JP2006088170A - Apparatus for forming lubricated film - Google Patents

Apparatus for forming lubricated film Download PDF

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JP2006088170A
JP2006088170A JP2004273979A JP2004273979A JP2006088170A JP 2006088170 A JP2006088170 A JP 2006088170A JP 2004273979 A JP2004273979 A JP 2004273979A JP 2004273979 A JP2004273979 A JP 2004273979A JP 2006088170 A JP2006088170 A JP 2006088170A
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lubricant
workpiece
drying
lubricating film
preheating
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Tsutomu Miyamoto
勉 宮本
Takio Sugimoto
多喜生 杉本
Tetsuei Ito
哲英 伊藤
Masatoshi Sugimura
正俊 杉村
Yasuhiko Shiba
康彦 柴
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Cf Giken Kk
Samy KK
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Cf Giken Kk
Samy KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for forming a lubricated film with which the lubricated film having the uniform thickness on a material to be worked can be formed. <P>SOLUTION: This apparatus is provided with a preheating means 1 for preheating the material W to be worked continuously conveyed with a conveying means 2, a lubricator coating means 3 for coating a solvent dispersion drying type lubricant M by dipping the preheated material W to be worked into a lubricant vessel 36 and a drying means 4 for drying the material W to be worked, coated with the lubricant M. In the above preheating means 1, non-blowing zone B3 exists at the downstream side of a zone for heating the material W to be worked with a warm blowing. Further, it is desirable that the lubricant coating means 3 has a circulating type lubricant coating mechanism 31 for coating the lubricant on the material W to be worked by passing the material W to be worked through the lubricant vessel 36 with an endless conveying belt 30 rotated along the vertical plane. Furthermore, it is desirable that the drying means 40 is provided with a ventilation chamber 41 for blowing gas while ventilating to the material to be worked, coated with lubricant. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、例えば自動車部品などの冷間塑性加工用被加工材の表面に冷間塑性加工用の潤滑剤を塗布し、塗布した潤滑剤を乾燥させることによって前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置に関する。   The present invention provides a lubricant film on the surface of a workpiece by applying a lubricant for cold plastic working to the surface of a workpiece for cold plastic working such as an automobile part and drying the applied lubricant. The present invention relates to an apparatus for forming a lubricating film.

従来、この種の潤滑皮膜形成装置では、加熱手段により被加工材を所定温度に加熱し、加熱された被加工材の表面に潤滑剤塗布手段により潤滑剤を塗布して、乾燥手段により被加工材加熱温度よりも低温の冷風を被加工材に当てて潤滑剤を乾燥する技術が知られている(例えば特許文献1)。
特許第3461794号公報(第6頁、図1)
Conventionally, in this type of lubricating film forming apparatus, the workpiece is heated to a predetermined temperature by the heating means, the lubricant is applied to the surface of the heated workpiece by the lubricant applying means, and the workpiece is processed by the drying means. A technique for drying a lubricant by applying cold air lower than a material heating temperature to a workpiece is known (for example, Patent Document 1).
Japanese Patent No. 3461794 (page 6, FIG. 1)

ところで、上記従来では、潤滑剤を塗布するに先立って、加熱手段により被加工材を所定温度まで加熱するが、温風を被加工材に吹きつけた際に、温風が十分当たる部分と十分に当たらない部分とで温度差が生じるため、そのまま直ぐに潤滑剤を塗布すると、被加工材に均一な潤滑皮膜を形成しにくいという問題がある。   By the way, in the prior art, prior to applying the lubricant, the workpiece is heated to a predetermined temperature by the heating means. However, when the hot air is blown onto the workpiece, the portion where the hot air is sufficiently applied is sufficient. Since there is a temperature difference between the portions that do not hit the surface, if a lubricant is applied immediately, there is a problem that it is difficult to form a uniform lubricating film on the workpiece.

また、潤滑剤の塗布工程においては、被加工材を昇降させることにより潤滑剤槽内の潤滑剤に単に浸漬したのち引き揚げて塗布することや、ノズル等から潤滑剤を吹き付けて塗布することが行われている。   Also, in the lubricant application process, the workpiece may be lifted and lowered to simply immerse it in the lubricant in the lubricant tank and then lifted or applied, or sprayed with a lubricant from a nozzle or the like. It has been broken.

しかし、このような塗布方法では、被加工材が複雑な形状をしている場合には、被加工材の隅々まで充分に潤滑剤を接触させて均一な潤滑皮膜を形成することは容易でないし、塗布むらや液ダレが生じやすく、この点からも均一な潤滑皮膜を形成しにくかった。   However, in such a coating method, when the workpiece has a complicated shape, it is easy to form a uniform lubricating film by sufficiently contacting the lubricant to every corner of the workpiece. In addition, uneven coating and liquid sag are likely to occur, and it was difficult to form a uniform lubricating film from this point.

また、潤滑皮膜の均一形成は、潤滑剤塗布後の乾燥の仕方によっても大きく左右され、被加工材に余剰な潤滑剤が残っていると、乾燥むらが生じてやはり潤滑皮膜の均一形成ができなかった。   In addition, the uniform formation of the lubricant film is greatly affected by the drying method after applying the lubricant. If excessive lubricant remains in the workpiece, uneven drying occurs and the lubricant film can be uniformly formed. There wasn't.

この発明は、被加工材に均一な厚さの潤滑皮膜を形成することが可能な潤滑皮膜形成装置を提供することを課題とする。   An object of the present invention is to provide a lubricating film forming apparatus capable of forming a lubricating film having a uniform thickness on a workpiece.

上記課題を解決するために、請求項1の発明は、冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置であって、搬送手段により連続搬送される被加工材に対する予熱手段と、予熱された被加工材を潤滑剤槽に浸漬して潤滑剤を塗布する潤滑剤塗布手段と、潤滑剤が塗布された被加工材を乾燥させる乾燥手段とを備え、前記予熱手段には、被加工材を温風で加熱する領域の下流側に無風領域が存在していることを特徴とする潤滑皮膜形成装置に係わるものである。   In order to solve the above-mentioned problems, the invention of claim 1 applies a solvent-dispersed dry lubricant for cold plastic working to the surface of a workpiece for cold plastic working, and dries the applied lubricant. A lubricating film forming apparatus for forming a lubricating film on the surface of the workpiece, the preheating means for the workpiece continuously conveyed by the conveying means, and the preheated workpiece is immersed in a lubricant tank for lubrication A lubricant applying means for applying the agent and a drying means for drying the workpiece coated with the lubricant, and the preheating means includes a non-wind region downstream of the region in which the workpiece is heated with warm air. The present invention relates to a lubricant film forming apparatus characterized by the presence of

また、請求項2の発明は、前記予熱手段における温風加熱領域が被加工材搬送方向で複数のブロックに分割構成されるとともに、各ブロックは、他のブロックとは異なる温度の温風がそれぞれ循環するように構成されている潤滑皮膜形成装置に係わるものである。   In the invention of claim 2, the hot air heating area in the preheating means is divided into a plurality of blocks in the workpiece conveying direction, and each block has hot air having a temperature different from that of the other blocks. The present invention relates to a lubricating film forming apparatus configured to circulate.

さらに、請求項3の発明は、冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置であって、搬送手段により連続搬送される被加工材に対する予熱手段と、予熱された被加工材を潤滑剤液に浸漬して塗布する潤滑剤塗布手段と、潤滑剤が塗布された被加工材を乾燥させる乾燥手段とを備え、前記潤滑剤塗布手段は、垂直面内に沿って回動する無端搬送ベルトにより被加工材を潤滑剤槽に通過させて該被加工材に潤滑剤を塗布する循環式潤滑剤塗布機構を有していることを特徴とする潤滑皮膜形成装置に係わるものである。   Further, the invention of claim 3 applies a solvent-dispersed dry lubricant for cold plastic working to the surface of the work material for cold plastic working, and dries the applied lubricant to dry the surface of the work material. A lubricating film forming apparatus for forming a lubricating film on the substrate, a preheating means for the workpiece continuously conveyed by the conveying means, and a lubricant applying means for immersing and applying the preheated workpiece in a lubricant liquid Drying means for drying the workpiece coated with the lubricant, the lubricant coating means passing the workpiece through the lubricant tank by an endless transport belt that rotates along a vertical plane. The present invention relates to a lubricant film forming apparatus characterized by having a circulating lubricant application mechanism for applying a lubricant to the workpiece.

さらにまた、請求項4の発明は、前記潤滑剤塗布手段には、潤滑剤槽から引き揚げられた被加工材を受け取って回転により被加工材を反転させて液切りを行う被加工材反転液切り機構が配備されている潤滑皮膜形成装置に係わるものである。   Furthermore, in the invention of claim 4, the lubricant application means receives the workpiece pulled up from the lubricant tank and reverses the workpiece by rotating the workpiece by reversing the workpiece. The present invention relates to a lubricating film forming apparatus provided with a mechanism.

また、請求項5の発明は、冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置であって、搬送手段により連続搬送される被加工材に対する予熱手段と、予熱された被加工材を潤滑剤液に浸漬して塗布する潤滑剤塗布手段と、潤滑剤が塗布された被加工材を乾燥させる乾燥手段とを備え、前記乾燥手段は、潤滑剤が塗布された被加工材に対して換気しつつ気体を吹き付ける換気室と、換気室の下流側に設けられた乾燥室とを備え、換気室と乾燥室との間に、被加工材の通過を許容しかつ換気室で前記気体により飛ばされた潤滑剤の侵入抑制用の間仕切り部材を備えていることを特徴とする潤滑皮膜形成装置に係わるものである。   According to a fifth aspect of the present invention, the surface of the workpiece is coated with a solvent-dispersed dry lubricant for cold plastic working applied to the surface of the workpiece for cold plastic working, and the applied lubricant is dried. A lubricating film forming apparatus for forming a lubricating film on the substrate, a preheating means for the workpiece continuously conveyed by the conveying means, and a lubricant applying means for immersing and applying the preheated workpiece in a lubricant liquid And a drying means for drying the workpiece coated with the lubricant, wherein the drying means is a ventilation chamber for blowing gas while ventilating the workpiece coated with the lubricant, and downstream of the ventilation chamber A drying chamber provided on the side, and between the ventilation chamber and the drying chamber, a partition member for allowing the workpiece to pass and for suppressing the intrusion of the lubricant blown by the gas in the ventilation chamber is provided. It is related to a lubricating film forming apparatus characterized by That.

さらに、請求項6の発明は、前記乾燥室では、温風を被加工材に吹き付けて排気して被加工材表面の潤滑剤を乾燥させるように構成されている潤滑皮膜形成装置に係わるものである。   Furthermore, the invention of claim 6 relates to a lubricating film forming apparatus configured to dry the lubricant on the surface of the work material by blowing hot air to the work material and exhausting it in the drying chamber. is there.

請求項1の発明の潤滑皮膜形成装置によれば、搬送手段で搬送される被加工材が予熱手段で予熱され、予熱された被加工材に潤滑剤塗布手段により溶剤分散乾燥式潤滑剤が塗布されて、乾燥手段で潤滑剤が乾燥されることにより、被加工材の表面に潤滑皮膜が形成される。   According to the lubricating film forming apparatus of the first aspect of the present invention, the work material conveyed by the conveying means is preheated by the preheating means, and the solvent dispersion drying type lubricant is applied to the preheated work material by the lubricant applying means. Then, the lubricant is dried by the drying means, whereby a lubricant film is formed on the surface of the workpiece.

前記予熱手段における温風で加熱された被加工材が無風領域を通過するから、該被加工材の全表面の温度が均一になり、潤滑剤が塗布された被加工材に均一な皮膜が形成される。   Since the workpiece heated by the warm air in the preheating means passes through the windless region, the temperature of the entire surface of the workpiece becomes uniform, and a uniform film is formed on the workpiece coated with the lubricant. Is done.

また、請求項2の発明の潤滑皮膜形成装置によれば、予熱ブロック毎で異なる温度の温風を循環させるから、最上流のブロックの温風を目的温度よりも高い温度に設定しておけば、被加工材における温風が当たりにくい部所の予熱が不十分のままになるのが回避されるともに、全体の予熱処理時間を短縮も可能となる。しかも、各ブロックごとに温風を循環させるから、熱エネルギの有効利用を図ることができ、効率がよくなる。   Further, according to the lubricating film forming apparatus of the second aspect of the present invention, since the warm air having a different temperature is circulated for each preheating block, if the warm air of the most upstream block is set to a temperature higher than the target temperature. In addition, it is possible to prevent the preheating of the portion where the hot air is difficult to hit in the work piece from being left insufficient, and to shorten the entire preheating time. In addition, since warm air is circulated for each block, it is possible to effectively use heat energy and improve efficiency.

さらに、請求項3の発明の潤滑皮膜形成装置によれば、垂直面内に沿って回動する無端搬送ベルトにより被加工材を潤滑剤槽に通過させるようにしたので、溶剤分散乾燥式潤滑剤が塗布された被加工材を無端搬送ベルトで引き揚げる際に、潤滑剤の液切りを行わせることができ、皮膜の均一化に役立つとともに、潤滑剤の持ち出しが少なくなり、さらに、被加工材を潤滑剤槽に浸漬するので、潤滑剤を吹きつけたりする手段に比して被加工材に必要な量のみの潤滑剤が塗布され、潤滑剤の無駄な使用がなくなる。   Furthermore, according to the lubricating film forming apparatus of the third aspect of the present invention, the work material is passed through the lubricant tank by the endless conveyor belt that rotates along the vertical plane. When the work material coated with is pulled up by the endless conveyor belt, the lubricant can be drained, which helps to make the film uniform and reduces the carry-out of the lubricant. Since it is immersed in the lubricant tank, only the necessary amount of lubricant is applied to the workpiece as compared with the means for spraying the lubricant, and useless use of the lubricant is eliminated.

また、被加工材は、垂直面内に沿って回動する無端搬送ベルトにより搬送されて潤滑剤槽を通過するから、被加工材は搬送中に姿勢転換の機会を付与され、このため複雑な形状の被加工材であっても隅々まで潤滑剤が行き渡るとともに、塗布むらのない均一な皮膜形成が可能となる。   In addition, since the work material is conveyed by an endless conveyance belt that rotates along a vertical plane and passes through the lubricant tank, the work material is given an opportunity to change its posture during conveyance, which is complicated. Even in the shape of the workpiece, the lubricant is spread to every corner, and a uniform film can be formed without uneven coating.

しかも、無端搬送ベルトは垂直面内に沿って回動するから、潤滑剤槽の開口面積を小さくできて潤滑剤中の溶媒の蒸発を少なくでき、このため潤滑剤中の成分比率の変動を抑制することができ、潤滑剤の持ち出しが少ないことも相俟って、潤滑剤の管理がしやすくなる。   Moreover, since the endless conveyor belt rotates along the vertical plane, the opening area of the lubricant tank can be reduced, and the evaporation of the solvent in the lubricant can be reduced, thereby suppressing fluctuations in the component ratio in the lubricant. This makes it easy to manage the lubricant.

また、無端搬送ベルトを使用するので、予熱工程から被加工材を受け取る位置などの変更にも無端搬送ベルトの上部位置を変えることにより容易に対応可能となる。   Further, since the endless transport belt is used, it is possible to easily cope with a change in the position for receiving the workpiece from the preheating process by changing the upper position of the endless transport belt.

さらにまた、請求項4の発明の潤滑皮膜形成装置によれば、被加工材反転液切り機構により、被加工材を反転させて液切りを行うので、被加工材に付着した余分な潤滑剤が除去される。   Furthermore, according to the lubricating film forming apparatus of the invention of claim 4, since the work material is reversed by the work material reversing liquid draining mechanism to perform liquid drainage, excess lubricant adhered to the work material is removed. Removed.

また、請求項5の発明の潤滑皮膜形成装置によれば、換気室内で、溶剤分散乾燥式潤滑剤が塗布された被加工材に対して換気しつつ空気等の気体を吹きつけるので、被加工材の隅々に残っている余分な潤滑剤が確実に一掃される。吹き付けられた気体によって蒸発した潤滑剤中の溶媒が換気室に滞留して爆発限界に達するのを防止することができる。   Further, according to the lubricating film forming apparatus of the invention of claim 5, since a gas such as air is blown to the work material coated with the solvent-dispersed dry lubricant in the ventilation chamber while being ventilated, Any excess lubricant remaining in every corner of the material is reliably wiped out. It is possible to prevent the solvent in the lubricant evaporated by the sprayed gas from staying in the ventilation chamber and reaching the explosion limit.

しかも、換気室と乾燥室との間に、被加工材の通過を許容しかつ換気室で前記気体により飛ばされた潤滑剤の侵入抑制用の間仕切り部材を備えているから、換気室で飛ばされた潤滑剤が乾燥室に侵入するのが間仕切り部材によって抑制され、前記潤滑剤が被加工材の表面に新たに付着して均一皮膜の形成を妨げるのを防止できる。   In addition, since a partition member is provided between the ventilation chamber and the drying chamber for allowing the workpiece to pass and for suppressing the intrusion of the lubricant blown by the gas in the ventilation chamber, it is blown off in the ventilation chamber. It is possible to prevent the lubricant from entering the drying chamber by the partition member and prevent the lubricant from newly adhering to the surface of the workpiece and preventing the formation of a uniform film.

さらに、請求項6の発明の潤滑皮膜形成装置によれば、温風を被加工材に吹きつけて排気する非循環方式であるから、飛散された潤滑成分で熱源等が汚れるのを防止でき、被加工材の潤滑皮膜を仕上がり良く形成できる。   Furthermore, according to the lubricating film forming apparatus of the invention of claim 6, since it is a non-circulation method in which hot air is blown to the work material and exhausted, it is possible to prevent the heat source and the like from being contaminated by the scattered lubricating components, The lubrication film of the workpiece can be formed with good finish.

以下、この発明の一実施形態を図面に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1および図2は、それぞれこの発明の実施形態にかかる潤滑皮膜形成装置を示す側面断面図および平面図である。   1 and 2 are a side sectional view and a plan view, respectively, showing a lubricating film forming apparatus according to an embodiment of the present invention.

図1および図2おいて、この潤滑皮膜形成装置は、冷間塑性加工される冷間塑性加工用被加工材Wに対する予熱部1と、被加工材Wを予熱部1に通過させるための被加工材搬送部2と、潤滑剤塗布部3と、乾燥部4と、溶剤分散乾燥式潤滑剤Mが塗布された被加工材Wを乾燥部4に通過させる搬送部5とを備えている。   1 and 2, the lubricating film forming apparatus includes a preheating portion 1 for a cold plastic working material W to be cold plastic processed, and a workpiece for passing the workpiece W through the preheating portion 1. The workpiece conveying unit 2, the lubricant applying unit 3, the drying unit 4, and the conveying unit 5 that allows the workpiece W coated with the solvent dispersion drying lubricant M to pass through the drying unit 4.

前記予熱部1は、断熱壁11で囲まれた予熱炉12と、この予熱炉12内を通過する被加工材Wに温風を吹きつけて循環させるために、モータ14で駆動される複数台の温風ファン13・・・が配置されている。   The preheating unit 1 includes a preheating furnace 12 surrounded by a heat insulating wall 11 and a plurality of units driven by a motor 14 in order to blow and circulate hot air to the workpiece W passing through the preheating furnace 12. Are arranged.

この予熱部1は、例えば被加工材搬送方向上流側からブロックB1,ブロックB2,ブロックB3に分割構成されており、これら3つのブロックB1,B2,B3のうち、最上流ブロクB1は、温風ファン13の一つにより、被加工材Wの目的温度(例えば50°C)よりも高めの強風(例えば70°C温風)を被加工材Wに吹きつけ、また、その下流側のブロックB2には、温風ファン13の他の一つにより、目的温度程度の低温の弱風を被加工材Wに吹きつけるように設定されている。   The preheating unit 1 is divided into, for example, a block B1, a block B2, and a block B3 from the upstream side in the workpiece conveyance direction. Of these three blocks B1, B2, and B3, the most upstream block B1 is hot air. One of the fans 13 blows a strong wind (for example, 70 ° C. warm air) higher than the target temperature (for example, 50 ° C.) of the workpiece W onto the workpiece W, and blocks B2 downstream thereof. Is set so that a low-temperature weak wind of about the target temperature is blown to the workpiece W by another warm air fan 13.

最下流のブロックB3は、断熱カバー15で覆われており、被加工材Wの温度を均一化させるために、温風の吹きつけを行わない無風領域として設定されている。   The most downstream block B3 is covered with a heat insulating cover 15, and is set as a non-winding region where warm air is not blown in order to make the temperature of the workpiece W uniform.

また、前記予熱炉12の入口12aおよび出口12bには、シリコンシートからなる温風放散防止用の間仕切り(すだれ)部材16,17が設けられている。   Further, at the inlet 12a and the outlet 12b of the preheating furnace 12, partition members 16 and 17 made of silicon sheet for preventing the diffusion of warm air are provided.

前記被加工材搬送部2は、被加工材投入部S1で投入された被加工材Wを予熱炉12内に水平方向へ沿って搬送する1段目のコンベア21と、1段目コンベア21の下方側で被加工材Wを受け取って水平方向へ沿って略Z形に搬送する2段目および3段目のコンベア22,23と、3段目のコンベア23の下方側で被加工材Wを受け取って無風領域B3を経て潤滑剤塗布部3まで搬送する4段目のコンベア24とを備えている。   The workpiece conveying unit 2 includes a first-stage conveyor 21 that conveys the workpiece W input in the workpiece input unit S <b> 1 into the preheating furnace 12 in the horizontal direction, and a first-stage conveyor 21. The second stage and third stage conveyors 22 and 23 that receive the workpiece W on the lower side and convey it in a substantially Z shape along the horizontal direction, and the workpiece W on the lower side of the third stage conveyor 23. And a fourth-stage conveyor 24 that receives and conveys it to the lubricant application unit 3 through the non-wind region B3.

被加工材Wが1段目のコンベア21から順次、次の下段のコンベア22,23,24に落下して受け渡されるようにしてあるのは、被加工材Wに次段に移る度に反転の機会を与えて該被加工材W全体に均等に温風を吹きつけるためである。   The workpiece W is sequentially dropped from the first-stage conveyor 21 onto the next lower conveyors 22, 23, and 24, and is transferred each time the workpiece W moves to the next stage. This is because the hot air is blown evenly over the entire workpiece W by giving the opportunity.

これら1段目〜4段目のコンベア21〜24は、ネット形のベルトコンベアなども採用可能であるが、ここでは、被加工材Wが重量物であっても変形するおそれのないキャタピラー形のコンベアが採用されている。このキャタピラー形のコンベアであると、コンベアの裏側からの温風が被加工材Wに当たりにくい場合があるので、コンベア21〜24の上面である被加工材受け面20aを、図3に示すように例えば波形ないしは鋸歯形などの凹凸状に形成してある。   The first-stage to fourth-stage conveyors 21 to 24 may be net-type belt conveyors or the like. Here, however, a caterpillar-type conveyor that does not deform even if the workpiece W is heavy. A conveyor is used. In the case of this caterpillar type conveyor, since the hot air from the back side of the conveyor may not hit the workpiece W, the workpiece receiving surface 20a which is the upper surface of the conveyors 21 to 24 is as shown in FIG. For example, it is formed in a corrugated or serrated shape.

なお、前記1段目〜4段目のコンベア21〜24においては、被加工材投入部S1の部位、前段のコンベアから落下する被加工材Wを受け取る部位に対応して、キャタピラーレール(図示せず)上にダンパー(図示せず)を設けておけば、被加工材Wが重量物である場合の落下による衝撃を吸収させることができる。   In the first to fourth stage conveyors 21 to 24, caterpillar rails (not shown) corresponding to the part of the workpiece input part S1 and the part that receives the workpiece W falling from the preceding conveyor. If a damper (not shown) is provided on the top, it is possible to absorb an impact caused by dropping when the workpiece W is heavy.

前記潤滑剤塗布部3は、循環式潤滑剤塗布機構31と、被加工材反転液切り機構32とを備えている。   The lubricant application unit 3 includes a circulating lubricant application mechanism 31 and a workpiece reversing liquid draining mechanism 32.

前記循環式潤滑剤塗布機構31は、図4に示すように、無端搬送ベルト30と、前記無端搬送ベルト30が掛設された一対の駆動および従動輪33,34と、駆動輪33を駆動するモータ33Aと、被加工材Wが浸漬される潤滑剤槽36と、無端搬送ベルト30の外周に沿って配置された被加工材脱落防止部材37とからなる。   As shown in FIG. 4, the circulating lubricant application mechanism 31 drives the endless transport belt 30, a pair of driving and driven wheels 33, 34 on which the endless transport belt 30 is suspended, and the driving wheel 33. The motor 33 </ b> A, the lubricant tank 36 in which the workpiece W is immersed, and a workpiece drop-off prevention member 37 disposed along the outer periphery of the endless conveyance belt 30.

前記無端搬送ベルト30には、被加工材Wを移送させる複数のバケットないしはこの例のようなスクレーパ30aが間欠的に設けられており、無風領域B3を経た被加工材Wを受け取って前記潤滑剤槽36内の潤滑剤Mに浸漬させてから引き揚げるようになっている。なお、前記潤滑剤槽36には、潤滑剤Mを回収するためのドレンバルブ36aが配備されている。   The endless conveyor belt 30 is intermittently provided with a plurality of buckets for transferring the workpiece W or a scraper 30a as in this example, and receives the workpiece W having passed through the windless region B3 to receive the lubricant. After being immersed in the lubricant M in the tank 36, it can be lifted. The lubricant tank 36 is provided with a drain valve 36a for collecting the lubricant M.

前記被加工材反転液切り機構32は、例えば潤滑剤受け部38と、この潤滑剤受け部38に回転可能に支持され、かつ無端搬送ベルト30と同期して回転して、潤滑剤Mが塗布された被加工材Wを反転させて液切りを行う液切り車39と、この液切り車39を回転駆動するモータ39Aとからなり、潤滑剤槽36から引き上げられた被加工材Wを液切り車39で受け取って回転中に被加工材Wに塗布された潤滑剤Mを液切りさせてから前記乾燥部4に送出するようになっている。なお、前記潤滑剤受け部38にも、液切りされた潤滑剤Mを回収するためのドレンバルブ38aが配備されている。   The workpiece reversing liquid draining mechanism 32 is, for example, a lubricant receiving portion 38 and is rotatably supported by the lubricant receiving portion 38 and rotates in synchronization with the endless conveying belt 30 to apply the lubricant M. The drainage wheel 39 that reverses the processed workpiece W and drains the fluid, and the motor 39A that rotationally drives the drainage wheel 39, and drains the workpiece W pulled up from the lubricant tank 36. The lubricant M received by the vehicle 39 and applied to the workpiece W during rotation is drained and then delivered to the drying unit 4. Note that a drain valve 38 a for collecting the drained lubricant M is also provided in the lubricant receiving portion 38.

なお、潤滑剤槽36に収容される液状潤滑剤Mは、その種類によっては常温でクリーム状に固形化し昇温とともに液化するものが存在する。このような潤滑剤に対しては、液状を保持するため、潤滑剤槽36の内部や周辺に加熱設備を設けて潤滑剤Mを加熱する構成としても良い。また、潤滑剤Mの液成分が分離しやすいものについては、潤滑剤槽36内に、例えば成分分散用に使用されている界面活性剤による発泡性を抑えた攪拌機を設置しても良い。   The liquid lubricant M accommodated in the lubricant tank 36 may be solidified in a cream form at room temperature and liquefy as the temperature rises depending on the type. For such a lubricant, in order to maintain a liquid state, a heating facility may be provided inside or around the lubricant tank 36 to heat the lubricant M. In addition, in the case where the liquid component of the lubricant M is easily separated, for example, a stirrer in which foaming property due to a surfactant used for dispersing the component is suppressed may be installed in the lubricant tank 36.

前記乾燥部4は、断熱壁40で囲まれており、換気室41と換気室41の下流側の加熱炉から構成された乾燥室42とを備えている。   The drying unit 4 is surrounded by a heat insulating wall 40 and includes a ventilation chamber 41 and a drying chamber 42 constituted by a heating furnace on the downstream side of the ventilation chamber 41.

前記換気室41には、前記被加工材反転液切り機構32から受け渡された被加工材Wの隅々に残存している余分な潤滑剤Mを落とすために空気を吹き付けるブロア43が配備されている。   The ventilating chamber 41 is provided with a blower 43 for blowing air to remove excess lubricant M remaining in every corner of the workpiece W transferred from the workpiece reversing liquid draining mechanism 32. ing.

前記乾燥室42は、図示しない熱源による熱風を一方向から被加工材Wに吹き付けて排気させる乾燥方式(ワンパス方式)が採用されている。   The drying chamber 42 employs a drying method (one-pass method) in which hot air from a heat source (not shown) is blown to the workpiece W from one direction and exhausted.

なお、換気室41の入口41aおよび乾燥室42の出口42aにも、ぞれぞれシリコンシートからなる熱風放散防止用の間仕切り部材44、45がそれぞれ設けられている。   In addition, partition members 44 and 45 made of silicon sheet for preventing hot air diffusion are also provided at the inlet 41a of the ventilation chamber 41 and the outlet 42a of the drying chamber 42, respectively.

さらに、換気室41と乾燥室42との境界部分にも、被加工材Wの通過を妨げない態様で、シリコンシート等からなる間仕切り部材46が設けられ、換気室41で吹き飛ばされた潤滑剤の乾燥室42への侵入を、抑制できるようになっている。   Further, a partition member 46 made of a silicon sheet or the like is provided at a boundary portion between the ventilation chamber 41 and the drying chamber 42 in a manner that does not prevent the workpiece W from passing, and the lubricant blown off in the ventilation chamber 41 is provided. Intrusion into the drying chamber 42 can be suppressed.

前記搬送部5は、前記潤滑剤の液切り機構32を経た被加工材Wを受け取って換気室41および乾燥室42を通過させて排出部S2に搬送するものであり、例えば、駆動スプロケット51と従動スプロケット52との間に掛設されたキャタピラー形のコンベア53と、駆動スプロケット51を駆動するモータ54とから構成されている。   The transport unit 5 receives the workpiece W that has passed through the liquid draining mechanism 32 of the lubricant, passes the material W through the ventilation chamber 41 and the drying chamber 42, and transports them to the discharge unit S2. It comprises a caterpillar type conveyor 53 suspended between the driven sprocket 52 and a motor 54 for driving the drive sprocket 51.

なお、乾燥部4の下部には、オイルパン6が設けられている。   An oil pan 6 is provided below the drying unit 4.

次に、上記構成の潤滑皮膜形成装置の動作を説明する。   Next, the operation of the lubricating film forming apparatus having the above configuration will be described.

被加工材搬送部2における1段目〜3段目のコンベア21,22,23を駆動し、搬入部S1から投入された被加工材Wが1段目のコンベア21により、予熱部1における予熱室12内に搬入されると、被加工材Wは、上流側ブロックB1における高温の強い温風、例えば目的温度(50°C)よりも高い温度(70°C)の温風で予熱される。   The first-stage to third-stage conveyors 21, 22, and 23 are driven in the workpiece conveyance unit 2, and the workpiece W input from the carry-in unit S 1 is preheated in the preheating unit 1 by the first-stage conveyor 21. When the workpiece W is carried into the chamber 12, the workpiece W is preheated with hot air having a high temperature in the upstream block B1, for example, hot air having a temperature (70 ° C.) higher than the target temperature (50 ° C.). .

1段目のコンベア21で搬送された被加工材Wが高温の温風で一気に処理されるので、全体の処理時間の短縮化に貢献できることになる。   Since the workpiece W conveyed by the first-stage conveyor 21 is processed at a stretch with high-temperature hot air, it can contribute to shortening the entire processing time.

被加工材Wは、1段目のコンベア21から2段目のコンベア22に受け渡されて、この後、2段目のコンベア22で搬送された被加工材Wは、下流側ブロックB2に対応する3段目のコンベア23に受け渡され、さらに3段目のコンベア23から4段目のコンベア24に受け渡される。   The workpiece W is transferred from the first-stage conveyor 21 to the second-stage conveyor 22, and then the workpiece W conveyed by the second-stage conveyor 22 corresponds to the downstream block B2. Is transferred to the third-stage conveyor 23, and further transferred from the third-stage conveyor 23 to the fourth-stage conveyor 24.

ブロックB2においては、被加工材Wは、前記目的温度(50°C)付近の弱い温風下に晒される。   In the block B2, the workpiece W is exposed to weak warm air near the target temperature (50 ° C.).

ここで、最上流のブロックB1の温風を目的温度よりも高い温度に設定しておけば、被加工材Wの温風が当たりにくい部所の予熱が不十分になるのが回避されるともに、全体の予熱処理時間を短縮も可能となる。しかも、ブロックB1、B2での温風は、ブロックごとに循環する方式であるから、熱損失を少なくでき、エネルギ効率の良いものとなる。   Here, if the warm air of the most upstream block B1 is set to a temperature higher than the target temperature, it is avoided that the preheating of the portion where the warm air of the workpiece W is difficult to hit becomes insufficient. In addition, the overall pre-heat treatment time can be shortened. Moreover, since the warm air in the blocks B1 and B2 circulates for each block, heat loss can be reduced and energy efficiency can be improved.

このように余熱部1におけるブロックB1,B2で予熱された被加工材Wは、4段目のコンベア24により搬送されて、最下流側のブロックB3である無風領域を通過する。   In this way, the workpiece W preheated in the blocks B1 and B2 in the remaining heat section 1 is transported by the fourth-stage conveyor 24 and passes through the non-wind region which is the most downstream block B3.

この無風領域B3を通過することにより、被加工材Wの表面全体の温度が略均一化されるから、次の潤滑剤塗布工程において、潤滑皮膜の均一な形成に有利となる。   By passing through the windless region B3, the temperature of the entire surface of the workpiece W is made substantially uniform, which is advantageous for uniform formation of a lubricating film in the next lubricant application step.

ついで、前記無風領域B3を経た被加工材Wは、4段目のコンベア24により、潤滑剤塗布部3における循環式潤滑剤塗布機構31に送給され、無端搬送ベルト30に移される。   Next, the workpiece W that has passed through the windless region B3 is fed to the circulating lubricant coating mechanism 31 in the lubricant coating unit 3 by the fourth-stage conveyor 24, and is transferred to the endless transport belt 30.

この無端搬送ベルト30が垂直面内に沿って回動することにより、被加工材Wは、一旦潤滑剤槽36内の潤滑剤Mに浸漬されてから引き揚げられ、これに伴って潤滑剤Mが塗布されることになる。   As the endless transport belt 30 rotates along the vertical plane, the workpiece W is once dipped in the lubricant M in the lubricant tank 36 and then lifted. Will be applied.

ここで、無端搬送ベルト30による回動動作で被加工材Wを潤滑剤Mに通過させるから、吹きつけ塗布作業に比して、潤滑剤Mの無駄な使用がなくなる。また、被加工材Wは搬送中にその姿勢が転換するから、被加工材Wの隅々まで充分に潤滑剤が接触する。   Here, since the workpiece W is passed through the lubricant M by the rotation operation by the endless transport belt 30, useless use of the lubricant M is eliminated as compared with the spray coating operation. Further, since the posture of the workpiece W is changed during conveyance, the lubricant is sufficiently in contact with every corner of the workpiece W.

さらに、被加工材Wが予熱された状態で潤滑剤Mに浸漬されるから、この潤滑剤Wが油性の場合には、該潤滑剤Wが被加工材Wの温度と同じ程度まで上がり、粘度が低下するので、潤滑剤Mを必要最小限の量だけ塗布させることができ、もって潤滑剤Mを節約することができる。   Furthermore, since the workpiece W is immersed in the lubricant M in a preheated state, when the lubricant W is oily, the lubricant W rises to the same level as the temperature of the workpiece W, and the viscosity is increased. As a result, the lubricant M can be applied in a necessary minimum amount, and the lubricant M can be saved.

また、被加工材Wを無端搬送ベルト30で潤滑剤Mに浸漬させてから引き揚げるので、この引き揚げる際に被加工材Wに付着した余分の潤滑剤Mを液切りさせることができ、潤滑皮膜の均一化に役立つとともに、潤滑剤Mの持ち出しも少なくなる。   Further, since the work material W is dipped in the lubricant M by the endless conveying belt 30 and then lifted, the excess lubricant M adhering to the work material W can be drained during the lifting, and the lubricant film It helps to homogenize and also reduces the amount of lubricant M taken out.

ところで、前記循環式潤滑剤塗布機構31としては、無端搬送ベルト30を使う代わりに、例えば水車形のものを使用することも考えられるが、その場合、予熱工程におけるコンベア24からの被加工材受け取り位置などの設定や変更が煩雑になる。これに対して前記無端搬送ベルト30を使う構成では、一部を潤滑剤槽36に浸漬したままで、上部である従動輪34の位置を変えることができ、これにより前記被加工材Wの受け取り位置などの設定や変更などが簡単に行える。   By the way, as the circulating lubricant application mechanism 31, instead of using the endless conveyor belt 30, for example, a water wheel type may be used. In this case, the work material is received from the conveyor 24 in the preheating process. Setting and changing the position etc. becomes complicated. On the other hand, in the configuration using the endless conveying belt 30, the position of the driven wheel 34, which is the upper part, can be changed while partly immersed in the lubricant tank 36, whereby the workpiece W is received. You can easily set and change the location.

ついで、潤滑剤Mが塗布された被加工材Wは、無端搬送ベルト30で引き揚げられると、被加工材反転液切り機構32における液切り車39に移されて回転される。被加工材Wは、液切り車39の回転中に反転の機会を付与されるから、被加工材Wに付着した余分の潤滑剤Mが一掃液切りされる。つまり、被加工材Wの形状が複雑なものでも、十分液切りされる。   Next, when the workpiece W to which the lubricant M is applied is pulled up by the endless transport belt 30, the workpiece W is transferred to the liquid drain wheel 39 in the workpiece reverse liquid draining mechanism 32 and rotated. Since the workpiece W is given an opportunity of reversal during the rotation of the liquid drain wheel 39, the excess lubricant M adhering to the workpiece W is wiped off. That is, even if the shape of the workpiece W is complicated, it is sufficiently drained.

液切り車39で液切りされた被加工材Wは、さらにコンベア53に移されて換気室41に送られるので、ここで、被加工材Wの隅々に溜まっている潤滑剤Mが換気で一掃される。これにより、被加工材Wの表面に付着した潤滑剤Mの皮膜が均一になる。   The workpiece W that has been drained by the drainer wheel 39 is further transferred to the conveyor 53 and sent to the ventilation chamber 41. Here, the lubricant M collected in every corner of the workpiece W is ventilated. Wiped out. Thereby, the film | membrane of the lubricant M adhering to the surface of the workpiece W becomes uniform.

なお、この被加工材反転液切り機構32は、液切り車39を使うものに限らず、例えば螺旋形のコンベアなどを採用することができる。   The workpiece reversing liquid draining mechanism 32 is not limited to the one using the liquid draining wheel 39, and for example, a spiral conveyor can be employed.

さらに、被加工材Wは、換気室41から乾燥室42に送給されて、強力ブロアが吹きつけられる。このため、塗布工程で被加工材Wに残った潤滑剤Mが完全に液切りされ、均一皮膜の形成に寄与する。また、潤滑剤Mが油性の場合では、揮発成分が希釈され、一方向への排気により、爆発限界よりも薄い安全な雰囲気で乾燥処理されることになり、また、油性でも水性でも、気化熱が奪取され、一層冷却状態で次工程に送出することが可能となる。   Furthermore, the workpiece W is fed from the ventilation chamber 41 to the drying chamber 42 and blown with a powerful blower. For this reason, the lubricant M remaining on the workpiece W in the coating process is completely drained and contributes to the formation of a uniform film. Further, when the lubricant M is oily, the volatile component is diluted and exhausted in one direction to be dried in a safe atmosphere that is thinner than the explosion limit. Can be taken out and sent to the next process in a further cooled state.

しかも、換気室41で吹き飛ばされた潤滑剤の乾燥室42への侵入が、間仕切り部材46によって抑制されるので、乾燥室42へ侵入した潤滑剤が被加工材Wの表面に付着して均一な潤滑皮膜の形成を妨げることが防止される。   Moreover, since the entry of the lubricant blown off in the ventilation chamber 41 into the drying chamber 42 is suppressed by the partition member 46, the lubricant that has entered the drying chamber 42 adheres to the surface of the workpiece W and is uniform. Preventing the formation of the lubricating film is prevented.

ところで、乾燥工程での加熱を循環方式を採用すると、潤滑剤M中の飛散された潤滑成分により、熱源の熱交換部分の汚れや性能低下を招くおそれがあり、頻繁に清掃作業を行う必要がある。   By the way, if the circulation system is used for heating in the drying process, the scattered lubricating components in the lubricant M may cause contamination of the heat exchange portion of the heat source and a decrease in performance, and it is necessary to frequently perform cleaning work. is there.

これに対して、この例の乾燥工程では、温風を一方向から吹きつけて排気する排気方式で被加工材の表面の潤滑剤を乾燥させるので、熱源などの汚れが少なくなり、しかも適正な乾燥処理が達成される。   On the other hand, in the drying process of this example, the lubricant on the surface of the work material is dried by an exhaust method in which warm air is blown from one direction and exhausted, so that dirt such as a heat source is reduced and proper. A drying process is achieved.

以上、本発明の一実施形態を説明したが、本発明は上記実施形態に限定されることはない。例えば、予熱部1に、被加工材を温風で加熱する領域の下流側に無風領域が存在し、潤滑剤塗布部2は、垂直面内に沿って回動する無端搬送ベルト30により被加工材を潤滑剤槽36に通過させて該被加工材に潤滑剤を塗布する循環式潤滑剤塗布機構31を有し、前記乾燥部4は、潤滑剤が塗布された被加工材に対して換気しつつ気体を吹き付ける換気室41を備えているものとして説明したが、これに全ての要件を備えなければならないものではなく、余熱部1の無風領域、潤滑剤塗布部3の循環式潤滑剤塗布機構31、乾燥部4の換気室41のいずれかの構成を備えていればよく、あるいはこれら3つのうちの任意の2つを備えていても良い。ただし、3つ全てを備えた方が、より均一な潤滑皮膜を形成できる点で望ましい。   Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment. For example, the preheating unit 1 has a windless region downstream of a region where the workpiece is heated with warm air, and the lubricant application unit 2 is processed by the endless conveyance belt 30 that rotates along a vertical plane. A circulating lubricant application mechanism 31 is provided for passing the material through the lubricant tank 36 and applying the lubricant to the workpiece. The drying unit 4 ventilates the workpiece to which the lubricant is applied. However, it has been described that the ventilation chamber 41 for blowing gas is provided, but this does not have to satisfy all the requirements, and the non-wind region of the remaining heat part 1 and the circulation lubricant application of the lubricant application part 3 Any structure of the mechanism 31 and the ventilation chamber 41 of the drying unit 4 may be provided, or any two of these three may be provided. However, it is desirable that all three are provided because a more uniform lubricating film can be formed.

この発明の一実施形態に係る潤滑皮膜形成装置を示す側面断面図である。It is side surface sectional drawing which shows the lubricating film forming apparatus which concerns on one Embodiment of this invention. 同じく潤滑皮膜形成装置を示す平面図である。It is a top view which similarly shows a lubricating film forming apparatus. キャタピラー式コンベアの被加工材搬送面形状を示す概略側面図である。It is a schematic side view which shows the workpiece conveyance surface shape of a caterpillar type conveyor. 潤滑剤塗布部を示す拡大断面図である。It is an expanded sectional view showing a lubricant application part.

符号の説明Explanation of symbols

1・・・・・・・・・・・・予熱部(余熱手段)
2・・・・・・・・・・・・被加工材搬送部(搬送手段)
3・・・・・・・・・・・・潤滑剤塗布部(潤滑剤塗布手段)
4・・・・・・・・・・・・乾燥部(乾燥手段)
30・・・・・・・・・・・無端搬送ベルト
31・・・・・・・・・・・循環式潤滑剤塗布機構
32・・・・・・・・・・・被加工材反転液切り機構
36・・・・・・・・・・・潤滑剤槽
41・・・・・・・・・・・換気室
42・・・・・・・・・・・乾燥室
46・・・・・・・・・・・間仕切り部材
B1〜B3(無風領域)・・ブロック
M・・・・・・・・・・・・潤滑剤
W・・・・・・・・・・・・被加工材
1 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Preheating part (remaining heat means)
2 ............ Workpiece material conveyance section (conveyance means)
3 .... Lubricant application part (lubricant application means)
4 .... Drying section (drying means)
30 ············ Endless conveyor belt 31 ···································································· Cutting mechanism 36 ... Lubricant tank 41 ... Ventilation room 42 ... Drying room 46 ... ······ Partition members B1 to B3 (no wind region) ··· Block M ······· Lubricant W ················

Claims (6)

冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑剤皮膜形成装置であって、
搬送手段により連続搬送される被加工材に対する予熱手段と、
予熱された被加工材を潤滑剤槽に浸漬して潤滑剤を塗布する潤滑剤塗布手段と、
潤滑剤が塗布された被加工材を乾燥させる乾燥手段と、
を備え、
前記予熱手段には、被加工材を温風で加熱する領域の下流側に無風領域が存在していることを特徴とする潤滑皮膜形成装置。
Lubricant film that forms a lubricant film on the surface of the workpiece by applying a solvent-dispersed dry lubricant for cold plastic processing to the surface of the workpiece for cold plastic processing and drying the applied lubricant A forming device,
Preheating means for the workpiece continuously conveyed by the conveying means;
A lubricant application means for immersing the preheated workpiece in a lubricant tank and applying the lubricant;
A drying means for drying the workpiece coated with the lubricant;
With
The preheating means has a non-wind region on the downstream side of a region where the workpiece is heated with warm air.
前記予熱手段における温風加熱領域が被加工材搬送方向で複数のブロックに分割構成されるとともに、各ブロックは、他のブッロクとは異なる温度の温風がそれぞれ循環するように構成されている請求項1に記載の潤滑皮膜形成装置。 The warm air heating area in the preheating means is divided into a plurality of blocks in the workpiece conveyance direction, and each block is configured such that warm air having a temperature different from that of other blocks circulates. Item 2. The lubricating film forming apparatus according to Item 1. 冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置であって、
搬送手段により連続搬送される被加工材に対する予熱手段と、
予熱された被加工材を潤滑剤液に浸漬して塗布する潤滑剤塗布手段と、
潤滑剤が塗布された被加工材を乾燥させる乾燥手段と、
を備え、
前記潤滑剤塗布手段は、垂直面内に沿って回動する無端搬送ベルトにより被加工材を潤滑剤槽に通過させて該被加工材に潤滑剤を塗布する循環式潤滑剤塗布機構を有していることを特徴とする潤滑皮膜形成装置。
Lubricant film formation in which a solvent-dispersed dry lubricant for cold plastic working is applied to the surface of a workpiece for cold plastic working, and the applied lubricant is dried to form a lubricating film on the surface of the workpiece. A device,
Preheating means for the workpiece continuously conveyed by the conveying means;
Lubricant application means for immersing and applying the preheated workpiece in a lubricant liquid;
A drying means for drying the workpiece coated with the lubricant;
With
The lubricant application means has a circulating lubricant application mechanism that applies a lubricant to the work material by passing the work material through the lubricant tank by an endless conveyor belt that rotates along a vertical plane. An apparatus for forming a lubricating film.
前記潤滑剤塗布手段には、潤滑剤槽から引き揚げられた被加工材を受け取って回転により被加工材を反転させて液切りを行う被加工材反転液切り機構が配備されている請求項3に記載の潤滑皮膜形成装置。 4. The workpiece reversing liquid draining mechanism is provided in the lubricant application means, wherein the workpiece reversing liquid draining mechanism that receives the workpiece pulled up from the lubricant tank and reverses the workpiece by rotation to perform liquid draining is provided. The lubricating film forming apparatus as described. 冷間塑性加工用被加工材の表面に冷間塑性加工用の溶剤分散乾燥式潤滑剤を塗布し、塗布した潤滑剤を乾燥させて前記被加工材の表面に潤滑皮膜を形成する潤滑皮膜形成装置であって、
搬送手段により連続搬送される被加工材に対する予熱手段と、
予熱された被加工材を潤滑剤液に浸漬して塗布する潤滑剤塗布手段と、
潤滑剤が塗布された被加工材を乾燥させる乾燥手段と、
を備え、
前記乾燥手段は、潤滑剤が塗布された被加工材に対して換気しつつ気体を吹き付ける換気室と、換気室の下流側に設けられた乾燥室とを備え、換気室と乾燥室との間に、被加工材の通過を許容しかつ換気室で前記気体により飛ばされた潤滑剤の侵入抑制用の間仕切り部材を備えていることを特徴とする潤滑皮膜形成装置。
Lubricant film formation in which a solvent-dispersed dry lubricant for cold plastic working is applied to the surface of a workpiece for cold plastic working, and the applied lubricant is dried to form a lubricating film on the surface of the workpiece. A device,
Preheating means for the workpiece continuously conveyed by the conveying means;
Lubricant application means for immersing and applying the preheated workpiece in a lubricant liquid;
A drying means for drying the workpiece coated with the lubricant;
With
The drying means includes a ventilation chamber that blows gas while ventilating a workpiece coated with a lubricant, and a drying chamber provided on the downstream side of the ventilation chamber, between the ventilation chamber and the drying chamber. And a partition member for preventing penetration of the lubricant blown by the gas in the ventilation chamber and allowing the workpiece to pass therethrough.
前記乾燥室では、温風を被加工材に吹き付けて排気して被加工材表面の潤滑剤を乾燥させるように構成されている請求項5に記載の潤滑皮膜形成装置。
The lubricating film forming apparatus according to claim 5, wherein the drying chamber is configured to blow warm air on the work material and exhaust the air to dry the lubricant on the work material surface.
JP2004273979A 2004-09-21 2004-09-21 Apparatus for forming lubricated film Pending JP2006088170A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006110564A (en) * 2004-10-12 2006-04-27 Exedy Corp Lubrication treatment apparatus
KR101119928B1 (en) * 2009-07-14 2012-03-15 주식회사 디와이메탈웍스 Phosphated Coating Treatment Divice for Cold Forging

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006110564A (en) * 2004-10-12 2006-04-27 Exedy Corp Lubrication treatment apparatus
KR101119928B1 (en) * 2009-07-14 2012-03-15 주식회사 디와이메탈웍스 Phosphated Coating Treatment Divice for Cold Forging

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