JP2019041728A - Manufacturing method of adzuki bean foods - Google Patents

Manufacturing method of adzuki bean foods Download PDF

Info

Publication number
JP2019041728A
JP2019041728A JP2017171263A JP2017171263A JP2019041728A JP 2019041728 A JP2019041728 A JP 2019041728A JP 2017171263 A JP2017171263 A JP 2017171263A JP 2017171263 A JP2017171263 A JP 2017171263A JP 2019041728 A JP2019041728 A JP 2019041728A
Authority
JP
Japan
Prior art keywords
heating
azuki
azuki bean
beans
reduced pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2017171263A
Other languages
Japanese (ja)
Other versions
JP6804412B2 (en
Inventor
宏規 伊藤
Hiroki Ito
宏規 伊藤
希 豆谷
Nozomi Mametani
希 豆谷
麻美 内藤
Asami Naito
麻美 内藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IMURAYA GROUP CO Ltd
Original Assignee
IMURAYA GROUP CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IMURAYA GROUP CO Ltd filed Critical IMURAYA GROUP CO Ltd
Priority to JP2017171263A priority Critical patent/JP6804412B2/en
Publication of JP2019041728A publication Critical patent/JP2019041728A/en
Application granted granted Critical
Publication of JP6804412B2 publication Critical patent/JP6804412B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Confectionery (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

To provide a manufacturing method of adzuki bean foods capable of a nutrient component or a holding functional component contained in adzuki bean by taking improvements on a heating condition for cooking the adzuki bean, further maintaining a shape of particles by preventing adzuki from falling apart, and reducing environment load by adzuki bean broth.SOLUTION: A method has a water addition process for adding water to adzuki to obtain water added adzuki bean, a primary heating process for heating the water added adzuki bean at a temperature range of 50 to 70°C to obtain primary heated adzuki bean, a secondary heating process for heating the primary heated adzuki bean at a temperature range of 95 to 98°C and lower than boiling point to obtain secondary heated adzuki bean, and a decompression heating process for heating the secondary heated adzuki bean at the temperature range of 50 to 90°C under a compression condition than atmospheric pressure and a pressure condition of 0.05 to 0.08 MPa.SELECTED DRAWING: Figure 1

Description

本発明は、小豆食品の製造方法に関する。   The present invention relates to a method for producing azuki bean food.

小豆(あずき,adzuki bean,Vigna angularis)は、菓子の餡(あん)、汁粉(しるこ)や善哉(ぜんざい)、羊羹(ようかん)等をはじめとする広汎な食品の材料として使用されている。小豆は、伝統的に漉し餡もしくは粒餡等に加工されることが多い。これらの餡では豆の粒の形状が完全に喪失していたり、粒が砕けたりしている。なお、粒餡においては、粒残りが品質の良さの基準とされる場合がある。   Azuki bean (adzuki bean, adzuki bean, Vigna angularis) is used as a material for a wide variety of foods including sweet potato (an), juice powder (shiruko), whole sweet potato (yuzu), yokan (yokan) and the like. Azuki bean is often processed into a sweet potato or a gourd traditionally. In these straws, the shape of the beans is completely lost, or the grains are broken. In addition, in the granule, the granule residue may be used as the standard of the quality.

小豆の加工に際し、生小豆は熱湯中で十分に軟らかくなるまで加熱される。このような加熱は、蒸煮または煮熟等とも称される。その際、小豆の種皮や内部から溶出する成分が灰汁(あく)となる。そこで、灰汁による雑味を抑制するため、小豆の蒸煮を通じて煮汁(茹で汁)の廃棄と新規の水または湯の追加により灰汁は取り除かれる。煮汁を廃棄する処理は、「渋切り」等と称される。当該工程は、例えば、豆類の煮熟方法(特許文献1)、粒餡の製造方法等(特許文献2,3)、小豆風味に優れた餡等の製造方法(特許文献4)に開示されている。そして、「渋切り」の工程を経た小豆に砂糖等の調味料が添加され、全体に味が馴染むまでさらに蒸煮される。   During processing of azuki beans, the raw azuki beans are heated in boiling water until they are sufficiently soft. Such heating is also referred to as steaming or boiling. At that time, the seed coat of azuki bean and the component that elutes from the inside become lye. Therefore, in order to suppress the miscellaneous taste due to the lye, the lye is removed by discarding the boiled (boiled) solution through the steaming of azuki beans and adding new water or hot water. The process of disposing of the broth is called "stringent chopsticks" or the like. The process is disclosed, for example, in a method of boiling and ripening beans (Patent Document 1), a method of producing granular cake etc. (Patent Documents 2 and 3), and a method of producing sweet potato having excellent azuki flavor (Patent Document 4) There is. And seasonings, such as sugar, are added to the red beans which passed through the process of "astringent cutting", and it is further steamed until the taste becomes familiar to the whole.

ここで、従来の小豆の加工工程は、例えば、図2の概略工程図として表される。小豆に加水した後、加熱される。そして、渋切りとして小豆の煮汁(小豆煮汁)は廃棄され、水または湯が追加投入される。この加熱と渋切りの工程は1回または2回ほど行われる。その後、再度加熱され、調味と充填が行われる。このように、小豆を煮た加工品製造に際しては、渋切りの工程は不可欠であった。   Here, the conventional azuki bean processing step is represented, for example, as a schematic process diagram of FIG. After watering the azuki beans, it is heated. Then, the azuki bean soup (azuki bean soup) is discarded as an astringent and water or hot water is additionally introduced. This heating and chopping process may be performed once or twice. Then, it is heated again and seasoning and filling are performed. Thus, in the process of producing processed products in which azuki beans are boiled, the process of shreddering is indispensable.

小豆煮汁中には、抗腫瘍性成分(特許文献5参照)、抗アレルギー成分(特許文献6参照)、骨粗鬆症の症状改善に有効な成分(特許文献7参照)の存在が明らかとなった。しかしながら、前述の各特許文献に開示の製造方法のとおり小豆の煮汁(茹で汁)は廃棄されてしまうため、小豆の種皮等に含まれる機能性成分を十分に活用しきれていなかった。   The presence of an antitumor component (see Patent Document 5), an anti-allergic component (see Patent document 6), and a component effective for improving symptoms of osteoporosis (see Patent Document 7) was clarified in the soybean soup. However, since the azuki bean soup (boiled soup) is discarded according to the manufacturing method disclosed in each of the above-mentioned patent documents, functional components contained in the azuki bean seed coat and the like have not been sufficiently utilized.

特許文献5ないし7に開示のとおり、小豆中の機能性成分の存在を確認しながらも、特許文献1ないし4等の従来製法では、小豆中の成分を有効に活用できていなかった。この点を踏まえ、本来の小豆に含有される成分を可能な限り加熱加工後の小豆食品にも保持させるべく小豆の加熱、加工に改良を模索してきた。   As disclosed in Patent Documents 5 to 7, while confirming the presence of functional components in azuki beans, the conventional methods of Patent Documents 1 to 4 and the like have failed to effectively utilize the components in azuki beans. Based on this point, we have sought to improve the heating and processing of azuki beans so that the ingredients contained in the original azuki beans can be retained as much as possible in the heat-processed azuki bean food.

さらに、菓子材料以外の小豆の利用についても検討を重ねた。一般的な小豆の餡では、加熱して軟化した小豆に砂糖等が加えられて甘く仕上げられる。こうすると、料理の幅が狭くなり、他の食材との組み合わせも容易ではない。そこで、小豆の粒を生かし、同時に小豆自体の機能性成分を維持した小豆食品が望まれていた。   Furthermore, the use of red beans other than confectionery material was also examined. In a common azuki bean paste, sugar and the like are added to the heated and softened red beans to make them sweet. This narrows the breadth of the dish and makes it difficult to combine with other ingredients. Then, the azuki bean food which maintained the functional ingredient of azuki bean itself at the same time using the grain of azuki bean was desired.

加えて、小豆煮汁の排水のBOD(Biochemical oxygen demand)は高く、環境負荷が大きいため排水処理が必要である。そのため、排水処理の負担低減が大きな課題となっていた。そこで、小豆煮汁の排出を極力抑制することにより環境負荷の低減も可能となる新たな小豆食品の製造方法が望まれていた。   In addition, BOD (Biochemical oxygen demand) of the drainage of azuki bean soup is high and environmental load is large, so drainage treatment is necessary. Therefore, reducing the burden of wastewater treatment has been a major issue. Therefore, there has been a demand for a new method for producing azuki bean food that can reduce the environmental load by suppressing the discharge of azuki bean juice as much as possible.

特開昭60−149353号公報Japanese Patent Application Laid-Open No. 60-149353 特開2000−236832号公報JP, 2000-236832, A 特開2000−236833号公報JP, 2000-236833, A 特開2011−234635号公報JP 2011-234635 A 特許第4971566号公報Patent No. 4971566 gazette 特許第6023398号公報Patent No. 60233398 特許第6031328号公報Patent No. 60313328

本発明は、前記の点に鑑みなされたものであり、小豆を蒸煮する加熱条件に改良を重ねることにより小豆自体に含まれる機能性成分を保持し、さらに小豆の煮崩れを防いで粒の形状を維持できるとともに、小豆煮汁の処理負担の低減も可能とする小豆食品の製造方法を提供する。   The present invention has been made in view of the above-mentioned point, and by improving the heating conditions for steaming azuki beans, the functional components contained in the azuki beans themselves are retained by improving the heating conditions, and further, the simmering of the azuki beans is prevented and the shape of the granules is achieved. The present invention provides a method for producing azuki bean food which can maintain the processing load of

すなわち、第1の発明は、小豆に加水して加水小豆を得る加水工程と、前記加水小豆を50ないし70℃の温度域で加熱して一次加熱小豆を得る一次加熱工程と、前記一次加熱小豆を95ないし98℃かつ沸点以下の温度域で加熱して二次加熱小豆を得る二次加熱工程と、前記二次加熱小豆を大気圧よりも減圧条件において50ないし90℃の温度域で加熱して減圧加熱小豆を得る減圧加熱工程とを備えることを特徴とする小豆食品の製造方法に係る。   That is, the first invention comprises the steps of: adding water to adzuki beans to obtain water-added red beans; heating the water-added red beans in a temperature range of 50 to 70 ° C. to obtain primary heated red beans; Heating in a temperature range of 95 to 98 ° C. and a boiling point or less to obtain a secondary heating azuki bean, and heating the secondary heating azuki bean at a temperature range of 50 to 90 ° C. under reduced pressure conditions below atmospheric pressure. And a reduced-pressure heating step of obtaining reduced-pressure heated red beans.

第2の発明は、前記減圧加熱工程における減圧条件が、0.05ないし0.08MPaの圧力条件である第1の発明に記載の小豆食品の製造方法に係る。   A second invention relates to the method for producing azuki bean food according to the first invention, wherein the reduced pressure condition in the reduced pressure heating step is a pressure condition of 0.05 to 0.08 MPa.

第3の発明は、前記二次加熱工程が30ないし50分間の加熱である第1または2の発明に記載の小豆食品の製造方法に係る。   A third invention relates to the method for producing azuki bean food according to the first or second invention, wherein the secondary heating step is heating for 30 to 50 minutes.

第4の発明は、前記減圧加熱工程が30ないし80分間の加熱である請求項1ないし3のいずれか1項に記載の小豆食品の製造方法に係る。   A fourth invention relates to the method for producing azuki bean food according to any one of claims 1 to 3, wherein the reduced pressure heating step is heating for 30 to 80 minutes.

第5の発明は、前記二次加熱工程と前記減圧加熱工程の間に、調味成分が添加される第1ないし4のいずれかの発明に記載の小豆食品の製造方法に係る。   A fifth invention relates to the method for producing azuki bean food according to any one of the first to fourth inventions, wherein a seasoning ingredient is added between the secondary heating step and the reduced pressure heating step.

第6の発明は、前記減圧加熱工程を経て得られた減圧加熱小豆を所定の容器内に充填して殺菌する充填殺菌工程が加えられる第1ないし5のいずれかの発明に記載の小豆食品の製造方法に係る。   A sixth invention is the azuki bean food according to any one of the first to fifth inventions, wherein a filling sterilization step of filling and sterilizing reduced pressure heating red beans obtained through the low pressure heating step into a predetermined container is added. It relates to the manufacturing method.

第1の発明に係る小豆食品の製造方法によると、小豆に加水して加水小豆を得る加水工程と、前記加水小豆を50ないし70℃の温度域で加熱して一次加熱小豆を得る一次加熱工程と、前記一次加熱小豆を95ないし98℃かつ沸点以下の温度域で加熱して二次加熱小豆を得る二次加熱工程と、前記二次加熱小豆を大気圧よりも減圧条件において50ないし90℃の温度域で加熱して減圧加熱小豆を得る減圧加熱工程とを備えるため、小豆自体に含まれる機能性成分の溶出を抑え、かつ加熱後の小豆においても小豆本来の成分を保持し、しかも、小豆の煮崩れを防いで粒の形状を維持できる小豆食品を製造することができる。さらに、小豆煮汁の排水による環境負荷の低減、排水処理コストの低減も可能となる。   According to the method for producing azuki bean food according to the first aspect of the invention, a step of hydrolyzing azuki beans to obtain hydrolysed beans, and a step of primary heating to heat primary hydrolyzate by heating the hydrolyzed beans in a temperature range of 50 to 70 ° C. And heating the primary heating red beans in a temperature range of 95 to 98 ° C. and not higher than the boiling point to obtain secondary heating red beans, and the secondary heating red beans at 50 to 90 ° C. under reduced pressure conditions than atmospheric pressure. Since heating in a temperature range to obtain reduced-pressure heating azuki beans is provided, the elution of functional components contained in the azuki beans themselves is suppressed, and the essential components of azuki beans are retained in the azuki beans after heating, Azuki bean food can be produced which can prevent the simmering of azuki beans and maintain the shape of grains. In addition, it is possible to reduce the environmental load due to the drainage of azuki bean soup and to reduce the cost of wastewater treatment.

第2の発明に係る小豆食品の製造方法によると、第1の発明において、前記減圧加熱工程における減圧条件が、0.05ないし0.08MPaの圧力条件であるため、適切な加熱と水分蒸発を均衡させることができる。   According to the method for producing azuki bean food according to the second invention, in the first invention, since the decompression conditions in the decompression heating step are pressure conditions of 0.05 to 0.08 MPa, appropriate heating and evaporation of water can be performed. It can be balanced.

第3の発明に係る小豆食品の製造方法によると、第1または2の発明において、前記二次加熱工程が30ないし50分間の加熱であるため、小豆の粒の割れを抑制しながら小豆のデンプンの可食化を図ることができる。   According to the method for producing azuki bean food according to the third invention, in the first or second invention, since the secondary heating step is heating for 30 to 50 minutes, the starch of azuki bean is suppressed while suppressing the cracking of the granules of azuki bean The food can be made edible.

第4の発明に係る小豆食品の製造方法によると、第1ないし3のいずれかの発明において、前記減圧加熱工程が30ないし80分間の加熱であるため、こげ、煮崩れを生じさせずに加熱しながら水分蒸発を促すことができる。   According to the method for producing azuki bean food according to the fourth invention, in the invention according to any one of the first to third inventions, since the reduced-pressure heating step is heating for 30 to 80 minutes, heating is performed without causing scorching or simmering. While promoting the evaporation of water.

第5の発明に係る小豆食品の製造方法によると、第1ないし4のいずれかの発明において、前記二次加熱工程と前記減圧加熱工程の間に、調味成分が添加されるため、菓子用、惣菜用等に適した味付けが可能となる。   According to the method for producing azuki bean food according to the fifth invention, in any of the first to fourth inventions, a seasoning ingredient is added between the secondary heating step and the reduced-pressure heating step, so that it is for confectionery, A seasoning suitable for sugar beets is possible.

第6の発明に係る小豆食品の製造方法によると、第1ないし5のいずれかの発明において、前記減圧加熱工程を経て得られた減圧加熱小豆を所定の容器内に充填して殺菌する充填殺菌工程が加えられるため、常温物流も可能となり、流通、保管の利便性は大きく向上する。   According to the method for producing azuki bean food according to the sixth invention, in the invention according to any one of the first to fifth inventions, filling sterilization for filling and sterilizing reduced pressure heating red beans obtained through the reduced pressure heating step into a predetermined container is performed. Because the process is added, normal temperature distribution is also possible, and the convenience of distribution and storage is greatly improved.

本発明の小豆食品の製造方法の概略工程図である。It is a schematic process drawing of the manufacturing method of the azuki bean food of this invention. 従来の小豆食品の製造方法の概略工程図である。It is a schematic process drawing of the manufacturing method of the conventional azuki bean food. 製法Iに基づく小豆食品の写真である。It is a photograph of azuki bean food based on the manufacturing method I. 製法IIに基づく小豆食品の写真である。It is a photograph of azuki bean food based on a manufacturing method II.

本発明の小豆食品の製造方法に際し、図1の概略工程図を用いながら順に説明する。はじめに小豆(あずき,adzuki bean,Vigna angularis)は大きさ、形状、色合い等を均一範囲とするべく、選別され、適宜水洗の後、加水される。加水により加水小豆が得られる(「加水工程」)。加水時間は、季節、気温、小豆の品種、小豆の乾燥具合等により適宜加減される。通常、小豆の加水は5分ないし20時間である。なお、加水には浸漬も含まれる。   The method for producing azuki bean food of the present invention will be sequentially described using the schematic process chart of FIG. First, azuki beans (adzuki bean, adzuki bean, Vigna angularis) are selected to have a uniform range of size, shape, color tone and the like, and are appropriately washed with water and then water is added. Hydrolysis produces hydrolysed red beans ("hydrolysis step"). The water addition time is appropriately adjusted depending on the season, the temperature, the variety of red beans, the drying condition of red beans, and the like. Usually, the addition of red beans is 5 minutes to 20 hours. The addition of water also includes immersion.

加水の前段階の乾燥状態の小豆とは、収穫後、自然乾燥により水分含量を12ないし17%にまで低下させた小豆であり、一般に流通している形態である。   The dried azuki beans in the pre-hydrolysis stage are azuki beans which have been reduced in water content to 12 to 17% by natural drying after being harvested, and are in a commonly used form.

加水小豆は50ないし70℃の温度域で加熱(一次加熱)され、一次加熱小豆が得られる(「一次加熱工程」)。はじめから、加水小豆に対し95℃前後の加熱により小豆中のデンプン粒子を軟化させて可食化することもできる。しかしながら、急激な加熱では小豆の粒は破裂しやすい。特に、本発明では小豆の粒の形状の維持が重視されている。この点からも、加熱時の温度変化には慎重さが要求される。また、従前の95℃前後の小豆の加熱の場合では、加熱時の小豆のこげ(焦げ)、煮崩れを防ぐため、水量を多くして煮るようにして加熱する。小豆のこげ臭は不快な雑臭となり商品価値を著しく低下させてしまう。   The hydrous azuki bean is heated (primary heating) in a temperature range of 50 to 70 ° C. to obtain a primary heating azuki bean ("primary heating step"). From the beginning, the starch particles in the red beans can be softened and edible by heating to about 95 ° C. with respect to the aqueous red beans. However, in the case of rapid heating, the grains of red beans are likely to burst. In particular, in the present invention, emphasis is placed on maintaining the shape of azuki beans. Also from this point, caution is required for temperature change during heating. Also, in the case of conventional heating of azuki beans at around 95.degree. C., heating is carried out with a large amount of water in order to prevent burning (burning) of the azuki beans at the time of heating and breakage. Azuki's burnt odor is an unpleasant miscellaneous odor and significantly reduces the commercial value.

しかしながら、本発明では、小豆自体の成分を保持する必要上、加熱時に加水小豆に添加する水量は従前よりも抑制される。そのため、加水小豆の加熱時にこげ、煮崩れが生じないようにするため、95℃よりも低温の加熱とする必要がある。そこで、本発明のとおり、本格的な加熱(次述の二次加熱)に先立ち、加水小豆に対し一次加熱が行われる。一次加熱における当該温度の加熱時間は、加水小豆の量(製造量)、投入水量等に応じて加減され、概ね10ないし60分である。   However, in the present invention, the amount of water to be added to the hydrous azuki bean during heating is suppressed more than before, because it is necessary to retain the ingredients of the azuki bean itself. Therefore, it is necessary to use heating at a temperature lower than 95 ° C. in order to prevent the boiled azuki bean from being squeezed and from being broken down. Therefore, as in the present invention, primary heating is performed on the water-rich azuki bean prior to full-scale heating (secondary heating described below). The heating time of the said temperature in primary heating is adjusted according to the quantity (production amount) of water-ized azuki beans, input water quantity, etc., and is about 10 to 60 minutes.

一次加熱が50℃未満では低温なため、加水小豆の加熱とならない。70℃を超える場合では高温なため加熱中の小豆に加熱のむらが生じやすい。そこで、50ないし70℃、より好ましくは55ないし65℃の温度域で一次加熱は行われる。こうして、小豆の粒の破裂を抑制しつつ、小豆内部のデンプン粒子に水分を行き渡らせた一次加熱小豆が調製される。   If the primary heating is less than 50 ° C., it does not become the heating of the hydrous azuki bean because it is low temperature. When the temperature exceeds 70 ° C., the heating of the azuki beans tends to be uneven because the temperature is high. Therefore, primary heating is performed in a temperature range of 50 to 70 ° C., more preferably 55 to 65 ° C. Thus, the primary heated azuki bean is prepared in which the water is distributed to the starch particles inside the azuki bean while suppressing the rupture of the azuki bean granules.

続いて、一次加熱小豆は95ないし98℃、かつ沸点以下の温度域にて加熱され、二次加熱小豆が得られる(「二次加熱工程」)。このような加熱は、蒸煮または煮熟等とも称される。当該二次加熱では、前出の一次加熱小豆内部のデンプン粒子が十分に加熱されて、デンプンのアルファ化が進む。当該二次加熱を経ることによりはじめて小豆は可食化する。前述の一次加熱を既に終えているため、二次加熱に要する加熱時間は低減される。生産量、水量により加減されるものの、二次加熱は30ないし50分間の加熱である。二次加熱の時間が少なすぎる場合、小豆のデンプンの可食化は不十分であり、逆に長くしすぎる場合、対流が起きて小豆の粒が流動し、粒が割れてしまう。こうなると所望の粒の形状を得ることができなくなる。このことから、小豆の粒の割れを抑制しながら小豆のデンプンの可食化を図るべく、二次加熱の時間が規定される。   Subsequently, the primary heating red beans are heated at a temperature range of 95 to 98 ° C. and not higher than the boiling point to obtain secondary heating red beans (“secondary heating step”). Such heating is also referred to as steaming or boiling. In the second heating, starch particles in the first heating azuki bean are sufficiently heated to promote starch gelatinization. Azuki beans are made edible only through the secondary heating. Since the above-mentioned primary heating has already been completed, the heating time required for the secondary heating is reduced. The secondary heating is heating for 30 to 50 minutes, although it is controlled by the amount of production and the amount of water. If the time of secondary heating is too short, the agrochemical starch is not edible enough, and if it is too long conversely, the azuki beans will flow and the granules will break. If this happens, the desired grain shape can not be obtained. From this, the time of secondary heating is specified in order to promote the edible of the azuki bean starch while suppressing the cracking of the azuki bean granules.

前述の一次加熱工程と二次加熱工程は、必ずしも明確に工程別に区分される必要はなく、連続的であってもよい。最終的にデンプンがアルファ化する二次加熱工程時の温度に到達でき、同工程の温度が維持されるならば十分である。現実問題として、製造設備における加熱性能、一回当たりの仕込み量(生産量)等を勘案して、最適な作業効率となるように加熱工程は組み立てられる。   The above-mentioned primary heating process and secondary heating process do not necessarily have to be clearly divided into process steps, and may be continuous. It is sufficient if the temperature at the time of the secondary heating step where the starch finally alphalates can be reached, and the temperature of the same step is maintained. As a practical matter, the heating process is assembled so as to obtain an optimum working efficiency in consideration of the heating performance in the manufacturing facility, the preparation amount (production amount) per one time, and the like.

一次加熱工程及び二次加熱工程を経た二次加熱小豆は、大気圧よりも減圧条件に置かれて50ないし90℃の温度域にて減圧加熱され、減圧加熱小豆が得られる(「減圧加熱工程」)。減圧加熱小豆が小豆食品となる。減圧加熱工程における圧力条件は、大気圧をおよそ0.1MPaとして、0.05ないし0.08MPaである(すなわち、0.02ないし0.05MPaの減圧量である。)。極端に減圧する場合、圧力低下から低温で沸騰し始め、温度を伴った加熱が不十分となる。そのため、適切な加熱と水分蒸発の均衡から前述の範囲が規定される。   The secondary heating azuki beans that have passed through the primary heating process and the secondary heating process are placed under reduced pressure conditions from atmospheric pressure and heated under reduced pressure in a temperature range of 50 to 90 ° C. to obtain reduced pressure heated azuki beans (“reduced pressure heating process "). Reduced pressure heating azuki is azuki bean food. The pressure conditions in the reduced pressure heating step are 0.05 to 0.08 MPa (that is, a reduced pressure of 0.02 to 0.05 MPa), assuming that the atmospheric pressure is approximately 0.1 MPa. When the pressure is extremely reduced, the pressure starts to boil at a low temperature due to the pressure drop, and the heating accompanied by the temperature becomes insufficient. Therefore, the aforementioned range is defined from the balance of appropriate heating and water evaporation.

減圧加熱の温度は煮汁の水分を蒸発させるために必要であり、小豆にこげ、煮崩れを生じさせない温度である。減圧加熱における加熱時間は、30ないし80分間である。加熱時間の目安は、概ね煮汁の水分が減少する時点により規定される。短時間であれば十分な蒸発とはならない。また、80分を超過する場合、水分減少が多くなりすぎてこげに加えて壁面へのこびり付きが生じやすくなる。この加熱時間は減圧量に応じて変化する。そこで、こげ、煮崩れを生じさせずに加熱しながら水分蒸発を促すための妥当な時間となる。   The temperature of heating under reduced pressure is necessary to evaporate the water content of the broth, and is a temperature at which the azuki beans are not burnt to cause the simmering. The heating time in reduced pressure heating is 30 to 80 minutes. The indication of the heating time is generally defined by the point at which the water content of the broth decreases. A short time will not result in sufficient evaporation. Also, if it exceeds 80 minutes, the amount of water reduction will be too much, and in addition to burnt, sticking to the wall is likely to occur. The heating time changes according to the amount of pressure reduction. Therefore, it is a reasonable time to promote evaporation of water while heating without causing scorching and simmering.

減圧加熱では、加熱を通じて二次加熱小豆を煮詰めた煮汁の蒸発、さらには二次加熱小豆自体に含まれる水分の蒸発が促される。一般に常圧下にて加熱を持続すれば水分の蒸発は容易である。しかしながら、二次加熱の加熱温度では高温なため、加熱時間の増加に伴い、小豆のこげ、煮崩れが生じやすい。   In the heating under reduced pressure, the heating of the secondary heating red beans is promoted by the evaporation of the cooking broth, and further, the evaporation of water contained in the secondary heating red beans themselves is promoted. Generally, evaporation of water is easy if heating is continued under normal pressure. However, since the temperature is high at the heating temperature of the secondary heating, the azuki bean tends to be burnt and simmered as the heating time increases.

本発明における減圧加熱の採用により、二次加熱よりも低温度の加熱となるため、小豆のこげ、煮崩れによるこびり付きの問題は解消される。また、小豆煮汁を減少させ、小豆の機能性成分の保持が促される。さらに、小豆の粒が必要以上に流動したり割れたりすることも回避される。   The use of reduced pressure heating in the present invention results in heating at a temperature lower than that of secondary heating, so that the problem of sticking with azuki beans and lumps due to boiling is eliminated. In addition, azuki bean juice is reduced and retention of functional components of azuki bean is promoted. In addition, excessive flow and cracking of the red bean grains are also avoided.

前述の減圧加熱工程までを経ることにより、小豆食品は完成する。小豆食品の性状、形態は、膨潤して軟化した小豆の粒であり、従来の茹でた小豆と形状や色の面で異なった。そこで、美味しさや保存の便宜から必要により調味成分が添加される。できあがる小豆食品が惣菜であれば塩味であり、菓子用途であれば甘味の調味成分が添加される。むろん、調味することなく利用することも可能である。   The azuki bean food is completed by passing through the above-mentioned decompression heating process. The properties and morphology of the azuki bean food were swollen and softened azuki bean grains, and were different from conventional boiled azuki beans in terms of shape and color. Therefore, seasoning ingredients are added as needed for the sake of taste and convenience of storage. If the finished azuki bean food is a sugar beet, it is salty, and if it is for confectionery use, a sweetening seasoning ingredient is added. Of course, it is also possible to use without seasoning.

塩味の調味成分は食塩、香辛料等である。甘味の調味成分は、ブドウ糖、果糖、ショ糖、麦芽糖、異性化糖、オリゴ糖、還元水あめ、デンプン糖化物等の一般的な糖類、グラニュー糖、液糖、水あめ、黒砂糖、蜂蜜、メープルシロップ等である。さらに、機能性を有するトレハロース等の糖類、エリスリトール等の糖アルコールである。加えて、ビタミンC等、クエン酸、pH調整剤、その他各種添加物も含まれる。調味成分の添加量は味付けに応じて最適に調整される。   Salty seasoning ingredients are salt, spices and the like. Seasoning ingredients for sweetness are glucose, fructose, sucrose, maltose, isomerized sugar, oligosaccharide, reduced starch syrup, common sugars such as starch syrup, granulated sugar, liquid sugar, starch syrup, brown sugar, honey, maple syrup Etc. Further, saccharides such as trehalose having functionality, and sugar alcohols such as erythritol. In addition, vitamin C and the like, citric acid, pH adjusters, and various other additives are also included. The addition amount of the seasoning component is optimally adjusted according to the seasoning.

調味成分の添加は小豆の加工途中であればいずれの段階でも可能である。しかしながら、二次加熱工程の温度では糖類は褐変、こげの原因となりやすく好ましくない。このことから、高温である二次加熱工程を終了した後が好ましく、二次加熱工程と減圧加熱工程の間に前出の調味成分は添加される。減圧加熱工程において加熱され、かつ混和等も行われるため調味成分の拡散、味の馴染みは良好となる。こうして、調味済みの小豆食品が製造される。   The addition of the seasoning ingredient is possible at any stage during the processing of red beans. However, at the temperature of the secondary heating step, saccharides are likely to cause browning and burn, which is not preferable. From this, after finishing the secondary heating process which is high temperature, it is preferable, and the above-mentioned seasoning ingredient is added between the secondary heating process and the decompression heating process. Since heating and mixing are performed in the reduced pressure heating step, diffusion of seasoning ingredients and taste familiarization become good. Thus, seasoned azuki bean food is produced.

実際の流通、販売を勘案すると、所定の容器への充填、殺菌が必要となる。そこで、減圧加熱工程を経て得られた減圧加熱小豆は、計量後、レトルト用の樹脂フィルム袋、缶詰用の缶等の所定の容器内に充填、封止される。その後、規定の温度、時間の殺菌条件下で殺菌される(「充填殺菌工程」)。充填殺菌工程を経ることにより、冷凍、冷蔵物流に加えて常温物流も可能となり、流通、保管の利便性は大きく向上する。殺菌においても加熱されるものの、既に減圧加熱小豆として小豆食品は完成されている。このため、殺菌時の成分溶出は無視できる範囲である。殺菌工程として、115ないし121℃、20ないし40分のレトルト加熱が例示される。   In consideration of actual distribution and sales, it is necessary to fill predetermined containers and sterilize. Then, after measurement, the reduced pressure heating azuki bean obtained through the reduced pressure heating process is filled and sealed in a predetermined container such as a resin film bag for retort, a can for can, and the like. It is then sterilized under the specified temperature, time sterilization conditions ("fill sterilization step"). In addition to freezing and refrigerated distribution, normal temperature distribution is also possible by going through the filling sterilization process, and the convenience of distribution and storage is greatly improved. The azuki bean food has already been completed as a vacuum heating azuki bean although it is also heated in sterilization. For this reason, component elution at the time of sterilization is in a negligible range. As a sterilization process, retort heating at 115 to 121 ° C. for 20 to 40 minutes is exemplified.

一連の各工程を順に経ることにより、小豆食品はできあがる。生小豆の状態から小豆食品に加工する際の蒸煮(煮詰める、炊き上げる)において、煮汁を廃棄(渋切り)する工程は省略される。加工途中に生じる煮汁中には小豆本来の機能性成分が含有されている。しかしながら、従前、未利用のままの煮汁は廃棄されているのみであった。これに対し、本発明の製造方法では、段階を踏まえた加熱と減圧加熱が組み合わせられている。このため、小豆自体の加熱に必要な水量は抑制され、しかも、減圧加熱を通じて残留する水分の蒸発も進む。そこで、煮汁の廃棄(渋切り)の必要は無くなり、小豆に本来的に含有される機能性成分は保持される。   Azuki bean food is completed by going through a series of each process in order. In steaming (cooking and cooking) when processing raw soybeans into azuki bean food, the process of discarding (refining) the boiled soup is omitted. Boiled juice produced in the middle of processing contains functional components inherent to red beans. However, in the past, unused juice was only discarded. On the other hand, in the manufacturing method of the present invention, heating based on the steps and heating under reduced pressure are combined. For this reason, the amount of water necessary for heating the azuki bean itself is suppressed, and furthermore, evaporation of the remaining water proceeds through heating under reduced pressure. Therefore, there is no need to discard the broth (refrigeration), and the functional components inherently contained in the red beans are retained.

それゆえ、蒸煮の加熱加工を伴った小豆食品であっても、小豆本来の機能性成分をより多く保持させることが可能となる。さらに、煮汁の廃棄(渋切り)の処理自体が省略できるため、小豆煮汁の排水による環境負荷の低減、排水処理コストの低減も可能となる。小豆食品の製造全体においても、同様の効果が見込まれる。   Therefore, even in the azuki bean food accompanied by heat processing of steaming, it becomes possible to hold more functional components inherent to the azuki bean. Furthermore, since the processing itself of the waste disposal (refining) can be omitted, it is also possible to reduce the environmental load due to the drainage of the azuki bean soup and to reduce the cost of the drainage processing. Similar effects are expected for the whole production of azuki bean food.

発明者は、本発明の製造方法(製法I)と、従来の製造方法(製法II)により同品種の小豆から小豆食品を製造し、成分及び味覚の面から相互の良否を比較した。   The inventor manufactured an azuki bean food from azuki beans of the same variety by the manufacturing method of the present invention (manufacturing method I) and the conventional manufacturing method (manufacturing method II), and compared the quality with each other in terms of ingredients and taste.

〔小豆食品の製造(製法I)〕
製法Iの小豆食品の製造は、前掲の図1及びその説明の製造方法に準じた。具体的に、選別後の小豆を1kg計量し、その1.2ないし1.5倍量の水(約1.2ないし1.5L)を加えた後、5分ないし20時間静置し加水小豆とし、加水小豆を蒸煮釜に投入した。10ないし60分間かけて水温を常温から50ないし70℃まで昇温し(一次加熱)、攪拌して一次加熱小豆とした。そのまま連続して95ないし98℃まで30ないし50分間かけて昇温、加熱し(二次加熱)、二次加熱小豆とした。その後、蒸煮釜を気密にして、内圧を大気圧(約0.1MPa)から0.05ないし0.08MPaに到達するまで減圧した。当該減圧状態を維持しながら50ないし90℃で30ないし80分間加熱(減圧加熱)し水分を蒸発させて減圧加熱小豆を得た。この減圧加熱小豆が製法Iの小豆食品である。
[Manufacture of azuki bean food (preparation I)]
Production of the azuki bean food of the production method I was according to the production method of FIG. 1 mentioned above and its description. Specifically, 1 kg of the azuki beans after sorting is weighed, and after adding 1.2 to 1.5 times the amount of water (about 1.2 to 1.5 L), the mixture is allowed to stand for 5 minutes to 20 hours to add water azuki beans. Tosses, added the hydrolysed red beans to the cooking pot. The water temperature was raised from normal temperature to 50 to 70 ° C. (primary heating) over 10 to 60 minutes, and the mixture was stirred to obtain primary heated red beans. Then, the temperature was raised to 95 to 98 ° C. continuously for 30 to 50 minutes (secondary heating) to obtain secondary heated red beans. Thereafter, the cooking pot was made airtight, and the internal pressure was reduced from the atmospheric pressure (about 0.1 MPa) until it reached 0.05 to 0.08 MPa. While maintaining the reduced pressure, heating (reduced pressure heating) was performed at 50 to 90 ° C. for 30 to 80 minutes to evaporate the water content to obtain reduced pressure heated azuki beans. This reduced pressure heating azuki bean is the azuki bean food of the production method I.

図3の写真は当該製法Iの小豆食品である。製法Iの小豆食品の性状、形態は膨潤した小豆の粒であった。加熱時に小豆の粒が必要以上に流動したり割れたりしなかったことから、小豆食品の小豆の粒の割れ、亀裂等の形状欠損はほぼ生じなかった。写真からは見えにくいものの、次出の図4と比較してやや濃い色合いであった。   The photograph of FIG. 3 is the azuki bean food of the said manufacturing method I. The properties and form of the azuki bean food of the production method I were swollen azuki bean grains. Since the azuki bean particles did not flow or break more than necessary during heating, almost no shape defects such as cracking or cracking of the azuki bean particles of azuki bean food occurred. Although it is difficult to see from the photograph, it has a slightly darker color compared to FIG. 4 below.

製法Iの小豆食品の製造中、一次加熱、二次加熱、減圧加熱の各加熱において蒸発量を考慮しながら随時小豆に対して注水した。随時の注水量を加算すると、小豆の原料重量のおよそ1.2ないし1.5重量倍の水量となった。   During the production of the azuki bean food of the production method I, water was poured on the azuki bean from time to time taking into consideration the evaporation amount in each of the primary heating, the secondary heating, and the heating under reduced pressure. The occasional addition of the amount of water injection resulted in a water amount of about 1.2 to 1.5 times the weight of the azuki bean material.

製法Iの条件に至る前段階において、減圧加熱せずに二次加熱を持続して水分蒸発を促す製法を試行していた。しかしながら、減圧加熱を省略した製法では適切な水分量(蒸発量)管理が難しく、こげ、煮崩れの発生等の不具合も生じた。このことから、効率的な水分量管理を可能とするため減圧状態下で加熱する手法に到達した。なお、減圧条件は大気圧よりも低くすることを前提とした。大気圧の半分以下の水準では低圧すぎであり調整が難しくなった。そこで、0.05ないし0.08MPaの条件を割り出した。   Prior to the conditions of the production method I, a production method in which secondary heating was continued without heating under reduced pressure to promote evaporation of water was tried. However, in the manufacturing method in which the heating under reduced pressure is omitted, it is difficult to properly control the amount of water (evaporation amount), and problems such as occurrence of burnt and simmering occurred. From this, in order to enable efficient water content management, the method of heating under reduced pressure conditions was reached. The pressure reduction conditions were assumed to be lower than the atmospheric pressure. It was too low pressure at a level below half the atmospheric pressure, making adjustment difficult. Therefore, the condition of 0.05 to 0.08 MPa was determined.

〔小豆食品の製造(製法II)〕
製法IIの小豆食品の製法は、前掲の図2の従来方法に準じた。具体的に、選別後の小豆を1kg計量し水に5分ないし20時間浸漬して加水小豆とした。加水小豆と、その3倍量の水(約3L)を蒸煮釜に投入した。水温を常温から緩やかに97℃まで昇温し、沸騰温度で40ないし50分間加熱した。ここで、小豆煮汁を廃棄した(渋切り1回目)。再度水を投入するとともに97℃まで昇温し、沸騰温度で20ないし30分間加熱して、小豆煮汁を廃棄した(渋切り2回目)。続いて、水さらしを行った。こうして、製法IIに基づく小豆食品を得た。
[Manufacture of azuki bean food (preparation method II)]
The process for producing the azuki bean food of the process II was according to the conventional method of FIG. 2 mentioned above. Specifically, 1 kg of the azuki bean after sorting was weighed and immersed in water for 5 minutes to 20 hours to make a water azuki bean. The watered azuki beans and three times the amount of water (about 3 L) were placed in a cooking pot. The water temperature was gradually raised from normal temperature to 97 ° C. and heated at the boiling temperature for 40 to 50 minutes. At this point, the red bean soup was discarded (the first chopped). The water was again charged, the temperature was raised to 97 ° C., and heating was performed at the boiling temperature for 20 to 30 minutes, and the red bean soup was discarded (a second cut of bitter melon). Then, the water was drained. Thus, the azuki bean food based on the production method II was obtained.

図4の写真は当該製法IIの小豆食品である。製法IIの小豆食品の性状、形態も膨潤した小豆の粒であり、従来の茹でた小豆と同様であった。小豆の粒の割れ、亀裂等の形状欠損は、前出の図3よりも多かった。図4の色合いが図3よりも薄くなった理由は、渋切りに伴う溶出と考える。   The photograph of FIG. 4 is the azuki bean food of the said manufacturing method II. The properties and morphology of the azuki bean food of Preparation II were also swollen azuki bean grains and were similar to conventional boiled azuki beans. Shape defects such as cracks and cracks of azuki bean grains were more than those in FIG. 3 described above. The reason why the color tone in FIG. 4 is lighter than that in FIG.

製法IIの小豆食品の製造でも、蒸発量を考慮しながら随時小豆に対して注水した。また、煮汁の廃棄と注水を繰り返した。そこで、製造全体での水の使用量を概算すると小豆の原料重量のおよそ4ないし10重量倍の水量となった。   In the preparation of the azuki bean food of the production method II, water was poured into the azuki bean from time to time considering the evaporation amount. In addition, discarding and pouring water were repeated. Therefore, the amount of water used in the entire production was roughly estimated to be 4 to 10 times the weight of the raw material weight of azuki beans.

〔成分分析〕
前述の製法I及び製法IIにより製造した小豆食品について、当初の加工前の小豆と比較して、どれほどの成分が保持されているのか(成分の減少量)を測定した。そこで、成分量変化の指標として、カリウム、鉄、及び総ポリフェノールを選択した。カリウムと鉄の成分量の測定は、「食品表示法(平成25年法律第70号)第4条第1項の規定に基づく食品表示基準(消食表第139号,平成27年3月30日)」に記載の分析方法に準拠した。
[Component analysis]
With respect to the azuki bean food produced by the above-mentioned production method I and production method II, it was measured how much the component was retained (decreased amount of the component) compared to the azuki bean before the initial processing. Therefore, potassium, iron and total polyphenols were selected as indicators of component amount change. Measurement of the amount of ingredients of potassium and iron "food indication standard (disappearance chart No. 139, March 30, 2015 according to the provisions of the food indication method (2013 law 70th) Article 4 paragraph 1 It conformed to the analysis method described in).

製法I及び製法IIにより製造した小豆食品はいずれも多量の水分を含み、生状態の小豆とは比較できない。そこで、生状態の小豆、製法I及び製法IIにより製造した小豆食品の3種類について、単位固形重量当たりの成分含有量を算出した。そして、加工前の小豆(生小豆)の含有量を1とし、加工後の小豆食品の含有量を相対量として示した。   The azuki bean food manufactured by the manufacturing method I and the manufacturing method II both contain a large amount of water and can not be compared with the green soybean azuki. Therefore, the component content per unit solid weight was calculated for three types of azuki bean in the raw state and the azuki bean food produced by the production method I and the production method II. And the content of the azuki bean (raw azuki) before processing was set to 1, and the content of the azuki bean food after processing was shown as a relative amount.

カリウムの測定は、「別添 栄養成分等の分析方法等」より「10 カリウム (2)原子吸光光度法(塩酸抽出法)」に準拠した。
鉄の測定は、同「別添 栄養成分等の分析方法等」より「14 鉄 (3)誘導結合プラズマ発光分析法」に準拠した。
The measurement of potassium was based on "10 potassium (2) atomic absorption spectrophotometry (hydrochloric acid extraction method)" from "Analytical method of attached nutrient components etc."
The measurement of iron was based on “14 Iron (3) Inductively coupled plasma emission spectrometry” from “Analytical method of attached nutrient components etc.”.

総ポリフェノールの測定は、「FOLIN−CIOCALTEU法」に従った。いずれも同一条件による希釈、抽出の処理の後、Folin−Ciocalteu試薬を添加し、吸光光度計により660nmの吸光度より算出した。算出に際し、標準溶液に0.001ないし0.1mg/mLの(+)−カテキン50%エタノール溶液を使用した。同法におけるポリフェノール量はカテキン換算量である。   The measurement of total polyphenols was in accordance with the "FOLIN-CIOCALTEU method". After dilution and extraction under the same conditions in all cases, the Folin-Ciocalteu reagent was added, and it was calculated from the absorbance at 660 nm by an absorptiometer. In calculation, 0.001 to 0.1 mg / mL of (+)-catechin 50% ethanol solution was used as a standard solution. The polyphenol amount in the same method is a catechin equivalent amount.

生小豆、製法Iの小豆食品、及び製法IIの小豆食品の3種類のカリウム、鉄、総ポリフェノールについて相対量を表1に示した。生小豆における成分含有量を1とし、加工後の小豆食品の含有量を相対量として示した。   The relative amounts of the three types of potassium, iron and total polyphenols of raw azuki bean, azuki bean food of production method I and azuki bean food of production method II are shown in Table 1. The ingredient content in the raw azuki was 1 and the content of the processed azuki bean food was shown as a relative amount.

Figure 2019041728
Figure 2019041728

〔成分分析の結果と考察〕
製法IIの小豆食品は、既存製法の蒸煮小豆である。同量の固形重量において生小豆と比較すると46ないし88%にまで成分量は減少した。すなわち、既存の製法にあっては、この水準しか小豆の栄養成分を摂取できないことを意味する。これに対し、製法Iの小豆食品では、加水、加熱等の影響から成分量の減少自体を回避することはできないものの、70ないし101%の量まで大幅に栄養成分の残存に成功した。この結果、製法Iは加工後における小豆本来の成分の残存に効果的である。ゆえに、製法Iの小豆食品では、測定種以外の各種成分等の保持も期待でき高栄養価となる。なお、製法Iの小豆食品の相対量が1.00を超過した要因は、小豆自体の成分量のばらつきと類推する。
[Results and Consideration of Component Analysis]
Azuki bean food of the production method II is a steamed azuki bean of the existing production method. The amount of ingredients decreased to 46 to 88% when compared with raw azuki at the same solid weight. That is, in the existing manufacturing method, it means that only this level can ingest the nutritional component of azuki bean. On the other hand, in the azuki bean food of the production method I, although the reduction of the component amount itself can not be avoided due to the influence of water, heating and the like, the nutrient component successfully succeeded to an amount of 70 to 101%. As a result, the production method I is effective for the remaining of the essential components of azuki bean after processing. Therefore, in the azuki bean food of the production method I, retention of various components other than the measurement species can be expected, and the nutritive value is high. In addition, the factor by which the relative amount of the azuki bean food of the manufacturing method I exceeded 1.00 is analogized with the dispersion | variation in the amount of components of azuki bean itself.

カリウムと鉄は小豆に多く含有される代表的なミネラル成分である。この2種の残存が多くなった意義は大きい。また総ポリフェノールについては、カテキン等の複数種の機能性成分と考える。これらの栄養素の残存量が増加した点で背景技術にて述べた機能性成分の摂取にも役立ち得る。   Potassium and iron are representative mineral components that are often contained in azuki beans. The significance of increasing the survival of these two species is significant. In addition, total polyphenols are considered to be multiple functional components such as catechin. The increased residual amount of these nutrients can also help ingesting the functional ingredients mentioned in the background art.

〔官能評価〕
小豆食品同士の成分分析を通じて製法Iの成分残留の優位性の知見を踏まえ、実際に喫食して良否を評価した。ただし、製法I及び製法IIの小豆食品の状態では味覚に乏しいため、少量の食塩等を添加し調味した。製法Iにおける添加は減圧加熱の前とし、製法IIにおける添加は最後の加熱中とした。食塩等の添加量は双方ともほぼ同量とした。
〔sensory evaluation〕
Based on the knowledge of the superiority of the component residue of the manufacturing method I through component analysis of azuki bean foods, eating was actually evaluated for good or bad. However, since the taste was poor in the state of the azuki bean food of Production method I and Production method II, a small amount of sodium chloride or the like was added and seasoned. The addition in preparation I was before heating under reduced pressure and the addition in preparation II was during the last heating. The addition amounts of salt and the like were approximately the same.

官能評価では、20代の男性6名及び女性4名の計10名に製法I及び製法IIの小豆食品を喫食してもらった。そこで、香り及び味を質問し、「好ましい」または「好ましくない」のいずれかの評価の回答を得た。10名からの回答の結果、製法Iの小豆食品(本発明)が好ましい者は「8名」、製法IIの小豆食品(従来品)が好ましい者は「2名」であった。   In sensory evaluation, a total of 10 people, 20 males and 6 females, ate a total of 10 people, and had them eat Azuki Bean food of Preparation I and Preparation II. Therefore, the smell and taste were asked, and the answer of either "preferable" or "unfavorable" evaluation was obtained. As a result of the reply from 10 persons, those who preferred the azuki bean food of the manufacturing method I (the present invention) were "eight", and those who preferred the azuki bean food of the manufacturing method II (conventional product) were "two.

〔官能評価のまとめ〕
この結果より、製法Iにより製造した小豆食品は味覚においても良好であることが判明した。さらに感想を聞き取った結果、製法Iの小豆食品からは甘み、苦味等の複雑な味をより強く感じたとの意見が多かった。製法Iでは、製法II(従来法)の煮汁の廃棄(渋切り)は無い。このため、最終的にできあがる小豆食品に煮汁中の機能性成分をより多く保持させることができた。そこで、小豆食品自体に甘み、旨味等の複雑な味わいがより強まったと考える。このように、製法Iにより製造した小豆食品は、既存の小豆食品と成分面及び味覚面の相違は明らかである。
[Summary of sensory evaluation]
From this result, it was found that the azuki bean food produced by the production method I is also good in taste. Furthermore, as a result of hearing the impression, it was often said that the azuki bean food of the production method I felt more complex tastes such as sweetness and bitterness more strongly. In the production method I, there is no disposal (refining) of the cooking solution of the production method II (conventional method). For this reason, it was possible to make the azuki bean food finally finished retain more functional components in the broth. Therefore, it is considered that sweetness of azuki bean food itself and complex taste such as umami have been strengthened. Thus, in the azuki bean food produced by the production method I, the difference in the ingredient side and taste side from the existing azuki bean food is clear.

従って、既存の小豆食品と異なる新たな価値を備えた小豆食品を得ることができた。特に、小豆の粒の割れもほぼ無いため見栄えの減退も解消できる。また、できあがる小豆食品自体の栄養価も高い。小豆食品自体の味付けは、通常の菓子類の甘味にとらわれず、塩味、その他の味等も可能である。そのため、小豆の菓子用の餡として用いることに加え、惣菜としての小豆の活用も可能となる。これまで、小豆を加える対象としていない料理、食品への活用も期待できる。   Therefore, it was possible to obtain the azuki bean food with new value different from the existing azuki bean food. In particular, since there is almost no crack of the azuki bean, the decline in appearance can be resolved. Also, the nutritive value of the finished azuki bean food itself is high. The seasoning of azuki bean food itself is not limited to the sweetness of ordinary confectionery, and salty taste, other tastes, etc. are also possible. Therefore, in addition to using as a candy for azuki beans, utilization of azuki beans as a side dish is also possible. Until now, it can be expected to be used for food and food that is not targeted for adding red beans.

本発明の小豆食品の製造方法によると、最終的にできあがる小豆食品中に含有される成分量を従前に比べてより多くすることができる。そこで、より栄養価の高い食品として有用であり、新しい小豆の食品として提供することができる。また、小豆煮汁の排水による環境負荷の低減、排水処理コストの低減も可能となる。   According to the method for producing azuki bean food of the present invention, the amount of ingredients contained in the finally produced azuki bean food can be increased compared to before. Therefore, it is useful as a more nutritious food, and can be provided as a new azuki bean food. In addition, it is possible to reduce the environmental load due to the drainage of azuki bean soup and to reduce the cost of wastewater treatment.

Claims (6)

小豆に加水して加水小豆を得る加水工程と、
前記加水小豆を50ないし70℃の温度域で加熱して一次加熱小豆を得る一次加熱工程と、
前記一次加熱小豆を95ないし98℃かつ沸点以下の温度域で加熱して二次加熱小豆を得る二次加熱工程と、
前記二次加熱小豆を大気圧よりも減圧条件において50ないし90℃の温度域で加熱して減圧加熱小豆を得る減圧加熱工程と
を備えることを特徴とする小豆食品の製造方法。
Hydrolyzing azuki beans to obtain hydrolysed red beans;
A primary heating step of heating the hydrous azuki bean in a temperature range of 50 to 70 ° C. to obtain a primary heating azuki bean;
A second heating step of heating the primary heating red beans in a temperature range of 95 to 98 ° C. and not higher than the boiling point to obtain secondary heating red beans;
A method for producing azuki bean food, comprising the steps of: heating the secondary heating red beans in a temperature range of 50 to 90 ° C. under reduced pressure conditions below atmospheric pressure to obtain reduced pressure heating red beans.
前記減圧加熱工程における減圧条件が、0.05ないし0.08MPaの圧力条件である請求項1に記載の小豆食品の製造方法。   The method for producing azuki bean food according to claim 1, wherein the reduced pressure condition in the reduced pressure heating step is a pressure condition of 0.05 to 0.08 MPa. 前記二次加熱工程が30ないし50分間の加熱である請求項1または2に記載の小豆食品の製造方法。   The method according to claim 1 or 2, wherein the secondary heating step is heating for 30 to 50 minutes. 前記減圧加熱工程が30ないし80分間の加熱である請求項1ないし3のいずれか1項に記載の小豆食品の製造方法。   The method according to any one of claims 1 to 3, wherein the reduced pressure heating step is heating for 30 to 80 minutes. 前記二次加熱工程と前記減圧加熱工程の間に、調味成分が添加される請求項1ないし4のいずれか1項に記載の小豆食品の製造方法。   The method according to any one of claims 1 to 4, wherein a seasoning ingredient is added between the secondary heating step and the reduced-pressure heating step. 前記減圧加熱工程を経て得られた減圧加熱小豆を所定の容器内に充填して殺菌する充填殺菌工程が加えられる請求項1ないし5のいずれか1項に記載の小豆食品の製造方法。   The method for producing azuki bean food according to any one of claims 1 to 5, further comprising a filling sterilization step of filling and sterilizing reduced pressure heating red beans obtained through the low pressure heating step into a predetermined container and sterilizing.
JP2017171263A 2017-09-06 2017-09-06 How to make red bean food Active JP6804412B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017171263A JP6804412B2 (en) 2017-09-06 2017-09-06 How to make red bean food

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017171263A JP6804412B2 (en) 2017-09-06 2017-09-06 How to make red bean food

Publications (2)

Publication Number Publication Date
JP2019041728A true JP2019041728A (en) 2019-03-22
JP6804412B2 JP6804412B2 (en) 2020-12-23

Family

ID=65812870

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2017171263A Active JP6804412B2 (en) 2017-09-06 2017-09-06 How to make red bean food

Country Status (1)

Country Link
JP (1) JP6804412B2 (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4936861A (en) * 1972-08-19 1974-04-05
JPS55108264A (en) * 1979-02-14 1980-08-20 Masahiko Izumi Steaming of grain
JP2000236833A (en) * 1999-02-23 2000-09-05 Kajiwara Kogyo Kk Production of tsubu-an and apparatus therefor
JP2000236832A (en) * 1999-02-23 2000-09-05 Kajiwara Kogyo Kk Production of tsubu-an and apparatus therefor
JP2005151881A (en) * 2003-11-26 2005-06-16 Nicchu Tohoku Bussan Kk Processed red bean
JP2007151537A (en) * 2005-11-09 2007-06-21 Hashiguchi Seian Kk Useful material obtained from waste liquid of red bean, method for producing the same, and food and medicine containing the useful material
JP2010075174A (en) * 2008-08-29 2010-04-08 Nisshin Foods Kk Heat sterilized adzuki bean processed food, and method for producing the same
JP2011234635A (en) * 2010-05-06 2011-11-24 Nakamuraya:Kk Method of producing bean jam or bean jam products excellent in red bean flavor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4936861A (en) * 1972-08-19 1974-04-05
JPS55108264A (en) * 1979-02-14 1980-08-20 Masahiko Izumi Steaming of grain
JP2000236833A (en) * 1999-02-23 2000-09-05 Kajiwara Kogyo Kk Production of tsubu-an and apparatus therefor
JP2000236832A (en) * 1999-02-23 2000-09-05 Kajiwara Kogyo Kk Production of tsubu-an and apparatus therefor
JP2005151881A (en) * 2003-11-26 2005-06-16 Nicchu Tohoku Bussan Kk Processed red bean
JP2007151537A (en) * 2005-11-09 2007-06-21 Hashiguchi Seian Kk Useful material obtained from waste liquid of red bean, method for producing the same, and food and medicine containing the useful material
JP2010075174A (en) * 2008-08-29 2010-04-08 Nisshin Foods Kk Heat sterilized adzuki bean processed food, and method for producing the same
JP2011234635A (en) * 2010-05-06 2011-11-24 Nakamuraya:Kk Method of producing bean jam or bean jam products excellent in red bean flavor

Also Published As

Publication number Publication date
JP6804412B2 (en) 2020-12-23

Similar Documents

Publication Publication Date Title
CN103783227B (en) Highland barley compound type tea bag
CN104286777A (en) Dry artemisia selengensis and preparation method thereof
KR100671746B1 (en) A boiled and spiced soy sauce, it's manufacturing method
KR101564071B1 (en) Natural products of high quality by using sikhye manufacturing method
CN107494678A (en) A kind of trehalose winter wing paste stuffing and preparation method thereof
KR101791325B1 (en) Method for Producing Grain Syrup With Oat And Grain Syrup Produced By Thereof
KR101849167B1 (en) Manufacture method of grain syrup
JP2019041728A (en) Manufacturing method of adzuki bean foods
KR102268557B1 (en) Manufacturing method of grain syrup using oat and chrysanthemum
KR102284193B1 (en) Manufacturing method of scorched rice containing natural materials
JP7245660B2 (en) Method for producing packaged side dish using potatoes
KR20180027005A (en) A method of making noodle
CN105901597A (en) Sour, sweet and refreshing green plum jam
KR101875371B1 (en) Manufacturing method of beverage using red bean and jerusalem artichoke
KR20170061337A (en) Chungkukjang with cultivating, ripening of using Galwha extracts and Gochujang manufacturing method thereof
KR101537483B1 (en) Bean sprouts food freeze block as home meal replacement product and method for the preparation thereof
CN105519824A (en) Matcha and pea stuffed sticky bean bun and production method thereof
KR20200038821A (en) Beverage Containing Onion And Grain
KR102657698B1 (en) Composition for removing bone odor and manufacturing method thereof
KR102639374B1 (en) Manufacturing method of sweet pumpkin puree
KR20160051719A (en) Drinking tea of black sticky rice with giant embryo with enhanced functional ingredients and free sugar ingredients
KR100739836B1 (en) Manufacturing method of brown seaweed stem for rice rolled in dried laver
KR100533897B1 (en) a method for making green tea preserved in honey
KR101796504B1 (en) Manufacturing method of Red Pepper Paste Having Low Suger and Improved Flavor after Cooking
CN105935135A (en) Red date jam

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20190603

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20200331

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20200421

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20200619

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20201124

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20201202

R150 Certificate of patent or registration of utility model

Ref document number: 6804412

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250