JP2005147365A - Retainer for conical roller bearing and assembling method of conical roller bearing - Google Patents

Retainer for conical roller bearing and assembling method of conical roller bearing Download PDF

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Publication number
JP2005147365A
JP2005147365A JP2003389651A JP2003389651A JP2005147365A JP 2005147365 A JP2005147365 A JP 2005147365A JP 2003389651 A JP2003389651 A JP 2003389651A JP 2003389651 A JP2003389651 A JP 2003389651A JP 2005147365 A JP2005147365 A JP 2005147365A
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Prior art keywords
roller
cage
retainer
pocket
pocket hole
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Japanese (ja)
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Hiroyuki Maeda
廣幸 前田
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Nakanishi Metal Works Co Ltd
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Nakanishi Metal Works Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/54Cages for rollers or needles made from wire, strips, or sheet metal
    • F16C33/541Details of individual pockets, e.g. shape or roller retaining means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/54Cages for rollers or needles made from wire, strips, or sheet metal
    • F16C33/542Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal
    • F16C33/543Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal from a single part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of assembling a conical roller bearing simply and with good dimensional accuracy while preventing deterioration of quality due to plastic working of a column part. <P>SOLUTION: In this annular retainer 10, two or more pocket holes 16 storing a conical roller 2o are formed at spaces in the circumferential direction, and both swollen parts 17 projected toward the outside diameter are provided on both side edge parts of the pocket holes 16. The roller 20 is stored in the pocket hole 16 of the retainer 10 from the inner peripheral side, and an inner ring 2 of the bearing is fitted in the interior of the retainer 10. In this fitting state, both side swollen parts 17 are caulked inside, whereby the roller 20 is guided and held by both swollen parts 17 and simultaneously brought into contact with the inner ring 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、各種機械装置の回転機構部に設けられる円錐ころ軸受の組立方法、及びその軸受に組み込まれる円錐ころ軸受用の保持器に関する。   The present invention relates to a method for assembling a tapered roller bearing provided in a rotating mechanism portion of various mechanical devices, and a cage for a tapered roller bearing incorporated in the bearing.

円筒ころ、円錐ころ、針状ころ、球面ころ等を転動体として用いるころ軸受は、球軸受に比べて、負荷容量が大きく、剛性も高いので、大きい荷重のかかる回転支持部に好適に用いられる。中でも、円錐台形状のころを組み込んだ円錐ころ軸受は、ラジアル荷重とスラスト荷重とを共に支持できる上、耐荷重も大きいので、自動車、鉄道車両、各種機械装置等における駆動装置、減速装置、車軸部分等に幅広く使用されている。   A roller bearing using a cylindrical roller, a tapered roller, a needle roller, a spherical roller, or the like as a rolling element has a larger load capacity and higher rigidity than a ball bearing, and is therefore preferably used for a rotation support portion where a large load is applied. . Above all, tapered roller bearings incorporating a truncated cone roller can support both radial and thrust loads, and have a large load resistance. Therefore, drive devices, reduction gears, axles in automobiles, railway vehicles, various mechanical devices, etc. Widely used in parts.

図7に示すように、円錐ころ軸受(1)は、外周面にテーパ状の内輪軌道(2a)を設けた内輪(2)と、内周面にテーパ状の外輪軌道(3a)を設けた外輪(3)とが同軸芯上に配置されて、内輪軌道(2a)及び外輪軌道(3a)間に配置した複数の円錐ころ(4)が、両輪(2)(3)間に組み込まれた保持器(5)により転動自在に保持されている。   As shown in FIG. 7, the tapered roller bearing (1) is provided with an inner ring (2) having a tapered inner ring raceway (2a) on the outer peripheral surface and a tapered outer ring raceway (3a) on the inner peripheral surface. A plurality of tapered rollers (4) disposed between the inner ring raceway (2a) and the outer ring raceway (3a) are incorporated between both wheels (2) and (3). It is held by a cage (5) so as to roll freely.

図8に示すように、保持器(5)は、例えば上端側に設けられた大径の円環部(5a)と、下端側に設けられ、かつ大径円環部(5a)と同軸芯上に配置された小径の円環部(5b)と、両円環部(5a)(5b)間を連結し、周方向に所定の間隔おきに配置された複数の柱部(5c)とを一体に有する金属製プレス成形品をもって構成されている。そして保持器(5)には、上下両円環部(5a)(5b)と隣合う柱部(5c)とに囲まれた矩形状の複数のポケット孔(6)が周方向に所定の間隔おきに設けられ、ころ(6)が、各ポケット孔(6)にそれぞれ転動自在に収容されて保持されるよう構成されている。   As shown in FIG. 8, the cage (5) includes, for example, a large-diameter annular part (5a) provided on the upper end side, and a coaxial core with the large-diameter annular part (5a) provided on the lower end side. A small-diameter annular part (5b) arranged on the upper side and a plurality of pillar parts (5c) arranged between the annular parts (5a) and (5b) and arranged at predetermined intervals in the circumferential direction. It is composed of a metal press-molded product that is integrally formed. The cage (5) has a plurality of rectangular pocket holes (6) surrounded by the upper and lower circular parts (5a) (5b) and the adjacent column part (5c) at a predetermined interval in the circumferential direction. The roller (6) is provided at intervals, and is configured to be accommodated and held in each pocket hole (6) so as to be freely rollable.

このような金属製の円錐ころ軸受用保持器(5)は、通常、金属板をプレス加工して得られるプレス成形品をもって構成されている。この金属板素材としては、SPCC(JIS規格:冷延鋼板)、SPHC(JIS規格:熱延鋼板)、SPB1やSPB2(BAS規格(日本ベアリング工業界規格):低炭素鋼板)等の鋼板が用いられている。   Such a metal tapered roller bearing retainer (5) is usually constituted by a press-molded product obtained by pressing a metal plate. As this metal plate material, steel plates such as SPCC (JIS standard: cold rolled steel plate), SPHC (JIS standard: hot rolled steel plate), SPB1 and SPB2 (BAS standard (Japanese bearing industry standard): low carbon steel plate) are used. It has been.

プレス加工によって、上記円錐ころ軸受用保持器(5)を製造する場合には、例えば下記特許文献1に示すように、鋼板素材を打ち抜いて得られたブランク品を、絞り加工等のプレス加工により、周壁にテーパを有する略筒状の絞り製品を得る。そしてこの絞り製品の周壁が、所定の間隔おきに打ち抜かられて、方形状のポケット孔(6)が複数形成される。更にポケット孔(6)間の柱部(5c)には、ころ(4)の案内用に面押し加工が施されて面取り部が形成される。また絞り製品の下壁が、打ち抜かれて小径円環部(5b)が形成され、更に上端縁部が切削加工されて、平坦な大径円環部(5a)が形成される。   When manufacturing the above-mentioned tapered roller bearing retainer (5) by pressing, for example, as shown in Patent Document 1 below, a blank obtained by punching a steel plate material is subjected to pressing such as drawing. A substantially cylindrical drawn product having a taper on the peripheral wall is obtained. The peripheral wall of the drawn product is punched at a predetermined interval to form a plurality of rectangular pocket holes (6). Further, the column portion (5c) between the pocket holes (6) is chamfered to form a chamfered portion for guiding the rollers (4). Further, the lower wall of the drawn product is punched to form a small-diameter annular portion (5b), and the upper edge is further cut to form a flat large-diameter annular portion (5a).

このような保持器(5)を用いて、軸受(1)を組み立てる場合、保持器(5)の各ポケット孔(6)内に、ころ(4)をそれぞれ収容し、その状態の保持器(5)の内側に上方から内輪(2)を嵌め込むものであるが、その嵌め込み時に、内輪(2)の下鍔部(2b)がころ(4)の下端部(4a)に干渉するのを防止するため、あらかじめ保持器(5)の柱部(5c)を外側に拡げるように変形させておくものである。   When assembling the bearing (1) using such a cage (5), each roller (4) is accommodated in each pocket hole (6) of the cage (5), and the cage ( 5) The inner ring (2) is fitted into the inner side of the inner ring (2) from above, and the lower collar part (2b) of the inner ring (2) is prevented from interfering with the lower end part (4a) of the roller (4) when fitted. For this reason, the pillar portion (5c) of the cage (5) is deformed in advance so as to expand outward.

すなわち、図9に示すように、保持器(5)の内部に上方から底拡げ用パンチ(7)を挿入して、図10に示すように、保持器(5)の柱部(5c)の下側部(5d)を外側に押し拡げるように塑性変形させて、各ポケット(6)の下部における幅寸法(周方向寸法)を、初期状態(組付完了状態)での幅寸法よりも拡げておく。   That is, as shown in FIG. 9, the bottom expanding punch (7) is inserted into the retainer (5) from above, and the pillar (5c) of the retainer (5) is inserted as shown in FIG. The lower part (5d) is plastically deformed so as to expand outward, and the width dimension (circumferential dimension) at the bottom of each pocket (6) is expanded more than the width dimension in the initial state (assembled state). Keep it.

こうして底拡げ加工した後、図11に示すように、押し広げられた各ポケット(6)に内側からころ(4)を収納する。このとき、各ポケット(6)は幅寸法が大きいため、ころ(4)は、その下部が組付完了後の正規の位置(図6参照)よりも外側に位置するように配置されて、正規の組付状態に対しころ(6)の内接内径寸法が拡大する。   After the bottom expansion processing is performed in this way, as shown in FIG. 11, the rollers (4) are accommodated from the inside in the pockets (6) that are expanded. At this time, since each pocket (6) has a large width dimension, the roller (4) is arranged so that the lower part thereof is located outside the normal position after assembly (see FIG. 6). The inscribed inner diameter of the roller (6) is expanded with respect to the assembled state.

その後、図11想像線及び図12に示すように、保持器(5)の内部に上方から軸受内輪(2)を嵌め込む。このとき、保持器(5)におけるころ(4)の内接内径寸法が拡大されているため、内輪(2)の下鍔部(2b)がころ(4)の下端部(4a)に干渉することなく、内輪(2)を保持器(5)内の所定位置まで確実に嵌め込むことができる。   Then, as shown in an imaginary line in FIG. 11 and FIG. 12, the bearing inner ring (2) is fitted into the cage (5) from above. At this time, since the inscribed inner diameter of the roller (4) in the cage (5) is enlarged, the lower flange (2b) of the inner ring (2) interferes with the lower end (4a) of the roller (4). The inner ring (2) can be securely fitted to a predetermined position in the cage (5) without any problems.

内輪(2)を嵌め込んだ後、保持器(5)の上端側を拘束金型(8a)により拘束した状態で、図13に示すように、保持器(5)の外側に加締め用金型(8b)を外嵌させる。これにより、保持器(5)の柱部(5c)が内側に押し戻されて、元の状態(組付完了状態)に塑性変形されると同時に、各ころ(4)が内側に押し込まれて内輪軌道(2a)に接触配置される。   After fitting the inner ring (2), the upper end side of the cage (5) is restrained by the restraining die (8a), and as shown in FIG. 13, the caulking metal is placed outside the cage (5). The mold (8b) is externally fitted. As a result, the pillar portion (5c) of the cage (5) is pushed back inward and plastically deformed to the original state (assembled state), and at the same time, each roller (4) is pushed inwardly and the inner ring It is placed in contact with the track (2a).

その後、図7に示すように、保持器(5)の外側に外輪(3)を組み付けることにより、軸受(1)が組み立てられる。
特開平8−326761号(第1欄37行−3欄1行、図5)
Then, as shown in FIG. 7, the bearing (1) is assembled by assembling the outer ring (3) on the outside of the cage (5).
JP-A-8-326761 (first column 37 line-3 column 1 line, FIG. 5)

上記従来の保持器(5)においては、内輪(2)に組み付ける際に、柱部(5c)を外側に押し拡げてポケット幅を拡げるようにしているが、柱部(5c)を押し広げた際には、ポケット孔の長さ寸法(上下寸法)が小さくなってしまう。このため円錐ころ(4)をポケット孔(6)に収容する際に、ころ(4)の上端部がポケット孔(6)の上端部に干渉して、ポケット孔(6)への挿入をスムーズに行うことができなくなる恐れがあった。特に保持器(5)の軸芯に対し、柱部(5c)の傾斜角度が大きいものでは、底拡げ加工による柱部(5c)の軸芯に対する角度変形が大きくなるため、底拡げ加工によるポケット孔(6)の長さ寸法の短小化傾向が高くなり、カップ角度が50°を超えるような広角タイプの保持器では、上記の問題が発生する場合が多くあった。   In the conventional cage (5), when assembling to the inner ring (2), the column portion (5c) is pushed outward to expand the pocket width, but the column portion (5c) is expanded. At that time, the length dimension (vertical dimension) of the pocket hole becomes small. Therefore, when the tapered roller (4) is accommodated in the pocket hole (6), the upper end of the roller (4) interferes with the upper end of the pocket hole (6), so that the insertion into the pocket hole (6) is smooth. There was a risk that it could not be done. In particular, when the inclination angle of the column portion (5c) is large with respect to the axial center of the cage (5), the angular deformation of the column portion (5c) with respect to the axial center due to the bottom expansion processing becomes large. In the wide-angle type cage in which the length of the hole (6) tends to be shortened and the cup angle exceeds 50 °, the above problem often occurs.

ところで、底拡げ加工する前の保持器(5)におけるポケット孔(6)の長さ寸法を、円錐ころ(4)の長さ寸法に対し、十分大きく設定しておけば、底拡げ加工によりポケット孔(6)の長さ寸法が多少減少したとしても、ころ(4)をポケット孔(6)へ無理なく収容することはできる。しかしながら、ポケット孔(6)の長さ寸法を大きく形成しておくと、内輪(2)を嵌め込んだ後、柱部(5c)を元の状態に塑性変形した際に、ポケット孔(6)の長さ寸法が大きくなってしまい、ころ(4)の上下両端面とポケット孔(6)の上下両端部との間に必要以上に大きな隙間が形成されて、軸受回転稼働中にころ(4)が上下方向(軸方向)にがたついて、有害な振動や騒音が発生する等の問題が生じる。   By the way, if the length dimension of the pocket hole (6) in the cage (5) before the bottom expansion process is set sufficiently larger than the length dimension of the tapered roller (4), the pocket is expanded by the bottom expansion process. Even if the length of the hole (6) is slightly reduced, the roller (4) can be accommodated in the pocket hole (6) without difficulty. However, if the pocket hole (6) is formed to have a large length dimension, the pocket hole (6) is formed when the pillar (5c) is plastically deformed after the inner ring (2) is fitted. The length dimension of the roller (4) becomes large, and an unnecessarily large gap is formed between the upper and lower end surfaces of the roller (4) and the upper and lower end portions of the pocket hole (6). ) Rattles in the vertical direction (axial direction), causing problems such as harmful vibration and noise.

また上記従来の保持器(5)においては、ころ(4)を組み込む前後に、柱部(5c)に対し底拡げ加工と加締め加工との2回も塑性変形させるものであるため、塑性加工に伴う物性低下により、柱部(5c)の耐久性が低下したり、底拡げ用パンチ(7)の押し広げにより柱部(5c)に傷が付いて、品質の低下を招くという問題を抱えている。   Further, in the above conventional cage (5), before and after the roller (4) is assembled, the column part (5c) is plastically deformed twice, ie, the bottom expansion process and the caulking process. As a result, the durability of the pillar part (5c) is lowered due to the deterioration of physical properties, and the pillar part (5c) is scratched by the spread of the bottom spreading punch (7), resulting in deterioration of the quality. ing.

一方、従来の保持器(5)においては、ポケット孔(6)の内周面のうちの両側面における板厚方向の内側をコイニング加工により面取り部を形成し、この面取り部をころ(4)の案内保持面として構成するものであるが、この案内面は、板厚の半分程度までの大きさにしか形成することができず、十分なころ案内保持面を確保できない場合があり、ころを安定状態に保持でない恐れがあった。   On the other hand, in the conventional cage (5), a chamfered portion is formed by coining on the inner side in the plate thickness direction on both side surfaces of the inner peripheral surface of the pocket hole (6). However, this guide surface can only be formed up to about half the thickness of the plate, and there are cases where a sufficient roller guide holding surface cannot be secured. There was a fear that it was not kept in a stable state.

また保持器(5)を構成する素材の板厚を厚く設定すれば、ポケット孔(6)の両側面における面取り部(案内保持面)を大きく形成することができるが、板厚を厚くすると、高重量化を来たし、回転トルクが増大して、良好な回転特性が得られないばかりか、高重量化により慣性力が増大して、耐衝撃性の低下を来すという問題が発生する。しかも板厚を厚くすると、材料コストも高くなるとともに、加工能力の大きい設備が必要となり、コストの増大を招くという問題が発生する。   Moreover, if the thickness of the material constituting the cage (5) is set to be thick, the chamfered portions (guide holding surfaces) on both side surfaces of the pocket hole (6) can be formed large, but if the thickness is increased, There is a problem that not only does the weight increase, the rotational torque increases, and good rotation characteristics cannot be obtained, but also the inertia force increases due to the increase in weight, resulting in a decrease in impact resistance. In addition, when the plate thickness is increased, the material cost is increased, and equipment with a large processing capacity is required, which causes a problem of increasing the cost.

更にポケット孔(6)の両側内面、つまり柱部(5c)の両側面にコイニング加工により面押しを施した際に、肉の移動によりポケット孔両側部が変形して、ポケット長さやポケット幅が変化し、寸法精度が低下する恐れもあった。   Furthermore, when both sides of the pocket hole (6), that is, both sides of the column (5c) are pressed by coining, both sides of the pocket hole are deformed due to movement of the meat, and the pocket length and the pocket width are reduced. There was also a risk that the dimensional accuracy would be reduced.

この発明は、上記の事情に鑑みてなされたもので、柱部の塑性加工に伴う品質劣化を防止できる上更に、ころをポケット孔に位置精度良く安定状態に保持できて、良好な回転特性を得ることができ、しかも軽量化を図ることができるとともに、軸受組立作業を簡単かつ正確に行うことができる円錐ころ軸受用保持器及び、その保持器を用いた円錐ころ軸受の組立方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and can prevent deterioration of quality due to plastic processing of the column part.Furthermore, the roller can be held in the pocket hole in a stable state with high positional accuracy, and has good rotation characteristics. Provided are a tapered roller bearing retainer that can be obtained and reduced in weight, and that can easily and accurately perform bearing assembly work, and a method of assembling a tapered roller bearing using the retainer. For the purpose.

上記目的を達成するため、本第1発明は、軸受の内輪及び外輪間に沿って配置され、かつ円錐ころが収容される複数のポケット孔が周方向に間隔をおいて形成された環状の円錐ころ軸受用保持器であって、前記ポケット孔の両側縁部に、外径方向に突出する両側膨出部が設けられて、その両側膨出部によって、ころが案内保持されるよう構成されてなるものを要旨としている。   In order to achieve the above object, according to the first aspect of the present invention, there is provided an annular cone having a plurality of pocket holes which are arranged along an inner ring and an outer ring of a bearing and in which a plurality of pocket holes for accommodating tapered rollers are formed at intervals in the circumferential direction. A roller bearing retainer, wherein both side bulges of the pocket hole are provided with bulges on both sides projecting in the outer diameter direction, and the rollers are guided and held by the bulges on both sides. This is the gist.

この第1発明の保持器を用いれば、円錐ころ軸受を簡単かつ正確に組み立てることができる。すなわち保持器のポケット孔にころを正規の位置よりも外側に位置するように収容して、ころの内接内径寸法を拡大させた状態で、内輪を保持器の内側に嵌め込むことにより、内輪をころに干渉させることなく、保持器内の所定位置までスムーズに嵌め込むことができる。更に内輪を嵌め込んだ後、保持器の両側膨出部を内側に内径側(ポケット孔側)に折り曲げるように加締めることにより、ころを押し込んで内輪に接触させて正規の位置に配置することができる。   If the cage of the first invention is used, the tapered roller bearing can be easily and accurately assembled. That is, the roller is accommodated in the pocket hole of the cage so that the roller is positioned outside the normal position, and the inner ring is fitted inside the cage while the inner diameter of the roller is expanded. Can be smoothly fitted to a predetermined position in the cage without interfering with the rollers. Further, after fitting the inner ring, crimp the rollers so that the bulges on both sides of the cage are bent inwardly toward the inner diameter side (pocket hole side). Can do.

このように本発明の保持器においては、ポケット孔両側の柱部を押し拡げずに、ころをポケット孔に収容して、内輪を嵌め込むことができるため、柱部の押し曲げに伴うポケット孔の短小化を防止でき、ポケット孔の上下寸法(長さ寸法)を初期状態のままで十分な大きさに確保することができる。従って、ころをポケット孔内にスムーズに挿入配置することができ、ころ挿入作業、ひいては軸受組立作業を簡単かつ正確に行うことができる。   Thus, in the cage of the present invention, since the rollers can be accommodated in the pocket holes and the inner ring can be fitted without expanding the pillar portions on both sides of the pocket holes, the pocket holes accompanying the pushing and bending of the pillar portions. Can be prevented, and the vertical dimension (length dimension) of the pocket hole can be ensured to be sufficiently large in the initial state. Therefore, the rollers can be smoothly inserted and arranged in the pocket holes, and the roller insertion operation and, consequently, the bearing assembly operation can be performed easily and accurately.

更に本発明の保持器においては、柱部を塑性変形させなくとも良いので、ポケット孔の寸法が変化せず、ポケット孔の寸法精度を向上させることができる。   Furthermore, in the cage of the present invention, the column portion does not have to be plastically deformed, so that the size of the pocket hole does not change, and the dimensional accuracy of the pocket hole can be improved.

更に本発明の保持器は、柱部を塑性変形させなくとも良いので、塑性加工に伴う物性の低下を防止でき、保持器の耐久性、ひいては軸受全体の耐久性を向上させることができるとともに、柱部加締め時に柱部に傷が付くのも防止でき、高い品質を得ることができる。   Furthermore, since the cage of the present invention does not need to plastically deform the column portion, it is possible to prevent the physical properties from being deteriorated due to plastic processing, and to improve the durability of the cage, and consequently the durability of the entire bearing, It is possible to prevent the column portion from being damaged when the column portion is caulked, and high quality can be obtained.

更に本発明においては、ポケット孔両側縁部の両側膨出部によって、ころ案内保持部を形成するものであるため、従来のようにコイニング加工によりころ案内保持部を形成する場合と違って、コイニング加工に伴う寸法精度の低下を防止でき、より一層高い寸法精度を維持することができる。   Furthermore, in the present invention, the roller guide holding portion is formed by the bulging portions on both side edges of the pocket hole. Therefore, unlike the conventional case where the roller guide holding portion is formed by coining, coining is performed. It is possible to prevent the dimensional accuracy from being lowered due to processing, and to maintain higher dimensional accuracy.

また本発明においては、膨出部によってころ案内保持部を形成するものであるため、保持器を構成する素材の板厚にかかわらず、案内保持部の大きさを十分に確保することができる。従って、素材の薄板化を図ることができ、その分、保持器全体の軽量化を図ることができる。   Further, in the present invention, since the roller guide holding portion is formed by the bulging portion, the size of the guide holding portion can be sufficiently ensured regardless of the thickness of the material constituting the cage. Accordingly, it is possible to reduce the thickness of the material, and accordingly, it is possible to reduce the weight of the entire cage.

本第1発明においては、前記ポケット孔の両側縁部に設けられた曲成部によって、前記両側膨出部が形成されてなる構成を採用するのが好ましい。   In this 1st invention, it is preferable to employ | adopt the structure by which the said both side bulging part is formed by the bending part provided in the both-sides edge part of the said pocket hole.

すなわちこの構成を採用する場合には、両側膨出部をプレス加工等によって精度良く簡単に形成することができ、生産効率の向上を図ることができるとともに、寸法精度をなお一層向上させることができる。   That is, when this configuration is adopted, the bulging portions on both sides can be easily formed with high precision by press working or the like, so that the production efficiency can be improved and the dimensional accuracy can be further improved. .

本第1発明においては、軸芯方向の一方側を上側、他方側を下側としたとき、前記両側膨出部の上下両端部が、前記ポケット孔の上下両端部に対し上下方向に離間して配置されてなる構成を採用するのが良い。   In the first aspect of the invention, when one side in the axial direction is the upper side and the other side is the lower side, the upper and lower end portions of the both side bulging portions are spaced apart from the upper and lower end portions of the pocket hole in the vertical direction. It is preferable to adopt a configuration in which the two are arranged.

すなわちこの構成を採用する場合には、両側膨出部によって、ころをより一層安定状態に案内保持することができ、良好な回転特性を得ることができる。   That is, when this configuration is adopted, the rollers can be guided and held in a more stable state by the bulging portions on both sides, and good rotation characteristics can be obtained.

一方、本第2発明は、上記第1発明の保持器を用いて、軸受を組み付ける際の製造プロセスの一形態を特定するものである。   On the other hand, this 2nd invention specifies one form of the manufacturing process at the time of assembling a bearing using the holder | retainer of the said 1st invention.

すなわち本第2発明は、円錐ころが収容される複数のポケット孔が周方向に間隔をおいて形成され、かつ前記ポケット孔の両側縁部に、外径方向に突出する両側膨出部が設けられた環状の保持器を準備しておき、前記保持器のポケット孔に内周側からころを収容して、その保持器の内部に軸受の内輪を嵌め込み、その嵌め込み状態で、前記両側膨出部を内側に加締めることにより、前記ころを前記両側膨出部によって案内保持させつつ前記内輪に接触させるものを要旨としている。   That is, according to the second aspect of the present invention, a plurality of pocket holes in which the tapered rollers are accommodated are formed at intervals in the circumferential direction, and both side bulging portions protruding in the outer diameter direction are provided at both side edges of the pocket holes. An annular cage is prepared, a roller is accommodated from the inner peripheral side in the pocket hole of the cage, and an inner ring of a bearing is fitted into the cage, and the both side bulges are fitted in the fitted state. The gist of the invention is to make the roller contact with the inner ring while guiding and holding the roller by the bulging portions on both sides by caulking the portion inward.

この第2発明においては、上記第1発明と同様の作用効果を確実に得ることができる。   In the second aspect of the invention, it is possible to reliably obtain the same effects as those of the first aspect of the invention.

以上のように、本発明によれば、柱部の塑性加工に伴う品質劣化を防止できる上更に、ころをポケット孔に位置精度良く安定状態に保持できて、良好な回転特性を得ることができ、しかも軽量化を図ることができるとともに、軸受組立作業を簡単かつ正確に行うことができるという効果がある。   As described above, according to the present invention, it is possible to prevent quality deterioration due to plastic processing of the column part, and furthermore, it is possible to hold the roller in the pocket hole in a stable state with high positional accuracy, and to obtain good rotation characteristics. In addition, the weight can be reduced, and the bearing assembly operation can be performed easily and accurately.

図1ないし図4はこの発明の実施形態である円錐ころ軸受用保持器(10)を示す図である。これらの図に示すように、この保持器(10)は、軸芯方向の一端側(上端側)及び他端側(下端側)に設けられた円環部(11)(12)と、両円環部(11)(12)を連結し、かつ周方向に沿って所定の間隔おきに並列状に配置された複数の柱部(15)とを一体に具備する鋼板製のプレス成形品をもって構成されている。上端の円環部(11)と下端の円環部(12)とは同軸芯上に配置されるとともに、上端の円環部(11)は下端の円環部(12)に対し径寸法が大きく形成されている。更にこの保持器(10)には、隣合う柱部(15)及び上下両円環部(11)(12)によって囲まれた方形状の複数のポケット孔(16)が周方向に所定間隔おきに設けられている。   1 to 4 are views showing a tapered roller bearing retainer (10) according to an embodiment of the present invention. As shown in these drawings, the cage (10) includes an annular portion (11) (12) provided on one end side (upper end side) and the other end side (lower end side) in the axial direction, A press-formed product made of a steel plate integrally connecting a plurality of column portions (15) that connect the annular portions (11) and (12) and are arranged in parallel at predetermined intervals along the circumferential direction. It is configured. The upper ring part (11) and the lower ring part (12) are arranged on the same axis, and the upper ring part (11) has a diameter dimension relative to the lower ring part (12). Largely formed. Further, the cage (10) has a plurality of rectangular pocket holes (16) surrounded by adjacent column parts (15) and upper and lower circular parts (11), (12) at predetermined intervals in the circumferential direction. Is provided.

またこの保持器(10)のポケット孔(16)の両側縁部には、外径方向に突出する両側膨出部(17)が形成されている。   Moreover, the both side bulging part (17) which protrudes in an outer-diameter direction is formed in the both-sides edge part of the pocket hole (16) of this holder | retainer (10).

この保持器(10)を製造するには、まず鋼板素材を打ち抜いてブランク製品を得、そのブランク製品に絞り加工を施して、周壁にテーパを有する略筒状の絞り製品を得る。   In order to manufacture this cage (10), first, a blank product is obtained by punching a steel plate material, and the blank product is drawn to obtain a substantially cylindrical drawn product having a taper on the peripheral wall.

続いて、この絞り製品の周壁におけるポケット孔形成部分を、内径側から外径側に向けて打ち抜いて下孔を形成する。この下孔は、その両側縁部に膨出部形成用の張り出し部が形成された形状、換言すれば中間部が幅広の略I型形状に形成される。   Subsequently, a pocket hole forming portion in the peripheral wall of the drawn product is punched from the inner diameter side toward the outer diameter side to form a prepared hole. The lower hole is formed in a shape in which protruding portions for forming the bulging portion are formed on both side edge portions, in other words, in a substantially I shape having a wide intermediate portion.

次に、絞り製品の下孔に対し、内径側から外径側に向けてパンチを打ち込み、下孔両側縁部の上記張り出し部を外側に押し曲げて、所定寸法のポケット孔(16)を形成すると同時に、ポケット孔の両側縁部に、曲げ加工された上記張り出し部によって両側膨出部(17)を形成するものである。   Next, a punch is punched into the lower hole of the drawn product from the inner diameter side to the outer diameter side, and the protruding portions at both side edges of the lower hole are pushed and bent to form a pocket hole (16) having a predetermined size. At the same time, both side bulges (17) are formed on both side edge portions of the pocket hole by the bent portion.

その後は、従来と同様に、絞り製品の下壁を打ち抜いて、下端の円環部(12)を形成するとともに、上端縁部を切削加工して、上端の円環部(11)を形成するものである。   Thereafter, the lower wall of the drawn product is punched out to form the lower end annular portion (12) and the upper end edge portion is cut to form the upper end annular portion (11), as in the prior art. Is.

ここで本実施形態においては、後に詳述するように、軸受に組み付ける前(保持器製造直後)における保持器(10)の両側膨出部(17)の外側への開き角度(θ)(図4参照)は、軸受組付完了状態における両側膨出部(17)の外側への開き角度(θ)に対し、大きく形成されている。   Here, in this embodiment, as will be described in detail later, the opening angle (θ) to the outside of the bulging portions (17) on both sides of the cage (10) before assembly to the bearing (immediately after the cage is manufactured) (see FIG. 4) is formed larger than the outward opening angle (θ) of the bulging portions (17) on both sides in the bearing assembly completed state.

上記構成の本実施形態の保持器(10)を用いて、軸受を組み立てるには、まず保持器(10)の各ポケット孔(16)に内径側からころ(20)を収納する。このとき図4想像線及び図5に示すように、ポケット孔(16)の両側膨出部(17)における外側への開き角度(θ)が大きく形成されているため、ころ(20)は、その下部が組付完了状態(図4実線の状態)の正規の位置よりも外側に位置するように配置されて、ころ(20)の内接内径寸法が拡大する。   In order to assemble a bearing using the cage (10) of the present embodiment having the above-described configuration, first, the rollers (20) are accommodated from the inner diameter side in the pocket holes (16) of the cage (10). At this time, as shown in FIG. 4 imaginary line and FIG. 5, since the opening angle (θ) to the outside in the bulging portions (17) on both sides of the pocket hole (16) is formed large, the roller (20) The lower part is arranged so as to be located outside the normal position in the assembled state (solid line state in FIG. 4), and the inscribed inner diameter of the roller (20) is enlarged.

こうしてころ(20)を収納した状態で、図5想像線に示すように保持器(10)の内部に上方から軸受内輪(2)を嵌め込む。このとき、保持器(10)におけるころ(20)の内接内径寸法が拡大されているため、内輪(2)の下鍔部(2b)がころ(20)の下端部(20a)に干渉することなく、内輪(2)を保持器(10)内の所定位置まで確実に嵌め込むことができる。   With the roller (20) thus housed, the bearing inner ring (2) is fitted from above into the cage (10) as shown in phantom lines in FIG. At this time, since the inscribed inner diameter of the roller (20) in the cage (10) is enlarged, the lower flange (2b) of the inner ring (2) interferes with the lower end (20a) of the roller (20). The inner ring (2) can be securely fitted up to a predetermined position in the retainer (10).

続いて、図6に示すように、保持器(10)におけるポケット孔両側の両側膨出部(17)を、加締め治具を用いて内側(内径側)に所定の角度まで押し曲げるように塑性変形させる。この押し曲げ加工によって、ころ(20)が両側膨出部(17)によって内側に押し込まれるように案内保持されて、ころ(20)が内輪軌道(2a)に接触配置されて正規の位置に配置される。この状態においては、ポケット孔(16)の内周面における四隅には、両側膨出部(17)の上下位置に盗み部分が設けられており、ころ(20)が両側膨出部(17)の内側面のみによって案内保持されるよう構成されている。   Subsequently, as shown in FIG. 6, the bulging portions (17) on both sides of the pocket hole in the cage (10) are pushed and bent inward (inner diameter side) to a predetermined angle using a caulking jig. Plastically deform. By this push-bending process, the roller (20) is guided and held so as to be pushed inward by the both side bulging portions (17), and the roller (20) is disposed in contact with the inner ring raceway (2a) and disposed at a normal position. Is done. In this state, at the four corners of the inner peripheral surface of the pocket hole (16), stealing portions are provided at the upper and lower positions of the both side bulging portions (17), and the rollers (20) are connected to the both side bulging portions (17). It is comprised so that it may be guide-held only by the inner surface.

内輪(2)を組み付けた後は、上記従来と同様に、保持器(10)の外側に外輪を組み付けることにより、軸受の組立が完了するものである。   After assembling the inner ring (2), the assembly of the bearing is completed by assembling the outer ring on the outside of the cage (10) as in the conventional case.

以上のように、本実施形態の保持器(10)においては、柱部(15)を塑性変形せずに、ころ(20)をポケット孔(16)に収容して、内輪(2)を嵌め込むものであるため、柱部の押し曲げに伴うポケット孔の短小化を防止でき、ポケット孔(16)の上下寸法(長さ寸法)を初期状態のままで十分な大きさに確保することができる。従って、ころ(20)をポケット孔(16)内にスムーズに挿入配置することができ、ころ挿入作業、ひいては軸受組立作業を簡単かつ正確に行うことができる。   As described above, in the cage (10) of the present embodiment, the roller (20) is accommodated in the pocket hole (16) without plastically deforming the column portion (15), and the inner ring (2) is fitted. Therefore, the pocket hole can be prevented from being shortened due to the pushing and bending of the column portion, and the vertical dimension (length dimension) of the pocket hole (16) can be ensured to be sufficiently large in the initial state. Therefore, the roller (20) can be smoothly inserted and arranged in the pocket hole (16), and the roller insertion operation and, as a result, the bearing assembly operation can be performed easily and accurately.

なお、更にポケット孔(16)にころ(20)を挿入した際には、ころ(20)は正規の位置よりも外側に配置されて、ころ(20)の内接内径寸法が拡大されているため、内輪(2)を保持器(10)内にころ(20)に干渉させずに無理なく嵌め込むことができる。   In addition, when the roller (20) is further inserted into the pocket hole (16), the roller (20) is disposed outside the normal position, and the inscribed inner diameter of the roller (20) is enlarged. Therefore, it is possible to fit the inner ring (2) into the cage (10) without any interference with the rollers (20).

また本実施形態においては、柱部(15)を塑性変形させないため、ポケット孔(16)の寸法が変化せず、ポケット孔(16)の寸法を、下孔形成用パンチや両側膨出部押し曲げ用パンチによって管理することができ、ポケット孔(16)の寸法精度を向上させることができる。このため、ころ(20)とポケット孔(16)との間の寸法、特にころ端面とポケット孔(16)の上下両端部との間の寸法を高精度に維持することができ、軸受回転稼働中にころ(20)が上下方向にがたつくのが防止され、振動や騒音の発生を防止することができる。   Further, in this embodiment, since the column portion (15) is not plastically deformed, the size of the pocket hole (16) does not change, and the size of the pocket hole (16) is pushed by the punch for forming the lower hole or the bulging portion on both sides. It can be managed by a bending punch, and the dimensional accuracy of the pocket hole (16) can be improved. For this reason, the dimension between the roller (20) and the pocket hole (16), in particular, the dimension between the roller end face and the upper and lower end portions of the pocket hole (16) can be maintained with high accuracy, and the bearing rotates. It is possible to prevent the rollers (20) from rattling in the vertical direction and to prevent generation of vibration and noise.

更に本実施形態においては、柱部(15)を塑性変形させないため、塑性加工に伴う物性の低下を防止でき、保持器(10)の耐久性、ひいては軸受全体の耐久性を向上させることができるとともに、柱部加締め用パンチによって柱部に傷が付くのも防止でき、良好な品質を得ることができる。   Further, in the present embodiment, since the column portion (15) is not plastically deformed, it is possible to prevent deterioration of physical properties due to plastic working, and it is possible to improve the durability of the cage (10) and consequently the durability of the entire bearing. At the same time, the column portion can be prevented from being damaged by the column portion crimping punch, and good quality can be obtained.

また本実施形態においては、ポケット孔(16)の両側縁部に膨出部(17)を形成して、その膨出部(17)の内側面を、ころ(20)を案内保持するための案内保持面として構成するものであるため、案内保持面の長さ、つまり膨出部(17)の高さ(H)を十分に確保することができ、ころ(20)を安定状態に保持することができる。   Moreover, in this embodiment, the bulging part (17) is formed in the both-sides edge part of the pocket hole (16), and the inner surface of the bulging part (17) is used for guiding and holding the roller (20). Since it is configured as a guide holding surface, the length of the guide holding surface, that is, the height (H) of the bulging portion (17) can be sufficiently secured, and the roller (20) is held in a stable state. be able to.

更に本実施形態においては、ポケット孔両側縁部の膨出部(17)によって、ころ案内保持部を形成するものであるため、従来のように柱部両側面にコイニング加工を施して、ころ案内保持部を形成する場合と比較して、ポケット孔等の寸法精度を、より一層高めることができる。   Furthermore, in this embodiment, since the roller guide holding portion is formed by the bulging portions (17) on both side edges of the pocket hole, the roller guide is subjected to coining processing on both side surfaces of the column portion as in the prior art. Compared with the case where the holding portion is formed, the dimensional accuracy of the pocket hole or the like can be further increased.

すなわち、ポケット孔の内側面、つまり柱部の両側面にコイニング加工を施した場合、コイニング加工による肉の移動により、柱部が変形して、ポケット長さやポケット幅が変化し、寸法精度が低下する恐れがある。   In other words, when coining is applied to the inner surface of the pocket hole, that is, both side surfaces of the pillar, the pillar is deformed due to movement of the meat by coining, and the pocket length and pocket width change, resulting in a decrease in dimensional accuracy. There is a fear.

これに対し、本実施形態においては、コイニング加工を施すことなく、ポケット孔両側縁部の折り曲げ部(両側膨出部)によって、ころ案内保持部を形成するものであるため、肉の移動がなく、ポケット孔周縁部の変形を防止でき、より一層高い寸法精度を維持することができる。   On the other hand, in the present embodiment, the roller guide holding portion is formed by the bent portions (both side bulging portions) at both side edges of the pocket hole without performing coining processing, so that there is no movement of meat. Further, deformation of the pocket hole peripheral portion can be prevented, and higher dimensional accuracy can be maintained.

また本実施形態においては、膨出部(17)によってころ案内保持部を形成するものであるため、保持器(10)を構成する素材の板厚にかかわらず、案内保持部の大きさを十分に確保することができる。従って、素材の薄板化を図ることができ、その分、保持器全体の軽量化を図ることができる。更に軽量化によって、軸受組立状態での回転トルクを減少させることができて、良好な回転特性を得ることができるとともに、軽量化による慣性力の減少により、衝撃荷重を軽減できて、衝撃荷重が大きく加わる用途にも、好適に使用することができる。更に板厚の薄い素材を用いるものであるため、材料コストも安くなり、プレス加工も精度良く簡単に行うことができ、生産効率を向上させることができ、コストを一段と削減することができる。   In the present embodiment, the roller guide holding portion is formed by the bulging portion (17), so that the guide holding portion is sufficiently large regardless of the thickness of the material constituting the cage (10). Can be secured. Accordingly, it is possible to reduce the thickness of the material, and accordingly, it is possible to reduce the weight of the entire cage. In addition, the weight reduction can reduce the rotational torque in the assembled state of the bearing, and it can obtain good rotation characteristics, and the impact load can be reduced by reducing the inertia force due to the weight reduction. It can also be suitably used for applications that greatly increase. Further, since a material having a thin plate thickness is used, the material cost is reduced, the press work can be easily performed with high accuracy, the production efficiency can be improved, and the cost can be further reduced.

更に本実施形態の保持器は、例えば冷延鋼板(SPCC)、熱延鋼板(SPHC)等の鋼板を素材として用いるものであり、高炭素鋼板等の強度の高い材料を用いる必要がない。このため、材料コストの削減及び加工性の向上を、より確実に図ることができる。   Furthermore, the cage of the present embodiment uses a steel plate such as a cold-rolled steel plate (SPCC) or a hot-rolled steel plate (SPHC) as a material, and there is no need to use a high-strength material such as a high carbon steel plate. For this reason, reduction of material cost and improvement of workability can be achieved more reliably.

ここで本実施形態と従来のものとの板厚の関係を具体的に説明すると、本実施形態においては、図4及び図5に示すように、円錐ころ(20)の大径寸法を「R」、保持器(10)を構成する板厚を「T」としたとき、T=0.08R〜0.15Rに設定され、好ましくは0.10R〜0.13Rに設定されるものである。一方参考までに、従来の円錐ころ軸受用保持器においては、一般に、T=0.16〜0.25Rに設定されている。このように本実施形態の保持器では、従来のものと比較して、板厚が薄いことが明瞭である。   Here, the relationship between the plate thickness of this embodiment and the conventional one will be specifically described. In this embodiment, as shown in FIGS. 4 and 5, the large diameter dimension of the tapered roller (20) is “R”. "When the thickness of the cage (10) is" T ", T = 0.08R to 0.15R, preferably 0.10R to 0.13R. On the other hand, for reference, the conventional tapered roller bearing retainer is generally set to T = 0.16 to 0.25R. Thus, it is clear that the cage of the present embodiment is thinner than the conventional one.

また本実施形態においては、図3に示すように、膨出部(17)の長さ(上下寸法)を「F」、ポケット(16)の長さ(上下寸法)を「L」としたとき、F=0.6L〜0.8L、より好ましくはF=0.65L〜0.75Lに設定するのが良い。すなわち膨出部(17)の長さ(F)が短過ぎる場合には、ころ(20)における軸方向のガイド部分が短くなり過ぎて、ころ(20)を安定状態に保持できない恐れがある。逆に膨出部(17)の長さ(F)が長過ぎる場合には、ころ(20)と膨出部(17)との間の接触位置が、軸方向(上下方向)の中央付近から離れて、上下端部の位置で接触するようになり、転動時にころ(20)がスキューして、良好な回転特性を得ることができない恐れがある。そればかりか、膨出部(17)の上下両端面とポケット孔の上下両端との間が狭くなり、その間を打ち抜くための金型パンチの強度が弱くなり、下孔、ひいてはポケット孔を精度良く形成することが困難になる恐れがある。   Further, in this embodiment, as shown in FIG. 3, when the length (vertical dimension) of the bulging portion (17) is “F” and the length (vertical dimension) of the pocket (16) is “L”. F = 0.6L to 0.8L, more preferably F = 0.65L to 0.75L. That is, when the length (F) of the bulging portion (17) is too short, the axial guide portion of the roller (20) becomes too short, and the roller (20) may not be held in a stable state. On the other hand, when the length (F) of the bulging portion (17) is too long, the contact position between the roller (20) and the bulging portion (17) is near the center in the axial direction (vertical direction). It will come apart and will come in contact at the position of the upper and lower ends, and the roller (20) may skew at the time of rolling, and it may not be possible to obtain good rotation characteristics. In addition, the space between the upper and lower end surfaces of the bulging portion (17) and the upper and lower end portions of the pocket hole is narrowed, and the strength of the die punch for punching between them is weakened. It can be difficult to form.

更に図4に示すように、膨出部(17)の突出量(高さ)を「H」、保持器(10)の板厚を「T」としたとき、H=0.7T〜1.5T、好ましくは、H=0.8T〜1.4T、より好ましくはH=0.9T〜1.3Tに設定するのが良い。すなわち膨出部(17)の高さ(H)が小さ過ぎる場合には、膨出部(17)のポケット内周面側における平坦長さが短くなり、ころ(20)を十分に案内保持することが困難になる恐れがある。逆に膨出部(17)の高さ(H)が高過ぎる場合には、ポケット用下孔を打ち抜くための金型パンチが、中間部が細幅のI型形状となり、そのパンチの強度が弱くなり、下孔、ひいてはポケット孔を精度良く形成することが困難になる恐れがある。   Further, as shown in FIG. 4, when the protrusion amount (height) of the bulging portion (17) is “H” and the thickness of the cage (10) is “T”, H = 0.7T˜1. 5T, preferably H = 0.8T to 1.4T, more preferably H = 0.9T to 1.3T. That is, when the height (H) of the bulging portion (17) is too small, the flat length of the bulging portion (17) on the pocket inner peripheral surface side is shortened, and the roller (20) is sufficiently guided and held. Can be difficult. On the contrary, when the height (H) of the bulging portion (17) is too high, the die punch for punching out the pocket hole has an I-shape with a narrow middle portion, and the punch strength is There is a risk that it will become weak and it will be difficult to accurately form the pilot hole and thus the pocket hole.

また本実施形態においては、図4に示すように、保持器(10)の大径円環部(11)が、ころ(20)の軸芯(S)よりも外側に配置されるものであるため、両側膨出部(17)の外側への曲げ角度(θ)を90°以内に抑えることができ、曲げ成形を容易に行うことができる。   Moreover, in this embodiment, as shown in FIG. 4, the large diameter annular part (11) of a holder | retainer (10) is arrange | positioned outside the axial center (S) of a roller (20). Therefore, the bending angle (θ) to the outside of the bulging portions (17) on both sides can be suppressed to within 90 °, and bending can be easily performed.

更に本実施形態における保持器の製法は、従来の製法と比較して、コイニング加工に代えて、バーリング加工を用いるものであるため、プレス工程数が増加することもなく、高い生産性を維持することができる。   Further, the cage manufacturing method in the present embodiment uses burring instead of coining as compared to the conventional manufacturing method, and therefore maintains high productivity without increasing the number of pressing steps. be able to.

この発明の実施形態である円錐ころ軸受用保持器を示す斜視図である。It is a perspective view which shows the retainer for tapered roller bearings which is embodiment of this invention. 実施形態の保持器におけるポケット孔周辺を拡大して示す斜視図である。It is a perspective view which expands and shows the pocket hole periphery in the holder | retainer of embodiment. 実施形態の保持器における片側半部を示す側面断面図である。It is side surface sectional drawing which shows the one-side half part in the holder | retainer of embodiment. 実施形態の保持器におけるポケット孔周辺を拡大して示す水平断面図である。It is a horizontal sectional view expanding and showing the pocket hole circumference in the cage of an embodiment. 実施形態の保持器においてころを収納して両側膨出部を加締める前の状態で示す側面断面図である。It is side surface sectional drawing shown in the state before accommodating a roller and crimping a both-sides bulging part in the holder | retainer of embodiment. 実施形態の保持器において内輪を嵌め込んで両側膨出部を加締めた後の状態で示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part shown in the state after inserting the inner ring | wheel in the holder | retainer of embodiment and crimping a both-sides bulging part. 従来における円錐ころ軸受の片側半部を示す断面図である。It is sectional drawing which shows the one side half part of the conventional tapered roller bearing. 従来の円錐ころ軸受用保持器を示す斜視図である。It is a perspective view which shows the conventional retainer for tapered roller bearings. 従来の保持器において底拡げ用パンチを打ち込む途中の状態を示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part which shows the state in the middle of driving in the bottom expansion punch in the conventional holder | retainer. 従来の保持器において底拡げ用パンチの打ち込んだ直後の状態を示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part which shows the state immediately after driving in the bottom extension punch in the conventional holder | retainer. 従来の保持器において内輪を嵌め込む途中の状態を示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part which shows the state in the middle of fitting the inner ring | wheel in the conventional holder | retainer. 従来の保持器において柱部を加締める途中の状態を示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part which shows the state in the middle of crimping a pillar part in the conventional holder | retainer. 従来の保持器において柱部を加締めた直後の状態を示す片側半部の側面断面図である。It is side surface sectional drawing of the one-side half part which shows the state immediately after crimping a pillar part in the conventional cage | basket.

符号の説明Explanation of symbols

2…内輪
10…保持器
16…ポケット孔
17…両側膨出部(曲成部)
20…ころ
2 ... Inner ring 10 ... Cage 16 ... Pocket hole 17 ... Both sides bulging part (curved part)
20 ...

Claims (4)

軸受の内輪及び外輪間に沿って配置され、かつ円錐ころが収容される複数のポケット孔が周方向に間隔をおいて形成された環状の円錐ころ軸受用保持器であって、
前記ポケット孔の両側縁部に、外径方向に突出する両側膨出部が設けられて、その両側膨出部によって、ころが案内保持されるよう構成されてなることを特徴とする円錐ころ軸受用保持器。
An annular tapered roller bearing retainer that is arranged between the inner ring and the outer ring of the bearing, and in which a plurality of pocket holes for accommodating the tapered rollers are formed at intervals in the circumferential direction,
A tapered roller bearing characterized in that both side bulges of the pocket hole are provided with bulges on both sides protruding in the outer diameter direction, and the rollers are guided and held by the bulges on both sides. Retainer.
前記ポケット孔の両側縁部に設けられた曲成部によって、前記両側膨出部が形成されてなる請求項1記載の円錐ころ軸受用保持器。   The retainer for a tapered roller bearing according to claim 1, wherein the bulging portions on both sides are formed by bent portions provided on both side edges of the pocket hole. 軸芯方向の一方側を上側、他方側を下側としたとき、前記両側膨出部の上下両端部が、前記ポケット孔の上下両端部に対し上下方向に離間して配置されてなる請求項1又は2記載の円錐ころ軸受保持器。   The upper and lower ends of the bulging portions on both sides are arranged vertically apart from the upper and lower ends of the pocket hole when one side in the axial direction is the upper side and the other side is the lower side. The tapered roller bearing retainer according to 1 or 2. 円錐ころが収容される複数のポケット孔が周方向に間隔をおいて形成され、かつ前記ポケット孔の両側縁部に、外径方向に突出する両側膨出部が設けられた環状の保持器を準備しておき、
前記保持器のポケット孔に内周側からころを収容して、その保持器の内部に軸受の内輪を嵌め込み、
その嵌め込み状態で、前記両側膨出部を内側に加締めることにより、前記ころを前記両側膨出部によって案内保持させつつ前記内輪に接触させるものとした円錐ころ軸受の組立方法。
An annular cage in which a plurality of pocket holes in which tapered rollers are accommodated is formed at intervals in the circumferential direction, and both side bulge portions that protrude in the outer diameter direction are provided at both side edges of the pocket holes. Prepare,
The roller is accommodated in the pocket hole of the cage from the inner peripheral side, and the inner ring of the bearing is fitted into the cage,
A method of assembling a tapered roller bearing in which the both bulged portions are crimped inward in the fitted state so that the rollers are brought into contact with the inner ring while being guided and held by the bulged portions on both sides.
JP2003389651A 2003-11-19 2003-11-19 Retainer for conical roller bearing and assembling method of conical roller bearing Pending JP2005147365A (en)

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