JP2006117256A - Container processing apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To detect a fluid jetting condition from a nozzle 12 and to judge whether it is good by an apparatus with a simple constitution and a low cost. <P>SOLUTION: On the outer peripheral part of a rotator 10, a plurality of the nozzles 12 and neck grippers 14 for supporting containers below the respective nozzles 12 are circumferentially arranged at equal intervals. While the nozzles 12 and the neck grippers 14 are integrally rotated and moved, the containers are sterilized by jetting hydrogen peroxide gas from the nozzles 12. A detecting apparatus 20 is provided at a position where no container exists in a moving path of the nozzles 12. The detecting apparatus 20 is provided with a detecting plate 34 arranged below the moving path of the nozzles 12, and a load cell 22 for detecting a load acting this detecting plate 34. When hydrogen peroxide gas is jetted on the detecting plate 34 from the nozzle 12, the load cell 22 detects the weight and sends it to a controlling apparatus 44. At a comparison judging part 48, the detected value is compared with the reference value stored in a storing part 46. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a container processing apparatus that performs a process such as sterilization or cleaning by injecting a fluid such as gas or liquid into a container, and more particularly, to a container processing apparatus that includes a device that detects a jet state of fluid from a nozzle. Is.

  For example, when filling with an aseptic filling device, before supplying the container to the filling device, the sterilizing device injects a sterilizing solution such as hydrogen peroxide water from the injection nozzle into the gas state and injects it into the container. The container is sterilized. When hydrogen peroxide gas is injected into the container, normal sterilization cannot be performed if the injection amount is too large or too small. Therefore, the injection amount from the injection nozzle is detected to determine whether the amount is appropriate. It has been performed conventionally (see, for example, Patent Document 1 and Patent Document 2).

  In the invention described in Patent Document 1 (a device for measuring the amount of spray of a hydrogen peroxide solution nozzle), a flow meter is provided on a transport pipe connecting the hydrogen peroxide solution tank and the spray nozzle, and the flow meter of the transport pipe is further provided. Further, a throttle is provided downstream, and a pressurizing unit that pressurizes the upstream side of the throttle of the transport pipe is provided.

In addition, the invention described in Patent Document 2 (spray failure detection device of a liquid spray device) has a pressure sensor attached to a liquid supply line to a spray nozzle in a liquid spray device provided with an air supply pipe. In order to monitor the spray state of the liquid to be sprayed, a spray monitor device using a phototube is provided.
Japanese Patent No. 3182658 (2nd page, FIG. 1) Japanese Patent No. 2769817 (second page, FIG. 1)

  In the apparatus in which the spray amount of the nozzle is detected by a flow meter as in the apparatus described in Patent Document 1 and the apparatus in which the pressure sensor is used to detect in the apparatus described in Patent Document 2, the flow rate is It is necessary to provide a meter and a pressure sensor corresponding to each nozzle. In the case of an apparatus having a large number of nozzles, there is a problem that the number of instruments to be installed increases and the cost is high. Also, in the case of an apparatus using a phototube, the same number of phototubes as the number of nozzles is necessary as in the above, and the cost is high, and there is a risk of malfunction in an environment where water droplets or the like are likely to adhere. There was a problem.

  The present invention is provided on the outer periphery of the rotating body at equal intervals in the circumferential direction, and supports a plurality of nozzles for ejecting fluid to the container, and corresponding to each of these nozzles to support the container to which fluid is ejected. In a container processing apparatus that includes a container support means and performs a predetermined process by ejecting fluid from the nozzle to the container, the fluid that is disposed at a position where no container exists in the movement path of the nozzle and is ejected from the nozzle A detection plate that receives the detection plate, a detection unit that is connected to the detection plate and detects the force of the fluid ejected from the nozzle, and a comparison unit that compares a detection value by the detection unit with a reference value stored in advance. By comparing the detected value with a reference value, it is determined whether or not the amount of fluid ejected from the nozzle is appropriate.

  The container processing apparatus according to the present invention can determine whether or not the amount of fluid ejected from all of the ejection nozzles is appropriate only by providing a detection means at one location on the rotation path of the ejection nozzles. Can be achieved. Moreover, there is no risk of malfunction due to the surrounding environment.

  The detection plate is arranged at a position where the container in the nozzle moving path does not exist, and a detection unit is provided for detecting the force that the fluid ejected from the nozzle acts on the detection plate. With the configuration in which the stored reference value is compared by the comparison means, the object of determining whether or not the fluid ejection state from the nozzle is appropriate is realized with a low-cost structure.

  Hereinafter, the present invention will be described with reference to embodiments shown in the drawings. FIG. 1 is a plan view schematically showing a main part of a container processing line provided with a container processing apparatus according to an embodiment of the present invention. A container (not shown) processed by the container processing apparatus 2 is It is continuously transported from the upstream side by the transport conveyor 4, pitched at a predetermined interval by the infeed screw 6, and delivered to the supply star wheel 8. The container held on the supply star wheel 8 is rotationally conveyed and supplied into the container processing apparatus 2.

  In the container processing apparatus 2, a plurality of injection nozzles 12 (see FIG. 2) are provided on the outer periphery of the rotating body 10 at equal intervals in the circumferential direction. Hydrogen peroxide is supplied to each of the injection nozzles 12 from a hydrogen peroxide supply source (not shown), and the hydrogen peroxide is in the form of gas and is injected from the injection nozzle 12.

  Below each injection nozzle 12, container support means 14 is provided for supporting and rotating the container received from the supply star wheel 8. In this embodiment, the container support means 14 is provided with a neck gripper that supports the lower surface side of a flange formed on the neck of a container such as a PET bottle and conveys the container in a suspended state. The spray nozzle 12 and the neck gripper 14 supporting the container rotate integrally with their upper and lower positions aligned, and the germicide such as hydrogen peroxide gas from the spray nozzle 12 into the container being rotated and conveyed. Is sprayed and sterilized. The sterilized container is transferred from the neck gripper 14 to the discharge star wheel 16 and discharged onto the discharge conveyor 18, and is sent to the next process by the discharge conveyor 18.

  Between the position A where the container is supplied from the supply star wheel 8 to the rotating body 10 of the container processing apparatus 2 and the position B where the container is delivered from the rotating body 10 to the discharge star wheel 16 and discharged, that is, excess. A detection device 20 that detects the state of injection of fluid from the nozzle 12 is provided in a section (B to A) in which no container is present below the injection nozzle 12 that injects the hydrogen oxide gas (see FIGS. 2 and 3). ). In this embodiment, the injection state of the hydrogen peroxide gas from the injection nozzle 12 is detected by a load cell 22 as detection means. A cover 26 is fixed on a stand 24 installed outside the rotating body 10 of the container processing apparatus 2, and a load cell 22 is accommodated in the cover 26.

  The load cell 22 is attached to a front plate 28 of a cover 26, and a detection rod 30 is projected from an opening 28a formed in the center of the front plate 28. A horizontal detection plate 34 is attached to the tip of the detection rod 30 via an attachment member 32. The detection rod 30 of the load cell 22 is fitted with a cylindrical sealing member (nut) 36 on its outer periphery, and its tip is inserted into the opening 28a of the front plate 28, so that the inside and outside of the cover 26 Is shut off. In addition, a bellows 38 is attached to a portion of the detection rod 30 between the sealing member 36 and the mounting member 32 to cover this portion.

  The detection plate 34 is located below the moving path along which the injection nozzle 12 rotates, and the width L (see FIG. 3) on the moving path is provided on the rotating body 30 at equal intervals in the circumferential direction. It is equal to the pitch of the injection nozzles 12, that is, the distance between the centers of two adjacent injection nozzles 12. Therefore, the front side of the next injection nozzle 12 is placed on the detection plate 34 before the rear side of one injection nozzle 12 completely passes over the detection plate 34. With such a configuration, the hydrogen peroxide gas for one injection nozzle 12 is always injected onto the detection plate 34. When the width of the detection plate 34 is smaller than the pitch of the ejection nozzles 12, no load is applied to the detection plate 34 between the nozzles 12 and 12 when the load is received (when fluid is ejected). Since there is a possibility that the detection plate 34 may vibrate and cannot be detected because the difference between when the load is not received and the load is not received, the width L of the detection plate 34 is set as described above.

  The cover 26 in which the load cell 22 is accommodated has six surfaces, top, bottom, left and right, and front and rear, and the opening 28a of the front plate 28 is also sealed, so that the inside of the cover 28 is sealed. It has become. A supply port 40a of an air supply pipe 40 connected to an air supply source (not shown) is provided on the back side of the cover 28, and a discharge port 42a of an air discharge pipe 42 is provided on the lower surface side. Air is supplied to the sealed space in the cover 26 from 40a and discharged from the discharge port 42a, thereby generating an air flow in the cover 26. Since the region in which the hydrogen peroxide gas is injected from the injection nozzle 12 becomes high temperature, air is allowed to flow into the cover 26 for the purpose of cooling the load cell 22.

  The detection plate 34 receives the hydrogen peroxide gas injected from the injection nozzle 12 passing thereabove, detects the force received by the load cell 22 connected to the detection plate 34 from the hydrogen peroxide gas as a weight, The detection signal is sent to the control device 44 (see FIGS. 1 and 4). The control device 44 includes a storage unit 46 that stores in advance an appropriate amount of hydrogen peroxide gas injected from the injection nozzle 12, and the storage unit 46 stores a comparison determination unit 48 serving as a comparison unit. The appropriate value is compared with the detection value sent from the load cell 22 to determine whether or not the detection value is appropriate. Note that an encoder 50 is connected to the rotating body 10, and pulse signals from the encoder 50 are sent to the control device 44 and counted, thereby confirming the position of each injection nozzle 12. The determination result by the comparison determination unit 48 is displayed on the display unit 52.

  The operation of the container processing apparatus 2 according to the above configuration will be described. The containers conveyed by the conveyor 4 are cut at predetermined intervals by the infeed screw 6 and delivered to the supply star wheel 8. The supply star wheel 8 holds the container, rotates and conveys it, and supplies it into the rotating body 10 of the container processing apparatus 2 (the container supply position to the rotating body 10 is indicated by symbol A in FIG. 1). The rotating body 10 of the container processing apparatus 2 is provided with neck grippers (container support means) 14 at predetermined intervals, and supports and conveys the container supplied from the supply star wheel 8. An injection nozzle 12 is provided above the container supported by each neck gripper 14, and hydrogen peroxide gas is blown into the container from the injection nozzle 12 while being rotated and sterilized. The sterilized containers are delivered from the neck gripper 14 to the discharge star wheel 16 at the container discharge position B and discharged onto the discharge conveyor 18.

  Between the container discharge position B and the position A at which the next container is supplied, the neck gripper 14 disposed below the injection nozzle 12 moves in an empty state without holding the container. A detection device 20 having a detection means (load cell) 22 is arranged in this section (B to A). The spray nozzle 12 that has been rotated and sprayed the hydrogen peroxide gas onto the detection plate 34 of the detection device 20. The load cell 22 detects the weight of the hydrogen peroxide gas received by the detection plate 34 and sends it to the comparison / determination unit 48 of the control device 44. The storage unit 46 of the control device 44 stores in advance an appropriate amount of hydrogen peroxide gas injection, and the comparison / determination unit 48 detects the detected value detected by the load cell 22 and the stored appropriate value. Compare. When the detected value is within a predetermined range centered on the appropriate value, it is determined that the injection nozzle 12 is normally injecting the hydrogen peroxide gas. If the detected value is more than a predetermined value beyond the appropriate value, sufficient sterilization cannot be performed, so that the injection nozzle 12 is determined to be abnormal. In this embodiment, since it is possible to determine whether or not the injection nozzle 12 is normal only by providing the detection device 20 for determining whether the injection amount of the fluid from the injection nozzle 12 is good or not, the apparatus is low in cost. Moreover, the structure is simplified.

  FIG. 5 is a diagram illustrating a detection device 120 provided in the container processing apparatus according to the second embodiment. In the first embodiment, the detection plate 34 receives the fluid ejected by the ejection nozzle 12 and detects the weight thereof by the load cell 22. In this embodiment, however, the detection plate 134 is separated from the ejection nozzle 12. The amount of displacement when the fluid is ejected and displaced by the pressure is detected to determine whether or not the ejection is normally performed. In addition, about 2nd Example, the whole structure of a container processing apparatus is the same as that of the said 1st Example, and it demonstrates with the same code | symbol about the same part.

  Also in this embodiment, the rotating body 10 between the container discharge position B from the rotating body 10 of the container processing apparatus 2 and the container supply position A from the supply star wheel 8 to the rotating body 10 is the same as in the above embodiment. The detection device 120 is provided on the outer peripheral side of the. In this detection device 120, a plurality of rods 162 are provided upright on a base 160, and a guide cylinder 164 fixed to the lower surface of the detection plate 134 is fitted to these rods 162 so as to be movable up and down. The raising and lowering of the plate 134 is guided. A spring 166 is interposed between the upper surface of the base 160 and the lower surface of the detection plate 134 so as to surround the rod 162 and the guide tube 164, thereby urging the detection plate 134 upward. The upper limit of the detection plate 134 biased by the spring 166 is regulated by a stopper 168 fixed to the base 160. The width of the detection plate 134 in the direction of movement of the injection nozzle 12 coincides with the pitch of the injection nozzle 12 as in the above-described embodiment.

  A potentiometer 170 is attached to the side surface of the base 160 and connected to the lower surface of the detection plate 134. When a fluid such as hydrogen peroxide gas is ejected from the ejection nozzle 12 onto the detection plate 134, the detection plate 34 descends against the biasing force of the spring 166 due to the pressure of the hydrogen peroxide gas. The amount of descending when the detecting plate 134 descends is detected by the potentiometer 170. The detection signal detected by the potentiometer 170 is sent to the comparison / determination unit 48 of the control device 44 and is compared with a reference value stored in advance in the storage unit 46 to determine whether the amount of fluid ejected from the ejection nozzle 12 is appropriate. It is judged whether or not. In this embodiment, the same effects as those of the first embodiment can be obtained.

  In each of the above-described embodiments, the case where the present invention is applied to a container sterilization apparatus as a container processing apparatus has been described. However, the present invention is not limited to a container sterilization apparatus. is there. In the case where the rinser is configured to invert the container and inject the cleaning water from the nozzle in an inverted state and then return to the upright state and discharge, the reversing section where the container does not exist in the position corresponding to the nozzle or the normal rotation You may make it arrange | position a detection apparatus in an area.

It is a top view which simplifies and shows the principal part of the container processing line provided with the container processing apparatus. (Example 1) It is a figure which shows the structure of the control apparatus provided in the said container processing apparatus. It is a longitudinal cross-sectional view of the detection apparatus provided in the said container processing apparatus. It is the figure which looked at the detection device from the upper part. It is a side view which shows the other detection apparatus provided in the container processing apparatus. (Example 2)

Explanation of symbols

10 Rotating body 12 Nozzle 14 Container support means (neck gripper)
22 Detection means (load cell)
34 detection plate 48 comparison means (comparison judgment part)

Claims (5)

A plurality of nozzles provided on the outer periphery of the rotating body at equal intervals in the circumferential direction and ejecting fluid to the container; container support means provided corresponding to each of these nozzles and supporting the container from which the fluid is ejected; A container processing apparatus for performing a predetermined process by ejecting a fluid from the nozzle to the container,
A detection plate that is disposed at a position where no container exists in the movement path of the nozzle and receives fluid ejected from the nozzle; and a detection unit that is coupled to the detection plate and detects the force of the fluid ejected from the nozzle; Comparing means for comparing the detected value by the detecting means with a reference value stored in advance is provided, and by comparing the detected value with the reference value, it is determined whether or not the amount of fluid ejected from the nozzle is appropriate. A container processing apparatus.   The container processing apparatus according to claim 1, wherein a width of the detection plate in a nozzle moving direction is the same as a pitch of the nozzles.   The container processing apparatus according to claim 1, wherein the detection unit is a load cell.   The container processing apparatus according to claim 3, wherein the load cell is covered with a cover and cooling air is supplied into the cover.   The container processing apparatus according to claim 1, wherein the fluid is a sterilizing gas.

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