JP6209343B2 - Quenching treatment equipment, heat treatment equipment and quenching treatment method - Google Patents

Quenching treatment equipment, heat treatment equipment and quenching treatment method Download PDF

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JP6209343B2
JP6209343B2 JP2013053091A JP2013053091A JP6209343B2 JP 6209343 B2 JP6209343 B2 JP 6209343B2 JP 2013053091 A JP2013053091 A JP 2013053091A JP 2013053091 A JP2013053091 A JP 2013053091A JP 6209343 B2 JP6209343 B2 JP 6209343B2
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workpiece
quenching
coolant
chamber
oil
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JP2014177680A (en
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秀平 石井
秀平 石井
恒孝 山田
恒孝 山田
慎一 武本
慎一 武本
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Dowa Thermotech Co Ltd
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本発明は、例えば自動車用部品等のワークに対して焼入れ処理を行うための焼入れ処理設備に関する。更には、前記焼入れ処理設備を用いた、浸炭、浸炭窒化処理等を行う熱処理設備、焼入れ処理方法に関する。   The present invention relates to a quenching processing facility for performing a quenching process on a workpiece such as an automotive part. Furthermore, the present invention relates to a heat treatment facility for performing carburization, carbonitriding, etc., and a quenching method using the quenching facility.

一般に、自動車部品等のワークの製造において、ワークの表面硬化処理方法として加熱したワークを急冷却する焼入れ処理が知られている。焼入れ処理としては、例えば水や油等の浴中にワークを浸漬させて行う方法や、液体を噴霧して行うスプレー焼入れ、気体噴射によって行うガス焼入れ等があるが、金属部品であるワークを大量に焼入れ処理する場合には、油の浴中にワークを浸漬させて行う技術が最も好適に使用されている。   In general, in the manufacture of workpieces such as automobile parts, a quenching process for rapidly cooling a heated workpiece is known as a method for surface hardening the workpiece. Quenching treatment includes, for example, a method in which a workpiece is immersed in a bath of water or oil, spray quenching by spraying a liquid, gas quenching by gas injection, etc., but a large amount of workpieces that are metal parts In the case of quenching, a technique in which a work is immersed in an oil bath is most preferably used.

例えば特許文献1には、冷却液を貯留した冷却液槽に対してワークを保持したワーク保持体を鉛直方向に昇降させてワークを冷却液に浸漬させる技術が開示されている。また、特許文献2には、冷却液を貯留した焼入れ槽に対してワークをバスケットを介して浸漬させる技術が開示されている。また、特許文献3には、油冷室内においてワークを冷却槽(油槽)の上部に静止させた状態で油冷室の排気を行い、オイルミストを除去する技術が開示されている。   For example, Patent Document 1 discloses a technique in which a workpiece holder that holds a workpiece is moved up and down in a vertical direction with respect to a cooling fluid tank that stores the cooling fluid, and the workpiece is immersed in the cooling fluid. Patent Document 2 discloses a technique for immersing a work through a basket in a quenching tank storing a coolant. Patent Document 3 discloses a technique in which the oil cooling chamber is evacuated and the oil mist is removed while the work is stationary in the upper portion of the cooling tank (oil tank) in the oil cooling chamber.

特開2012−62512号公報JP 2012-62512 A 特開2010−53406号公報JP 2010-53406 A 特開平4−263008号公報JP-A-4-263008

上記特許文献1に記載された技術等、従来の焼入れ処理においては、冷却液(即ち、油)を貯留した冷却槽に投入されたワークは、ワーク引き上げ領域において冷却液から引き上げられたワークに対してガスを吹き付けることで、当該ワークやワーク保持体、ワークを保持するバスケット等に付着した冷却液を吹き飛ばして除去といった方法が採られている。また、上記特許文献3に記載の技術では、ワークを冷却槽の上部に静止させて油切りを行うとしている。   In the conventional quenching process such as the technique described in Patent Document 1 described above, the workpiece put into the cooling tank storing the coolant (that is, oil) is compared with the workpiece pulled up from the coolant in the workpiece lifting area. Then, by blowing the gas, a method of blowing off and removing the coolant attached to the workpiece, the workpiece holder, the basket holding the workpiece, or the like is employed. Moreover, in the technique described in the above-mentioned Patent Document 3, the work is stopped at the upper part of the cooling tank to perform oil draining.

ここで、鉛直方向上方よりワークを冷却槽に投入する際に、特に、ワークの上面に窪み等が形成されている場合やワークが上方に開口する略お椀形状等であった場合には、冷却液に浸漬後、冷却槽からワークを取り出した時に冷却液である油がワークに形成された窪みや略お椀型のワーク内に残留したまま処理設備外へ搬送されることになる。即ち、ワークの窪みやワーク内に残留した油が大量に処理設備外に持ち出されることになる。図1(a)、(b)には、それぞれ上面に窪み2が形成されているワークの一例を図示している。 Here, when the workpiece is put into the cooling tank from above in the vertical direction, particularly when a depression or the like is formed on the upper surface of the workpiece or when the workpiece has a generally bowl shape or the like opening upward, After being immersed in the liquid, when the work is taken out from the cooling tank, the oil that is the cooling liquid is transported out of the processing equipment while remaining in the depression formed in the work or in the substantially bowl-shaped work. That is, a large amount of oil remaining in the workpiece and in the workpiece is taken out of the processing facility. FIGS. 1A and 1B show an example of a workpiece in which a depression 2 is formed on the upper surface.

一方、冷却槽及び冷却液を用いた焼入れ処理は、処理設備内に外気が流入しない構造とし、不活性ガスや変成ガス等の非酸化性雰囲気として行うことが一般的であるのに対し、処理設備外は大気雰囲気となっている。そのため、上述したようにワークに残留した状態で処理設備外に持ち出された油は、大気雰囲気下において酸化してしまい、再度冷却液として再利用することはできず、廃油として廃棄される。   On the other hand, the quenching process using the cooling tank and the cooling liquid is generally performed in a non-oxidizing atmosphere such as an inert gas or a metamorphic gas with a structure in which outside air does not flow into the processing equipment. The atmosphere outside the facility is atmospheric. Therefore, as described above, the oil taken out of the processing equipment while remaining on the work is oxidized in the air atmosphere and cannot be reused as the coolant again, and is discarded as waste oil.

従って、上記特許文献1、2に記載された技術では、ワークに残留して処理設備外に持ち出された油は再利用することができず、焼入れ処理において冷却液の補給のため大量の油が必要となってしまうため、冷却液のコストが増大してしまうといった問題がある。ワークに窪み等が形成されている場合やワークが略お椀形状である場合には、より大量の油がワークに残留し処理設備外に持ち出されてしまうため、その損失は甚大である。   Therefore, in the techniques described in Patent Documents 1 and 2 above, the oil that remains on the workpiece and is taken out of the processing equipment cannot be reused, and a large amount of oil is used to replenish the coolant in the quenching process. Since it becomes necessary, there is a problem that the cost of the cooling liquid increases. If the work has a depression or the like, or if the work has a substantially bowl shape, a larger amount of oil remains on the work and is taken out of the processing equipment, so the loss is significant.

また、上記特許文献1〜3に代表される従来の焼入れ設備において、焼入れ処理後の設備外に搬送されたワークに対して、洗浄処理工程で油を落とすための洗浄処理が行われるが、大量の油が処理設備外に持ち出された場合には、洗浄処理に用いる洗浄液も大量に必要となるため、洗浄液の交換頻度が上がり洗浄効率が低下、洗浄コストが増大するといった問題もある。   Moreover, in the conventional hardening equipment represented by the said patent documents 1-3, although the washing | cleaning process for dropping oil is performed by the washing | cleaning process process with respect to the workpiece | work conveyed outside the equipment after hardening process, When the oil is taken out of the processing facility, a large amount of cleaning liquid is required for the cleaning process, and there is a problem that the replacement frequency of the cleaning liquid increases, the cleaning efficiency decreases, and the cleaning cost increases.

そこで、本発明は、焼入れ処理においてワークに付着した冷却液の処理設備外に持ち出される量を低減することで、冷却液の利用効率の高い焼入れ処理設備を提供することを目的とする。   Accordingly, an object of the present invention is to provide a quenching treatment facility with high utilization efficiency of the coolant by reducing the amount of the coolant adhering to the workpiece taken out of the treatment facility in the quenching process.

上記課題を解決するため、本発明によれば、加熱処理後のワークを冷却液に浸漬させて焼入れ処理を行う焼入れ処理設備であって、冷却液を貯留する冷却槽を内部に備えた油槽室と、前記ワークを保持する保持体と、前記ワークを前記焼入れ処理設備内にて傾斜させる傾斜機構と、前記焼入れ処理設備内に外気を流入させない手段と、を備え、前記傾斜機構は、前記ワーク又は前記保持体を支持する支持部材と、当該支持部材を昇降させる昇降機構を備え、前記支持部材は複数設けられ、前記傾斜機構は、複数の支持部材の全部又は一部を昇降させる昇降機構を備える、焼入れ処理設備が提供される。
In order to solve the above-described problems, according to the present invention, a quenching treatment facility for performing a quenching process by immersing a workpiece after heat treatment in a coolant, and an oil tank chamber provided therein with a cooling tank for storing the coolant A holding body for holding the workpiece, a tilting mechanism for tilting the workpiece in the quenching processing facility, and means for preventing outside air from flowing into the quenching processing facility , wherein the tilting mechanism includes the workpiece Alternatively, a support member that supports the holding body and an elevating mechanism that elevates and lowers the support member are provided, and a plurality of the support members are provided, and the tilt mechanism includes an elevating mechanism that elevates and lowers all or part of the plurality of support members. A quenching treatment facility is provided.

また、本発明によれば、加熱処理後のワークを冷却液に浸漬させて焼入れ処理を行う焼入れ処理設備であって、冷却液を貯留する冷却槽を内部に備えた油槽室と、前記ワークを前記焼入れ処理設備内にて傾斜させる傾斜機構と、前記焼入れ処理設備内に外気を流入させない手段と、を備え、前記傾斜機構は、前記ワークを回転させる回転機構を備える、焼入れ処理設備が提供される。Further, according to the present invention, there is provided a quenching treatment facility for performing a quenching process by immersing the heat-treated work in a coolant, an oil tank chamber having a cooling tank for storing the coolant therein, and the work There is provided a quenching processing facility comprising a tilting mechanism for tilting in the quenching processing facility and means for preventing outside air from flowing into the quenching processing facility, and the tilting mechanism includes a rotating mechanism for rotating the workpiece. The

前記傾斜機構は、前記保持体と前記ワークを一体的に傾斜させても良い。
The tilt mechanism may tilt the holding body and the workpiece integrally.

前記油槽室と隣接する油切り室が設けられても良い。前記傾斜機構は、前記油槽室又は前記油切り室に設けられても良い。   An oil draining chamber adjacent to the oil tank chamber may be provided. The tilt mechanism may be provided in the oil tank chamber or the oil drain chamber.

前記ワークを傾斜させたときに落下する冷却液を回収する回収機構を備えても良い。前記油切り室は、冷却液を回収する回収機構と、前記回収機構によって回収した冷却液を前記冷却槽に還流させる還流機構と、を備えても良い。前記油槽室又は前記油切り室には、前記ワークに対して非酸化性ガスを吹き付ける噴射機構が設けられても良い。   You may provide the collection | recovery mechanism which collect | recovers the cooling fluid which falls when the said workpiece | work is inclined. The oil drain chamber may include a recovery mechanism for recovering the coolant and a reflux mechanism for returning the coolant recovered by the recovery mechanism to the cooling tank. The oil tank chamber or the oil drain chamber may be provided with an injection mechanism for blowing a non-oxidizing gas to the workpiece.

また、別の観点からの本発明によれば、ワークに浸炭処理を行う熱処理炉と、上記記載の焼入れ処理設備を備えた、熱処理設備が提供される。   Moreover, according to this invention from another viewpoint, the heat processing equipment provided with the heat processing furnace which performs a carburizing process to a workpiece | work, and the hardening processing equipment of the said description is provided.

更に別の観点からの本発明によれば、上記記載の焼入れ処理設備によって焼入れ処理を行う焼入れ処理方法であって、前記焼入れ処理設備内に外気を流入させない非酸化性雰囲気において、ワークを前記冷却槽に貯留された冷却液に浸漬させて焼入れ処理し、前記冷却槽からワークを取り出した後、前記傾斜機構によって前記ワークを前記焼入れ処理設備内にて傾斜させる、焼入れ処理方法が提供される。   According to another aspect of the present invention, there is provided a quenching treatment method in which the quenching treatment facility performs the quenching treatment, and the workpiece is cooled in a non-oxidizing atmosphere in which outside air does not flow into the quenching treatment facility. A quenching treatment method is provided in which the workpiece is immersed in a cooling liquid stored in a bath and quenched, and the workpiece is taken out of the cooling bath, and then the workpiece is tilted in the quenching treatment facility by the tilt mechanism.

本発明によれば、焼入れ処理においてワークに付着した冷却液の処理設備外に持ち出される量を低減することで、冷却液の利用効率の高い焼入れ処理設備が提供される。   ADVANTAGE OF THE INVENTION According to this invention, the quenching processing equipment with high utilization efficiency of a cooling fluid is provided by reducing the quantity taken out of the processing equipment of the cooling fluid adhering to the workpiece | work in quenching processing.

上面に窪みが形成されているワークの一例を示す概略斜視図である。It is a schematic perspective view which shows an example of the workpiece | work in which the hollow is formed in the upper surface. 本発明の第1の実施の形態に係る熱処理設備の概略縦断面図である。It is a schematic longitudinal cross-sectional view of the heat processing equipment which concerns on the 1st Embodiment of this invention. 油槽室を横から見た概略断面図である。It is the schematic sectional drawing which looked at the oil tank room from the side. 油槽室におけるワークの熱処理についての説明図である。It is explanatory drawing about the heat processing of the workpiece | work in an oil tank chamber. 本発明の第2の実施の形態に係る焼入れ処理設備を横から見た概略断面図である。It is the schematic sectional drawing which looked at the hardening processing equipment which concerns on the 2nd Embodiment of this invention from the side. 架台の概略拡大図であり、(a)は傾斜させていない状態、(b)は傾斜させた状態を示している。It is a general | schematic enlarged view of a mount frame, (a) has shown the state which is not inclined, (b) has shown the state inclined. 本発明の第3の実施の形態に係る油切り室の構成についての説明図である。It is explanatory drawing about the structure of the oil drain chamber which concerns on the 3rd Embodiment of this invention. 回転機構の概略断面図である。It is a schematic sectional drawing of a rotation mechanism. 本発明の変形例に係る油切り室の構成についての説明図である。It is explanatory drawing about the structure of the oil drain chamber which concerns on the modification of this invention.

以下、本発明の実施の形態について図面を参照して説明する。なお、本明細書および図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。また、以下では、熱処理設備1に備えられる熱処理炉3は従来より知られている一般的な連続浸炭設備であるため、その構造については簡略的に説明するに留め、本発明の特徴部分である焼入れ処理設備について詳細に説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present specification and drawings, components having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted. In the following, since the heat treatment furnace 3 provided in the heat treatment equipment 1 is a conventional continuous carburizing equipment that has been conventionally known, its structure is only briefly described and is a characteristic part of the present invention. The quenching equipment will be described in detail.

(第1の実施の形態)
図2は、本発明の第1の実施の形態に係る熱処理設備1の概略縦断面図であり、具体的には連続浸炭焼入れ設備の構造を示すものである。図2に示すように、熱処理設備1は、例えば自動車部品等のワークWをX方向(略水平方向)に沿った搬送方向Dに搬送しながらワークWを高温状態で処理する熱処理炉3と、ワークWの油冷(油焼入れ処理)を行う焼入れ処理設備4を備えている。なお、熱処理炉3は、例えば予熱処理、浸炭処理、拡散処理、降温処理からなるガス浸炭を行う処理炉である。
(First embodiment)
FIG. 2 is a schematic longitudinal sectional view of the heat treatment equipment 1 according to the first embodiment of the present invention, and specifically shows the structure of a continuous carburizing and quenching equipment. As shown in FIG. 2, the heat treatment facility 1 includes, for example, a heat treatment furnace 3 that processes the workpiece W in a high temperature state while conveying the workpiece W such as an automobile part in the conveyance direction D along the X direction (substantially horizontal direction), A quenching treatment equipment 4 for performing oil cooling (oil quenching treatment) of the workpiece W is provided. The heat treatment furnace 3 is a treatment furnace that performs gas carburization including, for example, preheat treatment, carburization treatment, diffusion treatment, and temperature lowering treatment.

熱処理炉3の炉体10内には、複数の処理室として、ワークWの予熱処理(昇温処理)を行う予熱室11、浸炭処理及び拡散処理を行う浸炭室12(浸炭拡散室)、拡散処理後の降温処理を行う降温室13が、搬送方向Dの上流側から順に並べて設けられている。炉体10の入口側には、ワークWを焼入れ処理設備1の外部から炉体10内(予熱室11)に搬入する開閉自在な扉22を備えた搬入口21が設けられ、炉体10の出口側には、ワークWを炉体10内(降温室13)から搬出して油槽室50に搬入するための開閉自在な扉26を備えた搬入出口25が設けられている。   In the furnace body 10 of the heat treatment furnace 3, as a plurality of treatment chambers, a preheating chamber 11 that performs preheat treatment (heating treatment) of the workpiece W, a carburization chamber 12 that performs carburization treatment and diffusion treatment (carburization diffusion chamber), diffusion A descending greenhouse 13 for performing a temperature lowering process after the processing is provided in order from the upstream side in the transport direction D. On the entrance side of the furnace body 10, there is provided a carry-in entrance 21 having an openable / closable door 22 for carrying the work W into the furnace body 10 (preheating chamber 11) from the outside of the quenching treatment equipment 1. On the outlet side, a loading / unloading port 25 having an openable / closable door 26 for unloading the workpiece W from the furnace body 10 (falling greenhouse 13) and loading it into the oil tank chamber 50 is provided.

炉体10の内部において、予熱室11と浸炭室12の間、浸炭室12と降温室13の間には、仕切壁31、32がそれぞれ備えられている。即ち、炉体10の内部は2つの仕切壁31、32によって3つの処理室が構成されている。各仕切壁31、32には、ワークをX方向に通過させる通過口がそれぞれ開口しており、各通過口には開閉自在な仕切扉37、38が設けられている。即ち、予熱室11、浸炭室12、降温室13の各処理室の雰囲気は、仕切扉37、38によって仕切ることが可能な構成となっている。   Inside the furnace body 10, partition walls 31 and 32 are provided between the preheating chamber 11 and the carburizing chamber 12 and between the carburizing chamber 12 and the descending chamber 13, respectively. That is, the inside of the furnace body 10 includes three processing chambers by the two partition walls 31 and 32. Each partition wall 31 and 32 has a passage opening through which the work passes in the X direction, and each passage opening is provided with a partition door 37 and 38 that can be opened and closed. That is, the atmosphere of each processing chamber of the preheating chamber 11, the carburizing chamber 12, and the descending greenhouse 13 can be partitioned by the partition doors 37 and 38.

本実施の形態におけるワークWとは必ずしも鋼材部品等の1個を示しているのではなく、複数の鋼材部品等を入れたトレイやバスケット等のかたまりを1単位としてワークWとしても良い。   The workpiece W in the present embodiment does not necessarily indicate one steel material part or the like, but the work W may be a unit such as a tray or basket containing a plurality of steel material parts.

また、図2に示すように、熱処理炉3には、ワークWを搬送する搬送機構としてのローラコンベア40が設けられている。ローラコンベア40は複数のローラが炉体10内の下部においてX方向に並べて配置される構成であり、各ローラの上面にワークWを載せて搬送を行う。また、予熱室11、浸炭室12、降温室13には、それぞれの内部の雰囲気を撹拌するファン等の撹拌機構42と、内部温度を調整するヒータ(図示せず)が設けられている。   Further, as shown in FIG. 2, the heat treatment furnace 3 is provided with a roller conveyor 40 as a transport mechanism for transporting the workpiece W. The roller conveyor 40 has a configuration in which a plurality of rollers are arranged side by side in the X direction in the lower part of the furnace body 10, and transports the work W placed on the upper surface of each roller. Further, the preheating chamber 11, the carburizing chamber 12, and the descending greenhouse 13 are provided with a stirring mechanism 42 such as a fan for stirring the atmosphere inside each, and a heater (not shown) for adjusting the internal temperature.

また、図示しないが、熱処理炉3には、各処理室(予熱室11、浸炭室12、降温室13)にエンリッチガス、変成ガス、空気、窒素を、実施する処理に応じて外部から供給する供給路が設けられており、それら供給されたガスを排気する排気路も設けられている。   Although not shown, the heat treatment furnace 3 is supplied with an enriched gas, a modified gas, air, and nitrogen from the outside to each processing chamber (preheating chamber 11, carburizing chamber 12, and descending chamber 13) according to the processing to be performed. A supply path is provided, and an exhaust path for exhausting the supplied gas is also provided.

熱処理炉3の下流側には、焼入れ処理設備4が設けられ、焼入れ処理設備4には油槽室50が配設されている。油槽室50は、熱処理炉3において熱処理されたワークWを冷却し、焼入れを行う設備であり、例えば油である冷却液AにワークWを浸漬させて冷却を行う構成となっている。冷却されたワークWは、油槽室50の下流側に設けられた開閉式の搬出口51から搬出され、例えば洗浄等の後工程を行う設備に移動される。以下には、図3を参照して油槽室50の構造について説明する。 A quenching treatment facility 4 is provided on the downstream side of the heat treatment furnace 3, and an oil tank chamber 50 is disposed in the quenching treatment facility 4. The oil tank chamber 50 is a facility that cools and quenches the workpiece W that has been heat-treated in the heat treatment furnace 3, and is configured to cool the workpiece W by immersing the workpiece W in a coolant A that is, for example, oil. The cooled workpiece | work W is carried out from the opening-and-closing type exit port 51 provided in the downstream of the oil tank chamber 50, and is moved to the equipment which performs post-processes, such as washing | cleaning, for example. Below, the structure of the oil tank chamber 50 is demonstrated with reference to FIG.

図3は、本発明の第1の実施の形態に係る焼入れ処理設備4に設けられた油槽室50を横から見た概略断面図である。図3に示すように、油槽室50の内部下方には冷却液Aが貯留された冷却槽52が設けられている。また、油槽室50の内部において冷却槽52の上方にはワークWを保持する保持体55が備えられており、油槽室50内部に搬入されたワークWは保持体55に保持される。油槽室50内部は焼入れ処理時に、例えば不活性ガスや変成ガス等のガスを図示しないガス供給路から供給して、非酸化性雰囲気下とされる。なお、保持体55としては、例えばワークWを載せる架台や、ワークWを収納するバスケット等が挙げられる。   FIG. 3 is a schematic cross-sectional view of the oil tank chamber 50 provided in the quenching treatment facility 4 according to the first embodiment of the present invention as viewed from the side. As shown in FIG. 3, a cooling tank 52 in which the coolant A is stored is provided below the oil tank chamber 50. In addition, a holding body 55 that holds the work W is provided above the cooling tank 52 inside the oil tank chamber 50, and the work W carried into the oil tank chamber 50 is held by the holding body 55. The interior of the oil tank chamber 50 is brought into a non-oxidizing atmosphere by supplying a gas such as an inert gas or a modified gas from a gas supply path (not shown) during the quenching process. Examples of the holding body 55 include a frame on which the workpiece W is placed, a basket for storing the workpiece W, and the like.

また、保持体55は、油槽室50の天井部50aから複数の支持部材58を介して吊り下げられた構成となっている。本実施の形態では、支持部材58は2本であるものとし、保持体55は図中の左右両端部をそれぞれ支持部材58a、58bによって吊り下げられる構成として説明する。   The holding body 55 is suspended from the ceiling 50 a of the oil tank chamber 50 via a plurality of support members 58. In the present embodiment, it is assumed that there are two support members 58, and the holding body 55 will be described as a configuration in which both left and right ends in the figure are suspended by support members 58a and 58b, respectively.

また、支持部材58a、58bには昇降機構60(図中、左昇降機構60a、右昇降機構60bとして記載)がそれぞれ取り付けられており、各支持部材58a、58bは互いに独立して鉛直方向に昇降自在に制御される構成となっている。即ち、支持部材58と昇降機構60によって以下に説明するようにワークWの傾斜を行う傾斜機構が構成される。なお、昇降機構60としては、例えば空圧、油圧、電動で稼働するシリンダー、モータ、ギア、あるいはジップチェーンリフタ(登録商標:株式会社椿本チエイン)等のチェーン機構が例示される。   Further, the support members 58a and 58b are respectively attached with an elevating mechanism 60 (shown as a left elevating mechanism 60a and a right elevating mechanism 60b in the figure), and the support members 58a and 58b elevate in the vertical direction independently of each other. It is configured to be freely controlled. In other words, the support member 58 and the lifting mechanism 60 constitute a tilt mechanism that tilts the workpiece W as described below. Examples of the lifting mechanism 60 include a chain mechanism such as a cylinder, a motor, a gear, or a zip chain lifter (registered trademark: Enomoto Chain Co., Ltd.) that is operated by pneumatic pressure, hydraulic pressure, or electricity.

以下では、図3に示した構成の油槽室50におけるワークWの熱処理について、図4(a)〜(e)を参照して説明する。図4(a)〜(e)は、油槽室50におけるワークWの焼入れ処理についての説明図である。先ず、図4(a)に示すように、熱処理炉3において加熱処理されたワークWが油槽室50に搬入され、保持体55に保持される。この時、保持体55は油槽室50の内部において冷却槽52の液面より上方に位置しており、まだ冷却は開始されていない状態である。ここで、ワークW搬入後に、油槽室50と熱処理炉3との間の搬入出口25(図1参照)や、搬出口51を閉じ、外気が流入しない状態あるいは設備内を外気より高い圧力とすることで、油槽室50内部空間は外気と遮断された雰囲気下となり、例えば変成ガスや不活性ガスを供給することで還元雰囲気や不活性雰囲気などの非酸化性ガス雰囲気下とされる。   Below, the heat processing of the workpiece | work W in the oil tank chamber 50 of the structure shown in FIG. 3 is demonstrated with reference to Fig.4 (a)-(e). FIGS. 4A to 4E are explanatory diagrams of the work W quenching process in the oil tank chamber 50. FIG. First, as shown in FIG. 4A, the workpiece W that has been heat-treated in the heat treatment furnace 3 is carried into the oil tank chamber 50 and held by the holding body 55. At this time, the holding body 55 is located above the liquid level of the cooling tank 52 inside the oil tank chamber 50, and cooling is not yet started. Here, after loading the workpiece W, the loading / unloading port 25 (see FIG. 1) between the oil tank chamber 50 and the heat treatment furnace 3 and the loading / unloading port 51 are closed, and the outside air does not flow in or the pressure inside the facility is higher than the outside air. Thus, the internal space of the oil tank chamber 50 is in an atmosphere cut off from the outside air. For example, by supplying a denatured gas or an inert gas, a non-oxidizing gas atmosphere such as a reducing atmosphere or an inert atmosphere is provided.

次に、図4(b)に示すように、保持体55にワークWが保持された状態で、昇降機構60a、60bを制御し、支持部材58a、58bを介して保持体55の左右両端を同じ距離だけ(同じストロークで)降下させる。この時降下させる距離は、保持体55に保持されたワークWが冷却槽52内に貯留された冷却液Aに十分に浸漬される程度の距離である。このようにして図4(c)に示すようにワークWが冷却槽52内の冷却液Aに浸漬され、所定の時間ワークWを浸漬させておくことで、焼入れ処理(具体的には急冷却)が行われる。   Next, as shown in FIG. 4B, the lifting mechanisms 60a and 60b are controlled with the work W held by the holding body 55, and the left and right ends of the holding body 55 are moved via the support members 58a and 58b. Lower by the same distance (with the same stroke). The distance to be lowered at this time is such a distance that the workpiece W held by the holding body 55 is sufficiently immersed in the coolant A stored in the cooling tank 52. In this way, as shown in FIG. 4C, the workpiece W is immersed in the coolant A in the cooling tank 52, and the workpiece W is immersed for a predetermined time, thereby quenching (specifically, rapid cooling). ) Is performed.

続いて、焼入れ処理終了後に、図4(d)に示すように、昇降機構60a、60bを制御することで保持体55が冷却槽52から引き上げられる。保持体55を引き上げる際には、降下時と同様に、保持体55の左右両端を同じ距離だけ(同じストロークで)上昇させる。この時、保持体55に保持されたワークWは、冷却槽52に浸漬され熱処理が行われた直後であり、冷却液Aが付着した状態である。特に、図1に示したようなワークW上面に窪みが形成されている場合には、当該窪みに冷却液Aが残留した状態で引き上げられることになる。   Subsequently, after the quenching process is completed, the holding body 55 is pulled up from the cooling tank 52 by controlling the elevating mechanisms 60a and 60b as shown in FIG. When pulling up the holding body 55, the left and right ends of the holding body 55 are raised by the same distance (with the same stroke) as in the case of lowering. At this time, the workpiece W held by the holding body 55 is immediately after being immersed in the cooling bath 52 and subjected to heat treatment, and is in a state where the coolant A is adhered. In particular, when a recess is formed on the upper surface of the workpiece W as shown in FIG. 1, the coolant A is pulled up with the coolant A remaining in the recess.

次に、昇降機構60a、60bのそれぞれを独立制御し、図4(e)に示すように、支持部材58a、58bを介して保持体55の左右両端部のうちの一方を上昇させ、他方を下降させることで保持体55を所定の角度だけ傾斜させる。これにより、ワークWも保持体55に連動して傾斜し、ワークWの油切りが行われる。特に、ワークWに形成された窪みに残留した冷却液Aは、効率的に油槽室50の下方に落下することとなる。なお、本実施の形態では保持体55の左右両端部のうちの一方を上昇させ、他方を下降させることで保持体55を傾斜させるものとして説明しているが、傾斜させる方法はこれに限られるものではない。例えば保持体55の左右両端部のうちの一方のみを上昇させる、あるいは下降させるといった方法を採っても良い。   Next, each of the elevating mechanisms 60a and 60b is independently controlled, and as shown in FIG. 4E, one of the left and right ends of the holding body 55 is raised through the support members 58a and 58b, and the other is moved. By lowering, the holding body 55 is inclined by a predetermined angle. Accordingly, the workpiece W is also tilted in conjunction with the holding body 55, and the workpiece W is drained. In particular, the coolant A remaining in the recess formed in the workpiece W efficiently falls below the oil tank chamber 50. In the present embodiment, it is described that one of the left and right end portions of the holding body 55 is raised and the other is lowered to tilt the holding body 55, but the tilting method is limited to this. It is not a thing. For example, a method of raising or lowering only one of the left and right end portions of the holding body 55 may be employed.

図4(e)に示すように、保持体55を傾斜させることでワークWの油切りが行われ、ワークWからは冷却液Aが落下する。油槽室50において保持体55は冷却槽52の鉛直上方向に位置しているため、ワークWから落下した冷却液Aは冷却槽52内に戻ることとなり、熱処理に用いた冷却液Aが効率的に回収される。   As shown in FIG. 4 (e), the work W is drained by inclining the holding body 55, and the coolant A falls from the work W. In the oil tank chamber 50, since the holding body 55 is positioned vertically above the cooling tank 52, the cooling liquid A dropped from the work W returns to the cooling tank 52, and the cooling liquid A used for the heat treatment is efficient. To be recovered.

そして、焼入れ処理が完了したワークWは、次の洗浄工程でワークWに付着した冷却液Aを洗浄・除去するために油槽室50外へ搬出される。洗浄工程については、例えば洗浄室においてワークWに対して洗浄液を噴射させて行われる。   And the workpiece | work W in which the quenching process was completed is carried out of the oil tank chamber 50 in order to wash | clean and remove the cooling fluid A adhering to the workpiece | work W at the next washing | cleaning process. The cleaning process is performed, for example, by spraying the cleaning liquid onto the workpiece W in the cleaning chamber.

以上、図3を参照して説明した構成の油槽室50において、図4に示すような工程でもって冷却液Aの回収を行うことで、ワークWに付着・残留したまま油槽室50外へ持ち出されてしまう冷却液Aの量を低減させることができ、また、冷却液Aを回収・再利用できるため、冷却液Aの利用効率を上昇させることが可能となる。また、熱処理に必要な追加の冷却液Aの量が低減されるため、コストの削減が図られる。   In the oil tank chamber 50 configured as described above with reference to FIG. 3, the coolant A is collected by a process as shown in FIG. 4, and is taken out of the oil tank chamber 50 while remaining attached to the workpiece W. The amount of the coolant A that is lost can be reduced, and the coolant A can be recovered and reused, so that the utilization efficiency of the coolant A can be increased. Further, since the amount of the additional coolant A necessary for the heat treatment is reduced, the cost can be reduced.

加えて、上述したように焼入れ処理の後段では、熱処理後の洗浄液を用いたワークWの洗浄が行われるが、ワークWに付着・残留した冷却液Aが多量である程、洗浄液の使用量や洗浄時間が増大するため、ワークWに付着・残留する冷却液Aの量を低減させることで、洗浄工程における洗浄液の使用量の低下や洗浄時間の短縮化を図ることができ、洗浄効率を上げることが可能となる。   In addition, as described above, in the subsequent stage of the quenching process, the workpiece W is cleaned using the cleaning solution after the heat treatment. However, as the amount of the cooling liquid A adhering to or remaining on the workpiece W increases, Since the cleaning time increases, the amount of the cooling liquid A adhering to and remaining on the workpiece W can be reduced, so that the amount of the cleaning liquid used in the cleaning process can be reduced and the cleaning time can be shortened to increase the cleaning efficiency. It becomes possible.

以上、本発明の第1の実施の形態の一例を説明したが、本発明は図示の形態に限定されない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。そこで、以下には本発明の他の実施の形態について図面を参照して説明する。   As mentioned above, although the example of the 1st Embodiment of this invention was demonstrated, this invention is not limited to the form of illustration. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the idea described in the claims, and these naturally belong to the technical scope of the present invention. It is understood. Therefore, another embodiment of the present invention will be described below with reference to the drawings.

(第2の実施の形態)
上記第1の実施の形態に係る油槽室50においては、油槽室50の内部において保持体55を傾斜させる構成とし、傾斜させるための機構として支持部材58a、58bと昇降機構60a、60bが設置されている場合について説明したが本発明はこれに限られるものではない。そこで、第2の実施の形態では、図5を参照して、油槽室50に隣接する油切り室70を設けた構成について説明する。なお、本実施の形態において上記第1の実施の形態と同様の機能構成を有する構成要素については同一の符号を付し、その説明は省略する。
(Second Embodiment)
In the oil tank chamber 50 according to the first embodiment, the holding body 55 is inclined inside the oil tank chamber 50, and support members 58a and 58b and elevating mechanisms 60a and 60b are installed as mechanisms for inclining. However, the present invention is not limited to this. Therefore, in the second embodiment, a configuration in which an oil draining chamber 70 adjacent to the oil tank chamber 50 is provided will be described with reference to FIG. In the present embodiment, components having the same functional configuration as those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted.

図5は、本発明の第2の実施の形態に係る熱処理設備1を横から見た概略断面図である。図5に示すように、本実施の形態に係る熱処理設備1には、上流側から順にワークWの加熱処理を行う熱処理炉3と、油槽室50と、油切り室70が設けられており、熱処理炉3と油槽室50が隣接し、油槽室50と油切り室70が隣接している。即ち、油槽室50及び油切り室70で焼入れ処理設備4が構成される。油切り室70の内部は、油槽室50と同様に焼入れ処理時に外気が流入しない構成であり、例えば変成ガス雰囲気や不活性ガス雰囲気下とされる。   FIG. 5 is a schematic cross-sectional view of the heat treatment facility 1 according to the second embodiment of the present invention as seen from the side. As shown in FIG. 5, the heat treatment equipment 1 according to the present embodiment is provided with a heat treatment furnace 3 that performs heat treatment of the workpiece W in order from the upstream side, an oil tank chamber 50, and an oil draining chamber 70. The heat treatment furnace 3 and the oil tank chamber 50 are adjacent to each other, and the oil tank chamber 50 and the oil drain chamber 70 are adjacent to each other. That is, the quenching treatment facility 4 is configured by the oil tank chamber 50 and the oil drain chamber 70. The interior of the oil drain chamber 70 is configured such that outside air does not flow in during the quenching process, as in the oil tank chamber 50, and is, for example, in a modified gas atmosphere or an inert gas atmosphere.

油切り室70には、ワークWを保持する保持体として架台72が設置されており、架台72には昇降機構73が備えられている。昇降機構73は架台72の片側端部に設置されており、昇降機構73を稼働させることにより架台72を所定の角度傾斜させることが可能な構成となっている。図6は架台72の概略拡大図であり、(a)は傾斜させていない状態、(b)は傾斜させた状態を示している。なお、昇降機構73は、上記第1の実施の形態における昇降機構60a、60bと同じく、例えば空圧、油圧、電動で稼働するシリンダー、モータ、ギア、あるいはジップチェーンリフタ(登録商標:株式会社椿本チエイン)等のチェーン機構であることが好ましい。また、本実施の形態では昇降機構73が1基設けられる場合を図示しているが、昇降機構73は少なくとも1つ設けられていれば良く、複数設けられていても良い。   In the oil drain chamber 70, a pedestal 72 is installed as a holding body for holding the workpiece W, and the pedestal 72 is provided with an elevating mechanism 73. The elevating mechanism 73 is installed at one end of the gantry 72, and the gantry 72 can be inclined at a predetermined angle by operating the elevating mechanism 73. 6A and 6B are schematic enlarged views of the gantry 72, in which FIG. 6A shows a state where the pedestal 72 is not inclined, and FIG. The elevating mechanism 73 is the same as the elevating mechanisms 60a and 60b in the first embodiment, for example, a cylinder, a motor, a gear, or a zip chain lifter (registered trademark: Enomoto Co., Ltd.) that operates pneumatically, hydraulically, or electrically. A chain mechanism such as chain) is preferred. Further, in the present embodiment, the case where one lifting mechanism 73 is provided is illustrated, but at least one lifting mechanism 73 may be provided, and a plurality of lifting mechanisms 73 may be provided.

また、図5に示すように、油切り室70においては、架台72の下方に冷却液Aを回収する回収機構75が設けられている。即ち、架台72に熱処理後のワークWが保持された状態で架台72を傾斜させると、ワークWに付着・残留していた冷却液Aが落下し、回収機構75内に回収される。回収機構75には、隣接する油槽室50内の冷却槽52に回収した冷却液Aを送液する還流機構78が設置され、回収機構75にて回収された冷却液Aは、適宜冷却槽52に還流される。また、焼入れ処理後のワークWは油切り室70側面に設けられた搬出口56を開閉することで焼入れ処理設備4から適宜搬出される。   As shown in FIG. 5, the oil drain chamber 70 is provided with a recovery mechanism 75 for recovering the coolant A below the gantry 72. In other words, when the gantry 72 is tilted while the work W after the heat treatment is held on the gantry 72, the cooling liquid A adhering to and remaining on the work W falls and is collected in the collecting mechanism 75. The recovery mechanism 75 is provided with a reflux mechanism 78 that sends the recovered coolant A to the cooling tank 52 in the adjacent oil tank chamber 50, and the coolant A recovered by the recovery mechanism 75 is appropriately cooled by the cooling tank 52. To reflux. In addition, the workpiece W after the quenching process is appropriately carried out of the quenching processing facility 4 by opening and closing a carry-out port 56 provided on the side surface of the oil draining chamber 70.

図5及び図6を参照して説明した第2の実施の形態に係る構成の熱処理設備1によれば、焼入れ処理後のワークWを油切り室70の架台72に載置し、架台72を傾斜させることによってワークWに付着・残留する冷却液Aを落下させ、回収機構75内に回収することができる。回収された冷却液Aは、還流機構78によって冷却槽52に還流され、再度ワークWの冷却に用いられる。油切り室70は油槽室50と同じく少なくとも焼入れ処理時に外気から遮断された雰囲気であり、このように回収された冷却液Aは大気雰囲気に曝されるといったことがないため、冷却効率等を劣化させることなく再利用可能である。従って、ワークWに付着・残留したまま処理装置外へ持ち出されてしまう冷却液Aの量を低減させることができ、再利用できる冷却液Aの量が従来に比べて増えるため、冷却液Aの利用効率を上昇させることが可能となる。また、後段の洗浄における洗浄液の使用量の低下や洗浄時間の短縮化を図ることができ、洗浄効率を上げることが可能となる。   According to the heat treatment facility 1 having the configuration according to the second embodiment described with reference to FIGS. 5 and 6, the work W after the quenching process is placed on the gantry 72 of the oil draining chamber 70, and the gantry 72 is By inclining, the coolant A adhering to and remaining on the workpiece W can be dropped and recovered in the recovery mechanism 75. The recovered coolant A is returned to the cooling tank 52 by the reflux mechanism 78 and used again for cooling the workpiece W. The oil drain chamber 70 is an atmosphere that is shielded from the outside air at least during the quenching process, like the oil tank chamber 50, and the recovered coolant A is not exposed to the air atmosphere, so that the cooling efficiency and the like are deteriorated. It can be reused without letting it happen. Accordingly, it is possible to reduce the amount of the cooling liquid A that is taken out of the processing apparatus while adhering to and remaining on the workpiece W, and the amount of the cooling liquid A that can be reused is increased compared to the conventional case. The utilization efficiency can be increased. Further, it is possible to reduce the amount of the cleaning liquid used in the subsequent cleaning and shorten the cleaning time, and it is possible to increase the cleaning efficiency.

なお、本実施の形態では、油切り室70において架台72、昇降機構73や回収機構75を設ける構成について説明したが、本発明はこれに限られるものではなく、このような構成は油槽室50に適用することも可能である。   In the present embodiment, the structure in which the gantry 72, the lifting mechanism 73, and the recovery mechanism 75 are provided in the oil drain chamber 70 has been described. However, the present invention is not limited to this, and such a structure is not limited to the oil tank chamber 50. It is also possible to apply to.

(第3の実施の形態)
上記第2の実施の形態においては、油切り室70に架台72を設け、その架台72を傾斜させることでワークWに付着・残留した冷却液Aを回収するものとしたが、油切り室70における冷却液Aの回収方法はこれに限られるものではない。図7は本発明の第3の実施の形態に係る焼入れ処理設備に設けられた油切り室70の構成についての説明図(側面断面図)である。なお、上記第2の実施の形態における油切り室と同様の機能構成を有する構成要素については同一の符号を付し、その説明は省略する。
(Third embodiment)
In the second embodiment, the gantry 72 is provided in the oil draining chamber 70, and the gantry 72 is inclined to collect the coolant A adhering to and remaining on the workpiece W. However, the method of recovering the coolant A is not limited to this. FIG. 7 is an explanatory view (side cross-sectional view) of the configuration of the oil draining chamber 70 provided in the quenching processing facility according to the third embodiment of the present invention. In addition, the same code | symbol is attached | subjected about the component which has the function structure similar to the oil draining chamber in the said 2nd Embodiment, and the description is abbreviate | omitted.

図7に示すように、油切り室70内部において架台72の上面には、載置されたワークWを回転させることが可能な水平方向の回転軸を備えた回転機構80が設置されている。回転機構80はワークWが載置される例えば略円筒形状の保持体81と、保持体81を回転駆動させる支持部材を兼ねた回転動力源82から構成されている。保持体81の周面(側面)には例えばチェーンが取り付けられ、回転動力源82としては例えばスプロケット及びモータ等が例示される。図8は回転機構80の概略断面図(正面断面図)である。図8に示すように、回転動力源82は1又は複数設置され、保持体81の側面に接触するように配置される。   As shown in FIG. 7, a rotation mechanism 80 having a horizontal rotation shaft capable of rotating the workpiece W placed thereon is installed on the upper surface of the gantry 72 in the oil drain chamber 70. The rotating mechanism 80 includes a substantially cylindrical holding body 81 on which the work W is placed, and a rotational power source 82 that also serves as a support member that drives the holding body 81 to rotate. For example, a chain is attached to the peripheral surface (side surface) of the holding body 81, and examples of the rotational power source 82 include a sprocket and a motor. FIG. 8 is a schematic sectional view (front sectional view) of the rotating mechanism 80. As shown in FIG. 8, one or a plurality of rotational power sources 82 are installed and arranged so as to contact the side surface of the holding body 81.

図7及び図8に示す回転機構80においては、保持体81にワークWを載置し、回転動力源82の稼働によって保持体81を回転させることで、載置されたワークWも連動して回転する構成となっている。即ち、ワークWを傾斜させるための傾斜機構として回転機構80が設置されている。具体的には、スプロケットをモータによって回転させ、その回転をチェーンを介して保持体81に伝達することで保持体81は回転する。   In the rotation mechanism 80 shown in FIGS. 7 and 8, the workpiece W is placed on the holding body 81, and the holding body 81 is rotated by the operation of the rotational power source 82. It is configured to rotate. That is, the rotation mechanism 80 is installed as an inclination mechanism for inclining the workpiece W. Specifically, the holding body 81 rotates by rotating the sprocket with a motor and transmitting the rotation to the holding body 81 via a chain.

本実施の形態では、冷却液Aが付着・残留したワークWを保持体81に載置し回転させることで、ワークWから冷却液Aが飛散し、油切り室70内において落下し、回収機構75に回収される。このような方法によれば、特にワークW上面に窪みが形成され、当該窪みに冷却液Aが溜まっている場合に、効率良く冷却液Aを飛散させ回収することができる。その後、ワークWは油切り室70の搬出口56から焼入れ処理設備4の外部に搬出される。 In the present embodiment, the work W on which the cooling liquid A adheres and remains is placed on the holding body 81 and rotated, so that the cooling liquid A scatters from the work W, falls in the oil drain chamber 70, and is recovered. 75 is recovered. According to such a method, in particular, when a recess is formed on the upper surface of the workpiece W and the coolant A is accumulated in the recess, the coolant A can be efficiently scattered and collected. Thereafter, the workpiece W is carried out of the quenching processing facility 4 from the carry-out port 56 of the oil removing chamber 70.

なお、本実施の形態では、上記回転機構80を油切り室70内に設けるものとして説明しているが、本発明はこれに限られるものではなく、このような構成を油槽室50に適用することも可能である。 In the present embodiment, the rotation mechanism 80 is described as being provided in the oil drain chamber 70, but the present invention is not limited to this, and such a configuration is applied to the oil tank chamber 50. It is also possible.

更に、油切り室70における冷却液Aの回収方法として、補助的にワークWに非酸化性ガスとして不活性ガス等を吹き付けても良い。そこで、以下では、油切り室70においてワークWに不活性ガスを吹き付ける構成について説明する。図9は以下に説明する噴射機構90を備えた油切り室70の構成についての説明図である。なお、図9において、上記第2あるいは第3の実施の形態の説明に用いた図5〜8に記載の油切り室と同様の機能構成を有する構成要素については同一の符号を付し、その説明は省略する。   Furthermore, as a method for recovering the coolant A in the oil drain chamber 70, an inert gas or the like may be sprayed on the work W as a non-oxidizing gas. Therefore, hereinafter, a configuration in which an inert gas is blown onto the workpiece W in the oil drain chamber 70 will be described. FIG. 9 is an explanatory view of a configuration of an oil draining chamber 70 provided with an injection mechanism 90 described below. In addition, in FIG. 9, the same code | symbol is attached | subjected about the component which has the same function structure as the oil draining chamber of FIGS. 5-8 used for description of the said 2nd or 3rd embodiment, Description is omitted.

図9に示すように、油切り室70には、架台72に載置されたワークWを囲むように、天井面及び内側面に沿って複数の噴射機構90が設置されている。噴射機構90には、ノズル91が備えられており、ノズル91の噴射方向はワークWに向いている。また、噴射機構90に不活性ガスを供給する供給管92が設けられており、図示しない供給源から供給された不活性ガスが各噴射機構90によってワークWに向かって噴射される構成となっている。   As shown in FIG. 9, a plurality of injection mechanisms 90 are installed in the oil drain chamber 70 along the ceiling surface and the inner surface so as to surround the workpiece W placed on the gantry 72. The injection mechanism 90 is provided with a nozzle 91, and the injection direction of the nozzle 91 faces the workpiece W. Further, a supply pipe 92 for supplying an inert gas to the injection mechanism 90 is provided, and the inert gas supplied from a supply source (not shown) is injected toward the workpiece W by each injection mechanism 90. Yes.

図9に示す噴射機構90を設けた構成の油切り室70では、冷却液Aが付着・残留したワークWの表面に対して噴射機構90から不活性ガスが噴射され、ワークW表面に付着・残留している冷却液Aを油切り室70内部において吹き飛ばし、飛散させることができる。これにより、ワークW表面に付着・残留した冷却液Aを効率的に除去し、回収機構75によって回収することが可能となる。   In the oil drain chamber 70 having the structure provided with the injection mechanism 90 shown in FIG. 9, the inert gas is injected from the injection mechanism 90 onto the surface of the work W on which the coolant A has adhered and remained, and the The remaining coolant A can be blown off in the oil drain chamber 70 and scattered. Thereby, the coolant A adhering to and remaining on the surface of the workpiece W can be efficiently removed and recovered by the recovery mechanism 75.

なお、上記説明した噴射機構90を備えた構成は、本発明の第1〜第3の実施の形態に係る装置構成と併用することが好ましい。即ち、本構成を上記第1〜第3の実施の形態にかかる構成と併用することで、ワークWに付着・残留した冷却液Aの除去や回収をより効率的に実施することが可能となる。   In addition, it is preferable to use together the structure provided with the injection mechanism 90 demonstrated above with the apparatus structure which concerns on the 1st-3rd embodiment of this invention. That is, by using this configuration in combination with the configurations according to the first to third embodiments, it becomes possible to more efficiently perform the removal and recovery of the cooling liquid A adhering to and remaining on the workpiece W. .

本発明は、例えば自動車用部品等のワークに対して焼入れ処理を行うための焼入れ処理設備に関する。更には、前記焼入れ処理設備を用いた、浸炭、浸炭窒化処理等を行う熱処理設備、焼入れ処理方法に適用できる。   The present invention relates to a quenching processing facility for performing a quenching process on a workpiece such as an automotive part. Furthermore, the present invention can be applied to heat treatment equipment and quenching treatment methods for performing carburization, carbonitriding, and the like using the quenching equipment.

1…熱処理設備
3…熱処理炉
4…焼入れ処理設備
10…炉体
11…予熱室
12…浸炭室
13…降温室
21…搬入口
25…搬入出口
31、32…仕切壁
35、36…通過口
37、38…仕切扉
40…ローラコンベア
50…油槽室
52…冷却槽
55…保持体
56…搬出口
58(58a、58b)…支持部材
60(60a、60b)…昇降機構
70…油切り室
71…熱処理炉
72…架台
73…昇降機構
75…回収機構
78…還流機構
80…回転機構
81…保持体
82…回転動力源
90…噴射機構
91…ノズル
92…供給管
D…搬送方向
A…冷却液
W…ワーク
DESCRIPTION OF SYMBOLS 1 ... Heat treatment equipment 3 ... Heat treatment furnace 4 ... Quenching treatment equipment 10 ... Furnace body 11 ... Preheating room 12 ... Carburizing room 13 ... Alighting chamber 21 ... Carrying in port 25 ... Carrying in / out port 31, 32 ... Partition walls 35, 36 ... Passage 37 38 ... Partition door 40 ... Roller conveyor 50 ... Oil tank chamber 52 ... Cooling tank 55 ... Holding body 56 ... Carrying out port 58 (58a, 58b) ... Support member 60 (60a, 60b) ... Lifting mechanism 70 ... Oil drain chamber 71 ... Heat treatment furnace 72 ... Still 73 ... Elevating mechanism 75 ... Recovery mechanism 78 ... Reflux mechanism 80 ... Rotating mechanism 81 ... Holding body 82 ... Rotary power source 90 ... Injecting mechanism 91 ... Nozzle 92 ... Supply pipe D ... Conveying direction A ... Coolant W …work

Claims (11)

加熱処理後のワークを冷却液に浸漬させて焼入れ処理を行う焼入れ処理設備であって、
冷却液を貯留する冷却槽を内部に備えた油槽室と、
前記ワークを保持する保持体と、
前記ワークを前記焼入れ処理設備内にて傾斜させる傾斜機構と、
前記焼入れ処理設備内に外気を流入させない手段と、を備え
前記傾斜機構は、前記ワーク又は前記保持体を支持する支持部材と、当該支持部材を昇降させる昇降機構を備え、
前記支持部材は複数設けられ、
前記傾斜機構は、複数の支持部材の全部又は一部を昇降させる昇降機構を備える、焼入れ処理設備。
It is a quenching treatment facility that performs a quenching treatment by immersing the workpiece after the heat treatment in a coolant,
An oil tank chamber equipped with a cooling tank for storing the coolant, and
A holding body for holding the workpiece;
An inclination mechanism for inclining the workpiece in the quenching treatment facility;
Means for preventing outside air from flowing into the quenching treatment facility ,
The tilt mechanism includes a support member that supports the workpiece or the holding body, and a lifting mechanism that lifts and lowers the support member.
A plurality of the support members are provided,
The said inclination mechanism is a quenching processing equipment provided with the raising / lowering mechanism which raises / lowers all or one part of several support members .
加熱処理後のワークを冷却液に浸漬させて焼入れ処理を行う焼入れ処理設備であって、It is a quenching treatment facility that performs a quenching treatment by immersing the workpiece after the heat treatment in a coolant,
冷却液を貯留する冷却槽を内部に備えた油槽室と、An oil tank chamber equipped with a cooling tank for storing the coolant, and
前記ワークを前記焼入れ処理設備内にて傾斜させる傾斜機構と、An inclination mechanism for inclining the workpiece in the quenching treatment facility;
前記焼入れ処理設備内に外気を流入させない手段と、Means for preventing outside air from flowing into the quenching treatment facility;
を備え、With
前記傾斜機構は、前記ワークを回転させる回転機構を備える、焼入れ処理設備。The tilting mechanism is a quenching processing facility provided with a rotating mechanism that rotates the workpiece.
前記傾斜機構は、前記保持体と前記ワークを一体的に傾斜させる、請求項1に記載の焼入れ処理設備。The quenching processing facility according to claim 1, wherein the tilt mechanism tilts the holding body and the workpiece integrally. 前記傾斜機構は、前記ワークを回転させる回転機構を備える、請求項1又は3に記載の焼入れ処理設備。The quenching processing facility according to claim 1, wherein the tilt mechanism includes a rotation mechanism that rotates the workpiece. 前記油槽室と隣接する油切り室が設けられる、請求項1〜4のいずれかに記載の焼入れ処理設備。The quenching treatment facility according to claim 1, wherein an oil draining chamber adjacent to the oil tank chamber is provided. 前記傾斜機構は、前記油槽室又は前記油切り室に設けられる、請求項5に記載の焼入れ処理設備。The quenching processing facility according to claim 5, wherein the tilt mechanism is provided in the oil tank chamber or the oil drain chamber. 前記ワークを傾斜させたときに落下する冷却液を回収する回収機構を備える、請求項5又は6に記載の焼入れ処理設備。The quenching processing equipment according to claim 5 or 6, comprising a recovery mechanism for recovering a coolant that drops when the workpiece is tilted. 前記油切り室は、冷却液を回収する回収機構と、The oil drain chamber is a recovery mechanism for recovering the coolant,
前記回収機構によって回収した冷却液を前記冷却槽に還流させる還流機構と、を備える、請求項5〜7のいずれかに記載の焼入れ処理設備。A quenching treatment facility according to any one of claims 5 to 7, further comprising: a reflux mechanism that recirculates the coolant recovered by the recovery mechanism to the cooling tank.
前記油槽室又は前記油切り室には、前記ワークに対して非酸化性ガスを吹き付ける噴射機構が設けられる、請求項5〜8のいずれかに記載の焼入れ処理設備。The quenching treatment facility according to any one of claims 5 to 8, wherein the oil tank chamber or the oil drain chamber is provided with an injection mechanism for blowing a non-oxidizing gas to the workpiece. ワークに浸炭処理を行う熱処理炉と、A heat treatment furnace for carburizing the workpiece;
請求項1〜9のいずれかに記載の焼入れ処理設備を備えた、熱処理設備。The heat processing equipment provided with the hardening processing equipment in any one of Claims 1-9.
請求項1〜9のいずれかに記載の焼入れ処理設備によって焼入れ処理を行う焼入れ処理方法であって、A quenching treatment method for quenching by the quenching treatment facility according to claim 1,
前記焼入れ処理設備内に外気を流入させない非酸化性雰囲気において、In a non-oxidizing atmosphere that does not allow outside air to flow into the quenching treatment facility,
ワークを前記冷却槽に貯留された冷却液に浸漬させて焼入れ処理し、The workpiece is immersed in the coolant stored in the cooling bath and quenched.
前記冷却槽からワークを取り出した後、After removing the workpiece from the cooling tank,
前記傾斜機構によって前記ワークを前記焼入れ処理設備内にて傾斜させる、焼入れ処理方法。A quenching method, wherein the workpiece is tilted in the quenching processing facility by the tilt mechanism.
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