JP2006073989A - Fitting structure for rotary type electronic component to mounting substrate - Google Patents

Fitting structure for rotary type electronic component to mounting substrate Download PDF

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JP2006073989A
JP2006073989A JP2005119345A JP2005119345A JP2006073989A JP 2006073989 A JP2006073989 A JP 2006073989A JP 2005119345 A JP2005119345 A JP 2005119345A JP 2005119345 A JP2005119345 A JP 2005119345A JP 2006073989 A JP2006073989 A JP 2006073989A
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mounting
insulating base
electronic component
rotating body
mounting substrate
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JP2005119345A
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Kazutaka Nakagome
和隆 中込
Kozo Morita
幸三 森田
Takashi Shinoki
高司 篠木
Daisuke Makino
大介 牧野
Koji Mitsui
浩二 三井
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Teikoku Tsushin Kogyo Co Ltd
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Teikoku Tsushin Kogyo Co Ltd
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Priority to JP2005119345A priority Critical patent/JP2006073989A/en
Publication of JP2006073989A publication Critical patent/JP2006073989A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fitting structure for a rotary type electronic component to a mounting substrate in which the entire thickness, when the rotary electronic component is fitted to the mounting substrate is made thinner, and which will not make the structure complex, even when the adjustment for an electric output of the rotary electronic component mounted on the mounting surface of the mounting substrate is performed from the opposite surface side of the mounting substrate in the structure. <P>SOLUTION: A sliding contact 85 of a rotary body 80 rotatably fitted to an insulating base 10 is brought into contact with a conductor pattern, provided to a flexible circuit board 20 fitted to the insulating base 10 by sliding. The insulating base 10 is made of synthetic resin, and from the periphery thereof, metal terminals 43 and 50 are made to protrude. The rotary electronic component 1-1 is, while the surface thereof to which the rotary body 80 is fitted faces the mounting substrate 110, and further the rotary body 80 and a part of the insulating base 10 are inserted into an opening 111 of the mounting substrate 110, fitted to the mounting substrate 110, by connecting the metal terminals 43 and 50 to a connecting pattern 113 of the mounting surface 112 of the mounting substrate 110. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、半固定可変抵抗器等の回転式電子部品の実装基板への取付構造に関するものである。   The present invention relates to a structure for mounting a rotary electronic component such as a semi-fixed variable resistor on a mounting board.

従来、チップ型の半固定可変抵抗器は、例えば特許文献1に示すように、セラミック基板と摺動子と集電板とを具備し、セラミック基板の上面に摺動子を配置するとともにセラミック基板の下面に集電板を配置し、その際集電板に設けた筒状突起をセラミック基板に設けた貫通孔と摺動子に設けた嵌挿孔に挿入し、筒状突起の先端をかしめることで摺動子をセラミック基板上に回動自在に固定して構成されていた。そして上記従来の半固定可変抵抗器はプリント配線基板等からなる実装基板の実装面に半田等によって取り付けられ、その摺動子を実装基板の実装面側から調整治具によって回動することで抵抗値の調整を行っていた。   2. Description of the Related Art Conventionally, a chip-type semi-fixed variable resistor includes a ceramic substrate, a slider, and a current collector plate, for example, as shown in Patent Document 1, and a slider is disposed on the upper surface of the ceramic substrate and the ceramic substrate. A current collector plate is arranged on the lower surface of the metal plate, and the cylindrical protrusion provided on the current collector plate is inserted into the through hole provided in the ceramic substrate and the fitting insertion hole provided in the slider, and the tip of the cylindrical protrusion is By tightening, the slider is rotatably fixed on the ceramic substrate. The conventional semi-fixed variable resistor is attached to the mounting surface of the mounting substrate made of a printed wiring board or the like by solder or the like, and the slider is rotated by an adjustment jig from the mounting surface side of the mounting substrate. The value was adjusted.

しかしながら上記従来の半固定可変抵抗器は、セラミック基板を用いているので、機械的な衝撃に弱く、またその薄型化が困難であった。またセラミック基板を用いている上に、セラミック基板の上に抵抗体パターンを焼き付けなければならないので、その生産効率が悪く、また材料費も高く、その低価格化に限界があった。   However, since the conventional semi-fixed variable resistor uses a ceramic substrate, it is vulnerable to mechanical shock and it is difficult to reduce the thickness thereof. In addition to using a ceramic substrate, the resistor pattern has to be baked on the ceramic substrate, so that the production efficiency is low, the material cost is high, and the cost reduction is limited.

一方従来、実装基板の設置場所などによっては、実装基板に実装した半固定可変抵抗器の抵抗値の調整を、実装基板の反対面側から行わなければならない場合があった(特許文献2参照)。しかしながら半固定可変抵抗器の抵抗値の調整を、実装基板の実装面の反対面側から行うためには、特許文献2に示すように、半固定可変抵抗器の実装基板側に摺動子と一体に回動する調整ピンを取り付けなければならず、その構造が複雑化するという問題があった。   On the other hand, conventionally, the resistance value of the semi-fixed variable resistor mounted on the mounting board must be adjusted from the opposite side of the mounting board depending on the installation location of the mounting board (see Patent Document 2). . However, in order to adjust the resistance value of the semi-fixed variable resistor from the side opposite to the mounting surface of the mounting substrate, as shown in Patent Document 2, a slider and There is a problem that the adjustment pin that rotates integrally must be attached, and the structure becomes complicated.

さらに実装基板の実装面側から半固定可変抵抗器の抵抗値の調整を行うタイプと、その反対面側から半固定可変抵抗器の抵抗値の調整を行うタイプの何れであっても、実装基板の厚みと半固定可変抵抗器の厚みを加えた厚み以上にはその厚みの薄型化が図れず、さらなる厚みの薄型化の要求に答えられないという問題があった。
特開平11−307317号公報 特開平6−82806号公報
Furthermore, the mounting board is either a type that adjusts the resistance value of the semi-fixed variable resistor from the mounting surface side of the mounting board, or a type that adjusts the resistance value of the semi-fixed variable resistor from the opposite side. There is a problem that the thickness cannot be reduced beyond the thickness of the thickness of the semi-fixed variable resistor and the thickness of the semi-fixed variable resistor cannot be reduced, and the demand for further reduction in thickness cannot be met.
JP-A-11-307317 JP-A-6-82806

本発明は上述の点に鑑みてなされたものでありその目的は、回転式電子部品を実装基板に取り付けた際の全体の厚みの薄型化が図れ、生産効率がよく、低価格化が図れ、また実装基板の実装面に実装した回転式電子部品の抵抗値等の電気的出力の調整を実装基板の反対面側から行う構造であっても、その構造が複雑化しない回転式電子部品の実装基板への取付構造を提供することにある。   The present invention has been made in view of the above points, and its purpose is to reduce the overall thickness when the rotary electronic component is attached to the mounting substrate, to improve production efficiency, and to reduce the price. In addition, even if it is a structure that adjusts the electrical output such as resistance value of the rotary electronic component mounted on the mounting surface of the mounting board from the opposite side of the mounting board, mounting the rotary electronic component that does not complicate the structure It is to provide a mounting structure to a substrate.

本願請求項1に記載の発明は、絶縁基台上に回動自在に取り付けた回転体の摺動接点をこの絶縁基台上に直接又は他の部材を介して設けた導体パターンに摺接させる構造の回転式電子部品を実装基板の実装面に取り付ける回転式電子部品の実装基板への取付構造において、前記絶縁基台は合成樹脂製であって前記導体パターンに電気的に接続する金属端子を絶縁基台の内部から外部に露出し、前記回転式電子部品の絶縁基台を前記実装基板に設けた開口部の内部又は上部に位置した状態で、前記金属端子を前記実装基板の開口部の周囲の実装面に設けた接続パターンに接続して取り付けることを特徴とする回転式電子部品の実装基板への取付構造にある。   According to the first aspect of the present invention, the sliding contact of the rotating body rotatably attached to the insulating base is brought into sliding contact with the conductor pattern provided on the insulating base directly or via another member. In the structure for attaching the rotary electronic component having the structure to the mounting surface of the mounting substrate, the insulating base is made of a synthetic resin and has a metal terminal electrically connected to the conductor pattern. The metal terminal is exposed to the outside from the inside of the insulating base, and the insulating base of the rotary electronic component is positioned inside or above the opening provided in the mounting board. The rotating electronic component is mounted on a mounting board, and is connected to a connection pattern provided on a surrounding mounting surface.

本願請求項2に記載の発明は、前記金属端子の前記接続パターンへの接続面を、前記絶縁基台の前記回転体を取り付けた側を向く表面と同一面となるように設置したことを特徴とする請求項1に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 2 of the present application is characterized in that the connection surface of the metal terminal to the connection pattern is disposed so as to be flush with the surface of the insulating base that faces the side on which the rotating body is attached. The rotary electronic component mounting structure according to claim 1 is mounted on a mounting board.

本願請求項3に記載の発明は、前記金属端子は、前記導体パターンに電気的に接続された状態で前記絶縁基台の外部に露出する第一の金属端子と、前記回転体を回動自在に取り付ける筒状突起を有して前記絶縁基台にインサート成形により取り付けられる集電板に一体に設けられて前記絶縁基台の外部に露出して前記回転体を介して前記導体パターンと電気的に導通する第二の金属端子と、によって構成されていることを特徴とする請求項1又は2に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 3 of the present application is such that the metal terminal is freely connected to the first metal terminal exposed to the outside of the insulating base in a state of being electrically connected to the conductor pattern, and the rotating body is rotatable. A cylindrical projection attached to the insulating base and integrally provided on a current collector plate attached to the insulating base by insert molding, exposed to the outside of the insulating base, and electrically connected to the conductor pattern via the rotating body 3. The structure for mounting a rotary electronic component to a mounting board according to claim 1, wherein the second metal terminal is electrically connected to the mounting board.

本願請求項4に記載の発明は、前記絶縁基台上に取り付けられた他の部材はフレキシブル回路基板であって、前記導体パターンはこのフレキシブル回路基板上に設けられ、前記集電板の少なくとも一部の面は、前記フレキシブル回路基板の前記導体パターンを設けていない側の面に当接するように設置されていることを特徴とする請求項3に記載の回転式電子部品の実装基板への取付構造にある。   According to a fourth aspect of the present invention, the other member attached on the insulating base is a flexible circuit board, and the conductor pattern is provided on the flexible circuit board, and at least one of the current collector plates. 4. The mounting of the rotary electronic component on the mounting board according to claim 3, wherein the surface of the part is disposed so as to contact the surface of the flexible circuit board on which the conductor pattern is not provided. In the structure.

本願請求項5に記載の発明は、前記フレキシブル回路基板は、前記回転体が前記集電板の筒状突起に回動自在に取り付けられている部分において集電板と回転体の間に挟持されていることを特徴とする請求項4に記載の回転式電子部品の実装基板への取付構造にある。   According to a fifth aspect of the present invention, the flexible circuit board is sandwiched between the current collector plate and the rotating body at a portion where the rotating body is rotatably attached to the cylindrical protrusion of the current collector plate. 5. The structure according to claim 4, wherein the rotary electronic component is attached to a mounting board.

本願請求項6に記載の発明は、前記絶縁基台上に取り付けられた他の部材はフレキシブル回路基板であって、前記導体パターンはこのフレキシブル回路基板上に設けられていることを特徴とする請求項1又は2又は3に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 6 of the present application is characterized in that the other member attached on the insulating base is a flexible circuit board, and the conductor pattern is provided on the flexible circuit board. Item 6. The structure for mounting the rotary electronic component according to Item 1 or 2 or 3 to a mounting board.

本願請求項7に記載の発明は、前記フレキシブル回路基板は、前記絶縁基台にインサート成形されていることを特徴とする請求項6に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 7 of the present application is the structure for mounting the rotary electronic component to the mounting substrate according to claim 6, wherein the flexible circuit board is insert-molded on the insulating base. .

本願請求項8に記載の発明は、前記回転式電子部品はその回転体を取り付けた側の面が実装基板を向くように前記実装基板の実装面に取り付けられ、これによって調整治具によって回動される前記回転体の調整部を、前記実装基板の開口部に露出させたことを特徴とする請求項1乃至7の内の何れかに記載の回転式電子部品の実装基板への取付構造にある。   In the invention according to claim 8 of the present application, the rotary electronic component is attached to the mounting surface of the mounting board so that the surface on which the rotating body is attached faces the mounting board, and is thereby rotated by an adjusting jig. 8. The structure for mounting a rotary electronic component to a mounting board according to claim 1, wherein the adjustment portion of the rotating body is exposed to an opening of the mounting board. is there.

本願請求項9に記載の発明は、前記回転式電子部品の回転体の少なくとも一部が、前記実装基板の開口部内に挿入されていることを特徴とする請求項8に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 9 of the present application is characterized in that at least a part of the rotating body of the rotary electronic component is inserted into the opening of the mounting substrate. In the mounting structure to the mounting board.

本願請求項10に記載の発明は、前記回転式電子部品の絶縁基台の少なくとも一部が、前記実装基板の開口部内に挿入されていることを特徴とする請求項1に記載の回転式電子部品の実装基板への取付構造にある。   The invention according to claim 10 of the present application is characterized in that at least a part of the insulating base of the rotary electronic component is inserted into the opening of the mounting board. It is in the structure for mounting components to the mounting board.

請求項1に記載の発明によれば、絶縁基台を合成樹脂によって構成したので、従来のセラミック基板に比べて機械的な衝撃に強く、また厚みの薄型化が図れ、製造も容易で、低コスト化が図れ、これによって実装基板と実装基板に実装した回転式電子部品全体の厚みの薄型化が図れる。また絶縁基台はその内部から金属端子を露出して設け、この金属端子を実装基板の開口部の周囲の実装面に設けた接続パターンに接続して取り付けたので、回転式電子部品の実装基板への取り付けが容易に行える。   According to the first aspect of the present invention, since the insulating base is made of synthetic resin, it is more resistant to mechanical impact than the conventional ceramic substrate, can be reduced in thickness, can be easily manufactured, Cost reduction can be achieved, thereby reducing the thickness of the mounting substrate and the entire rotary electronic component mounted on the mounting substrate. In addition, the insulating base is provided with the metal terminal exposed from the inside, and this metal terminal is connected and attached to the connection pattern provided on the mounting surface around the opening of the mounting board. Can be easily attached to

請求項2に記載の発明によれば、回転式電子部品を実装基板の実装面に取り付けた際、回転式電子部品の実装基板側の表面が実装基板の実装面と略同一面に位置するので、実装基板と実装基板に実装した回転式電子部品全体の厚みの薄型化が図れる。   According to the second aspect of the present invention, when the rotary electronic component is attached to the mounting surface of the mounting substrate, the surface of the rotating electronic component on the mounting substrate side is positioned substantially on the same surface as the mounting surface of the mounting substrate. Thus, the thickness of the mounting substrate and the entire rotary electronic component mounted on the mounting substrate can be reduced.

請求項3に記載の発明によれば、第二の金属端子を有する集電板を合成樹脂製の絶縁基台にインサート成形したので、集電板を別途絶縁基台に取り付ける組立作業が不要で、集電板付きの絶縁基台の製造が容易になり、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   According to the invention described in claim 3, since the current collector plate having the second metal terminal is insert-molded on the insulating base made of synthetic resin, an assembly work for separately attaching the current collector plate to the insulating base is unnecessary. In addition, it is easy to manufacture an insulating base with a current collector plate, the material cost can be reduced compared to a ceramic substrate, and the thickness can be reduced easily and inexpensively.

請求項4に記載の発明によれば、集電板のフレキシブル回路基板を当接する反対面側の部分に形成される絶縁基板の厚みを厚くできてその強度を強くできる。   According to the fourth aspect of the present invention, it is possible to increase the thickness of the insulating substrate formed on the portion of the current collecting plate on the opposite side where the flexible circuit substrate is in contact with the collector, thereby increasing the strength.

請求項5に記載の発明によれば、例えば集電板の筒状突起の部分にメッキが施されている場合、この回転式電子部品を実装基板に取り付ける際にリフロー等で加熱されると、前記メッキが溶けて筒状突起に回転体が固着されてしまう恐れがあるが、本発明のように両者間にフレキシブル回路基板を介在しておけば、回転体の集電板側の面と集電板の筒状突起の外側周囲の面との当接を防止できる。従って両者がメッキによって固着されることを防止できる。なお回転体と集電板間の電気的導通は、筒状突起の外周側面とこれに回動自在に取り付けられる回転体の開口の内周側面とによって行えばよい。   According to the invention described in claim 5, for example, when plating is applied to the cylindrical protrusion portion of the current collector plate, when the rotary electronic component is attached to the mounting substrate and heated by reflowing, The plating may melt and the rotating body may be fixed to the cylindrical projection. However, if a flexible circuit board is interposed between the two as in the present invention, the surface of the rotating body on the current collector plate side and the current collector are collected. Contact with the outer peripheral surface of the cylindrical projection of the electric plate can be prevented. Therefore, both can be prevented from being fixed by plating. The electrical conduction between the rotating body and the current collector plate may be performed by the outer peripheral side surface of the cylindrical protrusion and the inner peripheral side surface of the opening of the rotating body that is rotatably attached to the cylindrical projection.

請求項6に記載の発明によれば、フレキシブル回路基板上に導体パターンを設けるので、大きなフレキシブル回路基板上に同じ多数の導体パターンを形成したものを分割することで同時に導体パターンを有する多数のフレキシブル回路基板を製造でき、絶縁基台上に直接1つずつ導体パターンを形成する場合に比べて、量産化が容易に行える。   According to the invention described in claim 6, since the conductor pattern is provided on the flexible circuit board, it is possible to divide a large flexible circuit board on which the same many conductor patterns are formed, so that a large number of flexible conductors having a conductor pattern at the same time. The circuit board can be manufactured, and mass production can be easily performed as compared with the case where the conductor patterns are directly formed on the insulating base one by one.

請求項7に記載の発明によれば、フレキシブル回路基板を絶縁基台にインサート成形したので、製造が容易で、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   According to the invention described in claim 7, since the flexible circuit board is insert-molded on the insulating base, the manufacturing is easy, the material cost can be reduced as compared with the ceramic substrate, and the thickness can be easily reduced. Can be done inexpensively.

請求項8に記載の発明によれば、回転体の回転・調整を実装基板の回転式電子部品を取り付けた実装面の裏面側から行うことができる。従って実装基板の設置場所などによって、実装基板に実装した回転式電子部品の抵抗値等の調整を、実装基板の実装面側から行なえない場合であっても、その調整を容易に行うことができ、しかもその際前記特許文献2に示す調整ピンのように、別途部品点数が増加することもなく、その構造が複雑化しない。   According to the invention described in claim 8, the rotating body can be rotated / adjusted from the back side of the mounting surface to which the rotating electronic component of the mounting board is attached. Therefore, even if it is not possible to adjust the resistance value etc. of the rotary electronic component mounted on the mounting board from the mounting surface side of the mounting board depending on the installation location of the mounting board, the adjustment can be performed easily. In addition, unlike the adjustment pin shown in Patent Document 2, the number of parts does not increase separately, and the structure is not complicated.

請求項9に記載の発明によれば、実装基板と実装基板に実装した回転式電子部品全体の厚みの薄型化が図れる。   According to the ninth aspect of the present invention, it is possible to reduce the thickness of the mounting substrate and the entire rotary electronic component mounted on the mounting substrate.

請求項10に記載の発明によれば、実装基板と実装基板に実装した回転式電子部品全体の厚みの薄型化が図れる。   According to the invention described in claim 10, it is possible to reduce the thickness of the mounting substrate and the entire rotary electronic component mounted on the mounting substrate.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
〔第一実施形態〕
図1は本発明の第一実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−1を示す図であり、図1(a)は平面図、図1(b)は図1(a)のA−A断面図、図1(c)は裏面図である。同図に示すように回転式可変抵抗器1−1は、合成樹脂からなる絶縁基台10と、絶縁基台10の一方の面(下面)上にインサート成形によって取り付けられるフレキシブル回路基板20と、絶縁基台10の内部にインサート成形によって取り付けられる第二の金属端子43を具備する集電板40及び二本の金属端子(以下「第一の金属端子」という)50,50と、絶縁基台10のフレキシブル回路基板20を設置した側(下面側)に回動自在に設置される回転体80とを有して構成されている。なおこの実施形態においては、絶縁基台10とフレキシブル回路基板20と集電板40と第一の金属端子50,50とを一体化したものを、電子部品用基板60という。以下各構成部品について説明する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[First embodiment]
FIG. 1 is a view showing a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-1 according to a first embodiment of the present invention, FIG. 1 (a) is a plan view, and FIG. 1 (b). FIG. 1A is a cross-sectional view taken along the line AA in FIG. 1A, and FIG. As shown in the figure, the rotary variable resistor 1-1 includes an insulating base 10 made of synthetic resin, a flexible circuit board 20 that is attached to one surface (lower surface) of the insulating base 10 by insert molding, A current collector plate 40 having a second metal terminal 43 attached to the inside of the insulating base 10 by insert molding, two metal terminals (hereinafter referred to as “first metal terminal”) 50, 50, and an insulating base; The rotating body 80 is rotatably provided on the side (lower surface side) on which the 10 flexible circuit boards 20 are installed. In this embodiment, the integrated base 10, the flexible circuit board 20, the current collector plate 40, and the first metal terminals 50 and 50 are referred to as an electronic component board 60. Each component will be described below.

図2は前記電子部品用基板60を示す図であり、図2(a)は平面図、図2(b)は図2(a)のB−B断面図、図2(c)は裏面図である。同図に示すように絶縁基台10は略矩形状で板状の合成樹脂成形品であり、中央には円形の貫通孔11が設けられている。この絶縁基台10は熱可塑性の合成樹脂、例えばナイロンやポリフェニレンスルフイド(PPS)等によって構成されている。   FIG. 2 is a view showing the electronic component substrate 60, FIG. 2 (a) is a plan view, FIG. 2 (b) is a sectional view taken on line BB of FIG. 2 (a), and FIG. It is. As shown in the figure, the insulating base 10 is a substantially rectangular plate-shaped synthetic resin molded product, and a circular through hole 11 is provided at the center. The insulating base 10 is made of a thermoplastic synthetic resin, such as nylon or polyphenylene sulfide (PPS).

フレキシブル回路基板20は合成樹脂フイルム(例えばPPSフイルム又はポリイミドフイルム)上に端子パターン29,29と、その表面に下記する回転体80の摺動接点85が摺接する導体パターン(以下この実施形態では「抵抗体パターン」という)25とを設けて構成されている。即ちこのフレキシブル回路基板20は合成樹脂フイルムの前記貫通孔11に対応する位置にこれと同一内径の貫通孔21を設け、貫通孔21周囲の表面にこれを馬蹄形状に囲む抵抗体パターン25を設け、さらに抵抗体パターン25の両端にそれぞれ端子パターン29,29を接続して設けている。   The flexible circuit board 20 is composed of a terminal pattern 29, 29 on a synthetic resin film (for example, a PPS film or a polyimide film), and a conductor pattern (hereinafter referred to as “ 25) (referred to as “resistor pattern”). That is, the flexible circuit board 20 is provided with a through hole 21 having the same inner diameter at a position corresponding to the through hole 11 of the synthetic resin film, and a resistor pattern 25 surrounding the through hole 21 in a horseshoe shape on the surface. Furthermore, terminal patterns 29 and 29 are connected to both ends of the resistor pattern 25, respectively.

ここで抵抗体パターン25は物理的蒸着(PVD、physical vapor deposition)又は化学的蒸着(CVD、chemical vapor deposition)による金属薄膜によって構成されている。物理的蒸着の方法としては、真空蒸着、スパッタリング、イオンビーム蒸着等を用いる。化学的蒸着の方法としては、熱CVD法、プラズマCVD法、光CVD法等を用いる。蒸着する抵抗体パターン25の材質としては、ニッケルクロム合金等のニッケル系材料、又はクロム珪酸塩系化合物(Cr−SiO2)等からなるサーメット系材料、又は窒化タンタル等のタンタル系材料等を用いる。クロム珪酸塩系化合物は2000μΩ・cm以上の大きな比抵抗を容易に実現できるので、この電子部品用基板60の小型化に好適である。この種の金属蒸着による抵抗体パターン25によれば、抵抗体パターン25全体を均質で均一な厚みに形成できることは言うまでもなく、さらに樹脂中に導電紛を混合したペーストを印刷焼成した抵抗体パターンのように内部に樹脂を有していないので、熱や温度によって抵抗値が変化しにくい。例えばカーボンペーストを印刷焼成した抵抗体パターンの場合、抵抗温度係数が500ppm/℃なのに対して、上記真空蒸着を用いた金属薄膜の場合の抵抗温度係数は、100ppm/℃であった。これはセラミック基板に高温で抵抗体パターンを焼き付けた場合と同等の良好な温度特性である。 Here, the resistor pattern 25 is made of a metal thin film formed by physical vapor deposition (PVD) or chemical vapor deposition (CVD). As a method of physical vapor deposition, vacuum vapor deposition, sputtering, ion beam vapor deposition, or the like is used. As a chemical vapor deposition method, a thermal CVD method, a plasma CVD method, a photo CVD method or the like is used. As the material of the resistor pattern 25 to be deposited, a nickel-based material such as a nickel-chromium alloy, a cermet-based material made of a chromium silicate-based compound (Cr—SiO 2 ), or a tantalum-based material such as tantalum nitride is used. . Since the chromium silicate compound can easily realize a large specific resistance of 2000 μΩ · cm or more, it is suitable for downsizing the electronic component substrate 60. According to the resistor pattern 25 by this type of metal vapor deposition, it is needless to say that the entire resistor pattern 25 can be formed in a uniform and uniform thickness. Further, the resistor pattern 25 is obtained by printing and baking a paste in which conductive powder is mixed in a resin. Thus, since the resin is not included in the interior, the resistance value is unlikely to change due to heat or temperature. For example, in the case of a resistor pattern obtained by printing and baking a carbon paste, the resistance temperature coefficient is 500 ppm / ° C., whereas the resistance temperature coefficient in the case of the metal thin film using the vacuum deposition is 100 ppm / ° C. This is a good temperature characteristic equivalent to that when a resistor pattern is baked on a ceramic substrate at a high temperature.

次に端子パターン29,29は、ニクロム下地の上に銅層と金層とを順番に蒸着によって形成して構成されている。なお端子パターン29,29は抵抗値の変化に直接影響を与えないので、導電ペーストの印刷焼成等の他の手段によって形成しても良い。   Next, the terminal patterns 29 and 29 are configured by sequentially forming a copper layer and a gold layer on a nichrome base by vapor deposition. Since the terminal patterns 29 and 29 do not directly affect the change in resistance value, they may be formed by other means such as printing and baking of a conductive paste.

集電板40は、平板状で略長方形状の金属板の一方に基部41を設け、他方に金属端子(以下「第二の金属端子」という)43を設けて構成されている。ここで基部41は矩形状であってその面の中央から垂直に筒状突起42を突出して構成されている。一方金属板の基部41に対向するもう一方の端部近傍には、基部41の平板面に垂直となる段部45を設けることにより、基部41の平板面から筒状突起42側に突出する基部41と平行となる平板状の第二の金属端子43を設けている。第二の金属端子43の下面側の表面は、下記する実装基板110の接続パターン113を接続する接続面43aとしている。   The current collector plate 40 is configured by providing a base 41 on one side of a flat and substantially rectangular metal plate and providing a metal terminal (hereinafter referred to as “second metal terminal”) 43 on the other side. Here, the base portion 41 has a rectangular shape, and is configured such that a cylindrical protrusion 42 projects vertically from the center of the surface. On the other hand, in the vicinity of the other end facing the base 41 of the metal plate, by providing a step 45 that is perpendicular to the flat surface of the base 41, the base that protrudes from the flat surface of the base 41 toward the cylindrical protrusion 42 side. A flat plate-like second metal terminal 43 that is parallel to 41 is provided. A surface on the lower surface side of the second metal terminal 43 serves as a connection surface 43a for connecting a connection pattern 113 of the mounting substrate 110 described below.

第一の金属端子50は、平板状で矩形状の金属板によって構成され、その一端側が前記端子パターン29に接続される端子パターン接続部51、他端側が絶縁基台10の外部に突出される実装基板接続部53となっている。実装基板接続部53の下面側の表面は、下記する実装基板110の接続パターン113を接続する接続面53aとしている。   The first metal terminal 50 is constituted by a flat and rectangular metal plate, one end side of which is connected to the terminal pattern 29, and the other end side of the first metal terminal 50 protrudes outside the insulating base 10. A mounting board connecting portion 53 is provided. A surface on the lower surface side of the mounting board connecting portion 53 is a connection surface 53a for connecting a connection pattern 113 of the mounting board 110 described below.

図1に戻って回転体80は、一枚の弾性金属板によって構成され、すり鉢状の基部81の外周に円弧状のアーム83を取り付け、アーム83の中央にフレキシブル回路基板20方向に突出するように屈曲する摺動接点85を設け、また基部81の下面に基部81の外周の一部に設けた連結部87によって連結される調整部(下記する調整治具によって回動される部分。以下「調整板」という)89を、連結部87を折り返すことで基部81の下面に重ね合せて構成されている。基部81の中央には前記集電板40の筒状突起42を挿入する円形の開口91が設けられ、また調整板89にはプラスドライバ(又はマイナスドライバ等)からなる調整治具を挿入するプラス形状(他の形状でも良い)の調整用溝93が設けられている。   Returning to FIG. 1, the rotating body 80 is constituted by a single elastic metal plate, and an arc-shaped arm 83 is attached to the outer periphery of the mortar-shaped base 81, and protrudes toward the flexible circuit board 20 in the center of the arm 83. And an adjustment portion (a portion rotated by an adjustment jig described below, which is connected to a lower surface of the base portion 81 by a connecting portion 87 provided on a part of the outer periphery of the base portion 81. 89 ”(referred to as“ adjustment plate ”) is configured to overlap the lower surface of the base 81 by folding back the connecting portion 87. A circular opening 91 into which the cylindrical protrusion 42 of the current collector plate 40 is inserted is provided at the center of the base 81, and an adjustment jig made of a plus driver (or minus driver) is inserted into the adjustment plate 89. An adjustment groove 93 having a shape (may be another shape) is provided.

ここでまず電子部品用基板60の製造方法を説明すると、図3に示すように、前記フレキシブル回路基板20と前記集電板40と第一の金属端子50,50とを金型101,105内にインサートする。このとき金型101,105内には前記絶縁基台10と同一形状のキャビティーC1が形成されるが、フレキシブル回路基板20はその抵抗体パターン25を形成した側の面をキャビティーC1の金型101側の内平面C11に当接し、同時にフレキシブル回路基板20の端子パターン29,29に第一の金属端子50,50の端子パターン接続部51,51を当接し、さらに同時に集電板40の基部41の部分と、キャビティーC1の外部に突出している第二の金属端子43側の部分と、第一の金属端子50,50のキャビティーC1の外部に突出している実装基板接続部53側の部分とを金型101,105によって挟持しておく。基部41の部分は金型101,105に設けた凸部103,107(絶縁基台10の貫通孔11を形成するもの)によって挟持される。   First, a method for manufacturing the electronic component substrate 60 will be described. As shown in FIG. 3, the flexible circuit board 20, the current collector plate 40, and the first metal terminals 50 and 50 are placed in the molds 101 and 105. Insert into. At this time, a cavity C1 having the same shape as that of the insulating base 10 is formed in the molds 101 and 105, but the flexible circuit board 20 has a surface on the side where the resistor pattern 25 is formed on the mold of the cavity C1. Contact the inner plane C11 on the mold 101 side, simultaneously contact the terminal patterns 29, 29 of the flexible circuit board 20 with the terminal pattern connection portions 51, 51 of the first metal terminals 50, 50, and at the same time, The portion of the base 41, the portion of the second metal terminal 43 projecting out of the cavity C1, and the side of the mounting substrate connecting portion 53 projecting out of the cavity C1 of the first metal terminals 50, 50 Is held between the molds 101 and 105. A portion of the base 41 is sandwiched between convex portions 103 and 107 (which form the through holes 11 of the insulating base 10) provided on the molds 101 and 105.

そして図示しないゲートからキャビティーC1内に加熱・溶融した熱可塑性の合成樹脂(ナイロン、PPS等)を圧入してキャビティーC1内を満たす。そしてこの圧入圧力によりフレキシブル回路基板20は内平面C11と第一の金属端子50,50の端子パターン接続部51,51とに押し付けられた状態のまま冷却・固化される。そして金型101,105を取り外せば、図2に示す電子部品用基板60が完成する。このとき集電板40の第二の金属端子43の接続面43aと、第一の金属端子50,50の接続面53a,53aとは同一平面(即ち第二の金属端子43と第一の金属端子50,50は同一面)上にあり、それらの面は絶縁基台10の回転体80を取り付ける表面と略一致している。また絶縁基台10の前記端子パターン接続部51,51の下面側(後述する回転体80が取り付く面側)にはこれら端子パターン接続部51,51を端子パターン29,29に押し付けた状態で絶縁基台10に固定しておくための押え部15が設けられている。なお、押え部15は回転体80が取り付く絶縁基台10の表面より回転体80側に突出する凸部形状を有している。但し下記する回転体80の先端面80aよりは突出しない。   A thermoplastic synthetic resin (nylon, PPS, etc.) heated and melted into the cavity C1 from a gate (not shown) is press-fitted to fill the cavity C1. The flexible circuit board 20 is cooled and solidified while being pressed against the inner plane C11 and the terminal pattern connecting portions 51 and 51 of the first metal terminals 50 and 50 by the press-fitting pressure. When the molds 101 and 105 are removed, the electronic component substrate 60 shown in FIG. 2 is completed. At this time, the connection surface 43a of the second metal terminal 43 of the current collector plate 40 and the connection surfaces 53a and 53a of the first metal terminals 50 and 50 are flush with each other (that is, the second metal terminal 43 and the first metal). The terminals 50 and 50 are on the same surface), and these surfaces substantially coincide with the surface to which the rotating body 80 of the insulating base 10 is attached. Further, the terminal pattern connection portions 51 and 51 of the insulating base 10 are insulated on the lower surface side (the surface side to which a rotating body 80 to be described later is attached) while the terminal pattern connection portions 51 and 51 are pressed against the terminal patterns 29 and 29. A presser portion 15 for fixing to the base 10 is provided. The pressing portion 15 has a convex shape that protrudes toward the rotating body 80 from the surface of the insulating base 10 to which the rotating body 80 is attached. However, it does not protrude from the tip surface 80a of the rotating body 80 described below.

そして図1に示すように、回転体80を電子部品用基板60のフレキシブル回路基板20を取り付けた側の面に載置し、その際回転体80に設けた開口91に集電板40の筒状突起42を回動自在に挿入した上で、筒状突起42の先端辺(下端辺)をかしめれば、回転式電子部品1−1が完成する。このとき回転体80の摺動接点85はフレキシブル回路基板20の抵抗体パターン25上に弾接している。   As shown in FIG. 1, the rotating body 80 is placed on the surface of the electronic component board 60 on the side where the flexible circuit board 20 is attached, and the cylinder of the current collector plate 40 is placed in the opening 91 provided in the rotating body 80 at that time. When the tip protrusion (bottom edge) of the cylindrical protrusion 42 is caulked after the cylindrical protrusion 42 is rotatably inserted, the rotary electronic component 1-1 is completed. At this time, the sliding contact 85 of the rotating body 80 is in elastic contact with the resistor pattern 25 of the flexible circuit board 20.

図4は以上のようにして構成された回転式可変抵抗器1−1の実装基板110の実装面112への取付構造を示す断面図である。同図に示すように実装基板110には、この実装基板110に取り付ける回転式可変抵抗器1−1の絶縁基台10及び回転体80に対向する位置に絶縁基台10及び回転体80の外径寸法よりも大きい内径寸法の円形の開口部(調整孔)111を設け、この開口部111の周囲の実装面112には前記第一の金属端子50,50と第二の金属端子43とにそれぞれ対向する接続パターン113を設けている。   FIG. 4 is a cross-sectional view showing a mounting structure of the rotary variable resistor 1-1 configured as described above on the mounting surface 112 of the mounting substrate 110. As shown in FIG. As shown in the figure, the mounting substrate 110 includes an outer portion of the insulating base 10 and the rotating body 80 at positions facing the insulating base 10 and the rotating body 80 of the rotary variable resistor 1-1 attached to the mounting substrate 110. A circular opening (adjustment hole) 111 having an inner diameter larger than the diameter is provided, and the first metal terminals 50 and 50 and the second metal terminal 43 are formed on the mounting surface 112 around the opening 111. Connection patterns 113 that face each other are provided.

そして回転式可変抵抗器1−1は回転体80を取り付けた側の面を実装基板110の実装面112に対向して載置し、その際回転体80を開口部111内に挿入し、同時に第一の金属端子50,50と第二の金属端子43とをそれぞれ接続パターン113に半田114を介して当接し、半田114をリフロー等によって溶融・固化して両者を電気的・機械的に接続して取り付ける。このとき回転体80と絶縁基台10の一部(押え部15の部分)は開口部111内に挿入された状態となる。   The rotary variable resistor 1-1 is placed with the surface on which the rotating body 80 is mounted facing the mounting surface 112 of the mounting substrate 110. At that time, the rotating body 80 is inserted into the opening 111, and at the same time. The first metal terminals 50 and 50 and the second metal terminal 43 are respectively brought into contact with the connection pattern 113 via the solder 114, and the solder 114 is melted and solidified by reflow or the like to electrically and mechanically connect the two. And attach. At this time, the rotating body 80 and a part of the insulating base 10 (the part of the presser part 15) are inserted into the opening 111.

そして実装基板110の実装面112の反対側の面からその開口部111内に図示しない調整治具(例えばプラス又はマイナスドライバ)の先端を挿入し、調整板89の調整用溝93に係合して回転体80を回転すれば、回転体80に設けた摺動接点85が抵抗体パターン25(図2(c)参照)上を摺接して第一の金属端子50,50と第二の金属端子43間の抵抗値が変化する。   Then, the tip of an adjustment jig (not shown) (for example, a plus or minus driver) is inserted into the opening 111 from the surface opposite to the mounting surface 112 of the mounting substrate 110 and engaged with the adjustment groove 93 of the adjustment plate 89. When the rotating body 80 is rotated, the sliding contact 85 provided on the rotating body 80 slides on the resistor pattern 25 (see FIG. 2C) to contact the first metal terminals 50 and 50 and the second metal. The resistance value between the terminals 43 changes.

以上のようにこの実施形態には、請求項1に記載の発明のように、絶縁基台10上に回動自在に取り付けた回転体80の摺動接点85をこの絶縁基台10上に設けた導体パターン25に摺接させる構造の回転式電子部品1−1を実装基板110の実装面112に取り付ける回転式電子部品1−1の実装基板110への取付構造において、前記絶縁基台10は合成樹脂製であって、その外周から外方に向けて金属端子(第一,第二の金属端子)50,50,43を突出して設け(又は前記導体パターン25に電気的に接続する金属端子50,50,43を絶縁基台10の内部から外部に露出し)、前記回転式電子部品1−1の絶縁基台10を前記実装基板110に設けた開口部111の内部又は上部に位置した状態で、前記金属端子50,50,43を前記実装基板110の開口部111の周囲の実装面112に設けた接続パターン113に接続して取り付ける構成が開示されている。そしてこのように回転式電子部品1−1の実装基板110への取付構造を構成すれば、絶縁基台10を合成樹脂によって構成したので、従来のセラミック基板に比べて厚みの薄型化が図れ、製造も容易で、低コスト化が図れ、これによって実装基板110と実装基板110に実装した回転式電子部品1−1全体の厚みの薄型化が図れる。また絶縁基台10の外周から突出する金属端子50,50,43と実装基板110の接続パターン113との接続になるので、基板同士を接続するのに比べ、回転式電子部品1−1の実装基板110への取り付けが容易になる。   As described above, in this embodiment, as in the first aspect of the present invention, the sliding contact 85 of the rotating body 80 rotatably mounted on the insulating base 10 is provided on the insulating base 10. In the structure for attaching the rotary electronic component 1-1 having the structure in sliding contact with the conductor pattern 25 to the mounting surface 112 of the mounting substrate 110 to the mounting substrate 110, the insulating base 10 Metal terminals made of synthetic resin and provided with metal terminals (first and second metal terminals) 50, 50, 43 protruding outward from the outer periphery thereof (or electrically connected to the conductor pattern 25) 50, 50, 43 are exposed from the inside of the insulating base 10 to the outside), and the insulating base 10 of the rotary electronic component 1-1 is located inside or above the opening 111 provided in the mounting substrate 110. In the state, the metal terminals 50, 50 43 attached by connecting to a connection pattern 113 provided on the mounting surface 112 around the opening 111 of the mounting substrate 110 arrangement is disclosed. And if the mounting structure to the mounting board | substrate 110 of the rotary electronic component 1-1 is comprised in this way, since the insulation base 10 was comprised with the synthetic resin, thickness reduction can be achieved compared with the conventional ceramic substrate, Manufacture is also easy and cost reduction can be achieved, whereby the thickness of the mounting substrate 110 and the entire rotary electronic component 1-1 mounted on the mounting substrate 110 can be reduced. Further, since the metal terminals 50, 50, 43 projecting from the outer periphery of the insulating base 10 are connected to the connection pattern 113 of the mounting substrate 110, the mounting of the rotary electronic component 1-1 is performed as compared with the case where the substrates are connected to each other. Attachment to the substrate 110 is facilitated.

またこの実施形態には、請求項3に記載の発明のように、前記金属端子は、導体パターン25に電気的に接続された状態で絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出する)第一の金属端子50,50と、回転体80を回動自在に取り付ける筒状突起42を有して絶縁基台10にインサート成形により取り付けられる集電板40に一体に設けられて絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出して前記回転体80を介して前記導体パターン25と電気的に導通する)第二の金属端子43と、によって構成されていることが開示されている。これによって、集電板40を別途絶縁基台10に取り付ける組立作業が不要で、集電板40付きの絶縁基台10の製造が容易になり、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   In this embodiment, as in the invention described in claim 3, the metal terminal protrudes outward from the outer periphery of the insulating base 10 in a state of being electrically connected to the conductor pattern 25 ( Or a first metal terminal 50 (exposed to the outside of the insulating base 10) and a cylindrical protrusion 42 to which the rotating body 80 is rotatably attached, and is attached to the insulating base 10 by insert molding. It is provided integrally with the plate 40 and protrudes outward from the outer periphery of the insulating base 10 (or is exposed to the outside of the insulating base 10 and is electrically connected to the conductor pattern 25 via the rotating body 80. And the second metal terminal 43 is disclosed. This eliminates the need for an assembly work for attaching the current collector plate 40 to the insulating base 10 separately, facilitates the manufacture of the insulating base 10 with the current collector plate 40, and reduces the material cost compared to the ceramic substrate. Therefore, the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項6に記載の発明のように、絶縁基台10上に取り付けられた他の部材はフレキシブル回路基板20であって、導体パターン25はこのフレキシブル回路基板20上に設けられている構成が開示されている。これによって大きなフレキシブル回路基板上に同じ多数の導体パターン25を形成したものを分割することで同時に導体パターン25を有する多数のフレキシブル回路基板20を製造でき、絶縁基台10上に直接1つずつ導体パターン25を形成する場合に比べて、量産化が容易に行える。   In this embodiment, as in the invention described in claim 6, the other member attached on the insulating base 10 is the flexible circuit board 20, and the conductor pattern 25 is formed on the flexible circuit board 20. The provided configuration is disclosed. As a result, by dividing a large flexible circuit board on which the same many conductor patterns 25 are formed, a large number of flexible circuit boards 20 having the conductor patterns 25 can be manufactured at the same time. Compared with the case where the pattern 25 is formed, mass production can be easily performed.

またこの実施形態には、請求項7に記載の発明のように、フレキシブル回路基板20は、絶縁基台10にインサート成形されていることが開示されている。これによって製造が容易で、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   Moreover, this embodiment discloses that the flexible circuit board 20 is insert-molded on the insulating base 10 as in the invention described in claim 7. As a result, the manufacturing is easy, the material cost can be reduced as compared with the ceramic substrate, and the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項8に記載の発明のように、回転式電子部品1−1はその回転体80を取り付けた側の面が実装基板110を向くように実装基板110の実装面112に取り付けられ、これによって調整治具によって回動される回転体80の調整部89を、実装基板110の開口部111に露出させた構成が開示されている。これによって回転体80の回転・調整を実装基板110の実装面112の裏面側から行うことができる。従って実装基板110の設置場所などによって、実装基板110に実装した回転式電子部品1−1の抵抗値等の調整を、実装基板110の実装面112側から行なえない場合であっても、その調整を容易に行うことができ、しかもその際前記特許文献2に示す調整ピンのように、別途部品点数が増加することもなく、その構造が複雑化しない。   Further, in this embodiment, as in the invention described in claim 8, the mounting surface of the mounting substrate 110 is such that the surface of the rotary electronic component 1-1 on which the rotating body 80 is attached faces the mounting substrate 110. A configuration is disclosed in which an adjustment portion 89 of a rotating body 80 attached to 112 and rotated by an adjustment jig is exposed to the opening 111 of the mounting substrate 110. Accordingly, the rotating body 80 can be rotated and adjusted from the back surface side of the mounting surface 112 of the mounting substrate 110. Therefore, even if the adjustment of the resistance value or the like of the rotary electronic component 1-1 mounted on the mounting substrate 110 cannot be performed from the mounting surface 112 side of the mounting substrate 110 depending on the installation location of the mounting substrate 110 or the like. In this case, unlike the adjustment pin shown in Patent Document 2, the number of parts does not increase and the structure is not complicated.

またこの実施形態には、請求項9に記載の発明のように、回転式電子部品1−1の回転体80の少なくとも一部が、実装基板110の開口部111内に挿入されている構成が開示されている。これによって、実装基板110と実装基板110に実装した回転式電子部品1−1全体の厚みの薄型化が図れる。   In this embodiment, as in the invention described in claim 9, at least a part of the rotating body 80 of the rotary electronic component 1-1 is inserted into the opening 111 of the mounting substrate 110. It is disclosed. Accordingly, the thickness of the mounting substrate 110 and the entire rotary electronic component 1-1 mounted on the mounting substrate 110 can be reduced.

またこの実施形態には、請求項10に記載の発明のように、回転式電子部品1−1の絶縁基台10の少なくとも一部(この実施形態の場合は押え部15のみ)が、実装基板110の開口部111内に挿入されている構成が開示されている。これによっても実装基板110と回転式電子部品1−1全体の厚みの薄型化が図れる。   In this embodiment, as in the invention described in claim 10, at least a part of the insulating base 10 of the rotary electronic component 1-1 (in this embodiment, only the holding portion 15) is mounted on the mounting board. The structure inserted in the opening part 111 of 110 is disclosed. This also makes it possible to reduce the thickness of the entire mounting substrate 110 and the rotary electronic component 1-1.

〔第二実施形態〕
図5は本発明の第二実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−2の実装基板110の実装面112への取付構造を示す断面図である。この実施形態において第一実施形態と同一部分には同一符号を付してその詳細な説明は省略する。この実施形態において第一実施形態と相違する点は、第一の金属端子50,50と第二の金属端子43の形状のみである。即ちこの実施形態における第一の金属端子50,50には、その絶縁基台10から突出している部分に、端子パターン接続部51の平板面に垂直となる段部30を設けることにより、端子パターン接続部51の平板面から回転体80を取り付ける側とは反対側に向く、端子パターン接続部51と平行となる平板状の実装基板接続部53を設けている。一方第二の金属端子43は第一実施形態のように段部45を設けず、平面状に構成している。なお第二の金属端子43の接続面43aと第一の金属端子50,50の接続面53aとは同一面となっており、それらの面は絶縁基台10の厚みの略中間に位置している。
[Second Embodiment]
FIG. 5 is a cross-sectional view showing a mounting structure of the rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-2 according to the second embodiment of the present invention to the mounting surface 112 of the mounting substrate 110. In this embodiment, the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. This embodiment is different from the first embodiment only in the shapes of the first metal terminals 50 and 50 and the second metal terminal 43. That is, the first metal terminals 50, 50 in this embodiment are provided with a step portion 30 that is perpendicular to the flat surface of the terminal pattern connection portion 51 at a portion protruding from the insulating base 10, thereby providing a terminal pattern. A flat mounting board connecting portion 53 that is parallel to the terminal pattern connecting portion 51 is provided from the flat surface of the connecting portion 51 to the side opposite to the side on which the rotating body 80 is attached. On the other hand, the second metal terminal 43 is not provided with the step 45 as in the first embodiment, but has a flat shape. The connection surface 43a of the second metal terminal 43 and the connection surface 53a of the first metal terminals 50 and 50 are the same surface, and these surfaces are located approximately in the middle of the thickness of the insulating base 10. Yes.

このように構成すれば、回転体80の全体と絶縁基台10の約半分の厚み分が実装基板110の開口部111内に挿入されるので、第一実施形態に比べてさらに実装基板110と回転式電子部品1−2全体の厚みの薄型化が図れる。   If comprised in this way, since the whole rotary body 80 and about half the thickness of the insulation base 10 are inserted in the opening part 111 of the mounting board 110, compared with 1st embodiment, the mounting board 110 and further The thickness of the entire rotary electronic component 1-2 can be reduced.

〔第三実施形態〕
図6は本発明の第三実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−3の実装基板110の実装面112への取付構造を示す断面図である。この実施形態において第一実施形態と同一部分には同一符号を付してその詳細な説明は省略する。この実施形態において第一実施形態と相違する点は、第一の金属端子50,50と第二の金属端子43の形状のみである。即ちこの実施形態における第一の金属端子50,50には、金属板の絶縁基台10から突出している部分に、端子パターン接続部51の平板面に垂直となる段部30を設けることにより端子パターン接続部51の平板面から回転体80を取り付ける側とは反対側に向く、端子パターン接続部51と平行となる平板状の実装基板接続部53を設けている。一方集電板40にも絶縁基台10から突出している部分に、絶縁基台10内の基部41の平板面に垂直となる段部45aを設けることにより、基部41の平板面から筒状突起42の反対側に向く、基部41と平行となる平板状の第二の金属端子43を設けている。この実施形態の場合も第二の金属端子43の接続面43aと第一の金属端子50,50の接続面53a,53aとは同一面となっており、それらの面は絶縁基台10のほぼ上面(回転体80を取り付けている面の反対側の面)に位置している。
[Third embodiment]
FIG. 6 is a cross-sectional view showing a structure for attaching a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-3 according to the third embodiment of the present invention to the mounting surface 112 of the mounting substrate 110. In this embodiment, the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. This embodiment is different from the first embodiment only in the shapes of the first metal terminals 50 and 50 and the second metal terminal 43. In other words, the first metal terminals 50 and 50 in this embodiment are provided with the stepped portion 30 that is perpendicular to the flat surface of the terminal pattern connecting portion 51 at the portion protruding from the insulating base 10 of the metal plate. A flat mounting board connecting portion 53 is provided in parallel to the terminal pattern connecting portion 51, which faces the side opposite to the side where the rotating body 80 is attached from the flat surface of the pattern connecting portion 51. On the other hand, the current collector plate 40 is also provided with a step 45a perpendicular to the flat surface of the base 41 in the insulating base 10 at a portion protruding from the insulating base 10, so that a cylindrical protrusion is formed from the flat surface of the base 41. A flat second metal terminal 43 facing the opposite side of 42 and parallel to the base 41 is provided. Also in this embodiment, the connection surface 43 a of the second metal terminal 43 and the connection surfaces 53 a and 53 a of the first metal terminals 50 and 50 are the same surface, and these surfaces are substantially the same as the insulating base 10. It is located on the upper surface (the surface opposite to the surface on which the rotating body 80 is attached).

このように構成すれば、回転体80と絶縁基台10の全体の厚み分が実装基板110の開口部111内に挿入されるので、第一,第二実施形態に比べてさらに実装基板110と回転式電子部品1−3全体の厚みの薄型化が図れる。   With this configuration, the entire thickness of the rotator 80 and the insulating base 10 is inserted into the opening 111 of the mounting substrate 110. Therefore, the mounting substrate 110 and the mounting substrate 110 are further compared to the first and second embodiments. The thickness of the entire rotary electronic component 1-3 can be reduced.

なお上記第一,第二,第三実施形態において、開口部111内に挿入される回転体80はその先端面80aが実装基板110の実装面112の反対側の面から突出しないようにすることが好ましい(各実施形態はそのようになっている)。このように構成すれば、実装基板110を他の部材上に配置・取り付けるような場合でも回転式電子部品1−1,2,3の回転体80が他の部材に当接する等の障害が生じない。   In the first, second, and third embodiments, the rotating body 80 inserted into the opening 111 is configured such that the front end surface 80a does not protrude from the surface opposite to the mounting surface 112 of the mounting substrate 110. (Each embodiment is such). With such a configuration, even when the mounting substrate 110 is disposed and mounted on another member, a failure such as the rotating body 80 of the rotary electronic components 1-1, 2 and 3 coming into contact with the other member occurs. Absent.

なおもちろん必要に応じて、回転体80の先端面80aを実装基板110の実装面112の反対側の面から突出しても良い。また逆に次の第四実施形態に示すように、場合によっては回転体80の先端面80aを開口部111内に挿入しなくても良い。   Of course, if necessary, the front end surface 80a of the rotating body 80 may protrude from the surface opposite to the mounting surface 112 of the mounting substrate 110. Conversely, as shown in the following fourth embodiment, in some cases, the distal end surface 80a of the rotating body 80 may not be inserted into the opening 111.

〔第四実施形態〕
図7は本発明の第四実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−4の実装基板110の実装面112への取付構造を示す断面図である。この実施形態において第一実施形態と同一部分には同一符号を付してその詳細な説明は省略する。この実施形態において第一実施形態と相違する点は、第一の金属端子50,50と第二の金属端子43の形状のみである。即ちこの実施形態における第一の金属端子50,50には、金属板の絶縁基台10から突出している部分に、端子パターン接続部51の平板面に垂直となる段部30を設けることにより端子パターン接続部51の平板面から回転体80を取り付ける側に向く、端子パターン接続部51と平行となる平板状の実装基板接続部53を設けている。一方集電板40にも絶縁基台10から突出している部分に、絶縁基台10内の基部41の平板面に垂直となる段部45bを設けることにより、基部41の平板面から筒状突起42の側に向く、基部41と平行となる平板状の第二の金属端子43を設けている。この実施形態の場合も第二の金属端子43の接続面43aと第一の金属端子50,50の接続面53a,53aとは同一面となっており、それらの面は回転体80の先端面80aの少し下方(実装基板110側)に位置している。
[Fourth embodiment]
FIG. 7 is a cross-sectional view showing a structure for attaching a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-4 according to the fourth embodiment of the present invention to the mounting surface 112 of the mounting substrate 110. In this embodiment, the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. This embodiment is different from the first embodiment only in the shapes of the first metal terminals 50 and 50 and the second metal terminal 43. In other words, the first metal terminals 50 and 50 in this embodiment are provided with the stepped portion 30 that is perpendicular to the flat surface of the terminal pattern connecting portion 51 at the portion protruding from the insulating base 10 of the metal plate. A flat mounting board connecting portion 53 that is parallel to the terminal pattern connecting portion 51 is provided from the flat surface of the pattern connecting portion 51 to the side where the rotating body 80 is attached. On the other hand, by providing a step 45 b perpendicular to the flat surface of the base 41 in the insulating base 10 at a portion protruding from the insulating base 10 on the current collector plate 40, a cylindrical projection from the flat surface of the base 41 is provided. A flat plate-like second metal terminal 43 facing the 42 side and parallel to the base 41 is provided. Also in this embodiment, the connection surface 43 a of the second metal terminal 43 and the connection surfaces 53 a and 53 a of the first metal terminals 50 and 50 are the same surface, and these surfaces are the front end surfaces of the rotating body 80. It is located slightly below 80a (on the mounting board 110 side).

このように構成すれば、回転式電子部品1−4全体が実装基板110の開口部111内に入らないが、絶縁基台10を合成樹脂によって構成しているので、絶縁基台10自体の厚みはセラミック基板に比べて薄くでき、このことから実装基板110と回転式電子部品1−1全体の厚みの薄型化が図れる。また回転体80の回転・調整を実装基板110の実装面112の反対面側から行うことができるので、実装基板110に実装した回転式電子部品1−3の抵抗値等の調整が実装基板110の実装面112側から行なえない場合であってもその調整を容易に行うことができ、しかもその際前記特許文献2に示す調整ピンのように、別途部品点数が増加することもない点は、上記第一実施形態などと同様である。   With this configuration, the entire rotary electronic component 1-4 does not enter the opening 111 of the mounting substrate 110. However, since the insulating base 10 is made of synthetic resin, the thickness of the insulating base 10 itself. Can be made thinner than the ceramic substrate, which can reduce the overall thickness of the mounting substrate 110 and the rotary electronic component 1-1. Further, since the rotating body 80 can be rotated / adjusted from the side opposite to the mounting surface 112 of the mounting substrate 110, the adjustment of the resistance value and the like of the rotary electronic component 1-3 mounted on the mounting substrate 110 can be adjusted. Even if it cannot be performed from the mounting surface 112 side, the adjustment can be easily performed, and at that time, like the adjustment pin shown in Patent Document 2, the number of parts does not increase separately. This is the same as in the first embodiment.

〔第五実施形態〕
図8は本発明の第五実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−5を示す図であり、図8(a)は平面図、図8(b)は図8(a)のC−C断面図、図8(c)は裏面図である。この回転式可変抵抗器1−5において前記回転式可変抵抗器1−1と同一部分には同一符号を付してその詳細な説明は省略する。即ちこの回転式可変抵抗器1−5の場合、前記回転式可変抵抗器1−1で用いた集電板40を用いず、合成樹脂からなる絶縁基台10と、絶縁基台10の一方の面(下面)上にインサート成形によって取り付けられるフレキシブル回路基板20と、絶縁基台10の内部にインサート成形によって取り付けられる三本の金属端子(以下「第一の金属端子」という)50,50,55と、絶縁基台10の内部にインサート成形によって取り付けられる電気回路に接続していない(ダミーの)金属端子(以下「第三の金属端子」という)57と、絶縁基台10のフレキシブル回路基板20を設置した側(下面側)に回動自在に設置される回転体80と、前記回転体80を前記絶縁基台10に回動自在に取り付ける軸支部材90とを具備して構成されている。なおこの実施形態では、絶縁基台10とフレキシブル回路基板20と第一,第三の金属端子50,50,55,57とを一体化したものを、電子部品用基板60という。
[Fifth embodiment]
FIG. 8 is a view showing a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-5 according to a fifth embodiment of the present invention, FIG. 8 (a) is a plan view, and FIG. 8 (b). FIG. 8A is a cross-sectional view taken along the line CC in FIG. 8A, and FIG. In this rotary variable resistor 1-5, the same parts as those of the rotary variable resistor 1-1 are denoted by the same reference numerals, and detailed description thereof is omitted. That is, in the case of the rotary variable resistor 1-5, the current collecting plate 40 used in the rotary variable resistor 1-1 is not used, and one of the insulating base 10 and the insulating base 10 is made of synthetic resin. A flexible circuit board 20 attached to the surface (lower surface) by insert molding, and three metal terminals (hereinafter referred to as “first metal terminals”) 50, 50, 55 attached to the inside of the insulating base 10 by insert molding. And a (dummy) metal terminal (hereinafter referred to as “third metal terminal”) 57 that is not connected to an electric circuit attached to the inside of the insulating base 10 by insert molding, and a flexible circuit board 20 of the insulating base 10. The rotating body 80 is rotatably installed on the side (the lower surface side) on which the shaft is installed, and the shaft support member 90 is attached to the insulating base 10 so as to be rotatable. There. In this embodiment, the insulating base 10, the flexible circuit board 20, and the first and third metal terminals 50, 50, 55, and 57 are referred to as an electronic component board 60.

電子部品用基板60は、絶縁基台10の一方の面(下面)上にインサート成形によってフレキシブル回路基板20を取り付け、またインサート成形によってその外周から外方に向けて第一,第三の金属端子50,50,55,57を突出するように取り付けて構成されている。絶縁基台10は略矩形状で板状の合成樹脂成形品であり、内部には円形の貫通孔11が設けられている。この絶縁基台10の材質は上記各実施形態と同様である。貫通孔11の上面側は図8(a),(b)に示すように、その内径を大きくすることでリング形状の軸支部材収納凹部11aとなっている。   The electronic component substrate 60 has the flexible circuit board 20 attached to one surface (lower surface) of the insulating base 10 by insert molding, and the first and third metal terminals extending outward from the outer periphery by insert molding. 50, 50, 55, and 57 are attached so as to protrude. The insulating base 10 is a substantially rectangular plate-shaped synthetic resin molded product, and a circular through hole 11 is provided inside. The material of the insulating base 10 is the same as that in each of the above embodiments. As shown in FIGS. 8A and 8B, the upper surface side of the through hole 11 is a ring-shaped shaft support member housing recess 11a by increasing its inner diameter.

ここで図9はフレキシブル回路基板20の裏面図である。同図に示すようにフレキシブル回路基板20は合成樹脂フイルム(例えばポリイミドフイルム)上に二つの端子パターン29,29及びそれらの間に設けられる一本の端子パターン31と、その表面に下記する回転体80の摺動接点85が摺接する導体パターン25及び導体パターン25の内側に同心円状に形成されるリング形状のコモンパターン33とを設けて構成されている。即ちフレキシブル回路基板20は合成樹脂フイルムの内部の前記貫通孔11に対応する位置にこれと同一内径の貫通孔21を設け、またその表面の貫通孔21の周囲にこれを同心円状に囲むコモンパターン33と馬蹄形状に囲む導体パターン(以下この実施形態では「抵抗体パターン」という)25を設け、さらにコモンパターン33に接続されて半径方向外側に引き出される端子パターン31及び抵抗体パターン25の両端に接続される端子パターン29,29とを設けている。なお抵抗体パターン25の材質は前記第一実施形態で説明したのと同じものを用いている。コモンパターン33も導体パターン25と同様に、物理的蒸着又は化学的蒸着による金属薄膜によって構成されている。もちろんコモンパターン33は抵抗体パターン25のような抵抗は不要なので、具体的に使用する材料は、抵抗体パターン25に使用する材料とは異なっている。また端子パターン29,29,31も前記第一実施形態のものと同一の材質のものを用いている。   Here, FIG. 9 is a back view of the flexible circuit board 20. As shown in the figure, the flexible circuit board 20 is composed of two terminal patterns 29, 29 on a synthetic resin film (for example, polyimide film), one terminal pattern 31 provided between them, and a rotating body described below on the surface. The conductive pattern 25 in which the 80 sliding contacts 85 are in sliding contact and the ring-shaped common pattern 33 formed concentrically inside the conductive pattern 25 are provided. That is, the flexible circuit board 20 is provided with a through hole 21 having the same inner diameter at a position corresponding to the through hole 11 inside the synthetic resin film, and a concentric pattern surrounding the through hole 21 on the surface thereof in a concentric manner. 33 and a conductor pattern (hereinafter referred to as “resistor pattern” in this embodiment) 25, which is enclosed in a horseshoe shape, and is connected to the common pattern 33 and is connected to the common pattern 33 at both ends of the terminal pattern 31 and the resistor pattern 25. Terminal patterns 29 and 29 to be connected are provided. The material of the resistor pattern 25 is the same as that described in the first embodiment. Similarly to the conductor pattern 25, the common pattern 33 is also composed of a metal thin film by physical vapor deposition or chemical vapor deposition. Of course, since the common pattern 33 does not require a resistor like the resistor pattern 25, the material used specifically is different from the material used for the resistor pattern 25. The terminal patterns 29, 29 and 31 are also made of the same material as that of the first embodiment.

次に図8に示すように、軸支部材90は円筒状の金属であり、その外径は貫通孔11,21の内径と略同一に形成されている。   Next, as shown in FIG. 8, the shaft support member 90 is a cylindrical metal, and the outer diameter thereof is formed substantially the same as the inner diameter of the through holes 11 and 21.

回転体80は第一実施形態の回転体80と同様に、一枚の弾性金属板によって構成され、すり鉢状の基部81の外周に円弧状のアーム83を取り付け、アーム83の中央にフレキシブル回路基板20方向に突出するように屈曲する摺動接点85を設け、また基部81の下面に基部81の外周の一部に設けた連結部87によって連結される調整板89を、連結部87を折り返すことで基部81の下面に重ね合せて構成されている。基部81の中央には前記軸支部材90を挿入する円形の開口91が設けられ、また調整板89にはプラスドライバを挿入するプラス形状の調整用溝93が設けられている。   Similar to the rotating body 80 of the first embodiment, the rotating body 80 is constituted by a single elastic metal plate, and an arc-shaped arm 83 is attached to the outer periphery of a mortar-shaped base 81, and a flexible circuit board is provided at the center of the arm 83. A sliding contact 85 that is bent so as to protrude in 20 directions is provided, and an adjustment plate 89 that is connected to a lower surface of the base 81 by a connecting part 87 provided on a part of the outer periphery of the base 81 is folded back. It is configured to overlap with the lower surface of the base 81. A circular opening 91 into which the shaft support member 90 is inserted is provided in the center of the base 81, and a plus-shaped adjustment groove 93 into which a plus driver is inserted is provided in the adjustment plate 89.

第一の金属端子50,50,55は何れも同一形状で、第一実施形態の第一の金属端子50と同様に、平板状で矩形状の金属板によって構成され、その一端側が前記端子パターン29,29,31に接続される端子パターン接続部51、他端側が絶縁基台10の外部から突出される実装基板接続部53となっている。実装基板接続部53の下面側の表面は、接続面53aとしている。   The first metal terminals 50, 50, 55 are all the same shape and, like the first metal terminal 50 of the first embodiment, are configured by a flat and rectangular metal plate, one end of which is the terminal pattern. 29, 29, and 31 are terminal pattern connection portions 51, and the other end side is a mounting substrate connection portion 53 protruding from the outside of the insulating base 10. The surface on the lower surface side of the mounting board connecting portion 53 is a connecting surface 53a.

また第三の金属端子57は矩形状の金属板によって構成され、金属板の絶縁基台10から突出している部分に、絶縁基台10内の部分の平板面に垂直となる段部58を設けることにより絶縁基台10内の平板面から回転体80を取り付ける側に向く、絶縁基台10内の平板面と平行となる平板状の実装基板接続部53を設けている。この実装基板接続部53の下面側の表面も接続面53aとしている。なお第一の金属端子50,50,55の実装基板接続部53の接続面53aと第三の金属端子57の実装基板接続部53の接続面53aとは同一平面上にあり、それらの面は絶縁基台10の回転体80を取り付ける表面と略一致している。   Further, the third metal terminal 57 is formed of a rectangular metal plate, and a stepped portion 58 that is perpendicular to the flat surface of the portion in the insulating base 10 is provided in a portion protruding from the insulating base 10 of the metal plate. Thus, a flat mounting board connecting portion 53 that is parallel to the flat plate surface in the insulating base 10 is provided from the flat surface in the insulating base 10 to the side where the rotating body 80 is attached. The surface on the lower surface side of the mounting board connecting portion 53 is also a connecting surface 53a. In addition, the connection surface 53a of the mounting board connection part 53 of the first metal terminals 50, 50, and 55 and the connection surface 53a of the mounting board connection part 53 of the third metal terminal 57 are on the same plane. It substantially coincides with the surface to which the rotating body 80 of the insulating base 10 is attached.

そして図8に示すように、回転体80を電子部品用基板60のフレキシブル回路基板20を取り付けた側の面に設置し、一方軸支部材90を電子部品用基板60の貫通孔11,21と回転体80の開口91とに挿入してその上下端部をかしめることで、回転体80を電子部品用基板60に回動自在に取り付ける。これによって回転式可変抵抗器1−5が完成する。このとき回転体80の摺動接点85はフレキシブル回路基板20の抵抗体パターン25に弾接しており、また回転体80の基部81はコモンパターン33に当接している。   Then, as shown in FIG. 8, the rotating body 80 is installed on the surface of the electronic component board 60 on the side where the flexible circuit board 20 is attached, while the pivot support member 90 is connected to the through holes 11 and 21 of the electronic component board 60. The rotary body 80 is rotatably attached to the electronic component substrate 60 by being inserted into the opening 91 of the rotary body 80 and caulking the upper and lower ends thereof. Thereby, the rotary variable resistor 1-5 is completed. At this time, the sliding contact 85 of the rotating body 80 is in elastic contact with the resistor pattern 25 of the flexible circuit board 20, and the base 81 of the rotating body 80 is in contact with the common pattern 33.

図10は以上のようにして構成された回転式可変抵抗器1−5の実装基板110の実装面112への取付構造を示す断面図である。同図に示すように実装基板110は、この実装基板110に取り付ける回転式可変抵抗器1−5の絶縁基台10及び回転体80に対向する位置に絶縁基台10及び回転体80の外径寸法よりも大きい内径寸法の開口部(調整孔)111を設け、また実装面112の回転式可変抵抗器1−5の第一の金属端子50,50,55と第三の金属端子57とに対向する位置にそれぞれ接続パターン113を設けて構成されている。   FIG. 10 is a cross-sectional view showing a structure for attaching the rotary variable resistor 1-5 configured as described above to the mounting surface 112 of the mounting substrate 110. FIG. As shown in the figure, the mounting substrate 110 has outer diameters of the insulating base 10 and the rotating body 80 at positions facing the insulating base 10 and the rotating body 80 of the rotary variable resistor 1-5 attached to the mounting substrate 110. An opening (adjustment hole) 111 having an inner diameter larger than the dimension is provided, and the first metal terminals 50, 50, 55 and the third metal terminal 57 of the rotary variable resistor 1-5 on the mounting surface 112 are provided. A connection pattern 113 is provided at each facing position.

そして回転式可変抵抗器1−5は回転体80を取り付けた側の面を実装基板110の実装面112に対向して載置し、その際回転体80を開口部111内に挿入し、同時に第一の金属端子50,50,55と第三の金属端子57とをそれぞれ接続パターン113に半田114を介して当接し、半田114をリフロー等によって溶融・固化して両者を電気的・機械的に固定する。このとき回転体80と絶縁基台10の一部(押え部15の部分)は開口部111内に挿入された状態となる。なお押え部15は回転体80が取り付く絶縁基台10の表面より回転体80側に突出する凸部形状を有しており、但し回転体80の先端面80aよりは突出していない。   The rotary variable resistor 1-5 is placed with the surface on which the rotating body 80 is attached facing the mounting surface 112 of the mounting substrate 110. At that time, the rotating body 80 is inserted into the opening 111, and at the same time. The first metal terminals 50, 50, 55 and the third metal terminal 57 are brought into contact with the connection pattern 113 via the solder 114, respectively, and the solder 114 is melted and solidified by reflow or the like to make the both electrically and mechanically. To fix. At this time, the rotating body 80 and a part of the insulating base 10 (the part of the presser part 15) are inserted into the opening 111. The pressing portion 15 has a convex shape that protrudes toward the rotating body 80 from the surface of the insulating base 10 to which the rotating body 80 is attached, but does not protrude from the tip surface 80 a of the rotating body 80.

そして実装基板110の実装面112の反対側の面からその開口部111内に図示しない調整治具の先端を挿入し、調整板89の調整用溝93に係合して回転体80を回転すれば、回転体80に設けられた摺動接点85が抵抗体パターン25上を摺接して第一の金属端子50,50,55間の抵抗値を変化する。   Then, the tip of an adjustment jig (not shown) is inserted into the opening 111 from the surface opposite to the mounting surface 112 of the mounting substrate 110 and engaged with the adjustment groove 93 of the adjustment plate 89 to rotate the rotating body 80. For example, the sliding contact 85 provided on the rotating body 80 slides on the resistor pattern 25 to change the resistance value between the first metal terminals 50, 50, 55.

以上のようにこの実施形態には、請求項1に記載の発明のように、絶縁基台10上に回動自在に取り付けた回転体80の摺動接点85をこの絶縁基台10上に設けた導体パターン25に摺接させる構造の回転式電子部品1−5を実装基板110の実装面112に取り付ける回転式電子部品1−5の実装基板110への取付構造において、前記絶縁基台10は合成樹脂製であって、その外周から外方に向けて金属端子(第一,第三の金属端子)50,50,55,57を突出して設け(又は導体パターン25に電気的に接続する金属端子50,50,55を絶縁基台10の内部から外部に露出し)、前記回転式電子部品1−5の絶縁基台10を前記実装基板110に設けた開口部111の内部又は上部に位置した状態で、前記金属端子50,50,55,57を前記実装基板110の開口部111の周囲の実装面112に設けた接続パターン113に接続して取り付ける構成が開示されている。そしてこのように回転式電子部品1−5の実装基板110への取付構造を構成すれば、絶縁基台10を合成樹脂によって構成したので、従来のセラミック基板に比べて厚みの薄型化が図れ、製造も容易で、低コスト化が図れ、これによって実装基板110と実装基板110に実装した回転式電子部品1−5全体の厚みの薄型化が図れる。また絶縁基台10の外周から突出する金属端子50,50,55,57と実装基板110の接続パターン113との接続になるので、基板同士を直接接続する場合に比べ、回転式電子部品1−5の実装基板110への取り付けが容易になる。   As described above, in this embodiment, as in the first aspect of the present invention, the sliding contact 85 of the rotating body 80 rotatably mounted on the insulating base 10 is provided on the insulating base 10. In the structure for attaching the rotary electronic component 1-5 having the structure to be brought into sliding contact with the conductor pattern 25 to the mounting surface 112 of the mounting substrate 110 to the mounting substrate 110, the insulating base 10 includes: A metal made of synthetic resin and provided with metal terminals (first and third metal terminals) 50, 50, 55, 57 projecting outward from the outer periphery thereof (or a metal electrically connected to the conductor pattern 25) The terminals 50, 50, 55 are exposed from the inside of the insulating base 10 to the outside), and the insulating base 10 of the rotary electronic component 1-5 is positioned inside or above the opening 111 provided in the mounting substrate 110. In this state, the metal terminals 50 and 5 The configuration for mounting and connecting to a connection pattern 113 having a 55 and 57 on the mounting surface 112 around the opening 111 of the mounting substrate 110 is disclosed. And if the mounting structure to the mounting substrate 110 of the rotary electronic component 1-5 is configured in this way, the insulating base 10 is composed of a synthetic resin, so that the thickness can be reduced compared to the conventional ceramic substrate, Manufacture is also easy and cost reduction can be achieved, whereby the thickness of the mounting substrate 110 and the entire rotary electronic component 1-5 mounted on the mounting substrate 110 can be reduced. Further, since the metal terminals 50, 50, 55, 57 protruding from the outer periphery of the insulating base 10 and the connection pattern 113 of the mounting substrate 110 are connected, the rotary electronic component 1- is compared with the case where the substrates are directly connected. 5 is easily attached to the mounting substrate 110.

またこの実施形態には、請求項6に記載の発明のように、絶縁基台10上に取り付けられた他の部材は、フレキシブル回路基板20であって導体パターン25はこのフレキシブル回路基板20上に設けられている構成が開示されている。これによって大きなフレキシブル回路基板上に同じ多数の導体パターン25を形成したものを分割することで同時に導体パターン25を有するフレキシブル回路基板20を製造でき、絶縁基台10上に直接1つずつ導体パターン25を設ける場合に比べて、量産化が容易に行える。   In this embodiment, as in the invention described in claim 6, the other member mounted on the insulating base 10 is the flexible circuit board 20, and the conductor pattern 25 is placed on the flexible circuit board 20. The provided configuration is disclosed. As a result, the flexible circuit board 20 having the conductor patterns 25 can be manufactured at the same time by dividing the large flexible circuit board on which the same many conductor patterns 25 are formed, and the conductor patterns 25 are directly formed on the insulating base 10 one by one. Compared with the case of providing a mass production, mass production can be easily performed.

またこの実施形態には、請求項7に記載の発明のように、フレキシブル回路基板20は、絶縁基台10にインサート成形されていることが開示されている。これによって製造が容易で、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   Moreover, this embodiment discloses that the flexible circuit board 20 is insert-molded on the insulating base 10 as in the invention described in claim 7. As a result, the manufacturing is easy, the material cost can be reduced as compared with the ceramic substrate, and the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項8に記載の発明のように、回転式電子部品1−5はその回転体80を取り付けた側の面が実装基板110を向くように実装基板110の実装面112に取り付けられ、これによって調整治具によって回動される回転体80の調整部89を、実装基板110の開口部111に露出させた構成が開示されている。これによって回転体80の回転・調整を実装基板110の実装面112の裏面側から行うことができる。従って実装基板110の設置場所などによって、実装基板110に実装した回転式電子部品1−5の抵抗値等の調整を、実装基板110の実装面112側から行なえない場合であっても、その調整を容易に行うことができ、しかもその際前記特許文献2に示す調整ピンのように、別途部品点数が増加することもなく、その構造が複雑化しない。   Further, in this embodiment, as in the invention described in claim 8, the rotary electronic component 1-5 has the mounting surface of the mounting substrate 110 such that the surface on which the rotating body 80 is attached faces the mounting substrate 110. A configuration is disclosed in which an adjustment portion 89 of a rotating body 80 attached to 112 and rotated by an adjustment jig is exposed to the opening 111 of the mounting substrate 110. Accordingly, the rotating body 80 can be rotated and adjusted from the back surface side of the mounting surface 112 of the mounting substrate 110. Therefore, even if the adjustment of the resistance value or the like of the rotary electronic component 1-5 mounted on the mounting substrate 110 cannot be performed from the mounting surface 112 side of the mounting substrate 110 depending on the installation location of the mounting substrate 110, the adjustment is performed. In this case, unlike the adjustment pin shown in Patent Document 2, the number of parts does not increase and the structure is not complicated.

またこの実施形態には、請求項9に記載の発明のように、回転式電子部品1−5の回転体80の少なくとも一部が、実装基板110の開口部111内に挿入されている構成が開示されている。これによって、実装基板110と実装基板110に実装した回転式電子部品1−5全体の厚みの薄型化が図れる。   In this embodiment, as in the invention described in claim 9, at least a part of the rotating body 80 of the rotary electronic component 1-5 is inserted into the opening 111 of the mounting substrate 110. It is disclosed. Accordingly, the thickness of the mounting substrate 110 and the entire rotary electronic component 1-5 mounted on the mounting substrate 110 can be reduced.

またこの実施形態には、請求項10に記載の発明のように、回転式電子部品1−5の絶縁基台10の少なくとも一部(この実施形態の場合は押え部15のみ)が、実装基板110の開口部111内に挿入されている構成が開示されている。これによっても実装基板110と回転式電子部品1−5全体の厚みの薄型化が図れる。   In this embodiment, as in the invention described in claim 10, at least a part of the insulating base 10 of the rotary electronic component 1-5 (in this embodiment, only the holding portion 15) is mounted on the mounting board. The structure inserted in the opening part 111 of 110 is disclosed. This also makes it possible to reduce the thickness of the entire mounting substrate 110 and the rotary electronic component 1-5.

〔第六実施形態〕
図11は本発明の第六実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−6の実装基板110の実装面112への取付構造を示す断面図である。この実施形態に用いる回転式電子部品1−6は前記第二実施形態に用いる回転式電子部品1−2と全く同一構造のものである。この実施形態において第二実施形態と同一部分には同一符号を付してその詳細な説明は省略する。この実施形態において第二実施形態と相違する点は、回転式電子部品1−6を、その回転体80を取り付けた側の反対側の面を実装基板110の実装面112に対向した状態で、実装基板110上に載置した点である。その際絶縁基台10の一部を開口部111内に挿入し、同時に第一の金属端子50,50と第二の金属端子43とをそれぞれ接続パターン113に半田114を介して当接し、半田114をリフロー等によって溶融・固化して両者を電気的・機械的に固定する。これによって絶縁基台10の一部は開口部111内に挿入された状態となる。
[Sixth embodiment]
FIG. 11 is a cross-sectional view showing a structure for attaching a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-6 according to the sixth embodiment of the present invention to the mounting surface 112 of the mounting substrate 110. The rotary electronic component 1-6 used in this embodiment has the same structure as the rotary electronic component 1-2 used in the second embodiment. In this embodiment, the same parts as those of the second embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. In this embodiment, the point different from the second embodiment is that the rotary electronic component 1-6 is in a state where the surface opposite to the side to which the rotating body 80 is attached faces the mounting surface 112 of the mounting substrate 110. This is a point placed on the mounting substrate 110. At that time, a part of the insulating base 10 is inserted into the opening 111, and at the same time, the first metal terminals 50 and 50 and the second metal terminal 43 are brought into contact with the connection pattern 113 via the solder 114, respectively. 114 is melted and solidified by reflow or the like to fix both electrically and mechanically. As a result, a part of the insulating base 10 is inserted into the opening 111.

この実施形態の場合は、実装基板110の実装面112の側に露出している回転体80の調整用溝93に図示しない調整治具(例えばプラス又はマイナスドライバ)の先端を挿入し、回転体80を回転することで、回転体80に設けられた摺動接点85が抵抗体パターン25上を摺接して第一,第二の金属端子50,50,43間の抵抗値を変化する。即ちこの実施形態の場合、回転式電子部品1−6の電気的出力の調整は実装基板110の実装面112側から行うが、絶縁基台10が合成樹脂製であってその薄型化ができる上に、絶縁基台10の一部を開口部111内に挿入できるのでさらにその薄型化が図れる。   In the case of this embodiment, the tip of an adjustment jig (not shown) (for example, a plus or minus driver) is inserted into the adjustment groove 93 of the rotating body 80 exposed on the mounting surface 112 side of the mounting substrate 110, and the rotating body By rotating 80, the sliding contact 85 provided on the rotating body 80 slides on the resistor pattern 25 to change the resistance value between the first and second metal terminals 50, 50, 43. That is, in this embodiment, adjustment of the electrical output of the rotary electronic component 1-6 is performed from the mounting surface 112 side of the mounting substrate 110, but the insulating base 10 is made of synthetic resin and can be thinned. Furthermore, since a part of the insulating base 10 can be inserted into the opening 111, the thickness can be further reduced.

以上のようにこの実施形態には、請求項1に記載の発明のように、絶縁基台10上に回動自在に取り付けた回転体80の摺動接点85をこの絶縁基台10上に設けた導体パターン25に摺接させる構造の回転式電子部品1−6を実装基板110の実装面112に取り付ける回転式電子部品1−6の実装基板110への取付構造において、前記絶縁基台10は合成樹脂製であって、その外周から外方に向けて金属端子(第一,第二の金属端子)50,50,43を突出して設け(又は導体パターン25に電気的に接続する金属端子50,50,43を絶縁基台10の内部から外部に露出し)、前記回転式電子部品1−6の絶縁基台10を前記実装基板110に設けた開口部111の内部又は上部に位置した状態で、前記金属端子50,50,43を前記実装基板110の開口部111の周囲の実装面112に設けた接続パターン113に接続して取り付ける構成が開示されている。そしてこのように回転式電子部品1−6の実装基板110への取付構造を構成すれば、絶縁基台10を合成樹脂によって構成したので、従来のセラミック基板に比べて厚みの薄型化が図れ、製造も容易で、低コスト化が図れ、これによって実装基板110と実装基板110に実装した回転式電子部品1−6全体の厚みの薄型化が図れる。また絶縁基台10の外周から突出する金属端子50,50,43と実装基板110の接続パターン113との接続になるので、基板同士を直接接続するのに比べ、回転式電子部品1−6の実装基板110への取り付けが容易になる。   As described above, in this embodiment, as in the first aspect of the present invention, the sliding contact 85 of the rotating body 80 rotatably mounted on the insulating base 10 is provided on the insulating base 10. In the structure for attaching the rotary electronic component 1-6 to the mounting surface 110 of the mounting substrate 110 to the mounting surface 112 of the rotating electronic component 1-6 having a structure to be brought into sliding contact with the conductor pattern 25, the insulating base 10 includes: A metal terminal 50 made of synthetic resin and provided with metal terminals (first and second metal terminals) 50, 50, 43 projecting outward from the outer periphery thereof (or electrically connected to the conductor pattern 25). , 50, 43 are exposed from the inside of the insulating base 10 to the outside), and the insulating base 10 of the rotary electronic component 1-6 is located inside or above the opening 111 provided in the mounting substrate 110 The metal terminals 50, 50, 4 Structure for mounting and connection is disclosed in the connection pattern 113 provided on the mounting surface 112 around the opening 111 of the mounting substrate 110. If the structure for mounting the rotary electronic component 1-6 to the mounting substrate 110 is configured in this way, the insulating base 10 is made of synthetic resin, so that the thickness can be reduced compared to the conventional ceramic substrate. Manufacture is also easy and cost reduction can be achieved, whereby the thickness of the mounting substrate 110 and the entire rotary electronic component 1-6 mounted on the mounting substrate 110 can be reduced. Further, since the metal terminals 50, 50, 43 protruding from the outer periphery of the insulating base 10 are connected to the connection pattern 113 of the mounting substrate 110, the rotary electronic component 1-6 is compared with the case where the substrates are directly connected to each other. Attachment to the mounting substrate 110 becomes easy.

またこの実施形態には、請求項3に記載の発明のように、前記金属端子は、導体パターン25に電気的に接続された状態で絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出する)第一の金属端子50,50と、回転体80を回動自在に取り付ける筒状突起42を有して絶縁基台10にインサート成形により取り付けられる集電板40に一体に設けられて絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出して回転体80を介して導体パターン25と電気的に導通する)第二の金属端子43と、によって構成されていることが開示されている。これによって、集電板40を別途絶縁基台10に取り付ける組立作業が不要で、集電板40付きの絶縁基台10の製造が容易になり、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   In this embodiment, as in the invention described in claim 3, the metal terminal protrudes outward from the outer periphery of the insulating base 10 in a state of being electrically connected to the conductor pattern 25 ( Or a first metal terminal 50 (exposed to the outside of the insulating base 10) and a cylindrical protrusion 42 to which the rotating body 80 is rotatably attached, and is attached to the insulating base 10 by insert molding. It is provided integrally with the plate 40 and protrudes outward from the outer periphery of the insulating base 10 (or exposed to the outside of the insulating base 10 and electrically connected to the conductor pattern 25 via the rotating body 80). The second metal terminal 43 is disclosed to be configured. This eliminates the need for an assembly work for attaching the current collector plate 40 to the insulating base 10 separately, facilitates the manufacture of the insulating base 10 with the current collector plate 40, and reduces the material cost compared to the ceramic substrate. Therefore, the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項6に記載の発明のように、絶縁基台10上に取り付けられた他の部材はフレキシブル回路基板20であって、導体パターン25はこのフレキシブル回路基板20上に設けられている構成が開示されている。これによって大きなフレキシブル回路基板上に同じ多数の導体パターン25を形成したものを分割することで同時に導体パターン25を有する多数のフレキシブル回路基板20を製造でき、絶縁基台10上に直接1つずつ導体パターン25を形成する場合に比べて、量産化が容易に行える。   In this embodiment, as in the invention described in claim 6, the other member attached on the insulating base 10 is the flexible circuit board 20, and the conductor pattern 25 is formed on the flexible circuit board 20. The provided configuration is disclosed. As a result, by dividing a large flexible circuit board on which the same many conductor patterns 25 are formed, a large number of flexible circuit boards 20 having the conductor patterns 25 can be manufactured at the same time. Compared with the case where the pattern 25 is formed, mass production can be easily performed.

またこの実施形態には、請求項7に記載の発明のように、フレキシブル回路基板20は、絶縁基台10にインサート成形されていることが開示されている。これによって製造が容易で、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   Moreover, this embodiment discloses that the flexible circuit board 20 is insert-molded on the insulating base 10 as in the invention described in claim 7. As a result, the manufacturing is easy, the material cost can be reduced as compared with the ceramic substrate, and the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項10に記載の発明のように、回転式電子部品1−6の絶縁基台10の少なくとも一部(この実施形態の場合は絶縁基台10の回転体80を取り付けていない側の面側の所定の厚み分)が、実装基板110の開口部111内に挿入されている構成が開示されている。これによっても実装基板110と回転式電子部品1−6全体の厚みの薄型化が図れる。   In this embodiment, as in the invention described in claim 10, at least a part of the insulating base 10 of the rotary electronic component 1-6 (in this embodiment, the rotating body 80 of the insulating base 10 is provided). A configuration is disclosed in which a predetermined thickness on the non-attached surface side is inserted into the opening 111 of the mounting substrate 110. This also makes it possible to reduce the thickness of the entire mounting substrate 110 and the rotary electronic component 1-6.

〔第七実施形態〕
図12は本発明の第七実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−7の実装基板110の実装面112への取付構造を示す断面図である。この実施形態に用いる回転式電子部品1−7は前記第三実施形態に用いる回転式電子部品1−3と全く同一構造のものである。この実施形態において第三実施形態と同一部分には同一符号を付してその詳細な説明は省略する。この実施形態において第三実施形態と相違する点は、回転式電子部品1−7を、その回転体80を取り付けた側の反対側の面を実装基板110の実装面112に対向した状態で、実装基板110上に載置した点である。その際絶縁基台10を開口部111内に挿入し、同時に第一の金属端子50,50と第二の金属端子43とをそれぞれ接続パターン113に半田114を介して当接し、半田114をリフロー等によって溶融・固化して両者を電気的・機械的に固定する。これによって絶縁基台10は開口部111内に挿入された状態となる。
[Seventh embodiment]
FIG. 12 is a cross-sectional view showing a structure for mounting a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-7 on the mounting surface 112 of the mounting substrate 110 according to the seventh embodiment of the present invention. The rotary electronic component 1-7 used in this embodiment has the same structure as the rotary electronic component 1-3 used in the third embodiment. In this embodiment, the same parts as those in the third embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. In this embodiment, the difference from the third embodiment is that the rotary electronic component 1-7 is in a state in which the surface opposite to the side on which the rotating body 80 is attached faces the mounting surface 112 of the mounting substrate 110. This is a point placed on the mounting substrate 110. At that time, the insulating base 10 is inserted into the opening 111, and the first metal terminals 50 and 50 and the second metal terminal 43 are simultaneously brought into contact with the connection pattern 113 via the solder 114, and the solder 114 is reflowed. It is melted and solidified by the method to fix them both electrically and mechanically. As a result, the insulating base 10 is inserted into the opening 111.

なおこの実施形態において、開口部111内に挿入される絶縁基台10はその回転体80を取り付けていない側の面が実装基板110の実装面112の反対側の面から突出しないようにすることが好ましい(この実施形態はそのようになっている)。このように構成すれば、実装基板110を他の部材上に配置・取り付けるような場合でも回転式可変抵抗器1−7の絶縁基台110が他の部材に当接する等の障害が生じない。   In this embodiment, the insulating base 10 inserted into the opening 111 is configured such that the surface on which the rotating body 80 is not attached does not protrude from the surface opposite to the mounting surface 112 of the mounting substrate 110. Is preferred (this embodiment is so). If comprised in this way, even when the mounting board | substrate 110 is arrange | positioned and attached on another member, obstacles, such as the insulation base 110 of the rotary variable resistor 1-7 contact | abutting another member, will not arise.

この実施形態の場合は、実装基板110の実装面112の側に露出している回転体80の調整用溝93に図示しない調整治具(例えばプラス又はマイナスドライバ)の先端を挿入し、回転体80を回転することで、回転体80に設けられた摺動接点85が抵抗体パターン25上を摺接して第一,第二の金属端子50,50,43間の抵抗値を変化する。即ちこの実施形態の場合、回転式電子部品1−7の電気的出力の調整は実装基板110の実装面112側から行うが、絶縁基台10が合成樹脂製であってその薄型化ができる上に、絶縁基台10を開口部111内に挿入できるのでその薄型化が図れる。   In the case of this embodiment, the tip of an adjustment jig (not shown) (for example, a plus or minus driver) is inserted into the adjustment groove 93 of the rotating body 80 exposed on the mounting surface 112 side of the mounting substrate 110, and the rotating body By rotating 80, the sliding contact 85 provided on the rotating body 80 slides on the resistor pattern 25 to change the resistance value between the first and second metal terminals 50, 50, 43. That is, in the case of this embodiment, the electrical output of the rotary electronic component 1-7 is adjusted from the mounting surface 112 side of the mounting substrate 110, but the insulating base 10 is made of synthetic resin and can be thinned. In addition, since the insulating base 10 can be inserted into the opening 111, the thickness thereof can be reduced.

〔第八実施形態〕
図13は本発明の第八実施形態にかかる回転式電子部品(以下「回転式可変抵抗器」という)1−8を示す図であり、図13(a)は平面図、図13(b)は図13(a)のD−D断面図、図13(c)は裏面図である。この回転式可変抵抗器1−8において前記回転式可変抵抗器1−1と同一部分には同一符号を付す。なお以下で説明する事項以外の事項については、第一実施形態と同じである。同図に示すように回転式可変抵抗器1−8は、合成樹脂からなる絶縁基台10と、絶縁基台10の一方の面(下面)上(更に具体的には絶縁基台10の一方の面に設けた凹状の回転体収納部17の底面上)にインサート成形によって取り付けられるフレキシブル回路基板20と、絶縁基台10の内部にインサート成形によって取り付けられる第二の金属端子43を具備する集電板40及び二本の金属端子(以下「第一の金属端子」という)50,50と、絶縁基台10のフレキシブル回路基板20を設置した側(下面側)に回動自在に設置される回転体80とを有して構成されている。なおこの実施形態においても、絶縁基台10とフレキシブル回路基板20と集電板40と第一の金属端子50,50とを一体化したものを、電子部品用基板60という。以下各構成部品について説明する。
[Eighth embodiment]
FIG. 13 is a view showing a rotary electronic component (hereinafter referred to as “rotary variable resistor”) 1-8 according to an eighth embodiment of the present invention. FIG. 13 (a) is a plan view and FIG. 13 (b). FIG. 13A is a cross-sectional view taken along the line DD in FIG. 13A, and FIG. In this rotary variable resistor 1-8, the same parts as those of the rotary variable resistor 1-1 are denoted by the same reference numerals. Note that matters other than those described below are the same as those in the first embodiment. As shown in the figure, the rotary variable resistor 1-8 includes an insulating base 10 made of synthetic resin and one surface (lower surface) of the insulating base 10 (more specifically, one side of the insulating base 10). A flexible circuit board 20 attached by insert molding on the bottom surface of the concave rotating body storage portion 17 provided on the surface of the substrate and a second metal terminal 43 attached by insert molding inside the insulating base 10. An electric plate 40 and two metal terminals (hereinafter referred to as “first metal terminals”) 50 and 50 and a side of the insulating base 10 on which the flexible circuit board 20 is installed (lower surface side) are rotatably installed. And a rotating body 80. In this embodiment as well, a substrate in which the insulating base 10, the flexible circuit board 20, the current collector plate 40, and the first metal terminals 50 and 50 are integrated is referred to as an electronic component board 60. Each component will be described below.

図14は前記電子部品用基板60を示す図であり、図14(a)は平面図、図14(b)は図14(a)のE−E断面図、図14(c)は裏面図である。同図に示すように絶縁基台10は略矩形状で板状の合成樹脂成形品であり、下面に凹状の回転体収納部17を設けるとともにその中央には円形の貫通孔11が設けられている。この絶縁基台10の材質は他の実施形態と同一である。   14A and 14B are views showing the electronic component substrate 60. FIG. 14A is a plan view, FIG. 14B is a cross-sectional view taken along line EE of FIG. 14A, and FIG. It is. As shown in the figure, the insulating base 10 is a substantially rectangular and plate-shaped synthetic resin molded product. A concave rotating body housing portion 17 is provided on the lower surface, and a circular through hole 11 is provided in the center thereof. Yes. The material of the insulating base 10 is the same as in the other embodiments.

フレキシブル回路基板20は合成樹脂フイルム(材質は他の実施形態と同一)上に端子パターン29,29(端子パターン29が露出している部分は絶縁基台10の押え部15によって覆われているので図2(c)のようには図示していない)と、その表面に下記する回転体80の摺動接点85が摺接する導体パターン(以下この実施形態では「抵抗体パターン」という)25とを設けて構成されている。言い換えればこのフレキシブル回路基板20は合成樹脂フイルムの下記する集電板40の筒状突起42の外形寸法(外径寸法)と略同一の内形寸法(内径寸法)であってこの筒状突起42に圧入される寸法形状の貫通孔21を設け、貫通孔21周囲の表面にこれを馬蹄形状に囲む抵抗体パターン25を設け、さらに抵抗体パターン25の両端にそれぞれ端子パターン29,29を接続して設けている。抵抗体パターン25はこの実施形態では、カーボンペースト(溶剤に溶かしたウレタン系,フェノール系等の樹脂材にカーボン粉を混練したもの)を印刷焼成することで構成されている。もちろん第一実施形態で説明したのと同じ物理的蒸着又は化学的蒸着による金属薄膜によって構成しても良い。   Since the flexible circuit board 20 is covered with the terminal pattern 29, 29 (the portion where the terminal pattern 29 is exposed) on the synthetic resin film (the material is the same as that of the other embodiments) by the pressing portion 15 of the insulating base 10. 2 (c), and a conductor pattern 25 (hereinafter referred to as a “resistor pattern” in this embodiment) in which a sliding contact 85 of a rotating body 80 described below is in sliding contact with the surface thereof. It is provided and configured. In other words, the flexible circuit board 20 has an inner shape dimension (inner diameter dimension) substantially the same as the outer dimension (outer diameter dimension) of the cylindrical projection 42 of the current collector plate 40 described below of the synthetic resin film. A through hole 21 having a size and shape that is press-fitted into the hole is provided, a resistor pattern 25 that surrounds the through hole 21 in a horseshoe shape is provided, and terminal patterns 29 and 29 are connected to both ends of the resistor pattern 25, respectively. Provided. In this embodiment, the resistor pattern 25 is formed by printing and baking a carbon paste (a material obtained by kneading carbon powder in a urethane or phenol resin dissolved in a solvent). Of course, you may comprise by the metal thin film by the same physical vapor deposition or chemical vapor deposition as demonstrated in 1st embodiment.

次に端子パターン29,29はこの実施形態では銀ペースト(例えば溶剤に溶かしたウレタン系,フェノール系等の樹脂材に銀粉を混練したもの)を印刷焼成することで構成されている。もちろん第一実施形態と同様に、ニクロム下地の上に銅層と金層とを順番に蒸着によって形成して構成してもよい。   Next, in this embodiment, the terminal patterns 29 and 29 are formed by printing and baking a silver paste (for example, a material obtained by kneading silver powder in a urethane-based or phenol-based resin material dissolved in a solvent). Of course, as in the first embodiment, a copper layer and a gold layer may be sequentially formed on the nichrome base by vapor deposition.

集電板40は、平板状で略長方形状の金属板の一方に基部41を設け、他方に金属端子(以下「第二の金属端子」という)43を設けて構成されている。ここで基部41は略円形であってその面の中央から垂直に筒状突起42を突出して構成されている。一方金属板の基部41に対向するもう一方の端部近傍には、基部41の平板面から斜めに傾斜する段部45を設けることにより、基部41の平板面から筒状突起42側に突出する基部41と平行となる平板状の第二の金属端子43を設けている。第二の金属端子43の下面側の表面は、下記する実装基板110の接続パターン113を接続する接続面43aとしている。接続面43aは絶縁基台10の回転体80を取り付けた側を向く表面(絶縁基台10の実装基板110の実装面112に当接する表面)と同一面となるように設置されている。段部45は絶縁基台10の内部に埋設するように設けられており、その内部には貫通する固定部45aが設けられている。固定部45a内に絶縁基台10を構成する合成樹脂が入り込むことで、集電板40を確実に絶縁基台10内に固定する。また段部45を絶縁基台10の内部に設置することで、接続面43aの少なくとも一部を絶縁基台10の表面の外周よりも内側に入り込むように露出させることができ、その分第二の金属端子43の絶縁基台10から外方に突出する突出寸法を短くでき、回転式可変抵抗器1−5の小型化が図れる。またこの実施形態においては、集電板40の筒状突起42を突出する側の面は、フレキシブル回路基板20の導体パターン25を設けていない側の面に当接するように設置されている。このように構成すれば、集電板40のフレキシブル回路基板20を当接する反対面側の部分a1に形成される絶縁基台10の厚みを厚くできてその強度を強くできる。特にこの実施形態のように、回転体収納部17を設ける等して絶縁基台10の厚みが薄くなっている場合については、その効果が大きい。   The current collector plate 40 is configured by providing a base 41 on one side of a flat and substantially rectangular metal plate and providing a metal terminal (hereinafter referred to as “second metal terminal”) 43 on the other side. Here, the base 41 is substantially circular, and is configured to project a cylindrical protrusion 42 vertically from the center of the surface. On the other hand, in the vicinity of the other end facing the base 41 of the metal plate, a step 45 inclined obliquely from the flat surface of the base 41 is provided so as to protrude from the flat surface of the base 41 toward the cylindrical protrusion 42. A flat plate-like second metal terminal 43 that is parallel to the base 41 is provided. A surface on the lower surface side of the second metal terminal 43 serves as a connection surface 43a for connecting a connection pattern 113 of the mounting substrate 110 described below. The connection surface 43a is installed so as to be flush with the surface (the surface that contacts the mounting surface 112 of the mounting substrate 110 of the insulating base 10) facing the side on which the rotating body 80 of the insulating base 10 is attached. The step portion 45 is provided so as to be embedded in the insulating base 10, and a fixing portion 45 a that penetrates is provided in the step portion 45. Since the synthetic resin constituting the insulating base 10 enters the fixing portion 45a, the current collector plate 40 is reliably fixed in the insulating base 10. Further, by installing the stepped portion 45 inside the insulating base 10, at least a part of the connection surface 43a can be exposed so as to enter the inner side of the outer periphery of the surface of the insulating base 10, and accordingly the second portion. The protruding dimension of the metal terminal 43 protruding outward from the insulating base 10 can be shortened, and the rotary variable resistor 1-5 can be downsized. In this embodiment, the surface of the current collector plate 40 that protrudes from the cylindrical protrusion 42 is disposed so as to contact the surface of the flexible circuit board 20 on which the conductor pattern 25 is not provided. If comprised in this way, the thickness of the insulation base 10 formed in the part a1 of the opposite surface side which contact | abuts the flexible circuit board 20 of the current collection board 40 can be thickened, and the intensity | strength can be strengthened. In particular, as in this embodiment, when the thickness of the insulating base 10 is reduced by providing the rotating body storage portion 17, the effect is great.

第一の金属端子50は、平板状で略矩形状の金属板によって構成され、その一端側が前記端子パターン29に接続される端子パターン接続部51、他端側が絶縁基台10の外部に突出される実装基板接続部53となっている。端子パターン接続部51と実装基板接続部53の面は平行で、両者の間には端子パターン接続部51の平板面に垂直となる段部30が設けられている。実装基板接続部53の下面側の表面は、下記する実装基板110の接続パターン113を接続する接続面53aとしている。接続面53aは絶縁基台10の回転体80を取り付けた側を向く表面(絶縁基台10の実装基板110の実装面112に当接する表面)と同一面となるように設置されている。段部30は絶縁基台10の内部に埋設するように設けられている。また段部30を絶縁基台10の内部に設置することで、接続面53aの少なくとも一部を絶縁基台10の表面の外周よりも内側に入り込むように露出させることができ、その分第一の金属端子50の絶縁基台10から外方に突出する突出寸法を短くでき、回転式可変抵抗器1−5の小型化が図れる。   The first metal terminal 50 is constituted by a flat and substantially rectangular metal plate, one end side of which is connected to the terminal pattern 29, and the other end side protrudes outside the insulating base 10. This is a mounting board connecting portion 53. The surface of the terminal pattern connection portion 51 and the mounting substrate connection portion 53 are parallel, and a step portion 30 that is perpendicular to the flat surface of the terminal pattern connection portion 51 is provided between them. A surface on the lower surface side of the mounting board connecting portion 53 is a connection surface 53a for connecting a connection pattern 113 of the mounting board 110 described below. The connection surface 53a is installed so as to be flush with the surface of the insulating base 10 that faces the side on which the rotating body 80 is attached (the surface that contacts the mounting surface 112 of the mounting substrate 110 of the insulating base 10). The step portion 30 is provided so as to be embedded in the insulating base 10. In addition, by installing the stepped portion 30 inside the insulating base 10, at least a part of the connection surface 53a can be exposed so as to enter the inside of the outer periphery of the surface of the insulating base 10, and accordingly the first The protruding dimension of the metal terminal 50 protruding outward from the insulating base 10 can be shortened, and the rotary variable resistor 1-5 can be downsized.

なお前記段部45を基部41の平板面から斜めに(90°よりも小さい角度で)傾斜するように形成したのは以下の理由による。図15は帯状の金属板500中に第二の金属端子43を接続した集電板40及び第一の金属端子50,50をプレス金型によって打ち抜いて形成した状態を示す図である。そしてこの図において段部45及び段部30を平板状に伸ばすと分かるように、基部41の先端と第一の金属端子50,50の先端とは同図に点線で示すように略当接する位置にくる。つまりもし段部45を直角に屈曲するように形成すると、一枚の平板状の金属板500中に同時に集電板40と金属端子50,50とを一度のプレス加工によって形成することはできなくなってしまう。そこでこの実施形態においては段部45を斜めに傾斜させたのである。この構成は、回転式可変抵抗器1−8が小型化して集電板40と第一の金属端子50,50間の間隔が小さくなればなるほど有効になる。従って場合によっては段部30も同様に斜めに形成しても良い。   The step 45 is formed so as to be inclined from the flat plate surface of the base 41 (at an angle smaller than 90 °) for the following reason. FIG. 15 is a view showing a state in which the current collector plate 40 connected to the second metal terminal 43 and the first metal terminals 50, 50 are punched out by a press die in a band-shaped metal plate 500. In this drawing, as can be seen by extending the step 45 and the step 30 in a flat plate shape, the tip of the base 41 and the tip of the first metal terminals 50 and 50 are substantially in contact as shown by the dotted line in FIG. Come on. In other words, if the step 45 is formed so as to be bent at a right angle, the current collector plate 40 and the metal terminals 50 and 50 cannot be simultaneously formed in one flat metal plate 500 by one press working. End up. Therefore, in this embodiment, the stepped portion 45 is inclined obliquely. This configuration becomes more effective as the rotary variable resistor 1-8 is downsized and the distance between the current collector plate 40 and the first metal terminals 50, 50 is reduced. Therefore, depending on the case, the stepped portion 30 may be similarly formed obliquely.

図13に戻って回転体80は、一枚の弾性金属板によって構成され、すり鉢状の基部81の外周に円弧状のアーム83を取り付け、アーム83の中央にフレキシブル回路基板20方向に突出するように屈曲する摺動接点85を設け、また基部81の下面に基部81の外周の一部に設けた連結部87によって連結される調整部(以下「調整板」という)89を、連結部87を折り返すことで基部81の下面に重ね合せて構成されている。基部81の中央には前記集電板40の筒状突起42を挿入する円形の開口91が設けられ、また調整板89にはプラスドライバ(又はマイナスドライバ等)からなる調整治具を挿入するプラス形状(他の形状でも良い)の調整用溝93が設けられている。   Returning to FIG. 13, the rotating body 80 is constituted by a single elastic metal plate, and an arc-shaped arm 83 is attached to the outer periphery of the mortar-shaped base 81, and protrudes toward the flexible circuit board 20 in the center of the arm 83. An adjustment portion (hereinafter referred to as an “adjustment plate”) 89 connected to a lower surface of the base portion 81 by a connection portion 87 provided on a part of the outer periphery of the base portion 81. It is configured to be overlapped with the lower surface of the base 81 by folding back. A circular opening 91 into which the cylindrical protrusion 42 of the current collector plate 40 is inserted is provided at the center of the base 81, and an adjustment jig made of a plus driver (or minus driver) is inserted into the adjustment plate 89. An adjustment groove 93 having a shape (may be another shape) is provided.

電子部品用基板60の製造方法を説明すると、図17に示すように、予め集電板40の筒状突起42をフレキシブル回路基板20の貫通孔21に圧入して両者を積層した上で、これらフレキシブル回路基板20及び集電板40と第一の金属端子50,50とを金型101,105内にインサートする。このとき金型101,105内には前記絶縁基台10と同一形状のキャビティーC1が形成されるが、フレキシブル回路基板20はその抵抗体パターン25を形成した側の面をキャビティーC1の金型101側の内平面C11(凸部103の上面)に当接し、同時にフレキシブル回路基板20の端子パターン29,29に第一の金属端子50,50の端子パターン接続部51,51を当接し、さらに同時に集電板40の基部41の部分と、キャビティーC1の外部に突出している第二の金属端子43側の部分と、第一の金属端子50,50のキャビティーC1の外部に突出している実装基板接続部53側の部分とを金型101,105によって挟持しておく。なお端子パターン29,29と端子パターン接続部51,51が当接している部分の端子パターン接続部51,51側の下面は支持突起109によって支持される(支持突起109によって図14に示す開口部19が形成される)。基部41の部分は金型101,105に設けた凸部103,107(絶縁基台10の貫通孔11と回転体収納部17を形成するもの)によって挟持される。   The manufacturing method of the electronic component substrate 60 will be described. As shown in FIG. 17, the cylindrical protrusions 42 of the current collector plate 40 are press-fitted into the through-holes 21 of the flexible circuit board 20 in advance, and both are laminated. The flexible circuit board 20 and the current collector plate 40 and the first metal terminals 50 and 50 are inserted into the molds 101 and 105. At this time, a cavity C1 having the same shape as that of the insulating base 10 is formed in the molds 101 and 105, but the flexible circuit board 20 has a surface on the side where the resistor pattern 25 is formed on the mold of the cavity C1. Abutting on the inner plane C11 (upper surface of the convex portion 103) on the mold 101 side, and simultaneously abutting the terminal pattern connection portions 51, 51 of the first metal terminals 50, 50 on the terminal patterns 29, 29 of the flexible circuit board 20, At the same time, the portion of the base 41 of the current collector plate 40, the portion of the second metal terminal 43 projecting out of the cavity C1, and the portion of the first metal terminals 50, 50 projecting out of the cavity C1. A part on the mounting board connecting portion 53 side is held between the molds 101 and 105. Note that the lower surfaces of the terminal pattern connection portions 51 and 51 side where the terminal patterns 29 and 29 are in contact with the terminal pattern connection portions 51 and 51 are supported by the support protrusions 109 (the opening portions shown in FIG. 19 is formed). The portion of the base 41 is sandwiched between convex portions 103 and 107 (which form the through hole 11 of the insulating base 10 and the rotating body storage portion 17) provided on the molds 101 and 105.

そして金型105に設けたゲートG1からキャビティーC1内に加熱・溶融した熱可塑性の合成樹脂(ナイロン、PPS等)を圧入してキャビティーC1内を満たす。そしてこの圧入圧力によりフレキシブル回路基板20は内平面C11と第一の金属端子50,50の端子パターン接続部51,51とに押し付けられた状態のまま冷却・固化される。そして金型101,105を取り外せば、図14に示す電子部品用基板60が完成する。このとき集電板40の第二の金属端子43の接続面43aと、第一の金属端子50,50の接続面53a,53aとは同一平面(即ち第二の金属端子43と第一の金属端子50,50は同一面)上にあり、且つそれらの面は絶縁基台10の回転体80を取り付ける側の表面(絶縁基台10の実装基板110の実装面112に当接する表面)と正確に一致している。正確に一致するのは、金型101,105内に集電板40の第二の金属端子43と第一の金属端子50,50とを収納した際、金型101の表面に第二の金属端子43の接続面43aと第一の金属端子50,50の接続面53a,53aとを密着するように当接させておくことができるからである。また絶縁基台10の前記端子パターン接続部51,51の下面側(後述する回転体80が取り付く面側)にはこれら端子パターン接続部51,51を端子パターン29,29に押し付けた状態で絶縁基台10に固定しておくための押え部15が設けられている。なお、押え部15は回転体80が取り付く絶縁基台10の表面より回転体80側に突出しており、下記する回転体80の先端面80aより突出している。   Then, a thermoplastic synthetic resin (nylon, PPS, etc.) heated and melted is injected into the cavity C1 from the gate G1 provided in the mold 105 to fill the cavity C1. The flexible circuit board 20 is cooled and solidified while being pressed against the inner plane C11 and the terminal pattern connecting portions 51 and 51 of the first metal terminals 50 and 50 by the press-fitting pressure. When the molds 101 and 105 are removed, the electronic component substrate 60 shown in FIG. 14 is completed. At this time, the connection surface 43a of the second metal terminal 43 of the current collector plate 40 and the connection surfaces 53a and 53a of the first metal terminals 50 and 50 are flush with each other (that is, the second metal terminal 43 and the first metal). The terminals 50 and 50 are on the same surface), and these surfaces are exactly the same as the surface on the side of the insulating base 10 on which the rotating body 80 is mounted (the surface contacting the mounting surface 112 of the mounting substrate 110 of the insulating base 10). It matches. When the second metal terminal 43 of the current collector plate 40 and the first metal terminals 50 and 50 are accommodated in the molds 101 and 105, the second metal is accurately placed on the surface of the mold 101. This is because the connection surface 43a of the terminal 43 and the connection surfaces 53a and 53a of the first metal terminals 50 and 50 can be brought into close contact with each other. Further, the terminal pattern connection portions 51 and 51 of the insulating base 10 are insulated on the lower surface side (the surface side to which a rotating body 80 to be described later is attached) while the terminal pattern connection portions 51 and 51 are pressed against the terminal patterns 29 and 29. A presser portion 15 for fixing to the base 10 is provided. The pressing portion 15 protrudes toward the rotating body 80 from the surface of the insulating base 10 to which the rotating body 80 is attached, and protrudes from a tip surface 80a of the rotating body 80 described below.

そして図13に示すように、回転体80を回転体収納部17内に収納して電子部品用基板60のフレキシブル回路基板20を取り付けた側の面に載置し、その際回転体80に設けた開口91に集電板40の筒状突起42を回動自在に挿入した上で、筒状突起42の先端辺(下端辺)をかしめれば、回転式電子部品1−8が完成する。このとき回転体80の摺動接点85はフレキシブル回路基板20の抵抗体パターン25上に弾接している。回転体80は回転体収納部17内に収納され、回転体80の先端面80aは絶縁基台10の回転体収納部17の周囲の表面より上側(回転体収納部17の内側)に位置するので、回転体80を外部から保護することができる。   Then, as shown in FIG. 13, the rotating body 80 is stored in the rotating body storage portion 17 and placed on the surface of the electronic component substrate 60 on which the flexible circuit board 20 is attached. When the cylindrical protrusion 42 of the current collector plate 40 is rotatably inserted into the opening 91 and the tip side (lower end side) of the cylindrical protrusion 42 is caulked, the rotary electronic component 1-8 is completed. At this time, the sliding contact 85 of the rotating body 80 is in elastic contact with the resistor pattern 25 of the flexible circuit board 20. The rotating body 80 is housed in the rotating body housing portion 17, and the distal end surface 80 a of the rotating body 80 is located above the surface around the rotating body housing portion 17 of the insulating base 10 (inside the rotating body housing portion 17). Therefore, the rotating body 80 can be protected from the outside.

図16は以上のようにして構成された回転式可変抵抗器1−8の実装基板110の実装面112への取付構造を示す断面図である。同図に示すように実装基板110には、この実装基板110に取り付ける回転式可変抵抗器1−8の絶縁基台10及び回転体80に対向する位置に絶縁基台10の外径寸法(最も長い部分の外径寸法)よりも小さい内径寸法の円形の開口部(調整孔)111を設け、この開口部111の周囲の実装面112には前記第一の金属端子50,50と第二の金属端子43とにそれぞれ対向する接続パターン113を設けている。   FIG. 16 is a cross-sectional view showing a structure for attaching the rotary variable resistor 1-8 configured as described above to the mounting surface 112 of the mounting substrate 110. FIG. As shown in the figure, the mounting board 110 has an outer diameter dimension (most of the insulating base 10 at a position facing the insulating base 10 and the rotary body 80 of the rotary variable resistor 1-8 attached to the mounting board 110). A circular opening (adjustment hole) 111 having an inner diameter smaller than the outer diameter of the long portion is provided, and the first metal terminals 50, 50 and the second metal terminals 50, 50 are provided on the mounting surface 112 around the opening 111. Connection patterns 113 facing the metal terminals 43 are provided.

そして回転式可変抵抗器1−8は回転体80を取り付けた側の面を実装基板110の実装面112に対向して載置し、その際回転体80を開口部111に露出し、同時に第一の金属端子50,50と第二の金属端子43とをそれぞれ接続パターン113に半田114を介して当接し、半田114をリフロー等によって溶融・固化して両者を電気的・機械的に接続して取り付ける。このとき回転式可変抵抗器1−8の実装基板110側の表面が実装基板110の実装面112に密着する。従ってこの取付構造全体の厚みは、実装基板110の厚みと回転式電子部品1−8の厚みを加えただけの厚みとなるので、その薄型化が図れる。   The rotary variable resistor 1-8 is placed with the surface on which the rotating body 80 is mounted facing the mounting surface 112 of the mounting substrate 110, and the rotating body 80 is exposed to the opening 111 at the same time. One metal terminal 50, 50 and the second metal terminal 43 are brought into contact with the connection pattern 113 via the solder 114, and the solder 114 is melted and solidified by reflow or the like to electrically and mechanically connect the two. And attach. At this time, the surface of the rotary variable resistor 1-8 on the mounting substrate 110 side is in close contact with the mounting surface 112 of the mounting substrate 110. Therefore, the thickness of the entire mounting structure is a thickness obtained by adding the thickness of the mounting substrate 110 and the thickness of the rotary electronic component 1-8, so that the thickness can be reduced.

そして実装基板110の実装面112の反対側の面からその開口部111内に図示しない調整治具(例えばプラス又はマイナスドライバ)の先端を挿入し、調整板89の調整用溝93に係合して回転体80を回転すれば、回転体80に設けた摺動接点85が抵抗体パターン25(図14(c)参照)上を摺接して第一の金属端子50,50と第二の金属端子43間の抵抗値が変化する。ところでこの実施形態においてフレキシブル回路基板20は、回転体80が集電板40の筒状突起42に回動自在に取り付けられている部分において集電板40と回転体80の間に挟持するように構成されている。その理由は以下の通りである。即ち例えば回転体80が洋白製、集電板40がリン青銅に錫メッキしたものを用いると、この回転式可変抵抗器1−8を実装基板110に取り付ける際のリフロー等の加熱により、前記メッキが溶けて筒状突起42に回転体80が固着される恐れがある。そこで本実施形態では両者間にフレキシブル回路基板20を介在することで、回転体80の集電板40側の面と集電板40の筒状突起42の外側周囲の面とを直接当接させないようにし、両者がメッキによって固着されることを防止したのである。なお筒状突起42の外周側面とこれに回動自在に取り付けられる回転体80の開口91の内周側面とは当接しており、この部分によって両者間の電気的接続・導通が確実に図られるが、同時にこの部分についても前記加熱の際に前記メッキによって固着される。しかしながら固着される面積は小さいので、回転体80を回転操作する際に容易にその固着は破壊され、問題は生じない。   Then, the tip of an adjustment jig (not shown) (for example, a plus or minus driver) is inserted into the opening 111 from the surface opposite to the mounting surface 112 of the mounting substrate 110 and engaged with the adjustment groove 93 of the adjustment plate 89. When the rotating body 80 is rotated, the sliding contact 85 provided on the rotating body 80 is slidably contacted on the resistor pattern 25 (see FIG. 14C) and the first metal terminals 50, 50 and the second metal The resistance value between the terminals 43 changes. By the way, in this embodiment, the flexible circuit board 20 is sandwiched between the current collector plate 40 and the rotary body 80 at a portion where the rotary body 80 is rotatably attached to the cylindrical protrusion 42 of the current collector plate 40. It is configured. The reason is as follows. That is, for example, when the rotating body 80 is made of iron white and the current collector plate 40 is tin-plated phosphor phosphor bronze, by heating such as reflow when the rotary variable resistor 1-8 is attached to the mounting substrate 110, the above-mentioned There is a possibility that the rotating body 80 is fixed to the cylindrical protrusion 42 due to melting of the plating. Therefore, in this embodiment, by interposing the flexible circuit board 20 between them, the surface of the rotating body 80 on the side of the current collector plate 40 and the surface around the outer side of the cylindrical protrusion 42 of the current collector plate 40 are not brought into direct contact. In this way, both were prevented from being fixed by plating. In addition, the outer peripheral side surface of the cylindrical protrusion 42 and the inner peripheral side surface of the opening 91 of the rotating body 80 that is rotatably attached to the cylindrical protrusion 42 are in contact with each other. However, at the same time, this portion is also fixed by the plating during the heating. However, since the area to be fixed is small, the fixing is easily broken when the rotating body 80 is rotated, and no problem occurs.

以上のようにこの実施形態には、請求項1に記載の発明のように、絶縁基台10上に回動自在に取り付けた回転体80の摺動接点85をこの絶縁基台10上に設けた導体パターン25に摺接させる構造の回転式電子部品1−8を実装基板110の実装面112に取り付ける回転式電子部品1−8の実装基板110への取付構造において、前記絶縁基台10は合成樹脂製であって、その外周から外方に向けて金属端子(第一,第二の金属端子)50,50,43を突出して設け(又は前記導体パターン25に電気的に接続する金属端子50,50,43を絶縁基台10の内部から外部に露出し)、前記回転式電子部品1−8の絶縁基台10を前記実装基板110に設けた開口部111の上部に位置した状態で、前記金属端子50,50,43を前記実装基板110の開口部111の周囲の実装面112に設けた接続パターン113に接続して取り付ける構成が開示されている。そしてこのように回転式電子部品1−8の実装基板110への取付構造を構成すれば、絶縁基台10を合成樹脂によって構成したので、従来のセラミック基板に比べて厚みの薄型化が図れ、製造も容易で、低コスト化が図れ、これによって実装基板110と実装基板110に実装した回転式電子部品1−8全体の厚みの薄型化が図れる。また絶縁基台10の外部に露出する金属端子50,50,43と実装基板110の接続パターン113との接続になるので、基板同士を接続するのに比べ、回転式電子部品1−8の実装基板110への取り付けが容易になる。   As described above, in this embodiment, as in the first aspect of the present invention, the sliding contact 85 of the rotating body 80 rotatably mounted on the insulating base 10 is provided on the insulating base 10. In the structure for attaching the rotary electronic component 1-8 having the structure to be in sliding contact with the conductive pattern 25 to the mounting surface 112 of the mounting substrate 110 to the mounting surface 110, the insulating base 10 Metal terminals made of synthetic resin and provided with metal terminals (first and second metal terminals) 50, 50, 43 protruding outward from the outer periphery thereof (or electrically connected to the conductor pattern 25) 50, 50, and 43 are exposed from the inside of the insulating base 10 to the outside), and the insulating base 10 of the rotary electronic component 1-8 is positioned above the opening 111 provided in the mounting substrate 110. , The metal terminals 50, 50, 43 Structure mounting connected to the connection pattern 113 provided on the mounting surface 112 around the opening 111 of the serial mounting board 110 is disclosed. If the structure for mounting the rotary electronic component 1-8 to the mounting board 110 is configured in this way, the insulating base 10 is made of synthetic resin, so that the thickness can be reduced compared to the conventional ceramic board, Manufacture is also easy and cost reduction can be achieved, and thereby the thickness of the entire rotating electronic component 1-8 mounted on the mounting substrate 110 and the mounting substrate 110 can be reduced. Further, since the metal terminals 50, 50, 43 exposed to the outside of the insulating base 10 are connected to the connection pattern 113 of the mounting substrate 110, the mounting of the rotary electronic component 1-8 is performed compared to the case where the substrates are connected to each other. Attachment to the substrate 110 is facilitated.

またこの実施形態には、請求項2に記載の発明のように、金属端子50,50,43の接続パターン113への接続面50a,50a,43aを、絶縁基台10の回転体80を取り付けた側を向く表面(絶縁基台10の実装基板110の実装面112に当接する表面)と同一面となるように設置した構成が開示されている。これによって回転式電子部品1−8を実装基板110の実装面112に取り付けた際、回転式電子部品1−8の実装基板110側の表面が実装基板110の実装面112と略同一面に位置するので、実装基板110と実装基板110に実装した回転式電子部品1−8全体の厚みの薄型化が図れる。   In this embodiment, the connection surfaces 50a, 50a, 43a of the metal terminals 50, 50, 43 to the connection pattern 113 are attached to the rotating body 80 of the insulating base 10, as in the invention described in claim 2. In other words, a configuration is disclosed in which it is disposed so as to be flush with the surface facing the opposite side (the surface contacting the mounting surface 112 of the mounting substrate 110 of the insulating base 10). Thus, when the rotary electronic component 1-8 is attached to the mounting surface 112 of the mounting substrate 110, the surface of the rotating electronic component 1-8 on the mounting substrate 110 side is positioned substantially flush with the mounting surface 112 of the mounting substrate 110. Therefore, the entire thickness of the mounting substrate 110 and the rotary electronic component 1-8 mounted on the mounting substrate 110 can be reduced.

またこの実施形態には、請求項3に記載の発明のように、前記金属端子は、導体パターン25に電気的に接続された状態で絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出する)第一の金属端子50,50と、回転体80を回動自在に取り付ける筒状突起42を有して絶縁基台10にインサート成形により取り付けられる集電板40に一体に設けられて絶縁基台10の外周から外方に向けて突出する(又は絶縁基台10の外部に露出して前記回転体80を介して前記導体パターン25と電気的に導通する)第二の金属端子43と、によって構成されていることが開示されている。これによって、集電板40を別途絶縁基台10に取り付ける組立作業が不要で、集電板40付きの絶縁基台10の製造が容易になり、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   In this embodiment, as in the invention described in claim 3, the metal terminal protrudes outward from the outer periphery of the insulating base 10 in a state of being electrically connected to the conductor pattern 25 ( Or a first metal terminal 50 (exposed to the outside of the insulating base 10) and a cylindrical protrusion 42 to which the rotating body 80 is rotatably attached, and is attached to the insulating base 10 by insert molding. It is provided integrally with the plate 40 and protrudes outward from the outer periphery of the insulating base 10 (or is exposed to the outside of the insulating base 10 and is electrically connected to the conductor pattern 25 via the rotating body 80. And the second metal terminal 43 is disclosed. This eliminates the need for an assembly work for attaching the current collector plate 40 to the insulating base 10 separately, facilitates the manufacture of the insulating base 10 with the current collector plate 40, and reduces the material cost compared to the ceramic substrate. Therefore, the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項4に記載の発明のように、絶縁基台10上に取り付けられた他の部材はフレキシブル回路基板20であって、導体パターン25はこのフレキシブル回路基板20上に設けられ、集電板40の少なくとも一部の面は、フレキシブル回路基板20の導体パターン25を設けていない側の面に当接するように設置されて構成されることが開示されている。これによって集電板40のフレキシブル回路基板20を当接する反対面側の部分a1に形成される絶縁基板10の厚みを厚くできてその強度を強くできる。   In this embodiment, as in the invention described in claim 4, the other member attached on the insulating base 10 is the flexible circuit board 20, and the conductor pattern 25 is formed on the flexible circuit board 20. It is disclosed that at least a part of the surface of the current collector plate 40 is provided so as to be in contact with the surface of the flexible circuit board 20 on which the conductor pattern 25 is not provided. As a result, the thickness of the insulating substrate 10 formed on the portion a1 on the opposite side of the current collector plate 40 that contacts the flexible circuit board 20 can be increased, and the strength thereof can be increased.

またこの実施形態には、請求項5に記載の発明のように、フレキシブル回路基板20は、回転体80が集電板40の筒状突起42に回動自在に取り付けられている部分において集電板40と回転体80の間に挟持されて構成されていることが開示されている。これによって例えば集電板40にメッキが施されている場合に回転式電子部品1−8を実装基板110に取り付ける際にリフロー等で加熱しても、回転体80と集電板40間が前記メッキによって固着されることを防止できる。   In this embodiment, as in the invention described in claim 5, the flexible circuit board 20 has a current collector at a portion where the rotating body 80 is rotatably attached to the cylindrical protrusion 42 of the current collector plate 40. It is disclosed that it is configured to be sandwiched between the plate 40 and the rotating body 80. Accordingly, for example, when the current collector plate 40 is plated, even if the rotary electronic component 1-8 is attached to the mounting substrate 110 and heated by reflow or the like, the gap between the rotor 80 and the current collector plate 40 is not reduced. It can prevent being fixed by plating.

またこの実施形態には、請求項6に記載の発明のように、絶縁基台10上に取り付けられた他の部材はフレキシブル回路基板20であって、導体パターン25はこのフレキシブル回路基板20上に設けられている構成が開示されている。これによって大きなフレキシブル回路基板上に同じ多数の導体パターン25を形成したものを分割することで同時に導体パターン25を有する多数のフレキシブル回路基板20を製造でき、絶縁基台10上に直接1つずつ導体パターン25を形成する場合に比べて、量産化が容易に行える。   In this embodiment, as in the invention described in claim 6, the other member attached on the insulating base 10 is the flexible circuit board 20, and the conductor pattern 25 is formed on the flexible circuit board 20. The provided configuration is disclosed. As a result, by dividing a large flexible circuit board on which the same many conductor patterns 25 are formed, a large number of flexible circuit boards 20 having the conductor patterns 25 can be manufactured at the same time. Compared with the case where the pattern 25 is formed, mass production can be easily performed.

またこの実施形態には、請求項7に記載の発明のように、フレキシブル回路基板20は、絶縁基台10にインサート成形されていることが開示されている。これによって製造が容易で、セラミック基板に比べて材料費の低コスト化が図れ、厚みの薄型化も容易且つ安価に行える。   Moreover, this embodiment discloses that the flexible circuit board 20 is insert-molded on the insulating base 10 as in the invention described in claim 7. As a result, the manufacturing is easy, the material cost can be reduced as compared with the ceramic substrate, and the thickness can be reduced easily and inexpensively.

またこの実施形態には、請求項8に記載の発明のように、回転式電子部品1−8はその回転体80を取り付けた側の面が実装基板110を向くように実装基板110の実装面112に取り付けられ、これによって調整治具によって回動される回転体80の調整部89を、実装基板110の開口部111に露出させた構成が開示されている。これによって回転体80の回転・調整を実装基板110の実装面112の裏面側から行うことができる。従って実装基板110の設置場所などによって、実装基板110に実装した回転式電子部品1−8の抵抗値等の調整を、実装基板110の実装面112側から行なえない場合であっても、その調整を容易に行うことができ、しかもその際前記特許文献2に示す調整ピンのように、別途部品点数が増加することもなく、その構造が複雑化しない。   Further, in this embodiment, as in the invention described in claim 8, the rotary electronic component 1-8 has the mounting surface of the mounting substrate 110 so that the surface on which the rotating body 80 is attached faces the mounting substrate 110. A configuration is disclosed in which an adjustment portion 89 of a rotating body 80 attached to 112 and rotated by an adjustment jig is exposed to the opening 111 of the mounting substrate 110. Accordingly, the rotating body 80 can be rotated and adjusted from the back surface side of the mounting surface 112 of the mounting substrate 110. Therefore, even if the adjustment of the resistance value or the like of the rotary electronic component 1-8 mounted on the mounting substrate 110 cannot be performed from the mounting surface 112 side of the mounting substrate 110 depending on the installation location of the mounting substrate 110, the adjustment is performed. In this case, unlike the adjustment pin shown in Patent Document 2, the number of parts does not increase and the structure is not complicated.

以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載のない何れの形状・構造・材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば上記実施形態では導体パターンとして抵抗体パターンを用いたが、スイッチパターン等、他の各種パターンを用いても良い。上記各実施形態にかかる回転体80は、アーム83及び摺動接点85を有するすり鉢状の基部81の上面に連結部87によって連結される調整板89を重ね合せて構成されているが、本発明の回転体はこの構造の回転体に限定されず、例えばすり鉢状の基部81自体にプラスドライバ等の調整治具を係合する調整用溝を設けることで調整板89を省略しても良く、また基部81の上面に別部品からなる調整部(板状でないものも含む)を取り付けても良く、また調整板89にアーム及び摺動接点を設けてもよい等、種々の変形が可能である。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. It should be noted that any shape, structure, and material not directly described in the specification and drawings are within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are exhibited. For example, although the resistor pattern is used as the conductor pattern in the above embodiment, other various patterns such as a switch pattern may be used. The rotating body 80 according to each of the above embodiments is configured by superimposing an adjustment plate 89 connected by a connecting portion 87 on the upper surface of a mortar-shaped base portion 81 having an arm 83 and a sliding contact 85. The rotating body is not limited to the rotating body of this structure. For example, the adjusting plate 89 may be omitted by providing an adjusting groove for engaging an adjusting jig such as a plus driver in the mortar-shaped base 81 itself. Various adjustments are possible, such as an adjustment part (including non-plate-like ones) made of different parts may be attached to the upper surface of the base 81, and an arm and a sliding contact may be provided on the adjustment plate 89. .

また上記各実施形態では導体パターン25やコモンパターン33を物理的蒸着又は化学的蒸着による金属薄膜によって構成したが、場合によってはサーメット系材料又は合成樹脂にカーボン粉を混練してなる導電ペーストからなるカーボンペーストを印刷焼成することや銅箔のエッチング等の他の種々の方法によって構成しても良い。また端子パターン29,31についても同様に、場合によってはサーメット系材料又は合成樹脂に銀粉を混練してなる導電ペーストからなる銀ペーストを印刷焼成すること等の種々の他の方法によって形成しても良い。   In each of the above embodiments, the conductor pattern 25 and the common pattern 33 are formed of a metal thin film by physical vapor deposition or chemical vapor deposition. You may comprise by other various methods, such as printing and baking of carbon paste, and etching of copper foil. Similarly, the terminal patterns 29 and 31 may be formed by various other methods such as printing and baking a silver paste made of a conductive paste formed by kneading silver powder into a cermet material or a synthetic resin. good.

また上記各実施形態ではフレキシブル回路基板20を絶縁基台10にインサート成形したが、本発明はこれに限られず、例えば絶縁基台10上にフレキシブル回路基板20を別途接着やその他の機械的固定手段によって取り付けてもよく、また絶縁基台10上にフレキシブル回路基板20を載置するだけでも良い。   In each of the above embodiments, the flexible circuit board 20 is insert-molded on the insulating base 10. However, the present invention is not limited to this. For example, the flexible circuit board 20 is separately bonded on the insulating base 10 or other mechanical fixing means. The flexible circuit board 20 may be simply mounted on the insulating base 10.

さらに上記各実施形態ではフレキシブル回路基板20を絶縁基台10に取り付けたが、フレキシブル回路基板20を省略し、絶縁基台10上に直接導体パターン25やコモンパターン33や端子パターン29,31を形成しても良い。この場合、例えば合成樹脂製の絶縁基台10の表面に、抵抗体等のパターンを転写したり、または直接導電塗料をスクリーン印刷して焼成する等すればよい。また上記各実施形態では金属端子50,50を端子パターン29,29に接続したが、端子パターン29,29を省略して金属端子50,50を直接導体パターン25に接続しても良い。   Further, in each of the above embodiments, the flexible circuit board 20 is attached to the insulating base 10, but the flexible circuit board 20 is omitted and the conductor pattern 25, the common pattern 33, and the terminal patterns 29, 31 are formed directly on the insulating base 10. You may do it. In this case, for example, a pattern of a resistor or the like may be transferred to the surface of the insulating base 10 made of synthetic resin, or may be directly baked by screen printing with a conductive paint. In the above embodiments, the metal terminals 50 and 50 are connected to the terminal patterns 29 and 29. However, the metal terminals 50 and 50 may be directly connected to the conductor pattern 25 without the terminal patterns 29 and 29.

回転式可変抵抗器1−1を示す図であり、図1(a)は平面図、図1(b)は図1(a)のA−A断面図、図1(c)は裏面図である。It is a figure which shows the rotary variable resistor 1-1, FIG. 1 (a) is a top view, FIG.1 (b) is AA sectional drawing of Fig.1 (a), FIG.1 (c) is a back view. is there. 電子部品用基板60を示す図であり、図2(a)は平面図、図2(b)は図2(a)のB−B断面図、図2(c)は裏面図である。It is a figure which shows the board | substrate 60 for electronic components, Fig.2 (a) is a top view, FIG.2 (b) is BB sectional drawing of Fig.2 (a), FIG.2 (c) is a back view. 電子部品用基板60の製造方法説明図である。It is explanatory drawing of the manufacturing method of the board | substrate 60 for electronic components. 回転式可変抵抗器1−1の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-1. 回転式可変抵抗器1−2の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-2. 回転式可変抵抗器1−3の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-3. 回転式可変抵抗器1−4の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-4. 回転式可変抵抗器1−5を示す図であり、図8(a)は平面図、図8(b)は図8(a)のC−C断面図、図8(c)は裏面図である。It is a figure which shows the rotary variable resistor 1-5, Fig.8 (a) is a top view, FIG.8 (b) is CC sectional drawing of Fig.8 (a), FIG.8 (c) is a back view. is there. フレキシブル回路基板20の裏面図である。4 is a back view of the flexible circuit board 20. FIG. 回転式可変抵抗器1−5の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-5. 回転式可変抵抗器1−6の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-6. 回転式可変抵抗器1−7の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-7. 回転式可変抵抗器1−8を示す図であり、図13(a)は平面図、図13(b)は図13(a)のD−D断面図、図13(c)は裏面図である。It is a figure which shows the rotary variable resistor 1-8, FIG. 13 (a) is a top view, FIG.13 (b) is DD sectional drawing of Fig.13 (a), FIG.13 (c) is a back view. is there. 電子部品用基板60を示す図であり、図14(a)は平面図、図14(b)は図14(a)のE−E断面図、図14(c)は裏面図である。It is a figure which shows the board | substrate 60 for electronic components, Fig.14 (a) is a top view, FIG.14 (b) is EE sectional drawing of Fig.14 (a), FIG.14 (c) is a back view. 金属板500から集電板40及び第一の金属端子50,50を打ち抜いた状態を示す図であり、図15(a)は図15(b)のF−F断面図、図15(b)は裏面図である。It is a figure which shows the state which stamped the current collecting plate 40 and the 1st metal terminals 50 and 50 from the metal plate 500, FIG.15 (a) is FF sectional drawing of FIG.15 (b), FIG.15 (b). Is a back view. 回転式可変抵抗器1−8の実装基板110への取付構造を示す断面図である。It is sectional drawing which shows the attachment structure to the mounting board | substrate 110 of the rotary variable resistor 1-8. 電子部品用基板60の製造方法説明図である。It is explanatory drawing of the manufacturing method of the board | substrate 60 for electronic components.

符号の説明Explanation of symbols

1−1 回転式可変抵抗器(回転式電子部品)
10 絶縁基台
20 フレキシブル回路基板
25 抵抗体パターン(導体パターン)
40 集電板
42 筒状突起
43 第二の金属端子(金属端子)
50 第一の金属端子(金属端子)
60 電子部品用基板
80 回転体
85 摺動接点
89 調整板(調整部)
110 実装基板
111 開口部
112 実装面
113 接続パターン
1−2 回転式可変抵抗器(回転式電子部品)
1−3 回転式可変抵抗器(回転式電子部品)
1−4 回転式可変抵抗器(回転式電子部品)
1−5 回転式可変抵抗器(回転式電子部品)
31 端子パターン
33 コモンパターン
55 第一の金属端子(金属端子)
57 第三の金属端子(金属端子)
90 軸支部材
1−6 回転式可変抵抗器(回転式電子部品)
1−8 回転式可変抵抗器(回転式電子部品)
1-1 Rotary variable resistor (Rotary electronic component)
10 Insulation base 20 Flexible circuit board 25 Resistor pattern (conductor pattern)
40 Current collector plate 42 Cylindrical protrusion 43 Second metal terminal (metal terminal)
50 First metal terminal (metal terminal)
60 Electronic Component Board 80 Rotating Body 85 Sliding Contact 89 Adjustment Plate (Adjustment Section)
DESCRIPTION OF SYMBOLS 110 Mounting substrate 111 Opening part 112 Mounting surface 113 Connection pattern 1-2 Rotary variable resistor (Rotary electronic component)
1-3 Rotary variable resistor (Rotary electronic component)
1-4 Rotary variable resistor (Rotary electronic component)
1-5 Rotary variable resistors (rotary electronic components)
31 Terminal pattern 33 Common pattern 55 First metal terminal (metal terminal)
57 Third metal terminal (metal terminal)
90 Shaft support member 1-6 Rotary variable resistor (Rotary electronic component)
1-8 Rotary variable resistor (Rotary electronic component)

Claims (10)

絶縁基台上に回動自在に取り付けた回転体の摺動接点をこの絶縁基台上に直接又は他の部材を介して設けた導体パターンに摺接させる構造の回転式電子部品を実装基板の実装面に取り付ける回転式電子部品の実装基板への取付構造において、
前記絶縁基台は合成樹脂製であって前記導体パターンに電気的に接続する金属端子を絶縁基台の内部から外部に露出し、
前記回転式電子部品の絶縁基台を前記実装基板に設けた開口部の内部又は上部に位置した状態で、前記金属端子を前記実装基板の開口部の周囲の実装面に設けた接続パターンに接続して取り付けることを特徴とする回転式電子部品の実装基板への取付構造。
A rotary electronic component having a structure in which a sliding contact of a rotating body rotatably mounted on an insulating base is slidably contacted with a conductor pattern provided directly or via another member on the insulating base is mounted on the mounting board. In the mounting structure to the mounting board of the rotary electronic component to be mounted on the mounting surface,
The insulating base is made of synthetic resin and the metal terminals that are electrically connected to the conductor pattern are exposed from the inside of the insulating base to the outside,
The metal terminal is connected to a connection pattern provided on a mounting surface around the opening of the mounting board in a state where the insulating base of the rotary electronic component is located inside or above the opening provided in the mounting board. A mounting structure for mounting a rotary electronic component on a mounting board.
前記金属端子の前記接続パターンへの接続面を、前記絶縁基台の前記回転体を取り付けた側を向く表面と同一面となるように設置したことを特徴とする請求項1に記載の回転式電子部品の実装基板への取付構造。   2. The rotary type according to claim 1, wherein a connection surface of the metal terminal to the connection pattern is disposed so as to be flush with a surface of the insulating base facing the side on which the rotating body is attached. Mounting structure of electronic components to the mounting board. 前記金属端子は、前記導体パターンに電気的に接続された状態で前記絶縁基台の外部に露出する第一の金属端子と、
前記回転体を回動自在に取り付ける筒状突起を有して前記絶縁基台にインサート成形により取り付けられる集電板に一体に設けられて前記絶縁基台の外部に露出して前記回転体を介して前記導体パターンと電気的に導通する第二の金属端子と、によって構成されていることを特徴とする請求項1又は2に記載の回転式電子部品の実装基板への取付構造。
The metal terminal is a first metal terminal exposed to the outside of the insulating base while being electrically connected to the conductor pattern;
A cylindrical projection having a cylindrical protrusion for rotatably mounting the rotating body is provided integrally with a current collector plate that is attached to the insulating base by insert molding, and is exposed to the outside of the insulating base and is interposed through the rotating body. 3. The structure for mounting a rotary electronic component to a mounting board according to claim 1, wherein the second metal terminal is electrically connected to the conductor pattern.
前記絶縁基台上に取り付けられた他の部材はフレキシブル回路基板であって、前記導体パターンはこのフレキシブル回路基板上に設けられ、前記集電板の少なくとも一部の面は、前記フレキシブル回路基板の前記導体パターンを設けていない側の面に当接するように設置されていることを特徴とする請求項3に記載の回転式電子部品の実装基板への取付構造。   The other member attached on the insulating base is a flexible circuit board, the conductor pattern is provided on the flexible circuit board, and at least a part of the current collecting plate is formed on the flexible circuit board. 4. The structure for mounting a rotary electronic component to a mounting board according to claim 3, wherein the structure is installed so as to abut on a surface on which the conductive pattern is not provided. 前記フレキシブル回路基板は、前記回転体が前記集電板の筒状突起に回動自在に取り付けられている部分において集電板と回転体の間に挟持されていることを特徴とする請求項4に記載の回転式電子部品の実装基板への取付構造。   5. The flexible circuit board is sandwiched between a current collector plate and a rotating body at a portion where the rotating body is rotatably attached to a cylindrical protrusion of the current collector plate. A structure for mounting the rotary electronic component described in the above to a mounting board. 前記絶縁基台上に取り付けられた他の部材はフレキシブル回路基板であって、前記導体パターンはこのフレキシブル回路基板上に設けられていることを特徴とする請求項1又は2又は3に記載の回転式電子部品の実装基板への取付構造。   4. The rotation according to claim 1, wherein the other member mounted on the insulating base is a flexible circuit board, and the conductor pattern is provided on the flexible circuit board. Structure for mounting electronic components on mounting boards. 前記フレキシブル回路基板は、前記絶縁基台にインサート成形されていることを特徴とする請求項6に記載の回転式電子部品の実装基板への取付構造。   7. The structure for mounting a rotary electronic component to a mounting board according to claim 6, wherein the flexible circuit board is insert-molded on the insulating base. 前記回転式電子部品はその回転体を取り付けた側の面が実装基板を向くように前記実装基板の実装面に取り付けられ、
これによって調整治具によって回動される前記回転体の調整部を、前記実装基板の開口部に露出させたことを特徴とする請求項1乃至7の内の何れかに記載の回転式電子部品の実装基板への取付構造。
The rotary electronic component is attached to the mounting surface of the mounting substrate such that the surface on which the rotating body is attached faces the mounting substrate,
8. The rotary electronic component according to claim 1, wherein an adjustment portion of the rotating body rotated by an adjustment jig is exposed to an opening of the mounting board. 9. Mounting structure to mounting board.
前記回転式電子部品の回転体の少なくとも一部が、前記実装基板の開口部内に挿入されていることを特徴とする請求項8に記載の回転式電子部品の実装基板への取付構造。   9. The structure for mounting a rotary electronic component to a mounting board according to claim 8, wherein at least a part of the rotating body of the rotary electronic component is inserted into an opening of the mounting board. 前記回転式電子部品の絶縁基台の少なくとも一部が、前記実装基板の開口部内に挿入されていることを特徴とする請求項1に記載の回転式電子部品の実装基板への取付構造。   2. The structure for mounting a rotary electronic component to a mounting board according to claim 1, wherein at least a part of the insulating base of the rotary electronic component is inserted into an opening of the mounting board.
JP2005119345A 2004-08-02 2005-04-18 Fitting structure for rotary type electronic component to mounting substrate Pending JP2006073989A (en)

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JPS6361105U (en) * 1986-10-13 1988-04-22
JPH02216896A (en) * 1989-02-17 1990-08-29 Teikoku Tsushin Kogyo Co Ltd Electronic component fixing structure using flexible board and securing method thereof
JPH02140801U (en) * 1989-04-27 1990-11-26
JPH0945583A (en) * 1995-07-27 1997-02-14 Kyocera Corp Rear adjusting type trimmer capacitor
JPH11307317A (en) * 1998-04-20 1999-11-05 Teikoku Tsushin Kogyo Co Ltd Rotary electronic component
JP2001015308A (en) * 1999-06-30 2001-01-19 Murata Mfg Co Ltd Variable resistor
JP2003173902A (en) * 2001-12-06 2003-06-20 Teikoku Tsushin Kogyo Co Ltd Case for electronic component with built-in flexible substrate and its manufacturing method
JP2003229304A (en) * 2001-11-30 2003-08-15 Murata Mfg Co Ltd Electronic component, variable resistor and manufacturing method thereof

Patent Citations (9)

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Publication number Priority date Publication date Assignee Title
JPS57117611U (en) * 1981-01-13 1982-07-21
JPS6361105U (en) * 1986-10-13 1988-04-22
JPH02216896A (en) * 1989-02-17 1990-08-29 Teikoku Tsushin Kogyo Co Ltd Electronic component fixing structure using flexible board and securing method thereof
JPH02140801U (en) * 1989-04-27 1990-11-26
JPH0945583A (en) * 1995-07-27 1997-02-14 Kyocera Corp Rear adjusting type trimmer capacitor
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