JP2006034683A - Soup stock bag - Google Patents

Soup stock bag Download PDF

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JP2006034683A
JP2006034683A JP2004219986A JP2004219986A JP2006034683A JP 2006034683 A JP2006034683 A JP 2006034683A JP 2004219986 A JP2004219986 A JP 2004219986A JP 2004219986 A JP2004219986 A JP 2004219986A JP 2006034683 A JP2006034683 A JP 2006034683A
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nonwoven fabric
fiber
lactic acid
bag
acid
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Satoshi Hiraga
平賀  敏
Emiko Kajita
絵美子 梶田
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Asahi Kasei Corp
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Asahi Kasei Fibers Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a soup stock bag with less dropping of fiber constituting a nonwoven fabric when used, excellently transparent for a user to confirm the content, and capable of reducing the leakage of the content and contributing to the preservation of the environment because of the easy disposal after the use. <P>SOLUTION: The soup stock bag is made of an aliphatic polyester long-fiber nonwoven fabric with 7-40 μm average fiber diameter, 7-70 g/m<SP>2</SP>basis weight, 50-80% transparency, and not more than 10 % by weight in powder leakage rate. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、出汁袋に関し、更に詳しくは透明性が良好で、内容物の洩れが軽減でき、使用後の簡便な廃棄により環境保全に資する出汁袋に関する。   The present invention relates to a soup bag, and more particularly to a soup bag that has good transparency, can reduce leakage of contents, and contributes to environmental conservation by simple disposal after use.

出汁袋は、例えば、料理を作る際にかつおぶし、とんこつ、鳥がら、海藻、野菜、牛骨等を煮ることにより内容物のエキスを抽出したり、また例えば出汁メーカーがそばやうどん等の液体出汁を製造する際に使用される内容物を収める袋である。
出汁袋は、出汁取りした後の処理の簡便性、灰汁が袋の中に閉じ込められて出にくい等の利点がある。
従来、出汁袋としてはポリプロピレン繊維、ナイロン繊維、エステル繊維等のような合成繊維の織編物や不織布からなる袋や、パルプを主体として濡れても破れないようにポリエステル形やポリオレフィン系のバインダー繊維あるいは接着剤で接着した紙からなる袋が用いられてきた。
For example, the soup bag extracts the extract of the contents by cooking bonito, tonkotsu, tongara, seaweed, vegetables, beef bones, etc. It is a bag that contains the contents used in manufacturing.
The soup bag has advantages such as ease of processing after the soup is taken out and ash juice is confined in the bag and is not easily taken out.
Conventionally, as a soup bag, a bag made of a woven or knitted fabric of a synthetic fiber such as polypropylene fiber, nylon fiber, ester fiber or the like, a polyester-type or polyolefin-based binder fiber so as not to be broken even if it is mainly made of pulp, or Bags made of paper bonded with adhesive have been used.

このような合成繊維からなる袋やバインダー繊維あるいは接着剤で接着した紙からなる袋は抽出使用後、生ごみとして排出され、焼却処分されたり、埋立て処理されてきた。
ところが、焼却処分では濡れた状態であるために余分なエネルギーが必要であり、また埋立て処理するにしても合成繊維、バインダー繊維や接着剤は分解せずに地中に留まるため、ごみ増加の一因となっているという問題があった。
この問題を解決するために、生分解性を有する脂肪族ポリエステル系熱融着短繊維で融着された不織布を飲料用フィルターバッグとして使用することが開示されている(例えば特許文献1参照。)。
Such bags made of synthetic fibers and bags made of paper bonded with binder fibers or adhesives have been discharged as garbage after being used for extraction, and have been incinerated or landfilled.
However, incineration requires wet energy because it is in a wet state, and even if it is landfilled, synthetic fibers, binder fibers and adhesives remain in the ground without being decomposed. There was a problem that contributed.
In order to solve this problem, it has been disclosed to use a nonwoven fabric fused with a biodegradable aliphatic polyester heat-bonded short fiber as a filter bag for beverages (see, for example, Patent Document 1). .

この方法によれば、飲料用フィルターバッグが全て生分解性短繊維で構成されるため使用後のコンポスト処理や埋立てにより最終的には炭酸ガスと水に戻すことができる。しかしながら、短繊維を使用していることから摩擦等により短繊維が脱落したり、短繊維を積層するので透明性に欠けるため内容物や内容物の状態が確認できない等の問題があった。
特開2002−177148号公報
According to this method, since the beverage filter bag is entirely composed of biodegradable short fibers, it can be finally returned to carbon dioxide and water by composting or landfill after use. However, since the short fibers are used, there are problems that the short fibers fall off due to friction or the like, or the short fibers are laminated, so that the contents and the state of the contents cannot be confirmed because of lack of transparency.
JP 2002-177148 A

本発明は、使用中に不織布を構成する繊維の脱落が少なく、透明性が良好で内容物の確認ができ、内容物の洩れが軽減でき、使用後の簡便な廃棄により環境保全に資することができる出汁袋を提供することを目的とする。   In the present invention, the fibers constituting the nonwoven fabric are less likely to drop out during use, the transparency is good, the contents can be confirmed, leakage of the contents can be reduced, and simple disposal after use can contribute to environmental conservation. An object is to provide a soup stock bag.

本発明者等は、前記課題を解決するため出汁袋の包材に脂肪族ポリエステル長繊維不織布を用い、不織布を構成する単糸の繊維径ならびに特定の樹脂を組み合わせることにより、従来の不織布の遮蔽性や強度保持性の良好さを損なうことなく、かつ透明性に充分優れた不織布が得られることを見出し、本発明をなすに至った。
すなわち、本発明は以下の通りである。
(1)平均繊維径7〜40μm、目付7〜70g/m、透明性50%〜80%および粉洩れ率10重量%以下である脂肪族ポリエステル長繊維不織布からなる出汁袋。
(2)該脂肪族ポリエステルが、D−乳酸の重合体、L−乳酸の重合体、D−乳酸とL−乳酸との共重合体、D−乳酸とヒドロキシカルボン酸との共重合体、L−乳酸とヒドロキシカルボン酸との共重合体およびD−乳酸とL−乳酸とヒドロキシカルボン酸との共重合体から選ばれる重合体、または前記重合体から選ばれる2種以上のブレンド体である(1)に記載の出汁袋。
(3)該脂肪族ポリエステル長繊維不織布の湿熱収縮率が、10%以下である(1)または(2)に記載の出汁袋。
(4)該脂肪族ポリエステル長繊維不織布の部分熱圧着率が、5〜30%である(1)〜(3)のいずれかに記載の出汁袋。
In order to solve the above problems, the present inventors use an aliphatic polyester long fiber nonwoven fabric as a packaging material for a soup bag, and combine a fiber diameter of a single yarn constituting the nonwoven fabric and a specific resin to shield a conventional nonwoven fabric. The present inventors have found that a non-woven fabric that is sufficiently excellent in transparency can be obtained without impairing the properties and good strength retention.
That is, the present invention is as follows.
(1) A soup bag comprising an aliphatic polyester long fiber nonwoven fabric having an average fiber diameter of 7 to 40 μm, a basis weight of 7 to 70 g / m 2 , transparency of 50% to 80%, and a powder leakage rate of 10% by weight or less.
(2) The aliphatic polyester is a polymer of D-lactic acid, a polymer of L-lactic acid, a copolymer of D-lactic acid and L-lactic acid, a copolymer of D-lactic acid and hydroxycarboxylic acid, L -A polymer selected from a copolymer of lactic acid and hydroxycarboxylic acid and a copolymer of D-lactic acid, L-lactic acid and hydroxycarboxylic acid, or a blend of two or more selected from the above polymers ( The soup bag as described in 1).
(3) The soup bag according to (1) or (2), wherein the aliphatic polyester long fiber nonwoven fabric has a wet heat shrinkage of 10% or less.
(4) The soup bag according to any one of (1) to (3), wherein a partial thermocompression bonding rate of the aliphatic polyester long fiber nonwoven fabric is 5 to 30%.

本発明の出汁袋は、使用中に不織布を構成する繊維の脱落が少なく、透明性が良好で内容物の確認ができ、内容物の洩れが軽減でき、使用後の簡便な廃棄により環境保全に資することができる出汁袋を提供することができる。   The soup bag of the present invention is less likely to drop off the fibers constituting the nonwoven fabric during use, has good transparency, can confirm the contents, can reduce the leakage of the contents, and can be easily discarded after use for environmental conservation. A soup bag that can be contributed can be provided.

本発明の出汁袋に用いる長繊維不織布を構成する脂肪族ポリエステルの繊維は、以下の熱可塑性樹脂が挙げられる。例えば、ポリグリコール酸やポリ乳酸のようなポリ(α−ヒドロキシ酸)またはこれらを主たる繰り返し単位要素とする共重合体が挙げられる。また、ポリ(ε−カプロラクトン)、ポリ(β−プロピオラクトン)のようなポリ(ω−ヒドロシキアルカノエート)が、さらに、ポリ−3−ヒドロキシプロピオネート、ポリ−3−ヒドロキシブチレート、ポリ−3−ヒドロキシカプロレート、ポリ−3−ヒドロキシヘプタノエート、ポリ−3−ヒドロキシオクタノエートのようなポリ(β−ポリヒドロシキアルカノエート)およびこれらを構成する繰り返し単位要素とポリ−3−ヒドロキシバリレートやポリ−4−ヒドロキシブチレートを構成する繰り返し単位要素との共重合体が挙げられる。また、グリコールとジカルボン酸との縮重合体からなるポリアルキレンジカルボキシレートとして、例えば、ポリエチレンオキサレート、ポリエチレンサクシネート、ポリエチレンアジペート、ポリエチレンアゼレート、ポリブチレンオキサレート、ポリブチレンサクシネート、ポリブチレンアジペート、ポリブチレンセバケート、ポリヘキサメチレンセバケート、ポリネオペンチルオキサレートまたはこれらを構成する繰り返し単位要素とするポリアルキレンジカルボシキレート共重合体が挙げられる。さらに、これらのようなここに生分解性を有する各重合体を複数種選択し、これらをブレンドしたものを適用することも出来る。   Examples of the aliphatic polyester fiber constituting the long fiber nonwoven fabric used in the soup bag of the present invention include the following thermoplastic resins. For example, poly (α-hydroxy acid) such as polyglycolic acid or polylactic acid or a copolymer containing these as main repeating unit elements can be mentioned. In addition, poly (ω-hydroxyalkanoate) such as poly (ε-caprolactone) and poly (β-propiolactone) may further include poly-3-hydroxypropionate, poly-3-hydroxybutyrate, Poly (β-polyhydroxyalkanoates) such as poly-3-hydroxycaprolate, poly-3-hydroxyheptanoate, poly-3-hydroxyoctanoate, and repeating unit elements constituting them and poly- Examples thereof include copolymers with repeating unit elements constituting 3-hydroxyvalerate or poly-4-hydroxybutyrate. Examples of polyalkylene dicarboxylates comprising a condensation polymer of glycol and dicarboxylic acid include, for example, polyethylene oxalate, polyethylene succinate, polyethylene adipate, polyethylene azelate, polybutylene oxalate, polybutylene succinate, and polybutylene adipate. , Polybutylene sebacate, polyhexamethylene sebacate, polyneopentyl oxalate, or a polyalkylene dicarboxylate copolymer having repeating unit elements constituting them. Furthermore, it is also possible to select a plurality of polymers having biodegradability here and blend them together.

本発明においては、生分解性及び紡糸性、透明性、実用性等の点から、以上の中で特に、ポリ乳酸系重合体が好適に使用できる。ポリ乳酸系重合体としては、ポリ(D−乳酸)、ポリ(L−乳酸)、D−乳酸とL−乳酸との共重合体、D−乳酸とヒドロキシカルボン酸との共重合体、L−乳酸とヒドロキシカルボン酸との共重合体およびD−乳酸とL−乳酸とヒドロキシカルボン酸との共重合体とから選ばれるいずれかの重合体あるいはこれらのブレンド体が好ましく、中でも特に、融点が100℃以上である重合体が好適に使用できる。ここで、乳酸とヒドロキシカルボン酸との共重合体である場合におけるヒドロキシカルボン酸としては、グリコール酸、ヒドロキシ酪酸、ヒドロキシ吉草酸、ヒドロキシペンタン酸、ヒドロキシカプロン酸、ヒドロキシヘプタン酸、ヒドロキシオクタン酸等が挙げられる。これらの内、グリコール酸、ヒドロキシカプロン酸が好ましい。   In the present invention, polylactic acid-based polymers can be particularly preferably used from the viewpoints of biodegradability, spinnability, transparency, practicality, and the like. Examples of the polylactic acid-based polymer include poly (D-lactic acid), poly (L-lactic acid), a copolymer of D-lactic acid and L-lactic acid, a copolymer of D-lactic acid and hydroxycarboxylic acid, L- A polymer selected from a copolymer of lactic acid and hydroxycarboxylic acid and a copolymer of D-lactic acid, L-lactic acid and hydroxycarboxylic acid, or a blend thereof, is preferred. A polymer having a temperature not lower than ° C. can be suitably used. Here, as the hydroxycarboxylic acid in the case of a copolymer of lactic acid and hydroxycarboxylic acid, glycolic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxypentanoic acid, hydroxycaproic acid, hydroxyheptanoic acid, hydroxyoctanoic acid, etc. Can be mentioned. Of these, glycolic acid and hydroxycaproic acid are preferred.

なお、上記のポリ乳酸重合体の分子量には特に制限は無いが、その分子量が低下すると紡糸が困難となるか、たとえ紡糸が可能であっても得られる繊維の強度が低下する。また、分子量が高くなると加工性が低下し紡糸が困難となる傾向を示す。これらの点を考慮すると、好ましい重量平均分子量は1万〜100万の範囲から選ばれる。重量平均分子量の範囲3万〜50万は特に好ましい。重合度を高めるために少量のジイソシアネートやテトラカルボン酸二無水物などで鎖延長したものでも良い。
また、ポリ乳酸系重合体には、結晶核剤が添加されていても良い。結晶核剤としては、タルク、酸化チタン、窒化ホウ素、炭酸カルシウム、炭酸マグネシウム、カーボン等が挙げられる。このような結晶核剤を添加すると、ポリ乳酸系重合体の結晶化が促進されて、耐熱性や機械的強度が向上する。また、ポリ乳酸系重合体を紡糸する際に、紡糸・冷却工程における糸条間の融着(ブロッキング)を防止できる。
The molecular weight of the polylactic acid polymer is not particularly limited, but if the molecular weight is lowered, spinning becomes difficult, or even if spinning is possible, the strength of the obtained fiber is lowered. Further, when the molecular weight is increased, the processability is lowered and spinning tends to be difficult. Considering these points, a preferable weight average molecular weight is selected from the range of 10,000 to 1,000,000. A weight average molecular weight range of 30,000 to 500,000 is particularly preferred. In order to increase the degree of polymerization, the chain may be extended with a small amount of diisocyanate or tetracarboxylic dianhydride.
A crystal nucleating agent may be added to the polylactic acid polymer. Examples of the crystal nucleating agent include talc, titanium oxide, boron nitride, calcium carbonate, magnesium carbonate, and carbon. When such a crystal nucleating agent is added, crystallization of the polylactic acid polymer is promoted, and heat resistance and mechanical strength are improved. Further, when spinning a polylactic acid polymer, it is possible to prevent fusion (blocking) between yarns in the spinning / cooling step.

上記の理由により、ポリ乳酸系長繊維の結晶化度は10%〜40%の範囲にあることが好ましい。この範囲の結晶化度を達成するためには、ポリ乳酸系重合体に対する結晶核剤の添加量は、0.1重量%〜3.0重量%、より好ましくは0.5重量%〜2.0重量%である。なお、ここでいう結晶化度とは、粉末化した長繊維(不織布)を広角X線回折パターンにより、ルーランド法により求めたものである。繊維の結晶化度が10%未満であると、耐熱性や機械的強度の向上効果が小さい。結晶化度が40%を超えると繊維としての柔軟性に欠け、紡糸性に劣るばかりでなく、コンポスト化処理時の分解速度も著しく遅くなることがある。   For the above reasons, the crystallinity of the polylactic acid-based long fibers is preferably in the range of 10% to 40%. In order to achieve a crystallinity in this range, the amount of the crystal nucleating agent added to the polylactic acid polymer is 0.1 wt% to 3.0 wt%, more preferably 0.5 wt% to 2. wt%. 0% by weight. The crystallinity referred to here is obtained by obtaining a powdered long fiber (nonwoven fabric) by a Roland method using a wide-angle X-ray diffraction pattern. When the crystallinity of the fiber is less than 10%, the effect of improving heat resistance and mechanical strength is small. When the degree of crystallinity exceeds 40%, not only the flexibility as a fiber is poor and the spinnability is inferior, but also the decomposition rate during the composting process may be remarkably slow.

また、上記結晶核剤以外に、ポリ乳酸系重合体は、可塑剤により可塑化されやすいことから、適度の風合いと柔軟性を得るために、可塑剤を含有させても良い。可塑剤として、ジ−n−オクチルフタレート、ジ−2−エチルヘキシルフタレート、ジベンジンルフタレート、ジイソデシルフタレート、ジトリデシルフタレート、ジウンデシルフタレート等のフタル酸誘導体、ジイソオクチルフタレート等のイソフタル酸誘導体、ジ−n−ブチルアジペート、ジオクチルアジペート等のアジピン酸誘導体、ジ−n−ブチルマレート等のマレイン誘導体、トリ−n−ブチルシトレート等のクエン酸誘導体、モノブチルイタコネート等のイタコン酸誘導体、ブチルオレート等のオレイン酸誘導体、グリセリンモノリシルレート等のリシノール酸誘導体、トリクレジルフォスフェート、トリキシレニルフォスフェート等のリン酸エステル等の低分子化合物、トリアセチン(グリセリントリアセテート)等の酢酸誘導体、重合度2〜10程度の乳酸オリゴマー、ポリエチレンアジペート、ポリアクリレート等の高分子可塑剤等が挙げられる。上記可塑剤の内、好ましい可塑剤として、トリアセチン、重合度2〜10の乳酸オリゴマー等が挙げられる。可塑剤含有量はポリ乳酸系重合体に対し1重量%〜35重量%が好ましく、より好ましくは5重量%〜15重量%である。   In addition to the crystal nucleating agent, the polylactic acid-based polymer is easily plasticized by a plasticizer, so that a plasticizer may be contained in order to obtain an appropriate texture and flexibility. As plasticizers, phthalic acid derivatives such as di-n-octyl phthalate, di-2-ethylhexyl phthalate, dibenzine phthalate, diisodecyl phthalate, ditridecyl phthalate, diundecyl phthalate, isophthalic acid derivatives such as diisooctyl phthalate, di -Adipic acid derivatives such as n-butyl adipate and dioctyl adipate, maleic derivatives such as di-n-butyl malate, citric acid derivatives such as tri-n-butyl citrate, itaconic acid derivatives such as monobutyl itaconate, butyl oleate, etc. Oleic acid derivatives, ricinoleic acid derivatives such as glycerin monolysylate, low molecular weight compounds such as phosphate esters such as tricresyl phosphate and trixylenyl phosphate, and acetic acid derivatives such as triacetin (glycerin triacetate) Body, the degree of polymerization from 2 to 10 approximately lactic acid oligomer, polyethylene adipate, polymeric plasticizers such as polyacrylates and the like. Among the plasticizers, preferable plasticizers include triacetin and lactic acid oligomers having a polymerization degree of 2 to 10. The plasticizer content is preferably 1% to 35% by weight, more preferably 5% to 15% by weight, based on the polylactic acid polymer.

本発明の出汁袋に用いる脂肪族ポリエステルの繊維形態は、特に限定されるものではなく、脂肪族ポリエステルを単独で用いたものでも良いし、2種以上の脂肪族ポリエステルを用いた複合繊維でも良い。また、繊維の横断面形状は通常の丸断面の他にも、中空断面、異形断面、並列型複合断面、多層型複合断面、芯鞘型複合断面、分割型複合断面など、その目的と用途に応じて任意の繊維断面形状を選択することが出来る。
本発明の出汁袋に用いる長繊維不織布は、目付が7g/m〜70g/mであり、好ましくは12g/m〜50g/mであり、更に好ましくは15g/m〜35g/mである。目付が上記の範囲にあると、透明性に優れると共に、繊維間間隙が適度で、粉洩れ性、強度保持性に優れる。
The fiber form of the aliphatic polyester used in the soup bag of the present invention is not particularly limited, and the aliphatic polyester may be used alone or may be a composite fiber using two or more aliphatic polyesters. . In addition to the usual round cross section, the cross-sectional shape of the fiber can be a hollow cross section, a modified cross section, a parallel composite cross section, a multilayer composite cross section, a core-sheath composite cross section, a split composite cross section, etc. Any fiber cross-sectional shape can be selected accordingly.
Long-fiber nonwoven fabric used for the soup bag of the present invention, basis weight is 7g / m 2 ~70g / m 2 , preferably 12g / m 2 ~50g / m 2 , more preferably 15g / m 2 ~35g / a m 2. When the basis weight is in the above range, the transparency is excellent, the inter-fiber gap is moderate, and the powder leakage and strength retention are excellent.

本発明の出汁袋に用いる長繊維不織布は、内容物の洩れにより手指等を汚すことがあることから粉洩れ率は10重量%以下、好ましくは7.5重量%以下、さらに好ましくは5.0重量%以下である。
本発明の出汁袋に用いる長繊維不織布の平均見掛け密度は、透明性、粉洩れ性、強度保持性のバランスから0.05g/cm以上であり、0.25g/cm以下である。好ましくは、0.08g/cm〜0.20g/cmである。平均見掛け密度は長繊維不織布の風合い、硬さ、及び透明性に関係し、この範囲にあると、透明性に優れと共に、粉洩れ性、強度保持性に優れる。
Since the long fiber nonwoven fabric used for the soup bag of the present invention may contaminate fingers and the like due to leakage of the contents, the powder leakage rate is 10% by weight or less, preferably 7.5% by weight or less, more preferably 5.0%. % By weight or less.
The average apparent density of the long-fiber nonwoven fabric used for the soup bag of the present invention, transparency, powder leakage resistance, the balance of the strength retention 0.05 g / cm 3 or more and 0.25 g / cm 3 or less. Preferably, a 0.08g / cm 3 ~0.20g / cm 3 . The average apparent density is related to the texture, hardness, and transparency of the long-fiber nonwoven fabric. When the average apparent density is within this range, the transparency is excellent as well as the powder leakage and strength retention.

本発明の出汁袋に用いる長繊維不織布は、透明性、紡糸性の観点から平均繊維径が7μm以上であり、透明性、粉洩れ性および強度のバランスから40μm以下であり、好ましくは10μm〜37μm、より好ましくは12μm〜35μmである。
本発明の出汁袋に用いる長繊維不織布の透明性は、フィルム印刷による意匠性の点から50%以上、強度保持性および粉洩れ性の観点から80%以下であり、好ましくは55%〜80%、より好ましくは60%〜80%である。
The long fiber nonwoven fabric used for the soup bag of the present invention has an average fiber diameter of 7 μm or more from the viewpoint of transparency and spinnability, and is 40 μm or less, preferably 10 μm to 37 μm from the balance of transparency, leakage, and strength. More preferably, it is 12 micrometers-35 micrometers.
The transparency of the long-fiber nonwoven fabric used in the soup bag of the present invention is 50% or more from the viewpoint of design by film printing, 80% or less from the viewpoint of strength retention and powder leakage, and preferably 55% to 80%. More preferably, it is 60% to 80%.

尚、本発明でいう長繊維不織布の透明性とは以下の方法で測定されたものをいう。
サカタインクスエンジニアリング株式会社製標準色彩管理システムマクベスCE−3000で、C光源を用い、視野2°、鏡面光沢及び光源の紫外線領域を含めて、5回測定した平均値からCIEL*a*b*(1976)色差式で算出されたL*値を用いる。
L*w0値=93±2の白板とL*b0値=20±2の黒板を用いる。
サンプルの後ろに前述の白板を置いてL*w値を測定する。次いで、サンプルの後ろに前述の黒板を置いてL*b値を測定する。透明性は次式で与えられる。
透明性(%)=ΔL*/ΔL*0×100
ΔL*0=L*w0−L*b0
ΔL*=L*w−L*b
尚、出汁袋から透明性を測定する場合は、内容物が入っていれば内容物を完全に取り出した状態で測定する。また、内容物による着色の影響を除外する処理、例えば水洗等を実施し、構造変化が起こらないような低温乾燥した状態で測定する。
In addition, the transparency of the long-fiber nonwoven fabric referred to in the present invention refers to that measured by the following method.
CIE L * a * b * (1976) from an average value measured five times using a C light source with a standard color management system Macbeth CE-3000 manufactured by Sakata Inx Engineering Co., Ltd., including 2 ° visual field, specular gloss, and ultraviolet region of the light source. ) Use the L * value calculated by the color difference formula.
A white board with L * w0 value = 93 ± 2 and a blackboard with L * b0 value = 20 ± 2 are used.
The above-mentioned white plate is placed behind the sample and the L * w value is measured. Next, the L * b value is measured by placing the above blackboard behind the sample. Transparency is given by:
Transparency (%) = ΔL * / ΔL * 0 × 100
ΔL * 0 = L * w0−L * b0
ΔL * = L * w−L * b
In addition, when measuring transparency from a soup bag, if the content is contained, it measures in the state which took out the content completely. Moreover, the process which removes the influence of the coloring by a content, for example, water washing etc., is implemented, and it measures in the state dried at low temperature so that a structural change does not occur.

本発明の出汁袋に用いる長繊維不織布は、熱成型加工等での収縮の問題から湿熱収縮率が10%以下、好ましくは8%以下、より好ましくは5%以下である。これにより、100℃近い高温化環境下にさらされるような使用形態でも形態保持性に優れる。
本発明の出汁袋に用いる長繊維不織布の形態は、構成繊維同士が水流交絡処理等により、交絡して一体化してなるもの、熱風処理等により繊維交点が熱融着して一体化してなるもの、また、部分熱圧着処理により部分的な熱圧着部を有することにより一体化してなる不織布等が挙げられる。中でも部分的に熱圧着されて不織布としての形態が保持されている不織布が強力の点から好ましい。部分的に熱圧着された不織布は、点状融着区域においてのみ接着されているため、柔軟性と形態保持性とを兼ね備えたものとなり、柔らかくて毛羽立ちにくい不織布となる。ここで、部分的な熱圧着とは、エンボス加工または超音波融着処理によって点状融着区域を形成するものをいい、具体的には、加熱されたエンボスロールと表面が平滑なロールとの間にウエブを通して繊維間に点状融着区域を形成する方法、またはパターンロール上で超音波による高周波を印加してパターン部の繊維間に点状融着区域を形成する方法等がある。
The long fiber nonwoven fabric used for the soup bag of the present invention has a wet heat shrinkage of 10% or less, preferably 8% or less, more preferably 5% or less, due to shrinkage due to thermoforming. Thereby, even in the usage form exposed to a high temperature environment close to 100 ° C., the form retainability is excellent.
The form of the long-fiber nonwoven fabric used in the soup bag of the present invention is one in which the constituent fibers are entangled and integrated by hydroentanglement treatment, etc., and the fiber intersection is heat-fused and integrated by hot air treatment etc. Moreover, the nonwoven fabric etc. which are integrated by having a partial thermocompression bonding part by a partial thermocompression-bonding process are mentioned. Among these, a non-woven fabric that is partially thermocompression-bonded and maintains its form as a non-woven fabric is preferred from the viewpoint of strength. The partially heat-bonded non-woven fabric is bonded only in the point-like fused area, and thus has both flexibility and form retention, and becomes a non-woven fabric that is soft and hardly fluffs. Here, the partial thermocompression bonding refers to forming a spot-like fusion zone by embossing or ultrasonic fusion treatment, and specifically, a heated embossing roll and a roll having a smooth surface. There are a method of forming a dot fusion zone between fibers through a web in between, a method of forming a dot fusion zone between fibers of a pattern portion by applying a high frequency by ultrasonic waves on a pattern roll, and the like.

以下に本発明の出汁袋に用いる長繊維不織布の製造方法の代表例を説明する。
本発明の出汁袋に用いる長繊維不織布は、いわゆるスパンボンド法にて効率よく製造することが出来る。すなわち、上述のポリ乳酸系重合体を加熱溶融して紡糸口金から吐出させ、得られた紡出糸条を従来公知の冷却装置を用いて冷却し、その後、エアーサッカーなどの吸引装置にて牽引細化する。引き続き、吸引装置から排出された糸条郡を開繊させた後、スクリーンからなるコンベアのごとき移動堆積装置上に堆積させてウエブとする。次いで、この移動堆積装置上に形成されたウエブに、加熱されたエンボスロールまたは超音波融着装置などの部分熱圧着装置を用いて部分的に熱圧着を施すことにより、長繊維スパンボンド不織布を得ることができる。紡出糸条としては、長繊維不織布の機械的特性および湿熱収縮率の観点から3500m/分以上、糸切れ防止の観点から6000m/分以下の高速で牽引細化することが好ましい。
Below, the representative example of the manufacturing method of the long-fiber nonwoven fabric used for the soup bag of this invention is demonstrated.
The long fiber nonwoven fabric used for the soup bag of the present invention can be efficiently produced by a so-called spunbond method. That is, the above-described polylactic acid polymer is heated and melted and discharged from a spinneret, and the obtained spun yarn is cooled using a conventionally known cooling device, and then pulled by a suction device such as an air soccer. Refine. Subsequently, the yarn group discharged from the suction device is opened and then deposited on a moving deposition device such as a conveyor made of a screen to form a web. Next, the web formed on the moving deposition apparatus is partially subjected to thermocompression bonding using a partial thermocompression bonding apparatus such as a heated embossing roll or an ultrasonic fusing apparatus, whereby a long fiber spunbond nonwoven fabric is obtained. Obtainable. The spun yarn is preferably drawn and thinned at a high speed of 3500 m / min or more from the viewpoint of mechanical properties and wet heat shrinkage of the long fiber nonwoven fabric and 6000 m / min or less from the viewpoint of preventing yarn breakage.

本発明の出汁袋に用いる長繊維不織布を部分熱圧着した場合、長繊維不織布を構成する繊維間隙を小さくすることができ、透明性、粉洩れ性、強度保持性に効果的である。部分熱圧着は、上記方法にて不織布全体に均等に分散された融着部分を形成させる。部分熱圧着率は、長繊維不織布全体に対して熱圧着部分の面積率で表し、透明性、粉洩れ性および強度の観点から部分熱圧着率が5%以上、粉洩れ性、透明性および不織布の脆化の観点から30%以下であり、好ましくは10%〜28%、さらに好ましくは14%〜25%である。本発明の出汁袋に用いる長繊維不織布の製造において肝要な点は、特定された部分熱圧着率を満足することにあり、所謂点状融着区域の形状には何ら限定されるものではない。   When the long fiber nonwoven fabric used for the soup bag of the present invention is partially thermocompression bonded, the fiber gap constituting the long fiber nonwoven fabric can be reduced, which is effective in transparency, powder leakage, and strength retention. In the partial thermocompression bonding, a fused portion is formed that is uniformly dispersed throughout the nonwoven fabric by the above method. The partial thermocompression bonding rate is expressed by the area ratio of the thermocompression bonding part with respect to the entire long-fiber non-woven fabric. The partial thermocompression bonding rate is 5% or more from the viewpoint of transparency, powder leakage property, and strength. From the viewpoint of embrittlement, it is 30% or less, preferably 10% to 28%, more preferably 14% to 25%. An important point in the production of the long-fiber nonwoven fabric used in the soup bag of the present invention is to satisfy the specified partial thermocompression bonding rate, and the shape of the so-called dotted fused area is not limited at all.

本発明の出汁袋に用いる長繊維不織布の親水性は、お湯とのなじみの点から10秒未満であり、好ましくは7秒未満、より好ましくは5秒未満である。尚、親水性の測定法は、後述の通りである。
親水性を付与するためには、不織布に親水剤を塗布しても良い。例えば、親水剤をお湯とのなじみの点から0.05wt%以上、親水剤の溶出問題の点から5.0wt%以下、好ましくは0.1〜3.0wt%塗布することにより、親水性を10秒未満とすることができる。
親水剤としては、食品用として用いられる界面活性剤、例えば、ソルビタン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステルなどの水溶液、エチルアルコール溶液、又はエチルアルコールと、水の混合溶液などが挙げられ、これらをグラビアロール方式、キスロール方式、浸漬方式、スプレー方式などで、不織布に塗布すればよい。
The hydrophilicity of the long-fiber nonwoven fabric used for the soup bag of the present invention is less than 10 seconds, preferably less than 7 seconds, more preferably less than 5 seconds, from the point of familiarity with hot water. The hydrophilicity measuring method is as described later.
In order to impart hydrophilicity, a hydrophilic agent may be applied to the nonwoven fabric. For example, by applying a hydrophilic agent to 0.05 wt% or more from the point of familiarity with hot water and 5.0 wt% or less, preferably 0.1 to 3.0 wt% from the viewpoint of elution problems of the hydrophilic agent, It can be less than 10 seconds.
Examples of the hydrophilic agent include surfactants used for foods, for example, aqueous solutions such as sorbitan fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, ethyl alcohol solution, or a mixed solution of ethyl alcohol and water. These may be applied to the nonwoven fabric by a gravure roll method, a kiss roll method, a dipping method, a spray method, or the like.

本発明の出汁袋に用いる長繊維不織布は、最大孔径が、好ましくは200〜2000μm、より好ましくは400〜1600μm、さらに好ましくは600〜1200μmである。最大孔径がこの範囲であると、不織布を構成する繊維間隙が適度で、透明性に優れ、粉洩れ率が小さい。最大孔径の測定法は、後述の通りである。
本発明の出汁袋は、内容物が投入でき、内容物を密閉できる形状であればとくに形状は限定されない。本発明の出汁袋の形状としては、例えば平袋として、長方形の本発明の不織布を半分に折り、折り目に垂直な両辺をヒートシールして袋状にしたものや、2枚の本発明の不織布を重ねて、3方をヒートシールして袋状にしたものは内容物が投入しやすいので好ましい。また、例えば立体形状であると、お湯の中に入れたとき中身が一層よく見え、お湯とのなじみが速やかで抽出が効果的に行われるので好ましい。立体形状としては、四面体形状(例えば、三角錐立体形状など)のいわゆるテトラパックが好ましい例として挙げられる。
The long fiber nonwoven fabric used for the soup bag of the present invention has a maximum pore diameter of preferably 200 to 2000 μm, more preferably 400 to 1600 μm, and still more preferably 600 to 1200 μm. When the maximum pore diameter is within this range, the fiber gap constituting the nonwoven fabric is moderate, excellent in transparency, and the powder leakage rate is small. The measuring method of the maximum pore diameter is as described later.
The shape of the soup bag of the present invention is not particularly limited as long as the contents can be charged and the contents can be sealed. As the shape of the soup bag of the present invention, for example, as a flat bag, a rectangular non-woven fabric of the present invention is folded in half and both sides perpendicular to the crease are heat-sealed into a bag shape, or two non-woven fabrics of the present invention It is preferable that the three sides are heat sealed and formed into a bag shape because the contents can be easily charged. In addition, for example, a three-dimensional shape is preferable because the contents can be seen better when placed in hot water, and the familiarity with hot water can be obtained quickly and extraction can be performed effectively. As the three-dimensional shape, a so-called tetrapack having a tetrahedral shape (for example, a triangular pyramid three-dimensional shape) can be cited as a preferable example.

また、出汁袋を平袋あるいは立体形状等の袋状に熱シール加工する方法は、特に限定されないが、例えば、溶着シール、溶断シール、超音波シール、インパルスシール等の製袋加工機を用いることができる。
本発明の出汁袋は、内容物を投入した後に密閉するが、密閉方法としては熱シール加工でも良いし、紐やテープ等で縛っても良い。尚、紐やテープ等で縛る場合には紐やテープ等も生分解性の素材であることが好ましい。生分解性の素材としては、例えばセルロース系の素材やポリ乳酸等が挙げられる。
The method for heat-sealing the soup bag into a flat bag or a three-dimensional bag shape is not particularly limited. For example, a bag making machine such as a welding seal, a fusing seal, an ultrasonic seal or an impulse seal is used. Can do.
The soup bag of the present invention is sealed after the contents are charged, but the sealing method may be heat sealing, or may be tied with a string or tape. In addition, when tying up with a string, a tape, etc., it is preferable that a string, a tape, etc. are also biodegradable materials. Examples of biodegradable materials include cellulosic materials and polylactic acid.

本発明を実施例に基づいて説明する。
測定方法及び評価方法は下記の通りである。
(1)目付(g/m
JIS L−1906に規定の方法で、縦20cm×横25cmの試験片を試料の幅1m当たり3箇採取して重量を測定し、その平均値を単位面積当たりの質量に換算して求める。
(2)厚み
JIS L−1906に規定の方法で荷重10kPaの厚みを測定する。尚、平均見掛け密度(g/cm)は目付と厚みから次式で計算される。
平均見掛け密度(g/cm)=(目付g/m)/((厚みmm)×1000)
(3)平均繊維径(μm)
1cm角の試験片をサンプリングして電子顕微鏡で写真を撮影し、その各写真より単糸繊維径を各20点つづ測定し、その総平均値から平均繊維径を算出した。ここで、平均繊維径とは、真円の単糸繊維の場合は該単糸繊維の直径を言い、異形断面繊維の場合は該単糸繊維断面の断面積から真円だった場合の単糸繊維直径に換算した値とする。
The present invention will be described based on examples.
The measurement method and the evaluation method are as follows.
(1) Weight per unit area (g / m 2 )
Three test pieces each having a length of 20 cm and a width of 25 cm are sampled per 1 m width of the sample by the method prescribed in JIS L-1906, the weight is measured, and the average value is obtained by converting the mass per unit area.
(2) Thickness The thickness of a load of 10 kPa is measured by the method specified in JIS L-1906. The average apparent density (g / cm 3 ) is calculated from the basis weight and thickness by the following formula.
Average apparent density (g / cm 3 ) = (weight per unit area g / m 2 ) / ((thickness mm) × 1000)
(3) Average fiber diameter (μm)
Samples of 1 cm square were sampled and photographs were taken with an electron microscope, 20 single yarn fiber diameters were measured from each photograph, and the average fiber diameter was calculated from the total average value. Here, the average fiber diameter means the diameter of the single yarn fiber in the case of a perfect circle single yarn fiber, and in the case of an irregular cross-section fiber, the single yarn in the case of a perfect circle from the cross-sectional area of the single yarn fiber cross section The value is converted to the fiber diameter.

(4)透明性(%)
前述の方法で測定する。
(5)湿熱収縮率(%)
JIS L−1906に規定の方法で、縦25cm×横25cmの試験片を試料の幅1m当たり3箇所採取し、沸騰水中に3分間浸漬し、自然乾燥後にタテ及びヨコの収縮率を求める。それぞれの平均値を算出し、タテとヨコのいずれか大きい方の収縮率をその不織布の湿熱収縮率とする。
(6)部分熱圧着率(%)
1cm角の試験片をサンプリングして電子顕微鏡で写真を撮影し、その各写真より熱圧着部の面積を各20点づつ測定し、その総平均値を熱圧着部の面積とした。不織布の単位面積当たりに占める熱圧着面積の比率を部分熱圧着率として算出した。
(4) Transparency (%)
Measure by the method described above.
(5) Wet heat shrinkage (%)
Using a method specified in JIS L-1906, three test pieces of 25 cm in length and 25 cm in width are sampled per 1 m width of the sample, immersed in boiling water for 3 minutes, and after natural drying, the vertical and horizontal shrinkage rates are obtained. The average value of each is calculated, and the larger one of the vertical and horizontal shrinkage is defined as the wet heat shrinkage of the nonwoven fabric.
(6) Partial thermocompression rate (%)
A 1 cm square test piece was sampled and photographed with an electron microscope. The area of the thermocompression bonding part was measured from each of the 20 photographs, and the total average value was taken as the area of the thermocompression bonding part. The ratio of the thermocompression bonding area per unit area of the nonwoven fabric was calculated as the partial thermocompression bonding rate.

(7)粉洩れ率(%)
25/50メッシュのフィルターで650/300μmに粒度区分された金属粉末CR53(太平洋金属株式会社製)を用い、質量(W1:2g)の金属粉末を10cm四方の篩に張った不織布上に載せて、振動機上にて3cm幅で60rpmで5分間振動させ、不織布を通過した金属粉末の質量(W2)を測定して粉洩れ率を求める。
粉洩れ率(%)=(W2/W1)×100
粉洩れ率が低いと、不織布の遮蔽性、保持性は向上する。
(8)コンポスト処理試験
コンポスト処理試験機を用いて、60℃一定環境下で4週間後の試料片の状態を目視で観察した。
○:試料片が小片化した
×:試料の外観変化が見られなかった
(7) Powder leakage rate (%)
Using metal powder CR53 (manufactured by Taiheiyo Metal Co., Ltd.) divided into particles of 650/300 μm with a 25/50 mesh filter, a mass (W1: 2 g) of metal powder was placed on a nonwoven fabric stretched on a 10 cm square sieve. Then, it was vibrated at 60 rpm for 5 minutes at 3 cm width on a vibrator, and the mass (W2) of the metal powder that passed through the nonwoven fabric was measured to determine the powder leakage rate.
Powder leakage rate (%) = (W2 / W1) × 100
When the powder leakage rate is low, the shielding properties and retention of the nonwoven fabric are improved.
(8) Composting test Using a composting tester, the state of the sample piece after 4 weeks was visually observed under a constant environment at 60 ° C.
○: The sample piece was broken into small pieces ×: No change in the appearance of the sample was observed

(9)最大開孔径
JIS−K−3832(バブルポイント法)に準じ、直径40mmの円形試料を用いた。
(i)試料を液体(トルエン)に満たし、毛細管現象を用いて、試料の全細孔に液体が入っている状態にする。
(ii)この試料の下面から次第に空気圧をかけていき、圧力が毛細管内の液体表面張力に打ち勝った時、気泡が出てくる。
(iii)この時に最初に気泡がでるのは、最大孔径からであり、そのときの圧力を測定することにより、最大孔径を算出した。
(9) Maximum hole diameter A circular sample having a diameter of 40 mm was used according to JIS-K-3832 (bubble point method).
(I) Fill the sample with a liquid (toluene) and use capillary action to bring the liquid into all the pores of the sample.
(Ii) Air pressure is gradually applied from the lower surface of the sample, and bubbles are generated when the pressure overcomes the liquid surface tension in the capillary tube.
(Iii) At this time, bubbles appear first from the maximum pore diameter, and the maximum pore diameter was calculated by measuring the pressure at that time.

(10)脱落繊維の定性測定評価
サンプルの入った純水の容器を超音波洗浄機で洗浄後、純水を濾過し濾紙に残った繊維の多い、少ないを官能判定する。評価方法及び判定水準は下記のとおりである。
評価方法:サンプル25cm*25cmを準備し、純水300mlの入った500mlビーカーに入れる。BRANSON社製B2210の超音波洗浄機にオペレーティングレベルまで水を入れ、サンプルの入った500mlビーカーを入れる。15分間超音波洗浄機で洗浄後、黒色濾紙(ADVANTEC NO131)で濾過する。恒温室(20℃*65%)に12時間入れて乾燥させ官能判定する。
判定水準
○:黒色濾紙にほとんど糸屑がない
△:黒色濾紙に残った糸屑が目立つ
×:黒色濾紙の色が消えるほどの糸屑が残る
(10) Qualitative measurement evaluation of fallen fibers After washing a container of pure water containing a sample with an ultrasonic washing machine, the pure water is filtered, and sensory judgment is made on the amount of fibers remaining on the filter paper. The evaluation methods and judgment levels are as follows.
Evaluation method: A sample 25 cm * 25 cm is prepared and placed in a 500 ml beaker containing 300 ml of pure water. Place water in the BRANSON B2210 ultrasonic cleaner to operating level and a 500 ml beaker with sample. After washing with an ultrasonic cleaner for 15 minutes, filter with black filter paper (ADVANTEC NO131). Put it in a constant temperature room (20 ° C * 65%) for 12 hours and let it dry.
Judgment level ○: There is almost no lint on the black filter paper. △: Remaining lint on the black filter paper is conspicuous. ×: Remaining lint so that the color of the black filter paper disappears.

[実施例1]
65mmの押出し機を用い、融点が170℃、MFR値が10g/10分のポリ乳酸(D体/L体の共重合比(モル比)=1.3/98.7)熱可塑性樹脂を押出し温度215℃にて押出し、1540ホールの紡糸口金を用いてフィラメント群を紡出し、これを高速気流牽引装置を使用して牽引し、移動する吸引装置の付いた金網製ウエブコンベアに受けてウエブを形成した。尚、MFR値とは「熱可塑性プラスチックの流れ試験方法」JIS K−7210(試験温度190℃、試験荷重21.18N)に準じて測定を行い、MFRを求めた。
[Example 1]
Using a 65 mm extruder, a polylactic acid (copolymerization ratio (molar ratio) of D-form / L-form = 1.3 / 98.7) thermoplastic resin is melted at a melting point of 170 ° C. and an MFR value of 10 g / 10 min. Extruded at a temperature of 215 ° C, spun filaments using a 1540-hole spinneret, pulled using a high-speed airflow traction device, and received on a wire mesh web conveyor with a moving suction device. Formed. The MFR value was measured in accordance with “Thermal Plastic Flow Test Method” JIS K-7210 (test temperature 190 ° C., test load 21.18 N) to obtain MFR.

得られたウエブを搬送し、彫刻ロールと平滑ロールを組み合わせた熱圧着ロールにて50kg/cmの圧力で部分熱圧着することにより、長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、透明性が良好で、粉洩れ性が良好で、環境負荷の小さいものであった。
得られた長繊維不織布を2枚重ねて3方をヒートシールし、18cm×30cmの出汁袋を得た。得られた出汁袋に鰹節を入れ、袋の開口部をヒートシールしてから2Lの湯で60分煮沸し、出汁の出具合、細かい鰹節の脱落度合いを確認した。
得られた出汁袋は中の鰹節がよく見え、出汁の出具合は良好で、細かい鰹節の脱落も少なく、環境負荷の低いものであった。
The obtained web was transported and partially thermocompression bonded at a pressure of 50 kg / cm with a thermocompression roll combining an engraving roll and a smooth roll to obtain a long fiber spunbond nonwoven fabric.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long fiber nonwoven fabric had good transparency, good powder leakage, and a small environmental load.
Two sheets of the obtained long fiber nonwoven fabric were stacked and heat-sealed in three directions to obtain an 18cm x 30cm soup bag. Boiled koji was put into the obtained soup bag, the opening of the bag was heat-sealed and then boiled in 2 L of hot water for 60 minutes, and the condition of the soup stock and the degree of omission of fine koji knot were confirmed.
The resulting soup bag had a good view of the bonito inside, the condition of the soup stock was good, there was little dropout of the bonito, and the environmental load was low.

[実施例2]
実施例1において紡糸口金からのポリマー吐出量を増加させ、ウエブコンベアの速度を若干遅くした以外は同様の条件で長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、透明性が良好で、粉洩れ性が良好で、環境負荷の小さいものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。
得られた出汁袋は中の鰹節がよく見え、出汁の出具合は良好で、細かい鰹節の脱落も少なく、環境負荷の低いものであった。
[Example 2]
A long fiber spunbonded nonwoven fabric was obtained under the same conditions as in Example 1 except that the amount of polymer discharged from the spinneret was increased and the speed of the web conveyor was slightly reduced.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long fiber nonwoven fabric had good transparency, good powder leakage, and a small environmental load.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed.
The resulting soup bag had a good view of the bonito inside, the condition of the soup stock was good, there was little dropout of the bonito, and the environmental load was low.

[実施例3]
実施例1において紡糸口金からのポリマー吐出量を増加させ、ウエブコンベアの速度を若干遅くした以外は同様の条件で長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、透明性が良好で、粉洩れ性が良好で、環境負荷の小さいものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。得られた出汁袋は中の鰹節がよく見え、出汁の出具合は良好で、細かい鰹節の脱落も少なく、環境負荷の低いものであった。
[Example 3]
A long fiber spunbonded nonwoven fabric was obtained under the same conditions as in Example 1 except that the amount of polymer discharged from the spinneret was increased and the speed of the web conveyor was slightly reduced.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long fiber nonwoven fabric had good transparency, good powder leakage, and a small environmental load.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed. The resulting soup bag had a good view of the bonito inside, the condition of the soup stock was good, there was little dropout of the bonito, and the environmental load was low.

[比較例1]
実施例1において紡糸口金からのポリマー吐出量を減少させ、ウエブコンベアの速度を遅くした以外は同様の条件で長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、粉洩れ性が良好であり、環境負荷の小さいものであるものの、透明性に劣ったものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。
得られた出汁袋は細かい鰹節の脱落は少なく、環境負荷の低いものの、出汁袋中の鰹節がよく見えず、出汁の出具合も実施例ほどではないものであった。
[Comparative Example 1]
A long fiber spunbonded nonwoven fabric was obtained under the same conditions as in Example 1, except that the amount of polymer discharged from the spinneret was reduced and the speed of the web conveyor was decreased.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long-fiber non-woven fabric had good powder leakage and low environmental load, but was inferior in transparency.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed.
Although the obtained soup bag had few dropouts of fine bonito and the environmental load was low, the bonito in the soup bag could not be seen well, and the state of the soup stock was not as good as in the examples.

[比較例2]
実施例1において紡糸口金からのポリマー吐出量を増大させ、ウエブコンベアの速度を遅くした以外は同様の条件で長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、透明性が良好で、環境負荷の小さいものであるものの、粉洩れ性に劣るものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。
得られた出汁袋は中の鰹節がよく見え、出汁の出具合は良好で、環境負荷も低いものの、細かい鰹節の脱落が非常に多いものであった。
[Comparative Example 2]
A long fiber spunbonded nonwoven fabric was obtained under the same conditions as in Example 1, except that the amount of polymer discharged from the spinneret was increased and the speed of the web conveyor was decreased.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long-fiber nonwoven fabric had good transparency and a small environmental load, but was inferior in powder leakage.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed.
The resulting soup bag showed good bonito inside, the soup stock was good, and the environmental load was low, but there were many drops of fine bonito.

[比較例3]
65mmの押出機を用い、融点が256℃、[η]=0.71のポリエチレンテフタレート熱可塑性樹脂を、押出温度300℃にて押出し、1540ホールの紡糸口金を用いてフィラメント郡を紡出し、これを高速気流牽引装置を使用して牽引し、移動する吸引装置の付いた金網製ウエブコンベアに受けてウエブを作成した。尚、[η]は極限粘度であり、極限粘度[η]は、次の定義式に基づいて求められる値である。
[η]=lim(ηr−1)
C→0
式中、ηrは、純度98%以上のo−クロロフェノールに溶解したポリエチレンテフタレート溶液の35℃での粘度を、同一温度で測定した上記溶剤自体の粘度で割った値であり,相対粘度として定義されているものである。また、Cは、上記溶液100ml中のグラム単位による溶質の質量値である。
[Comparative Example 3]
Using a 65 mm extruder, a polyethylene terephthalate thermoplastic resin having a melting point of 256 ° C. and [η] = 0.71 was extruded at an extrusion temperature of 300 ° C., and a filament group was spun using a 1540 hole spinneret. This was pulled using a high-speed airflow traction device, and received on a wire mesh web conveyor with a moving suction device to create a web. [Η] is the intrinsic viscosity, and the intrinsic viscosity [η] is a value obtained based on the following definition formula.
[η] = lim (ηr−1)
C → 0
In the formula, ηr is a value obtained by dividing the viscosity at 35 ° C. of a polyethylene terephthalate solution dissolved in o-chlorophenol having a purity of 98% or more by the viscosity of the solvent itself measured at the same temperature, as a relative viscosity. Is defined. C is the mass value of the solute in units of grams in 100 ml of the above solution.

得られたウエブを搬送し、彫刻ロールと平滑ロールを組み合わせた熱圧着ロールにて、50kg/cmの圧力で部分熱圧着することにより、長繊維スパンボンド不織布を得た。
得られた長繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた長繊維不織布は、透明性が良好で、粉洩れ性が良好であるものの、環境負荷に問題のあるものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。
得られた出汁袋は中の鰹節がよく見え、出汁の出具合は良好で、細かい鰹節の脱落も少ないものの、環境負荷に問題のあるものであった。
The obtained web was conveyed, and was subjected to partial thermocompression bonding at a pressure of 50 kg / cm with a thermocompression bonding roll in which an engraving roll and a smooth roll were combined to obtain a long fiber spunbonded nonwoven fabric.
The evaluation results of the obtained long fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained long fiber nonwoven fabric had good transparency and good powder leakage, but had a problem in environmental load.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed.
The resulting soup bag had a good view of the bonito inside, the condition of the soup stock was good, and there was little dropout of the bonito, but there was a problem with the environmental load.

[比較例4]
特開2002−177148号公報の実施例1に記載されている方法でポリ乳酸複合短繊維を得た。得られた複合短繊維とレーヨン短繊維5.6dtexを51mmの繊維長に、50%づつ混綿したのちウエブ形成を行った。引き続いて熱圧着処理を行い、目付45g/mの短繊維不織布を得た。
得られた短繊維不織布の評価結果を表1に示す。表からもわかるとおり、得られた短繊維不織布は、粉洩れ性、環境負荷は良好であるものの、透明性に欠け、繊維の脱落があるものであった。
実施例1と同様の方法で出汁袋を得、同様の確認を実施した。
得られた出汁袋は、細かい鰹節の脱落も少なく、環境負荷も低いものの、透明性に欠け、出汁の出具合も若干実施例に劣るものであった。
[Comparative Example 4]
Polylactic acid composite short fibers were obtained by the method described in Example 1 of JP-A-2002-177148. The obtained composite short fiber and rayon short fiber 5.6 dtex were mixed to a fiber length of 51 mm by 50%, and then a web was formed. Subsequently, thermocompression treatment was performed to obtain a short fiber nonwoven fabric having a basis weight of 45 g / m 2 .
The evaluation results of the obtained short fiber nonwoven fabric are shown in Table 1. As can be seen from the table, the obtained short fiber nonwoven fabric had good powder leakage and environmental load, but lacked transparency and had fiber falling off.
A soup bag was obtained in the same manner as in Example 1, and the same confirmation was performed.
The obtained soup bag had little dropout of bonito and low environmental impact, but lacked transparency, and the soup stock was slightly inferior to the examples.

Figure 2006034683
Figure 2006034683

本発明の出汁袋は、使用中に不織布を構成する繊維の脱落が少なく、透明性が良好で内容物の確認ができ、内容物の洩れが軽減でき、使用後の簡便な廃棄により環境保全に資することができ、出汁袋に好適に利用できる。   The soup bag of the present invention is less likely to drop off the fibers constituting the nonwoven fabric during use, has good transparency, can confirm the contents, can reduce the leakage of the contents, and can be easily discarded after use for environmental conservation. And can be used suitably for a soup stock bag.

Claims (4)

平均繊維径7〜40μm、目付7〜70g/m、透明性50%〜80%および粉洩れ率10重量%以下である脂肪族ポリエステル長繊維不織布からなる出汁袋。 A soup bag comprising an aliphatic polyester long fiber nonwoven fabric having an average fiber diameter of 7 to 40 μm, a basis weight of 7 to 70 g / m 2 , transparency of 50% to 80% and a powder leakage rate of 10% by weight or less. 該脂肪族ポリエステルが、D−乳酸の重合体、L−乳酸の重合体、D−乳酸とL−乳酸との共重合体、D−乳酸とヒドロキシカルボン酸との共重合体、L−乳酸とヒドロキシカルボン酸との共重合体およびD−乳酸とL−乳酸とヒドロキシカルボン酸との共重合体から選ばれる重合体、または前記重合体から選ばれる2種以上のブレンド体である請求項1に記載の出汁袋。   The aliphatic polyester is a polymer of D-lactic acid, a polymer of L-lactic acid, a copolymer of D-lactic acid and L-lactic acid, a copolymer of D-lactic acid and hydroxycarboxylic acid, and L-lactic acid. 2. A polymer selected from a copolymer of hydroxycarboxylic acid and a copolymer of D-lactic acid, L-lactic acid and hydroxycarboxylic acid, or a blend of two or more selected from the polymers. The soup bag described. 該脂肪族ポリエステル長繊維不織布の湿熱収縮率が、10%以下である請求項1または2に記載の出汁袋。   The soup bag according to claim 1 or 2, wherein the aliphatic polyester long fiber nonwoven fabric has a wet heat shrinkage of 10% or less. 該脂肪族ポリエステル長繊維不織布の部分熱圧着率が、5〜30%である請求項1〜3のいずれかに記載の出汁袋。   The soup bag according to any one of claims 1 to 3, wherein the aliphatic polyester continuous fiber nonwoven fabric has a partial thermocompression bonding rate of 5 to 30%.
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Publication number Priority date Publication date Assignee Title
JP2009006135A (en) * 2007-05-31 2009-01-15 Teijin Ltd Favorite beverage extract filter and favorite beverage extract bag formed using it
JP2011157661A (en) * 2010-02-02 2011-08-18 Asahi Kasei Fibers Corp Biodegradable filament nonwoven fabric
JP2012530525A (en) * 2009-06-17 2012-12-06 コーニンクラケ ダウ エグバート ビー.ブイ. Apparatus, method and capsule for preparing a beverage
JP2015074838A (en) * 2013-10-04 2015-04-20 旭化成せんい株式会社 Polyester filament nonwoven fabric and filter for food obtained by using the same
JP2015074842A (en) * 2013-10-08 2015-04-20 旭化成せんい株式会社 Biodegradable filament nonwoven fabric and filter for food obtained by using the same
JP2017202833A (en) * 2016-05-09 2017-11-16 旭化成株式会社 Food container and method for producing the same

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JPH1143855A (en) * 1997-05-26 1999-02-16 Unitika Ltd Packing material composed of non-woven fabric of conjugate, continuous fiber
JP2000336570A (en) * 1999-05-28 2000-12-05 Kuraray Co Ltd Biodegradable sheet material for coffee extraction
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JP2009006135A (en) * 2007-05-31 2009-01-15 Teijin Ltd Favorite beverage extract filter and favorite beverage extract bag formed using it
JP2012530525A (en) * 2009-06-17 2012-12-06 コーニンクラケ ダウ エグバート ビー.ブイ. Apparatus, method and capsule for preparing a beverage
US9271601B2 (en) 2009-06-17 2016-03-01 Koninklijke Douwe Egberts B.V. System, method and capsule for preparing a beverage
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JP2011157661A (en) * 2010-02-02 2011-08-18 Asahi Kasei Fibers Corp Biodegradable filament nonwoven fabric
JP2015074838A (en) * 2013-10-04 2015-04-20 旭化成せんい株式会社 Polyester filament nonwoven fabric and filter for food obtained by using the same
JP2015074842A (en) * 2013-10-08 2015-04-20 旭化成せんい株式会社 Biodegradable filament nonwoven fabric and filter for food obtained by using the same
JP2017202833A (en) * 2016-05-09 2017-11-16 旭化成株式会社 Food container and method for producing the same

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