JP2005151881A - Processed red bean - Google Patents

Processed red bean Download PDF

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Publication number
JP2005151881A
JP2005151881A JP2003395812A JP2003395812A JP2005151881A JP 2005151881 A JP2005151881 A JP 2005151881A JP 2003395812 A JP2003395812 A JP 2003395812A JP 2003395812 A JP2003395812 A JP 2003395812A JP 2005151881 A JP2005151881 A JP 2005151881A
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red beans
boiled
drying
stirring
dried
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JP2003395812A
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Japanese (ja)
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Kenichi Kondo
賢市 近藤
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NICCHU TOHOKU BUSSAN KK
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NICCHU TOHOKU BUSSAN KK
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Priority to JP2003395812A priority Critical patent/JP2005151881A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide well boiled dry red beans having remaining a broth component of well boiled red beans and to provide a method for producing the well boiled red beans. <P>SOLUTION: Processed red beans comprising well boiled dry red beans are dried while letting the broth component remain in the well boiled red beans. The method for producing the well boiled dry red beans comprises drying while heating/stirring well boiled red beans together with the broth. The drying is performed by processes as follows; (A); indirectly heating with a rotary boiler set with a stirring wing in the inside, B; blowing hot wind into the rotary boiler set with the stirring wing in the inside or C; heating/stirring in a vacuum chamber. Removal of astringency is performed, if necessary, in the well boiling process of red beans. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、煮熟した小豆を、その小豆内に煮汁成分を残存させて乾燥した加工小豆に関する。   The present invention relates to a processed red bean obtained by drying a boiled red bean while leaving the broth component in the red bean.

小豆は、和菓子の餡材料として多く消費されるが、和菓子の餡は、煮熟した小豆に砂糖・黒糖などと少量の塩を加えて和菓子司舗で独自の味に調えられるが、一般的に流通している製餡材料は、上記和菓子司舗で独自の味に調えられる前の状態のものである。   Azuki beans are often consumed as a Japanese confectionery candy, but Japanese confectionery can be cooked to a unique taste in Japanese confectionery by adding sugar, brown sugar and a small amount of salt to boiled red beans. The koji material in circulation is in the state before it is tuned to its original taste at the Japanese confectionery.

上記製餡材料は、煮熟した小豆に砂糖を加えたものと、煮熟しただけのものとがあり、その保存期間は常温で、前者は半年、後者は2ヶ月が限度とされており、この状態で流通させるには冷蔵保存や冷蔵輸送が必要となり、設備費と流通コストが高くなる。   There are two types of koji making materials: boiled red beans with added sugar and boiled ones. The storage period is normal temperature, the former is limited to half a year, and the latter is limited to 2 months. In order to distribute in this state, refrigerated storage and refrigerated transportation are required, which increases equipment costs and distribution costs.

また、餡材料は食品であり、保存期限が短く変質・腐敗の可能性があることは、衛生管理上でも充分注意を払う必要があって作業者・管理者に精神的に大きい負担をかけ、いったん、事故が発生すると社会問題に発展する。   In addition, it is necessary to pay sufficient attention to hygiene management that the cocoon material is food, and the shelf life is short, and there is a possibility of alteration or corruption. Once an accident occurs, it develops into a social problem.

さらに、これまでに提案されている煮熟乾燥小豆に関しては、煮熟乾燥小豆中に煮熟小豆の煮汁成分を残存させていないため、和菓子等の餡として調整したとき小豆独特の風味が失われたものとならざるを得ない問題がある。   In addition, the boiled and dried red beans proposed so far do not leave the boiled and dried red beans in the boiled and dried red beans. There is a problem that must be solved.

上記状況に鑑みこの発明は、煮熟乾燥小豆であって、煮熟小豆の煮汁成分を小豆中に残存させた煮熟乾燥小豆とその製造方法を提供することを課題とする。   In view of the above situation, an object of the present invention is to provide a boiled and dried red bean that is a boiled and dried red bean, the boiled and dried red bean component remaining in the red bean, and a method for producing the same.

上記課題を解決するためにこの発明は、小豆を煮熟乾燥させた加工小豆において、煮熟小豆中に煮汁成分を残存させて乾燥してなるものであり、上記煮熟乾燥小豆の製造に際しては、煮熟小豆を煮汁と共に加熱・撹拌しながら乾燥させるものであり、上記乾燥を、A;内面に撹拌翼を設けた回転釜で間接加熱することより行うこと、B;内面に撹拌翼を設けた回転釜へ熱風を吹き込むことにより行うこと、C;負圧チャンバー内で加熱・撹拌することにより行うことであり、上記乾燥をスプレイヤーで煮汁をすることができ、必要ならば、上記小豆の煮熟工程で渋切りを行うことである。   In order to solve the above-mentioned problems, the present invention is a processed red bean obtained by boiled and dried red beans. Boiled and matured beans are dried with heating and stirring together with the broth, and the above drying is performed by A: indirectly heating with a rotary kettle provided with stirring blades on the inner surface, B: stirring blades provided on the inner surface This is done by blowing hot air into the rotating kettle, C; heating and stirring in a negative pressure chamber, and the drying can be boiled with a sprayer. It is to perform astringency cutting in the cooking process.

上記のようにして得られた煮熟乾燥小豆は、製餡材料として流通管理が容易になり、設備管理費用を低減することができ、乾燥状態で流通させることが可能になって衛生管理上でも大きな効果を得ることができる。   Stewed and dried red beans obtained as described above can be easily distributed as a koji-making material, can reduce equipment management costs, can be distributed in a dry state, and are hygienic. A great effect can be obtained.

次にこの発明の実施形態を、図面を参照しながら説明する。小豆を煮熟するには先人の経験から、小豆を洗浄し異物を取り除いて、小豆1に対し水を5程度投入し、沸騰しないように緩やかに煮熟するのが肝要で、煮熟温度と時間はそれぞれの経験を基にした蓄積データーによりされる。   Next, embodiments of the present invention will be described with reference to the drawings. In order to boil the red beans, it is important to wash the red beans, remove foreign substances, add about 5 water to the red beans 1 and boil them slowly to avoid boiling. And time is based on accumulated data based on each experience.

また、煮熟に圧力釜を用いることができるがこの場合、温度、時間、圧力の管理が重要で、とくに急速な温度、圧力の変化をさせないようにし、煮熟後、常温・常圧になるまで十分な管理を行う必要がある。   In addition, it is possible to use a pressure cooker for simmering. In this case, it is important to control the temperature, time, and pressure. In particular, avoid rapid changes in temperature and pressure. It is necessary to manage enough.

60kgの小豆を充分洗浄し異物を取り除いて300kgの水を投入し、常温から20分かけて85℃にし、85℃〜90℃の温度範囲で80分間維持して後、表面に浮き上がった「渋」を除去し、このときに減った水を追加してさらに85℃〜100度の温度範囲で60分煮熟する。このときの小豆は腹割れしておらず、表皮は艶良く柔らかく膨らんでいる。   60 kg of red beans were thoroughly washed to remove foreign matter, 300 kg of water was added, and the temperature was raised from room temperature to 85 ° C. over 20 minutes, maintained at a temperature range of 85 ° C. to 90 ° C. for 80 minutes, and then floated on the surface. ”Is removed, and water reduced at this time is added, and the mixture is further boiled for 60 minutes in the temperature range of 85 ° C. to 100 ° C. At this time, the red beans were not cracked, and the epidermis was glossy and soft and swollen.

次いで、煮熟済み小豆を煮汁と共に図1、図2に示す回転乾燥釜10に投入し、該回転乾燥釜10の内部温度を100℃〜105℃に維持し40分間で撹拌乾燥して本発明の煮熟乾燥小豆を得た。なお、上記実施例における小豆、水量、温度・時間はあくまでも実施例であって、バーナーの火力、季節によって変化するものであるから特許請求の範囲を拘束するものではない。   Next, the boiled red beans are poured into the rotary drying pot 10 shown in FIGS. 1 and 2 together with the broth, and the internal temperature of the rotary drying pot 10 is maintained at 100 ° C. to 105 ° C. and stirred and dried for 40 minutes. Boiled and ripe dried red beans were obtained. In addition, the red beans, the amount of water, the temperature and the time in the above-described embodiment are merely examples, and do not constrain the scope of claims because they change according to the heating power and season of the burner.

この実施例で用いた回転乾燥釜10は、ロータリーキルンの形式のものを採用し、内面には撹拌翼11が間隔を開けて配置され、釜の底部外側には図示しないバーナーが配置されて内部に投入された煮熟済みの小豆12が煮汁とともに撹拌されながら乾燥されるようになっている。   The rotary drying kettle 10 used in this embodiment adopts a rotary kiln type, with stirring blades 11 arranged at intervals on the inner surface, and a burner (not shown) arranged on the outside of the bottom of the kettle. The input ripened red beans 12 are dried while being stirred together with the broth.

ロータリーキルン(回転釜10)の図面上右側には煮熟済みの小豆を煮汁とともに投入するホッパー13が設けられ、左側には乾燥済み煮熟小豆の排出ダクト14が設けられている。なお、煮熟乾燥小豆12の排出機構は、通常のロータリーキルンの機構と同様で、ロータリーキルン10は排出側に向けて下向きに傾斜させて設置してあり、出口側の内面には推力が働くように傾斜撹拌翼が取り付けられてロータリーキルン10の回転に従って乾燥済みの煮熟小豆12が排出されるようになっている。   On the right side of the rotary kiln (rotary pot 10) in the drawing, a hopper 13 for feeding the boiled red beans together with the broth is provided, and on the left side, a discharge duct 14 for dried boiled red beans is provided. The discharge mechanism of the boiled and dried red beans 12 is the same as that of a normal rotary kiln. The rotary kiln 10 is inclined downward toward the discharge side so that thrust acts on the inner surface on the outlet side. An inclined stirring blade is attached, and the dried boiled red beans 12 are discharged as the rotary kiln 10 rotates.

また、図3、図4のようにホッパー13のところで煮汁の一部または全部を、ストレーナー13bをとおして煮汁溜め17に分離蓄溜し、この煮汁をポンプPでもってロータリーキルン10内に設けたスプレイヤーSに供給してスプレイすれば乾燥効率を一層向上させることができる。なお、煮汁溜め17を設けずロータリーキルン10から煮汁を直接ポンプアップしてスプレイヤーに供給してもよいが、この場合、ロータリーキルン内に煮汁と小豆を分離するためのドーナツ状の多孔堰板を付設するとよい。   Further, as shown in FIGS. 3 and 4, a part or all of the broth is separated and stored in the broth reservoir 17 through the strainer 13b at the hopper 13, and the soup is provided in the rotary kiln 10 with the pump P. If supplied to the player S and sprayed, the drying efficiency can be further improved. The boiled juice may be directly pumped up from the rotary kiln 10 without being provided with the boiled reservoir 17 and supplied to the sprayer. In this case, a donut-shaped porous dam plate for separating the boiled juice and red beans is provided in the rotary kiln. Good.

回転釜は、上記ロータリーキルンの形式の他、架承軸を回転可能にし、内面に撹拌翼を設けた臼形回転釜も採用し、該臼形回転釜に煮汁と共に投入した煮熟済み小豆中に熱風を吹き込んで撹拌・乾燥することができる。また、回転釜を負圧のチャンバー内に設置し、負圧状態で撹拌・過熱・乾燥することもできる。   In addition to the above rotary kiln type, the rotary kettle also adopts a mortar-shaped rotary kettle that allows the support shaft to rotate and is provided with a stirring blade on the inner surface. It can be stirred and dried by blowing hot air. In addition, a rotary kettle can be installed in a negative pressure chamber, and stirring, overheating, and drying can be performed in a negative pressure state.

回転釜の一部切欠き正面図Front view of a partially cutaway rotary hook 図1の矢視図1 arrow view 回転釜の一部切欠き正面図Front view of a partially cutaway rotary hook 図3の矢視図Arrow view of FIG.

符号の説明Explanation of symbols

10 回転釜(ロータリーキルン)
11 撹拌翼
12 煮汁を含む煮熟小豆
13 ホッパー
13b ストレーナー
14 排出用ダクト
15 駆動源
16 アンダーローラー
17 煮汁溜め
B ベースフレーム
P ポンプ
S ストレーナー
10 Rotary pot (rotary kiln)
11 Stirring blade 12 Boiled red beans containing boiled juice 13 Hopper 13b Strainer 14 Duct for discharge 15 Driving source 16 Under roller 17 Boiled juice reservoir B Base frame P Pump S Strainer

Claims (7)

小豆を煮熟乾燥させた加工小豆において、煮熟小豆中に煮汁成分を残存させて乾燥してなることを特徴とする加工小豆。   A processed red bean obtained by boiled and dried red beans, the dried red beans remaining in the boiled red beans and dried. 煮熟小豆を煮汁と共に加熱・撹拌しながら乾燥させることを特徴とする加工小豆の製造方法。   A method for producing processed red beans characterized by drying boiled red beans with boiling water while heating and stirring. 上記乾燥を、内面に撹拌翼を設けた回転釜で間接加熱することより行うことを特徴とする請求項2に記載の加工小豆の製造方法。   The method for producing processed red beans according to claim 2, wherein the drying is performed by indirect heating with a rotary kettle having an inner surface provided with a stirring blade. 上記乾燥を、内面に撹拌翼を設けた回転釜へ熱風を吹き込むことにより行うことを特徴とする請求項2に記載の加工小豆の製造方法。   The method for producing processed red beans according to claim 2, wherein the drying is performed by blowing hot air into a rotary kettle having an inner surface provided with a stirring blade. 上記乾燥は、負圧チャンバー内で加熱・撹拌することにより行うことを特徴とする請求項2に記載の加工小豆の製造方法。   The method for producing processed red beans according to claim 2, wherein the drying is performed by heating and stirring in a negative pressure chamber. 上記乾燥は、スプレイヤーにより煮汁を噴霧しながら行うことを特徴とする請求項2乃至5のいずれかに記載の加工小豆の製造方法。   The method for producing processed red beans according to any one of claims 2 to 5, wherein the drying is performed while spraying the broth with a sprayer. 上記小豆の煮熟工程で渋切りを行うことを特徴とする請求項2乃至6のいずれかに記載の加工小豆の製造方法。   The method for producing processed red beans according to any one of claims 2 to 6, wherein astringent cutting is performed in the ripening step of the red beans.
JP2003395812A 2003-11-26 2003-11-26 Processed red bean Pending JP2005151881A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019041728A (en) * 2017-09-06 2019-03-22 井村屋グループ株式会社 Manufacturing method of adzuki bean foods
JP2020150861A (en) * 2019-03-20 2020-09-24 井村屋グループ株式会社 Production method of dry bean paste

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019041728A (en) * 2017-09-06 2019-03-22 井村屋グループ株式会社 Manufacturing method of adzuki bean foods
JP2020150861A (en) * 2019-03-20 2020-09-24 井村屋グループ株式会社 Production method of dry bean paste
JP7044731B2 (en) 2019-03-20 2022-03-30 井村屋グループ株式会社 How to make dried bean paste

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