JP2005340528A - Semiconductor device and its manufacturing method - Google Patents
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Abstract
Description
この発明は、パワーモジュール等に搭載される半導体装置およびその製造方法に関し、特に半導体モジュールに印加された雷サージ等に対して高い耐量を有する半導体装置およびその製造方法に関する。 The present invention relates to a semiconductor device mounted on a power module or the like and a manufacturing method thereof, and more particularly, to a semiconductor device having a high resistance against a lightning surge applied to a semiconductor module and a manufacturing method thereof.
図6は、パワーモジュールの一例を示す図である。図6に示すように、このパワーモジュールは、コンバータ部1、ブレーキ部2、インバータ部3およびサーミスタ4を備えている。通常、コンバータ部1のコンバータダイオード5は、PINダイオードにより構成される。例えば、モジュール定格が1200Vまたは600Vである場合、コンバータダイオード5として、それぞれ1600V以上または800V以上の耐圧を有するPINダイオードが用いられる。
FIG. 6 is a diagram illustrating an example of a power module. As shown in FIG. 6, this power module includes a
このように定格以上の耐圧が要求される理由は、モジュールに定格以上の耐圧がかかることがあり、そのような場合にPINダイオードの破壊が起こらないようにするためである。また、コンバータダイオード5として用いられるPINダイオードでは、順電圧VFが低いことが要求される。例えば、モジュール定格が1200Vであるコンバータダイオード5では、順電圧VFの要求値は、1.2〜1.5V程度である。
The reason why the breakdown voltage exceeding the rating is required in this way is to prevent the breakdown of the PIN diode in such a case where the module may have a breakdown voltage exceeding the rating. Further, the PIN diode used as the
図7は、従来のプレーナ型PINダイオードの構成を示す断面図である。図7に示すように、n+半導体層11の上に、カソード領域となるn-半導体層12が設けられている。n-半導体層12の表面層には、アノード領域となるp+拡散領域13と、ガードリング領域となるp+拡散領域14,15が設けられている。 FIG. 7 is a cross-sectional view showing a configuration of a conventional planar PIN diode. As shown in FIG. 7, an n − semiconductor layer 12 serving as a cathode region is provided on the n + semiconductor layer 11. In the surface layer of the n − semiconductor layer 12, p + diffusion regions 13 serving as anode regions and p + diffusion regions 14 and 15 serving as guard ring regions are provided.
p+拡散領域14,15の表面は、SiO2等の絶縁膜16により覆われている。p+拡散領域13には、アノード電極17が接触している。n+半導体層11は、カソード電極18に電気的に接続されている。なお、本明細書および添付図面において、nまたはpを冠記した層や領域は、それぞれ電子または正孔がキャリアであることを意味する。また、nやpに付す+、または-もしくは--は、それぞれ比較的高不純物濃度または比較的低不純物濃度であることを表す。
The surfaces of the p + diffusion regions 14 and 15 are covered with an
従来のコンバータダイオード5の各部の寸法等は、次のとおりである。モジュール定格が1200Vであり、耐圧が1600Vである場合、比抵抗約120ΩcmのFZウェハよりなるn-半導体層12の厚さは、300μmである。そして、p+拡散領域13の深さは、6〜8μmであり、そのドーズ量は、1×1015cm-2である。
The dimensions and the like of each part of the
また、モジュール定格が600Vであり、耐圧が800Vである場合には、比抵抗約40Ωcmの拡散ウェハよりなるn-半導体層12の厚さは、80μm程度である。そして、p+拡散領域13については、モジュール定格1200Vの場合と同じである。 When the module rating is 600V and the breakdown voltage is 800V, the thickness of the n − semiconductor layer 12 made of a diffusion wafer having a specific resistance of about 40 Ωcm is about 80 μm. The p + diffusion region 13 is the same as the module rating of 1200V.
上述したパワーモジュールにおいて、コンバータ動作時に雷サージ等が入ると、コンバータ部1に逆回復電流の減衰率(以下、di/dtと表す)の高いサージが印加される。そのため、コンバータダイオード5は、激しい逆回復動作モードとなり、高いdi/dtに耐えられずに、図8に示すように、破壊してしまうことがある。図8は、従来のコンバータ部1に高いdi/dtのサージが入り、コンバータダイオード5が破壊したときの波形図である。図8では、電流については1目盛りが100Aであり、電圧については1目盛りが200Vであり、時間については1目盛りが1μ秒である。
In the power module described above, when a lightning surge or the like occurs during converter operation, a surge with a high reverse recovery current attenuation factor (hereinafter referred to as di / dt) is applied to the
このような不具合が起こるのを防ぐため、近年、パワーモジュールに搭載されるコンバータ部1に対して、雷サージ等の高いdi/dtのサージに耐えられることが要求されている。以下、本明細書では、このdi/dtに対する耐量をdi/dt耐量と表記する。
In order to prevent such a problem from occurring, in recent years, it is required that the
ところで、ダイオードの逆回復動作モード時に、チップの外周部に電流が過度に集中して発熱すると、ダイオードが破壊してしまう。これを避けるため、Heイオンの照射によりダイオードの電極端部にのみライフタイムの短い領域を形成して、逆回復耐量を向上させることが提案されている(例えば、特許文献1参照。)。Heイオンの照射によりライフタイムの短い領域を形成することは、別の文献にも記載されている(例えば、特許文献2参照。)。 By the way, when the current is excessively concentrated on the outer peripheral portion of the chip during the reverse recovery operation mode of the diode and the heat is generated, the diode is destroyed. In order to avoid this, it has been proposed to improve the reverse recovery resistance by forming a region having a short lifetime only at the electrode end of the diode by irradiation with He ions (see, for example, Patent Document 1). The formation of a region having a short lifetime by irradiation with He ions is also described in another document (for example, see Patent Document 2).
また、接合深さが4〜8μmのPN接合付近にライフタイムキラーを導入して、PN接合付近のライフタイムを短くした高速ダイオードが公知である(例えば、特許文献3参照。)。また、接合深さが3μm程度のPN接合を有するダイオードに対して、深さが10〜30μmの範囲内にHeイオンを照射して、p層の下のn-層中にライフタイムの短い領域を導入した半導体装置が公知である(例えば、特許文献4参照。)。さらに、ライフタイムキラーとして重金属を熱拡散させて導入する半導体素子の製造方法が公知である(例えば、特許文献5参照。)。 In addition, a high-speed diode in which a lifetime killer is introduced near a PN junction having a junction depth of 4 to 8 μm to shorten the lifetime near the PN junction is known (for example, see Patent Document 3). Further, a diode having a PN junction with a junction depth of about 3 μm is irradiated with He ions within a depth of 10 to 30 μm, and a region having a short lifetime in the n − layer under the p layer. A semiconductor device in which is introduced is known (for example, see Patent Document 4). Further, a method for manufacturing a semiconductor element in which heavy metal is introduced by thermal diffusion as a lifetime killer is known (see, for example, Patent Document 5).
なお、インバータ部3のフリーホイーリングダイオード6(図6参照)の各部の寸法等は、次のとおりである。耐圧が1200Vである場合、n--半導体層およびn-半導体層よりなるエピタキシャルウェハにおいて、比抵抗約65Ωcmのn--半導体層の厚さは、約70μmである。比抵抗約40Ωcmのn-半導体層の厚さは、約50μmである。
In addition, the dimension of each part of the freewheeling diode 6 (refer FIG. 6) of the
耐圧が600Vである場合には、同様のエピタキシャルウェハにおいて、比抵抗約25Ωcmのn--半導体層の厚さは、約45μmである。比抵抗約15Ωcmのn-半導体層の厚さは、約25μmである。そして、いずれの耐圧でも、p+拡散領域の深さは、3〜4μmであり、そのドーズ量は、1013cm-2程度である。 When the breakdown voltage is 600 V, the thickness of the n − -semiconductor layer having a specific resistance of about 25 Ωcm is about 45 μm in the same epitaxial wafer. The thickness of the n − semiconductor layer having a specific resistance of about 15 Ωcm is about 25 μm. At any breakdown voltage, the depth of the p + diffusion region is 3 to 4 μm, and the dose is about 10 13 cm −2 .
上記各特許文献に記載されている技術は、半導体装置として動作しているときの逆回復時のソフトリカバリー特性と、ソフトリカバリー化による逆回復時の破壊防止に関するものである。通常のリカバリー特性におけるdi/dtは、500〜1000A/μ秒程度である。 The technologies described in the above patent documents relate to soft recovery characteristics during reverse recovery when operating as a semiconductor device, and prevention of breakdown during reverse recovery due to soft recovery. In normal recovery characteristics, di / dt is about 500 to 1000 A / μsec.
それに対して、コンバータ部に入ることが予想される雷サージのdi/dtは、約3500A/μ秒である。そのため、上記各特許文献に記載されている技術によって得られるdi/dt耐量は、雷サージ等の高いdi/dtに対しては、不十分である。実際に本発明者らが実験したところ、上記各特許文献に記載されている技術では、雷サージ等に対して有効な高いdi/dt耐量を得ることができないことが判明した。 In contrast, the lightning surge di / dt expected to enter the converter section is about 3500 A / μsec. Therefore, the di / dt tolerance obtained by the techniques described in the above patent documents is insufficient for high di / dt such as lightning surge. As a result of experiments conducted by the present inventors, it has been found that the techniques described in the above-mentioned patent documents cannot obtain a high di / dt resistance effective against lightning surges.
例えば、ダイオードの全面にライフタイムキラーを導入し、チップの全面にわたってライフタイムを低下させることによって、di/dt耐量がある程度、改善されることがわかっているが、そのためには順電圧VFを大幅に増大させる必要がある。しかし、上述したように、コンバータダイオードでは、順電圧VFを低くしなければならないので、順電圧VFを増大させることは好ましくない。 For example, by introducing a lifetime killer over the entire surface of the diode and reducing the lifetime over the entire surface of the chip, it has been found that the di / dt resistance is improved to some extent. For this purpose, the forward voltage VF is greatly increased. Need to be increased. However, as described above, since the forward voltage VF must be lowered in the converter diode, it is not preferable to increase the forward voltage VF.
また、チップの外周部や端部において局所的にライフタイムを低下させることによっても、di/dt耐量がある程度、改善されるが、雷サージに耐え得る程度に十分に高いdi/dt耐量を得ることはできない。また、この場合、局所的にライフタイムキラーを導入するための導入しない部分への厚い遮蔽膜を形成したり、その遮蔽膜を除去する必要があるため、製造工程が複雑になり、チップコストが上昇してしまうという不都合がある。 In addition, the di / dt resistance can be improved to some extent by locally reducing the lifetime at the outer periphery and end of the chip, but a sufficiently high di / dt resistance to withstand lightning surge is obtained. It is not possible. Further, in this case, since it is necessary to form a thick shielding film on the part not to be introduced for locally introducing a lifetime killer or to remove the shielding film, the manufacturing process becomes complicated and the chip cost is reduced. There is an inconvenience of rising.
また、チップ表面またはその近傍に、Heイオンやプロトン等を用いて深さ方向に局所的にライフタイムの短い領域を形成しても、十分なdi/dt耐量を得ることはできない。また、ライフタイムキラーとして重金属を拡散させる場合には、その拡散深さを制御するのは難しい。 Further, even if a region having a short lifetime is locally formed in the depth direction using He ions, protons, or the like on the chip surface or in the vicinity thereof, sufficient di / dt resistance cannot be obtained. Moreover, when diffusing heavy metals as a lifetime killer, it is difficult to control the diffusion depth.
この発明は、上述した従来技術による問題点を解消するため、雷サージに耐え得る程度に十分に高いdi/dt耐量と、低い順電圧VFを有する半導体装置を提供することを目的とする。また、この発明は、雷サージに耐え得る程度に十分に高いdi/dt耐量と、低い順電圧VFを有する半導体装置を容易に作製することができる半導体装置の製造方法を提供することを目的とする。 An object of the present invention is to provide a semiconductor device having a sufficiently high di / dt resistance and a low forward voltage VF to withstand a lightning surge in order to eliminate the above-described problems caused by the prior art. Another object of the present invention is to provide a semiconductor device manufacturing method capable of easily manufacturing a semiconductor device having a sufficiently high di / dt resistance to withstand lightning surge and a low forward voltage VF. To do.
上述した課題を解決し、目的を達成するため、本発明者らは、鋭意研究を重ねた結果、チップ全面にわたってPN接合面よりも浅い位置から深い位置までの領域にライフタイムの短い領域を存在させることによって、雷サージ等に対して十分に高いdi/dt耐量が得られることを見出した。また、本発明者らは、PN接合面がある程度深くなると、雷サージ等に対して十分に高いdi/dt耐量が得られることも見出した。本発明は、このような知見に基づいてなされたものである。 In order to solve the above-described problems and achieve the object, the present inventors have conducted extensive research, and as a result, a region having a short lifetime exists in a region from a shallower position to a deeper position than the PN junction surface over the entire surface of the chip. It has been found that a sufficiently high di / dt resistance against lightning surge and the like can be obtained. The inventors have also found that a sufficiently high di / dt resistance against a lightning surge or the like can be obtained when the PN junction surface is deepened to some extent. The present invention has been made based on such knowledge.
請求項1の発明にかかる半導体装置は、第1導電型半導体層と、前記第1導電型半導体層の表面層に選択的に設けられた第2導電型半導体領域よりなる12.6μm以上の深さの拡散領域と、前記第1導電型半導体層および前記拡散領域の全体にわたって、前記拡散領域と前記第1導電型半導体層との接合界面であるPN接合面の最も深い位置よりも浅い位置から該PN接合面の最も深い位置よりも深い位置まで、Heイオンの照射により形成されたライフタイムキラーを含むことによって、他の領域よりもキャリアのライフタイムが短い低ライフタイム領域と、を備えることを特徴とする。 According to a first aspect of the present invention, there is provided a semiconductor device having a depth of 12.6 μm or more comprising a first conductive type semiconductor layer and a second conductive type semiconductor region selectively provided on a surface layer of the first conductive type semiconductor layer. From a position shallower than the deepest position of the PN junction surface, which is the junction interface between the diffusion region and the first conductivity type semiconductor layer, over the entire diffusion region, the first conductivity type semiconductor layer, and the diffusion region. Including a lifetime killer formed by irradiation of He ions up to a deeper position than the deepest position of the PN junction surface, thereby providing a low lifetime region in which the lifetime of carriers is shorter than other regions It is characterized by.
請求項2の発明にかかる半導体装置は、請求項1に記載の発明において、前記拡散領域の深さは、22μm以下であることを特徴とする。 A semiconductor device according to a second aspect of the present invention is the semiconductor device according to the first aspect, wherein the depth of the diffusion region is 22 μm or less.
請求項3の発明にかかる半導体装置は、請求項1または2に記載の発明において、前記拡散領域は、半導体装置として電流が流れる活性領域の周囲に設けられたガードリング領域を含むことを特徴とする。 A semiconductor device according to a third aspect of the present invention is the semiconductor device according to the first or second aspect, wherein the diffusion region includes a guard ring region provided around an active region through which a current flows as a semiconductor device. To do.
請求項4の発明にかかる半導体装置は、請求項1〜3のいずれか一つに記載の発明において、PINダイオードであることを特徴とする。 A semiconductor device according to a fourth aspect of the present invention is the semiconductor device according to any one of the first to third aspects, wherein the semiconductor device is a PIN diode.
請求項1〜4の発明によれば、低ライフタイム領域が、チップの全面にわたって、12.6μm以上の深さのPN接合面よりも浅い位置から深い位置までの領域に設けられているので、順電圧VFを大幅に増大させなくても、雷サージ等に対して十分に高いdi/dt耐量が得られる。 According to the first to fourth aspects of the present invention, the low lifetime region is provided in a region from a shallower position to a deeper position than the PN junction surface having a depth of 12.6 μm or more over the entire surface of the chip. Even if the forward voltage VF is not significantly increased, a sufficiently high di / dt resistance against a lightning surge or the like can be obtained.
また、上述した課題を解決し、目的を達成するため、請求項5の発明にかかる半導体装置の製造方法は、第1導電型半導体層の表面層に選択的に第2導電型半導体領域よりなる12.6μm以上の深さの拡散領域を有し、かつ前記第1導電型半導体層および前記拡散領域の全体にわたって、前記拡散領域と前記第1導電型半導体層との接合界面であるPN接合面の最も深い位置よりも浅い位置から該PN接合面の最も深い位置よりも深い位置まで、他の領域よりもキャリアのライフタイムが短い低ライフタイム領域を有する半導体装置を製造するにあたって、前記第1導電型半導体層の表面層に前記拡散領域を14μm以上の深さになるように選択的に形成する工程と、Heイオンのピーク位置がHeイオンの照射半値幅よりも深くなるように、前記第1導電型半導体層および前記拡散領域の全面にわたってHeイオンを照射して、ライフタイムキラーを有する前記低ライフタイム領域を形成する工程と、を含むことを特徴とする。 According to another aspect of the present invention, there is provided a method for manufacturing a semiconductor device comprising a second conductive semiconductor region selectively formed on a surface layer of the first conductive semiconductor layer. A PN junction surface which has a diffusion region with a depth of 12.6 μm or more and is a junction interface between the diffusion region and the first conductivity type semiconductor layer over the first conductivity type semiconductor layer and the diffusion region. In manufacturing a semiconductor device having a low lifetime region in which the carrier lifetime is shorter than other regions from a position shallower than the deepest position to a position deeper than the deepest position of the PN junction surface. A step of selectively forming the diffusion region in the surface layer of the conductive semiconductor layer so as to have a depth of 14 μm or more, and a peak position of He ions so as to be deeper than an irradiation half-value width of He ions. And irradiating He ions over the entire surface of the first conductive type semiconductor layer and the diffusion region to form the low lifetime region having a lifetime killer.
請求項6の発明にかかる半導体装置の製造方法は、請求項5に記載の発明において、前記低ライフタイム領域を形成する際に、Heイオンのピーク位置が前記拡散領域の深さの80%以上120%以下の範囲になるように、Heイオンを照射することを特徴とする。 According to a sixth aspect of the present invention, there is provided a method for manufacturing a semiconductor device according to the fifth aspect, wherein the peak position of He ions is 80% or more of the depth of the diffusion region when the low lifetime region is formed. Irradiation with He ions is performed so as to be in a range of 120% or less.
請求項7の発明にかかる半導体装置の製造方法は、請求項5または6に記載の発明において、Heイオン種として3He2+を用いることを特徴とする。 A method of manufacturing a semiconductor device according to a seventh aspect of the invention is characterized in that, in the invention according to the fifth or sixth aspect, 3He 2+ is used as a He ion species.
請求項5〜7の発明によれば、チップの全面にHeイオンを照射するので、チップの全面にわたって、12.6μm以上の深さのPN接合面よりも浅い位置から深い位置までの領域にライフタイムの短い領域を容易に形成することができる。 According to the fifth to seventh aspects of the present invention, since He ions are irradiated to the entire surface of the chip, the entire surface of the chip is exposed to a region from a shallower position to a deeper position than a PN junction surface having a depth of 12.6 μm or more. A region with a short time can be easily formed.
本発明にかかる半導体装置によれば、順電圧VFを大幅に増大させなくても、雷サージ等に対して十分に高いdi/dt耐量が得られるので、雷サージに耐え得る程度に十分に高いdi/dt耐量と、低い順電圧VFを有する半導体装置が得られるという効果を奏する。また、本発明にかかる半導体装置の製造方法によれば、チップの全面にわたって、12.6μm以上の深さのPN接合面よりも浅い位置から深い位置までの領域にライフタイムの短い領域を容易に形成することができるので、雷サージに耐え得る程度に十分に高いdi/dt耐量と、低い順電圧VFを有する半導体装置を容易に作製することができるという効果を奏する。 According to the semiconductor device of the present invention, a sufficiently high di / dt resistance against lightning surge or the like can be obtained without significantly increasing the forward voltage VF, so that it is sufficiently high to withstand lightning surge. There is an effect that a semiconductor device having a di / dt tolerance and a low forward voltage VF can be obtained. Further, according to the method of manufacturing a semiconductor device according to the present invention, a region having a short lifetime can be easily formed in a region from a shallower position to a deeper position than a PN junction surface having a depth of 12.6 μm or more over the entire surface of the chip. Since the semiconductor device can be formed, a semiconductor device having a sufficiently high di / dt resistance enough to withstand a lightning surge and a low forward voltage VF can be easily produced.
以下に添付図面を参照して、この発明にかかる半導体装置およびその製造方法の好適な実施の形態を詳細に説明する。 Exemplary embodiments of a semiconductor device and a method for manufacturing the same according to the present invention will be explained below in detail with reference to the accompanying drawings.
図1は、本発明の実施の形態にかかるプレーナ型PINダイオードの構成を示す断面図である。図1に示すように、n+半導体層21の上に、カソード領域となるn-半導体層22が設けられている。ダイオードとして電流が流れる活性領域において、n-半導体層22の表面層には、アノード領域となるp+拡散領域23が選択的に設けられている。 FIG. 1 is a cross-sectional view showing a configuration of a planar PIN diode according to an embodiment of the present invention. As shown in FIG. 1, an n − semiconductor layer 22 serving as a cathode region is provided on an n + semiconductor layer 21. In an active region where current flows as a diode, a p + diffusion region 23 serving as an anode region is selectively provided in the surface layer of the n − semiconductor layer 22.
また、活性領域の外側の耐圧構造部において、n-半導体層22の表面層には、ガードリング領域となるp+拡散領域24,25が設けられている。耐圧構造部の表面は、SiO2等の絶縁膜26により覆われている。アノード電極27は、p+拡散領域23に接触している。カソード電極28は、n+半導体層21に電気的に接続されている。
In the breakdown voltage structure outside the active region, p + diffusion regions 24 and 25 serving as guard ring regions are provided in the surface layer of the n − semiconductor layer 22. The surface of the withstand voltage structure is covered with an insulating
また、低ライフタイム領域32が、n-半導体層22とp+拡散領域23との接合界面であるPN接合面31の最も深い位置d1よりも浅い位置d2から、このPN接合面31の最も深い位置d1よりも深い位置d3まで、チップ全体にわたって設けられている。低ライフタイム領域32は、Heイオンやプロトン等の軽イオン(以下、Heイオン等とする)の照射により形成されたライフタイムキラーを含んでおり、他の領域よりもキャリアのライフタイムが短い領域である。
In addition, the
低ライフタイム領域32は、ガードリング領域となるp+拡散領域24,25とn-半導体層22との接合界面であるPN接合面33,34の最も深い部分も含んでいる。このように低ライフタイム領域32が設けられていることによって、ダイオードの逆回復時に、端部への電流集中が抑えられるので、高いdi/dt耐量が得られる。
ここで、p+拡散領域23の深さ、すなわちn-半導体層22とp+拡散領域23とからなるPN接合面31の最も深い位置d1は、p+拡散領域23の表面から12.6μm以上22μm以下の範囲にあるのが好ましい。d1の設計上の値は、14μm以上20μmであるが、±10%の結晶公差を見込むと、実際にできあがったダイオードでは、d1はこのような値となる。
Here, the depth of the p + diffusion region 23, that is, the
図1に示す構成のダイオードを作製するにあたっては、まず、n-半導体層22の表面層にp+拡散領域23,24,25を選択的に形成する。その際、ガードリング領域となるp+拡散領域24,25や、アノード領域となるp+拡散領域23の終端部分のみを局所的に深くする必要はない。つまり、1回の拡散で同時にp+拡散領域23,24,25を形成することができる。従って、チップコストが増大することはない。 In fabricating the diode having the configuration shown in FIG. 1, first, p + diffusion regions 23, 24, and 25 are selectively formed in the surface layer of the n − semiconductor layer 22. At that time, it is not necessary to locally deepen only the end portions of the p + diffusion regions 24 and 25 serving as the guard ring regions and the p + diffusion region 23 serving as the anode region. That is, the p + diffusion regions 23, 24, and 25 can be simultaneously formed by one diffusion. Therefore, the chip cost does not increase.
そして、p+拡散領域23,24,25およびn-半導体層22の全面にHeイオン等を照射して、結晶中にHeイオン等を導入する。その後、350℃程度の温度でアニールを行う。このようにして、ライフタイムキラーを導入し、低ライフタイム領域32を形成する。
Then, He ions and the like are introduced into the crystal by irradiating the entire surfaces of the p + diffusion regions 23, 24 and 25 and the n − semiconductor layer 22 with He ions and the like. Thereafter, annealing is performed at a temperature of about 350 ° C. In this way, the lifetime killer is introduced and the
上記プロセスにおいてHeイオン等を照射する際には、p+拡散領域23の深さ、すなわち前記d1の深さがHeイオン等の照射半値幅以上になるようにする。また、Heイオン等のピーク位置がHeイオン等の照射半値幅よりも深くなるようにする。さらに、Heイオン等のピーク位置が前記d1の深さの80%以上120%以下の範囲になるようにする。 When irradiating He ions or the like in the above process, the depth of the p + diffusion region 23, that is, the depth of the d1 is set to be equal to or greater than the half width of irradiation of He ions or the like. Further, the peak position of He ions or the like is set to be deeper than the half width of irradiation of He ions or the like. Further, the peak position of He ions or the like is set in a range of 80% to 120% of the depth of d1.
照射する軽イオンとしては、Heイオンが効果的である。具体的にHeイオンの照射条件の一例を挙げれば、例えば、23MeVの加速電圧で3He2+を照射する。この場合には、前記d1の位置を挟んで上下にそれぞれ5μm程度の幅を有する低ライフタイム領域32が形成される。このようにすることによって、効果的に逆回復時のキャリアを消滅させることができる。
As light ions to be irradiated, He ions are effective. If an example of irradiation conditions of He ion is specifically mentioned, 3He < 2+ > will be irradiated with the acceleration voltage of 23 MeV, for example. In this case,
一例として、実施の形態にかかるPINダイオードの各部の寸法等は、次のとおりである。モジュール定格が1200Vであり、耐圧が1600Vである場合、比抵抗120ΩcmのFZウェハよりなるn-半導体層22の厚さは、300μmである。そして、p+拡散領域23の深さは、結晶公差を含めると20±2μmであり、そのドーズ量は、1×1015cm-2である。 As an example, dimensions and the like of each part of the PIN diode according to the embodiment are as follows. When the module rating is 1200 V and the withstand voltage is 1600 V, the thickness of the n − semiconductor layer 22 made of an FZ wafer having a specific resistance of 120 Ωcm is 300 μm. The depth of the p + diffusion region 23 is 20 ± 2 μm including the crystal tolerance, and the dose is 1 × 10 15 cm −2 .
次に、本発明者らが、実施の形態にかかるPINダイオードの特性を調べた結果について説明する。図2は、サージ波形を調べた結果を示す波形図である。図2より、di/dtが4000A/μ秒であるが、ダイオードは破壊していないことがわかる。 Next, a description will be given of the results of investigations by the present inventors on the characteristics of the PIN diode according to the embodiment. FIG. 2 is a waveform diagram showing the result of examining the surge waveform. FIG. 2 shows that di / dt is 4000 A / μsec, but the diode is not destroyed.
図3は、di/dt耐量と順電圧VFとの関係を示す特性図である。図3に示すように、順電圧VFの増加を最小限に抑えつつ、4000A/μ秒を超えるdi/dt耐量が確保されていることがわかる。図3に示す例では、Heイオンを照射した後、350℃程度の温度でアニールを実施することにより、順電圧VFとサージに対する高いdi/dt耐量の両方が達成されている。 FIG. 3 is a characteristic diagram showing the relationship between the di / dt tolerance and the forward voltage VF. As shown in FIG. 3, it can be seen that a di / dt resistance exceeding 4000 A / μsec is ensured while minimizing the increase in the forward voltage VF. In the example shown in FIG. 3, both the forward voltage VF and the high di / dt resistance against surge are achieved by performing annealing at a temperature of about 350 ° C. after irradiation with He ions.
図4は、di/dt耐量とPN接合深さ(前記d1)、すなわちp+拡散領域23の深さとの関係を示す特性図である。図4に示すように、PN接合深さを14μm以上にすることによって、低ライフタイム領域32が半導体結晶の内部に形成されるので、4000A/μ秒以上の高いdi/dt耐量が得られることがわかる。なお、図4において、白抜きの丸印で示すプロットは、PN接合深さが8μmである従来のPINダイオードのものである。
FIG. 4 is a characteristic diagram showing the relationship between the di / dt resistance and the PN junction depth (d1), that is, the depth of the p + diffusion region 23. As shown in FIG. 4, by setting the PN junction depth to 14 μm or more, the
図5は、PN接合深さ(前記d1)を16μmまたは20μmとしたときのdi/dt耐量とHeイオンのピーク位置、すなわち低ライフタイム領域32の深さとの関係を示す特性図である。図5に示すように、低ライフタイム領域32がPN接合面31を含み、かつHeイオンのピーク位置がPN接合深さの±20%以内であれば、その実力値が同等であることがわかる。また、このときに、順電圧VFを最小限に抑えることができる。
FIG. 5 is a characteristic diagram showing the relationship between the di / dt resistance and the peak position of He ions, that is, the depth of the
以上説明したように、実施の形態によれば、低ライフタイム領域32が、チップの全面にわたって、14〜20μm(設計値)の深さにあるPN接合面31よりも浅い位置(d2)から深い位置(d1)までの領域に設けられているので、端部において消滅しきれずに残ったキャリアを効果的に消滅させることができる。従って、順電圧VFを大幅に増大させなくても、雷サージ等に対して十分に高いdi/dt耐量を有するダイオードが得られる。
As described above, according to the embodiment, the
以上において、本発明は、上述した実施の形態に限らず、種々変更可能である。例えば、上述した寸法やドーズ量などは一例であり、これに限定されるものではない。また、上述した実施の形態では、第1導電型をn型とし、第2導電型をp型としたが、本発明は、第1導電型をp型とし、第2導電型をn型としても同様に成り立つ。 As described above, the present invention is not limited to the above-described embodiment, and various modifications can be made. For example, the dimensions and doses described above are examples, and the present invention is not limited to these. In the above-described embodiment, the first conductivity type is n-type and the second conductivity type is p-type. However, in the present invention, the first conductivity type is p-type and the second conductivity type is n-type. The same holds true.
以上のように、本発明にかかる半導体装置およびその製造方法は、パワーモジュール等に搭載される半導体装置に有用であり、特に、コンバータに用いられるPINダイオードや、インバータに用いられるフリーホイーリングダイオードに適している。 As described above, the semiconductor device and the manufacturing method thereof according to the present invention are useful for a semiconductor device mounted on a power module or the like, and particularly for a PIN diode used for a converter or a free wheeling diode used for an inverter. Are suitable.
22 第1導電型半導体層(n-半導体層)
23,24,25 第2導電型拡散領域(p+拡散領域)
31 PN接合面
32 低ライフタイム領域
22 First conductivity type semiconductor layer (n − semiconductor layer)
23, 24, 25 Second conductivity type diffusion region (p + diffusion region)
31
Claims (7)
前記第1導電型半導体層の表面層に選択的に設けられた第2導電型半導体領域よりなる12.6μm以上の深さの拡散領域と、
前記第1導電型半導体層および前記拡散領域の全体にわたって、前記拡散領域と前記第1導電型半導体層との接合界面であるPN接合面の最も深い位置よりも浅い位置から該PN接合面の最も深い位置よりも深い位置まで、Heイオンの照射により形成されたライフタイムキラーを含むことによって、他の領域よりもキャリアのライフタイムが短い低ライフタイム領域と、
を備えることを特徴とする半導体装置。 A first conductivity type semiconductor layer;
A diffusion region having a depth of 12.6 μm or more, comprising a second conductivity type semiconductor region selectively provided on a surface layer of the first conductivity type semiconductor layer;
The entire surface of the first conductive type semiconductor layer and the diffusion region are arranged from the shallowest position to the deepest position of the PN junction surface, which is the junction interface between the diffusion region and the first conductive type semiconductor layer. By including a lifetime killer formed by irradiation of He ions to a deeper position than a deep position, a low lifetime region in which the carrier lifetime is shorter than other regions,
A semiconductor device comprising:
前記第1導電型半導体層の表面層に前記拡散領域を14μm以上の深さになるように選択的に形成する工程と、
Heイオンのピーク位置がHeイオンの照射半値幅よりも深くなるように、前記第1導電型半導体層および前記拡散領域の全面にわたってHeイオンを照射して、ライフタイムキラーを有する前記低ライフタイム領域を形成する工程と、
を含むことを特徴とする半導体装置の製造方法。 The surface layer of the first conductivity type semiconductor layer has a diffusion region having a depth of 12.6 μm or more selectively made of the second conductivity type semiconductor region, and over the entire first conductivity type semiconductor layer and the diffusion region. , Carriers from a position shallower than the deepest position of the PN junction surface, which is a junction interface between the diffusion region and the first conductive semiconductor layer, to a position deeper than the deepest position of the PN junction surface, compared to other regions. In manufacturing a semiconductor device having a low lifetime region with a short lifetime
Selectively forming the diffusion region in the surface layer of the first conductivity type semiconductor layer to a depth of 14 μm or more;
The low lifetime region having a lifetime killer by irradiating He ions over the entire surface of the first conductive semiconductor layer and the diffusion region such that the peak position of He ions is deeper than the half width of He ion irradiation. Forming a step;
A method for manufacturing a semiconductor device, comprising:
7. The method of manufacturing a semiconductor device according to claim 5, wherein 3He 2+ is used as the He ion species.
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DE200510014932 DE102005014932B4 (en) | 2004-05-27 | 2005-04-01 | Semiconductor component and method for its production |
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