JP2005351567A - Heat transfer tube internally provided with fin member and heat exchanger provided therewith - Google Patents

Heat transfer tube internally provided with fin member and heat exchanger provided therewith Download PDF

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JP2005351567A
JP2005351567A JP2004174030A JP2004174030A JP2005351567A JP 2005351567 A JP2005351567 A JP 2005351567A JP 2004174030 A JP2004174030 A JP 2004174030A JP 2004174030 A JP2004174030 A JP 2004174030A JP 2005351567 A JP2005351567 A JP 2005351567A
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tube
heat transfer
fin
internal
flat tube
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Tadahiro Goto
忠弘 後藤
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Usui Kokusai Sangyo Kaisha Ltd
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Usui Kokusai Sangyo Kaisha Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1684Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/022Tubular elements of cross-section which is non-circular with multiple channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element

Abstract

<P>PROBLEM TO BE SOLVED: To provide an inexpensive heat transfer tube having improved heat conductivity to improve the efficiency and performance of heat exchanging inside/outside fluid via the heat transfer tube by internally mounting fin members in a flat tube while using simple manufacturing technique without requiring strict dimensional accuracy. <P>SOLUTION: The heat transfer tube having a U-recessed wall face comprises fin parts 7 each consisting of a partition wall portion 5 and a base wall portion 6 and formed in at least axial one line in an internal space 4 to form an internal tube 3. The internal tube 3 is inserted and arranged in the flat tube 2. The inner peripheral face of the flat tube 2 has close contact with the outer peripheral face of a non-recessed portion of the internal tube 3 to form fluid distribution passages in an internal space 8 between each of the internal space 4 of the internal tube 3 and the outer periphery of a recessed portion of the internal tube 3 and the inner peripheral face of the flat tube 2. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、EGRガス冷却装置等の多管式熱交換器にて、冷却水、冷却風、カーエアコン用冷媒、その他の冷媒液等の冷却媒体と、EGRガス、煤を含有する燃焼排気ガス等の被冷却高温熱媒体流体との熱交換を行うために用いるもの等、種々の用途のフィン部材を内装した伝熱管及びこの伝熱管を組み付けた熱交換器に係るものである。   The present invention relates to a multi-pipe heat exchanger such as an EGR gas cooling apparatus, and a combustion exhaust gas containing a cooling medium such as cooling water, cooling air, refrigerant for car air conditioner, other refrigerant liquid, EGR gas, and soot. The present invention relates to a heat transfer tube in which a fin member for various uses is installed, such as a heat exchanger used for performing heat exchange with a cooled high-temperature heat medium fluid, and a heat exchanger in which the heat transfer tube is assembled.

従来、自動車のエンジン等では、排気ガスの一部を排気ガス系から取り出して、再びエンジンの吸気系に戻し、混合気や吸入空気に加えるEGRシステムが、ガソリンエンジン、ディーゼルエンジンに用いられていた。EGRシステム、特にディーゼルエンジンの高EGR率のクールドEGRシステムでは、排気ガス中のNOxを低減し、燃費の悪化を防止するとともに、過剰な温度上昇によるEGRバルブの機能低下や耐久性の低下を防止するため、高温化したEGRガスを冷却水、冷却風、カーエアコン用冷媒、その他の冷媒液等の冷却媒体で冷却するEGRガス冷却装置を設けている。   Conventionally, in an automobile engine or the like, an EGR system in which a part of exhaust gas is extracted from the exhaust gas system, returned to the engine intake system, and added to the mixture or intake air has been used for gasoline engines and diesel engines. . EGR systems, especially cooled EGR systems with a high EGR rate for diesel engines, reduce NOx in exhaust gas, prevent fuel consumption deterioration and prevent deterioration of EGR valve function and durability due to excessive temperature rise. Therefore, an EGR gas cooling device that cools the heated EGR gas with a cooling medium such as cooling water, cooling air, a car air conditioner refrigerant, or other refrigerant liquid is provided.

そして、このEGRガス冷却装置として、上記特許文献1、2の従来発明等に示す如く、内部をEGRガスが流通可能な複数の伝熱管を配置し、この伝熱管の外側に冷却水や冷却風、冷媒液等の冷却媒体を流通させる事により、伝熱管を介してEGRガスと冷却媒体との熱交換を行って、EGRガスを冷却するものが存在した。   As the EGR gas cooling device, as shown in the conventional inventions of Patent Documents 1 and 2 above, a plurality of heat transfer tubes through which EGR gas can flow are arranged, and cooling water and cooling air are provided outside the heat transfer tubes. In some cases, the EGR gas is cooled by circulating a cooling medium such as a refrigerant liquid through a heat transfer tube to exchange heat between the EGR gas and the cooling medium.

そして、特許文献1の伝熱管の製造工程は、金属材製の偏平管内に、薄肉の板材に複数の切り起こし部を設けて複数の凹凸を形成したフィン部材を挿入配設する。また、この偏平管とフィン部材との間には、ニッケル系ろう材が塗布されている。そして、フィン部材の偏平管への挿入完了後、偏平管の外面から荷重等を負荷しながら加熱する事により、偏平管が押し潰されてフィン部材と当接し、更にろう材が溶融固化する事により、フィン部材と偏平管とが接続固定される。このような伝熱管では、内部流体が凹凸部の間を蛇行しながら流動する事により、フィン部材及び偏平管を介して内部流体と外部流体との熱交換が促進されるものとなる。   And the manufacturing process of the heat exchanger tube of patent document 1 inserts and arrange | positions the fin member which provided the several cut-and-raised part in the thin plate material, and formed the several unevenness | corrugation in the flat tube made from a metal material. A nickel-based brazing material is applied between the flat tube and the fin member. After the insertion of the fin member into the flat tube, heating is performed while applying a load or the like from the outer surface of the flat tube, whereby the flat tube is crushed and brought into contact with the fin member, and the brazing material is melted and solidified. Thus, the fin member and the flat tube are connected and fixed. In such a heat transfer tube, the internal fluid flows while meandering between the concavo-convex portions, whereby heat exchange between the internal fluid and the external fluid is promoted via the fin member and the flat tube.

また、特許文献2では、円形の内部管の壁面を少なくとも一箇所二つ折りして互いに密着させ、流体の流通路内方に板状の長尺なフィンを突設して形成した内部管を、外部管内に挿入して外部管の内周面と内部管の外周面とをろう付け固定して伝熱管を形成している。このようにフィンを設けた内部管だけでは、フィンの合わせ目から外部を流れる冷却媒体が内部管内に流入する等の不具合があったが、特許文献2の如く、外部管を外装した伝熱管では、このような不具合を解消する事が可能となっていた。また、フィンの突設により、伝熱管の熱伝導性を高め、内部流体と外部流体との熱交換性能を向上させる事が可能となっていた。
特開2002−137054号公報 特開2003−254690号公報
Further, in Patent Document 2, an inner tube formed by projecting long plate-like fins inside a fluid flow path is formed by folding the wall surface of a circular inner tube at least one place in close contact with each other. The heat transfer tube is formed by inserting into the outer tube and brazing and fixing the inner peripheral surface of the outer tube and the outer peripheral surface of the inner tube. Thus, only the inner pipe provided with the fins has a problem such that the cooling medium flowing outside from the joint of the fins flows into the inner pipe. However, as in Patent Document 2, the heat transfer pipe with the outer pipe sheathed is used. It was possible to eliminate such problems. Further, by providing the fins, it is possible to improve the heat conductivity of the heat transfer tube and improve the heat exchange performance between the internal fluid and the external fluid.
JP 2002-137054 A JP 2003-254690 A

しかしながら、前記特許文献1では、偏平管とフィン部材とを別個に形成した後、偏平管へのフィン部材の挿入が容易となるように、フィン部材との間に適度な隙間を介在させて偏平管を形成する必要があるとともに、フィン部材と偏平管との確実な密着を可能とするため、高精度な寸法合わせで形成する必要があり、高度な技術が必要で手間が掛かっていた。また、挿入後に偏平管の外面から荷重をかけて偏平管を変形させてフィン部材と接合するので、偏平管の両側が不均一に押圧変形する事があり、両側のR形状を高精度に成形するのは困難であった。また、フィン部材に設けた凹凸の寸法にばらつきがあると、ろう付け不良を生じてフィン部材と偏平管との接合が良好に行われず、流体の流動や振動等でフィン部材のブレ等を生じる事があった。また、このろう付け精度を向上させるために、全ての凹凸の寸法を正確に形成するのは高度な製作技術と精密な寸法合わせが必要であった。また、多少の隙間を生じていても、ろう材の充填により隙間を閉塞する方法もあるが、EGRガスや凝縮液等に対する耐腐食性を有する高価なろう材を多く使用するので、伝熱管の製造コストが高価となる。   However, in Patent Document 1, the flat tube and the fin member are separately formed, and then the flat member is interposed with an appropriate gap so that the fin member can be easily inserted into the flat tube. It is necessary to form a tube, and in order to enable reliable adhesion between the fin member and the flat tube, it is necessary to form the tube with high-precision dimensions, which requires a high level of technology and labor. In addition, since the flat tube is deformed by applying a load from the outer surface of the flat tube after insertion and joined to the fin member, both sides of the flat tube may be pressed and deformed unevenly, and the R shape on both sides is formed with high accuracy. It was difficult to do. In addition, if there are variations in the size of the unevenness provided on the fin member, brazing failure occurs and the fin member and the flat tube are not joined well, and the fin member blurs due to fluid flow or vibration. There was a thing. In addition, in order to improve the brazing accuracy, it is necessary to have advanced manufacturing techniques and precise dimensional alignment to accurately form all the irregularities. Although there is a method of closing the gap by filling the brazing material even if some gap is generated, since a lot of expensive brazing material having corrosion resistance against EGR gas or condensate is used, Manufacturing cost is expensive.

また、特許文献2では、外周面には何等凹凸のない内部管を外部管に挿入するので、挿入作業が容易であり、内部管の外周面と外部管の内周面との接触面積が多く、互いの密着性も高い。また、内部管よりも外部管をやや大径に形成する事により、挿入作業がより行い易くなるとともに、外部管を伸管させる事により、内部管と外部管とを確実に密着させる事ができ、精度の高いろう付けが可能となる。しかし、円形状の伝熱管であるので、流体の流動量が限られ、大型の熱交換器等の製作時は、多くの伝熱管を配設する必要があり、製作工数やコストを増やしていた。   Further, in Patent Document 2, since the inner tube having no irregularities on the outer peripheral surface is inserted into the outer tube, the insertion work is easy, and the contact area between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube is large. High adhesion to each other. Also, by forming the outer tube slightly larger in diameter than the inner tube, the insertion work becomes easier, and by extending the outer tube, the inner tube and the outer tube can be securely adhered. High precision brazing is possible. However, since it is a circular heat transfer tube, the amount of fluid flow is limited, and when manufacturing large heat exchangers, etc., it was necessary to install many heat transfer tubes, increasing the number of manufacturing steps and costs .

本発明は上述の如き課題を解決しようとするものであって、内部流体の流通路の断面積が広く内部流体の流量の多い偏平管にフィン部材を内装して熱交換性能を高めるための伝熱管に於いて、高精度な寸法合わせや製作技術を必要とする事なく、偏平管とこれに内装するフィン部材との密着性を高めるものである。そして、フィン部材と偏平管との熱伝導性を高めて、伝熱管及びこの伝熱管を組み付けた熱交換器の熱交換性能を向上させるとともに、内外流体の流動や振動等に対する伝熱管の耐久性をも向上させるものである。   The present invention is intended to solve the above-described problems, and is intended to improve heat exchange performance by incorporating a fin member in a flat tube having a large cross-sectional area of the flow path of the internal fluid and a large flow rate of the internal fluid. In the heat tube, the adhesiveness between the flat tube and the fin member housed in the flat tube is enhanced without requiring highly accurate dimensional alignment and manufacturing technology. The heat conductivity of the fin member and the flat tube is increased to improve the heat exchange performance of the heat transfer tube and the heat exchanger assembled with the heat transfer tube, and the durability of the heat transfer tube against the flow and vibration of the internal and external fluids. Is also improved.

尚、本明細書で言う偏平管とは、管軸方向に対して直角の断面形状が長円形、楕円形又は矩形等であり、互いに直交する一方の形成幅に対して他方の形成幅が長尺なものを総称して言うものである。   In this specification, the flat tube has a cross-sectional shape perpendicular to the tube axis direction that is oval, elliptical, rectangular, or the like, and the other forming width is longer than one forming width orthogonal to each other. It is a collective term for scales.

本発明は上述の如き課題を解決するため、第1の発明は、壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設し、この偏平管の内周面と内部管の非凹設部の外周面とを密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路として成る、伝熱管である。   In order to solve the above-described problems, the first invention is to form a fin portion composed of a partition wall portion and a base wall portion in the inner space at least in a row in the inner space by recessing the wall surface in a U-shape. The inner tube made of the metal material is inserted and disposed in the flat tube made of metal material, and the inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are in close contact with each other. It is a heat transfer tube in which the inner space between the outer periphery of the recessed portion of the inner tube and the inner peripheral surface of the flat tube serves as a fluid flow path.

また、第2の発明は、壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設し、この偏平管の内周面と内部管の非凹設部の外周面とを密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路とした伝熱管を組み付けて成る、熱交換器である。   According to a second aspect of the present invention, there is provided an inner tube made of a metal material, in which a wall surface is recessed in a U-shape and fin portions each including a partition wall portion and a base wall portion are formed in the inner space in at least one line in the axial direction. Inserted into a flat tube made of material, the inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are brought into close contact, and the inner space of the inner tube and the outer periphery of the recessed portion of the inner tube and the flat tube It is a heat exchanger formed by assembling a heat transfer tube having an internal space between the inner peripheral surface of the heat transfer pipe and a fluid flow path.

また、内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させ、内部管の内部空間を複数に分割しても良い。   Further, the internal pipe may be divided into a plurality of internal spaces by bringing the base wall portion of the fin portion protruding from the internal space into contact with the inner peripheral surface of the opposing internal tube.

また、内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させる事なく形成しても良い。   The inner tube may be formed without bringing the base wall portion of the fin portion projecting into the inner space into contact with the inner peripheral surface of the opposing inner tube.

また、内部管は、偏平管と密着させた非凹設部の壁面を内部空間方向に切り起こして、内部空間内に切り起こしフィンを突設しても良い。   In addition, the inner tube may be cut and raised in the direction of the inner space by the wall surface of the non-recessed portion in close contact with the flat tube, and the fin may be protruded in the inner space.

また、内部管と偏平管とは、互いの密着部を冶金的に接合させても良い。   The inner tube and the flat tube may be metallurgically joined to each other.

本発明は上述の如く構成したものであるから、フィン部材として内部管を偏平管内に配設する事で、伝熱管の伝熱面積を増大させる事ができる。また、偏平管と内部管とを広い接触面積で面接触させる事ができ、内部管と偏平管との熱伝導性を高める事ができる。従って、伝熱管の内外を流動する流体相互の伝熱管を介した熱交換を高性能に行う事が可能となる。また、内部管の内部空間内にフィン部を突設し、内部管の外面には何等突起物が無く、偏平管への内部管の挿入配設作業を容易に行う事ができる。また、内部管と偏平管との密着性の向上により、流体の流動や伝熱管の振動等によるフィン部のブレや変形を抑制するとともに、内部管や偏平管の壁面のフレッティング等を防いで、熱交換を円滑に行う事ができるとともに、伝熱管の耐久性も向上させる事ができる。また、この熱交換性能に優れる伝熱管を、多管式熱交換器等に使用する事により、伝熱特性及び耐久性の高い製品を得る事ができる。   Since the present invention is configured as described above, the heat transfer area of the heat transfer tube can be increased by disposing the inner tube as a fin member in the flat tube. Further, the flat tube and the inner tube can be brought into surface contact with a wide contact area, and the thermal conductivity between the inner tube and the flat tube can be improved. Therefore, it is possible to perform heat exchange through the heat transfer tubes between the fluids flowing inside and outside the heat transfer tubes with high performance. In addition, the fin portion projects from the inner space of the inner tube, and there is no protrusion on the outer surface of the inner tube, so that the inner tube can be easily inserted and arranged in the flat tube. In addition, by improving the adhesion between the inner tube and the flat tube, it is possible to suppress blurring and deformation of the fin due to fluid flow and vibration of the heat transfer tube, and to prevent fretting of the wall surface of the inner tube and flat tube. Heat exchange can be performed smoothly and the durability of the heat transfer tube can be improved. Moreover, a product with high heat transfer characteristics and durability can be obtained by using a heat transfer tube excellent in heat exchange performance for a multi-tube heat exchanger or the like.

また、従来の凹凸部を複数設けた板状のフィン部材を配設した伝熱管に比べて、フィン部材である内部管と偏平管との密着性が良く、厳密な寸法合わせや高度な製作技術を必要とせず、また、ろう付け等の互いの接続も簡易な製作技術で行う事ができ、ろう付け不良等も生じにくく、ろう材等の使用も少なくて済み、少ない生産コストで高品質な製品を得る事が可能となる。また、偏平状の伝熱管であるから、従来の円形の伝熱管に比べ、内部空間内に多くの流体を導入する事が可能となり、効率的な熱交換が可能となる。また、伝熱管を配設して熱交換器を製作する場合も、少ない本数の伝熱管の使用で熱交換器を得る事ができ、工数を少なくして生産性を向上させる事が可能となる。   Compared to the conventional heat transfer tube with a plate-like fin member with multiple uneven parts, the fin tube has better adhesion between the inner tube and the flat tube. In addition, it is possible to connect to each other such as brazing with a simple manufacturing technique, and it is difficult to cause brazing defects, and less brazing material is used. Product can be obtained. Moreover, since it is a flat heat transfer tube, it is possible to introduce more fluid into the internal space than in a conventional circular heat transfer tube, and efficient heat exchange is possible. In addition, when a heat exchanger is manufactured by arranging heat transfer tubes, a heat exchanger can be obtained by using a small number of heat transfer tubes, and productivity can be improved by reducing the number of steps. .

本発明の第1の発明は、壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設する。この偏平管の内周面と内部管の非凹設部の外周面とを、好ましくは伸管加工等により密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路として伝熱管を形成する。   The first invention of the present invention is an inner tube made of a metal material in which a wall surface is recessed in a U-shape, and fin portions composed of a partition wall portion and a base wall portion are formed in the inner space in at least one line in the axial direction. It is inserted into a flat tube made of metal. The inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are preferably brought into close contact with each other by drawing or the like, and the inner space of the inner tube and the outer periphery of the recessed portion of the inner tube and the inner periphery of the flat tube The heat transfer tube is formed with the internal space between the surfaces as a fluid flow path.

また、第2の発明は、壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設する。この偏平管の内周面と内部管の非凹設部の外周面とを、好ましくは伸管加工等により密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路とした伝熱管を組み付けて熱交換器を形成する。   According to a second aspect of the present invention, there is provided an inner tube made of a metal material, in which a wall surface is recessed in a U-shape and fin portions each including a partition wall portion and a base wall portion are formed in the inner space in at least one line in the axial direction. Inserted into a flat tube made of material. The inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are preferably brought into close contact with each other by drawing or the like, and the inner space of the inner tube and the outer periphery of the recessed portion of the inner tube and the inner periphery of the flat tube A heat exchanger is formed by assembling a heat transfer tube having an internal space between the surface and a fluid flow path.

本発明の伝熱管の実施例1について、図1を用いて詳細に説明すれば、(1)は伝熱管で、端面形状を長円状とする偏平管(2)の内部に、フィン部材として内部管(3)を挿入配設している。この内部管(3)は、図1に示す如く、偏平管(2)に対応した偏平形状であるとともに、壁面を断面コ字形に凹設して、内部空間(4)内に、管軸方向に長尺で隔壁部(5)と基壁部(6)とから成るフィン部(7)を、3列形成している。また、この隔壁部(5)及び基壁部(6)は、実施例1では管軸と平行で、且つ直線的な形状で形成している。   Example 1 of the heat transfer tube of the present invention will be described in detail with reference to FIG. 1. (1) is a heat transfer tube, and a fin member is provided inside a flat tube (2) having an oval end surface shape. An internal tube (3) is inserted and arranged. As shown in FIG. 1, the inner pipe (3) has a flat shape corresponding to the flat pipe (2), and the wall surface is recessed in a U-shaped cross section so that the inner space (4) has a pipe axis direction. Three rows of fin portions (7) each having a long partition wall portion (5) and a base wall portion (6) are formed. Further, the partition wall portion (5) and the base wall portion (6) are formed in a linear shape parallel to the tube axis in the first embodiment.

上述の如き伝熱管(1)の製作工程を以下に説明する。まず、隔壁部(5)と基壁部(6)とから成るフィン部(7)を設けた内部管(3)は、SUS304、SUS304L、SUS316、SUS316L等のオーステナイト系ステンレス鋼製の薄肉パイプからプレス加工等によって成形するが、フィン部(7)を構成する隔壁部(5)及び基壁部(6)とは、軸方向に長尺であるので容易な製作が可能となる。尚、内部管(3)の板厚は、0.03〜0.2mmとするのが好ましく、0.03mmよりも薄肉であると、フィン部(7)が脆弱なものとなる。また、板厚が0.2mmより厚いと、伝熱管(1)の重量が増大し、伝熱管(1)を組み付けた製品の軽量化が図れない。   The manufacturing process of the heat transfer tube (1) as described above will be described below. First, the inner pipe (3) provided with the fin part (7) composed of the partition wall part (5) and the base wall part (6) is a thin-walled pipe made of austenitic stainless steel such as SUS304, SUS304L, SUS316, SUS316L. Although it shape | molds by press work etc., since the partition part (5) and base wall part (6) which comprise a fin part (7) are long in an axial direction, easy manufacture becomes possible. In addition, it is preferable that the plate | board thickness of an internal pipe | tube (3) shall be 0.03-0.2 mm, and a fin part (7) will become weak if it is thinner than 0.03 mm. On the other hand, if the plate thickness is greater than 0.2 mm, the weight of the heat transfer tube (1) increases, and the weight of the product assembled with the heat transfer tube (1) cannot be achieved.

また、実施例1では、内部管(3)は、内部空間(4)内に突設したフィン部(7)の基壁部(6)を、対向する内部管(3)の内周面に当接させる事が可能な寸法割合で形成し、内部管(3)の内部空間(4)を軸方向に複数に分割可能としている。尚、この互いに当接した基壁部(6)を内部管(3)の内周面とは、ろう付けや拡散接合等により接続固定しても良いし、単に当接させるだけで、何等接続固定を行わないものであっても良い。また、ろう付けや拡散接合も、次工程の内部管(3)を偏平管(2)に挿入配設する前に行っても良いし、挿入配設後に行っても良い。   Moreover, in Example 1, the inner pipe (3) has the base wall part (6) of the fin part (7) projecting in the inner space (4) on the inner peripheral surface of the opposing inner pipe (3). The inner space (4) of the inner pipe (3) can be divided into a plurality of parts in the axial direction. The base wall portions (6) that are in contact with each other may be fixedly connected to the inner peripheral surface of the inner tube (3) by brazing, diffusion bonding, or the like, or any connection can be made by simply contacting them. You may not fix. Also, brazing and diffusion bonding may be performed before or after the inner tube (3) in the next process is inserted into the flat tube (2).

次に、このフィン部(7)を形成した内部管(3)を、当該内部管(3)よりも一回り大きく形成した金属材製の偏平管(2)内に挿入配設する。内部管(3)は、内方にはフィン部(7)が突出しているが、外方には何等突起物がないので、偏平管(2)への挿入を容易に行う事ができる。この挿入状態で、偏平管(2)を所望の寸法及び形状となるよう引き抜き成形する事により、偏平管(2)の成形と同時に、当該偏平管(2)の内周面と内部管(3)の非凹設部の外周面とを広い接触面積で密着させる事ができる。この引き抜き成形では、内部管(3)の外形やフィン部(7)等の寸法精度が多少悪くても、内部管(3)をも成形しながら偏平管(2)を伸管させるので、内部管(3)と偏平管(2)との密着度を高める事ができる。   Next, the inner pipe (3) in which the fin portion (7) is formed is inserted and arranged in a flat tube (2) made of a metal material that is formed slightly larger than the inner pipe (3). The inner tube (3) has a fin portion (7) projecting inward, but there is no protrusion on the outer side, so that it can be easily inserted into the flat tube (2). In this inserted state, the flat tube (2) is formed by drawing so as to have a desired size and shape, and at the same time as the flat tube (2) is formed, the inner peripheral surface and the inner tube (3 ) Can be brought into close contact with the outer peripheral surface of the non-recessed portion with a wide contact area. In this pultrusion molding, the flat tube (2) is expanded while the inner tube (3) is being molded, even if the dimensional accuracy of the outer tube (3) and the fins (7) are somewhat bad. The degree of adhesion between the tube (3) and the flat tube (2) can be increased.

この偏平管(2)の引き抜き成形により、図1に示す伝熱管(1)を得る事ができる。この伝熱管(1)では、フィン部(7)の基壁部(6)を内部管(3)の内周面に当接する事により、複数に分割された内部空間(4)と、内部管(3)の隔壁部(5)と基壁部(6)の外周と、偏平管(2)の内周面との間に、複数形成される内部空間(8)とを、EGRガス等の内部流体の流通路としている。   The heat transfer tube (1) shown in FIG. 1 can be obtained by drawing the flat tube (2). In this heat transfer tube (1), the base wall portion (6) of the fin portion (7) is brought into contact with the inner peripheral surface of the inner tube (3) to thereby divide the inner space (4) into a plurality of parts and the inner tube. A plurality of internal spaces (8) are formed between the outer periphery of the partition wall portion (5) and the base wall portion (6) of (3) and the inner peripheral surface of the flat tube (2), such as EGR gas. It is a flow path for internal fluid.

上述の如く形成した伝熱管(1)では、フィン部(7)を突設した内部管(3)を配設する事により、伝熱管(1)の伝熱面積を増大させる事ができる。また、内部管(3)と偏平管(2)との密着による優れた熱伝導性により、伝熱管(1)内を流動するEGRガス等の内部流体と、外気や冷却媒体等の外部流体との熱交換効率を高める事ができる。また、フィン部(7)によって、複数に分割された内部管(3)の内部空間(4)と、偏平管(2)の内部空間(8)とをEGRガスが分散して、偏平形状の伝熱管(1)であっても、EGRガスの流れの偏りを防ぐ事ができる。更に、EGRガスとフィン部(7)や内部管(3)、偏平管(2)の壁面との接触面圧が増大し、内部空間(4)(8)内を流動する内部流体の熱を効率的に伝熱管(1)の表面に伝熱させる事ができるので、熱交換効率を促進して、内部流体への優れた冷却効果を得る事ができる。   In the heat transfer tube (1) formed as described above, the heat transfer area of the heat transfer tube (1) can be increased by disposing the inner tube (3) provided with the fins (7) protruding therefrom. In addition, due to the excellent thermal conductivity due to the close contact between the inner tube (3) and the flat tube (2), an internal fluid such as EGR gas flowing in the heat transfer tube (1) and an external fluid such as outside air and a cooling medium The heat exchange efficiency can be improved. Further, the EGR gas disperses the inner space (4) of the inner pipe (3) divided into a plurality of parts and the inner space (8) of the flat pipe (2) by the fin portion (7), thereby forming a flat shape. Even in the heat transfer tube (1), it is possible to prevent the uneven flow of the EGR gas. Furthermore, the contact pressure between the EGR gas and the wall surface of the fin portion (7), the inner tube (3), and the flat tube (2) increases, and the heat of the inner fluid flowing in the inner spaces (4) and (8) is increased. Since heat can be efficiently transferred to the surface of the heat transfer tube (1), heat exchange efficiency can be promoted, and an excellent cooling effect on the internal fluid can be obtained.

また、内部管(3)を広い接触面積で偏平管(2)と密着するとともに、フィン部(7)の基壁部(6)を、内部管(3)の内周面に面接触させているので、フィン部材である内部管(3)の安定性が向上し、EGRガスの流動や伝熱管(1)の振動等によるフィン部(7)のブレや変形を抑制する事ができる。また、内部管(3)や偏平管(2)の壁面のフレッティング等を防いで、互いの熱伝導を良好に行う事ができるとともに、伝熱管(1)の耐久性をも向上させる事ができる。   Further, the inner tube (3) is brought into close contact with the flat tube (2) with a wide contact area, and the base wall portion (6) of the fin portion (7) is brought into surface contact with the inner peripheral surface of the inner tube (3). As a result, the stability of the inner pipe (3), which is a fin member, is improved, and blurring and deformation of the fin part (7) due to the flow of EGR gas, vibration of the heat transfer pipe (1), and the like can be suppressed. Moreover, the fretting of the wall of the inner pipe (3) and the flat pipe (2) can be prevented, heat conduction between them can be performed well, and the durability of the heat transfer pipe (1) can be improved. it can.

また、偏平管(2)と内部管(3)との密着度の安定性を更に高めるため、内部管(3)の外周面にニッケル等のパウダー状又はペースト状のろう材を塗布し、この内部管(3)を偏平管(2)内に挿入配設した後、ろう付けにより双方を接続固定しても良い。また、外周面にろう材付着用のバインダーを塗布した内部管(3)を偏平管(2)に挿入後、パウダー状又はペースト状のろう材を偏平管(2)内に供給するものであっても良い。また、内部管(3)ではなく、偏平管(2)の内周面に前記の如きろう材を塗布するものであっても良い。また、ろう材をクラッドした素管にて、偏平管(2)や内部管(3)を形成するものであっても良い。このろう付けにより、偏平管(2)と内部管(3)との密着性が高まるだけでなく、ろう材のフィレットにより、互いの密着面積が増大して、熱伝導性を更に高める事ができる。   In order to further improve the stability of the adhesion between the flat tube (2) and the inner tube (3), a powdery or paste-like brazing material such as nickel is applied to the outer peripheral surface of the inner tube (3). After the inner tube (3) is inserted and arranged in the flat tube (2), both may be connected and fixed by brazing. In addition, the inner tube (3) coated with a binder for adhering brazing material to the outer peripheral surface is inserted into the flat tube (2), and then a brazing material in the form of powder or paste is supplied into the flat tube (2). May be. Further, the brazing material as described above may be applied to the inner peripheral surface of the flat tube (2) instead of the inner tube (3). Further, the flat tube (2) and the inner tube (3) may be formed of a raw tube clad with a brazing material. By this brazing, not only the adhesion between the flat tube (2) and the inner tube (3) is increased, but also the mutual adhesion area is increased by the fillet of the brazing material, and the thermal conductivity can be further increased. .

また、ろう付け以外にも、偏平管(2)と内部管(3)との密着面を、拡散接合により接続固定しても良いし、他の何れの冶金的手法を用いて接続固定しても良い。   In addition to brazing, the contact surface of the flat tube (2) and the inner tube (3) may be connected and fixed by diffusion bonding, or connected and fixed using any other metallurgical technique. Also good.

また、偏平管(2)や内部管(3)の表面に、銅、ニッケル、これら基合金等から成るろう材層のメッキ処理を行い、偏平管(2)と内部管(3)とのろう付けを行っても良い。また、偏平管(2)と内部管(3)とは、同一の金属材で形成しても良いし、ろう付けや拡散接合等を行う事が可能であれば、使用目的やコスト等に応じて双方を異なる金属材で形成しても良い。   In addition, the surface of the flat tube (2) and the inner tube (3) is plated with a brazing material layer made of copper, nickel, these base alloys, etc., so that the flat tube (2) and the inner tube (3) are brazed. You may attach it. In addition, the flat tube (2) and the inner tube (3) may be formed of the same metal material, and depending on the purpose of use and cost, etc. if brazing or diffusion bonding can be performed. Both may be formed of different metal materials.

他の方法として、内部管(3)の、偏平管(2)との密着面の両側縁にろう材ペーストを供給した後、この内部管(3)を偏平管(2)へ挿入しても良いし、偏平管(2)内に内部管(3)を挿入後、当該偏平管(2)内にろう材ペーストを供給しても良い。   As another method, after supplying brazing paste to both side edges of the inner tube (3) and the flat tube (2), the inner tube (3) can be inserted into the flat tube (2). Alternatively, the brazing material paste may be supplied into the flat tube (2) after the inner tube (3) is inserted into the flat tube (2).

また、実施例1では、偏平管(2)は、端面形状を長円形としているが、偏平であれば端面形状を楕円形としても良いし、矩形としても良い。また、以下に説明する実施例2〜5に於いても、端面形状が長円形の偏平管(2)としても良いし、楕円形又は矩形の偏平管(2)としても良い。   In the first embodiment, the flat tube (2) has an oval end surface shape. However, if the flat tube is flat, the end surface shape may be an ellipse or a rectangle. Also, in Examples 2 to 5 described below, the end surface may be an oblong flat tube (2), or an elliptical or rectangular flat tube (2).

上記実施例1では、内部管(3)に突設したフィン部(7)は、隔壁部(5)及び基壁部(6)を、軸方向に平行で直線的に形成しているが、図2に示す実施例2では、フィン部(7)の隔壁部(5)を軸方向に対して波形に湾曲させて形成している。このような波形の隔壁部(5)とする事により、隔壁部(5)と連続する基壁部(6)両側縁も波形となるが、基壁部(6)の壁面は、内部管(3)の内周面と平行に形成して、その内周面に基壁部(6)を当接させて、内部空間(4)を複数に分割している。この波形のフィン部(7)では、内部を流動するEGRガス等の流体の乱流及び撹拌効果が得られ、境界層の剥離を生じて、伝熱管(1)を介した内外流体の熱交換性能を向上させる事ができる。また、この波形のフィン部(7)は、管軸方向に長尺であるので、プレス加工やロール成形等により、内部管(3)の成形と同時に容易に設ける事ができる。   In the first embodiment, the fin portion (7) protruding from the inner pipe (3) forms the partition wall portion (5) and the base wall portion (6) in a straight line parallel to the axial direction. In the second embodiment shown in FIG. 2, the partition wall portion (5) of the fin portion (7) is formed to be curved in a waveform with respect to the axial direction. By using such a corrugated partition wall portion (5), both side edges of the base wall portion (6) continuous with the partition wall portion (5) are also corrugated, but the wall surface of the base wall portion (6) is an inner tube ( 3), the inner space (4) is divided into a plurality of parts by being formed in parallel with the inner peripheral surface, with the base wall (6) abutting against the inner peripheral surface. In the corrugated fin portion (7), the turbulent flow and stirring effect of the fluid such as EGR gas flowing inside is obtained, the boundary layer is separated, and the heat exchange between the inner and outer fluids via the heat transfer tube (1) is achieved. The performance can be improved. Further, since the corrugated fin portion (7) is long in the tube axis direction, it can be easily provided simultaneously with the forming of the inner tube (3) by press working or roll forming.

また、上記実施例1及び2では、フィン部(7)の基壁部(6)を、対向する内部管(3)の内周面と当接させ、内部管(3)の内部空間(4)を複数に分割している。これに対して、図3に示す如く、フィン部(7)の基壁部(6)を、内部管(3)の内周面に当接させる事なく内部空間(4)内に配置し、内部管(3)の内部空間(4)を一つに形成しても良い。この場合でも内部管(3)の外周面を偏平管(2)の内周面に密着させるので、フィン部(7)の外周面と偏平管(2)の内周面との間に複数の内部空間(8)が形成され、これらは互いに非連通となっている。   Moreover, in the said Example 1 and 2, the base wall part (6) of a fin part (7) is contact | abutted with the internal peripheral surface of the opposing internal pipe | tube (3), and internal space (4 of an internal pipe | tube (3)) ) Is divided into multiple parts. On the other hand, as shown in FIG. 3, the base wall portion (6) of the fin portion (7) is disposed in the internal space (4) without being brought into contact with the inner peripheral surface of the internal tube (3). The inner space (4) of the inner tube (3) may be formed as one. Even in this case, since the outer peripheral surface of the inner tube (3) is brought into close contact with the inner peripheral surface of the flat tube (2), a plurality of gaps are provided between the outer peripheral surface of the fin portion (7) and the inner peripheral surface of the flat tube (2). An internal space (8) is formed and these are not in communication with each other.

実施例3の如き伝熱管(1)では、一つの内部空間(4)を分割する事なく、フィン部(7)が突設している事により、内部空間(4)内を流動するEGRガスの乱流化や撹拌作用が促進され、境界層の剥離による熱交換効率の向上を可能とする事ができる。また、フィン部(7)の基壁部(6)を接続固定していなくても、内部管(3)と偏平管(2)とが広面積で密着させているから、EGRガスの流動や伝熱管(1)の振動によるフィン部(7)のブレ等を少なくして、安定した使用が可能となる。   In the heat transfer tube (1) as in the third embodiment, the EGR gas that flows in the internal space (4) is formed by projecting the fin portion (7) without dividing the single internal space (4). The turbulent flow and the stirring action are promoted, and the heat exchange efficiency can be improved by the separation of the boundary layer. Even if the base wall portion (6) of the fin portion (7) is not connected and fixed, the inner tube (3) and the flat tube (2) are in close contact with each other in a wide area. Stable use is possible by reducing the vibration of the fin portion (7) due to vibration of the heat transfer tube (1).

また、実施例3では、図3に示す如く、フィン部(7)を管軸方向に平行とし、直線的に形成しているが、実施例2の如く、フィン部(7)を波形に形成しても良い。また、内部管(3)と偏平管(2)とをろう付け、拡散接合、その他の冶金的接合により、接続固定しても良く、双方の密着性を高めて、良好な熱伝導性を得て、熱交換性能及び耐久性に優れた伝熱管(1)を得る事ができる。   In the third embodiment, as shown in FIG. 3, the fin portion (7) is formed in a straight line parallel to the tube axis direction. However, as in the second embodiment, the fin portion (7) is formed in a waveform. You may do it. In addition, the inner tube (3) and the flat tube (2) may be connected and fixed by brazing, diffusion bonding, or other metallurgical bonding, improving both adhesion and obtaining good thermal conductivity. Thus, a heat transfer tube (1) having excellent heat exchange performance and durability can be obtained.

図4に示す実施例4では、内部管(3)の偏平管(2)と密着させた壁面を、内部空間(4)方向にコ字形に切り起こす事により、内部空間(4)内に四角形状の切り起こしフィン(10)を突設している。   In the fourth embodiment shown in FIG. 4, the wall surface of the inner tube (3) that is in close contact with the flat tube (2) is cut into a U-shape in the direction of the inner space (4), thereby forming a square in the inner space (4). A cut-and-raised fin (10) having a shape is protruded.

また、図5に示す実施例5では、内部管(3)の壁面を、内部空間(4)方向にV字形に切り起こす事により、内部空間(4)内に三角形状の切り起こしフィン(10)とを突設している。   Further, in the fifth embodiment shown in FIG. 5, the wall of the inner pipe (3) is cut into a V shape in the direction of the inner space (4), so that a triangular cut and raised fin (10 ) And project.

上記実施例4、5の如き切り起こしフィン(10)を設けた内部管(3)を偏平管(2)内に挿入配設して形成した伝熱管(1)では、切り起こしフィン(10)のエッヂ部により、内部空間(4)を流動するEGRガス等の流体の乱流化や撹拌作用が、より促進されるものとなり、伝熱管(1)の熱交換性能を向上させる事ができる。尚、実施例4では四角形、実施例5では三角形の切り起こしフィン(10)を設けているが、五角形以上の多角形としても良いし、十字形、星形、半円形等、他の形状であっても良いし、これらの何れかを組み合わせて切り起こしフィン(10)を形成しても良い。また、実施例4、5の切り起こしフィン(10)は、流体の流れに直角に、内部管(3)の壁面を切り起こして形成した実施例を示したが、他の異なる実施例として、流体の流れに傾斜させて内部管(3)の壁面を切り起こす事により、切り起こしフィン(10)を形成しても良い。   In the heat transfer tube (1) formed by inserting and arranging the inner tube (3) provided with the cut and raised fins (10) as in Examples 4 and 5 into the flat tube (2), the cut and raised fins (10) By this edge portion, the turbulent flow and stirring action of fluid such as EGR gas flowing in the internal space (4) is further promoted, and the heat exchange performance of the heat transfer tube (1) can be improved. In the fourth embodiment, a quadrangular cut-and-raised fin (10) is provided in the fifth embodiment. However, a polygon more than a pentagon may be used, and other shapes such as a cross, a star, and a semicircle may be used. The fins (10) may be formed by combining any one of them. Moreover, although the cut-and-raised fins (10) of the fourth and fifth embodiments are formed by cutting and raising the wall surface of the inner pipe (3) at right angles to the flow of the fluid, The raised fins (10) may be formed by inclining the wall surface of the inner pipe (3) by inclining the fluid flow.

前記実施例1〜5に示す如き伝熱管(1)を、自動車のクールドEGRシステムに組み込まれるEGRガス冷却装置(20)に使用した実施例6を、図6を用いて説明する。このEGRガス冷却装置(20)は、胴管(21)の両端にチューブシート(22)を一対接続し、内部を密閉可能としている。そして、一対のチューブシート(22)間に、本実施例の偏平形の伝熱管(1)を複数本、チューブシート(22)を貫通して接続配置している。尚、この伝熱管(1)は、内部管(3)と偏平管(2)とを予めろう付け等により接続固定したものを使用しても良いし、胴管(21)内に組み付けた後に、ろう付けを行っても良い。そして、胴管(21)の両端には、EGRガスの流入口(24)と流出口(25)とを設けたボンネット(26)を接続している。   A sixth embodiment in which the heat transfer tube (1) as shown in the first to fifth embodiments is used in an EGR gas cooling device (20) incorporated in a cooled EGR system of an automobile will be described with reference to FIG. In this EGR gas cooling device (20), a pair of tube sheets (22) are connected to both ends of the trunk tube (21) so that the inside can be sealed. And between the pair of tube sheets (22), a plurality of the flat heat transfer tubes (1) of this embodiment are connected through the tube sheet (22). The heat transfer tube (1) may be one in which the inner tube (3) and the flat tube (2) are connected and fixed in advance by brazing or the like, after being assembled in the trunk tube (21). You may braze. A bonnet (26) provided with an EGR gas inlet (24) and an outlet (25) is connected to both ends of the trunk pipe (21).

更に、胴管(21)の外周には、エンジン冷却水や冷却風等の冷却媒体の導入路(27)と導出路(28)を設ける事により、一対のチューブシート(22)で仕切られた気密空間内を、冷却媒体が流通可能な熱交換部(23)としている。また、この熱交換部(23)内に、複数の支持板(30)を接合配置し、この支持板(30)に設けた長穴状の挿通孔(29)内に、伝熱管(1)を挿通する事により、バッフルプレートとして伝熱管(1)を安定的に支持するとともに、熱交換部(23)内を流動する冷却媒体の流れを蛇行化している。   Further, the outer periphery of the trunk tube (21) is partitioned by a pair of tube sheets (22) by providing an introduction passage (27) and an outlet passage (28) for a cooling medium such as engine cooling water and cooling air. A heat exchange section (23) through which a cooling medium can flow is used in the airtight space. In addition, a plurality of support plates (30) are joined and arranged in the heat exchanging portion (23), and the heat transfer tube (1) is inserted into an elongated insertion hole (29) provided in the support plate (30). As a result, the heat transfer tube (1) is stably supported as a baffle plate, and the flow of the cooling medium flowing in the heat exchange section (23) is made meandering.

上記EGRガス冷却装置(20)に於いて、流入口(24)から胴管(21)内に高温化したEGRガスが導入されると、このEGRガスは胴管(21)内に複数配置した伝熱管(1)内に流入する。この伝熱管(1)を配置した熱交換部(23)では、予め伝熱管(1)の外部にエンジン冷却水等の冷却媒体を流通しているので、伝熱管(1)の外表面を介してEGRガスと冷却媒体とで熱交換が行われる。   In the EGR gas cooling device (20), when high-temperature EGR gas is introduced into the trunk tube (21) from the inlet (24), a plurality of EGR gases are arranged in the trunk tube (21). It flows into the heat transfer tube (1). In the heat exchange section (23) in which the heat transfer tube (1) is arranged, a cooling medium such as engine cooling water is circulated outside the heat transfer tube (1) in advance, so that the heat transfer tube (1) is interposed via the outer surface of the heat transfer tube (1). Thus, heat exchange is performed between the EGR gas and the cooling medium.

この伝熱管(1)は、前述の如く、偏平管(2)内に、フィン部材として内部管(3)を配設する事により伝熱面積を増大させて、EGRガスとの接触頻度を高めるとともに、内部管(3)と偏平管(2)とを広面積で面接触させて熱伝導性を高めている。そして、フィン部(7)の突設した内部空間(4)(8)内をEGRガスが分散して流動し、偏平管(2)の壁面付近のEGRガスの熱だけでなく、中央付近を流動するEGRガスの熱もフィン部(7)を介して偏平管(2)の内周面に効率的に伝熱された後、偏平管(2)の外周面を介して冷却媒体に放熱される。その結果、EGRガスの全体がムラ無く均一に冷却されるものとなり、EGRガスへの優れた冷却効果が得られる。   As described above, the heat transfer tube (1) increases the heat transfer area by arranging the inner tube (3) as a fin member in the flat tube (2), thereby increasing the contact frequency with the EGR gas. At the same time, the inner tube (3) and the flat tube (2) are brought into surface contact with each other over a wide area to enhance thermal conductivity. Then, the EGR gas is dispersed and flows in the internal space (4) (8) where the fin portion (7) is projected, and not only the heat of the EGR gas near the wall surface of the flat tube (2) but also the center vicinity. The heat of the flowing EGR gas is also efficiently transferred to the inner peripheral surface of the flat tube (2) through the fin portion (7), and then dissipated to the cooling medium through the outer peripheral surface of the flat tube (2). The As a result, the entire EGR gas is uniformly cooled without unevenness, and an excellent cooling effect on the EGR gas is obtained.

このように良好に冷却されたEGRガスは、流出口(25)を介してEGRガス冷却装置(20)から流出し、インテークマニホールド側に戻される。従って、EGRバルブの高温化を防止して、EGRバルブの優れた機能性と耐久性を得る事ができるとともに、吸入空気の温度を低下するのでNOxの低減と良好な燃費が可能となる。   The EGR gas thus well cooled flows out of the EGR gas cooling device (20) through the outlet (25) and is returned to the intake manifold side. Accordingly, it is possible to prevent the EGR valve from being heated to high temperature and obtain the excellent functionality and durability of the EGR valve, and to reduce the temperature of the intake air, so that NOx can be reduced and good fuel consumption can be achieved.

また、上記各実施例の伝熱管(1)は、自動車のエンジン、その他内燃機関、冷暖房等、熱交換を行う何れの装置にも用いる事ができる。そして、これらの伝熱管(1)を、エンジンのEGRガス冷却装置(20)は勿論、その他の多管式熱交換器に組付ければ、EGRガスの冷却を効率的に行う事ができる。従って、EGRシステム、特にディーゼルエンジンの高EGR率のクールドEGRシステムに於いて、排気ガス中のNOxを低減できるとともに、燃費の悪化も防止する事ができる。また、過剰な温度上昇を防止して、EGRバルブの劣化や機能低下も確実に防止する事ができる。   In addition, the heat transfer tube (1) of each of the above embodiments can be used in any device that performs heat exchange, such as an automobile engine, other internal combustion engines, and air conditioning. If these heat transfer tubes (1) are assembled not only in the engine EGR gas cooling device (20) but also in other multi-tube heat exchangers, the EGR gas can be efficiently cooled. Therefore, in an EGR system, particularly a cooled EGR system with a high EGR rate of a diesel engine, NOx in the exhaust gas can be reduced and fuel consumption can also be prevented from deteriorating. In addition, it is possible to prevent an excessive increase in temperature and to surely prevent the EGR valve from deteriorating and functioning.

本発明の実施例1の伝熱管を示す斜視図。The perspective view which shows the heat exchanger tube of Example 1 of this invention. 本発明の実施例2の伝熱管を示す斜視図。The perspective view which shows the heat exchanger tube of Example 2 of this invention. 本発明の実施例3の伝熱管を示す斜視図。The perspective view which shows the heat exchanger tube of Example 3 of this invention. 本発明の実施例4で使用する内部管の一部拡大斜視図。The partial expansion perspective view of the internal pipe | tube used in Example 4 of this invention. 本発明の実施例5で使用する内部管の一部拡大斜視図。The partially expanded perspective view of the internal pipe | tube used in Example 5 of this invention. 本発明の実施例6のEGRガス冷却装置を示す概念図。The conceptual diagram which shows the EGR gas cooling device of Example 6 of this invention.

符号の説明Explanation of symbols

2 偏平管
3 内部管
4 内部空間
5 隔壁部
6 基壁部
7 フィン部
8 内部空間
10 切り起こしフィン
2 Flat tube 3 Internal tube 4 Internal space 5 Bulkhead 6 Base wall 7 Fin 8 Internal space 10 Cut and raised fin

Claims (10)

壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設し、この偏平管の内周面と内部管の非凹設部の外周面とを密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路とした事を特徴とするフィン部材を内装した伝熱管。   A metal-made inner tube with a wall surface recessed in a U-shape and fin portions consisting of partition walls and base wall portions formed in the inner space in the axial direction is inserted into the metal-made flat tube. The inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are brought into close contact with each other, and the inner space of the inner tube and the outer periphery of the recessed portion of the inner tube and the inner peripheral surface of the flat tube are A heat transfer tube with a fin member, characterized in that the internal space is used as a fluid flow passage. 壁面をコ字形に凹設して、内部空間内に隔壁部と基壁部とから成るフィン部を軸方向に少なくとも一列形成した金属材製の内部管を、金属材製の偏平管内に挿入配設し、この偏平管の内周面と内部管の非凹設部の外周面とを密着させ、内部管の内部空間及び内部管の凹設部外周と偏平管の内周面との間の内部空間とを、流体の流通路とした伝熱管を組み付けた事を特徴とするフィン部材を内装した伝熱管を組み付けた熱交換器。   A metal-made inner tube with a wall surface recessed in a U-shape and fin portions consisting of partition walls and base wall portions formed in the inner space in the axial direction is inserted into the metal-made flat tube. The inner peripheral surface of the flat tube and the outer peripheral surface of the non-recessed portion of the inner tube are brought into close contact with each other, and the inner space of the inner tube and the outer periphery of the recessed portion of the inner tube and the inner peripheral surface of the flat tube are A heat exchanger assembled with a heat transfer tube with a fin member, which is characterized by mounting a heat transfer tube with an internal space as a fluid flow passage. 内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させ、内部管の内部空間を複数に分割した事を特徴とする請求項1のフィン部材を内装した伝熱管。   The internal pipe is characterized in that a base wall portion of a fin portion projecting from the internal space is brought into contact with an inner peripheral surface of the opposed internal pipe, and the internal space of the internal pipe is divided into a plurality of parts. Heat transfer tube with an internal fin member. 内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させ、内部管の内部空間を複数に分割した事を特徴とする請求項2のフィン部材を内装した伝熱管を組み付けた熱交換器。   The internal pipe is characterized in that a base wall portion of a fin portion projecting in the internal space is brought into contact with an inner peripheral surface of the opposing internal pipe, and the internal space of the internal pipe is divided into a plurality of parts. Heat exchanger with built-in heat transfer tube with internal fin member. 内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させる事なく形成した事を特徴とする請求項1のフィン部材を内装した伝熱管。   The inner pipe is formed with a fin member according to claim 1, wherein a base wall portion of the fin portion projecting in the inner space is formed without contacting an inner peripheral surface of the opposing inner pipe. Heat pipe. 内部管は、内部空間内に突設したフィン部の基壁部を、対向する内部管の内周面に当接させる事なく形成した事を特徴とする請求項2のフィン部材を内装した伝熱管を組み付けた熱交換器。   The inner pipe is formed with the fin member according to claim 2, wherein the base wall part of the fin part projecting in the inner space is formed without contacting the inner peripheral surface of the opposing inner pipe. A heat exchanger with a built-in heat tube. 内部管は、偏平管と密着させた非凹設部の壁面を内部空間方向に切り起こして、内部空間内に切り起こしフィンを突設した事を特徴とする請求項1、3又は5のフィン部材を内装した伝熱管。   6. The fin according to claim 1, 3 or 5, wherein the inner tube is formed by cutting and raising the wall surface of the non-recessed portion in close contact with the flat tube in the direction of the inner space and projecting the fin into the inner space. Heat transfer tube with internal components. 内部管は、偏平管と密着させた非凹設部の壁面を内部空間方向に切り起こして、内部空間内に切り起こしフィン突設した事を特徴とする請求項2、4又は6のフィン部材を内装した伝熱管を組み付けた熱交換器。   The fin member according to claim 2, 4 or 6, wherein the inner tube is formed by cutting and raising the wall surface of the non-recessed portion in close contact with the flat tube in the direction of the inner space and projecting the fin into the inner space. Heat exchanger with built-in heat transfer tube. 内部管と偏平管とは、互いの密着部を冶金的に接合させた事を特徴とする請求項1、3、5又は7のフィン部材を内装した伝熱管。   8. The heat transfer tube with the fin member according to claim 1, wherein the inner tube and the flat tube are metallurgically joined to each other. 内部管と偏平管とは、互いの密着部を冶金的に接合させた事を特徴とする請求項2、4、6又は8のフィン部材を内装した伝熱管を組み付けた熱交換器。   The heat exchanger assembling the heat transfer tube in which the fin member according to claim 2, 4, 6, or 8 is assembled, wherein the inner tube and the flat tube are metallurgically joined to each other.
JP2004174030A 2004-06-11 2004-06-11 Heat transfer tube internally provided with fin member and heat exchanger provided therewith Pending JP2005351567A (en)

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