JP2006109764A - Method for producing sterile silkworm powder and health supplementary food containing the same - Google Patents

Method for producing sterile silkworm powder and health supplementary food containing the same Download PDF

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JP2006109764A
JP2006109764A JP2004300934A JP2004300934A JP2006109764A JP 2006109764 A JP2006109764 A JP 2006109764A JP 2004300934 A JP2004300934 A JP 2004300934A JP 2004300934 A JP2004300934 A JP 2004300934A JP 2006109764 A JP2006109764 A JP 2006109764A
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powder
aseptic
koji
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JP4340619B2 (en
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Seinoshin Kondo
盛之進 近藤
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EIKODO CEREMONY UNION KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing sterile silkworm powder for stably producing pure and clean silkworm powder throughout the year and bringing the powder to safe health supplementary food free from being mixed with microorganisms or an antiseptic. <P>SOLUTION: The method for producing the sterile silkworm powder comprises fasting fifth instar silkworm larvae sterilely raised with a method for feeding twice larvae of all the instars using artificial feed, refrigerating the silkworm followed by freeze-drying to pulverize. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品に関し、特に、純粋で清浄な蚕粉末を年間を通じ安定して生産するとともに、微生物や防腐剤が混入することのない安全な健康補助食品とすることができる無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品に関するものである。   TECHNICAL FIELD The present invention relates to a method for producing aseptic koji powder and a health supplement containing the aseptic koji powder, and in particular, to produce pure and clean koji powder stably throughout the year and to prevent contamination with microorganisms and preservatives. The present invention relates to a method for producing aseptic koji powder that can be used as a safe health supplement and a health supplement containing the aseptic koji powder.

養蚕法については古来から蚕は桑が唯一の飼料であったため、これまで桑葉のある5月から10月までの季節に3・4回養蚕は行われてきたが、1960年に蚕の人工飼料が開発され、1964年からは無菌飼育法が確立されたことによって、1年を通して安定した養蚕が可能になった。
しかし、現実的には、5月から10月までの桑による養蚕、又は桑育の稚蚕期に人工飼料を導入する程度の養蚕しか普及していない。
As for the sericulture method, since mulberry has been the only feed since ancient times, sericulture has been carried out three or four times in the season from May to October when mulberry leaves are present. Feed was developed, and since 1964, the aseptic breeding method was established, which enabled stable sericulture throughout the year.
However, in reality, only sericulture with mulberry from May to October, or sericulture to the extent that artificial feed is introduced during the mulberry juvenile period, has become widespread.

桑を用いた季節養蚕は、桑の栽培、桑の刈り取り、毎日の給桑、各齢での分箔、眠・起の取り扱い、停食など、掃立から上族まで一連の高度な作業技術から成り立っており、この作業は莫大な労力を必要とするが、養蚕の収入は低く、かつて220万戸あった養蚕農家は僅か1000戸と減少している。
さらに、桑による養蚕は、病原微生物の感染により健康な蚕が保たれる保証はなく、また、蚕の体内外には微生物が存在し、蚕粉末製造工程で排除することは困難である。
したがって、桑で養蚕した蚕を材料として蚕粉末を製造した場合、健康補助食品等に利用するには問題がある。
また、人工飼料を用いた清浄育蚕の利用も考えられるが、基本的には桑育と同じ飼育法を採用しており、飼料には無菌育と違って防腐・防ばい剤が使われているので、さらにその影響を心配する必要がある。
Seasonal sericulture using mulberry is made up of a series of advanced work techniques from cleaning up to the upper family, including cultivation of mulberry, harvesting of mulberry, daily mulberry feeding, separation at each age, handling of sleep and waking, and fasting. This work requires a lot of labor, but the income of sericulture is low, and the number of sericulture farmers that used to be 2.2 million has decreased to only 1000.
Further, sericulture with mulberry is not guaranteed to maintain a healthy cocoon due to infection with pathogenic microorganisms, and microorganisms are present inside and outside the cocoon and are difficult to eliminate in the cocoon powder manufacturing process.
Therefore, when cocoon powder is manufactured using cocoons cultivated with mulberry, there is a problem in using it for health supplements.
In addition, it is conceivable to use clean breeding using artificial feed, but basically the same breeding method as mulberry breeding is adopted, and antiseptic and antifungal agents are used for feed unlike aseptic breeding. So you need to worry more about the impact.

本発明は、上記従来の蚕粉末の製造方法が有する問題点に鑑み、純粋で清浄な蚕粉末を年間を通じ安定して生産するとともに、微生物や防腐剤が混入することのない安全な健康補助食品とすることができる無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品を提供することを目的とする。   In view of the problems of the above-described conventional methods for producing koji powder, the present invention stably produces pure and koji powder throughout the year and is a safe health supplement that does not contain microorganisms or preservatives. It is an object of the present invention to provide a method for producing sterile rice cake powder and a health supplement containing the sterile rice cake powder.

上記目的を達成するため、本発明の無菌蚕粉末の製造方法は、人工飼料を用いて全齢2回給餌法で無菌飼育した5齢蚕を絶食させた後、冷凍し、凍結乾燥して粉末化することを特徴とする。   In order to achieve the above object, the method for producing aseptic koji powder according to the present invention is a method of fasting a 5-year-old koji that has been cultivated aseptically using an artificial feed by a two-year-old feeding method, followed by freezing and freeze-drying to obtain a powder. It is characterized by becoming.

また、本発明の無菌蚕粉末を含む健康補助食品は、上記本発明の方法で製造された無菌蚕粉末を有効成分として含むことを特徴とする。   Moreover, the health food supplement containing the aseptic koji powder of the present invention is characterized by containing aseptic koji powder produced by the method of the present invention as an active ingredient.

本発明の無菌蚕粉末の製造方法によれば、人工飼料を用いて全齢2回給餌法で無菌飼育した5齢蚕を絶食させた後、冷凍し、凍結乾燥して粉末化することから、体内及び体表面に微生物を全く保持しない無菌蚕を原料として、健康補助食品等の材料に適した純粋で清浄な蚕粉末を年間を通じ工業的に安定して大量に生産することができる。   According to the method for producing a sterile koji powder of the present invention, after fasting a 5-year-old koji that has been sterilized by an artificial feed and fed twice a year, it is frozen, freeze-dried and powdered. Using aseptic raw rice cake that does not retain any microorganisms in the body and body surface as a raw material, pure and clean rice cake powder suitable for materials such as health supplements can be industrially produced in large quantities throughout the year.

また、本発明の無菌蚕粉末を含む健康補助食品によれば、無菌飼育の蚕から製造された無菌蚕粉末を有効成分として含むことから、微生物や防腐剤が混入することのない安全な健康補助食品とすることができる。   In addition, according to the health supplement containing the aseptic cocoon powder of the present invention, the sterilized cocoon powder produced from aseptically cultivated cocoon is included as an active ingredient, so that safe health assistance that does not contain microorganisms and preservatives Can be food.

以下、本発明の無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品の実施の形態を説明する。   Hereinafter, embodiments of the method for producing aseptic koji powder of the present invention and health supplements containing the aseptic koji powder will be described.

図1〜図2に、本発明の無菌蚕粉末の製造方法の一実施例を示す。
本実施例の無菌蚕粉末の製造方法は、桑葉粉末を含む人工飼料の無菌飼育法により生産した無菌蚕(蚕体の内外に病原微生物、及び一般微生物を全く保持しない蚕)の5齢蚕を絶食させた後、無菌手法を用いて直ちに冷凍し、凍結乾燥した後に粉末化する。
蚕の飼育から粉末化の一連の作業工程は、すべて微生物の汚染のない無菌の工程で行う。
1 to 2 show an embodiment of the method for producing aseptic sputum powder of the present invention.
The method for producing aseptic koji powder of this example is a five-year-old koji of a koji (a kite that does not retain any pathogenic microorganisms and general microorganisms inside or outside the box) produced by the aseptic feeding method of artificial feed containing mulberry leaf powder. After fasting, it is immediately frozen using aseptic technique, lyophilized and then powdered.
A series of work processes from breeding to pulverization are performed aseptic processes free from microbial contamination.

まず、蚕としては、無菌工場内で人工飼料を用いて全齢(25日)2回の給餌法で飼育した無菌蚕を用いる。ここで、無菌工場で人工飼料を用いて飼育した蚕は無菌蚕のことであり、孵化前日に卵表面を消毒し、孵化させた蚕に蒸気滅菌した人工飼料を与える。4齢まで従来の作業は全く行わない。
4齢の2、3日目に2回目の飼料交換を行い、5齢まで生育させることによって、目的の無菌蚕を得ることができる。ここで、無菌とは蚕の体内及び体表面に微生物を認めないことをいい、もし潜在ウイルスが存在した場合、蚕の低温誘発処理法によって発病するが、この無菌飼育法の蚕はウイルス病を含めて感染や蚕病は発生しない。
First, as a pupa, a sterilized pupa that has been raised in an aseptic factory using an artificial feed and fed twice a year (25 days) is used. Here, the cocoon bred using an artificial feed in an aseptic factory is a sterile pod, and the egg surface is sterilized on the day before hatching, and steam-sterilized artificial feed is given to the hatched pupae. No conventional work is performed until age 4.
By changing the feed for the second time on the 2nd and 3rd days of the 4th age and growing it up to the 5th age, the desired sterile koji can be obtained. Here, aseptic refers to the absence of microorganisms in the body and surface of the pupae, and if there is a latent virus, the pupae are caused by cold induction of the pupae. Infection and mania do not occur.

一方、人工飼料1は、図2に示すように、混練器や加熱器、成型器を備えた飼料製造装置2により、入手が容易で工業的に量産可能な特定の成分からなる原料に水を適量添加して混練したものを加熱殺菌することによって、図1に示すような略均一な厚さのシート状に形成される。   On the other hand, as shown in FIG. 2, artificial feed 1 is prepared by feed production apparatus 2 equipped with a kneader, a heater, and a molder. By adding an appropriate amount and kneading the mixture, it is formed into a sheet having a substantially uniform thickness as shown in FIG.

人工飼料1としては、乾燥した(好ましくは、天日乾燥した)桑の葉、脱脂大豆粉末及びおからを主成分とし、これに水を適量添加するようにする。
この場合、前記主成分に、少なくとも、トウモロコシ粉末、セルロース、クエン酸、ビタミンC、植物コレステロール、クロトン酸、イノシトールを添加することができる。
そして、より具体的な配合割合としては、例えば、基準重量として、重量比で、桑葉粉末32%(20〜40%)、脱脂大豆粉末47%(30〜65%)、トウモロコシ粉末13%(10〜18%)、セルロース3%(2〜4%)、クエン酸2%(1.5〜3%)、アスコルビン酸1.5%(1〜2%)、植物コレステロール0.4%(0.3〜0.5%)、クロトン酸0.4%(0.3〜0.5%)、イノシトール0.2%(0.1〜0.3%)、その他微量成分0.5%(0.3〜0.7%)とし(各成分は、括弧内の数値を目安として基準重量から±30%の範囲で増減することができる。)、これに乾燥おから粉末を、例えば、重量比で10〜50%添加して混合し、これに水を適量添加するようにする。
The artificial feed 1 is mainly composed of dried (preferably sun-dried) mulberry leaves, defatted soybean powder and okara, and an appropriate amount of water is added thereto.
In this case, at least corn powder, cellulose, citric acid, vitamin C, plant cholesterol, crotonic acid, and inositol can be added to the main component.
And as a more specific blending ratio, for example, as a reference weight, mulberry leaf powder 32% (20-40%), defatted soybean powder 47% (30-65%), corn powder 13% (by weight) 10-18%), cellulose 3% (2-4%), citric acid 2% (1.5-3%), ascorbic acid 1.5% (1-2%), plant cholesterol 0.4% (0 0.3-0.5%), crotonic acid 0.4% (0.3-0.5%), inositol 0.2% (0.1-0.3%), other trace components 0.5% ( 0.3 to 0.7%) (each component can be increased or decreased within a range of ± 30% from the reference weight with reference to the numerical values in parentheses), and dry okara powder is added to this, for example, by weight Add 10 to 50% in a ratio and mix, and add an appropriate amount of water to this.

蚕(図示省略)は、孵化してから繭を作るまで、この人工飼料1を1匹あたり約5gしか摂取しないことから、例えば、最初の1回の人工飼料1の供給のみを行い、後は人工飼料1を補給することなく蚕を成長させることが技術的には可能である。
したがって、この人工飼料1では、例えば、パレット3にこの人工飼料1を敷き、その上にネット4を配設して蚕を収容し、無菌室5に入れることにより、飼料を腐らせることなく、1回の飼料の補給で蚕を最後まで育てることができる。
Since the cocoon (not shown) consumes only about 5 g of this artificial feed 1 from the time it hatches until it is made, for example, only the first supply of the artificial feed 1 is performed. It is technically possible to grow straw without supplementing the artificial feed 1.
Therefore, in this artificial feed 1, for example, the artificial feed 1 is laid on the pallet 3 and the net 4 is arranged on the pallet 3 to store the straw and put in the aseptic room 5 without rotting the feed. You can grow the pods to the end with a single feed.

そして、無菌飼育法は、例えば、蚕を収容した養蚕用ベッド6を無菌室5に重畳して配置する。
養蚕用ベッド6は、パレット3に紙7を敷いてから前記人工飼料1を敷き、その上に蚕が掴まるネット4を配設し、蚕を収容して、蚕が5齢まで成長する間に1回、人工飼料1を追加補給する。
この無菌飼育法では、パレット3に人工飼料1を敷くとともに、その上にネット4を配設して蚕を収容し、このような養蚕用ベッド6を無菌室5に重畳して配置するだけでよく、このため、人手や手間をほとんどかけることなく、人工飼料1を1回補給するだけで蚕を最後まで育てることができる。
In the aseptic breeding method, for example, a sericulture bed 6 containing a cocoon is disposed so as to overlap the sterilization chamber 5.
The sericulture bed 6 lays the artificial feed 1 after laying the paper 7 on the pallet 3, arranges the net 4 on which the cocoon is gripped, accommodates the cocoon, and grows the cocoon until the age of 5 Supplement the artificial feed 1 once.
In this aseptic breeding method, the artificial feed 1 is laid on the pallet 3, the net 4 is disposed on the pallet 3 to accommodate the straw, and such a sericulture bed 6 is simply placed on the sterile room 5. Well, for this reason, it is possible to grow the straw to the end by supplying the artificial feed 1 only once with little labor and labor.

一方、本実施例の無菌蚕粉末を含む健康補助食品は、上記無菌飼育法で製造された無菌蚕粉末を有効成分として含むように、粉末や固形、液状、カプセルなどにすることができる。
無菌蚕粉末には、表1〜表3の分析試験結果に示すように、アミノ酸等の有効物質が豊富に含まれており、血糖値や血中コレステロールを下げたり、疲労回復や滋養強壮、免疫力増強、痴呆症やパーキンソン氏病の予防に効果がある。
On the other hand, the health supplement containing the aseptic candy powder of this example can be made into powder, solid, liquid, capsule, etc. so as to contain the sterilized candy powder produced by the aseptic breeding method as an active ingredient.
As shown in the analytical test results in Tables 1 to 3, aseptic powder contains abundant active substances such as amino acids, lowers blood glucose level and blood cholesterol, recovers from fatigue, nourishes, and immune It is effective in strengthening force, preventing dementia and Parkinson's disease.

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かくして、本実施例の無菌蚕粉末の製造方法は、人工飼料1を用いて全齢2回給餌法で無菌飼育した5齢蚕を絶食させた後、直ちに冷凍し、凍結乾燥して粉末化することから、体内及び体表面に微生物を全く保持しない無菌蚕を原料として、健康補助食品等の材料に適した純粋で清浄な蚕粉末を年間を通じ工業的に安定して大量に生産することができる。   Thus, according to the method for producing aseptic koji powder of this example, the artificial feed 1 is used to fast a 5-year-old koji that has been sterilized by feeding twice a year, and then immediately frozen, freeze-dried and powdered. Therefore, it is possible to produce industrially stable and mass-produced pure and clean rice cake powder suitable for materials such as health supplements, using aseptic rice cake that does not retain any microorganisms in the body and body surface. .

また、本実施例の無菌蚕粉末を含む健康補助食品は、無菌飼育の蚕から製造された無菌蚕粉末を有効成分として含むことから、微生物や防腐剤が混入することのない安全な健康補助食品とすることができる。   In addition, the health supplement containing the aseptic koji powder of this example contains a sterile koji powder produced from aseptically raised koji as an active ingredient, so that it is a safe health supplement that does not contain microorganisms or preservatives. It can be.

以上、本発明の無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、各実施例に記載した構成を適宜組み合わせる等、その趣旨を逸脱しない範囲において適宜その構成を変更することができる。   As mentioned above, although the manufacturing method of the aseptic rice cake powder of this invention and the health supplement containing this aseptic rice cake powder were demonstrated based on the Example, this invention is not limited to the structure described in the said Example. The configuration can be changed as appropriate without departing from the spirit of the invention, for example, by appropriately combining the configurations described in the embodiments.

以上、本発明の無菌蚕粉末の製造方法及び該無菌蚕粉末を含む健康補助食品は、無菌蚕の凍結乾燥により、純粋で清浄な蚕粉末を年間を通じ工業的に安定して大量に生産することができるため、例えば、蚕粉末を有効成分として含む健康補助食品等の用途に好適に用いることができる。   As described above, the method for producing aseptic koji powder according to the present invention and the health supplement containing the aseptic koji powder can produce pure and clean koji powder industrially and stably in large quantities throughout the year by freeze-drying the aseptic koji powder. Therefore, for example, it can be suitably used for applications such as health supplements containing strawberry powder as an active ingredient.

本発明の無菌蚕粉末の製造方法で使用する養蚕用ベッドを示す分解斜視図である。It is a disassembled perspective view which shows the bed for sericulture used with the manufacturing method of aseptic rice cake powder of this invention. 同無菌蚕粉末の製造方法で使用する設備の一例を示す平面図である。It is a top view which shows an example of the equipment used with the manufacturing method of the same aseptic powder.

符号の説明Explanation of symbols

1 人工飼料
2 飼料製造装置
3 パレット
4 ネット
5 無菌室
6 養蚕用ベッド
7 紙
1 Artificial feed 2 Feed production equipment 3 Pallet 4 Net 5 Aseptic room 6 Sericulture bed 7 Paper

Claims (2)

人工飼料を用いて全齢2回給餌法で無菌飼育した5齢蚕を絶食させた後、冷凍し、凍結乾燥して粉末化することを特徴とする無菌蚕粉末の製造方法。   A method for producing aseptic koji powder, comprising fasting a 5-year-old pup that has been aseptically bred using an artificial feed by a two-year-old feeding method, and then freezing, freeze-drying, and pulverizing. 請求項1の方法で製造された無菌蚕粉末を有効成分として含むことを特徴とする無菌蚕粉末を含む健康補助食品。   A health supplement containing aseptic koji powder, comprising aseptic active koji powder produced by the method of claim 1 as an active ingredient.
JP2004300934A 2004-10-15 2004-10-15 Method for producing aseptic rice cake powder and health supplement containing the aseptic rice cake powder Expired - Fee Related JP4340619B2 (en)

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