JP2005147364A - Holder for roller bearings, and its manufacturing method - Google Patents

Holder for roller bearings, and its manufacturing method Download PDF

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JP2005147364A
JP2005147364A JP2003389650A JP2003389650A JP2005147364A JP 2005147364 A JP2005147364 A JP 2005147364A JP 2003389650 A JP2003389650 A JP 2003389650A JP 2003389650 A JP2003389650 A JP 2003389650A JP 2005147364 A JP2005147364 A JP 2005147364A
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cage
roller bearing
roller
peripheral
pocket hole
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Japanese (ja)
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Michiyuki Uechi
通之 上地
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Nakanishi Metal Works Co Ltd
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Nakanishi Metal Works Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/54Cages for rollers or needles made from wire, strips, or sheet metal
    • F16C33/542Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal
    • F16C33/543Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal from a single part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/44Hole or pocket sizes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a holder for a conical roller bearing which can improve a fatigue fracture resistance and fatigue life. <P>SOLUTION: This invention is intended for the holder for a circular conical roller bearing situated between the inner ring and the outer ring of a bearing and constituted that a plurality of square-shaped pocket holes 16 to contain a roller 20 are formed at intervals in the periphery. Marginal expansion parts 17 protruding outward and formed by burring processing are situated on all round the pocket hole 16, and the roller 20 is guided and held by the marginal expansion part 17. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、各種機械装置の回転機構部に設けられるころ軸受、例えば円錐ころ軸受等における複数のころを保持するためのころ軸受用保持器及びその製造方法に関する。   The present invention relates to a roller bearing retainer for holding a plurality of rollers in a roller bearing, for example, a tapered roller bearing or the like, provided in a rotating mechanism portion of various mechanical devices, and a manufacturing method thereof.

円筒ころ、円錐ころ、針状ころ、球面ころ等を転動体として用いるころ軸受は、球軸受に比べて、負荷容量が大きく、剛性も高いので、大きい荷重のかかる回転支持部に好適に用いられる。中でも、円錐台形状のころを組み込んだ円錐ころ軸受は、ラジアル荷重とスラスト荷重とを共に支持できる上、耐荷重も大きいので、自動車、鉄道車両、各種機械装置等における駆動装置、減速装置、車軸部分等に幅広く使用されている。   A roller bearing using a cylindrical roller, a tapered roller, a needle roller, a spherical roller, or the like as a rolling element has a larger load capacity and higher rigidity than a ball bearing, and is therefore preferably used for a rotation support portion where a large load is applied. . Above all, tapered roller bearings incorporating a truncated cone roller can support both radial and thrust loads, and have a large load resistance. Therefore, drive devices, reduction gears, axles in automobiles, railway vehicles, various mechanical devices, etc. Widely used in parts.

図8に示すように、円錐ころ軸受(1)は、外周面にテーパ状の内輪軌道(2a)を設けた内輪(2)と、内周面にテーパ状の外輪軌道(3a)を設けた外輪(3)とが同軸芯上に配置されて、内輪軌道(2a)及び外輪軌道(3a)間に配置した複数の円錐ころ(4)が、両輪(2)(3)間に組み込まれた保持器(5)により転動自在に保持されている。   As shown in FIG. 8, the tapered roller bearing (1) has an inner ring (2) provided with a tapered inner ring raceway (2a) on the outer peripheral surface, and a tapered outer ring raceway (3a) provided on the inner peripheral surface. A plurality of tapered rollers (4) disposed between the inner ring raceway (2a) and the outer ring raceway (3a) are incorporated between both wheels (2) and (3). It is held by a cage (5) so as to roll freely.

図9に示すように、保持器(5)は、例えば上端側に設けられた大径の円環部(5a)と、下端側に設けられ、かつ大径円環部(5a)と同軸芯上に配置された小径の円環部(5b)と、両円環部(5a)(5b)間を連結し、周方向に所定の間隔おきに配置された複数の柱部(5c)とを一体に有する金属製プレス成形品をもって構成されている。そして保持器(5)には、上下両円環部(5a)(5b)と隣合う柱部(5c)とに囲まれた矩形状の複数のポケット孔(6)が周方向に所定の間隔おきに設けられ、ころ(6)が、各ポケット孔(6)にそれぞれ転動自在に収容されて保持されるよう構成されている。   As shown in FIG. 9, the cage (5) includes, for example, a large-diameter annular part (5a) provided on the upper end side, and a coaxial core with the large-diameter annular part (5a) provided on the lower end side. A small-diameter annular part (5b) arranged on the upper side and a plurality of pillar parts (5c) arranged between the annular parts (5a) and (5b) and arranged at predetermined intervals in the circumferential direction. It is composed of a metal press-molded product that is integrally formed. The cage (5) has a plurality of rectangular pocket holes (6) surrounded by the upper and lower circular parts (5a) (5b) and the adjacent column part (5c) at a predetermined interval in the circumferential direction. The roller (6) is provided at intervals, and is configured to be accommodated and held in each pocket hole (6) so as to be freely rollable.

このような金属製の円錐ころ軸受用保持器(5)は、通常、金属板をプレス加工して得られるプレス成形品をもって構成されている。この金属板素材としては、SPCC(JIS規格:冷延鋼板)、SPHC(JIS規格:熱延鋼板)、SPB1やSPB2(BAS規格(日本ベアリング工業界規格):低炭素鋼板)等の鋼板が用いられている。   Such a metal tapered roller bearing retainer (5) is usually constituted by a press-molded product obtained by pressing a metal plate. As this metal plate material, steel plates such as SPCC (JIS standard: cold rolled steel plate), SPHC (JIS standard: hot rolled steel plate), SPB1 and SPB2 (BAS standard (Japanese bearing industry standard): low carbon steel plate) are used. It has been.

プレス加工によって、上記円錐ころ軸受用保持器(5)を製造する場合には、例えば下記特許文献1に示すように、鋼板素材を打ち抜いて得られたブランク品を、絞り加工等のプレス加工により、周壁にテーパを有する略筒状の絞り製品を得る。そしてこの絞り製品の周壁が、所定の間隔おきに打ち抜かられて、方形状のポケット孔(6)が複数形成される。更にポケット孔(6)間の柱部(5c)には、ころ(4)の案内用に面押し加工が施されて面取り部が形成される。また絞り製品の下壁が、打ち抜かれて小径円環部(5b)が形成され、更に上端縁部が切削加工されて、平坦な大径円環部(5a)が形成される。
特開平8−326761号(第1欄37行−3欄1行、図5) 特公昭48−7972号(特許請求の範囲、第1−2図) 特開2003−21146号(請求項1、図1)
When manufacturing the above-mentioned tapered roller bearing retainer (5) by pressing, for example, as shown in Patent Document 1 below, a blank obtained by punching a steel plate material is subjected to pressing such as drawing. A substantially cylindrical drawn product having a taper on the peripheral wall is obtained. The peripheral wall of the drawn product is punched at a predetermined interval to form a plurality of rectangular pocket holes (6). Further, the column portion (5c) between the pocket holes (6) is chamfered to form a chamfered portion for guiding the rollers (4). Further, the lower wall of the drawn product is punched to form a small-diameter annular portion (5b), and the upper edge is further cut to form a flat large-diameter annular portion (5a).
JP-A-8-326761 (first column 37 line-3 column 1 line, FIG. 5) Japanese Patent Publication No. 48-7972 (Claims, Fig. 1-2) JP 2003-21146 (Claim 1, FIG. 1)

上記保持器(5)を有する円錐ころ軸受(1)は、稼働回転時の振動による荷重が保持器(5)に加わるが、この荷重による応力は、保持器(5)におけるポケット孔(6)の隅角部(6a)に集中して発生する。そしてこの応力集中により、隅角部(6a)にその隅角部(6a)を拡径させるような引張力が繰り返し発生して、疲労破壊が発生する。これにより、例えば隅角部(6a)を起点とするクラックが発生したり、場合によっては、そのクラックが大きく成長して保持器自体を破損させてしまうという問題があった。特に鉄道車両用軸受の技術分野においては、高速化に伴う使用条件の過酷化、労働力削減に伴うメンテナンスの簡略化等により、耐疲労破壊性の向上による疲労寿命強度の向上が可及的に求められている。   In the tapered roller bearing (1) having the cage (5), a load due to vibration during operation rotation is applied to the cage (5), and the stress due to this load is applied to the pocket hole (6) in the cage (5). It is concentrated on the corner (6a). Due to this stress concentration, a tensile force for expanding the corner portion (6a) is repeatedly generated at the corner portion (6a), and fatigue failure occurs. Thereby, for example, there is a problem that a crack starting from the corner (6a) is generated, or in some cases, the crack grows large and damages the cage itself. Especially in the technical field of bearings for railway vehicles, the fatigue life strength can be improved by improving fatigue fracture resistance as much as possible by increasing the use conditions associated with higher speeds and simplifying maintenance due to labor reduction. It has been demanded.

このような疲労破壊問題に対し、従来より、以下に示すような対策が検討されている。   Conventionally, the following countermeasures have been studied for such a fatigue fracture problem.

例えば保持器を構成する鋼板の板厚を厚くして、耐疲労破壊性の向上を図るような対策が考えられる。しかしながら、板厚を厚くすると、高重量化により、回転トルクが増大して、良好な回転特性を得ることができないばかりか、高重量化により慣性力が増大して、衝撃荷重も増大するため、衝撃荷重がかかる用途には不向きである。また保持器を製造するに際して、材料コストも高く、加工能力の大きい設備が必要となり、コストの増大を招く等、多くの問題が発生する。   For example, it is possible to take measures to increase the fatigue fracture resistance by increasing the thickness of the steel plate constituting the cage. However, if the plate thickness is increased, the rotational torque increases due to the increase in weight, and good rotational characteristics cannot be obtained, and the inertial force increases due to the increase in weight, so that the impact load also increases. It is not suitable for applications where impact loads are applied. Further, when manufacturing the cage, there are many problems that the material cost is high, and equipment with a large processing capacity is required, which causes an increase in cost.

また保持器の鋼板素材として、高炭素鋼板等の強度の高い材料を使用する案も考えられる。しかしながら、そうすると、プレス成形時にクラックが生じたり、製品として必要な精度に絞り加工することができない等、加工上の問題が多数発生する。   In addition, it is conceivable to use a high strength material such as a high carbon steel plate as the steel plate material of the cage. However, in that case, a number of processing problems occur, such as cracking during press molding, and drawing cannot be performed to the accuracy required for the product.

更に上記特許文献2に示すように、保持器に急速加熱焼き入れ等の熱処理を施し、保持器の強度を増大させる技術も従来より提案されている。   Further, as shown in Patent Document 2, a technique for increasing the strength of the cage by subjecting the cage to heat treatment such as rapid heating and quenching has been proposed.

しかしながら、この方法においては、保持器の組付作業をスムーズに行えないという問題が生じる。すなわち、通常の軸受組立作業は、保持器をその柱部をあらかじめ外側に押し広げるように変形させておき、その状態で、保持器の各ポケット孔にころを収納するとともに、保持器を内輪に嵌め込んだ後、保持器の柱部を加締めて、保持器及びころの抜止めを図り、その後、外輪を嵌め込むようにして組み立てるようにしている。しかしながら、保持器が熱処理によって硬化されていると、保持器の柱部を加締める際に、割れが生じて破損してしまう恐れがある。更に、保持器を熱処理した際に、熱による悪影響により真円度等の寸法精度が低下して、品質が低下する恐れも懸念されるところである。   However, this method has a problem that the assembly work of the cage cannot be performed smoothly. That is, in normal bearing assembly work, the cage is deformed so that its column portion is pushed outward in advance, and in that state, the rollers are stored in the pocket holes of the cage, and the cage is used as the inner ring. After the fitting, the pillar portion of the cage is swaged to prevent the cage and the rollers from being pulled out, and then the outer ring is fitted into the assembly. However, if the cage is hardened by heat treatment, there is a risk of cracking and breakage when caulking the column portion of the cage. Furthermore, when the cage is heat-treated, there is a concern that the dimensional accuracy such as roundness may be reduced due to the adverse effect of heat and the quality may be lowered.

また、保持器のポケット孔における隅角部の曲率半径を大きくして、隅角部に応力が集中するのを防止する案も検討されているが、そうすると、隅角部の曲率半径に合わせて、円錐ころの角部を大きく面取りする必要があり、ころの保持器に対する有効接触面積が減少して、軸受負荷容量の減少等の問題が生じる。   In addition, a plan to increase the radius of curvature of the corner of the cage pocket hole to prevent stress from concentrating on the corner has been studied. Further, it is necessary to chamfer the corners of the tapered roller, the effective contact area of the roller with the cage is reduced, and problems such as a reduction in bearing load capacity occur.

一方、上記従来の保持器では、ポケット孔内周面のうちの両側面における板厚方向の内側をコイニング加工により面取りして、ころの案内面として形成するものであるが、この案内面は、板厚の半分以下の大きさとなるため、ころを安定状態に保持するのが困難になる恐れがある。   On the other hand, in the conventional cage described above, the inner side in the plate thickness direction on both side surfaces of the pocket hole inner peripheral surface is chamfered by coining to form a guide surface for the roller. Since the size is less than half the plate thickness, it may be difficult to keep the rollers in a stable state.

更にコイニング加工により面圧しを施した際に、肉の移動によりポケット孔周縁部が変形して、ポケット長さやポケット幅が変化し、寸法精度が低下する恐れもあった。   Further, when surface pressure is applied by coining, the peripheral edge of the pocket hole is deformed due to the movement of the meat, and the pocket length and the pocket width are changed, and the dimensional accuracy may be lowered.

また上記保持器においては、ポケット孔を打ち抜き加工により形成するものであるため、ポケット孔内周面のうち、板厚の半分以上は破断による粗い面(破断面)となり、平滑なせん断面は板厚の半分弱の狭い範囲に限られてしまう。通常、円錐ころ軸受においては、上記の狭い平滑面に、円錐ころの端面(大径側端面)が接触するものであるため、回転時の負荷が上記の狭い平滑面に集中してしまい、摩耗が発生し易くなり、耐久性が低下するという問題を抱えている。   Further, in the above cage, since the pocket hole is formed by punching, more than half of the inner peripheral surface of the pocket hole is a rough surface (fracture surface) due to fracture, and the smooth shear surface is a plate. It is limited to a narrow range of less than half the thickness. Usually, in a tapered roller bearing, since the end surface (large-diameter side end surface) of the tapered roller contacts the narrow smooth surface, the load during rotation is concentrated on the narrow smooth surface, resulting in wear. Is likely to occur and the durability is reduced.

なお、ポケット孔内周面の平滑面を増大させる技術としては、上記特許文献3に示すものが周知である。この技術は、打ち抜きによりポケット孔を形成した後、孔内周面に押圧加工を施して、平滑面を増大させるものである。しかしながら、押圧加工に伴う偏肉を防止するには、厚板鋼板の場合で板厚の70%程度以上の平滑面を確保することは困難であり、平滑面(ころ接触面)の大きさが制限される等、未だ改良の余地が残されている。   In addition, what is shown to the said patent document 3 is well-known as a technique which increases the smooth surface of a pocket hole inner peripheral surface. In this technique, a pocket hole is formed by punching, and then the inner peripheral surface of the hole is pressed to increase the smooth surface. However, in order to prevent uneven thickness due to pressing, it is difficult to secure a smooth surface of about 70% or more of the plate thickness in the case of a thick steel plate, and the size of the smooth surface (roller contact surface) is small. There is still room for improvement, such as restrictions.

この発明は、上記の事情に鑑みてなされたもので、寸法精度の低下等を防止して、高品質を得ることができ、疲労寿命を向上できる上、ころを安定状態に保持することができ、低コストで簡単に製造できるころ軸受用保持器及びその製造方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and can prevent deterioration in dimensional accuracy and the like, obtain high quality, improve fatigue life, and maintain rollers in a stable state. An object of the present invention is to provide a roller bearing cage that can be easily manufactured at low cost and a method for manufacturing the same.

上記目的を達成するため、本第1発明は、軸受の内輪及び外輪間に沿って配置され、かつころが収容される複数のポケット孔が周方向に間隔をおいて形成された環状のころ軸受用保持器であって、前記ポケット孔の全周に、外径方向に突出する周縁膨出部が設けられて、その周縁膨出部によって、ころが案内保持されるよう構成されてなるものを要旨としている。   In order to achieve the above object, the first aspect of the present invention is an annular roller bearing which is arranged between an inner ring and an outer ring of a bearing, and in which a plurality of pocket holes for accommodating rollers are formed at intervals in the circumferential direction. A retainer for a roller, wherein a peripheral bulging portion protruding in the outer diameter direction is provided on the entire circumference of the pocket hole, and the roller is guided and held by the peripheral bulging portion. It is a summary.

本第1発明のころ軸受用保持器においては、ポケット孔の全周に周縁膨出部を形成するものであるため、ポケット孔の全周、特に隅角部が補強され、耐疲労破壊性を向上させることができる。このため例えば、この保持器が組み込まれた軸受において、稼働回転時の振動荷重による応力によって、保持器のポケット孔隅角部に引張力及び圧縮力が繰り返し発生したとしても、隅角部にクラックが発生するのを防止できて、保持器自体の破損を防止でき、疲労寿命強度を向上させることができる。   In the roller bearing retainer according to the first aspect of the present invention, since the peripheral bulge is formed on the entire circumference of the pocket hole, the entire circumference of the pocket hole, in particular, the corner portion is reinforced, and the fatigue fracture resistance is improved. Can be improved. For this reason, for example, in a bearing in which this cage is incorporated, even if tensile force and compressive force are repeatedly generated in the pocket hole corner of the cage due to stress due to vibration load during operation rotation, the corner is cracked. Can be prevented, damage to the cage itself can be prevented, and fatigue life strength can be improved.

また本発明の保持器は、周縁膨出部を形成して、ポケット孔隅角部を補強するものであるため、保持器を形成する素材の板厚を薄くしようとも、ポケット孔隅角部に十分な耐疲労破壊性を確保することができる。従って、保持器における素材の薄板化を図ることができ、その分、保持器全体の軽量化を図ることができる。このため、軸受組立状態での回転トルクを減少させることができて、良好な回転特性を得ることができるとともに、軽量化による慣性力の減少により、衝撃荷重を軽減させることができる。更に板厚の薄い素材を用いるものであるため、加工も精度良く簡単に行うことができ、生産効率を向上させることができ、材料コストの削減も含めて、コストを一段と削減することができる。   In addition, since the cage of the present invention reinforces the pocket hole corner by forming a peripheral bulge portion, even if the plate thickness of the material forming the cage is made thin, Sufficient fatigue fracture resistance can be ensured. Therefore, it is possible to reduce the thickness of the material in the cage, and accordingly, it is possible to reduce the weight of the entire cage. For this reason, the rotational torque in the bearing assembly state can be reduced, and good rotational characteristics can be obtained, and the impact load can be reduced by reducing the inertial force due to weight reduction. Furthermore, since a material having a thin plate thickness is used, processing can be easily performed with high accuracy, production efficiency can be improved, and cost can be further reduced including reduction of material cost.

また本発明においては、保持器に焼き入れ等の硬化処理を施す必要もないため、ころをはめ込んで加締める際に、割れや亀裂が生じるのを防止することができる。その上更に、焼き入れ時の熱による悪影響を防止できるため、真円度等の寸法精度の低下を防止することができる。   Further, in the present invention, since it is not necessary to perform hardening treatment such as quenching on the cage, it is possible to prevent cracks and cracks from occurring when the rollers are fitted and caulked. In addition, since adverse effects due to heat during quenching can be prevented, a reduction in dimensional accuracy such as roundness can be prevented.

更に必要に応じて周縁膨出部の高さを大きくすることができるため、例えば周縁膨出部内周面の両側面によって構成されるころ案内支持面を十分に大きく確保できて、安定した状態にころを保持でき、回転特性を向上させることができるとともに、周縁部内周面の上端面によって構成されるころ接触面を十分に大きく確保でき、ころの接触回転時における負荷が集中するのを防止でき、耐摩耗性を向上させることができる。   Furthermore, since the height of the peripheral bulge portion can be increased as required, for example, a sufficiently large roller guide support surface constituted by both side surfaces of the peripheral bulge portion inner peripheral surface can be ensured in a stable state. The roller can be held, the rotation characteristics can be improved, and the roller contact surface constituted by the upper end surface of the inner peripheral surface of the peripheral edge can be secured sufficiently large to prevent the load from being concentrated during contact rotation of the roller. Abrasion resistance can be improved.

また、本発明の保持器は、従来のように、コイニング加工により案内保持部を形成するものでもないため、コイニング加工による不具合、例えば肉の移動による寸法精度の低下等を有効に防止することができる。   Further, since the cage of the present invention does not form the guide holding portion by coining as in the prior art, it is possible to effectively prevent defects due to coining, for example, reduction in dimensional accuracy due to movement of meat. it can.

本第1発明においては、前記ポケット孔の周縁部に設けられた縁曲げ部によって、前記周縁膨出部が形成されてなる構成を採用するのが良い。   In this 1st invention, it is good to employ | adopt the structure by which the said peripheral bulging part is formed by the edge bending part provided in the peripheral part of the said pocket hole.

すなわちこの構成を採用する場合には、周縁膨出部をバーリング加工等のプレス加工により精度良く簡単に形成することができ、生産効率の向上を図ることができるとともに、寸法精度をより一層向上させることができる。   That is, when this configuration is adopted, the peripheral bulge portion can be easily and accurately formed by pressing such as burring, which can improve the production efficiency and further improve the dimensional accuracy. be able to.

また本第1発明の保持器は、上記したような優れた特性を有するものであるため、特に高速化や耐久性が強く求められる鉄道車両用等の円錐ころ軸受に好適に採用することができる。   In addition, since the cage of the first invention has the above-described excellent characteristics, it can be suitably used for tapered roller bearings for railway vehicles and the like that are particularly required to have high speed and durability. .

すなわち本発明は、請求項1又は2記載のころ軸受用保持器であって、軸心方向の一端側が、他端側に対し径寸法が大きい円錐ころ軸受用保持器として形成されてなる構成を採用するのが望ましい。   That is, the present invention is a roller bearing cage according to claim 1 or 2, wherein one end side in the axial direction is formed as a tapered roller bearing cage having a larger diameter than the other end side. It is desirable to adopt.

一方、本第2発明は、上記第1発明のころ軸受用保持器を製造するための製造プロセスを特定するものである。   On the other hand, this 2nd invention specifies the manufacturing process for manufacturing the cage for roller bearings of the said 1st invention.

すなわち本第2発明は、軸受の内輪及び外輪間に、周方向に間隔をおいて複数のころを保持するためのころ軸受用保持器の製造方法であって、周方向に間隔をおいて複数の下孔が形成された環状の保持器中間品を準備し、前記保持器中間品における前記下孔にその周縁部を外側に押し曲げるようにバーリング加工を施して、ころを収容するためのポケット孔を形成するとともに、その孔全周に外径方向に突出する周縁膨出部を形成するようにしている。   In other words, the second invention is a method of manufacturing a roller bearing retainer for holding a plurality of rollers at intervals in the circumferential direction between the inner ring and the outer ring of the bearing. A pocket for accommodating a roller by preparing an annular cage intermediate product in which a lower hole is formed, burring the peripheral hole of the cage intermediate product so that a peripheral edge thereof is pushed outward. A hole is formed, and a peripheral bulge protruding in the outer diameter direction is formed on the entire circumference of the hole.

この第2発明の製法においては、上記の作用効果を有する第1発明のころ軸受用保持器を確実に形成することができる。   In the manufacturing method of the second invention, the roller bearing retainer of the first invention having the above-described effects can be reliably formed.

本第2発明においては、前記ころ軸受用保持器の素材として鋼板が用いられてなる構成を採用するのが好ましい。   In this 2nd invention, it is preferable to employ | adopt the structure formed from a steel plate as a raw material of the said cage for roller bearings.

すなわちこの構成を採用する場合には、プレス加工を利用して、保持器を効率良く製造することができる。   That is, when this configuration is adopted, the retainer can be efficiently manufactured using press working.

以上のように、本発明によれば、寸法精度の低下等を防止して、高品質を得ることができ、疲労寿命を向上できる上、ころを安定状態に保持することができ、低コストで簡単に製造できるという効果がある。   As described above, according to the present invention, it is possible to prevent deterioration in dimensional accuracy and the like, obtain high quality, improve fatigue life, and maintain rollers in a stable state at low cost. There is an effect that it can be easily manufactured.

図1ないし図4はこの発明の実施形態である円錐ころ軸受用保持器(10)を示す図である。これらの図に示すように、この保持器(10)は、軸芯方向の一端側(上端側)及び他端側(下端側)に設けられた円環部(11)(12)と、両円環部(11)(12)を連結し、かつ周方向に沿って所定の間隔おきに並列状に配置された複数の柱部(15)とを一体に具備する鋼板製のプレス成形品をもって構成されている。上端の円環部(11)と下端の円環部(12)とは同軸芯上に配置されるとともに、上端の円環部(11)は下端の円環部(12)に対し径寸法が大きく形成されている。更にこの保持器(10)には、隣合う柱部(15)及び上下両円環部(11)(12)によって囲まれた方形状の複数のポケット孔(16)が周方向に所定間隔おきに設けられている。   1 to 4 are views showing a tapered roller bearing retainer (10) according to an embodiment of the present invention. As shown in these drawings, the cage (10) includes an annular portion (11) (12) provided on one end side (upper end side) and the other end side (lower end side) in the axial direction, A press-formed product made of a steel plate integrally connecting a plurality of column portions (15) that connect the annular portions (11) and (12) and are arranged in parallel at predetermined intervals along the circumferential direction. It is configured. The upper ring part (11) and the lower ring part (12) are arranged on the same axis, and the upper ring part (11) has a diameter dimension relative to the lower ring part (12). Largely formed. Further, the cage (10) has a plurality of rectangular pocket holes (16) surrounded by adjacent column parts (15) and upper and lower circular parts (11), (12) at predetermined intervals in the circumferential direction. Is provided.

またこの保持器(10)のポケット孔(16)の全周には、外径方向に突出する環状の周縁膨出部(17)が形成されている。   An annular peripheral bulging portion (17) protruding in the outer diameter direction is formed on the entire circumference of the pocket hole (16) of the cage (10).

この保持器(10)を製造するには、まず鋼板素材を打ち抜いてブランク製品を得、そのブランク製品に絞り加工を施して、周壁にテーパを有する略筒状の絞り製品を得る。   In order to manufacture this cage (10), first, a blank product is obtained by punching a steel plate material, and the blank product is drawn to obtain a substantially cylindrical drawn product having a taper on the peripheral wall.

続いて、この絞り製品の周壁におけるポケット孔形成部分を、内径側から外径側に向けて打ち抜いて、ポケット孔(16)よりも一回り小さい方形状の下孔を形成する。   Subsequently, a pocket hole forming portion in the peripheral wall of the drawn product is punched from the inner diameter side toward the outer diameter side to form a rectangular shaped lower hole that is slightly smaller than the pocket hole (16).

次に、絞り製品の下孔に対し、内径側から外径側に向けてバーリング用ポンチを打ち込み、下孔を広げて所定寸法のポケット孔(16)を形成すると同時に、下孔周縁部を外側に押し曲げて、ポケット孔(16)の全周に環状の周縁膨出部(17)を形成するものである。   Next, a punch for burring is driven from the inner diameter side to the outer diameter side with respect to the lower hole of the drawn product, and the lower hole is widened to form a pocket hole (16) of a predetermined size, and at the same time, the peripheral edge of the lower hole is outside. To form an annular peripheral bulging portion (17) around the entire circumference of the pocket hole (16).

その後は、従来と同様に、絞り製品の下壁を打ち抜いて、下端の円環部(12)を形成するとともに、上端縁部を切削加工して、上端の円環部(11)を形成するものである。   Thereafter, the lower wall of the drawn product is punched out to form the lower end annular portion (12) and the upper end edge portion is cut to form the upper end annular portion (11), as in the prior art. Is.

こうして製作された本実施形態の保持器(10)は、上記従来と同様に、軸受に組み付けられる。すなわち保持器(10)を内輪に嵌め込むとともに、各ポケット孔(16)にころ(20)を収納した後、保持器(10)の柱部(15)を加締めて、保持器(10)及びころ(20)の抜止めを図り、その状態で、外輪に嵌め込むようにして組み立てるものである。   The cage (10) of this embodiment manufactured in this way is assembled to the bearing in the same manner as in the conventional case. That is, the cage (10) is fitted into the inner ring, and the rollers (20) are stored in the pocket holes (16), and then the column portion (15) of the cage (10) is crimped to retain the cage (10). Then, the roller (20) is prevented from being removed, and in this state, the roller (20) is assembled so as to be fitted into the outer ring.

本実施形態の保持器(10)によれば、ポケット孔(16)の全周に周縁膨出部(17)を形成するものであるため、ポケット孔(16)の周縁部、特に隅角部(16a)の耐疲労破壊性を向上させることができる。このため例えば、この保持器(10)が組み込まれた軸受において、稼働回転時の振動荷重による応力によって、保持器(10)におけるポケット孔(16)の隅角部(16a)に引張力及び圧縮力が繰り返し発生したとしても、隅角部(16a)にクラックが発生するのを防止できて、保持器自体の破損を防止でき、疲労寿命強度を向上させることができる。   According to the cage (10) of the present embodiment, the peripheral bulge portion (17) is formed on the entire periphery of the pocket hole (16), and therefore the peripheral portion of the pocket hole (16), particularly the corner portion. The fatigue fracture resistance of (16a) can be improved. For this reason, for example, in a bearing in which the cage (10) is incorporated, tensile force and compression are applied to the corner (16a) of the pocket hole (16) in the cage (10) due to stress caused by vibration load during operation rotation. Even if force repeatedly occurs, cracks can be prevented from occurring in the corner (16a), damage to the cage itself can be prevented, and fatigue life strength can be improved.

また本実施形態の保持器(10)は、ポケット孔(16)の全周に周縁膨出部(17)を形成して、ポケット孔(16)の隅角部(16a)の耐疲労破壊性を向上させるものであるため、保持器(10)を形成する素材の板厚を薄くしようとも、ポケット孔隅角部(16a)に十分な耐疲労破壊性を確保することができる。このため、素材の薄板化を図ることができ、その分、保持器全体の軽量化を図ることができる。更に軽量化によって、軸受組立状態での回転トルクを減少させることができて、良好な回転特性を得ることができるとともに、軽量化による慣性力の減少により、衝撃荷重を軽減できて、衝撃荷重が大きく加わる用途にも、好適に使用することができる。更に板厚の薄い素材を用いるものであるため、材料コストも安くなり、プレス加工も精度良く簡単に行うことができ、生産効率を向上させることができ、コストを一段と削減することができる。   Further, the cage (10) of the present embodiment forms a peripheral bulge portion (17) around the entire circumference of the pocket hole (16), and fatigue fracture resistance of the corner portion (16a) of the pocket hole (16). Therefore, even if it is intended to reduce the thickness of the material forming the cage (10), sufficient fatigue fracture resistance can be ensured at the pocket hole corner (16a). For this reason, the thickness of the material can be reduced, and the weight of the entire cage can be reduced accordingly. In addition, the weight reduction can reduce the rotational torque in the assembled state of the bearing, and it can obtain good rotation characteristics, and the impact load can be reduced by reducing the inertia force due to the weight reduction. It can also be suitably used for applications that greatly increase. Further, since a material having a thin plate thickness is used, the material cost is reduced, the press work can be easily performed with high accuracy, the production efficiency can be improved, and the cost can be further reduced.

ここで図4に示すように、本実施形態と従来のものとの板厚の関係を具体的に説明すると、本実施形態においては、円錐ころ(20)の大径寸法を「R」、保持器(10)を構成する板厚を「T」としたとき、T=0.08R〜0.15Rに設定され、好ましくは0.10R〜0.13Rに設定されるものである。一方参考までに、従来の円錐ころ軸受用保持器においては、一般に、T=0.16〜0.25Rに設定されている。このように本実施形態の保持器では、従来のものと比較して、板厚が薄いことが明瞭である。   Here, as shown in FIG. 4, the relationship between the thickness of the present embodiment and the conventional one will be described in detail. In this embodiment, the large diameter dimension of the tapered roller (20) is “R”, When the plate | board thickness which comprises a container (10) is set to "T", it is set to T = 0.08R-0.15R, Preferably it is set to 0.10R-0.13R. On the other hand, for reference, the conventional tapered roller bearing retainer is generally set to T = 0.16 to 0.25R. Thus, it is clear that the cage of the present embodiment is thinner than the conventional one.

本実施形態の保持器は、例えば冷延鋼板(SPCC)、熱延鋼板(SPHC)等の鋼板を素材として用いるものであり、高炭素鋼板等の強度の高い材料を用いる必要がない。このため、材料コストの削減及び加工性の向上を、より確実に図ることができる。   The cage of the present embodiment uses a steel plate such as a cold-rolled steel plate (SPCC) or a hot-rolled steel plate (SPHC) as a material, and there is no need to use a high-strength material such as a high-carbon steel plate. For this reason, reduction of material cost and improvement of workability can be achieved more reliably.

また本実施形態においては、保持器(10)に焼き入れ等の硬化処理を施すものでもないため、軸受組立時にころ(20)を保持させるのに、柱部(15)を加締めた際に、柱部(15)に割れや亀裂が生じるのを防止することができる上更に、焼き入れ時の熱による悪影響を防止できるため、真円度等の寸法精度の低下を防止でき、高い品質の保持器製品を得ることができる。   In the present embodiment, the retainer (10) is not subjected to hardening treatment such as quenching. Therefore, when the column (15) is crimped to hold the roller (20) during the assembly of the bearing. In addition to preventing cracks and cracks in the column part (15), and further preventing adverse effects due to heat during quenching, it is possible to prevent deterioration in dimensional accuracy such as roundness, and high quality. A cage product can be obtained.

しかも、本実施形態においては、ポケット孔(16)における隅角部(16a)の曲率半径を大きくする必要もないので、円錐ころ(20)の保持器(10)に対する有効接触面積を十分に確保することができ、より一層耐久寿命を向上させることができるとともに、回転特性を向上させることができ、より一層高い品質を得ることができる。   Moreover, in the present embodiment, it is not necessary to increase the radius of curvature of the corner portion (16a) in the pocket hole (16), so that an effective contact area of the tapered roller (20) with respect to the cage (10) is sufficiently ensured. Thus, the durability life can be further improved, the rotational characteristics can be improved, and higher quality can be obtained.

更に本実施形態においては、ポケット孔(16)の周縁部を縁曲げして、周縁膨出部(17)を形成し、その周縁膨出部(17)の内周面における両側部を円錐ころ(20)の案内部として構成するものであるため、案内部の長さ、つまり膨出部(17)の高さ(H)を十分に確保することができ、ころ(20)を安定状態に保持することができる。   Further, in the present embodiment, the peripheral edge of the pocket hole (16) is bent to form the peripheral bulge (17), and both side portions on the inner peripheral surface of the peripheral bulge (17) are tapered rollers. Since it is configured as the guide part of (20), the length of the guide part, that is, the height (H) of the bulging part (17) can be sufficiently secured, and the roller (20) is brought into a stable state. Can be held.

ここで、図7に示すような従来の保持器においては、ポケット孔の内側面、つまり柱部の両側面に、その板厚方向の内側にコイニング加工により面押しを施して、面取り部を形成して案内部を形成するようにしているが、コイニング加工による肉の移動により、柱部等のポケット孔周縁部が変形して、ポケット長さやポケット幅が変化し、寸法精度の低下が懸念されるところであった。   Here, in the conventional cage as shown in FIG. 7, the inner surface of the pocket hole, that is, both side surfaces of the column portion, are chamfered by coining on the inner side in the plate thickness direction to form a chamfered portion. However, due to the movement of meat by coining, the periphery of the pocket hole, such as the pillar, is deformed, and the pocket length and pocket width change, and there is a concern that the dimensional accuracy may be reduced. It was a place.

これに対し、本実施形態においては、コイニング加工を施すことなく、縁曲げによって、案内部を形成するものであるため、肉の移動がなく、ポケット孔周縁部の変形を防止でき、高い寸法精度を維持することができる。更にポケット孔の寸法を、バーリング用パンチによる縁曲げ加工によって管理することができ、従来のようにコイニングによる塑性加工によって管理する場合と比較して、寸法精度を安定させることができ、より一層品質を向上させることができる。   On the other hand, in the present embodiment, the guide portion is formed by edge bending without performing coining processing, so there is no movement of the meat, deformation of the pocket hole peripheral portion can be prevented, and high dimensional accuracy. Can be maintained. Furthermore, the size of the pocket hole can be managed by edge bending with a burring punch, and the dimensional accuracy can be stabilized and quality can be further improved compared to the case where it is managed by plastic processing by coining as in the past. Can be improved.

また本実施形態においては、軸受組立状態で、ポケット孔(16)の上端面(大径側端面)に、円錐ころ(20)の上端面(大径側端面)が接触するものであるが、この接触部を、バーリング加工による周縁膨出部(17)によって形成するものであるため、ころ(20)に対する接触面積を大きく確保することができて、面圧を低下させることができるので、磨耗を軽減でき、この点においても、疲労寿命強度を向上させることができる。   In this embodiment, the upper end surface (large diameter side end surface) of the tapered roller (20) is in contact with the upper end surface (large diameter side end surface) of the pocket hole (16) in the bearing assembly state. Since this contact portion is formed by the peripheral bulging portion (17) by burring, it is possible to secure a large contact area with the roller (20) and to reduce the surface pressure. The fatigue life strength can also be improved in this respect.

更に周縁膨出部(17)の内周面におけるころ案内支持面やころ接触面の大きさを自在に調整することができ、設計の自由度が増し、優れた汎用性を得るこことができる。   Furthermore, the size of the roller guide support surface and the roller contact surface on the inner peripheral surface of the peripheral bulge portion (17) can be freely adjusted, the degree of design freedom is increased, and excellent versatility can be obtained. .

ここで図3に示すように、本実施形態において、保持器(10)の板厚を「T」、周縁膨出部(17)の高さを「H」としたとき、H=0.7T〜1.5Tに設定するのが良く、好ましくはH=0.9T〜1.3Tに設定するのが良い。すなわち、周縁膨出部(17)の高さ(H)が小さ過ぎる場合には、ポケット孔内周面、つまり周縁膨出部(17)の内周面における平坦長さが短くなり、円錐ころ(20)のガイド部として長さを十分に確保できなくなる恐れがある。逆に周縁膨出部(17)の高さ(H)が大き過ぎる場合には、バーリング加工による折曲長さが大きくなり、下孔に対する拡径率が大きくなって、バーリング加工時にクラックが発生する恐れがある。   Here, as shown in FIG. 3, in this embodiment, when the plate thickness of the cage (10) is “T” and the height of the peripheral bulge portion (17) is “H”, H = 0.7T It is good to set to -1.5T, Preferably it is good to set to H = 0.9T-1.3T. That is, when the height (H) of the peripheral bulge portion (17) is too small, the flat length on the inner peripheral surface of the pocket hole, that is, the internal peripheral surface of the peripheral bulge portion (17) becomes short, and the tapered roller There is a possibility that a sufficient length cannot be secured as the guide portion of (20). Conversely, if the height (H) of the peripheral bulge portion (17) is too large, the bending length by burring increases, the diameter expansion rate for the pilot hole increases, and cracks occur during burring. There is a fear.

また図4に示すように、本実施形態では、周縁膨出部(17)におけるころ(20)の上端面との接触位置は、ころ(20)の軸芯(S)よりも外側に配置されるものであるため、周縁膨出部(17)の形成するのに、バーリング加工する際に、周縁膨出部(17)の曲げ角度(θ)を90°以内に抑えることができ、曲げ成形を容易に行うことができる。   As shown in FIG. 4, in the present embodiment, the contact position of the peripheral bulge portion (17) with the upper end surface of the roller (20) is arranged outside the axis (S) of the roller (20). Therefore, the bending angle (θ) of the peripheral bulge portion (17) can be suppressed to 90 ° or less during burring to form the peripheral bulge portion (17), and bending molding is performed. Can be easily performed.

更に本実施形態における保持器の製法は、従来の製法と比較しても、コイニング加工に代えて、バーリング加工を用いるものであるため、プレス工程数が増加することもなく、高い生産性を維持することができる。   Furthermore, the manufacturing method of the cage in the present embodiment uses a burring process instead of a coining process even when compared with a conventional manufacturing process, and thus maintains a high productivity without increasing the number of pressing steps. can do.

なお上記実施形態においては、本発明を円錐ころ軸受用保持器に適用した場合を例に挙げて説明したが、本発明はそれだけに限られず、円筒ころ軸受用保持器、球面ころ軸受用保持器等の他のころ軸受用保持器にも適用することができる。   In the above embodiment, the case where the present invention is applied to a tapered roller bearing retainer has been described as an example. However, the present invention is not limited thereto, and a cylindrical roller bearing retainer, a spherical roller bearing retainer, etc. The present invention can also be applied to other roller bearing cages.

<実施例>
上記実施形態の製法に準拠して、外径φ194mm、高さ66mm、板厚2.6mmの円錐ころ軸受用保持器(10)を作製した。このとき、上記実施形態に示すように、バーリング加工を行って、各ポケット孔(16)の全周に、高さ2.8mmの周縁膨出部(17)を形成した。
<Example>
In accordance with the manufacturing method of the above embodiment, a tapered roller bearing cage (10) having an outer diameter of 194 mm, a height of 66 mm, and a plate thickness of 2.6 mm was produced. At this time, as shown in the above embodiment, burring was performed to form a peripheral bulge portion (17) having a height of 2.8 mm on the entire circumference of each pocket hole (16).

<比較例1>
ポケット孔の周縁部にコイニング加工により面取り部を形成し、周縁膨出部は形成しない点を除いて、上記の実施例と同様に、円錐ころ軸受用保持器を作製した。
<Comparative Example 1>
A tapered roller bearing retainer was produced in the same manner as in the above example except that a chamfered portion was formed by coining at the peripheral portion of the pocket hole and no peripheral bulge portion was formed.

<比較例2>
板厚を5.5mmに調整した以外は、上記比較例1と同様に、円錐ころ軸受用保持器を作製した。
<Comparative example 2>
A tapered roller bearing retainer was produced in the same manner as in Comparative Example 1 except that the plate thickness was adjusted to 5.5 mm.

<落下衝撃による耐久疲労試験>
上記実施例及び比較例の保持器をそれぞれ用いて、外径φ220mm、内径φ120mm、高さ155mm、重量約25kgの複列型円錐ころ軸受(P1)をそれぞれ組み立てた。
<Durability fatigue test by drop impact>
Double row tapered roller bearings (P1) having an outer diameter of 220 mm, an inner diameter of 120 mm, a height of 155 mm, and a weight of about 25 kg were respectively assembled using the cages of the above-mentioned examples and comparative examples.

更に各軸受を図5に示す装置を用いて落下試験をそれぞれ行った。この装置は、基台(60)に、ワーク設置用の昇降体(61)がガイド柱(62)を介して昇降自在に設けられるものであり、図示しない駆動手段によって、昇降体(61)を所定高さまで上昇させた後、昇降体(61)を自重によって基台(60)に落下衝突させ得るよう構成されている。   Further, each of the bearings was subjected to a drop test using the apparatus shown in FIG. In this apparatus, a lifting / lowering body (61) for workpiece installation is provided on a base (60) through a guide column (62) so that the lifting / lowering body (61) can be moved by a driving means (not shown). After raising to a predetermined height, the elevating body (61) can be dropped and collided with the base (60) by its own weight.

そして、この装置の昇降体(61)に、軸受(P1)をその軸芯を水平方向と平行に配置した状態で固定し、落下距離80mmで毎分55回のサイクルで、昇降体(61)及び軸受(P1)を基台(60)上に繰り返し落下させ、各軸受における落下回数と割れ発生の有無との関係を測定観察した。   Then, the bearing (P1) is fixed to the lifting body (61) of this apparatus in a state where the shaft core is disposed in parallel with the horizontal direction, and the lifting body (61) is cycled 55 times per minute at a fall distance of 80 mm. The bearing (P1) was repeatedly dropped on the base (60), and the relationship between the number of drops and the presence or absence of cracking in each bearing was measured and observed.

その結果、比較例1の軸受は、落下回数が2万回で割れが発生し、比較例2では50万回で割れが発生した。なお、この割れは、いずれも保持器のポケット孔における隅角部の位置で発生していた。   As a result, the bearing of Comparative Example 1 was cracked when the number of drops was 20,000 times, and that of Comparative Example 2 was cracked at 500,000 times. In addition, all of the cracks occurred at the corners in the pocket holes of the cage.

これに対し、実施例の軸受は、落下回数が70万回に達しても割れが発生することはなく、70万回で試験を打ち切った。   On the other hand, the bearings of the examples were not cracked even when the number of drops reached 700,000 times, and the test was terminated at 700,000 times.

以上の結果より、本発明に関連した実施例の軸受用保持器は、従来品に関連した比較例の軸受用保持器に対し、落下衝撃に対する耐久性(耐疲労破壊性)に優れ、疲労寿命強度を向上させることができた。   From the above results, the bearing cage of the example related to the present invention is superior in durability (fatigue fracture resistance) to the drop impact and the fatigue life compared to the bearing cage of the comparative example related to the conventional product. The strength could be improved.

<FEM解析>
上記実施例と比較例2の保持器により組み立てたころ軸受を、上記と同様に落下衝突させ、その衝撃時におけるポケット孔周辺に発生する最大応力をFEM解析(有限要素法解析)により求めた。その結果、実施例のものは図6に示すような応力の分布状態が認められ、比較例のものは図7に示すような応力の分布状態が認められた。なおこれらの応力分布図においては、応力の発生領域に点模様を付与し、発生応力が強い領域ほど点密度が高くなるように表記している。また参考までに、図6の実施例の各部位には、上記実施形態(図1等参照)に対応する符号を付与し、図7の比較例2の各部位には、上記従来例(図9等参照)に対応する符号を付与している。
<FEM analysis>
The roller bearings assembled with the cages of Examples and Comparative Example 2 were dropped and collided in the same manner as described above, and the maximum stress generated around the pocket hole at the time of the impact was determined by FEM analysis (finite element method analysis). As a result, the stress distribution state as shown in FIG. 6 was recognized in the example, and the stress distribution state as shown in FIG. 7 was recognized in the comparative example. In these stress distribution diagrams, a dot pattern is given to the stress generation region, and the point density is expressed as the region where the generated stress is strong. For reference, each part of the example of FIG. 6 is given a symbol corresponding to the above-described embodiment (see FIG. 1 and the like), and each part of Comparative Example 2 of FIG. The code | symbol corresponding to 9 grade | etc.) Is provided.

また、実施例及び比較例2の保持器におけるポケット孔の大径側隅角部(Lr)と、小径側隅角部(Sr)との応力(最大応力)を下表1に示す。   Table 1 below shows the stress (maximum stress) between the large-diameter side corner (Lr) and the small-diameter side corner (Sr) of the pocket hole in the cages of Examples and Comparative Example 2.

Figure 2005147364
Figure 2005147364

図6、7及び表1から明らかなように、実施例のものは軽量化による慣性力の減少により、保持器にかかる衝撃荷重を低減できる上に、バーリング加工による周縁膨出部の形成によって十分な剛性を確保できるため、比較例2のものと比較して、ポケット孔の隅角部に発生する応力が小さくなっており、優れた耐疲労破壊性及び疲労寿命強度を得ることができる。   As can be seen from FIGS. 6 and 7 and Table 1, in the embodiment, the impact force applied to the cage can be reduced by reducing the inertial force due to weight reduction, and the peripheral bulge portion can be sufficiently formed by burring. Since sufficient rigidity can be ensured, the stress generated at the corners of the pocket holes is smaller than that of Comparative Example 2, and excellent fatigue fracture resistance and fatigue life strength can be obtained.

この発明の実施形態である円錐ころ軸受用保持器を示す斜視図である。It is a perspective view which shows the retainer for tapered roller bearings which is embodiment of this invention. 実施形態の保持器におけるポケット孔周辺を拡大して示す斜視図である。It is a perspective view which expands and shows the pocket hole periphery in the holder | retainer of embodiment. 実施形態の保持器における片側半部を示す側面断面図である。It is side surface sectional drawing which shows the one-side half part in the holder | retainer of embodiment. 実施形態の保持器におけるポケット孔周辺を示す水平断面図である。It is a horizontal sectional view showing the pocket hole periphery in the cage of an embodiment. 実施例の保持器が設置された落下衝撃試験装置を模式的に示す正面図である。It is a front view which shows typically the drop impact test apparatus with which the holder | retainer of the Example was installed. 実施例の保持器におけるFEM解析による応力分布図である。It is a stress distribution map by the FEM analysis in the holder | retainer of an Example. 比較例2の保持器におけるFEM解析による応力分布図である。6 is a stress distribution diagram by FEM analysis in a cage of Comparative Example 2. FIG. 従来における円錐ころ軸受の一側部を示す断面図である。It is sectional drawing which shows the one side part of the conventional tapered roller bearing. 従来の円錐ころ軸受用保持器を示す斜視図である。It is a perspective view which shows the conventional retainer for tapered roller bearings.

符号の説明Explanation of symbols

10…保持器
16…ポケット孔
17…周縁膨出部
20…ころ
DESCRIPTION OF SYMBOLS 10 ... Cage 16 ... Pocket hole 17 ... Periphery bulging part 20 ... Roller

Claims (5)

軸受の内輪及び外輪間に沿って配置され、かつころが収容される複数のポケット孔が周方向に間隔をおいて形成された環状のころ軸受用保持器であって、
前記ポケット孔の全周に、外径方向に突出する周縁膨出部が設けられて、その周縁膨出部によって、ころが案内保持されるよう構成されてなることを特徴とするころ軸受用保持器。
An annular roller bearing retainer that is arranged between the inner ring and the outer ring of the bearing, and in which a plurality of pocket holes for accommodating the rollers are formed at intervals in the circumferential direction,
A roller bearing holder, characterized in that a peripheral bulge portion protruding in the outer diameter direction is provided on the entire circumference of the pocket hole, and the roller is guided and held by the peripheral bulge portion. vessel.
前記ポケット孔の周縁部に設けられた縁曲げ部によって、前記周縁膨出部が形成されてなる請求項1記載のころ軸受用保持器。   The roller bearing retainer according to claim 1, wherein the peripheral bulge portion is formed by an edge bent portion provided at a peripheral portion of the pocket hole. 請求項1又は2記載のころ軸受用保持器であって、
軸心方向の一端側が、他端側に対し径寸法が大きい円錐ころ軸受用保持器として形成されてなるころ軸受用保持器。
A roller bearing retainer according to claim 1 or 2,
A roller bearing cage in which one end side in the axial direction is formed as a tapered roller bearing cage having a larger diameter than the other end side.
軸受の内輪及び外輪間に、周方向に間隔をおいて複数のころを保持するためのころ軸受用保持器の製造方法であって、
周方向に間隔をおいて複数の下孔が形成された環状の保持器中間品を準備し、
前記保持器中間品における前記下孔にその周縁部を外側に押し曲げるようにバーリング加工を施して、ころを収容するためのポケット孔を形成するとともに、その孔全周に外径方向に突出する周縁膨出部を形成するようにしたことを特徴とするころ軸受用保持器の製造方法。
A method of manufacturing a roller bearing retainer for holding a plurality of rollers at intervals in the circumferential direction between an inner ring and an outer ring of a bearing,
Prepare an annular retainer intermediate product in which a plurality of pilot holes are formed at intervals in the circumferential direction,
The lower hole in the intermediate product of the cage is subjected to burring so as to push and bend the peripheral edge outward to form a pocket hole for accommodating the roller, and the peripheral bulge protruding in the outer diameter direction around the entire hole. A method for manufacturing a roller bearing retainer, wherein a protruding portion is formed.
前記ころ軸受用保持器の素材として鋼板が用いられてなる請求項4記載のころ軸受用保持器。   The roller bearing retainer according to claim 4, wherein a steel plate is used as a material for the roller bearing retainer.
JP2003389650A 2003-11-19 2003-11-19 Holder for roller bearings, and its manufacturing method Pending JP2005147364A (en)

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JP2007092766A (en) * 2005-09-27 2007-04-12 Nakanishi Metal Works Co Ltd Retainer for roller bearing and its manufacturing method
JP2007113658A (en) * 2005-10-19 2007-05-10 Ntn Corp Conical roller bearing
JP2007120577A (en) * 2005-10-26 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120650A (en) * 2005-10-28 2007-05-17 Ntn Corp Roller bearing
JP2007120652A (en) * 2005-10-28 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120606A (en) * 2005-10-27 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120651A (en) * 2005-10-28 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120576A (en) * 2005-10-26 2007-05-17 Ntn Corp Tapered roller bearing
JP2007127219A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing for differential
JP2007127220A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing for transmission
JP2007127217A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing
JP2007127218A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing
JP2007132468A (en) * 2005-11-11 2007-05-31 Ntn Corp Tapered roller bearing
JP2007132469A (en) * 2005-11-11 2007-05-31 Ntn Corp Tapered roller bearing
JP2008116040A (en) * 2006-10-13 2008-05-22 Ntn Corp Stress analysis method and stress analysis system of retainer
JP2008121706A (en) * 2006-11-08 2008-05-29 Ntn Corp Tapered roller bearing
DE102007017678A1 (en) * 2007-04-14 2008-10-16 Schaeffler Kg Sheet metal cage or cage pot for an axial spherical roller bearing and method for its design
CN105972089A (en) * 2016-07-12 2016-09-28 沈超 Cylinder retainer
US10323686B2 (en) 2015-10-01 2019-06-18 Shuichi NOWATARI Radial roller bearing

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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007092766A (en) * 2005-09-27 2007-04-12 Nakanishi Metal Works Co Ltd Retainer for roller bearing and its manufacturing method
JP2007113658A (en) * 2005-10-19 2007-05-10 Ntn Corp Conical roller bearing
JP2007120577A (en) * 2005-10-26 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120576A (en) * 2005-10-26 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120606A (en) * 2005-10-27 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120650A (en) * 2005-10-28 2007-05-17 Ntn Corp Roller bearing
JP2007120652A (en) * 2005-10-28 2007-05-17 Ntn Corp Tapered roller bearing
JP2007120651A (en) * 2005-10-28 2007-05-17 Ntn Corp Tapered roller bearing
JP2007127219A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing for differential
JP2007127220A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing for transmission
JP2007127217A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing
JP2007127218A (en) * 2005-11-04 2007-05-24 Ntn Corp Tapered roller bearing
JP2007132468A (en) * 2005-11-11 2007-05-31 Ntn Corp Tapered roller bearing
JP2007132469A (en) * 2005-11-11 2007-05-31 Ntn Corp Tapered roller bearing
JP2008116040A (en) * 2006-10-13 2008-05-22 Ntn Corp Stress analysis method and stress analysis system of retainer
JP2008121706A (en) * 2006-11-08 2008-05-29 Ntn Corp Tapered roller bearing
DE102007017678A1 (en) * 2007-04-14 2008-10-16 Schaeffler Kg Sheet metal cage or cage pot for an axial spherical roller bearing and method for its design
US10323686B2 (en) 2015-10-01 2019-06-18 Shuichi NOWATARI Radial roller bearing
CN105972089A (en) * 2016-07-12 2016-09-28 沈超 Cylinder retainer

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