JP2005290234A - すべり案内面用潤滑油組成物 - Google Patents
すべり案内面用潤滑油組成物 Download PDFInfo
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- JP2005290234A JP2005290234A JP2004108502A JP2004108502A JP2005290234A JP 2005290234 A JP2005290234 A JP 2005290234A JP 2004108502 A JP2004108502 A JP 2004108502A JP 2004108502 A JP2004108502 A JP 2004108502A JP 2005290234 A JP2005290234 A JP 2005290234A
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- 239000000203 mixture Substances 0.000 title claims abstract description 105
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 57
- 239000003921 oil Substances 0.000 claims abstract description 32
- 239000002199 base oil Substances 0.000 claims abstract description 29
- 239000002480 mineral oil Substances 0.000 claims abstract description 17
- 235000010446 mineral oil Nutrition 0.000 claims description 15
- 239000006185 dispersion Substances 0.000 claims description 8
- 239000002173 cutting fluid Substances 0.000 abstract description 24
- 229920001577 copolymer Polymers 0.000 abstract description 13
- 230000003405 preventing effect Effects 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 229920000089 Cyclic olefin copolymer Polymers 0.000 abstract description 2
- 229920000147 Styrene maleic anhydride Polymers 0.000 abstract 1
- 235000014593 oils and fats Nutrition 0.000 abstract 1
- 229920000193 polymethacrylate Polymers 0.000 abstract 1
- -1 amine salt Chemical class 0.000 description 360
- 125000004432 carbon atom Chemical group C* 0.000 description 184
- 125000000217 alkyl group Chemical group 0.000 description 130
- 150000001875 compounds Chemical class 0.000 description 83
- 239000002253 acid Substances 0.000 description 46
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 44
- 150000001412 amines Chemical class 0.000 description 44
- 239000003795 chemical substances by application Substances 0.000 description 37
- 125000003342 alkenyl group Chemical group 0.000 description 36
- 150000002148 esters Chemical class 0.000 description 35
- 235000014113 dietary fatty acids Nutrition 0.000 description 32
- 229930195729 fatty acid Natural products 0.000 description 32
- 239000000194 fatty acid Substances 0.000 description 32
- 235000019198 oils Nutrition 0.000 description 30
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 29
- 150000004665 fatty acids Chemical class 0.000 description 29
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 29
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 28
- 125000002947 alkylene group Chemical group 0.000 description 28
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 27
- 150000005846 sugar alcohols Polymers 0.000 description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 22
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 22
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 20
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 20
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 20
- 230000003647 oxidation Effects 0.000 description 20
- 238000007254 oxidation reaction Methods 0.000 description 20
- 238000012360 testing method Methods 0.000 description 20
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 19
- 230000002265 prevention Effects 0.000 description 19
- 230000000694 effects Effects 0.000 description 18
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 18
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 18
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 17
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 17
- 239000004593 Epoxy Substances 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 15
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 15
- 150000002430 hydrocarbons Chemical group 0.000 description 15
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 15
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 15
- 125000003118 aryl group Chemical group 0.000 description 14
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 14
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 14
- 235000011187 glycerol Nutrition 0.000 description 14
- 239000000178 monomer Substances 0.000 description 14
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 14
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 13
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 13
- 229910052717 sulfur Inorganic materials 0.000 description 13
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 13
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 12
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 12
- 230000003078 antioxidant effect Effects 0.000 description 12
- 239000011593 sulfur Substances 0.000 description 12
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 12
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 11
- 150000001336 alkenes Chemical class 0.000 description 11
- 239000003963 antioxidant agent Substances 0.000 description 11
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 11
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 11
- 150000007519 polyprotic acids Polymers 0.000 description 11
- 239000000600 sorbitol Substances 0.000 description 11
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 11
- 229910019142 PO4 Inorganic materials 0.000 description 10
- 125000003710 aryl alkyl group Chemical group 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 10
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 10
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 10
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- 235000021317 phosphate Nutrition 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 239000011574 phosphorus Substances 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 9
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 9
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 239000001257 hydrogen Substances 0.000 description 9
- 229910052739 hydrogen Inorganic materials 0.000 description 9
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- GXGJIOMUZAGVEH-UHFFFAOYSA-N Chamazulene Chemical group CCC1=CC=C(C)C2=CC=C(C)C2=C1 GXGJIOMUZAGVEH-UHFFFAOYSA-N 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 8
- 125000000753 cycloalkyl group Chemical group 0.000 description 8
- 125000003493 decenyl group Chemical group [H]C([*])=C([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- 239000000539 dimer Substances 0.000 description 8
- 239000003925 fat Substances 0.000 description 8
- 235000019197 fats Nutrition 0.000 description 8
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 8
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 8
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 8
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 8
- 239000010452 phosphate Substances 0.000 description 8
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 8
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 8
- 239000010802 sludge Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 150000003852 triazoles Chemical class 0.000 description 8
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 229940105990 diglycerin Drugs 0.000 description 7
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 7
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 7
- 239000005077 polysulfide Substances 0.000 description 7
- 229920001021 polysulfide Polymers 0.000 description 7
- 150000008117 polysulfides Polymers 0.000 description 7
- 235000013772 propylene glycol Nutrition 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 239000013638 trimer Substances 0.000 description 7
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 6
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 6
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 6
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 229910052783 alkali metal Inorganic materials 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 6
- 125000002877 alkyl aryl group Chemical group 0.000 description 6
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 125000005187 nonenyl group Chemical group C(=CCCCCCCC)* 0.000 description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 6
- 125000004365 octenyl group Chemical group C(=CCCCCCC)* 0.000 description 6
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 6
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 6
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 5
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 5
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 5
- 239000005642 Oleic acid Substances 0.000 description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 5
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- 238000006243 chemical reaction Methods 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 5
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 5
- 125000006038 hexenyl group Chemical group 0.000 description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 5
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- 125000001196 nonadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 235000021313 oleic acid Nutrition 0.000 description 5
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 5
- 150000003014 phosphoric acid esters Chemical class 0.000 description 5
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 5
- 150000004671 saturated fatty acids Chemical class 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 5
- 125000003944 tolyl group Chemical group 0.000 description 5
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 5
- 235000015112 vegetable and seed oil Nutrition 0.000 description 5
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- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 4
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Abstract
【解決手段】 鉱油、油脂および合成油の中から選ばれる少なくとも1種の基油に対して、必須成分として(C)分散型粘度指数向上剤を含有するすべり案内面用潤滑油組成物。特に摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の全てを両立するものである。この点から、数平均分子量が5,000〜100,000の分散型ポリメタクリレート、数平均分子量が5,000〜100,000分散型スチレン−無水マレイン酸エステル共重合体、数平均分子量が5,000〜100,000の分散型オレフィン共重合体、数平均分子量が5,000〜100,000の分散型オレフィン−メタクリレート共重合体及びこれらの混合物等が好ましく用いられる。
【選択図】なし
Description
また、工作機械ではすべり案内面用潤滑油が工作物の加工液に混入してしまう構造になっているものが多い。特に、加工液として水溶性切削液を用いている場合、このすべり案内面用潤滑油の混入が水溶性切削液の劣化(切削性能の低下、腐敗の促進、更油寿命の短縮、廃液処理コストの上昇など)の原因の一つとなっている。
スティックスリップの防止に関しては、例えば、硫黄化合物、エステルと脂肪酸とを組み合わせた潤滑油組成物(例えば、特許文献1を参照)、硫黄化合物とリン化合物のアミン塩とを組み合わせた潤滑油組成物(例えば、特許文献2を参照)などの使用が提案されている。
また、摩擦特性に関しては、例えば、酸性リン酸エステル又はそのアルキルアンモニウム塩、亜リン酸、脂肪酸及び直鎖アルキルアミンを組み合わせた潤滑油組成物(例えば、特許文献3を参照)、リン化合物を用いたすべり案内面用潤滑油組成物(例えば、特許文献4を参照)、グリセリルエーテル化合物とリン酸エステル類又はそのアミン塩とを組み合わせた工作機械油組成物(例えば、特許文献5を参照)などの使用が提案されている。
また、水溶性切削液との分離性については、例えば、カルボン酸及び/又はエステル、アルカリ金属の有機酸塩、並びに亜リン酸エステル及びそのアミン塩を組み合わせた潤滑油組成物(例えば、特許文献6を参照)、カルボン酸及び/又はエステル、アルカリ金属の有機酸塩、並びにリン酸エステルを組み合わせた潤滑油組成物(例えば、特許文献7を参照)などの使用が提案されている。
しかしながら、摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の全てを両立することは必ずしも容易ではなく、従来のすべり案内面用潤滑油は、十分満足できる性能を有するものではなかった。
すなわち、本発明は、鉱油、油脂および合成油の中から選ばれる少なくとも1種を基油とし、必須成分として(A)分散型粘度指数向上剤を含有する、すべり案内面用潤滑油組成物に関する。
ここで、鉱油としては、原油を常圧蒸留および減圧蒸留して得られた潤滑油留分に対して、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄、白土処理などの1種もしくは2種以上の精製手段を適宜組み合わせて適用して得られるパラフィン系またはナフテン系などの鉱油を挙げることができる。また、ワックス異性化基油、GTL WAX(ガストゥリキッド ワックス)を異性化する手法で製造される基油等も使用可能である。
また、油脂としては、例えば、牛脂、豚脂、ひまわり油、大豆油、菜種油、米ぬか油、ヤシ油、パーム油、パーム核油、あるいはこれらの水素添加物等が挙げられる。
これらの基油のうち、好ましいものは、鉱油、ポリα―オレフィン、ポリオールエステル、ポリオキシアルキレングリコールである。
本発明のすべり案内面用潤滑油組成物の基油としては、上記した基油を単独で用いてもよいし、2種以上組み合わせてもよい。
摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の点から本発明のすべり案内面用潤滑油組成物には、(A)成分として分散型粘度指数向上剤を添加することが必須である。
ここでいう分散型粘度指数向上剤としては、潤滑油の分散型粘度指数向上剤として用いられる任意の化合物が使用可能であるが、具体的には例えば、下記の一般式(1)、(2)または(3)で表される化合物の中から選ばれる1種または2種以上のモノマー(A−1)と、
下記の一般式(4)または(5)で表される化合物の中から選ばれる1種または2種以上の含窒素モノマー(A−2)を共重合して得られる共重合体またはその水素化物などが挙げられる。
一方、(A−2)成分としての一般式(4)および一般式(5)中、R5およびR7は、それぞれ個別に、水素原子またはメチル基を示し、R6は炭素数2〜18のアルキレン基を示し、aは0または1の整数を示す。
Y3 およびY4 は、それぞれ個別に、炭素数1〜30の窒素原子を含有する有機基をそれぞれ示している。
Y3及びY4としては、環を有する基であることが好ましく、かかる環は芳香族環よりも脂肪族環を有する基であることがより好ましい。
Y3及びY4としては、摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の点から6員環を有する基であることが好ましい。
Y3及びY4としては、摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の点から含酸素原子環を有する基であることがより好ましい。
Y3及びY4としては、窒素原子を1個有する基であることが好ましい。
Y3及びY4としては、摩擦特性、スティックスリップ防止性および水溶性切削液との分離性の点から最も好ましいのはモルホリノ基である。
(B)成分:
任意成分であるが、摩擦特性及びスティックスリップ防止性の点から、本発明のすべり案内面用潤滑油組成物は(B)成分として、下記一般式(6)〜(8)で表される化合物の少なくとも一種を含むことが好ましい。
R10−CO−NR11−(CH2)n−COOX1 (6)
(式中、R10は炭素数6〜30のアルキル基又は炭素数6〜30のアルケニル基、R11は炭素数1〜4のアルキル基、X1は水素、炭素数1〜30のアルキル基又は炭素数1〜30のアルケニル基、nは1〜4の整数を示す。)
[R10−CO−NR11−(CH2)n−COO]mY5 (7)
(式中、R10は炭素数6〜30のアルキル基又は炭素数6〜30のアルケニル基、R11は炭素数1〜4のアルキル基、Y5はアルカリ金属又はアルカリ土類金属、nは1〜4の整数、mはYがアルカリ金属の場合は1、アルカリ土類金属の場合は2を示す。)
[R10−CO−NR11−(CH2)n−COO]m−Z−(OH)m' (8)
(式中、R10は炭素数6〜30のアルキル基又は炭素数6〜30のアルケニル基、R11は炭素数1〜4のアルキル基、Zは2価以上の多価アルコールの水酸基を除いた残基、mは1以上の整数、m’は0以上の整数、m+m’はZの価数、nは1〜4の整数を示す。)
なお、一般式(6)で表される化合物の好適な例として、R10が炭素数17のアルケニル基、R11がメチル基、X1が水素、nが1であるN−オレオイルサルコシンが挙げられる。
本発明のすべり案内面用潤滑油組成物には、任意成分であるが、さらに摩擦特性およびスティックスリップ防止性の点から、(C)成分として、(C)下記一般式(9)で表される化合物を含有することが好ましい。
R12−CH2COOH 一般式 (9)
(式中、R12は炭素数7〜29のアルキル基、炭素数7〜29のアルケニル基または一般式(10)で表される基を示す。)
R13−C6H4O− (10)
(式中、R13は炭素数1〜20のアルキル基または水素を示す。)
本発明のすべり案内面用潤滑油組成物には、任意成分の(D)成分として、極圧性向上の点から硫黄系極圧剤を用いることが好ましい。
この硫黄系極圧剤として具体的には、硫化油脂、硫化脂肪酸、硫化エステル、硫化オレフィン、ジヒドロカルビル(ポリ)サルファイド、チアジアゾール化合物、アルキルチオカルバモイル化合物、チオカーバメート化合物、チオテルペン化合物、ジアルキルチオジプロピオネート化合物、硫化鉱油、ジチオリン酸亜鉛化合物、ジチオカルバミン酸亜鉛化合物、ジチオリン酸モリブデン化合物及びジチオカルバミン酸モリブデンなどを挙げることができる。これらの硫黄系極圧剤は、1種を単独用いてもよく、2種以上の混合物として用いてもよい。
この化合物は、炭素数2〜15のオレフィンまたはその二〜四量体を、硫黄、塩化硫黄等の硫化剤と反応させることによって得られ、該オレフィンとしては、プロピレン、イソブテン、ジイソブテンなどが好ましい。
[式中、R14は炭素数2〜15のアルケニル基、R15は炭素数2〜15のアルキル基又はアルケニル基を示し、aは1〜8の整数を示す。]
また、ジヒドロカルビル(ポリ)サルファイドは、下記一般式(12)で表される化合物である。ここで、R16及びR17がアルキル基の場合、硫化アルキルと称されることがある。
[式中、R16及びR17は同一でも異なっていてもよく、それぞれ炭素数1〜20の鎖状アルキル基、分枝状又は環状アルキル基、炭素数6〜20のアリール基、炭素数7〜20のアルキルアリール基あるいは炭素数7〜20のアリールアルキル基を示し、bは1〜8の整数を示す。]
上記一般式(12)中のR16及びR17としては、具体的には、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、tert−ブチル基、直鎖又は分枝ペンチル基、直鎖又は分枝ヘキシル基、直鎖又は分枝ヘプチル基、直鎖又は分枝オクチル基、直鎖又は分枝ノニル基、直鎖又は分枝デシル基、直鎖又は分枝ウンデシル基、直鎖又は分枝ドデシル基、直鎖又は分枝トリデシル基、直鎖又は分枝テトラデシル基、直鎖又は分枝ペンタデシル基、直鎖又は分枝ヘキサデシル基、直鎖又は分枝ヘプタデシル基、直鎖又は分枝オクタデシル基、直鎖又は分枝ノナデシル基、直鎖又は分枝イコシル基などの直鎖状又は分枝状のアルキル基;フェニル基、ナフチル基などのアリール基;トリル基(全ての構造異性体を含む)、エチルフェニル基(全ての構造異性体を含む)、直鎖又は分枝プロピルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ブチルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ペンチルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ヘキシルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ヘプチルフェニル基(全ての構造異性体を含む)、直鎖又は分枝オクチルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ノニルフェニル基(全ての構造異性体を含む)、直鎖又は分枝デシルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ウンデシルフェニル基(全ての構造異性体を含む)、直鎖又は分枝ドデシルフェニル基(全ての構造異性体を含む)、キシリル基(全ての構造異性体を含む)、エチルメチルフェニル基(全ての構造異性体を含む)、ジエチルフェニル基(全ての構造異性体を含む)、ジ(直鎖又は分枝)プロピルフェニル基(全ての構造異性体を含む)、ジ(直鎖又は分枝)ブチルフェニル基(全ての構造異性体を含む)、メチルナフチル基(全ての構造異性体を含む)、エチルナフチル基(全ての構造異性体を含む)、直鎖又は分枝プロピルナフチル基(全ての構造異性体を含む)、直鎖又は分枝ブチルナフチル基(全ての構造異性体を含む)、ジメチルナフチル基(全ての構造異性体を含む)、エチルメチルナフチル基(全ての構造異性体を含む)、ジエチルナフチル基(全ての構造異性体を含む)、ジ(直鎖又は分枝)プロピルナフチル基(全ての構造異性体を含む)、ジ(直鎖又は分枝)ブチルナフチル基(全ての構造異性体を含む)などのアルキルアリール基;ベンジル基、フェニルエチル基(全ての異性体を含む)、フェニルプロピル基(全ての異性体を含む)などのアリールアルキル基;などを挙げることができる。これらの中でも、一般式(19)中のR29及びR30としては、プロピレン、1−ブテン又はイソブチレンから誘導された炭素数3〜18のアルキル基、又は炭素数6〜8のアリール基、アルキルアリール基あるいはアリールアルキル基であることが好ましく、これらの基としては例えば、イソプロピル基、プロピレン2量体から誘導される分枝状ヘキシル基(全ての分枝状異性体を含む)、プロピレン3量体から誘導される分枝状ノニル基(全ての分枝状異性体を含む)、プロピレン4量体から誘導される分枝状ドデシル基(全ての分枝状異性体を含む)、プロピレン5量体から誘導される分枝状ペンタデシル基(全ての分枝状異性体を含む)、プロピレン6量体から誘導される分枝状オクタデシル基(全ての分枝状異性体を含む)、sec−ブチル基、tert−ブチル基、1−ブテン2量体から誘導される分枝状オクチル基(全ての分枝状異性体を含む)、イソブチレン2量体から誘導される分枝状オクチル基(全ての分枝状異性体を含む)、1−ブテン3量体から誘導される分枝状ドデシル基(全ての分枝状異性体を含む)、イソブチレン3量体から誘導される分枝状ドデシル基(全ての分枝状異性体を含む)、1−ブテン4量体から誘導される分枝状ヘキサデシル基(全ての分枝状異性体を含む)、イソブチレン4量体から誘導される分枝状ヘキサデシル基(全ての分枝状異性体を含む)などのアルキル基;フェニル基、トリル基(全ての構造異性体を含む)、エチルフェニル基(全ての構造異性体を含む)、キシリル基(全ての構造異性体を含む)などのアルキルアリール基;ベンジル基、フェニルエチル基(全ての異性体を含む)などのアリールアルキル基が挙げられる。
このようなアルキルチオカルバモイル化合物の具体例としては、ビス(ジメチルチオカルバモイル)モノスルフィド、ビス(ジブチルチオカルバモイル)モノスルフィド、ビス(ジメチルチオカルバモイル)ジスルフィド、ビス(ジブチルチオカルバモイル)ジスルフィド、ビス(ジアミルチオカルバモイル)ジスルフィド、ビス(ジオクチルチオカルバモイル)ジスルフィドおよびこれらの混合物などを好ましく挙げることができる。
このようなアルキルチオカーバメート化合物の具体例としては、メチレンビス(ジブチルジチオカーバメート)、メチレンビス[ジ(2−エチルヘキシル)ジチオカーバメート]などを好ましく挙げることができる。
:
で表される化合物を意味する。
ら、上記硫黄極圧剤の含有量の上限値は、組成物全量基準で10質量%以下であることが好ましく、5質量%以下であることがより好ましく、3質量%以下であることが更により好ましく、1質量%以下であることが最も好ましい。
本発明のすべり案内面用潤滑油組成物において、スラッジ抑制の点から、任意成分であるが(E)成分として、エポキシ化合物を配合することができる。エポキシ化合物としては、次のものが挙げられる。
(1)フェニルグリシジルエーテル型エポキシ化合物、
(2)アルキルグリシジルエーテル型エポキシ化合物
(3)グリシジルエステル型エポキシ化合物
(4)アリルオキシラン化合物
(5)アルキルオキシラン化合物
(6)脂環式エポキシ化合物
(7)エポキシ化脂肪酸モノエステル
(8)エポキシ化植物油
で表される化合物が挙げられる。
任意成分であるが、本発明のすべり案内面用潤滑油組成物には酸化安定性の面から、(F)成分として、(F−A)フェノール系酸化防止剤、(F−B)アミン系酸化防止剤、またはこの両方を含有することができる。
上記(F−A)フェノール系酸化防止剤としては、潤滑油の酸化防止剤として用いられる任意のフェノール系化合物が使用可能であり、特に限定されるのもではないが、例えば、下記の一般式(24)または一般式(25)で表される化合物の中から選ばれる1種または2種以上のアルキルフェノール化合物が好ましいものとして挙げられる。
また、一般式(25)において、R56及びR57を示す炭素数1〜6のアルキレン基としては、直鎖状でも分枝状であっても良く、具体的には、それぞれ個別に、R49 について上述した各種アルキレン基が挙げられる。一般式(25)で表される化合物が少ない反応工程で製造できる点およびその原料の入手が容易である点で、R56及びR57はそれぞれ個別に、炭素数1〜2のアルキレン基、具体的には例えば、メチレン基、メチルメチレン基、エチレン基(ジメチレン基)等がより好ましい。
任意成分であるが、本発明のすべり案内面用潤滑油組成物の極圧性向上のために(G)成分として、(G)リン系化合物を含有してもよい。
ここでいう含有することができるリン系化合物としては、具体的には、リン酸モノエステル、リン酸ジエステル、リン酸トリエステル等のリン酸エステル類;亜リン酸モノエステル、亜リン酸ジエステル、亜リン酸トリエステル等の亜リン酸エステル類;これらリン酸エステル類や亜リン酸エステル類の塩;及びこれらの混合物等が挙げられる。上述したリン酸エステル類や亜リン酸エステル類は、通常、炭素数2〜30、好ましくは3〜20の炭化水素基を含有する化合物である。
任意成分であるが、摩擦特性向上の点から、本発明のすべり案内面用潤滑油組成物には、(H)成分として、油性剤を添加することができる。
油性剤としては、エステル油性剤、アルコール油性剤、カルボン酸油性剤、エーテル油性剤、アミン油性剤、アミド油性剤などが挙げられる。
(ii)多価アルコールと一塩基酸とのエステル
(iii)一価アルコールと多塩基酸とのエステル
(iv)多価アルコールと多塩基酸とのエステル
(v)一価アルコール、多価アルコールとの混合物と多塩基酸との混合エステル
(vi)多価アルコールと一塩基酸、多塩基酸との混合物との混合エステル
(vii)一価アルコール、多価アルコールとの混合物と一塩基酸、多塩基酸との混合エステル。
また、一塩基酸の炭素数は、析出防止性の点から、好ましくは28以下、より好ましくは26以下、さらに好ましくは24以下である。このようなエステルとしては、グリセリンモノオレート、ソルビタンモノオレートなどが挙げられる。
3〜6価の脂肪族多価アルコールの二分子縮合物,三分子縮合物の具体例としては、ジグリセリン、ジトリメチロールプロパン、ジペンタエリスリトール、ジソルビトール、トリグリセリン、トリトリメチロールプロパン、トリペンタエリスリトール、トリソルビトールなどが挙げられる。
これらの中でも、グリセリンのジフェニルオクチルトリエーテル、トリメチロールプロパンのジ(メチルオキシイソプロピレン)ドデシルトリエーテル、ペンタエリスリトールのテトラヘキシルエーテル、ソルビトールのヘキサプロピルエーテル、ジグリセリンのジメチルジオクチルテトラエーテル、トリグリセリンのテトラ(メチルオキシイソプロピレン)デシルペンタエーテル、ジペンタエリスリトールのヘキサプロピルエーテル、トリペンタエリスリトールのペンタメチルオクチルヘキサエーテルが好ましい。
モノビニルアミン、ジビニルアミン、トリビニルアミン、モノプロペニルアミン(全ての異性体を含む)、ジプロペニルアミン(全ての異性体を含む)、トリプロペニルアミン(全ての異性体を含む)、モノブテニルアミン(全ての異性体を含む)、ジブテニルアミン(全ての異性体を含む)、トリブテニルアミン(全ての異性体を含む)、モノペンテニルアミン(全ての異性体を含む)、ジペンテニルアミン(全ての異性体を含む)、トリペンテニルアミン(全ての異性体を含む)、モノヘキセニルアミン(全ての異性体を含む)、ジヘキセニルアミン(全ての異性体を含む)、モノヘプテニルアミン(全ての異性体を含む)、ジヘプテニルアミン(全ての異性体を含む)、モノオクテニルアミン(全ての異性体を含む)、ジオクテニルアミン(全ての異性体を含む)、モノノネニルアミン(全ての異性体を含む)、モノデセニルアミン(全ての異性体を含む)、モノウンデセニル(全ての異性体を含む)、モノドデセニルアミン(全ての異性体を含む)、モノトリデセニルアミン(全ての異性体を含む)、モノテトラデセニルアミン(全ての異性体を含む)、モノペンタデセニルアミン(全ての異性体を含む)、モノヘキサデセニルアミン(全ての異性体を含む)、モノヘプタデセニルアミン(全ての異性体を含む)、モノオクタデセニルアミン(全ての異性体を含む)、モノノナデセニルアミン(全ての異性体を含む)、モノイコセニルアミン(全ての異性体を含む)、モノヘンイコセニルアミン(全ての異性体を含む)、モノドコセニルアミン(全ての異性体を含む)、モノトリコセニルアミン(全ての異性体を含む)等のアルケニルアミン;
ジメチル(ビニル)アミン、ジメチル(プロペニル)アミン(全ての異性体を含む)、ジメチル(ブテニル)アミン(全ての異性体を含む)、ジメチル(ペンテニル)アミン(全ての異性体を含む)、ジメチル(ヘキセニル)アミン(全ての異性体を含む)、ジメチル(ヘプテニル)アミン(全ての異性体を含む)、ジメチル(オクテニル)アミン(全ての異性体を含む)、ジメチル(ノネニル)アミン(全ての異性体を含む)、ジメチル(デセニル)アミン(全ての異性体を含む)、ジメチル(ウンデセニル)アミン(全ての異性体を含む)、ジメチル(ドデセニル)アミン(全ての異性体を含む)、ジメチル(トリデセニル)アミン(全ての異性体を含む)、ジメチル(テトラデセニル)アミン(全ての異性体を含む)、ジメチル(ペンタデセニル)アミン(全ての異性体を含む)、ジメチル(ヘキサデセニル)アミン(全ての異性体を含む)、ジメチル(ヘプタデセニル)アミン(全ての異性体を含む)、ジメチル(オクタデセニル)アミン(全ての異性体を含む)、ジメチル(ノナデセニル)アミン(全ての異性体を含む)、ジメチル(イコセニル)アミン(全ての異性体を含む)、ジメチル(ヘンイコセニル)アミン(全ての異性体を含む)、ジメチル(トリコセニル)アミン(全ての異性体を含む)等のアルキル基及びアルケニル基を有するモノアミン;
モノベンジルアミン、(1−フェニルチル)アミン、(2−フェニルエチル)アミン(別名:モノフェネチルアミン)、ジベンジルアミン、ビス(1−フェニエチル)アミン、ビス(2−フェニルエチレン)アミン(別名:ジフェネチルアミン)等の芳香族置換アルキルアミン;
モノシクロペンチルアミン、ジシクロペンチルアミン、トリシクロペンチルアミン、モノシクロヘキシルアミン、ジシクロヘキシルアミン、モノシクロヘプチルアミン、ジシクロヘプチルアミン等の炭素数5〜16のシクロアルキルアミン;
ジメチル(シクロペンチル)アミン、ジメチル(シクロヘキシル)アミン、ジメチル(シクロヘプチル)アミン等のアルキル基及びシクロアルキル基を有するモノアミン;
(メチルシクロペンチル)アミン(全ての置換異性体を含む)、ビス(メチルシクロペンチル)アミン(全ての置換異性体を含む)、(ジメチルシクロペンチル)アミン(全ての置換異性体を含む)、ビス(ジメチルシクロペンチル)アミン(全ての置換異性体を含む)、(エチルシクロペンチル)アミン(全ての置換異性体を含む)、ビス(エチルシクロペンチル)アミン(全ての置換異性体を含む)、(メチルエチルシクロペンチル)アミン(全ての置換異性体を含む)、ビス(メチルエチルシクロペンチル)アミン(全ての置換異性体を含む)、(ジエチルシクロペンチル)アミン(全ての置換異性体を含む)、(メチルシクロヘキシル)アミン(全ての置換異性体を含む)、ビス(メチルシクロヘキシル)アミン(全ての置換異性体を含む)、(ジメチルシクロヘキシル)アミン(全ての置換異性体を含む)、ビス(ジメチルシクロヘキシル)アミン(全ての置換異性体を含む)、(エチルシクロヘキシル)アミン(全ての置換異性体を含む)、ビス(エチルシクロヘキシル)アミン(全ての置換異性体を含む)、(メチルエチルシクロヘキシル)アミン(全ての置換異性体を含む)、(ジエチルシクロヘキシル)アミン(全ての置換異性体を含む)、(メチルシクロヘプチル)アミン(全ての置換異性体を含む)、ビス(メチルシクロヘプチル)アミン(全ての置換異性体を含む)、(ジメチルシクロヘプチル)アミン(全ての置換異性体を含む)、(エチルシクロヘプチルアミン(全ての置換異性体を含む)、(メチルエチルシクロヘプチル)アミン(全ての置換異性体を含む)、(ジエチルシクロヘプチル)アミン(全ての置換異性体を含む)等のアルキルシクロアルキルアミン;等が挙げられる。また、前記モノアミンには牛脂アミン等の、油脂から誘導されるモノアミンも含まれる。
油性剤のうち、好ましいものは、摩擦特性向上効果の点から、多価アルコール部分エステルと脂肪族アミドである。
任意成分であるが、本発明のすべり案内面用潤滑油組成物には、熱・酸化安定性向上の点から(I)成分として、一般式(40)で表されるトリアゾールおよび/またはその誘導体を添加することができる。
トリアゾールおよび/またはその誘導体として好ましい化合物は、ベンゾトリアゾール及び/又はその誘導体である。
本発明においては、上述したとおり、基油に(A)成分の分散型粘度指数向上剤を含有させるのみで、摩擦特性、スティックスリップ防止性および水溶性切削液との分離性に優れたすべり案内面用潤滑油組成物が得られるが、その性能を更に向上させる目的で、必要に応じて、さらにさび止め剤、金属不活性化剤、前記(A)の分散型粘度指数向上剤以外の粘度指数向上剤、流動点降下剤、消泡剤等に代表される各種添加剤を単独で、または複数種組み合わせて含有させても良い。
本発明のすべり案内面用潤滑油組成物は、工作機械等のすべり案内面(摺動面)用の潤滑油として特に好適に用いられるが、その他にも例えば、油圧作動油、タービン油、圧縮機油、ギヤ油、軸受油等として使用することができる。
試験した基油とそれに添加した添加剤の種類とその量は以下に示す。
また、配合した各潤滑油組成物について行なった試験法も同様に下に示す。
得られた試験結果は、表1から表4にまとめて示した。
図1は摩擦特性評価試験に用いた摩擦係数測定システムを示す概略構成図である。図1中、ベッド6上にはロードセル5を介して連結されたテーブル1及び可動治具4が配置されており、さらにテーブル1上には、加工工具の代用物としての重鎮9が配置されている。テーブル1及びベッド6はいずれも鋳鉄からなるものである。また、可動治具4は軸受部を有するもので、当該軸受部は送りネジ3を介してA/Cサーボモータ2に連結されている。A/Cサーボメータ2により送りネジ3を動作させることで、可動治具4を送りネジ3の軸方向(図中の矢印方向)に往復運動させることができる。さらに、ロードセル5はコンピュータ7と、コンピュータ7及びA/Cサーボメータ2はそれぞれ制御板8と電気的に接続されており、これにより可動治具4の往復運動の制御及びテーブル1と可動治具4との間の荷重の測定を行うことができる。
図2はスティックスリップ防止性評価装置(プリント アンド パートナーズ(PLINT & PARTNERS)社製TE−77試験機)を示す概略構成図である。図2に示した装置は、支持台110上に下側試験片12、上側試験片11、弾性体10をこの順で積層し、所定荷重で試験片11、12同士を押し付けながら弾性体10を支持台110の面に沿って往復動(すべり運動)させることにより、試験片11、12を摺動させるものである。そして、かかる摺動の際に試験片11、12に加えられる荷重を荷重検出器13により測定することで、試験片11、12間の摩擦係数が求められる。図3は、上記操作で得られる摩擦係数と時間との相関の一例を示すグラフである。図中のΔμは摩擦係数の振幅を示している。
潤滑油組成物20mLと水溶性切削液(エマルション型切削液、新日本石油(株)製、JISK 2241「切削油剤」のW1種1号相当品、希釈率10倍)80mLとを100mLメスシリンダに採取した。このメスシリンダに栓をして室温で1分間振とうした後、24時間経過したときの分離状況を観察して分離性を評価した。分離性の評価は以下のようにして行った。
基油1:溶剤精製パラフィン系鉱油(動粘度68mm2/s(40℃)、粘度指数95)
基油2:1−デセンオリゴマー(動粘度68mm2/s(40℃)、粘度指数140)
基油3:ペンタエリスリトールと炭素数5〜12の直鎖および分岐飽和脂肪酸とを用いて得られたポリオールエステル(動粘度68mm2/s(40℃)、粘度指数120)
(A)成分
A1:C1-C18アルキルメタクリレート(90mol%)とモルホリノエチルメタクリレート(10モル%)との共重合体(数平均分子量8万)
A2:C1-C18アルキルメタクリレート(90mol%)とベンゾイルアミノメタクリレート(10モル%)との共重合体(数平均分子量7万)
(B)成分
B1:N−オレオイルサルコシン
(C)成分
C1:ノニルフェノキシ酢酸 (NPA)
(D)成分
D1:2,5−ビス(n-ノニルジチオ)―1,3,4−チアジアゾール
D2:硫化エステル(硫黄含有率:11.4%)
その他添加剤
アミン:ジオクチルジフェニルアミン
DBPC:ジ−tertブチル−p−クレゾール
TCP:トリクレジルフォスフェート
OAP:ジオレイルアシッドホスフェート
OAc:オレイン酸
PMA:C1-C18アルキルメタクリレート(数平均分子量8万)
イミド:ポリブテニルコハク酸無水物とテトラエチレンペンタミンの反応により得られるモノタイプポリブテニルコハク酸イミド
Claims (1)
- 鉱油、油脂および合成油の中から選ばれる少なくとも1種を基油とし、
必須成分として(A)分散型粘度指数向上剤を含有するすべり案内面用潤滑油組成物。
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EP05727597A EP1734103A4 (en) | 2004-03-25 | 2005-03-25 | LUBRICATING OIL COMPOSITION FOR MACHINERY AND INDUSTRIAL EQUIPMENT |
US10/594,290 US20080058235A1 (en) | 2004-03-25 | 2005-03-25 | Lubricative Composition for Industrial Machinery and Equipment |
PCT/JP2005/006410 WO2005093020A1 (ja) | 2004-03-25 | 2005-03-25 | 産業機械装置用潤滑性組成物 |
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JPS60248796A (ja) * | 1984-05-24 | 1985-12-09 | Nippon Oil Co Ltd | 潤滑油組成物 |
JPH08134488A (ja) * | 1994-11-09 | 1996-05-28 | Shell Internatl Res Maatschappij Bv | 潤滑油組成物 |
JPH08277325A (ja) * | 1995-02-10 | 1996-10-22 | Nippon Zeon Co Ltd | 油溶性ポリエステル、それを含む潤滑油用添加剤および潤滑油組成物 |
JPH08277323A (ja) * | 1995-02-10 | 1996-10-22 | Nippon Zeon Co Ltd | 油溶性ポリエステル、潤滑油用添加剤および潤滑油組成物 |
JPH111693A (ja) * | 1997-06-11 | 1999-01-06 | Nippon Oil Co Ltd | すべり案内面用潤滑油組成物 |
JP2001247886A (ja) * | 2000-03-02 | 2001-09-14 | Nippon Mitsubishi Oil Corp | すべり案内面用潤滑油組成物 |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS60248796A (ja) * | 1984-05-24 | 1985-12-09 | Nippon Oil Co Ltd | 潤滑油組成物 |
JPH08134488A (ja) * | 1994-11-09 | 1996-05-28 | Shell Internatl Res Maatschappij Bv | 潤滑油組成物 |
JPH08277325A (ja) * | 1995-02-10 | 1996-10-22 | Nippon Zeon Co Ltd | 油溶性ポリエステル、それを含む潤滑油用添加剤および潤滑油組成物 |
JPH08277323A (ja) * | 1995-02-10 | 1996-10-22 | Nippon Zeon Co Ltd | 油溶性ポリエステル、潤滑油用添加剤および潤滑油組成物 |
JPH111693A (ja) * | 1997-06-11 | 1999-01-06 | Nippon Oil Co Ltd | すべり案内面用潤滑油組成物 |
JP2001247886A (ja) * | 2000-03-02 | 2001-09-14 | Nippon Mitsubishi Oil Corp | すべり案内面用潤滑油組成物 |
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