JP2007170562A - Shell type roller bearing for laminated connecting rod and connecting rod assembly - Google Patents

Shell type roller bearing for laminated connecting rod and connecting rod assembly Download PDF

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JP2007170562A
JP2007170562A JP2005370228A JP2005370228A JP2007170562A JP 2007170562 A JP2007170562 A JP 2007170562A JP 2005370228 A JP2005370228 A JP 2005370228A JP 2005370228 A JP2005370228 A JP 2005370228A JP 2007170562 A JP2007170562 A JP 2007170562A
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connecting rod
shell
outer ring
press
laminated
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Kenichi Ichikawa
健一 市川
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a shell type roller bearing for a laminated connecting rod capable of preventing occurrence of lateral running by suppressing skewing of a roller and to provide a connecting rod assembly. <P>SOLUTION: This roller bearing 4 constitutes the connecting rod assembly by press-fitting into bearing fitting holes 7, 8 at a large end 2 or a small end 3 in the laminated connecting rod 1. A cage 13 of the shell type roller bearing 4 is constituted in such a way that its cross section is molded into such a shape that an intermediate part in the direction of width is recessed on an inside diameter side more than both end parts by press working, a part between pockets 14 and 14 being adjacent to a plurality of sections in the circumferential direction is a column part 13b, and a part positioned on diameter PCD of a pitch circle of needle-like roller arrangement on an inner face along the longitudinal direction of the pocket 14 becomes a shear plane 14a in the vicinity of a central part in the longitudinal direction of the column part 13b and becomes a fractured face 14b in a root part. A shell type outer ring 11 has a shape of generating line in the direction of width in which a roller 12 on a rolling face rolls having straightness of 0.008 or less and parallelism of 0.015 or less by using an inside diameter face of a reference ring in which the outer ring 11 is press-fitted as reference. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、エンジンに用いられる積層コンロッド用シェル型ころ軸受およびコンロッドアッセンブリに関する。   The present invention relates to a shell-type roller bearing and a connecting rod assembly for a laminated connecting rod used in an engine.

エンジンに用いられるコンロッドは、棒鋼材、板材からの鍛造、焼結、または拘束加圧成形等により製造されている。この他に、鋼板のプレス加工により打ち抜き形成される場合がある。コンロッドを、このような鍛造や焼結で製造する場合、工程数が多いため、コスト削減が困難である。また、コンロッドに穴等の加工を行う場合、研削等を行うので、更に工数が増えてしまう。   A connecting rod used for an engine is manufactured by forging, sintering, or constraining pressure forming from a steel bar or plate material. In addition, it may be formed by stamping by pressing a steel plate. When the connecting rod is manufactured by such forging or sintering, it is difficult to reduce the cost because of the large number of steps. In addition, when machining a hole or the like in the connecting rod, grinding or the like is performed, which further increases the number of steps.

そこで、簡単かつ安価に製造でき、大端部分や小端部分に取付けられる軸受等の傾きが回避され、曲げ強度と座屈強度の向上も図れるコンロッドアッセンブリとして、それぞれ大端部分、小端部分、おびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割ロッド部品同士が互いに結合されるように、上記分割ロッド部品の積層された積層体を一体に固定したものが提案されている(例えば特許文献1)。   Therefore, a connecting rod assembly that can be manufactured easily and inexpensively, avoids inclination of bearings and the like attached to the large end portion and the small end portion, and can improve bending strength and buckling strength, respectively, as a large end portion, a small end portion, A plate-shaped split connecting rod part having a rod part is laminated, and a coupling protrusion pressed on the rod part and a recess formed on the back surface of the protrusion engage with each other, or a through formed separately from the protrusion. There has been proposed one in which a laminated body in which the divided rod parts are stacked together is fixed so that adjacent divided rod parts are coupled to each other by meshing with a hole (for example, Patent Document 1).

この構成によると、各分割コンロッド部品を積層するため、各分割コンロッド部品の大端部分や小端部分の内径面に傾きが生じていても、積層体における大端部分、小端部分の内径面の傾きを無くすことができる。例えは、個々の分割コンロッド部品を、通常のプレス打ち抜き品とした場合、個々の分割コンロッド部品においては破断面のために大端部分や小端部分の内径面に傾きが生じるが、分割によって個々の板厚が薄くなるため、せん断面と破断面の段差が小さくなり、かつ積層により各破断面が分散して配置される。このため、積層体の全体としての大端部分、小端部分の内径面の傾きを回避できる。したがって、これら大端部分および小端部分にシェル型軸受が圧入されても、この圧入されたシェル型軸受に傾きが生じることがない。このため、各分割コンロッド部品にプレス打ち抜き品を採用することができ、その大端部分、小端部分の研削、研磨等の後工程が不要となる。これらのため、簡単かつ安価でコンロッドアッセンブリを製造することができる。   According to this configuration, since each divided connecting rod component is laminated, the inner diameter surfaces of the large end portion and the small end portion of the laminated body are inclined even if the inner diameter surfaces of the large end portion and the small end portion of each divided connecting rod component are inclined. Can be eliminated. For example, if each divided connecting rod part is a normal press-punched product, the inner divided surface of the large end part and the small end part is inclined due to the fracture surface in each divided connecting rod part. Therefore, the level difference between the shear plane and the fracture surface is reduced, and the fracture surfaces are dispersed and arranged by lamination. For this reason, the inclination of the internal-diameter surface of the large end part as a whole of a laminated body and a small end part can be avoided. Therefore, even if a shell type bearing is press-fitted into the large end portion and the small end portion, no inclination occurs in the press-fitted shell type bearing. For this reason, a press-punched product can be adopted for each divided connecting rod part, and post-processing such as grinding and polishing of the large end portion and the small end portion becomes unnecessary. Therefore, the connecting rod assembly can be manufactured easily and inexpensively.

また、積層された分割コンロッド部品は、ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって互いに結合するため、堅固に接合することができる。積層された分割コンロッド部品が上記突起と凹部等で結合されているため、ロッド部分の曲げ強度と座屈強度が向上する。上記突起やその裏面の凹部はプレス加工によるものであるため、簡単に形成することができる。   In addition, the laminated divided connecting rod parts are joined to each other by meshing with a coupling projection pressed on the rod portion and a recess formed on the back surface of the projection, or with a through hole formed separately from the projection. Because they are joined, they can be joined firmly. Since the laminated divided connecting rod parts are joined by the protrusions and the recesses, the bending strength and buckling strength of the rod portion are improved. Since the protrusions and the recesses on the back surface are formed by press working, they can be easily formed.

このコンロッドアッセンブリには、軸受として、絞り工程を含むプレス加工で形成されたシェル型外輪と、この外輪の内径面に沿って複数配列された針状ころと、これら針状ころを保持する保持器とでなるシェル型ころ軸受を採用できる。図14は、このシェル型ころ軸受の部分断面図を示す。このシェル型ころ軸受24の保持器33には、プレス加工によって帯鋼をポケット抜きしV型フォーム(保持器幅方向の中間部分が両端部分よりも凹む断面形状)に成形した後、バンド状に切断してから円筒状に成形し、その円筒の周方向両端を溶接により接合するという工程で製造されたものが用いられる。   The connecting rod assembly includes, as a bearing, a shell-type outer ring formed by press working including a drawing process, a plurality of needle rollers arranged along the inner diameter surface of the outer ring, and a cage that holds the needle rollers. The shell type roller bearing can be used. FIG. 14 shows a partial cross-sectional view of this shell type roller bearing. In the cage 33 of the shell type roller bearing 24, the band steel is pocketed by press working and formed into a V-shaped foam (a cross-sectional shape in which the intermediate portion in the cage width direction is recessed from both end portions), and then in a band shape. What was manufactured by the process of shape | molding in cylindrical shape after cut | disconnecting and joining the circumferential direction both ends of the cylinder by welding is used.

上記保持器33をV型フォームに成形するのは、板厚を抑えて軽量化を図りつつ、径方向の見かけ上の断面高さを大きくするためである。径方向の見かけ上の断面高さを大きくするのは、以下に列挙する目的のためである。
・製造工程において円筒形に成形された状態で保持器33の内径が小径となるようにし、保持器33の内径側から針状ころ32が抜け出すのを防止する。
・図14のようにシェル型ころ軸受24に軸30が挿入された状態で、針状ころ32の挙動が最も安定するPCD(針状ころ配列のピッチ円直径)付近の径方向位置で、針状ころ32を保持器33の柱部33bに接触させる。
・見かけの断面高さを調節することによって、保持器33の案内を、軸30、シェル型外輪31、転動体のいずれの部位とでも可能とする。
The cage 33 is formed into a V-shaped foam in order to increase the apparent sectional height in the radial direction while reducing the thickness by reducing the plate thickness. Increasing the apparent cross-sectional height in the radial direction is for the purposes listed below.
In the manufacturing process, the inner diameter of the cage 33 is made small in a state of being formed into a cylindrical shape, and the needle rollers 32 are prevented from coming out from the inner diameter side of the cage 33.
In the state where the shaft 30 is inserted into the shell type roller bearing 24 as shown in FIG. 14, the needle is positioned at the radial position near the PCD (pitch circle diameter of the needle roller arrangement) where the behavior of the needle roller 32 is most stable. The roller 32 is brought into contact with the column portion 33 b of the cage 33.
-By adjusting the apparent cross-sectional height, the cage 33 can be guided on any part of the shaft 30, the shell-type outer ring 31, and the rolling element.

このように製造された保持器33は、針状ころ32の挙動を安定させつつ、針状ころ32の脱落防止ができ、さらに製造コストが安価となり経済的優位性が高いことから、他の多くの用途にも使用されている。
特開2004−324760号公報
The cage 33 manufactured in this manner can prevent the needle rollers 32 from falling off while stabilizing the behavior of the needle rollers 32. Further, since the manufacturing cost is low and the economic advantage is high, many other It is also used for applications.
JP 2004-324760 A

2サイクルエンジン用とした先述のコンロッドアッセンブリに、上記構成のシェル型ころ軸受24を使用した場合、軸受のスラスト方向への横走りにより、シェル型外輪31の幅面とエンジン相手面との接触が発生し、発熱、焼き付きが発生する場合がある。この原因をまとめると、以下の理由による。   When the shell-type roller bearing 24 having the above-described configuration is used in the above-described connecting rod assembly for a two-cycle engine, contact between the width surface of the shell-type outer ring 31 and the engine counterpart surface occurs due to the lateral running of the bearing in the thrust direction. However, heat generation and image sticking may occur. The reasons are summarized as follows.

保持器33のポケット抜きプレス加工の特性上、ポケット内周面におけるポンチ挿入側にはせん断面が、反ポンチ挿入側には破断面がそれぞれ発生する。図15に保持器33を周方向に切断したときの断面図を示すように、円筒状に成形された状態における内径側からポンチを挿入するため、成形後の保持器33では、ポケット34の内面の内径側にせん断面34aが、外径側に破断面34bが発生する。せん断面34aはフラット形状であるのに対して、破断面34bはむしり取られたような形状になる。したがって、せん断面34aとなったポケット内面でのポケット寸法よりも、破断面34bとなったポケット内面でのポケット寸法の方が広くなり、せん断面34aと破断面34bが同じPCD付近の径方向位置にある場合、針状ころ32はせん断面34aで拘束されることになる。   Due to the characteristics of the pocket punching press processing of the cage 33, a shearing surface is generated on the punch insertion side on the inner peripheral surface of the pocket, and a fracture surface is generated on the anti-punch insertion side. As shown in a cross-sectional view when the cage 33 is cut in the circumferential direction in FIG. 15, the punch 33 is inserted from the inner diameter side in a state of being formed into a cylindrical shape. A shear surface 34a is generated on the inner diameter side and a fracture surface 34b is generated on the outer diameter side. The shear surface 34a has a flat shape, whereas the fracture surface 34b has a shape that is stripped. Therefore, the pocket size on the inner surface of the pocket that becomes the fracture surface 34b is larger than the pocket size on the inner surface of the pocket that becomes the shear surface 34a, and the radial position of the shear surface 34a and the fracture surface 34b in the vicinity of the same PCD. In this case, the needle roller 32 is restrained by the shear surface 34a.

図16に、柱部33bをV型フォームに成形した保持器33におけるポケット34の部分を長手方向(保持器幅方向)に切断した断面図を示す。図のポケット内面において、白抜き部分はせん断面34aの発生位置であり、ハッチング部分は破断面34bの発生位置である。また、同図において、軸30(図14)を挿入したときの針状ころ32のPCDに相当する位置を線分35で示し、PCD相当位置の線分35がせん断面34aに重なる位置、つまり針状ころ32がせん断面34aに接触する部分を線分36で示す。図16から分かるように、針状ころ32は保持器33のポケット両端面と柱部33bの両端付近におけるせん断面34aと接触することから、運転時に針状ころ32のスキューを理想的な形で抑えることができるはずである。   FIG. 16 shows a cross-sectional view of the pocket 34 portion of the retainer 33 in which the column portion 33b is formed into a V-shaped foam, cut in the longitudinal direction (retainer width direction). On the inner surface of the pocket in the figure, the white portion is the generation position of the shear surface 34a, and the hatched portion is the generation position of the fracture surface 34b. Further, in the figure, the position corresponding to the PCD of the needle roller 32 when the shaft 30 (FIG. 14) is inserted is indicated by a line segment 35, and the position where the line segment 35 corresponding to the PCD position overlaps the shearing surface 34a, that is, A portion where the needle roller 32 contacts the shearing surface 34a is indicated by a line segment 36. As can be seen from FIG. 16, the needle rollers 32 come into contact with the both ends of the pocket of the cage 33 and the shearing surfaces 34a in the vicinity of both ends of the column 33b, so that the skew of the needle rollers 32 in an ideal form during operation. Should be able to suppress.

ところが、図16における針状ころ32のPCD相当線分35の位置でのポケット内面の面形状測定結果を示す図17によると、ポケット内面における長手方向両端部でのせん断面34a(図16における線分36の部分)はフラット形状になっていない。なお、図17には、ポケット内面の面形状に重ねて針状ころ32の断面も示している。この測定結果から、ポケット内面における長手方向両端部において、フラットでないせん断面34aに針状ころ32の端部の面取り部分が接触することが分かる。
すなわち、ポケット内面における長手方向両端部はポケット34の角部に相当するが、プレス加工によりポケット角部を直角に抜くことは困難でありR形状とならざるを得ない。その結果としてポケット内面における長手方向両端部でのせん断面34aでは、端部側に向かうにつれて針状ころ32に接近するような傾きが発生してしまう。これにより、針状ころ32の面取り部分と、ポケット内面における不安定な傾きを持った上記せん断面34aとが接触することから、針状ころ32にスキューが発生し易くなり、スラスト方向に軸受が横走りして焼き付きが発生する。
However, according to FIG. 17 which shows the surface shape measurement result of the pocket inner surface at the position of the PCD equivalent line segment 35 of the needle roller 32 in FIG. 16, the shear surface 34a (line in FIG. 16) at both longitudinal ends of the pocket inner surface. The portion 36) is not flat. In FIG. 17, a cross section of the needle roller 32 is also shown overlapping the surface shape of the pocket inner surface. From this measurement result, it can be seen that the chamfered portions of the end portions of the needle rollers 32 are in contact with the non-flat shear surface 34a at both longitudinal ends of the pocket inner surface.
That is, both ends in the longitudinal direction on the inner surface of the pocket correspond to the corners of the pocket 34, but it is difficult to pull out the pocket corners at a right angle by press working, and the shape must be rounded. As a result, the shear surface 34a at both ends in the longitudinal direction on the pocket inner surface is inclined so as to approach the needle roller 32 toward the end side. As a result, the chamfered portion of the needle roller 32 comes into contact with the shearing surface 34a having an unstable inclination on the inner surface of the pocket, so that the needle roller 32 is likely to be skewed, and the bearing is provided in the thrust direction. Run sideways and burn-in occurs.

また、シェル型の外輪の転走面における母線形状において、ころが転動する範囲の真直度や平行度が悪い場合にも、外輪31と針状ころ32との接触が安定せず、上記スキューや軸受の横走りの原因となることがわかった。   In addition, in the shape of the generatrix on the rolling surface of the shell-type outer ring, even when the straightness and parallelism of the rolling range of the roller are poor, the contact between the outer ring 31 and the needle roller 32 is not stable, and the skew described above. It was found that this could cause lateral running of the bearings.

この発明の目的は、簡易な構成のプレス保持器を用いながら、ころのスキューを抑えて横走りの発生を防止できる積層コンロッド用シェル型ころ軸受およびコンロッドアッセンブリを提供することである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a shell-type roller bearing and a connecting rod assembly for a laminated connecting rod that can prevent the occurrence of lateral running by suppressing roller skew while using a press cage having a simple configuration.

この発明の積層コンロッド用シェル型ころ軸受は、それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリにおける前記シェル型ころ軸受であって、前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面における前記ころが転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたことを特徴とする。   A shell type roller bearing for a laminated connecting rod according to the present invention includes a plate-like divided connecting rod component having a large end portion, a small end portion, and a rod portion, respectively, and a connecting projection formed by pressing the rod portion, A laminated connecting rod in which adjacent divided connecting rod parts are connected to each other by meshing with a recess formed on the back surface of the projection or with a through hole formed separately from the projection, an outer ring, a plurality of needle rollers, and The shell-type roller bearing in a connecting rod assembly having a retainer for holding the plurality of rollers and a shell-type roller bearing in which the outer ring is press-fitted into a large or small bearing fitting hole in the laminated connecting rod. The retainer is press-molded into a cross-sectional shape in which an intermediate portion in the width direction is recessed toward the inner diameter side with respect to both end portions, and a plurality of portions in the circumferential direction are formed. A portion between adjacent pockets is a column portion, and a portion located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket is a portion of the column portion. The shear surface is near the center in the longitudinal direction, and the fracture surface is at the root.The outer ring of the shell type rolls the roller on the rolling surface on the basis of the inner diameter surface of the reference ring into which the outer ring of the shell type is press-fitted. It is characterized in that the generatrix shape of the moving range in the width direction is straightness: 0.008 or less and parallelism: 0.015 or less.

この構成によると、シェル型ころ軸受のプレス保持器を、ポケットの長手方向に沿う内面における、針状ころの配列のピッチ円直径上に位置する部分が、柱部の長手方向中央部付近ではせん断面となり、根元部では破断面となるようにしている。そのため、例えば2サイクルエンジンのコンロッドアッセンブリに組み込まれて運転したときに、針状ころと保持器とが、保持器柱部の長手方向中央部付近のフラットな面であるせん断面で安定して接触することになる。
また、シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面におけるころが転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下となる平坦な転走面形状としたため、これによっても外輪ところとの接触が安定する。
これらのため、ころのスキューが抑制されて、軸受のスラスト方向への横走りが無くなる。これにより、シェル型外輪の幅面とエンジン相手部品との接触が抑えられ、軸受の焼付きの発生を防ぐことができる。
なお、真直度が0.008を超え、または平行度が0.015を超えると、外輪ところとの接触の安定性が低下する。
According to this configuration, the portion of the press retainer of the shell type roller bearing located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket is not near the central portion in the longitudinal direction of the column portion. It becomes a cross section, and it is made to become a torn surface in a root part. For this reason, for example, when operated by being incorporated in a connecting rod assembly of a two-cycle engine, the needle roller and the cage come into stable contact with a shear surface that is a flat surface near the center in the longitudinal direction of the cage column. Will do.
In addition, the shell-type outer ring has a generatrix in the width direction range in which the roller on the rolling surface rolls with respect to the inner diameter surface of the reference ring into which the shell-type outer ring is press-fitted. Straightness: 0.008 or less In addition, since it has a flat rolling surface shape with a parallelism of 0.015 or less, this also stabilizes the contact with the outer ring.
For these reasons, roller skew is suppressed, and lateral running of the bearing in the thrust direction is eliminated. As a result, the contact between the width surface of the shell-type outer ring and the engine counterpart component can be suppressed, and the occurrence of seizure of the bearing can be prevented.
In addition, when the straightness exceeds 0.008 or the parallelism exceeds 0.015, the stability of contact with the outer ring portion decreases.

基準リングを用いて母線形状を規定するのは次の理由による。シェル型外輪は薄肉であり、製造工程中に熱処理等で変形することが避けられないが、正しい寸法精度を持つハウジングに圧入することによって変形は矯正されて本来の機能を発揮できる精度を持つように設計される。したがって、シェル型ころ軸受の精度を測定する際には、この基準リングに圧入した状態で行うことで、シェル型外輪の使用時の正しい精度を測定することができる。   The reason for defining the bus bar shape using the reference ring is as follows. The shell-type outer ring is thin and inevitably deformed by heat treatment etc. during the manufacturing process, but the deformation is corrected by press-fitting into a housing with the correct dimensional accuracy so that it has the accuracy to demonstrate its original function. Designed to. Therefore, when measuring the accuracy of the shell type roller bearing, it is possible to measure the correct accuracy at the time of using the shell type outer ring by pressing it in the reference ring.

この発明において、柱部の長手方向中央部付近のせん断面とされた部分の長さが、針状ころの長さの60%以上であっても良い。保持器柱部における長手方向中央部付近のせん断面の長さが短くて、針状ころと保持器せん断面との接触部分長さが短くなると、針状ころの挙動を抑えることができない。上記のように、保持器柱部の長手方向中央部付近でのせん断面の長手方向の長さを針状ころの長さの60%以上とした場合は、針状ころとフラットな面であるせん断面の接触部分が長くなり、針状ころの挙動をそれだけ安定させることができる。   In this invention, the length of the portion that is the shear surface near the central portion in the longitudinal direction of the column portion may be 60% or more of the length of the needle roller. If the length of the shear surface near the longitudinal center of the cage column is short and the contact length between the needle roller and the cage shear surface is short, the behavior of the needle roller cannot be suppressed. As described above, when the length in the longitudinal direction of the shear surface in the vicinity of the central portion in the longitudinal direction of the cage column is 60% or more of the length of the needle roller, the needle roller and the flat surface are flat. The contact portion of the shear surface becomes longer, and the behavior of the needle roller can be stabilized accordingly.

また、この発明において、前記シェル型の外輪の転走面における前記ころが転動する幅方向範囲として、母線形状の真直度および平行度を規定する幅方向範囲L2は、ころ長さLに対して
L2≧0.8×L
とするのが好ましい。
Further, in this invention, as a width direction range in which the rollers roll on the rolling surface of the shell-type outer ring, a width direction range L2 that defines straightness and parallelism of the bus bar shape is relative to the roller length L. L2 ≧ 0.8 × L
Is preferable.

この発明のコンロッドアッセンブリは、それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリであって、前記シェル型ころ軸受の前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面における前記ころが転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたことを特徴とする。   The connecting rod assembly according to the present invention is formed on a connecting projection formed by laminating plate-shaped divided connecting rod parts each having a large end portion, a small end portion, and a rod portion, and press-worked on the rod portion, and on the back surface of the projection. A laminated connecting rod in which adjacent divided connecting rod parts are coupled to each other by meshing with a recessed portion or meshing with a through hole formed separately from the projection, an outer ring, a plurality of needle rollers, and the plurality of rollers. A connecting rod assembly comprising a shell-type roller bearing having a holding holder and the outer ring being press-fitted into a large or small bearing fitting hole in the laminated connecting rod, wherein the cage of the shell-type roller bearing However, the intermediate part in the width direction is press-molded into a cross-sectional shape that is recessed toward the inner diameter side from both end parts, and pockets are provided at multiple locations in the circumferential direction. The portion between the adjacent pockets becomes a column portion, and the portion located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket is the central portion in the longitudinal direction of the column portion. The shell-shaped outer ring has a shear surface in the vicinity and a fractured surface at the root, and the width direction in which the roller rolls on the rolling surface is based on the inner diameter surface of the reference ring into which the shell-type outer ring is press-fitted. The generatrix shape of the range is characterized by straightness: 0.008 or less and parallelism: 0.015 or less.

この構成によると、シェル型ころ軸受による上記効果の他に、以下の効果が得られる。 すなわち、積層コンロッドを構成する各分割コンロッド部品の大端部分や小端部分の内径面にプレス加工による傾きが生じていても、積層コンロッドにおける大端、小端の内径面の傾きを無くすことができる。したがって、これら大端および小端にシェル型ころ軸受の外輪が圧入されても、この圧入された外輪に傾きが生じることがない。このため、各分割コンロッド部品にプレス打ち抜き品を採用することができ、その大端部分、小端部分の研削、研磨等の後工程が不要となる。また、積層された分割コンロッド部品は、ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって互いに結合するため、堅固に接合することができる。積層された分割コンロッド部品がロッド部分で上記突起と凹部等で結合されているため、ロッド部分の曲げ強度と座屈強度が向上する。上記突起やその裏面の凹部はプレス加工によるものであるため、簡単に形成することができる。
このように、安価なプレス打ち抜き品の積層構造のコンロッドと、安価なプレス保持器を用いたシェル型軸受を用いながら、シェル型外輪を傾きなく圧入できるコンロッドと、ころのスキューを抑えて横走りの発生を防止できる軸受とを組み合わせたため、総合的に安価で各種性能にも優れたコンロッドアッセンブリとすることができる。
According to this configuration, in addition to the above-described effects obtained by the shell type roller bearing, the following effects can be obtained. In other words, even if the inner diameter surface of the large and small ends of each of the divided connecting rod components constituting the laminated connecting rod is inclined by pressing, the inclination of the inner diameter surface of the large and small ends of the laminated connecting rod can be eliminated. it can. Therefore, even if the outer ring of the shell-type roller bearing is press-fitted into the large end and the small end, the press-fitted outer ring is not inclined. For this reason, a press-punched product can be adopted for each divided connecting rod part, and post-processing such as grinding and polishing of the large end portion and the small end portion becomes unnecessary. Further, the laminated divided connecting rod parts are joined to each other by meshing with a coupling projection pressed on the rod portion and a recess formed on the back surface of the projection, or with a through-hole formed separately from the projection. Because they are joined, they can be joined firmly. Since the laminated divided connecting rod parts are joined at the rod portion by the protrusions and the recesses, the bending strength and buckling strength of the rod portion are improved. Since the protrusions and the recesses on the back surface are formed by press working, they can be easily formed.
In this way, a connecting rod with a laminated structure of inexpensive press-punched products, a connecting rod that can press-fit a shell-type outer ring without tilting while using a shell-type bearing with an inexpensive press cage, and lateral running with reduced roller skew In combination with a bearing capable of preventing the occurrence of the above, a connecting rod assembly which is totally inexpensive and excellent in various performances can be obtained.

この発明の積層コンロッド用シェル型ころ軸受は、それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリにおける前記シェル型ころ軸受であって、前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面における前記ころが転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたため、積層コンロッドに用いるものであり、かつ安価に製造できる簡易なプレス保持器を採用しながら、ころのスキューを抑えて軸受の横走りの発生を防止することができる。   A shell type roller bearing for a laminated connecting rod according to the present invention includes a plate-like divided connecting rod component having a large end portion, a small end portion, and a rod portion, respectively, and a connecting projection formed by pressing the rod portion, A laminated connecting rod in which adjacent divided connecting rod parts are connected to each other by meshing with a recess formed on the back surface of the projection or with a through hole formed separately from the projection, an outer ring, a plurality of needle rollers, and The shell-type roller bearing in a connecting rod assembly having a retainer for holding the plurality of rollers and a shell-type roller bearing in which the outer ring is press-fitted into a large or small bearing fitting hole in the laminated connecting rod. The retainer is press-molded into a cross-sectional shape in which an intermediate portion in the width direction is recessed toward the inner diameter side with respect to both end portions, and a plurality of portions in the circumferential direction are formed. A portion between adjacent pockets is a column portion, and a portion located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket is a portion of the column portion. The shear surface is near the center in the longitudinal direction, and the fracture surface is at the root.The outer ring of the shell type rolls the roller on the rolling surface on the basis of the inner diameter surface of the reference ring into which the outer ring of the shell type is press-fitted. Because the bus shape of the moving width direction range is straightness: 0.008 or less and parallelism: 0.015 or less, a simple press holder that is used for laminated connecting rods and can be manufactured at low cost is adopted. However, it is possible to prevent the occurrence of lateral running of the bearing by suppressing roller skew.

この発明のコンロッドアッセンブリは、それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリであって、前記シェル型ころ軸受の前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたため、上記したシェル型ころ軸受の効果に加えて、コンロッドアッセンブリを簡単で安価に製造でき、かつ大端や小端に取付けられる軸受の傾きを回避できるという効果が得られる。また、分割コンロッド部品の相互の結合が堅固に行えてばらけの懸念がなく、曲げ強度と座屈強度の向上も図れる。したがって、コンロッドおよび軸受の両方について、総合的に安価で各種性能に優れたコンロッドアッセンブリとなる。   The connecting rod assembly according to the present invention is formed on a connecting projection formed by laminating plate-shaped divided connecting rod parts each having a large end portion, a small end portion, and a rod portion, and press-worked on the rod portion, and on the back surface of the projection. A laminated connecting rod in which adjacent divided connecting rod parts are coupled to each other by meshing with a recessed portion or meshing with a through hole formed separately from the projection, an outer ring, a plurality of needle rollers, and the plurality of rollers. A connecting rod assembly comprising a shell-type roller bearing having a holding holder and the outer ring being press-fitted into a large or small bearing fitting hole in the laminated connecting rod, wherein the cage of the shell-type roller bearing However, the intermediate part in the width direction is press-molded into a cross-sectional shape that is recessed toward the inner diameter side from both end parts, and pockets are provided at multiple locations in the circumferential direction. The portion between the adjacent pockets becomes a column portion, and the portion located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket is the central portion in the longitudinal direction of the column portion. The shell-shaped outer ring has a shear surface in the vicinity and a fractured surface in the root portion. .008 or less and parallelism: 0.015 or less, in addition to the effects of the shell type roller bearing described above, the connecting rod assembly can be manufactured easily and inexpensively, and the inclination of the bearing attached to the large end or the small end Can be obtained. In addition, the divided connecting rod parts can be firmly connected to each other, and there is no fear of scattering, and the bending strength and the buckling strength can be improved. Therefore, both the connecting rod and the bearing are a connecting rod assembly which is comprehensively inexpensive and excellent in various performances.

この発明の第1の実施形態を図1ないし図10と共に説明する。図1(A),(B)は、この実施形態の積層コンロッド用シェル型ころ軸受を備えたコンロッドアッセンブリの断面図および正面図を示す。このコンロッドアッセンブリは、例えば2サイクルエンジン、特に小型エンジンに用いられるものであって、積層コンロッド1と、この積層コンロッド1の大端2および小端3に嵌合させたシェル型ころ軸受4とでなる。積層コンロッド1は、それぞれ大端部分1a、小端部分1b、およびロッド部分1cを有する複数枚(ここでは4枚)の分割コンロッド部品1A〜1Dを積層して一体化したものである。   A first embodiment of the present invention will be described with reference to FIGS. 1A and 1B show a cross-sectional view and a front view of a connecting rod assembly provided with a shell roller bearing for laminated connecting rods of this embodiment. This connecting rod assembly is used in, for example, a two-cycle engine, particularly a small engine, and includes a laminated connecting rod 1 and a shell-type roller bearing 4 fitted to the large end 2 and the small end 3 of the laminated connecting rod 1. Become. The laminated connecting rod 1 is obtained by laminating and integrating a plurality of (here, four) divided connecting rod parts 1A to 1D each having a large end portion 1a, a small end portion 1b, and a rod portion 1c.

これら分割コンロッド部品1A〜1Dは、互いに同じ平面位置に設けたプレス加工による突起5と凹部5aとを噛み合わせ、または突起5と貫通穴6とを噛み合わせ、その噛み合いを圧入状態とすることで結合している。すなわち突起5と、凹部5aまたは貫通穴6とで加締止めすることで、分割コンロッド部品1A〜1Dを相互に結合している。上記突起5は裏面が上記凹部5aとなるものであり、積層された中間の分割コンロッド部品1B,1Cは、突起5の裏面の凹部5aに、その裏面側の分割コンロッド部品1A,1Bの突起5が噛み合う。突起5の突出側の最外層の分割コンロッド1Dは、上記貫通穴6が形成されたものとしてある。これら突起5または貫通穴6は、ロッド部分1cに1か所以上設ければ良いが、この実施形態ではロッド長手方向に互いに離れた3か所に設けている。   The divided connecting rod parts 1A to 1D are configured such that the projection 5 and the recess 5a formed by pressing provided at the same plane position are engaged with each other, or the projection 5 and the through hole 6 are engaged with each other, and the engagement is brought into a press-fit state. Are connected. That is, the divided connecting rod parts 1 </ b> A to 1 </ b> D are coupled to each other by clamping with the protrusion 5 and the recess 5 a or the through hole 6. The protrusion 5 has a back surface serving as the recess 5a, and the intermediate split connecting rod parts 1B and 1C are stacked in the recess 5a on the back surface of the protrusion 5 and the protrusion 5 of the split connecting rod parts 1A and 1B on the back surface side. Mesh. The split connecting rod 1D on the outermost layer on the protruding side of the protrusion 5 has the through hole 6 formed therein. These protrusions 5 or through holes 6 may be provided at one or more places in the rod portion 1c, but in this embodiment, they are provided at three places separated from each other in the longitudinal direction of the rod.

各分割コンロッド部品1A〜1Dは、共に外周形状を同一形状とした平坦な板状部品であり、それらの大端部分1aおよび小端部分1bに軸受嵌合穴7,8が形成されている。これら各軸受嵌合穴7,8内に、前記シェル型ころ軸受4がそれぞれ圧入状態に嵌合させてある。積層コンロッド1の大端2および小端3に嵌合させた各シェル型ころ軸受4は、寸法が異なる他は、互いに同じ構成のものである。   Each of the divided connecting rod parts 1A to 1D is a flat plate-like part having the same outer peripheral shape, and bearing fitting holes 7 and 8 are formed in the large end portion 1a and the small end portion 1b thereof. The shell-type roller bearings 4 are fitted in the respective bearing fitting holes 7 and 8 in a press-fitted state. The shell type roller bearings 4 fitted to the large end 2 and the small end 3 of the laminated connecting rod 1 have the same configuration except for different dimensions.

シェル型ころ軸受4は、図2に拡大断面図で示すように、絞り工程を含むプレス加工された両鍔付きで円筒状のシェル型外輪11と、このシェル型外輪11の内径面からなる転走面11cに沿って配列した複数の針状ころ12と、これらの針状ころ12を回転自在に保持する保持器13とでなる。シェル型外輪11の両端部は内径側に向けられた鍔部11a,11bとされている。   As shown in an enlarged sectional view in FIG. 2, the shell type roller bearing 4 includes a cylindrical shell type outer ring 11 with a press-processed both side including a drawing step, and a roller formed of an inner diameter surface of the shell type outer ring 11. It consists of a plurality of needle rollers 12 arranged along the running surface 11c, and a cage 13 that rotatably holds these needle rollers 12. Both end portions of the shell type outer ring 11 are flange portions 11a and 11b directed to the inner diameter side.

シェル型外輪11の製造は、図3(A)に示すように行われる。すなわち、材料となる帯鋼から円形のブランク材を打ち抜くブランク抜き工程、このブランク材を底付きの円筒状に深絞りする深絞り工程、この円筒状素材の底を、一端の鍔部11aとなる部分を残して打ち抜く底抜き工程、熱処理工程(図示せず)、および内部に保持器に保持されたころ12を入れた後に開口端側の鍔部11bを曲げる縁曲げ工程を経て製造される。   The shell type outer ring 11 is manufactured as shown in FIG. That is, a blank punching process in which a circular blank is punched from a steel strip as a material, a deep drawing process in which the blank is deep-drawn into a cylindrical shape with a bottom, and the bottom of the cylindrical material serves as a flange 11a at one end. It is manufactured through a bottom punching process for punching leaving a part, a heat treatment process (not shown), and an edge bending process for bending the flange 11b on the opening end side after inserting the rollers 12 held in the cage.

図2において、保持器13は円筒状に形成され、円周方向の複数箇所に、針状ころ12をそれぞれ保持するポケット14が設けられている。この保持器13は、両端のリング状部分13aと、周方向に隣合うポケット14間に形成されて両側のリング状部分13aに繋がる柱部13bとで構成される。保持器13の両側のリング状部分13aは、シェル型外輪11の鍔部11a,11bの内径側部分に対向配置される。保持器13は鋼板製とされ、プレス加工により製造される。   In FIG. 2, the cage 13 is formed in a cylindrical shape, and pockets 14 for holding the needle rollers 12 are provided at a plurality of locations in the circumferential direction. The cage 13 is composed of ring-shaped portions 13a at both ends and column portions 13b formed between the pockets 14 adjacent in the circumferential direction and connected to the ring-shaped portions 13a on both sides. The ring-shaped portions 13a on both sides of the cage 13 are arranged to face the inner diameter side portions of the flange portions 11a and 11b of the shell type outer ring 11. The cage 13 is made of a steel plate and is manufactured by pressing.

保持器13は、図3(B)に概略的にフロー図で示す工程により以下のように製造される。まず、ポンチを用いたポケット抜き工程により帯鋼20にポケット14が打ち抜き加工される。次の成形工程では、隣合うポケット14で挟まれる柱部13b(図2)を、その長手方向中間部分(保持器13の幅方向中間部分)が両端部分よりも凹む断面形状にプレス成形する。この場合、ポケット抜き工程においてポンチが挿入される側を表面としてプレス成形する。このように成形した半製品を、次の切断工程では所定の長さのバンド状に切断する。次の曲げ工程では、切断したバンド状の半製品を図4のように円筒状に曲げ成形する。   The cage 13 is manufactured as follows by the process schematically shown in the flowchart in FIG. First, the pocket 14 is punched into the steel strip 20 by a pocket punching process using a punch. In the next molding step, the column portion 13b (FIG. 2) sandwiched between the adjacent pockets 14 is press-molded into a cross-sectional shape in which an intermediate portion in the longitudinal direction (intermediate portion in the width direction of the cage 13) is recessed from both end portions. In this case, in the pocket punching process, the side where the punch is inserted is press-molded. The semi-finished product thus formed is cut into a band having a predetermined length in the next cutting step. In the next bending step, the cut band-shaped semi-finished product is bent into a cylindrical shape as shown in FIG.

この場合、柱部13bの長手方向中間部分の凹み形状部13baが内径側に凹むように、つまり図5のようにポケット抜き工程におけるポンチの挿入側が外周側となるように、円筒状に曲げ成形する。従来例の説明でも述べたように、ポケット14の内面においては、ポンチ挿入側にせん断面が、ポンチ挿入側と反対側に破断面がそれぞれ発生する。したがって、上記したように曲げ成形した状態で、図5のようにポケット14の内面の外周側にせん断面14aが、内周側に破断面14bがそれぞれ発生する。次の溶接工程では、曲げ成形した半製品の周方向両端部を溶接により接合してリング状とする。最後に、リング状とした保持器13に、熱処理工程により軟窒化処理あるいは浸炭焼入を行う。   In this case, it is bent and formed into a cylindrical shape so that the concave shape portion 13ba of the intermediate portion in the longitudinal direction of the column portion 13b is recessed toward the inner diameter side, that is, as shown in FIG. To do. As described in the description of the conventional example, on the inner surface of the pocket 14, a shear surface is generated on the punch insertion side, and a fracture surface is generated on the opposite side of the punch insertion side. Therefore, in the state of being bent as described above, a shear surface 14a is generated on the outer peripheral side of the inner surface of the pocket 14 and a fracture surface 14b is generated on the inner peripheral side as shown in FIG. In the next welding step, both end portions in the circumferential direction of the bent semi-finished product are joined by welding to form a ring shape. Finally, soft nitriding or carburizing and quenching is performed on the ring-shaped cage 13 by a heat treatment process.

図6は、上記シェル型ころ軸受4に軸10を挿入した状態の断面図を示し、図7は保持器13におけるポケット14の部分を保持器幅方向に断面した半部拡大断面図を示す。なお、図7においては、針状ころ12を2点鎖線で示す。ポケット14の長手方向に沿う内面における、針状ころ12の配列のPCD(図6)上に位置する部分を、図7では線分15で示す。先述したように、図7におけるポケット14の長手方向に沿う内面において、白抜き部で示す外周側の部分はせん断面14aであり、破線のハッチング部で示す内周側の部分は破断面14bである。すなわち、ポケット14の長手方向に沿う内面における、針状ころ12の配列のPCD上に位置する部分(線分15)が、柱部13bの長手方向中央部付近ではせん断面14aとなり、根元部つまり長手方向両端部では破断面14bとなる。
この実施形態では、柱部13bの長手方向中央部付近、つまり凹み形状部13baでの上記せん断面14aの長手方向の長さを、針状ころ12の長さの60%以上としている。また、ポケット14内の端面からせん断面14aと上記PCD上線分15との交点までの軸方向長さWが、ころ長さの20パーセント以下となるように、せん断面14aの径方向長さを調節する。
FIG. 6 shows a sectional view of the shell type roller bearing 4 with the shaft 10 inserted therein, and FIG. 7 shows an enlarged half sectional view of the pocket 13 in the cage 13 in the cage width direction. In FIG. 7, the needle roller 12 is indicated by a two-dot chain line. A portion located on the PCD (FIG. 6) in the arrangement of the needle rollers 12 on the inner surface along the longitudinal direction of the pocket 14 is indicated by a line segment 15 in FIG. 7. As described above, on the inner surface along the longitudinal direction of the pocket 14 in FIG. 7, the outer peripheral portion indicated by the white portion is the shear surface 14 a, and the inner peripheral portion indicated by the broken hatch portion is the fracture surface 14 b. is there. That is, the portion (line segment 15) located on the PCD of the arrangement of the needle rollers 12 on the inner surface along the longitudinal direction of the pocket 14 becomes the shear surface 14a in the vicinity of the central portion in the longitudinal direction of the column portion 13b, At both ends in the longitudinal direction, the fracture surface 14b is formed.
In this embodiment, the length in the longitudinal direction of the shearing surface 14a in the vicinity of the central portion in the longitudinal direction of the column portion 13b, that is, the recessed shape portion 13ba is set to 60% or more of the length of the needle roller 12. Further, the radial length of the shear surface 14a is set so that the axial length W from the end surface in the pocket 14 to the intersection of the shear surface 14a and the PCD upper line segment 15 is 20% or less of the roller length. Adjust.

図10に示すように、シェル型の外輪11は、基準リング40の内径面A(すなわち外輪11が圧入されている面)を基準として、外輪11の転走面11cにおける針状ころ12が転動する幅方向範囲L2の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下とする。真直度および真円度とも、図10(B)のように円周上4箇所の等間隔位置で測定する。
この場合に、シェル型外輪11の転走面11aにおける前記針状ころが転動する幅方向範囲L2として、母線形状の真直度および平行度を規定する幅方向範囲L2は、ころ長さLに対して
L2≧0.8×L
とする。
また、シェル型外輪11の一方の鍔面、つまり底抜きで形成した鍔部11aの内面から前記幅方向範囲L2までの距離L1は、
0.8≦L1≦2(単位mm)とする。
As shown in FIG. 10, the shell-type outer ring 11 has the needle rollers 12 on the rolling surface 11c of the outer ring 11 rolling on the basis of the inner diameter surface A of the reference ring 40 (that is, the surface into which the outer ring 11 is press-fitted). The bus shape of the moving width direction range L2 is straightness: 0.008 or less and parallelism: 0.015 or less. Both straightness and roundness are measured at four equally spaced positions on the circumference as shown in FIG.
In this case, as the width direction range L2 in which the needle rollers roll on the rolling surface 11a of the shell type outer ring 11, the width direction range L2 that defines the straightness and parallelism of the bus bar shape is set to the roller length L. For L2 ≧ 0.8 × L
And
Further, a distance L1 from one flange surface of the shell type outer ring 11, that is, the inner surface of the flange portion 11a formed by bottoming, to the width direction range L2 is:
0.8 ≦ L1 ≦ 2 (unit: mm).

この構成のシェル型ころ軸受4によると、その保持器13を、上記したようにポケット14の長手方向に沿う内面における、針状ころ12の配列のPCD上に位置する部分(線分15)が、柱部13bの長手方向中央部付近ではせん断面14aとなり、根元部つまり長手方向両端部では破断面14bとなるようにしている。そのため、運転時に針状ころ12と保持器13とは、保持器柱部13bの長手方向中央部付近のせん断面14aで接触することになり、ポケット抜き工程で発生する傾きを持った保持器柱部13bの根元部の破断面14bには針状ころ12は接触しない。したがって、針状ころ12は保持器13と安定して接触することができ、針状ころ12のスキューが抑制され、軸受のスラスト方向への横走りが無くなる。
また、シェル型外輪11は、この外輪11が圧入される基準リング40の内径面を基準として、転走面11cにおけるころ12が転動する幅方向範囲L2の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下となる平坦な転走面形状としたため、これによっても外輪11と針状ころ12との接触が安定する。
これらのため、針状ころ12のスキューが抑制されて、軸受のスラスト方向への横走りが無くなる。これにより、このシェル型ころ軸受4が図1のように2サイクルエンジン用コンロッドアッセンブリに用いられても、シェル型外輪11の幅面とエンジン相手部品との接触が抑えられて、シェル型ころ軸受4の焼付きの発生を防ぐことができる。
According to the shell type roller bearing 4 having this configuration, the portion (line segment 15) of the retainer 13 located on the PCD of the arrangement of the needle rollers 12 on the inner surface along the longitudinal direction of the pocket 14 as described above. In the vicinity of the central portion in the longitudinal direction of the column portion 13b, the shear surface 14a is formed, and at the root portion, that is, both longitudinal ends, the fracture surface 14b is formed. Therefore, the needle roller 12 and the cage 13 are in contact with each other at the shear surface 14a near the longitudinal center of the cage column 13b during operation, and the cage column having an inclination generated in the pocket removal process. The needle roller 12 does not contact the fracture surface 14b at the root of the portion 13b. Therefore, the needle roller 12 can stably contact the cage 13, the skew of the needle roller 12 is suppressed, and the lateral running of the bearing in the thrust direction is eliminated.
Further, the shell-type outer ring 11 has a generatrix shape in the width direction range L2 in which the roller 12 rolls on the rolling surface 11c with reference to the inner diameter surface of the reference ring 40 into which the outer ring 11 is press-fitted. Since the flat rolling surface shape is 008 or less and the parallelism is 0.015 or less, the contact between the outer ring 11 and the needle rollers 12 is also stabilized by this.
For these reasons, the skew of the needle rollers 12 is suppressed, and the lateral running of the bearing in the thrust direction is eliminated. Thereby, even if this shell type roller bearing 4 is used in a connecting rod assembly for a two-cycle engine as shown in FIG. 1, the contact between the width surface of the shell type outer ring 11 and the engine counterpart component is suppressed, and the shell type roller bearing 4. The occurrence of seizure can be prevented.

基準リング40を用いて母線形状を規定するのは次の理由による。シェル型外輪11は薄肉であり、製造工程中に熱処理等で変形することが避けられないが、正しい寸法精度を持つハウジングに圧入することによって変形は矯正されて本来の機能を発揮できる精度を持つように設計される。したがって、シェル型ころ軸受4の精度を測定する際には、この基準リング40に圧入した状態で行うことで、シェル型外輪11の使用時の正しい精度を測定することができる。基準リング40の内径寸法は、軸受毎に設定されている。   The reason for defining the bus bar shape using the reference ring 40 is as follows. The shell-type outer ring 11 is thin and inevitably deformed by heat treatment or the like during the manufacturing process. However, the deformation is corrected by press-fitting into a housing having the correct dimensional accuracy, and the original function can be exerted. Designed as such. Therefore, when the accuracy of the shell type roller bearing 4 is measured, it is possible to measure the correct accuracy when the shell type outer ring 11 is used by being pressed into the reference ring 40. The inner diameter dimension of the reference ring 40 is set for each bearing.

上記構成の保持器13においても、保持器柱部13bにおける長手方向中央部付近のせん断面14aの長さが短く、針状ころ12と保持器13のせん断面13bとの接触部分長さが短くなると、針状ころ12の挙動を十分には抑えることができない。しかし、この実施形態では、保持器柱部13bの長手方向中央部付近、つまり凹み形状部分13baでの上記せん断面14aの長手方向の長さを、針状ころ12の長さの60%以上としているので、針状ころ12とせん断面14aの接触部分が長くなり、針状ころ12の挙動をそれだけ安定させることができる。   Also in the cage 13 configured as described above, the length of the shear surface 14a in the vicinity of the central portion in the longitudinal direction of the cage column portion 13b is short, and the contact portion length between the needle roller 12 and the shear surface 13b of the cage 13 is short. Then, the behavior of the needle roller 12 cannot be sufficiently suppressed. However, in this embodiment, the length in the longitudinal direction of the shear surface 14a in the vicinity of the central portion in the longitudinal direction of the retainer column portion 13b, that is, the recessed portion 13ba, is set to 60% or more of the length of the needle roller 12. Therefore, the contact portion between the needle roller 12 and the shearing surface 14a becomes long, and the behavior of the needle roller 12 can be stabilized accordingly.

次の表1には、2サイクルエンジンのコンロッドに、上記実施形態のシェル型ころ軸受4と、図14〜図17に示した従来のシェル型ころ軸受34と、上記実施形態のシェル型ころ軸受4において保持器柱部13bの長手方向中央部付近のせん断面14aの長手方向の長さを短くした(針状ころ12の長さの50%)サンプルのシェル型ころ軸受をそれぞれ組み込み、焼付き確認試験を行った結果を示す。表1では、サンプルのシェル型ころ軸受をサンプルAとして示す。
実施例品およびサンプルAについては、シェル型外輪11,31につき、このシェル型外輪11,31が圧入される基準リング40の内径面を基準として、転走面11c,31cにおけるころ12,32が転動する幅方向範囲L2の母線形状を、真直度:0.008以下で,かつ平行度:0.015以下となる平坦な転走面形状とした。
前記幅方向範囲L2は、ころ長さLに対して
L2≧0.8×L
とする。
また、外輪11,31の一方の鍔面から前記幅方向範囲L2までの距離L1は、
0.8≦L1≦2(単位mm)とした。
The following Table 1 shows the connecting rod of a two-cycle engine, the shell type roller bearing 4 of the above embodiment, the conventional shell type roller bearing 34 shown in FIGS. 14 to 17, and the shell type roller bearing of the above embodiment. 4, a sample shell type roller bearing in which the length in the longitudinal direction of the shearing surface 14a in the vicinity of the central portion in the longitudinal direction of the cage pillar 13b is shortened (50% of the length of the needle roller 12) is incorporated and seized. The result of the confirmation test is shown. In Table 1, a sample shell type roller bearing is shown as Sample A.
For the example product and the sample A, the rollers 12 and 32 on the rolling surfaces 11c and 31c of the shell type outer rings 11 and 31 are based on the inner diameter surface of the reference ring 40 into which the shell type outer rings 11 and 31 are press-fitted. The generatrix of the width direction range L2 to roll was made into the flat rolling surface shape which becomes straightness: 0.008 or less and parallelism: 0.015 or less.
The width direction range L2 is L2 ≧ 0.8 × L with respect to the roller length L.
And
Further, the distance L1 from one flange surface of the outer rings 11 and 31 to the width direction range L2 is:
0.8 ≦ L1 ≦ 2 (unit: mm).

Figure 2007170562
Figure 2007170562

なお、上記焼付き確認試験の試験条件は以下の通りである。
混合比: ガソリン50:潤滑オイル1
運転パターン:フルスロットル
運転時間:2時間または焼付くまで
The test conditions for the seizure confirmation test are as follows.
Mixing ratio: Gasoline 50: Lubricating oil 1
Operation pattern: Full throttle Operation time: 2 hours or until seizure

表1の試験結果から、従来品では10個中7個の軸受に、サンプルAでは10個中5個の軸受に、横走りによる焼付きが発生したのに対して、上記実施形態のシェル型ころ軸受4では10個すべて焼付きが発生していないことが分かった。   From the test results of Table 1, seizure due to side running occurred in 7 out of 10 bearings in the conventional product and 5 out of 10 bearings in the sample A, whereas the shell type of the above embodiment It was found that all ten roller bearings 4 were not seized.

また、図8には実施形態のシェル型ころ軸受4における針状ころ12の配列のPCD相当線分15の位置でのポケット内面の面形状測定結果を、図9にはサンプルAのシェル型ころ軸受における針状ころ配列のPCD相当位置でのポケット内面の面形状測定結果をそれぞれ示す。なお、図8および図9には、ポケット内面の面形状に重ねて針状ころ12の断面も示している。図8によると、実施形態のシェル型ころ軸受4では、保持器柱部13bの長手方向中央部に針状ころ12の長さの60%以上の長さのフラットなせん断面が確保され、根元付近は破断面となっていることが分かる。これに対して、サンプルAのシェル型ころ軸受の測定結果を示す図9では、保持器柱部13bの長手方向中央部に確保されるフラットのせん断面は、針状ころ12の長さの50%程度であることが分かる。   8 shows the results of measuring the surface shape of the inner surface of the pocket at the position corresponding to the PCD equivalent line segment 15 of the arrangement of the needle rollers 12 in the shell type roller bearing 4 of the embodiment, and FIG. The surface shape measurement result of the pocket inner surface in the position corresponding to PCD of the needle roller arrangement in the bearing is shown. 8 and 9 also show a cross section of the needle roller 12 so as to overlap the surface shape of the pocket inner surface. According to FIG. 8, in the shell-type roller bearing 4 of the embodiment, a flat shear surface having a length of 60% or more of the length of the needle roller 12 is secured at the longitudinal center portion of the cage column portion 13b, and the root It can be seen that the vicinity has a fracture surface. On the other hand, in FIG. 9 which shows the measurement result of the shell-type roller bearing of sample A, the flat shearing surface secured at the center in the longitudinal direction of the cage column 13b is 50 times the length of the needle roller 12. It turns out that it is about%.

また、上記実施形態では、積層コンロッド1における大端2または小端3(実施形態では大端2と小端3の両方)の軸受嵌合穴7,8に上記構成のシェル型ころ軸受4を圧入してコンロッドアッセンブリとしているので、シェル型ころ軸受4による上記効果の他に、以下の効果が得られる。   Moreover, in the said embodiment, the shell type roller bearing 4 of the said structure is inserted in the bearing fitting holes 7 and 8 of the big end 2 or the small end 3 (In the embodiment, both the big end 2 and the small end 3) in the laminated connecting rod 1. Since the connecting rod assembly is press-fitted, the following effects can be obtained in addition to the above-described effects by the shell type roller bearing 4.

すなわち、積層コンロッド1を構成する各分割コンロッド部品1A〜1Dの大端部分1aや小端部分1bの内径面にプレス加工による傾きが生じていても、積層コンロッド1における大端2、小端3の内径面の傾きを無くすことができる。例えば、個々の分割コンロッド部品1A〜1Dを、通常のプレス打ち抜き品とした場合、個々には破断面のために大端部分1aや小端部分1bの内径面に傾きが生じるが、分割によって個々の板厚が薄くなるため、せん断面と破断面の段差が小さくなり、かつ積層により各破断面が分散して配置される。このため、積層コンロッド1の全体としても大端2、小端3の内径面の傾きが回避できる。したがって、これら大端2および小端3にシェル型ころ軸受4の外輪11が圧入されても、この圧入された外輪11に傾きが生じることがない。このため、各分割コンロッド部品1A〜1Dにプレス打ち抜き品を採用することができ、その大端部分1a、小端部分1bの研削、研磨等の後工程が不要となる。
また、積層された分割コンロッド部品1A〜1Dは、ロッド部分1cにプレス加工した結合用の突起5と、この突起5の裏面に生じた凹部5aとの噛み合い、または上記突起5とは別に形成された貫通穴6との噛み合いによって互いに結合するため、堅固に接合することができる。積層された分割コンロッド部品1A〜1Dがロッド部分1cで上記突起5と凹部5a等で結合されているため、ロッド部分1cの曲げ強度と座屈強度が向上する。上記突起5やその裏面の凹部5aはプレス加工によるものであるため、簡単に形成することができる。
That is, even if the inner end surfaces of the large end portion 1a and the small end portion 1b of each of the divided connecting rod components 1A to 1D constituting the laminated connecting rod 1 are inclined by pressing, the large end 2 and the small end 3 of the laminated connecting rod 1 are provided. It is possible to eliminate the inclination of the inner diameter surface. For example, when each of the divided connecting rod parts 1A to 1D is an ordinary press punched product, the inner end surface of the large end portion 1a or the small end portion 1b is inclined due to the fracture surface, Therefore, the level difference between the shear plane and the fractured surface is reduced, and the fractured surfaces are dispersed and arranged by lamination. For this reason, the inclination of the internal diameter surface of the large end 2 and the small end 3 can also be avoided as a whole of the laminated connecting rod 1. Therefore, even if the outer ring 11 of the shell-type roller bearing 4 is press-fitted into the large end 2 and the small end 3, the press-fitted outer ring 11 is not inclined. For this reason, a press punched product can be adopted for each of the divided connecting rod parts 1A to 1D, and post-processing such as grinding and polishing of the large end portion 1a and the small end portion 1b becomes unnecessary.
In addition, the laminated divided connecting rod parts 1A to 1D are formed separately from the engagement between the coupling protrusion 5 pressed on the rod portion 1c and the recess 5a formed on the back surface of the protrusion 5 or the protrusion 5 described above. Since they are coupled to each other by meshing with the through-holes 6, they can be firmly joined. Since the laminated divided connecting rod parts 1A to 1D are joined at the rod portion 1c by the protrusion 5 and the concave portion 5a, the bending strength and the buckling strength of the rod portion 1c are improved. Since the protrusion 5 and the concave portion 5a on the back surface thereof are formed by pressing, they can be easily formed.

前記シェル型外輪11,31の母線形状の測定方法は、次に示す従来の測定方法と新規測定方法とのいずれでも良いが、新規測定方法が好ましく、上記の試験例では新規測定方法を採用した。
〔従来の測定方法〕
母線形状の測定は、従来では図11のように測定を行っている。すなわち、母線形状を測定する前に、基準リング40の水平出しを行った上で、触針41により母線形状を測定する。
この測定方法の場合、測定した範囲の基準リング40に対しての傾きは判定できるが、針状ころ12が転動する位置が明確に判定できず、ころが転動する範囲の母線形状が測定できない。
The measuring method of the bus bar shape of the shell type outer rings 11 and 31 may be either the conventional measuring method or the new measuring method described below, but the new measuring method is preferable, and the new measuring method is adopted in the above test examples. .
[Conventional measurement method]
Conventionally, the bus bar shape is measured as shown in FIG. That is, before measuring the bus bar shape, the reference ring 40 is leveled and the bus bar shape is measured by the stylus 41.
In the case of this measuring method, the inclination of the measured range with respect to the reference ring 40 can be determined, but the position where the needle roller 12 rolls cannot be clearly determined, and the bus bar shape of the range in which the roller rolls is measured. Can not.

〔新規測定方法〕
図10で示すような測定範囲,測定値規定の場合は、図12(A)に示すように、基準リング40の母線を基準線として測定し、そのままの状態で図12(B)のように鍔部11aと転走面11cの母線を連続して測定する。図12に示す基準リング40は、内径面と外径面の同軸度が確保されているものであり、基準リング40の内径面で測定可能であれば、内径面を基準としても良い。
測定結果の模式図例を図13に示す。
測定には、輪郭形状測定機(例えば、ミツトヨ社CV3000等)を使用する。
[New measurement method]
In the case of the measurement range and measurement value regulation as shown in FIG. 10, as shown in FIG. 12 (A), the bus of the reference ring 40 is measured as the reference line, and as it is as shown in FIG. 12 (B). The bus bar of the collar part 11a and the rolling surface 11c is measured continuously. The reference ring 40 shown in FIG. 12 is one in which the coaxiality between the inner diameter surface and the outer diameter surface is ensured, and the inner diameter surface may be used as a reference as long as measurement is possible on the inner diameter surface of the reference ring 40.
A schematic diagram example of the measurement results is shown in FIG.
For the measurement, a contour shape measuring machine (for example, Mitutoyo Corporation CV3000) is used.

転走面の形状による焼付試験の実施結果を表2に示す。試験条件は、上記した第1の焼付き確認試験の条件と同じである。母線形状の測定位置および長さは、全ての軸受で同じ部位を測定した。
保持器13については、実施例品および従来品1〜3とも、上記実施形態で図3(B)と共に述べたように製造することで、ポケット14の長手方向に沿う内面における、針状ころ配列のピッチ円直径PCD上に位置する部分が、柱部13bの長手方向中央部付近ではせん断面、根元部では破断面とされたものである。
Table 2 shows the results of the seizure test according to the shape of the rolling surface. The test conditions are the same as those in the first seizure confirmation test. The measurement position and length of the bus bar shape were measured at the same part in all the bearings.
As for the cage 13, both the example products and the conventional products 1 to 3 are manufactured as described in FIG. 3B in the above embodiment, so that the needle roller array on the inner surface along the longitudinal direction of the pocket 14 is provided. The portion located on the pitch circle diameter PCD is a sheared surface near the center in the longitudinal direction of the column portion 13b and a fracture surface at the root portion.

Figure 2007170562
Figure 2007170562

表2の結果によると、実施例のように平行度、真直度ともに規格に入っているものは焼付の発生はない。また、従来品1では、平行度が規格外で焼付が発生した。従来品2では真直度が規格外で焼付が発生した。平行度、真直度ともに規格外の従来品3では、7/10の割合いで焼付が発生しているため、焼付対策として不適切である。   According to the results of Table 2, there is no seizure when the parallelism and straightness are within the standards as in the examples. Moreover, in the conventional product 1, the parallelism was out of specification and seizure occurred. In the conventional product 2, the straightness was out of specification and seizure occurred. In the conventional product 3 that is out of specification for both parallelism and straightness, seizure occurs at a rate of 7/10, which is inappropriate as a countermeasure against seizure.

表1,表2の結果から、保持器13が、この発明の構成要件であるポケット14の長手方向に沿う内面における、ころ配列のピッチ円直径PCD上に位置する部分が、柱部13bの長手方向中央部付近ではせん断面、根元部では破断面であるという構成を充足し、かつシェル型外輪11についても、この発明の構成要件である、転走面11cにおけるころ12が転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下という要件を充足するものは、いずれも焼付の発生がなく、焼付対策として優れているが、保持器13および外輪11のいずれかでも、上記要件を充足しないものは、焼付が発生し、焼付対策として不適切であることが分かる。   From the results of Tables 1 and 2, the portion of the retainer 13 on the pitch circle diameter PCD of the roller arrangement on the inner surface along the longitudinal direction of the pocket 14 which is a constituent element of the present invention is the longitudinal length of the column portion 13b. The width direction in which the roller 12 rolls on the rolling surface 11c, which satisfies the configuration that the shear surface is near the center in the direction and the fracture surface is at the root, and the shell-type outer ring 11 is also a constituent of the present invention. In the case where the generatrix shape of the range satisfies the requirements of straightness: 0.008 or less and parallelism: 0.015 or less, none of the seizures are generated and excellent as a countermeasure against seizure. It can be seen that any of the outer ring 11 and the outer ring 11 does not satisfy the above requirement, and seizure occurs, which is inappropriate as a seizure countermeasure.

このように、安価なプレス打ち抜き品の積層構造のコンロッド1と、安価なプレス保持器13を用いたシェル型軸受4を用いながら、シェル型外輪11を傾きなく圧入できるコンロッド1と、針状ころ12のスキューを抑えて横走りの発生を防止できる軸受4とを組み合わせたため、総合的に安価で各種性能にも優れたコンロッドアッセンブリとすることができる。   Thus, the connecting rod 1 that can press-fit the shell-type outer ring 11 without tilting while using the connecting rod 1 having a laminated structure of an inexpensive press-punched product and the shell-type bearing 4 using the inexpensive press retainer 13, and the needle roller 12 is combined with the bearing 4 that can prevent the occurrence of side running by suppressing the skew of 12, so that a connecting rod assembly that is inexpensive and excellent in various performances can be obtained.

(A),(B)はそれぞれこの発明の一実施形態にかかる積層コンロッド用シェル型ころ軸受を備えたコンロッドアッセンブリの断面図および正面図である。(A) and (B) are a sectional view and a front view of a connecting rod assembly including a shell roller bearing for laminated connecting rods according to an embodiment of the present invention. 同コンロッドアッセンブリにおけるシェル型ころ軸受の拡大断面図である。It is an expanded sectional view of the shell type roller bearing in the same connecting rod assembly. (A),(B)はそれぞれ同軸受のシェル型外輪および保持器の製造工程のフロー図である。(A), (B) is a flowchart of the manufacturing process of the shell type outer ring | wheel of the same bearing, and a holder | retainer, respectively. 同製造工程における曲げ工程の説明図である。It is explanatory drawing of the bending process in the manufacturing process. 保持器のポンチ挿入側を示す説明図である。It is explanatory drawing which shows the punch insertion side of a holder | retainer. シェル型ころ軸受を周方向に断面した断面図である。It is sectional drawing which cut the shell type roller bearing into the circumferential direction. 保持器を幅方向に断面した半部拡大断面図である。It is the half part expanded sectional view which carried out the cross section of the retainer in the width direction. 同保持器におけるポケット内周面の針状ころピッチ円直径上に位置する部分の面形状測定結果を示す図である。It is a figure which shows the surface shape measurement result of the part located on the needle roller pitch circle diameter of the pocket internal peripheral surface in the holder. サンプルの保持器におけるポケット内周面の針状ころピッチ円直径上に位置する部分の面形状測定結果を示す図である。It is a figure which shows the surface shape measurement result of the part located on the needle roller pitch circle diameter of the pocket internal peripheral surface in the holder | retainer of a sample. (A),(B)は基準リングとシェル型外輪の関係を示す縦断面図および横断面図、(C)は同図(A)の部分拡大図である。(A), (B) is the longitudinal cross-sectional view and cross-sectional view which show the relationship between a reference | standard ring and a shell type outer ring | wheel, (C) is the elements on larger scale of the same figure (A). 従来の測定方法の説明図である。It is explanatory drawing of the conventional measuring method. 新規な提案の測定方法の説明図である。It is explanatory drawing of the measurement method of a novel proposal. 測定結果例の説明図である。It is explanatory drawing of a measurement result example. 従来のシェル型ころ軸受を周方向に断面した断面図である。It is sectional drawing which cut the conventional shell type roller bearing to the circumferential direction. 同シェル型ころ軸受における保持器のポンチ挿入側を示す説明図である。It is explanatory drawing which shows the punch insertion side of the holder | retainer in the same shell type roller bearing. 同保持器を幅方向に断面した半部拡大断面図である。It is the half part expanded sectional view which carried out the cross section of the same holder in the width direction. 同保持器におけるポケット内周面の針状ころピッチ円直径上に位置する部分の面形状測定結果を示す図である。It is a figure which shows the surface shape measurement result of the part located on the needle roller pitch circle diameter of the pocket internal peripheral surface in the holder.

符号の説明Explanation of symbols

1…積層コンロッド
1a…大端部分
1b…小端部分
1c…ロッド部分
1A〜1D…分割コンロッド部品
2…大端
3…小端
4…シェル型ころ軸受
5…突起
5a…凹部
6…貫通穴
7,8…軸受嵌合穴
11…シェル型外輪
11c…転走面
12…針状ころ
13…保持器
13b…柱部
13ba…凹み形状部
14…ポケット
14a…せん断面
14b…破断面
40…基準リング
DESCRIPTION OF SYMBOLS 1 ... Laminated connecting rod 1a ... Large end part 1b ... Small end part 1c ... Rod part 1A-1D ... Divided connecting rod component 2 ... Large end 3 ... Small end 4 ... Shell type roller bearing 5 ... Protrusion 5a ... Recess 6 ... Through-hole 7 , 8 ... Bearing fitting hole 11 ... Shell type outer ring 11c ... Rolling surface 12 ... Needle roller 13 ... Cage 13b ... Column part 13ba ... Recessed shape part 14 ... Pocket 14a ... Shear surface 14b ... Fracture surface 40 ... Reference ring

Claims (4)

それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリにおける前記シェル型ころ軸受であって、
前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面における前記ころが転動する幅方向範囲の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたことを特徴とする積層コンロッド用シェル型ころ軸受。
The plate-shaped divided connecting rod parts each having a large end portion, a small end portion, and a rod portion are laminated, and the coupling protrusion pressed on the rod portion and the recess formed on the rear surface of the protrusion are engaged, or A laminated connecting rod in which adjacent divided connecting rod parts are coupled to each other by meshing with a through hole formed separately from the protrusion, an outer ring, a plurality of needle rollers, and a cage for holding the plurality of rollers. The shell-type roller bearing in a connecting rod assembly comprising a shell-type roller bearing in which the outer ring is press-fitted into a large or small bearing fitting hole in the laminated connecting rod,
The retainer is press-molded in a cross-sectional shape in which the intermediate portion in the width direction is recessed toward the inner diameter side than both end portions, pockets are provided at a plurality of locations in the circumferential direction, and a portion between adjacent pockets becomes a column portion The portion located on the pitch circle diameter of the needle roller array on the inner surface along the longitudinal direction of the pocket is a shear surface near the longitudinal center of the column portion, and a fracture surface at the root portion, The shell type outer ring has a generatrix shape in a width direction range where the roller rolls on the rolling surface with reference to the inner diameter surface of the reference ring into which the shell type outer ring is press-fitted. And a parallelism: 0.015 or less, a shell type roller bearing for laminated connecting rods.
請求項1において、柱部の長手方向中央部付近のせん断面とされた部分の長さが、針状ころの長さの60%以上である積層コンロッド用シェル型ころ軸受。   The shell-type roller bearing for a laminated connecting rod according to claim 1, wherein a length of a portion of the pillar portion which is a shear surface near a longitudinal center portion is 60% or more of a length of the needle roller. 請求項1または請求項2において、前記シェル型の外輪の転走面における前記ころが転動する幅方向範囲として、母線形状の真直度および平行度を規定する幅方向範囲L2は、ころ長さLに対して
L2≧0.8×L
とする積層コンロッド用シェル型ころ軸受。
In Claim 1 or Claim 2, as the width direction range in which the roller rolls on the rolling surface of the shell type outer ring, the width direction range L2 that defines straightness and parallelism of the bus bar shape is a roller length. For L L2 ≧ 0.8 × L
Shell roller bearings for laminated connecting rods.
それぞれ大端部分、小端部分、およびロッド部分を有する板状の分割コンロッド部品を積層し、上記ロッド部分にプレス加工した結合用の突起と、この突起の裏面に生じた凹部との噛み合い、または上記突起とは別に形成された貫通穴との噛み合いによって、隣合う分割コンロッド部品同士を互いに結合した積層コンロッドと、外輪、複数の針状ころ、およびこれら複数のころを保持する保持器を有し前記外輪が前記積層コンロッドにおける大端または小端の軸受嵌合穴に圧入されるシェル型ころ軸受とからなるコンロッドアッセンブリであって、
前記シェル型ころ軸受の前記保持器が、幅方向の中間部分が両端部分よりも内径側に凹む断面形状にプレス成形され、円周方向の複数箇所にポケットが設けられて隣合うポケット間の部分が柱部となるものであり、前記ポケットの長手方向に沿う内面における、針状ころ配列のピッチ円直径上に位置する部分が、前記柱部の長手方向中央部付近ではせん断面、根元部では破断面であり、前記シェル型の外輪は、このシェル型の外輪が圧入される基準リングの内径面を基準として、転走面の母線形状を、真直度:0.008以下で、かつ平行度:0.015以下としたことを特徴とするコンロッドアッセンブリ。
The plate-shaped divided connecting rod parts each having a large end portion, a small end portion, and a rod portion are laminated, and the coupling protrusion pressed on the rod portion and the recess formed on the rear surface of the protrusion are engaged, or A laminated connecting rod in which adjacent divided connecting rod parts are coupled to each other by meshing with a through hole formed separately from the protrusion, an outer ring, a plurality of needle rollers, and a cage for holding the plurality of rollers. A connecting rod assembly comprising a shell-type roller bearing in which the outer ring is press-fitted into a large or small bearing fitting hole in the laminated connecting rod;
The retainer of the shell-type roller bearing is press-molded in a cross-sectional shape in which an intermediate portion in the width direction is recessed toward the inner diameter side than both end portions, and pockets are provided at a plurality of locations in the circumferential direction, and portions between adjacent pockets Is a portion that is located on the pitch circle diameter of the needle roller arrangement on the inner surface along the longitudinal direction of the pocket, the shear surface in the vicinity of the central portion in the longitudinal direction of the column portion, and at the root portion The shell-type outer ring has a fracture surface, and the bus bar shape of the rolling surface is straightness: 0.008 or less and parallelism with reference to the inner diameter surface of the reference ring into which the shell-type outer ring is press-fitted : A connecting rod assembly characterized by being 0.015 or less.
JP2005370228A 2005-12-22 2005-12-22 Shell type roller bearing for laminated connecting rod and connecting rod assembly Pending JP2007170562A (en)

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JP2019163855A (en) * 2018-03-20 2019-09-26 中西金属工業株式会社 Cage for roller bearing

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