JP2006120381A - Device for cooling linear object - Google Patents

Device for cooling linear object Download PDF

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Publication number
JP2006120381A
JP2006120381A JP2004305206A JP2004305206A JP2006120381A JP 2006120381 A JP2006120381 A JP 2006120381A JP 2004305206 A JP2004305206 A JP 2004305206A JP 2004305206 A JP2004305206 A JP 2004305206A JP 2006120381 A JP2006120381 A JP 2006120381A
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water
cooling
linear object
linear
cooling water
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JP4438596B2 (en
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Takehiko Wakazono
武彦 若園
Kazuhisa Fukutani
和久 福谷
Naoyuki Tadai
直行 多代
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to JP2004305206A priority Critical patent/JP4438596B2/en
Priority to US11/245,330 priority patent/US7326298B2/en
Priority to TW094135362A priority patent/TWI276528B/en
Priority to KR1020050098360A priority patent/KR100724656B1/en
Priority to CNB200510108698XA priority patent/CN100370557C/en
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  • Processes Specially Adapted For Manufacturing Cables (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a linear-shape material cooling device, in which the cooling speed of a linear object can be increased to shorten a linear object traveling distance required for cooling in comparison to a conventional distance when such a traveling high-temperature linear object as a coated wire after resin-coated is cooled down in cooling water, thereby making the device that is compact in size and reduce the installation area. <P>SOLUTION: A linear material cooling device, in which a linear material is resin-coated by an extruder 41 and a traveling high-temperature linear-shape material 42 after resin-coated is cooled down in cooling water comprises a reservoir tank 21 that reserves the cooling water, and allows the linear-shape material 42 to travel in the cooling water; and water spray nozzles 22 that are provided in the reservoir tank 21 for spraying water in the cooling water, with a predetermined gap along the traveling direction of the linear material 42. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、走行する高温の線状物を冷却水中で冷却する線状物冷却装置に関するものであり、特に被覆電線などの樹脂被覆された線状物を製造する際に好適に用いられる線状物冷却装置に関する。   The present invention relates to a linear object cooling device that cools a traveling high-temperature linear object in cooling water, and is particularly suitable for manufacturing a resin-coated linear object such as a covered electric wire. The present invention relates to an object cooling device.

線状物、例えば被覆電線を製造する電線被覆装置は、芯線を走行させながら該芯線に樹脂被覆を施し、樹脂被覆されて走行する高温の被覆電線を冷却し、冷却された被覆電線を巻き取るようにしたものである。このような電線被覆装置には、押出機によって施された樹脂被覆を冷却硬化(凝固定着、冷却固化)させるために、樹脂被覆後の走行する高温の被覆電線を冷却する冷却装置が備えられている。   An electric wire coating apparatus for producing a wire, for example, a covered electric wire, applies a resin coating to the core wire while running the core wire, cools the hot coated electric wire that is coated with the resin, and winds the cooled covered electric wire. It is what I did. Such an electric wire coating apparatus is equipped with a cooling device that cools the hot coated electric wire that travels after the resin coating in order to cool and cure (solidify and cool and solidify) the resin coating applied by the extruder. Yes.

従来、被覆電線の冷却装置は、一般に、押出機による樹脂被覆後の高温の被覆電線を水平に延びる冷却水槽(貯水槽)の冷却水中に浸し走行させて冷却するように構成されている。なお、押出機による樹脂被覆後の該樹脂被覆の温度は、通常、150〜300℃であり、樹脂被覆が例えばPVC(ポリ塩化ビニル)であれば180℃前後の値である。   2. Description of the Related Art Conventionally, a covered wire cooling device is generally configured to cool a hot covered wire after resin coating by an extruder by immersing it in cooling water in a horizontally extending cooling water tank (water storage tank). In addition, the temperature of the resin coating after resin coating by an extruder is usually 150 to 300 ° C., and if the resin coating is, for example, PVC (polyvinyl chloride), the value is around 180 ° C.

しかしながら、前記冷却水槽(貯水槽)より構成される従来の被覆電線の冷却装置では、単に、高温の被覆電線を冷却水槽内の冷却水中を走行させるようにしたものであるから、前記被覆電線に対する冷却速度が遅く、このため、被覆電線の走行距離が長くとれる長尺の冷却水槽が必要で大きな設置スペースを必要とするという欠点があった。
特許第2951379号公報(第1図、第6図)
However, in the conventional coated wire cooling device constituted by the cooling water tank (water storage tank), the high-temperature covered electric wire is simply made to travel in the cooling water in the cooling water tank. Since the cooling rate is slow, there is a drawback in that a long cooling water tank that requires a long traveling distance of the covered electric wire is required and a large installation space is required.
Japanese Patent No. 2951379 (FIGS. 1 and 6)

そこで本発明の課題は、樹脂被覆後の被覆電線など、走行する高温の線状物を冷却水中で冷却するに際し、前記線状物に対する冷却速度を高めることができて、従来に比べて冷却に要する線状物走行距離を短くして装置のコンパクト化とその設置面積の省スペース化を図ることができる線状物冷却装置を提供することにある。   Therefore, an object of the present invention is to increase the cooling rate for the linear object, such as a coated electric wire after resin coating, in cooling water when cooling it, so that it can be cooled compared to the prior art. An object of the present invention is to provide a linear object cooling device that can shorten the travel distance of a linear object to reduce the size of the apparatus and save the installation area.

前記の課題を解決するため、本願発明では、次の技術的手段を講じている。   In order to solve the above problems, the present invention takes the following technical means.

請求項1の発明は、走行する高温の線状物を冷却水中で冷却する線状物冷却装置において、前記冷却水を貯留するとともに、前記線状物を通過させる貯水槽と、前記貯水槽内に線状物走行方向に沿って間隔をあけて複数個設けられ、前記冷却水中で前記線状物に向けて水を噴射する水噴射ノズルとを備えていることを特徴とする線状物冷却装置である。   The invention of claim 1 is a linear object cooling device that cools a traveling high-temperature linear object in cooling water, and stores the cooling water and allows the linear object to pass therethrough, and in the storage tank. A linear object cooling comprising: a plurality of water jet nozzles that are provided at intervals along the linear object traveling direction and that injects water toward the linear object in the cooling water. Device.

請求項2の発明は、押出機により樹脂被覆され、この樹脂被覆後の走行する高温の線状物を冷却水中で冷却する線状物冷却装置において、前記冷却水を貯留するとともに、前記線状物を通過させる貯水槽と、前記貯水槽内に線状物走行方向に沿って間隔をあけて複数個設けられ、前記冷却水中で前記線状物に向けて水を噴射する水噴射ノズルとを備えていることを特徴とする線状物冷却装置である。   The invention according to claim 2 is a linear object cooling device that is resin-coated by an extruder and cools a traveling high-temperature linear object in the cooling water after the resin coating, in which the cooling water is stored and the linear A water storage tank through which an object passes, and a water injection nozzle that is provided in the water storage tank at intervals along the linear object traveling direction and injects water toward the linear object in the cooling water. It is a linear object cooling device characterized by comprising.

請求項3の発明は、請求項1又は2記載の線状物冷却装置において、前記水噴射ノズルが、線状物走行路を挟むように対向配置されていることを特徴とするものである。   According to a third aspect of the present invention, in the linear object cooling device according to the first or second aspect, the water injection nozzles are arranged to face each other so as to sandwich the linear object traveling path.

本発明の線状物冷却装置は、樹脂被覆後の被覆電線など、高温の線状物が導かれて冷却水中を走行する貯水槽内に、線状物走行路に沿って上流側から下流側へ間隔をあけて複数個設けられ、冷却水中で線状物に向けて水を噴射する水噴射ノズルを備えている。したがって、水噴射ノズルが水を噴射することで発生する水流によって貯水槽内の冷却水を攪拌することにより、冷却水中を走行する線状物の表面に、連続的に新たな冷却水流を導き与えて接触させることで、水噴射ノズルを備えない従来装置に比べて、線状物と冷却水との熱交換を効率良く行って線状物に対する冷却速度を高めることができる。これにより、従来装置に比べて、所望温度までの冷却に要する線状物走行距離を短くして装置のコンパクト化とその設置面積の省スペース化を図ることができる。   The linear object cooling device of the present invention is a water storage tank in which a high-temperature linear object such as a coated electric wire after resin coating is guided and travels in cooling water, along the linear object traveling path from the upstream side to the downstream side. A plurality of water jet nozzles are provided, which are provided at intervals, and inject water toward the linear object in the cooling water. Therefore, the cooling water in the water storage tank is agitated by the water flow generated by the water jet nozzle jetting water, thereby continuously introducing a new cooling water flow to the surface of the linear object traveling in the cooling water. As a result, the heat exchange between the linear object and the cooling water can be efficiently performed and the cooling rate for the linear object can be increased as compared with the conventional apparatus that does not include the water injection nozzle. Thereby, compared with the conventional apparatus, the linear object travel distance required for cooling to desired temperature can be shortened, and the apparatus can be made compact and the installation area can be saved.

以下、図面を参照して本発明の実施形態について説明する。図1は本発明の一実施形態による線状物冷却装置の構成を概略的に示す平面図、図2は図1におけるプレ冷却部のA−A断面図、図3は図1におけるメイン冷却部のB−B断面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is a plan view schematically showing a configuration of a linear object cooling device according to an embodiment of the present invention, FIG. 2 is a cross-sectional view taken along line AA of a pre-cooling unit in FIG. 1, and FIG. 3 is a main cooling unit in FIG. It is BB sectional drawing of.

図1〜図3に示すように、本実施形態の線状物冷却装置は、被覆電線製造ラインに備えられて、押出機41により樹脂被覆され、この樹脂被覆後の走行する高温の被覆電線42を冷却するものであって、押出機41と図示しない引取機との間の位置に設置されており、押出機41からの高温の被覆電線42が通るプレ冷却部10と、プレ冷却部10を通過した被覆電線42が通るメイン冷却部20とを備えている。プレ冷却部10の受水槽11に連ねてメイン冷却部20の貯水槽21が連設されている。   As shown in FIGS. 1 to 3, the linear object cooling device of the present embodiment is provided in a coated electric wire production line and is resin-coated by an extruder 41, and the high-temperature coated electric wire 42 that travels after this resin coating is run. The pre-cooling unit 10 through which the high-temperature coated electric wire 42 from the extruder 41 passes, and the pre-cooling unit 10 are installed at a position between the extruder 41 and a take-out machine (not shown). And a main cooling section 20 through which the covered covered electric wire 42 passes. A water storage tank 21 of the main cooling unit 20 is connected to the water receiving tank 11 of the pre-cooling unit 10.

プレ冷却部10は、上側が開放可能な蓋付きの箱状の受水槽11と、受水槽11内に被覆電線42の走行方向に沿って上流側から下流側にわたって所定の間隔をあけて、かつ、被覆電線42の走行路を挟むように対向配置の状態で設けられた複数個のミスト噴射ノズル(ミストスプレーノズル)12と、これらのミスト噴射ノズル12から冷却水をミスト状態で円錐体形状に噴射させるために各ミスト噴射ノズル12に冷却水を供給する冷却水供給管13とを備えている。   The pre-cooling unit 10 has a box-shaped water receiving tank 11 with a lid that can be opened on the upper side, a predetermined interval from the upstream side to the downstream side in the traveling direction of the covered electric wire 42 in the water receiving tank 11, and A plurality of mist spray nozzles (mist spray nozzles) 12 provided in a state of being opposed to each other so as to sandwich the traveling path of the covered electric wire 42, and cooling water from these mist spray nozzles 12 in a conical shape in a mist state. A cooling water supply pipe 13 for supplying cooling water to each mist injection nozzle 12 for injection is provided.

また、メイン冷却部20は、上側が開放可能な蓋付きの箱状をなし、冷却水を貯留し、被覆電線42を冷却水中を走行させる貯水槽21と、貯水槽内に被覆電線42の走行方向に沿って上流側から下流側にわたって所定の間隔をあけて、かつ、被覆電線42の走行路を挟むように対向配置の状態で設けられ、冷却水中で水を噴射する複数個の水噴射ノズル22と、これらの水噴射ノズル22に加圧水を供給するための加圧水供給管23とを備えている。   Further, the main cooling unit 20 has a box shape with a lid that can be opened on the upper side, stores the cooling water, and moves the covered electric wire 42 in the water storage tank 21 for running the covered electric wire 42 in the cooling water. A plurality of water injection nozzles that are provided in a state of being opposed to each other with a predetermined interval from the upstream side to the downstream side along the direction and sandwiching the traveling path of the covered electric wire 42, 22 and a pressurized water supply pipe 23 for supplying pressurized water to these water jet nozzles 22.

なお、受水槽11の受水槽端部板11aには、被覆電線42が通過可能なようにU字形切欠開口(図示省略)が設けられている。また、受水槽11と貯水槽21との共用仕切壁30、及び貯水槽端部板21aにも被覆電線42が通過可能なようにU字形切欠開口(図示省略)が設けられている。貯水槽21内の冷却水が、共用仕切壁30のU字形切欠開口と貯水槽端部板21aのU字形切欠開口とからこぼれ落ちるが、貯水槽21内には加圧水供給管23より水噴射ノズル22を通して冷却水が供給され、水位を一定に保持するようになっている。そして、貯水槽21の貯水槽端部板21aの下側には、貯水槽21からの冷却水を返送し循環させるための図示しないドレン容器及びドレン配管が設けられている。また、受水槽11の下側には、ミスト噴射ノズル12からミスト状態で噴射された冷却水や、共用仕切壁30のU字形切欠開口からの冷却水を返送するために、図示しないドレン容器及びドレン配管が設けられている。   The water receiving tank end plate 11a of the water receiving tank 11 is provided with a U-shaped notch opening (not shown) so that the covered electric wire 42 can pass therethrough. Moreover, the U-shaped notch opening (illustration omitted) is provided also in the shared partition wall 30 of the water receiving tank 11 and the water storage tank 21, and the water storage tank end plate 21a so that the covered electric wire 42 can pass. Cooling water in the water storage tank 21 spills from the U-shaped cutout opening of the common partition wall 30 and the U-shaped cutout opening of the water storage tank end plate 21a. Cooling water is supplied through 22 to keep the water level constant. A drain container and a drain pipe (not shown) for returning and circulating the cooling water from the water tank 21 are provided below the water tank end plate 21a of the water tank 21. In addition, a drain container (not shown) and a cooling water jetted in a mist state from the mist jet nozzle 12 and a cooling water from the U-shaped notch opening of the common partition wall 30 are returned below the water receiving tank 11. A drain pipe is provided.

このように構成される線状物冷却装置においては、押出機41からの走行する高温の被覆電線42は、まず、受水槽11内に入り、受水槽11内を通過する間に、各ミスト噴射ノズル12により冷却水がミスト状態で円錐体形状に拡がってまんべんなく噴射されることで、所定温度にまで冷却されてその硬化が進行する。   In the linear object cooling device configured as described above, the high-temperature covered electric wire 42 traveling from the extruder 41 first enters the water receiving tank 11 and passes through the water receiving tank 11 to each mist injection. The cooling water is spread in a cone shape in a mist state and sprayed evenly by the nozzle 12, thereby cooling to a predetermined temperature and curing thereof.

この受水槽11を出て、被覆電線42は、直ちに貯水槽21内に入る。この貯水槽21内を通過する間に、各水噴射ノズル22から水を噴射することで被覆電線42に向けて発生する水流によって貯水槽21内の冷却水が積極的に攪拌されることにより、冷却水中を走行する被覆電線42の表面に、連続的に新たな冷却水流が導き与えられて接触する。これにより、水噴射ノズル22を備えない場合に比べて、被覆電線42と冷却水との熱交換が効率良くなされて被覆電線42に対する冷却速度を高めることができ、貯水槽21の被覆電線走行方向の長さが従来より短くても、貯水槽21内を通過する間に被覆電線42を所定の温度にまで冷却して、巻取りの際断面形状の変形が生じることのないように硬化させることができる。   The covered electric wire 42 immediately enters the water storage tank 21 after leaving the water receiving tank 11. While passing through the water storage tank 21, the cooling water in the water storage tank 21 is actively agitated by the water flow generated toward the covered electric wire 42 by jetting water from each water jet nozzle 22. A new cooling water flow is continuously introduced and brought into contact with the surface of the covered electric wire 42 traveling in the cooling water. Thereby, compared with the case where the water injection nozzle 22 is not provided, the heat exchange between the covered electric wire 42 and the cooling water can be efficiently performed, and the cooling rate for the covered electric wire 42 can be increased. Even if the length of the wire is shorter than the conventional length, the covered electric wire 42 is cooled to a predetermined temperature while passing through the water storage tank 21, and is cured so as not to cause deformation of the cross-sectional shape during winding. Can do.

次に、貯水槽21内に水噴射ノズル22を備えない装置との比較を行ったので、これについて説明する。図5は比較例の線状物冷却装置の構成を概略的に示す平面図、図6は図5におけるメイン冷却部のC−C断面図である。ここで、この比較例では図1に示す装置と同一部分には図1と同一の符号を付してある。すなわち、図5及び図6に示すように、前記実施形態の装置との相違点は、比較例では、そのメイン冷却部20’の貯水槽21内に水噴射ノズルが設けられていない点にある。貯水槽21は図示しない給水管にて注水されるようになっている。   Next, since it compared with the apparatus which is not equipped with the water injection nozzle 22 in the water storage tank 21, this is demonstrated. FIG. 5 is a plan view schematically showing the configuration of the linear object cooling device of the comparative example, and FIG. 6 is a CC cross-sectional view of the main cooling unit in FIG. Here, in this comparative example, the same parts as those in the apparatus shown in FIG. That is, as shown in FIGS. 5 and 6, the difference from the apparatus of the above embodiment is that, in the comparative example, no water injection nozzle is provided in the water storage tank 21 of the main cooling unit 20 ′. . The water storage tank 21 is poured with a water supply pipe (not shown).

前記実施形態及び比較例ともに、受水槽11の被覆電線走行方向の長さ:1.5m、貯水槽21の被覆電線走行方向の長さ:3mにし、押出機からの、φ1.0mmの銅線に樹脂被覆をされたφ1.6mmの被覆電線を、走行速度600m/分にて通過させて冷却を行った。前記実施形態の装置では、被覆電線走行方向におけるミスト噴射ノズル12同士の間隔は70mmとし(比較例も同じ)、被覆電線走行方向における水噴射ノズル22同士の間隔は70mmとした。その結果、比較例では、所定温度まで冷却がなされずに引取機を経て巻取りされるため、図7に示すように、得られた被覆電線は、巻取りの際にその樹脂被覆の一部がつぶれて変形が生じていた。   In both the embodiment and the comparative example, the length of the water receiving tank 11 in the covered wire traveling direction: 1.5 m, the length of the water storage tank 21 in the covered wire traveling direction: 3 m, and a φ1.0 mm copper wire from the extruder The coated electric wire having a diameter of 1.6 mm coated with a resin was passed at a running speed of 600 m / min for cooling. In the apparatus of the embodiment, the interval between the mist injection nozzles 12 in the covered electric wire traveling direction is 70 mm (the same applies to the comparative example), and the interval between the water injection nozzles 22 in the covered electric wire traveling direction is 70 mm. As a result, in the comparative example, the coiled wire is wound through a take-up machine without being cooled to a predetermined temperature. Therefore, as shown in FIG. Crushed and deformed.

これに対して、前記実施形態の装置によると、所定温度まで冷却されて十分に樹脂被覆の冷却硬化がなされるので、図4に示すように、変形のない円形断面を有する被覆電線が得られた。   On the other hand, according to the apparatus of the embodiment, since the resin coating is sufficiently cooled and cured by cooling to a predetermined temperature, a coated electric wire having a circular cross section without deformation is obtained as shown in FIG. It was.

なお、図1に示す線状物冷却装置は、連続鋳造により製造される線材の冷却にも適用可能であり、また、電線以外の用途として例えば樹脂被覆鋼線を製造する際の該樹脂被覆鋼線の冷却にも適用可能である。   Note that the linear object cooling device shown in FIG. 1 can also be applied to cooling a wire manufactured by continuous casting, and the resin-coated steel used for manufacturing a resin-coated steel wire, for example, other than electric wires. It is also applicable to wire cooling.

本発明の一実施形態による線状物冷却装置の構成を概略的に示す平面図である。It is a top view which shows roughly the structure of the linear object cooling device by one Embodiment of this invention. 図1におけるプレ冷却部のA−A断面図である。It is AA sectional drawing of the pre-cooling part in FIG. 図1におけるメイン冷却部のB−B断面図である。It is BB sectional drawing of the main cooling part in FIG. 図4は本発明に係る図であって、巻き取られた被覆電線の断面形状を説明するための図である。FIG. 4 is a diagram according to the present invention, and is a diagram for explaining a cross-sectional shape of the wound covered electric wire. 比較例の線状物冷却装置の構成を概略的に示す平面図である。It is a top view which shows roughly the structure of the linear object cooling device of a comparative example. 図5におけるメイン冷却部のC−C断面図である。It is CC sectional drawing of the main cooling part in FIG. 比較例に係る図であって、巻き取られた被覆電線の断面形状を説明するための図である。It is a figure which concerns on a comparative example, Comprising: It is a figure for demonstrating the cross-sectional shape of the wound covered electric wire.

符号の説明Explanation of symbols

10…プレ冷却部
11…受水槽
12…ミスト噴射ノズル
13…冷却水供給管
20…メイン冷却部
21…貯水槽
22…水噴射ノズル
23…加圧水供給管
30…共用仕切壁
41…押出機
42…被覆電線
DESCRIPTION OF SYMBOLS 10 ... Pre-cooling part 11 ... Water receiving tank 12 ... Mist injection nozzle 13 ... Cooling water supply pipe 20 ... Main cooling part 21 ... Water storage tank 22 ... Water injection nozzle 23 ... Pressurized water supply pipe 30 ... Shared partition wall 41 ... Extruder 42 ... Sheathed wire

Claims (3)

走行する高温の線状物を冷却水中で冷却する線状物冷却装置において、前記冷却水を貯留するとともに、前記線状物を通過させる貯水槽と、前記貯水槽内に線状物走行方向に沿って間隔をあけて複数個設けられ、前記冷却水中で前記線状物に向けて水を噴射する水噴射ノズルとを備えていることを特徴とする線状物冷却装置。   In a linear object cooling device that cools a traveling high-temperature linear object in cooling water, the cooling water is stored, and a water storage tank that allows the linear object to pass therethrough, and a linear object traveling direction in the storage tank. A linear object cooling device, comprising: a plurality of water injection nozzles that are provided at intervals along the line and inject water toward the linear object in the cooling water. 押出機により樹脂被覆され、この樹脂被覆後の走行する高温の線状物を冷却水中で冷却する線状物冷却装置において、前記冷却水を貯留するとともに、前記線状物を通過させる貯水槽と、前記貯水槽内に線状物走行方向に沿って間隔をあけて複数個設けられ、前記冷却水中で前記線状物に向けて水を噴射する水噴射ノズルとを備えていることを特徴とする線状物冷却装置。   In a linear object cooling apparatus that is resin-coated by an extruder and cools a traveling high-temperature linear object after the resin coating in cooling water, a water storage tank that stores the cooling water and allows the linear object to pass therethrough; The water storage tank includes a plurality of water spray nozzles that are provided at intervals along the linear object traveling direction and that injects water toward the linear object in the cooling water. Linear object cooling device. 前記水噴射ノズルが、線状物走行路を挟むように対向配置されていることを特徴とする請求項1又は2記載の線状物冷却装置。   The linear object cooling device according to claim 1, wherein the water injection nozzles are arranged to face each other so as to sandwich the linear object traveling path.
JP2004305206A 2004-10-20 2004-10-20 Linear object cooling device Expired - Fee Related JP4438596B2 (en)

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JP2004305206A JP4438596B2 (en) 2004-10-20 2004-10-20 Linear object cooling device
US11/245,330 US7326298B2 (en) 2004-10-20 2005-10-07 Wire insulating line
TW094135362A TWI276528B (en) 2004-10-20 2005-10-11 Wire insulating line
KR1020050098360A KR100724656B1 (en) 2004-10-20 2005-10-19 Wire Insulating Line
CNB200510108698XA CN100370557C (en) 2004-10-20 2005-10-20 Wire insulating line production line

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KR20180103523A (en) * 2017-03-10 2018-09-19 주식회사 씨맥 Install structure of water dam in cooling water tank for extruded cable
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