder (7) is moved from the second place to the 3rd position, it is described under Movable block (53) is moved downward, and the die type face (551) and the shaping type face (3111) are formally drawn blank (2) Prolong.
3. drawing die as claimed in claim 2, it is characterised in that:The upper mould (3) is including upper bolster (31) and upper activity Block (33), the upper bolster (31) is provided with the receiving opening (313) through the shaping type face (3111), the upper movable block (33) it is contained in the receiving opening (313) and can moves in the receiving opening (313), the upper movable block (33) exists The blank holder (7) positioned at the first position when away from blank (2), in the blank holder (7) from the first position to institute State during the second place is moved and move closer to blank (2), in the blank holder (7) from the second place to the described 3rd Then and relatively described upper bolster (31) is moved upwards position first compresses blank (2) during moving,.
4. drawing die as claimed in claim 3, it is characterised in that:The initial pressure of the upper movable block (33) is more than described The support force of lower movable block (53), during the blank holder (7) is moved from the second place to the 3rd position, Then and relatively described upper bolster (31) is transported upwards lower movable block (53) described in the upper movable block (33) elder generation top pressure is moved downward, It is dynamic.
5. drawing die as claimed in claim 3, it is characterised in that:The drawing die also includes:With the lower movable block (53) the second nitrogen spring (155), the Yi Jiyu that connected the first nitrogen spring (153) is connected with the upper movable block (33) The connected push rod (151) of the blank holder (7).
6. drawing die as claimed in claim 5, it is characterised in that:The lower movable block (53) and first nitrogen spring (153) between, between the upper movable block (33) and second nitrogen spring (155) and the blank holder (7) with it is described Cushion block (535,335,513) on earth are provided between die shoe (51).
7. drawing die as claimed in claim 3, it is characterised in that:Between the blank holder (7) and the die (55), institute State between blank holder (7) and the upper bolster (31), the hole wall of the lower movable block (53) and the installation through-hole (553) it Between and the upper movable block (33) and the hole wall of the receiving opening (313) between be provided with guiding wearing plate (77,737, 5531、3131)。
8. drawing die as claimed in claim 1, it is characterised in that:The blank holder (7) is included for carrying blank (2) Support type face (731) and installation table top (733) from relative support type face (731) to lower recess, installation table top (733) with Balance cushion block (735) is provided between the upper mould (3).
9. the method that the drawing die described in a kind of utilization claim 1 processes part, it is characterised in that it includes:
Move on mould (3) in order, drawing die is opened;
Making and moved on blank holder (7) and lower movable block (53), and make the top surface of lower movable block (53) and the support type face of blank holder (7) (731) it is concordant;
Blank (2) is positioned on the support type face (731) and lower movable block (53) of blank holder (7);
Mould (3) is moved down in order, and blank (2) is located between blank holder (7) and upper mould (3);
Make blank holder (7) and upper mould (3) move down, blank (2) is pre-stretched using lower movable block (53);
Make blank holder (7) and upper mould (3) continue to move down, and make the relative die (55) of lower movable block (53) move down, using die type Face (551) and shaping type face (3111) carry out formal drawing to blank (2).
10. the method for processing part as claimed in claim 9, it is characterised in that:The upper mould (3) including upper bolster (31) and Upper movable block (33), the upper bolster (31) is provided with the receiving opening (313) through the shaping type face (3111), the upper work Motion block (33) is contained in the receiving opening (313) and can move in the receiving opening (313), the processing part Method also includes:
Movable block (33) is moved down relative to upper bolster (31) in order;
Movable block (33) is moved down together with upper bolster (31) in order, by blank (2) be located in blank holder (7) and upper bolster (31) it Between;
Movable block (33) continues to move down together with upper bolster (31) in order, until upper movable block (33) is contacted with blank (2);
Movable block (33) is further moved down together with upper bolster (31) in order, and makes movable block (53) under upper movable block (33) top pressure Move down with respect to die (55);
Movable block (33) is further moved down together with upper bolster (31) in order, and using upper movable block (33) blank (2) is supported, and Move on the relative upper bolster (31) of movable block (33) in order.
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CN202377394U (en) * 2011-12-30 2012-08-15 上海众大汽车配件有限公司 Drawing die for parts of automobile door panels
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