JP2006090051A - Prefabricated concrete pile, manufacturing method of prefabricated concrete pile and foundation pile structure - Google Patents

Prefabricated concrete pile, manufacturing method of prefabricated concrete pile and foundation pile structure Download PDF

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JP2006090051A
JP2006090051A JP2004278538A JP2004278538A JP2006090051A JP 2006090051 A JP2006090051 A JP 2006090051A JP 2004278538 A JP2004278538 A JP 2004278538A JP 2004278538 A JP2004278538 A JP 2004278538A JP 2006090051 A JP2006090051 A JP 2006090051A
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pile
steel pipe
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protrusion
concrete pile
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JP4517233B2 (en
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Yoshinobu Kitani
好伸 木谷
Shinji Yoshida
新治 吉田
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Mitani Sekisan Co Ltd
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Mitani Sekisan Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a prefabricated concrete pile capable of maintaining high flexural proof stress of of an SC pile and high vertical bearing capacity by a lower inclined plane attached projection with the so-called SC pile (steel pipe coating concrete pile), contemplating an effective propagation of shear force toward the supporting ground by placing the projection in an enlarged bulb section so that vertical load and pull-out force can be further improved and easily forming the projection in an optional position of the outside of a steel pipe so that the projection can be formed in an appropriate position and the size in accordance with a ground characteristic, building required proof stress, required bearing capacity and shape, etc. of the enlarged bulb section. <P>SOLUTION: A projection forming member 10 of a steel material is welded and fixed to the lower end section of the steel pipe 5, and a closed space 41 is formed of the outside 6 of the steel pipe 5. The projection forming member 10 has a sideways trapezoid cross section forming up and down inclined planes 12 and 13 in both up and down sides of a vertical section 11 (b). The steel pipe 5 is installed in a centrifugal molding machine for a pile forming, and the prefabricated concrete pile 15 having the structure coating the steel pipe (an outside diameter D<SB>1</SB>and thickness t<SB>0</SB>) 5 is constituted on the circumference of a concrete body section (an inside diameter D<SB>2</SB>) 1 with manufacturing procedures of the usual SC pile (a). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、コンクリート杭の外周を鋼管で覆ったいわゆるSC杭に関する既製コンクリート杭、既製コンクリート杭の製造方法、既製コンクリート杭を杭穴内に埋設した基礎杭構造に関する。 The present invention relates to a ready-made concrete pile related to a so-called SC pile in which the outer periphery of the concrete pile is covered with a steel pipe, a manufacturing method of the ready-made concrete pile, and a foundation pile structure in which the ready-made concrete pile is embedded in a pile hole.

従来、コンクリートの外周を鋼管で覆ったいわゆるSC杭は、鉄筋コンクリート杭(RC杭)、プレストレスコンクリート杭(PC杭)に対して、主に曲げ耐力を強化した既製杭であった。従って、多数の既製杭を接合して埋設する連結杭では、主に地上付近に配置して使用していた。従って、一般的なアイデアとしては、単に表面積を増やして地盤との摩擦力を増やすために、SC杭に節を形成する試みはなされていたが、当然、製品化には至っていなかった。   Conventionally, so-called SC piles in which the outer periphery of concrete is covered with steel pipes are prefabricated piles mainly strengthening bending strength against reinforced concrete piles (RC piles) and prestressed concrete piles (PC piles). Therefore, in the connection pile which joins and embeds many ready-made piles, it has mainly been arranged and used near the ground. Therefore, as a general idea, attempts have been made to form a node in the SC pile in order to simply increase the surface area and increase the frictional force with the ground, but naturally it has not been commercialized.

鋼管杭において、内部側から局部拡径して外周に複数の筒状突起を形成する発明が提案されている(特許文献1、特許文献2)。この発明において、流動性固化剤で内張りして、SC杭と類似した構造とする旨の提案も成されているが、突起部の厚みが薄くなり、強度が低下する問題点があった。
特開2000−129671 特開2000−45274 特許3531099号
In the steel pipe pile, inventions have been proposed in which the diameter is locally increased from the inner side and a plurality of cylindrical protrusions are formed on the outer periphery (Patent Document 1, Patent Document 2). In this invention, a proposal has been made to line up with a fluidized solidifying agent to make the structure similar to an SC pile, but there is a problem in that the thickness of the protrusion becomes thin and the strength decreases.
JP 2000-129671 A JP2000-45274 Patent 3531099

(1)引用文献1(特開2000−129671)の問題点
節杭は一般に、軟弱地盤等の支持力の小さい地盤で、利用する軽い建造物の荷重に適した基礎杭に使用される。
従って、本来、既製杭の全長に突起が形成されている節杭に期待されるものは、周辺地盤との付着力であり、既製杭の外面の表面積を増やして、既製杭の軸部での摩擦力として利用されている程度である。
従って、強度のある地盤に造成される基礎杭のように、根固め部において、突起面によるせん断力を充分に生かすことが配慮されておらず、具体的に高支持力(耐力)基礎杭として実用化されていないのが実体である。
(1) Problems of Cited Document 1 (Japanese Patent Laid-Open No. 2000-129671) In general, a joint pile is a ground having a small supporting force such as a soft ground, and is used as a foundation pile suitable for a load of a light building to be used.
Therefore, what is originally expected for the joint piles with protrusions formed on the entire length of the ready-made piles is the adhesive force with the surrounding ground, increasing the surface area of the outer surface of the ready-made piles, It is a grade used as a frictional force.
Therefore, it is not considered to make full use of the shearing force due to the protruding surface at the root consolidation part like foundation piles built on strong ground, and as concrete foundation piles with high bearing capacity (strength) The substance is not put into practical use.

(2)引用文献2(特開2000−45274)の問題点
本発明は、鋼管を加工・成形し、剛製突起(例えば節状突起)を形成し、内側にコンクリートを内張りにした外殻鋼管コンクリート杭であり、前記突起を杭下端部に形成して、この既製杭の下端部の突起を拡底根固め部に設置し、大きな鉛直支持力が得られるとされている。
しかし、この突起により、高い荷重伝搬耐力を確保するには、突起内部のコンクリート部において、高圧縮力が必要で、この突起は既製杭と一貫の管理された工場生産が必要である。
このため、施工現場毎の地盤特性及びその建造物への耐力等に適合し、所要支持力に対応した寸法、形状の突起付き既製杭を準備・供給するための融通性が劣る。
また、肉厚の均一な突起への加工制御が難しく耐力の向上、安定性に難があり、かつ鋼管より肉厚が厚い突起の形成が難しかった。
(2) Problems of Cited Document 2 (Japanese Patent Laid-Open No. 2000-45274) The present invention is an outer shell steel pipe in which a steel pipe is processed and formed to form a rigid projection (for example, a node-like projection) and concrete is lined inside. It is a concrete pile, and the protrusion is formed at the lower end portion of the pile, and the protrusion at the lower end portion of the ready-made pile is installed at the widened root solidifying portion, thereby obtaining a large vertical support force.
However, in order to secure a high load propagation resistance with this protrusion, a high compressive force is required in the concrete portion inside the protrusion, and this protrusion requires factory production that is consistent with the ready-made pile.
For this reason, the flexibility for preparing and supplying ready-made piles with protrusions having dimensions and shapes corresponding to the ground characteristics at each construction site and the proof strength of the building, etc., corresponding to the required support force is inferior.
In addition, it is difficult to control the processing of the protrusions having a uniform thickness, and it is difficult to improve the yield strength and stability, and it is difficult to form protrusions that are thicker than the steel pipe.

(3)課題
また、出願人は、下端部に環状突起を有する支持杭を、高強度の根固め液を充填した杭穴の根固め部内に設置して、従来の2倍程度の支持力を発揮させる工法を提案し(特許3531099号)、多くの施工実績をあげている。この場合、根固め部では従来に無い大きな支持力を発揮できたが、根固め部に下杭を埋設して得た支持力に見合った、高い曲げ強度等を有する高強度の上杭を採用する際には、通常、大径杭を連結し補強しているが、外径を大きくせず、上杭の外径を下杭と同程度とする場合には、上杭に外周を鋼管で被覆したSC杭(高曲げ強度を有する)を採用する必要があった。
(3) Problem In addition, the applicant installs a support pile having an annular projection at the lower end in the root consolidation portion of a pile hole filled with a high-strength root consolidation liquid, and has about twice the conventional support force. Proposed construction method (Patent No. 3531099) and has made many construction results. In this case, we could demonstrate unprecedented large support force in the root consolidation part, but we adopted a high strength upper pile with high bending strength etc. commensurate with the support force obtained by burying the lower pile in the root consolidation part Normally, large piles are connected and reinforced, but if the outer diameter is not increased and the upper pile has the same outer diameter as the lower pile, the outer periphery of the upper pile is made of steel pipe. It was necessary to employ a coated SC pile (having high bending strength).

また、根固め部用の下杭として、コンクリート杭を使用し、上杭としてSC杭を連結した基礎杭で引抜力が作用した場合、下杭は杭材自身の引抜力が小さく、上杭のSC杭の高引抜力耐力が生かせなかった。   In addition, when a concrete pile is used as the lower pile for the root consolidation part and the pulling force acts on the foundation pile connected with the SC pile as the upper pile, the lower pile has a small pulling force of the pile material itself, The high pullout strength of SC pile could not be utilized.

このように上杭をSC杭とする場合、連結杭全体としてみれば、下杭もSC杭として共に同一外径で構造を揃えることにより、より安定した鉛直支持力及び引抜力にバランスの取れた高耐力が期待できる。従って、環状リブを有して、根固め部内で支持地盤に向けて、有効にせん断力を伝搬させることができるSC杭を提案することが求められている。   In this way, when the upper pile is an SC pile, the lower pile can be balanced with a more stable vertical support force and pull-out force by aligning the structure with the same outer diameter as the SC pile. High yield strength can be expected. Therefore, it is required to propose an SC pile having an annular rib and capable of effectively transmitting a shearing force toward the supporting ground within the rooting portion.

以上のような大枠の課題に鑑みて、この発明は、突起付き既製杭を埋設する根固め部の高支持力に見合う、バランスが取れた高耐力既製杭を実現することにある。
(a) 根固め部の高軸力に見合う杭構造。
(b) 根固め部の高引抜き力に見合う杭構造。
(c) 高支持力(せん断力)に耐える節部形状。
(d) 高支持力を発現できる節部取付け位置。
(e) 汎用性のある突起付き既製杭。
(f) 施工地盤毎の地盤特性、及び、建造構造物毎の所要耐力に柔軟に対応できる汎用性のある既製杭。
(g) SC杭の生産工場で、安定供給できる生産体制。
In view of the problems of the large frame as described above, it is an object of the present invention to realize a balanced high-strength ready-made pile that is commensurate with the high supporting force of the root-sealed portion in which the ready-made pile with protrusions is embedded.
(a) Pile structure commensurate with the high axial force of the root consolidation part.
(b) Pile structure that matches the high pulling force of the root consolidation part.
(c) Nodal shape that can withstand high bearing capacity (shearing force).
(d) Node mounting position where high bearing capacity can be developed.
(e) Versatile ready-made piles with protrusions.
(f) A versatile ready-made pile that can flexibly respond to the ground characteristics for each construction ground and the required proof stress for each building structure.
(g) A production system that can provide a stable supply at the SC pile production plant.

然るにこの発明は、筒状のコンクリート製の基体の外周を鋼管で被覆した既製杭で、鋼管の外面に鋼材からなり、少なくとも下面に、放射方向に向けて上向きに傾斜した傾斜面を有する突起を形成して既製コンクリート杭を構成したので、前記問題点を解決した。   However, the present invention is a ready-made pile in which the outer periphery of a cylindrical concrete base is covered with a steel pipe, and the outer surface of the steel pipe is made of steel, and at least the lower surface has a protrusion having an inclined surface inclined upward in the radial direction. Since the prefabricated concrete pile was formed, the above problems were solved.

即ちこの発明は、筒状のコンクリート製の基体の外周を鋼管で被覆し、該鋼管の外周で、少なくとも下端部に、突起を形成した既製杭であって、該突起のうち少なくとも最下端に位置する突起は、鋼材からなり、少なくとも下面に、放射方向に向けて上向きに傾斜した傾斜面を形成したことを特徴とする既製コンクリート杭である。   That is, the present invention is a prefabricated pile in which the outer periphery of a cylindrical concrete base is covered with a steel pipe, and a protrusion is formed at least on the lower end of the outer periphery of the steel pipe, and is positioned at least at the lowest end of the protrusion The protrusion to be made of steel is a ready-made concrete pile characterized in that an inclined surface inclined upward in the radial direction is formed on at least the lower surface.

また、他の発明は、筒状のコンクリート製の基体の外周を鋼管で被覆し、該鋼管の外周で、少なくとも下端部に、突起を形成した既製杭であって、該突起は、鋼材からなり、少なくとも下面に、放射方向に向けて上向きに傾斜した傾斜面を形成したことを特徴とする既製コンクリート杭である。   Another invention is a ready-made pile in which the outer periphery of a cylindrical concrete base is covered with a steel pipe, and a protrusion is formed at least at the lower end of the outer periphery of the steel pipe, and the protrusion is made of a steel material. The ready-made concrete pile is characterized in that an inclined surface inclined upward in the radial direction is formed on at least the lower surface.

また、前記において、突起を以下の構成としたことを特徴とする既製コンクリート杭である。
(1)環状で形成し、上傾斜面及び下傾斜面を有する。
(2)下方に向けて荷重が作用した際に、前記下傾斜面から斜め下方に向けて円錐状にせん断力が伝搬する形状とした。
(3) 上方に向けて引抜力が作用した際に、前記上傾斜面から斜め上方に向けて逆円錐状にせん断力が伝搬する形状とした。
Moreover, in the above, it is a ready-made concrete pile characterized by having the following structure as a protrusion.
(1) It is formed in an annular shape and has an upper inclined surface and a lower inclined surface.
(2) When a load is applied downward, the shear force propagates in a conical shape obliquely downward from the lower inclined surface.
(3) When a pulling force is applied upward, the shear force propagates in an inverted conical shape obliquely upward from the upper inclined surface.

また、前記において、突起は、突起内面と鋼管の外面との間で、閉鎖空間を形成したことを特徴とする既製コンクリート杭である。
また、他の発明は、以下の手順で成型することを特徴とする既製コンクリート杭の製造方法である。
(1) 一体又は分割した鋼管の外側面の少なくとも下端部に、環状突起を形成できる環状鋼材を固定して、前記環状突起と前記鋼管の外面との間で、閉鎖空間を形成する。
(2) 前記鋼管を、コンクリート杭成型用の遠心成形機に設置する。
(3) 前記鋼管内に所定のコンクリートを注入して、遠心成形をする。
Further, in the above, the protrusion is a ready-made concrete pile characterized in that a closed space is formed between the inner surface of the protrusion and the outer surface of the steel pipe.
Moreover, another invention is a manufacturing method of the ready-made concrete pile characterized by shape | molding in the following procedures.
(1) An annular steel material capable of forming an annular protrusion is fixed to at least the lower end portion of the outer surface of the integrally or divided steel pipe, and a closed space is formed between the annular protrusion and the outer surface of the steel pipe.
(2) The steel pipe is installed in a centrifugal molding machine for concrete pile molding.
(3) A predetermined concrete is poured into the steel pipe and centrifugally formed.

また、他の発明は、掘削孔内に、鋼管で外周を被覆した既製コンクリート杭を埋設した基礎杭構造において、前記既製コンクリート杭は下端部に、少なくとも1つの突起部を形成してあり、前記掘削孔の下端部に形成した根固め部内に、前記既製コンクリート杭の突起部を少なくとも1つ配置してなり、前記突起部は、鋼材からなり、前記根固め部内で支持地盤に向けて、斜め下方へのせん断力の伝搬を可能にする傾斜下面を有する構造とした
ことを特徴とする基礎杭構造である。
Further, in another foundation, in a foundation pile structure in which a ready-made concrete pile whose outer periphery is covered with a steel pipe is embedded in a drilling hole, the ready-made concrete pile has at least one protrusion formed at a lower end, At least one projecting portion of the ready-made concrete pile is disposed in the root consolidation portion formed at the lower end portion of the excavation hole, the projection portion is made of steel, and obliquely toward the support ground in the root consolidation portion. It is a foundation pile structure characterized by having a structure having an inclined lower surface that enables propagation of a shearing force downward.

前記における「コンクリート」とは、セメントを主成分にした水硬性材料である。従って、粗骨材の有無を問わずモルタルなども含み、所定の強度を有すれば骨材の有無も問わない。   The “concrete” in the above is a hydraulic material mainly composed of cement. Therefore, mortar is included regardless of the presence or absence of coarse aggregate, and the presence or absence of aggregate is not limited as long as it has a predetermined strength.

(1) 筒状のコンクリート製の基体の外周を鋼管で被覆したいわゆるSC杭で、鋼管の外周に鋼材から成る突起を形成し、所定の突起の下斜面を形成したので、SC杭の曲げ耐力、鉛直支持力を維持したまま、掘削孔の拡大球根部に突起を配置すれば、鉛直荷重を受けた際に、拡大球根部内で、支持地盤に向けてせん断力の有効な伝搬がなされ、大きな鉛直荷重に対して、抗することができる。 (1) A so-called SC pile with the outer periphery of a cylindrical concrete base covered with a steel pipe, and a protrusion made of steel material was formed on the outer periphery of the steel pipe, and the lower slope of the predetermined protrusion was formed. If a projection is placed on the enlarged bulb part of the borehole while maintaining the vertical bearing force, effective propagation of shearing force toward the supporting ground will occur in the enlarged bulb part when a vertical load is applied. Can withstand vertical loads.

(2) コンクリート製の基体に鋼管を被覆し、鋼管の外面に鋼材による突起を適正寸法で、適正な位置に配置して固着できるので、PC杭を使用した高支持力基礎杭構造と同等な高支持力を発現させることができる。同時に、杭材としても従来の根固め球根部用のコンクリート製の既製杭に比較して5倍以上の高引抜き力も可能となるので、拡大球根部での高引抜き力の利用が可能となった。 (2) Since the concrete base is covered with a steel pipe and the protrusions of the steel material are placed on the outer surface of the steel pipe in the proper dimensions and in the proper position, they are equivalent to the high bearing capacity foundation pile structure using PC piles. High bearing capacity can be expressed. At the same time, as the pile material, it is possible to use more than 5 times higher pulling force than the concrete ready-made piles for root-tightening bulbs. .

(3) また、鋼材からなる突起であるので、鋼管の外面の任意位置に容易に取り付けられるので、地盤特性、建造物所要耐力、求める支持力、拡大球根部の形状等に応じた適切な位置・大きさで突起を形成できる効果がある。従って、求められる条件に適合させた既製杭が容易に供給出来るようになった。即ち、通常のSC杭に所定の形状寸法の突起を、固定することにより、容易に所望要求に対応することもできる。 (3) Since it is a projection made of steel, it can be easily attached to any position on the outer surface of the steel pipe, so it is suitable for the ground characteristics, the required strength of the building, the required supporting force, the shape of the enlarged bulb, etc. -There is an effect that a protrusion can be formed in a size. Therefore, ready-made piles adapted to the required conditions can be easily supplied. That is, it is possible to easily meet a desired requirement by fixing a projection having a predetermined shape and dimension to a normal SC pile.

また、鋼管の外面に、別の鋼材による突起を後付するので、均一な肉厚の突起が形成され各耐力が安定する。更に、鋼管より厚い肉厚の突起が容易に形成できるため、所要の高耐力基礎への対応が可能となる。   In addition, since a projection made of another steel material is retrofitted on the outer surface of the steel pipe, a projection having a uniform thickness is formed and each proof stress is stabilized. Furthermore, since a thicker projection than the steel pipe can be easily formed, it is possible to cope with a required high strength foundation.

(1) 鋼管5の下端部に、鋼材からなる突起形成部材10を溶接固定して、突起形成部材10と鋼管5の外面6とで、閉鎖空間41を形成する。 (1) The projection forming member 10 made of steel is welded and fixed to the lower end portion of the steel pipe 5, and the closed space 41 is formed by the projection forming member 10 and the outer surface 6 of the steel pipe 5.

突起形成部材10は、断面形状が横向き台形状で、リング状の垂直部(台形の上底にあたる位置)11の上縁11aから鋼管5の外面6側(中心側)に向けて上昇するように上斜面12が形成され、垂直部11の下縁11bから鋼管5の外面6側(中心側)に向けて下降する下斜面13が形成される(即ち、下斜面13は、放射方向に向けて上向きに傾斜して形成される)。上斜面12の内周縁12a、下斜面13の内周縁13aが鋼管5の外面6に当接して、当接線で溶接する(図3(b))。尚、溶接によらず、上下斜面12、13の端にフランジ等を形成して、ボルトなどにより固定することもできる(図示していない)。   The protrusion forming member 10 has a trapezoidal cross-sectional shape and rises from the upper edge 11a of the ring-shaped vertical portion (position corresponding to the upper base of the trapezoid) 11 toward the outer surface 6 side (center side) of the steel pipe 5. An upper slope 12 is formed, and a lower slope 13 descending from the lower edge 11b of the vertical portion 11 toward the outer surface 6 side (center side) of the steel pipe 5 is formed (that is, the lower slope 13 is directed in the radial direction). Formed with an upward slope). The inner peripheral edge 12a of the upper inclined surface 12 and the inner peripheral edge 13a of the lower inclined surface 13 are in contact with the outer surface 6 of the steel pipe 5, and are welded at the contact line (FIG. 3 (b)). In addition, a flange etc. can be formed in the end of the up-and-down slopes 12 and 13 irrespective of welding, and it can also fix with a volt | bolt etc. (not shown).

突起形成部材10は、鋼管5の外面6に設置される環状の部材であるが、取付に際しては、直径方向で2分割された半円状の突起形成部材片を組合わせて使用することもできる(図示していない)。上斜面12と下斜面13とは、垂直部11の中心を通る水平線に対して、対称に形成されている。   The protrusion forming member 10 is an annular member that is installed on the outer surface 6 of the steel pipe 5. However, when mounting, a semicircular protrusion forming member piece divided in two in the diameter direction can be used in combination. (Not shown). The upper slope 12 and the lower slope 13 are formed symmetrically with respect to a horizontal line passing through the center of the vertical portion 11.

(2) 続いて、通常のSC杭を製造する為の手順に従って、杭成型用の遠心成形機内に、鋼管5を設置する(図示していない)。 (2) Then, according to the procedure for manufacturing a normal SC pile, the steel pipe 5 is installed in a centrifugal molding machine for pile forming (not shown).

(3) 通常のSC杭を製造する為の手順に従って、鋼管5内にコンクリートを注入して、遠心成形し、脱型・養生して、通常のSC杭を得る。即ち、コンクリート本体部(内径D)1の外周に、鋼管(外径D、厚さt)5が被覆された構造である。 (3) According to the procedure for manufacturing a normal SC pile, concrete is poured into the steel pipe 5, centrifugally formed, demolded and cured, and a normal SC pile is obtained. That is, the outer periphery of the concrete main body (inner diameter D 2 ) 1 is covered with the steel pipe (outer diameter D 1 , thickness t 0 ) 5.

(4)以上のようにして、この発明の既製コンクリート杭15を構成する(図3、図5(c))。 (4) The ready-made concrete pile 15 of this invention is comprised as mentioned above (FIG. 3, FIG.5 (c)).

例えば、既製コンクリート杭15、突起形成部材10は、例えば、以下の数値とする。
・既製コンクリート杭15(下杭35)
軸部径(鋼管の外径)D=600mm
環状突起17部分の径D=750mm
杭底から最下端の環状突起までの長さL= 500mm
杭底から2番目の環状突起までの長さL=1500mm
各環状突起17の上下方向の間隔L=1000mm
鋼管の厚さt=6mm
鋼管の外径D=600mm
鋼管+コンクリート部の肉厚D=90mm
・突起形成部材10 水平と上斜面12との成す角θ=45°
水平と下斜面12との成す角θ=45°
鋼管5の外面6から垂直部11までの
放射方向の長さ(突起の高さ)D=75mm
鋼材の厚さt=9mm(SKK400材)
垂直部11の高さL=75mm
上斜面12の高さL=75mm
下斜面13の高さL=75mm
For example, the ready-made concrete pile 15 and the protrusion forming member 10 have the following numerical values, for example.
-Ready-made concrete pile 15 (lower pile 35)
Shaft diameter (outer diameter of steel pipe) D 0 = 600 mm
Diameter D 1 of the annular projection 17 portion = 750 mm
Length from the bottom of the pile to the lowermost annular projection L 2 = 500 mm
Length from pile bottom to second annular protrusion L 3 = 1500mm
Interval L 4 in the vertical direction of each annular projection 17 = 1000 mm
Steel pipe thickness t 0 = 6 mm
Steel pipe outer diameter D 1 = 600 mm
Steel pipe + concrete part thickness D 4 = 90 mm
Projection forming member 10 Angle θ 1 = 45 ° formed by horizontal and upper slope 12
Angle θ 2 = 45 ° between horizontal and lower slope 12
From the outer surface 6 of the steel pipe 5 to the vertical part 11
Radial length (projection height) D 3 = 75 mm
Steel thickness t 1 = 9 mm (SKK400 material)
Height L 6 of the vertical part 11 = 75 mm
Height of upper slope 12 L 7 = 75 mm
Lower slope 13 height L 8 = 75 mm

(5)以上のような寸法で形成した場合、鋼管5と環状突起17(突起形成部材10)との接合部における溶接部の断面積33929mmで、溶接部の応力79.7N/mmが可能で、一箇所の環状突起で2704kNを負担できるので、基礎杭として、短期支持力7510kN程度(安全率1.70)を発揮できる。 (5) when formed in dimensions such as described above, in the steel tube 5 and the annular projection 17 (projection forming member 10) cross-sectional area of the weld at the junction between 33929Mm 2, stress 79.7N / mm 2 of the weld It is possible and can bear 2704 kN with one annular protrusion, so that it can exhibit a short-term support force of about 7510 kN (safety factor 1.70) as a foundation pile.

(6)ここで、既製コンクリート杭15を拡大球根部33を有する掘削孔31内に納める場合に、せん断力が有効に伝搬するようにする場合、例えば、以下のような寸法・形状で掘削孔を形成して、所定位置に、既製コンクリート杭15を納めることが望ましい(図3(a))。
・掘削孔31
軸部32の掘削径D10=780mm
拡大球根部33の掘削径D11=1100mm
拡大球根部33の長さL11=2500mm
拡大球根部33の底34から
既製コンクリート杭15の下面16の距離L12=500mm
拡大球根部33の上端34aから
下側に位置する環状突起17までの距離L13=500mm
(6) Here, when the ready-made concrete pile 15 is placed in the excavation hole 31 having the enlarged bulb portion 33, when the shear force is effectively propagated, for example, the excavation hole has the following size and shape. It is desirable to store the ready-made concrete pile 15 in a predetermined position (FIG. 3A).
Drilling hole 31
Drilling diameter D 10 of the shaft portion 32 = 780 mm
Excavation diameter D 11 = 1100 mm of the enlarged bulb portion 33
Length L 11 of the expanded bulb portion 33 = 2500 mm
From the bottom 34 of the enlarged bulb 33
Distance L 12 = 500 mm of the lower surface 16 of the ready-made concrete pile 15
From the upper end 34a of the enlarged bulb 33
Distance to the annular protrusion 17 located on the lower side L 13 = 500 mm

(7)他の構成 (7) Other configurations

(a) 前記において、突起形成部材10は、(鋼管5から膨出させて形成するのではなく)鋼管5とは別部材で形成するので、所望でかつ均一な厚さで形成することができる。また、鋼管5の厚さtによらず、求める各耐力に応じて、適宜厚さtを設定することができる。 (a) In the above, since the protrusion forming member 10 is formed as a separate member from the steel pipe 5 (not formed by bulging from the steel pipe 5), it can be formed in a desired and uniform thickness. . In addition, the thickness t 1 can be appropriately set according to each required yield strength regardless of the thickness t 0 of the steel pipe 5.

(b) 前記における角度θ、θは、垂直荷重又は引抜力が作用した場合の拡大球根部(根固め部)内でのせん断力の伝搬角度が、30〜45°程度であるので、それを考慮して、せん断力の伝搬先が上下斜面12、13から放射状に近い角度で発生するように、30〜45°で適宜選択して設定することが望ましい。 (b) Since the angles θ 1 and θ 2 in the above are about 30 to 45 ° in the propagation angle of the shearing force in the enlarged bulb portion (root consolidation portion) when a vertical load or a pulling force is applied, In view of this, it is desirable to select and set as appropriate at 30 to 45 degrees so that the propagation destination of the shear force is generated from the upper and lower slopes 12 and 13 at an angle close to a radial shape.

(c) また、通常、既製コンクリート杭15の下面16付近には突起を形成しないが、杭底付近に、突起形成部材10を固定して環状突起17を形成したな場合にも、下斜面13の傾斜角度は維持されることが望ましい。例えば、杭の底面を水平にした場合、杭の埋設及び移送時等で、環状突起17が変形し易くかつ荷重伝搬耐力面からも安定性が良くない。 (c) Usually, no projection is formed near the lower surface 16 of the ready-made concrete pile 15, but the lower slope 13 is formed even when the projection forming member 10 is fixed and the annular projection 17 is formed near the bottom of the pile. It is desirable to maintain the inclination angle. For example, when the bottom surface of the pile is leveled, the annular protrusion 17 is easily deformed at the time of burying and transferring the pile, and the stability is not good from the viewpoint of load propagation strength.

(d) また、前記において、突起形成部材10は、鋼管5の外面6との間に閉鎖空間41を形成して、閉鎖空間41内を中空としたが、突起形成部材10に開口(注入口)を形成しておき、閉鎖空間17内にコンクリート本体部1と同程度の高強度のコンクリートを充填することもできる(図示していない)。また、高強度のコンクリート以外のそれほど強度が大きくないコンクリート類を充填することもできる。閉鎖空間41内に各種コンクリートを充填した場合、荷重負荷の伝搬をスムーズにさせ、荷重負荷で変形しない強度の形状とすることができるので望ましく、汎用性を向上させることができる。 (d) In the above description, the protrusion forming member 10 forms a closed space 41 between the outer surface 6 of the steel pipe 5 and the closed space 41 is hollow. ) And high-strength concrete of the same level as the concrete main body 1 can be filled in the closed space 17 (not shown). Moreover, it can also be filled with concrete that is not so strong other than high-strength concrete. When various kinds of concrete are filled in the closed space 41, it is desirable because the load can be smoothly propagated and formed into a shape having a strength that does not deform by the load, and versatility can be improved.

但し、突起形成部材10に開口(注入口)を形成して、各種コンクリート類を充填する作業は効率的でなく、また固化するコンクリートの品質を維持することも困難であるので、必要な強度や剛性をより強化する場合には、閉鎖空間41内を中空に保った状態で、突起形成部材10自身で、必要な強度や剛性を発揮できるように、突起形成部材10自体の厚さや大きさを確保することが、強度を確実に確保するために望ましい。もちろん、突起形成部材10自身を鋼材ブロックとすることも可能である。   However, the operation of forming an opening (injection port) in the protrusion forming member 10 and filling various concrete is not efficient, and it is difficult to maintain the quality of the concrete to be solidified. When the rigidity is further strengthened, the thickness and size of the protrusion forming member 10 itself are set so that the protrusion forming member 10 itself can exhibit necessary strength and rigidity while keeping the closed space 41 hollow. It is desirable to ensure it in order to ensure the strength. Of course, the protrusion forming member 10 itself can be a steel block.

(e) また、前記において、突起形成部材10は2つ設けたが、拡大球根部付きの掘削孔内に、既製コンクリート杭15を埋設した場合、拡大球根部内に少なくとも1つの環状突起17が配置されていれば、高耐力が実現するが(図示していない)。例えば、確実性及び所要耐力により複数とし、3つ(図5(b))、4つ(図4(a))、5つ(図5(e))、6つ(図5(a)(d))固定することもできる。 (e) In the above description, the two projection forming members 10 are provided. However, when the ready-made concrete pile 15 is embedded in the excavation hole with the enlarged bulb portion, at least one annular projection 17 is arranged in the enlarged bulb portion. If so, high yield strength is achieved (not shown). For example, there are a plurality according to certainty and required proof stress, three (FIG. 5 (b)), four (FIG. 4 (a)), five (FIG. 5 (e)), and six (FIG. 5 (a) ( d)) It can also be fixed.

(f) また、前記において、鋼管5は上端7と下端8とを同一口径としたが、上端7側を大径Dで形成することもできる(図4(b)、図5(b)(d)(e))。例えば、上側の外径Dの鋼管5の内側に、小径の鋼管5を嵌挿して構成する。また、この場合、外径が変化する段差部分43に突起形成部材10を固定することもできる(図4(b)、図5(b)(d))。 (f) In the above, the upper end 7 and the lower end 8 of the steel pipe 5 have the same diameter, but the upper end 7 side can also be formed with a large diameter DT (FIGS. 4B and 5B). (D) (e)). For example, a small-diameter steel pipe 5 is inserted and configured inside the upper outer diameter DT steel pipe 5. In this case, the protrusion forming member 10 can be fixed to the stepped portion 43 whose outer diameter changes (FIGS. 4B, 5B, and 5D).

(g) また、前記において、突起形成部材10、10の間隔Lは、応力が集中せずに、かつ拡大球根部33に設置した際にせん断力が重ならず、せん断力が有効に伝搬できるように、等間隔となるように設定する。この場合、突起形成部材10は鋼管5とは別部材で形成したので、求める支持力の大きさや拡大球根部の性状により、最適な位置を選択して取り付けできる。 (g) In the above description, the distance L 4 between the protrusion forming members 10 and 10 is such that the stress does not concentrate and the shear force does not overlap when installed on the enlarged bulb 33, and the shear force propagates effectively. It is set so that it is equally spaced so that it is possible. In this case, since the projection forming member 10 is formed of a member different from the steel pipe 5, an optimum position can be selected and attached depending on the required support force and the properties of the enlarged bulb portion.

尚、拡大球根部に配置されない突起形成部材10は、必要な外表面積を確保できるように、適宜配置されれば目的を達せられる。   Note that the protrusion forming member 10 that is not disposed on the enlarged bulb portion can achieve its purpose if it is appropriately disposed so as to ensure a necessary outer surface area.

図面に基づいて、この発明の実施例を説明する。   Embodiments of the present invention will be described with reference to the drawings.

[1]既製コンクリート杭の構成 [1] Composition of ready-made concrete piles

(1)この発明の既製コンクリート杭15は、コンクリート本体部(長さL、内径D)の外周の全長に亘り、厚さtの鋼管(外径D)で被覆し、鋼管5の外面6で下端8から、長さL、Lの位置に、厚さtの鋼材からなる突起形成部材10、10を溶接固定して、構成する(図3(b))。ここでは、鋼管5の全長に亘り、等間隔Lで、4つの突起形成部材10を固定してある(図4(a))。 (1) The ready-made concrete pile 15 of this invention is covered with a steel pipe (outer diameter D 1 ) having a thickness t 0 over the entire length of the outer periphery of the concrete main body (length L 1 , inner diameter D 2 ). The protrusion-forming members 10 and 10 made of steel material having a thickness t 1 are welded and fixed from the lower end 8 to the positions of the lengths L 2 and L 3 on the outer surface 6 (FIG. 3B). Here, over the entire length of the steel pipe 5, at regular intervals L 4, it is fixed to four protrusions forming member 10 (Figure 4 (a)).

突起形成部材10は、垂直部11とその上下に上斜面12、下斜面13を夫々形成したリング状で、全体で環状突起17を構成する。突起形成部材10は、中央部が最も大径で外周が垂直状の垂直部11を有し、垂直部11の上端11aから、中心(内周縁)に向けて斜め上方に向かい小径となる上斜面12を有し、垂直部11の下端11bから、中心(内周縁)に向けて斜め下方に向けて小径となる下斜面13を有する。   The protrusion forming member 10 has a ring shape in which a vertical portion 11 and upper and lower slopes 12 and 13 are formed above and below the vertical portion 11, respectively, and constitutes an annular protrusion 17 as a whole. The protrusion forming member 10 has a vertical portion 11 having the largest diameter at the center and a vertical outer periphery, and an upper slope having a small diameter from the upper end 11a of the vertical portion 11 toward the center (inner periphery) obliquely upward. 12 and a lower slope 13 having a small diameter from the lower end 11b of the vertical portion 11 toward the center (inner peripheral edge) obliquely downward.

上斜面12と下斜面13とは、垂直部11の中心を通る水平面に対して、対称に形成されている。   The upper slope 12 and the lower slope 13 are formed symmetrically with respect to a horizontal plane passing through the center of the vertical portion 11.

[2]基礎杭構造50 [2] Foundation pile structure 50

次に、既製コンクリート杭を使用したこの発明の基礎杭構造について説明する。 Next, the foundation pile structure of this invention which uses a ready-made concrete pile is demonstrated.

(1)下杭35は、前記同様の構造で、コンクリート本体部1の外周を鋼管5で被覆し、突起形成部材10を固定し、環状突起17、17を4つ形成した既製コンクリート杭15(軸部外径D、内径D、突起部外径D)である。また、上杭36は、下杭35と同一軸部外径D、内径Dでで、コンクリート本体部1の外周を鋼管5で覆ったストレート状(環状突起17が無い)の既製コンクリート杭(従来のいわゆるSC杭)である(図1、図3)。 (1) The lower pile 35 has the same structure as described above, and the ready-made concrete pile 15 (four annular protrusions 17, 17 is formed by covering the outer periphery of the concrete main body 1 with the steel pipe 5, fixing the protrusion forming member 10, and forming four annular protrusions 17, 17. Shaft outer diameter D 0 , inner diameter D 2 , and protrusion outer diameter D 1 ). The upper pile 36 has the same shaft outer diameter D 1 and inner diameter D 2 as the lower pile 35, and is a straight-shaped (no annular protrusion 17) ready-made concrete pile in which the outer periphery of the concrete main body 1 is covered with a steel pipe 5. (Conventional so-called SC pile) (FIGS. 1 and 3).

(2)この発明で使用する掘削ロッド20は、ロッド本体21の下端部に、螺旋羽根25を取り付けた中間ロッド24を連結し、更にその下に掘削ヘッド26を連結して構成する。ロッド本体21は撹拌バー22、22と練付ドラム23、23を取付けてある。掘削ヘッド26は、下端に固定掘削刃28、28を有するヘッド本体27に、下端に掘削刃30、30を有する掘削腕29、29を揺動自在に取り付けて構成する(図2)。 (2) The excavation rod 20 used in the present invention is constructed by connecting an intermediate rod 24 with a spiral blade 25 attached to the lower end of a rod body 21 and further connecting an excavation head 26 therebelow. The rod body 21 has stirring bars 22 and 22 and kneading drums 23 and 23 attached thereto. The excavation head 26 is configured by swingably attaching excavation arms 29 and 29 having excavation blades 30 and 30 at the lower end to a head main body 27 having fixed excavation blades 28 and 28 at the lower end (FIG. 2).

(3)杭打ち機のオーガー駆動装置に掘削ロッド20を取付け、地上39の所定位置で、掘削ヘッド26先端から適宜掘削液を注入しながら、孔内を撹拌し、泥土を孔壁に練り付けながら掘削孔31の軸部32の掘削を行う。所定の深度まで、正回転で掘削後、掘削ロッド20を上下に反復し、充分に撹拌し、孔壁を練り付けして掘削孔31を築造する(図1(a))。 (3) Attach the excavating rod 20 to the auger drive device of the pile driving machine, stir the inside of the hole while kneading the drilling fluid from the tip of the excavating head 26 at a predetermined position on the ground 39, and knead the mud into the hole wall. The shaft portion 32 of the excavation hole 31 is excavated. After excavating with a positive rotation to a predetermined depth, the excavating rod 20 is repeated up and down, sufficiently stirred, and the hole wall is kneaded to build the excavating hole 31 (FIG. 1A).

(4)掘削ロッド20を逆転して掘削腕29、29を他側に揺動して、掘削孔31先端から所定長さの区間まで、掘削径を大径とし、掘削孔31に拡大球根部(根固め部)33を掘削する。次にこの範囲に根固め液45(水セメント比=60%のセメントミルク、4週圧縮強度=20N/mm、掘削体積の所定量分)を注入し掘削泥土と置換及び撹拌混合して、根固め液が充填された拡大球根部3を築造する(図1(b))。 (4) The excavation rod 20 is reversed and the excavation arms 29 and 29 are swung to the other side to increase the excavation diameter from the tip of the excavation hole 31 to a predetermined length section. Excavate (root consolidation part) 33. Next, rooting solution 45 (cement milk with water / cement ratio = 60%, 4 weeks compressive strength = 20 N / mm 2 , predetermined amount of excavation volume) is injected into this range, and the excavation mud is replaced and stirred and mixed, The enlarged bulb part 3 filled with the root hardening liquid is constructed (FIG. 1 (b)).

根固め液45の配合は、例えば、掘削する口径に応じて、例えば、以下のような数値を採用する。ここで、セメントは、通常は普通ポルトランドセメントを使用するが、必要に応じて早強セメント、高炉セメント、シリカセメント等を使用することもできる。

Figure 2006090051
For example, the following numerical values are adopted as the formulation of the root hardening liquid 45 in accordance with, for example, the bore diameter to be excavated. Here, normally, Portland cement is usually used as the cement, but early-strength cement, blast furnace cement, silica cement, and the like may be used as necessary.
Figure 2006090051

(5)掘削孔31の先端部から杭周固定液46(水セメント比=60%のセメントミルク、4週圧縮強度=20N/mm)を所定量注入し、掘削孔31内を混合撹拌しながら掘削ロッド20を引き上げる(図1(d))。 (5) Pile circumference fixing liquid 46 (water cement ratio = 60% cement milk, 4 weeks compressive strength = 20 N / mm 2 ) is injected from the tip of the excavation hole 31, and the inside of the excavation hole 31 is mixed and stirred. Then, the excavation rod 20 is pulled up (FIG. 1 (d)).

また、杭周固定液46の配合は、掘削径に応じて、以下の数値を採用する。この際、注入量は、上下杭35、36の体積を考慮した量とし、突起形成部材10を固定して環状突起17を形成した部分では孔内体積の2割、環状突起17を有しないストレート部分では孔内体積の1割を夫々標準とする。

Figure 2006090051
Moreover, the following numerical value is employ | adopted for the mixing | blending of the pile periphery fixing liquid 46 according to a drilling diameter. At this time, the injection amount is an amount that considers the volume of the upper and lower piles 35 and 36, and the portion where the projection forming member 10 is fixed and the annular projection 17 is formed is 20% of the volume in the hole and the straight without the annular projection 17 In the part, 10% of the volume in the hole is standard.
Figure 2006090051

(6)下杭35(既製コンクリート杭15)を掘削孔31内に、自重であるいは回転させながら沈設し、所定深さまで沈設した状態で地上39で保持して、下杭35に上杭36を接合し、連結杭とし、保持を解いて、引き続いて連結杭(上杭36+下杭35)を沈設する(図1(e))。 (6) The lower pile 35 (the ready-made concrete pile 15) is set in the excavation hole 31 with its own weight or while rotating, and is held to the ground 39 in a state where it is set to a predetermined depth. It joins, it is set as a connection pile, a holding | maintenance is cancelled | released, and a connection pile (upper pile 36 + lower pile 35) is subsequently laid (FIG.1 (e)).

(7)最後に、圧入または回転沈設して、連結杭(上杭36+下杭35)を所定深度に設置する(図1(f))。この場合、下杭の2つの環状突起17、17が拡大球根部33内に配置される(図1(f)、図4(a))。 (7) Finally, it press-fits or rotationally sinks and installs the connection pile (upper pile 36 + lower pile 35) at a predetermined depth (FIG. 1 (f)). In this case, the two annular protrusions 17 and 17 of the lower pile are disposed in the enlarged bulb portion 33 (FIG. 1 (f) and FIG. 4 (a)).

(8)以上のようにして、この発明の基礎杭構造50を構成する(図1(f))。
ここで、
・既製コンクリート杭15(下杭35)
軸部径D=600mm
環状突起17部分の径D=750mm
杭底16から最下端の環状突起17までの長さL= 500mm
杭底16から2番目の環状突起17までの長さL=1500mm
各環状突起17の上下方向の間隔L=1000mm
・掘削孔31
軸部32の掘削径D10=780mm
拡大球根部33の掘削径D11=1100mm
拡大球根部33の長さL11=2500mm
拡大球根部33の底34から
既製コンクリート杭15の底16までの距離L12=500mm
拡大球根部33の上端34aから
下側に位置する環状突起17までの距離L13=500mm
上側に位置する環状突起17までの距離L14=500mm
(8) The foundation pile structure 50 of this invention is comprised as mentioned above (FIG.1 (f)).
here,
-Ready-made concrete pile 15 (lower pile 35)
Shaft diameter D 0 = 600 mm
Diameter D 1 of the annular projection 17 portion = 750 mm
Length L 2 = 500 mm from the pile bottom 16 to the lowermost annular projection 17
Length L 3 from the pile bottom 16 to the second annular protrusion 17 = 1500 mm
Interval L 4 in the vertical direction of each annular projection 17 = 1000 mm
Drilling hole 31
Drilling diameter D 10 of the shaft portion 32 = 780 mm
Excavation diameter D 11 = 1100 mm of the enlarged bulb portion 33
Length L 11 of the expanded bulb portion 33 = 2500 mm
From the bottom 34 of the enlarged bulb 33
Distance L 12 = 500 mm to the bottom 16 of the ready-made concrete pile 15
From the upper end 34a of the enlarged bulb 33
Distance to the annular protrusion 17 located on the lower side L 13 = 500 mm
Distance to the annular protrusion 17 located on the upper side L 14 = 500 mm

[4]試験例 [4] Test example

(1)地盤特性・杭長・杭構成等
下杭35 この発明の既製コンクリート杭15 図4(a)
杭長さL=5m
環状突起17の数 4
上杭36 SC杭
杭長44m
鋼管の外径D=600mm
先端部地盤 土質 砂、N値32.5
(1) Ground characteristics, pile length, pile configuration, etc. Lower pile 35 Ready-made concrete pile 15 of the present invention FIG. 4 (a)
Pile length L 1 = 5m
Number of annular protrusions 4
Upper pile 36 SC pile
Pile length 44m
Steel pipe outer diameter D 1 = 600 mm
Tip ground Soil Sand, N value 32.5

(2)掘削孔31
拡大球根部33
長さL11=2500mm
径D11=1100mm
杭下長L12=500mm
節部・球根上端間幅L13=500mm
(2) Drilling hole 31
Enlarged bulb 33
Length L 11 = 2500mm
Diameter D 11 = 1100mm
Pile under length L 12 = 500mm
Width between node and bulb top L 13 = 500mm

(3)掘削孔31
軸部32 (深さ約42m)
掘削径D10=780mm
(3) Drilling hole 31
Shaft 32 (depth 42m)
Drilling diameter D 10 = 780 mm

(4)根固め液45、杭周固定液46は前記実施例と同様である。 (4) The root hardening liquid 45 and the pile circumference fixing liquid 46 are the same as in the above embodiment.

(5)載荷試験結果
最大荷重時7492kNとなり、下杭をPC杭として、同様の掘削孔31に埋設した場合と同様な高支持力を発揮した。
(5) Loading test result It became 7492 kN at the time of the maximum load, and demonstrated the same high bearing force as the case where it was embed | buried in the same excavation hole 31 by making a lower pile into a PC pile.

(5)杭材の引抜き強度:
コンクリート杭(φ600):57t/本(A種)、×2(C種)・・・従来
SC杭(φ600、t=12mm)、480t/本、240t/本(t=6mm)
従来のコンクリート杭に対し、約5倍以上の増強可能。
(5) Peeling strength of pile material:
Concrete pile (φ600): 57t / piece (A type), × 2 (C type) ... Conventional SC pile (φ600, t = 12mm), 480t / piece, 240t / piece (t = 6mm)
More than 5 times the capacity of conventional concrete piles.

[4]他の実施例 [4] Other embodiments

(1) 前記実施例において、上杭、中杭及び下杭とからなり、下杭35を環状突起17を有するこの発明の既製コンクリート杭15とし、上杭36及び中杭37を通常のSC杭としたが(図6(c))、下杭35に、環状突起17を有するこの発明の既製コンクリート杭15を使用すれば、連結杭の構成は任意である。 (1) In the said Example, it consists of an upper pile, a middle pile, and a lower pile, the lower pile 35 is made into the ready-made concrete pile 15 of this invention which has the cyclic | annular protrusion 17, and the upper pile 36 and the middle pile 37 are normal SC piles. However, if the ready-made concrete pile 15 of this invention which has the cyclic | annular protrusion 17 is used for the lower pile 35 (FIG.6 (c)), the structure of a connection pile is arbitrary.

例えば、下杭35、中杭37、上杭36の組合せで連結杭を構成し(図6、図7)、下杭35、中杭37、上杭36の総に、環状突起17を有するこの発明の既製コンクリート杭15を使用する(図6(a))、下杭35、中杭37を環状突起17を有するこの発明の既製コンクリート杭15を使用し、上杭36をSC杭とすることもできる(図6(b))。   For example, a connection pile is comprised by the combination of the lower pile 35, the middle pile 37, and the upper pile 36 (FIG. 6, FIG. 7), and this whole which has the cyclic | annular protrusion 17 of the lower pile 35, the middle pile 37, and the upper pile 36. Use the ready-made concrete pile 15 of the invention (FIG. 6A), use the ready-made concrete pile 15 of the present invention having the annular protrusion 17 as the lower pile 35 and the middle pile 37, and make the upper pile 36 the SC pile. (FIG. 6B).

また、上下で外径が異なるように段差部43を形成した中杭37を使用して、下杭35と上杭36で、外径が異なる杭を使用することもできる(図6(d)(e))。   Moreover, it is also possible to use a pile having different outer diameters in the lower pile 35 and the upper pile 36 by using the middle pile 37 in which the stepped portion 43 is formed so that the outer diameter is different between the upper and lower sides (FIG. 6D (E)).

(a)〜(f)は、この発明の実施例の基礎杭の埋設方法を説明する概略した立て断面図である。(A)-(f) is the general | schematic sectional drawing explaining the embedding method of the foundation pile of the Example of this invention. この発明の実施例に使用する掘削ロッドの正面図である。It is a front view of the excavation rod used for the Example of this invention. この発明の実施例の既製杭で、(a)は一部正面図、(b)は一部拡大縦断面図である。It is a ready-made pile of the Example of this invention, (a) is a partial front view, (b) is a partially expanded longitudinal cross-sectional view. (a)(b)は他の実施例の既製杭の正面図である。(A) (b) is a front view of the ready-made pile of another Example. (a)〜(e)は、他の実施例の既製杭の正面図で、(f)(g)は実施例で組み合わせて使用する従来の既製杭の正面図である。(A)-(e) is a front view of the ready-made pile of another Example, (f) (g) is a front view of the conventional ready-made pile used combining in an Example. (a)〜(e)は、この発明の基礎杭構造の正面図である。(A)-(e) is a front view of the foundation pile structure of this invention. (a)〜(c)は、同じく他の基礎杭構造の正面図である。(A)-(c) is a front view of another foundation pile structure similarly.

符号の説明Explanation of symbols

1 コンクリート本体部
5 鋼管
6 鋼管の外面
7 鋼管の上端
8 鋼管の下端
10 突起形成部材
11 垂直部
12 上斜面
13 下斜面
15 既製コンクリート杭
16 既製コンクリート杭の下面
17 環状突起
20 掘削ロッド
21 ロッド本体
24 中間ロッド
26 掘削ヘッド
27 ヘッド本体
28 固定掘削刃
29 掘削腕
30 掘削刃
31 掘削孔
32 掘削孔の軸部
33 掘削孔の拡大球根部
34 拡大球根部の下端
34a 拡大球根部の上端
35 下杭
36 上杭
37 中杭
39 地上
41 閉鎖空間
45 根固め液
46 杭周固定液
50 基礎杭構造
DESCRIPTION OF SYMBOLS 1 Concrete body part 5 Steel pipe 6 Outer surface 7 of a steel pipe Upper end 8 of a steel pipe Lower end 10 of a steel pipe 10 Protrusion forming member 11 Vertical part 12 Upper slope 13 Lower slope 15 Ready-made concrete pile 16 Lower face 17 of ready-made concrete pile Annular protrusion 20 Excavation rod 21 Rod body 24 intermediate rod 26 excavation head 27 head main body 28 fixed excavation blade 29 excavation arm 30 excavation blade 31 excavation hole 32 excavation hole shaft portion 33 excavation hole enlargement bulb portion 34 enlargement bulb portion lower end 34a enlargement bulb portion upper end 35 lower pile 36 Upper pile 37 Middle pile 39 Above ground 41 Closed space 45 Root solidification liquid 46 Pile circumference fixing liquid 50 Foundation pile structure

Claims (6)

筒状のコンクリート製の基体の外周を鋼管で被覆し、該鋼管の外周で、少なくとも下端部に、突起を形成した既製杭であって、
該突起のうち少なくとも最下端に位置する突起は、鋼材からなり、少なくとも下面に、放射方向に向けて上向きに傾斜した傾斜面を形成したことを特徴とする既製コンクリート杭。
The outer periphery of a cylindrical concrete base is covered with a steel pipe, and at the outer periphery of the steel pipe, at least the lower end portion is a ready-made pile having a protrusion,
A protrusion located at the lowest end among the protrusions is made of a steel material, and an inclined surface inclined upward in the radial direction is formed on at least a lower surface of the ready-made concrete pile.
筒状のコンクリート製の基体の外周を鋼管で被覆し、該鋼管の外周で、少なくとも下端部に、突起を形成した既製杭であって、
該突起は、鋼材からなり、少なくとも下面に、放射方向に向けて上向きに傾斜した傾斜面を形成したことを特徴とする既製コンクリート杭。
The outer periphery of a cylindrical concrete base is covered with a steel pipe, and at the outer periphery of the steel pipe, at least the lower end portion is a ready-made pile having a protrusion,
The protrusion is made of steel, and has an inclined surface inclined upward in the radial direction on at least the lower surface.
突起を以下の構成としたことを特徴とする請求項1又は2記載の既製コンクリート杭。
(1)環状で形成し、上傾斜面及び下傾斜面を有する。
(2)下方に向けて荷重が作用した際に、前記下傾斜面から斜め下方に向けて円錐状にせん断力が伝搬する形状とした。
(3) 上方に向けて引抜力が作用した際に、前記上傾斜面から斜め上方に向けて逆円錐状にせん断力が伝搬する形状とした。
The ready-made concrete pile according to claim 1, wherein the protrusion has the following configuration.
(1) It is formed in an annular shape and has an upper inclined surface and a lower inclined surface.
(2) When a load is applied downward, the shear force propagates in a conical shape obliquely downward from the lower inclined surface.
(3) When a pulling force is applied upward, the shear force propagates in an inverted conical shape obliquely upward from the upper inclined surface.
突起は、突起内面と鋼管の外面との間で、閉鎖空間を形成したことを特徴とする請求項1、2、3のいずれか1項に記載の既製コンクリート杭。 The ready-made concrete pile according to claim 1, wherein the protrusion forms a closed space between the inner surface of the protrusion and the outer surface of the steel pipe. 以下の手順で成型することを特徴とする既製コンクリート杭の製造方法。
(1) 一体又は分割した鋼管の外側面の少なくとも下端部に、環状突起を形成できる環状鋼材を固定して、前記環状突起と前記鋼管の外面との間で、閉鎖空間を形成する。
(2) 前記鋼管を、コンクリート杭成型用の遠心成形機に設置する。
(3) 前記鋼管内に所定のコンクリートを注入して、遠心成形をする。
The manufacturing method of the ready-made concrete pile characterized by shape | molding in the following procedures.
(1) An annular steel material capable of forming an annular protrusion is fixed to at least the lower end portion of the outer surface of the integrally or divided steel pipe, and a closed space is formed between the annular protrusion and the outer surface of the steel pipe.
(2) The steel pipe is installed in a centrifugal molding machine for concrete pile molding.
(3) Pour predetermined concrete into the steel pipe and perform centrifugal forming.
掘削孔内に、鋼管で外周を被覆した既製コンクリート杭を埋設した基礎杭構造において、
前記既製コンクリート杭は下端部に、少なくとも1つの突起部を形成してあり、
前記掘削孔の下端部に形成した根固め部内に、前記既製コンクリート杭の突起部を少なくとも1つ配置してなり、前記突起部は、鋼材からなり、前記根固め部内で支持地盤に向けて、斜め下方へのせん断力の伝搬を可能にする傾斜下面を有する構造としたことを特徴とする基礎杭構造。
In the foundation pile structure in which a ready-made concrete pile whose outer periphery is covered with a steel pipe is buried in the excavation hole,
The ready-made concrete pile has at least one protrusion formed on the lower end,
In the root consolidation part formed in the lower end part of the excavation hole, at least one projection part of the ready-made concrete pile is arranged, the projection part is made of a steel material, toward the support ground in the root consolidation part, A foundation pile structure characterized by having a structure having an inclined lower surface that allows shearing force to propagate obliquely downward.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017089210A (en) * 2015-11-10 2017-05-25 ジャパンパイル株式会社 Prefabricated pile and method of manufacturing the same
JP2018062787A (en) * 2016-10-13 2018-04-19 ジャパンパイル株式会社 Knotted pile and jointed pile

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JPS57209325A (en) * 1982-05-21 1982-12-22 Norihiro Umezawa Concrete-steel pipe composite pile
JPH10140560A (en) * 1996-11-12 1998-05-26 Geotop Corp Composite knotted pile and manufacture thereof
JP2002097635A (en) * 1999-08-31 2002-04-02 Mitani Sekisan Co Ltd Method for burying ready-made pile, structure of foundation pile, and ready-made pile

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5451210A (en) * 1977-09-30 1979-04-21 Nippon Concrete Ind Co Ltd Preparation of prestress steel pipe concrete pile
JPS57209325A (en) * 1982-05-21 1982-12-22 Norihiro Umezawa Concrete-steel pipe composite pile
JPH10140560A (en) * 1996-11-12 1998-05-26 Geotop Corp Composite knotted pile and manufacture thereof
JP2002097635A (en) * 1999-08-31 2002-04-02 Mitani Sekisan Co Ltd Method for burying ready-made pile, structure of foundation pile, and ready-made pile

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017089210A (en) * 2015-11-10 2017-05-25 ジャパンパイル株式会社 Prefabricated pile and method of manufacturing the same
JP2018062787A (en) * 2016-10-13 2018-04-19 ジャパンパイル株式会社 Knotted pile and jointed pile
JP7007544B2 (en) 2016-10-13 2022-01-24 ジャパンパイル株式会社 Knot piles and joint piles

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