JP2005135475A - Magnetic head and manufacturing method thereof - Google Patents

Magnetic head and manufacturing method thereof Download PDF

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Publication number
JP2005135475A
JP2005135475A JP2003368740A JP2003368740A JP2005135475A JP 2005135475 A JP2005135475 A JP 2005135475A JP 2003368740 A JP2003368740 A JP 2003368740A JP 2003368740 A JP2003368740 A JP 2003368740A JP 2005135475 A JP2005135475 A JP 2005135475A
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JP
Japan
Prior art keywords
magnetic
core
magnetic head
grooves
track
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003368740A
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Japanese (ja)
Inventor
Kazuki Soejima
一樹 副島
Kiyoshi Matsui
清 松井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Funai Electric Co Ltd
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Funai Electric Co Ltd
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Filing date
Publication date
Application filed by Funai Electric Co Ltd filed Critical Funai Electric Co Ltd
Priority to JP2003368740A priority Critical patent/JP2005135475A/en
Publication of JP2005135475A publication Critical patent/JP2005135475A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a magnetic head for maintaining high performance for a long period in which machining efficiency is high and defective articles are not produced by setting a track width precisely. <P>SOLUTION: A pair of core half bodies 5A, 5B made of a magnetic material in which an inner surface 5b is inclined at a specified azimuth angle θ is used. The inner surfaces 5b that face each other of both the core half bodies 5A, 5B are joined by a nonmagnetic joining material 10 while sandwiching a magnetic gap G for forming a magnetic head core 5. A pair of notched grooves 12 is formed along the entire length L of the magnetic head core 5 at both the side edges of the front surface of the magnetic head core 5, thus allowing a track formation surface T in parallel with a track scanning direction X to remain unnotched between both the notched grooves 12. Curved machining is made to the front surface of the magnetic head core 5, thus forming a magnetic tape sliding surface C so that the center section of the notched grooves 12 remains and both the end sections of the notched groove 12 are eliminated. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、例えば磁気テープ装置のシリンダヘッドに取り付けられる磁気ヘッド及びそ
の製造方法に関し、特に、2ヘッド用磁気ヘッドコアのトラック幅を精緻に設定し加工能
率が高くて不良品が発生せず長期にわたって高性能を維持するようにしたものである。
The present invention relates to a magnetic head attached to a cylinder head of a magnetic tape device, for example, and a method for manufacturing the same. In particular, the track width of a magnetic head core for two heads is precisely set, the processing efficiency is high, and no defective product is generated over a long period. It is designed to maintain high performance.

従来、磁気ヘッドの技術として特許文献1などに記載したものがあり、これには、図4
(a)に示す4ヘッドHi−Fiタイプ(4HD)のシリンダヘッド2に設けられる記録
再生用磁気ヘッド1a及びHi−Fi用磁気ヘッド1bと、図4(b)に示す2ヘッドタ
イプ(2HD)のシリンダヘッド2に設けられる記録再生用磁気ヘッド1cとの3種類の
磁気ヘッド1(1a〜1c)とがある。
Conventionally, as a magnetic head technology, there is one described in Patent Document 1 or the like, which includes FIG.
A recording / reproducing magnetic head 1a and a Hi-Fi magnetic head 1b provided in a four-head Hi-Fi type (4HD) cylinder head 2 shown in FIG. 4A, and a two-head type (2HD) shown in FIG. There are three types of magnetic heads 1 (1a to 1c) including a recording / reproducing magnetic head 1c provided on the cylinder head 2.

図5に示すように、前記各磁気ヘッド1を形成する磁気ヘッドコア5は、外側面5aを
トラック走査方向Xとは直交する方向に形成し内側面5bを所定のアジマス角度θで傾斜
させた磁性体からなる一対のコア半体5A,5Bを有し、該両コア半体5A,5Bに巻線
窓6と接合窓7とが形成され、その両コア半体5A,5Bの内側面5bどうしを磁気ギャ
ップGを挟んで当接させ、前記両コア半体5A,5Bの前面両側縁における両内側面5b
に、磁気ギャップGを間に挟んで一対の切り欠き溝8を形成することにより、該両切り欠
き溝8間に所定のトラックt幅のトラック形成面Tが形成され、例えばガラス、セラミッ
ク、合成樹脂などの非磁性体からなる充填材9を各切り欠き溝8内に充填すると共に、同
じく非磁性体からなる接合材10を接合窓7内に充填することにより、コア半体5A,5
Bどうしが磁気ギャップGを挟んで接合され、両充填材9及び両コア半体5A,5Bの前
面に曲面加工を施して磁気テープ摺動面Cが形成されており、その磁気テープ摺動面Cに
沿って磁気テープ(図示せず)を相対的に走行させることにより、該磁気テープに対して
記録や再生を行う。
As shown in FIG. 5, the magnetic head core 5 forming each magnetic head 1 has a magnetic surface in which the outer surface 5a is formed in a direction perpendicular to the track scanning direction X and the inner surface 5b is inclined at a predetermined azimuth angle θ. A pair of core halves 5A and 5B are formed, and a winding window 6 and a joint window 7 are formed on both core halves 5A and 5B, and inner side surfaces 5b of both core halves 5A and 5B On both sides of the front surfaces of both core halves 5A and 5B.
In addition, by forming a pair of notch grooves 8 with the magnetic gap G interposed therebetween, a track forming surface T having a predetermined track t width is formed between the notch grooves 8, for example, glass, ceramic, synthetic resin The core halves 5A, 5 are filled by filling each notch groove 8 with a filler 9 made of a nonmagnetic material such as the above, and filling the joint window 7 with a joint material 10 also made of a nonmagnetic material.
B are joined with a magnetic gap G interposed therebetween, and a magnetic tape sliding surface C is formed by subjecting the front surfaces of both fillers 9 and both core halves 5A and 5B to a curved surface. By relatively running a magnetic tape (not shown) along C, recording and reproduction are performed on the magnetic tape.

図6の右側に示すように、前記各磁気ヘッド1を使用する世界のカラーテレビ放送方式
には、磁気ギャップG幅が0.4±0.05μ程度のNTSC方式と、磁気ギャップG幅
が0.47±0.05μ程度のPAL方式とがあって、前記磁気ヘッド1は大きく5種類
に分かれる。
As shown on the right side of FIG. 6, the world color television broadcasting system using the magnetic heads 1 includes the NTSC system having a magnetic gap G width of about 0.4 ± 0.05 μm and the magnetic gap G width of 0. There is a PAL method of about .47 ± 0.05 μm, and the magnetic head 1 is roughly divided into five types.

また、図6の左側に示すように、前記5種類の磁気ヘッド1は、トラックt幅の相違に
より10種類(A〜J)に分けられ、その10種類の磁気ヘッド1のうちの6種類のもの
(C,F,G,H,I,J)は、アジマス角度の左右の向きによって2種類(R,L)に
分けられており、結局,磁気ヘッド1は16種類に分けられている。なお、LPはワンス
ピード、SPはツースピードをそれぞれ示しいる。
As shown on the left side of FIG. 6, the five types of magnetic heads 1 are divided into 10 types (A to J) according to the difference in the track t width, and 6 types of the 10 types of magnetic heads 1 are included. Things (C, F, G, H, I, J) are divided into two types (R, L) according to the left and right direction of the azimuth angle, and the magnetic head 1 is divided into 16 types after all. LP indicates one speed and SP indicates two speed.

前記各磁気ヘッド1の製造方法を説明すると、第1工程で、図7(a)に示すように、
例えば高透磁率フェライト、センダスト合金または非晶質磁性合金帯の積層体などの磁性
体からなる一対のコアバー半体5Aa,5Bbに巻線窓6用凹溝6aと接合窓7用凹溝7
aとを凹設することにより、図6の右側に示す5種類の磁気ヘッド1に合わせて、一対の
凹溝6a,7a付きコアバー半体5Aa,5Bbを5種類形成する。
The method of manufacturing each magnetic head 1 will be described. In the first step, as shown in FIG.
For example, a pair of core bar halves 5Aa and 5Bb made of a magnetic material such as a high permeability ferrite, a sendust alloy, or a laminated body of amorphous magnetic alloy bands, and a groove 6a for the winding window 6 and a groove 7 for the bonding window 7 are provided.
By recessing a, five types of core bar halves 5Aa and 5Bb with a pair of concave grooves 6a and 7a are formed in accordance with the five types of magnetic head 1 shown on the right side of FIG.

第2工程で、図7(b)に示すように、5種類の凹溝6a,7a付きコアバー半体5A
a,5Bbの端縁に、トラックt幅に合わせて複数の切り欠き溝8を形成して、一対の切
り欠き溝8付きコアバー半体5Aa,5Bbを10種類形成し(図6のA〜J参照)、そ
の後、各切り欠き溝8付きコアバー半体5Aa,5Bbの互いに対向する内側面5bに鏡
面加工を施す。
In the second step, as shown in FIG. 7 (b), the core bar half body 5A with five types of concave grooves 6a and 7a is provided.
A plurality of notch grooves 8 are formed on the edges of a and 5Bb in accordance with the track t width to form 10 types of core bar halves 5Aa and 5Bb with a pair of notch grooves 8 (A to J in FIG. 6). After that, the inner surface 5b facing each other of the core bar halves 5Aa and 5Bb with the notch grooves 8 is mirror-finished.

第3工程で、図7(c)に示すように、10種類形成した一対のコアバー半体5Aa,
5Bbの前記両内側面5bのうちの少なくともその一方に、物理蒸着により例えば二酸化
ケイ素、ガラス、セラミックなどの非磁性材料を被覆し、磁気ギャップGを形成する。
In the third step, as shown in FIG. 7C, a pair of core bar halves 5Aa,
At least one of the inner side surfaces 5b of 5Bb is coated with a nonmagnetic material such as silicon dioxide, glass or ceramic by physical vapor deposition to form a magnetic gap G.

第4工程で、図8(a)に示すように、磁気ギャップGを間に挟んで両コアバー半体5
Aa,5Bbを当接させ、互いに対向する切り欠き溝8どうしを精密に合体させ、その合
体した切り欠き溝8内に例えばガラス、セラミック、合成樹脂などの非磁性体からなる充
填材9を充填すると共に、接合窓7に同じく非磁性体からなる接合材10を充填させるこ
とにより両コアバー半体5Aa,5Bbどうしを接合させて、10種類のコアバー5Cを
形成し、該コアバー5Cの切り欠き溝8側の前面イ及び後面ロを鏡面研磨して切り欠き溝
8どうしが精密に合体されたか否かを検査し、その検査の結果、精密に合体されなかった
場合には、不良品として排除し、精密に合体されたコアバー5Cについては、図8(b)
に示すように、切り欠き溝8側の前面イに所定の曲率半径Rで曲面加工を施すことにより
、磁気テープ摺動面Cを形成する。
In the fourth step, as shown in FIG. 8A, both core bar halves 5 with the magnetic gap G interposed therebetween.
Aa and 5Bb are brought into contact with each other and the notch grooves 8 facing each other are precisely combined with each other, and the combined notch groove 8 is filled with a filler 9 made of a nonmagnetic material such as glass, ceramic, or synthetic resin. At the same time, the core window halves 5Aa and 5Bb are joined to each other by filling the joint window 7 with the joint material 10 made of the same non-magnetic material to form ten kinds of core bars 5C. The front side b and the rear b on the 8th side are mirror-polished to inspect whether the notch grooves 8 are precisely united. If the result of the inspection is that they are not united precisely, they will be rejected as defective products. For the core bar 5C that is precisely combined, FIG.
As shown in FIG. 3, the magnetic tape sliding surface C is formed by subjecting the front surface i on the notch groove 8 side to a curved surface with a predetermined curvature radius R.

第5工程で、図8(c)に示すように、各磁気ギャップGに対して所定のアジマス角度
θで各切り欠き溝8の中央を横断する仮想線S1に沿ってコアバー5Cをスライスするこ
とにより、同図(d)に示すように、16種類の磁気ヘッドコア5を形成する(図6左側
参照)。
特開昭55−12525号公報
In the fifth step, as shown in FIG. 8C, the core bar 5C is sliced along a virtual line S1 crossing the center of each notch groove 8 at a predetermined azimuth angle θ with respect to each magnetic gap G. As a result, 16 types of magnetic head cores 5 are formed as shown in FIG.
JP-A-55-12525

上記従来の構成では、製造工程の早い段階(第2工程)で、両コアバー半体5Aa,5
Bbの端縁に複数の切り欠き溝8を形成することにより〔図7(b)参照〕、トラックt
幅が決定されているので、この工程で多種類(10種類)のコアバー半体5Aa,5Bb
を形成する必要がある(図6のA〜J参照)。従って、これ以降の工程で、その多種類の
コアバー半体5Aa,5Bbをそれぞれ別個に加工しなければならず、その加工に手間と
時間とがかかって、加工能率が低くなり、コストアップにつながる。
In the above-described conventional configuration, both core bar halves 5Aa, 5 are formed at an early stage (second process) of the manufacturing process.
By forming a plurality of cutout grooves 8 on the edge of Bb [see FIG. 7B], the track t
Since the width is determined, many (10 types) core bar halves 5Aa and 5Bb are used in this process.
Must be formed (see A to J in FIG. 6). Therefore, in the subsequent steps, the various types of core bar halves 5Aa and 5Bb must be processed separately, which takes time and effort, lowers the processing efficiency, and increases costs. .

また、第4工程で、両コアバー半体5Aa,5Bbを当接させることにより、互いに対
向する切り欠き溝8どうしを合体させたときに〔図8(a)参照〕、その切り欠き溝8ど
うしが位置ずれすることがあり、これでは、磁気ギャップGを間に挟んで対向するトラッ
ク形成面Tが精密に一直線状にならず、不良品となる。
Further, in the fourth step, when the two core bar halves 5Aa and 5Bb are brought into contact with each other, when the notch grooves 8 facing each other are merged (see FIG. 8A), the notch grooves 8 are connected to each other. In this case, the track forming surfaces T facing each other with the magnetic gap G interposed therebetween are not precisely aligned, resulting in a defective product.

更に、両コアバー半体5Aa,5Bbを接合してコアバー5Cを形成した後、そのコア
バー5Cを鏡面研磨〔図8(a)のイ及びロ参照〕して切り欠き溝8どうしが精密に合体
されたか否かを検査する必要があり、その鏡面研磨と検査とに手間と時間がかかって面倒
であり、コストアップにもなる。
Further, after the core bar halves 5Aa and 5Bb are joined to form the core bar 5C, the core bar 5C is mirror-polished (see (a) and (b) in FIG. 8 (a)) so that the notch grooves 8 are precisely combined. It is necessary to inspect whether or not the mirror has been polished, and it takes time and effort to perform the mirror polishing and inspection.

上記問題点を解消する技術として、特開平7−129910号公報に記載したものがあ
る。これは、図9に示すように、内側面5bを所定のアジマス角度θで傾斜させた磁性体
からなる一対のコア半体5A,5Bが用いられ、該両コア半体5A,5Bの互いに対向す
る内側面5bどうしを磁気ギャップGを挟んで非磁性接合材10で接合することにより磁
気ヘッドコア5が形成され、該磁気ヘッドコア5の前面両側縁に、一方のコア半体5Aの
外側面5aから磁気ギャップGを通過して他方のコア半体5Bの外側面5aに達する一対
の切り欠き溝12を磁気ヘッドコア5の全長Lにわたって形成することにより、該両切り
欠き溝12間にトラック走査方向Xと平行するトラック形成面T(図9仮想線参照)が切
り残され、該トラック形成面Tに曲面加工を施して磁気テープ摺動面Cが形成されている
As a technique for solving the above problems, there is a technique described in JP-A-7-129910. As shown in FIG. 9, a pair of core halves 5A and 5B made of a magnetic material whose inner side surface 5b is inclined at a predetermined azimuth angle θ are used, and the core halves 5A and 5B are opposed to each other. The magnetic head core 5 is formed by bonding the inner side surfaces 5b to each other with the nonmagnetic bonding material 10 with the magnetic gap G interposed therebetween. From the outer side surface 5a of one core half body 5A on both front edges of the magnetic head core 5. A pair of cutout grooves 12 that pass through the magnetic gap G and reach the outer surface 5a of the other core half 5B are formed over the entire length L of the magnetic head core 5, so that the track scanning direction X and Parallel track forming surfaces T (see phantom lines in FIG. 9) are left uncut, and the track forming surfaces T are curved to form magnetic tape sliding surfaces C.

上記構成によれば、磁気ヘッドコア5の前面両側縁に一対の切り欠き溝12を該磁気ヘ
ッドコア5の全長Lにわたって形成することにより、その磁気ヘッドコア5の前面に極細
長尺状態の磁気テープ摺動面Cだけが切り残されているので、その極細長尺状態の磁気テ
ープ摺動面Cが磁気テープとの接触により磨耗されたり損傷されやすく、比較的短期間で
記録や再生の性能が低下しやすい。
According to the above configuration, a pair of notched grooves 12 are formed on both front edges of the magnetic head core 5 over the entire length L of the magnetic head core 5, so that the magnetic tape sliding in an extremely thin and long state is formed on the front surface of the magnetic head core 5. Since only the surface C is left uncut, the magnetic tape sliding surface C in an extremely thin and long state is easily worn or damaged by contact with the magnetic tape, and the recording and reproducing performance is degraded in a relatively short period of time. Cheap.

本発明は、上記従来の欠点に鑑み、トラック幅を精緻に設定し加工能率が高くて不良品
が発生せず長期にわたって高性能を維持することができる磁気ヘッド及びその製造方法を
提供することを目的としている。
SUMMARY OF THE INVENTION In view of the above-mentioned conventional drawbacks, the present invention provides a magnetic head capable of maintaining a high performance over a long period of time by precisely setting a track width, high processing efficiency, no defective product, and a manufacturing method thereof. It is aimed.

上記目的を達成するため、請求項1に記載の発明は、内側面を所定のアジマス角度で傾
斜させた磁性体からなる一対のコア半体が用いられ、該両コア半体の互いに対向する内側
面どうしを磁気ギャップを挟んで非磁性接合材で接合することにより2ヘッド用磁気ヘッ
ドコアが形成され、該磁気ヘッドコアの前面両側縁に、一方のコア半体の外側面から磁気
ギャップを通過して他方のコア半体の外側面に達する一対の切り欠き溝を磁気ヘッドコア
の全長にわたって形成することにより、該両切り欠き溝間にトラック走査方向と平行する
トラック形成面が切り残され、該トラック形成面に曲面加工を施して磁気テープ摺動面が
形成されており、その磁気テープ摺動面に沿って磁気テープを相対的に走行させることに
より、該磁気テープに対して記録や再生を行うようにした磁気ヘッドにおいて、一対の切
り欠き溝を磁気ヘッドコアの全長にわたって形成するのに代えて、磁気ヘッドコアの前面
に曲面加工を施すことにより、磁気ヘッドコアの全長にわたる一対の切り欠き溝の中央部
を残し該各切り欠き溝の両端部を削除するように磁気テープ摺動面が形成され、前記各切
り欠き溝の底面を円弧状に形成し、その各切り欠き溝内に充填材を充填していないことを
特徴としている。
In order to achieve the above object, the invention according to claim 1 uses a pair of core halves made of a magnetic material whose inner surface is inclined at a predetermined azimuth angle, and the inner halves of the core halves facing each other are used. A magnetic head core for two heads is formed by bonding the side surfaces with a non-magnetic bonding material with a magnetic gap interposed therebetween, and passes through the magnetic gap from the outer side surface of one core half body on both side edges of the front surface of the magnetic head core. By forming a pair of notch grooves reaching the outer surface of the other core half over the entire length of the magnetic head core, a track forming surface parallel to the track scanning direction is left between the notch grooves, and the track forming surface A magnetic tape sliding surface is formed by subjecting the magnetic tape to a curved surface. By moving the magnetic tape relatively along the magnetic tape sliding surface, the magnetic tape is recorded. In a magnetic head adapted to perform reproduction, a pair of notches extending over the entire length of the magnetic head core is formed by subjecting the front surface of the magnetic head core to a curved surface instead of forming a pair of notched grooves over the entire length of the magnetic head core. A magnetic tape sliding surface is formed so as to remove the both ends of each notch groove while leaving the central portion of the groove, and the bottom surface of each notch groove is formed in an arc shape and filled in each notch groove It is characterized by not being filled with material.

請求項2に記載の発明は、内側面を所定のアジマス角度で傾斜させた磁性体からなる一
対のコア半体が用いられ、該両コア半体の互いに対向する内側面どうしを磁気ギャップを
挟んで非磁性接合材で接合することにより磁気ヘッドコアが形成され、該磁気ヘッドコア
の前面両側縁に、一方のコア半体の外側面から磁気ギャップを通過して他方のコア半体の
外側面に達する一対の切り欠き溝を磁気ヘッドコアの全長にわたって形成することにより
、該両切り欠き溝間にトラック走査方向と平行するトラック形成面が切り残され、前記磁
気ヘッドコアの前面に曲面加工を施すことにより、前記各切り欠き溝の中央部を残し該各
切り欠き溝の両端部を削除するように磁気テープ摺動面が形成されていることを特徴とし
ている。
In a second aspect of the invention, a pair of core halves made of a magnetic material whose inner side surfaces are inclined at a predetermined azimuth angle is used, and the inner side surfaces of the two core halves facing each other are sandwiched by a magnetic gap. The magnetic head core is formed by bonding with a nonmagnetic bonding material, and passes through the magnetic gap from the outer surface of one core half to the outer surface of the other core half on both side edges of the front surface of the magnetic head core. By forming a pair of cutout grooves over the entire length of the magnetic head core, a track forming surface parallel to the track scanning direction is left between the cutout grooves, and the front surface of the magnetic head core is subjected to curved surface processing, A magnetic tape sliding surface is formed so as to leave the center portion of each notch groove and to delete both end portions of each notch groove.

請求項3に記載の発明は、請求項2に記載の発明において、前記各切り欠き溝の底面を
円弧状に形成したことを特徴としている。
According to a third aspect of the present invention, in the second aspect of the present invention, the bottom surface of each notch groove is formed in an arc shape.

請求項4に記載の発明は、第1工程で、複数の磁性プレートに巻線窓用凹溝と接合窓用
凹溝とを所定間隔をおいて複数平行に凹設し、第2工程で、前記各磁性プレートの互いに
対向する内側面に鏡面加工を施した後、該各磁性プレートの内側面を磁気ギャップを間に
挟んで互いに当接させ、前記各凹溝に非磁性接合材によるボンディング加工を施すことに
より磁性プレートどうしを接合して磁性積層体を形成し、第3工程で、前記磁性積層体の
各接合窓用凹溝の底面に対向する箇所を磁気ギャップの形成方向とは直交する方向に沿っ
てスライスして複数のコアプレートを形成し、第4工程で、各コアプレートを巻線窓用凹
溝及び接合窓用凹溝を間に挟んで所定間隔ごとに磁気ギャップとほぼ平行してスライスす
るとによりコアバーを形成し、第5工程で、横断面円弧状刃部を有する円板状ブレードに
よりコアバーの前面に複数の切り欠き溝をトラック走査方向に沿って平行に形成すること
により、該各切り欠き溝間にトラック形成面を切り残した後、該コアバーの前面に曲面加
工を施すことにより、前記各切り欠き溝の中央部を残し該各切り欠き溝の両端部を削除す
るように磁気テープ摺動面を形成し、第6工程で、前記各切り欠き溝を縦断するように前
記コアバーをスライスことにより、磁気ギャップを挟んで接合した一対のコア半体からな
る磁気ヘッドコアを形成することを特徴としている。
In the first aspect of the present invention, the plurality of magnetic plates are provided with a plurality of grooves for winding windows and a plurality of grooves for bonding windows at predetermined intervals in the plurality of magnetic plates, and in the second step, After the mirror plates are processed on the inner surfaces facing each other of the magnetic plates, the inner surfaces of the magnetic plates are brought into contact with each other with a magnetic gap interposed therebetween, and bonding processing with a nonmagnetic bonding material is performed on the concave grooves. The magnetic plates are joined together to form a magnetic laminate, and in the third step, the portion facing the bottom surface of each junction window groove in the magnetic laminate is perpendicular to the magnetic gap formation direction. A plurality of core plates are formed by slicing along the direction, and in the fourth step, each core plate is substantially parallel to the magnetic gap at predetermined intervals with the groove for winding window and the groove for bonding window interposed therebetween. And slicing to form a core bar, In five steps, a plurality of cutout grooves are formed in parallel along the track scanning direction on the front surface of the core bar by a disk-like blade having a cross-sectional arcuate blade portion, thereby forming a track forming surface between the cutout grooves. After forming a magnetic tape sliding surface so as to remove the both ends of each notch groove, leaving a center portion of each notch groove, by applying a curved surface processing to the front surface of the core bar, In a sixth step, the core bar is sliced so as to cut through the notch grooves, thereby forming a magnetic head core composed of a pair of core halves joined with a magnetic gap therebetween.

請求項1に記載の発明は実施の一形態(図1参照)に対応するものであって、これによ
れば、磁気テープ摺動面の両端部が各切り欠き溝の両端部を削除することにより広幅状態
に形成されており、その広幅状態の両端部により磁気テープの面圧を受けるので、該磁気
テープ摺動面の両切り欠き溝で挟まれた極細状態の中央部分(トラック形成面)が磁気テ
ープとの接触により磨耗されたり損傷されるのを防ぐことができる。また、両切り欠き溝
間に比較的長尺でトラック走査方向と平行するトラック形成面が切り残されているから、
トラック幅を高密度化の要請に応じて精緻に設定するのに適している。更に、両切り欠き
溝内に充填材が充填されていないから、その充填材により従来のように磁気テープとトラ
ック形成面との密着性を損ねることがなくなり、記録及び再生のすきま損失を小さくする
ことができる。しかも、前記各切り欠き溝の底面を円弧状に形成することにより、トラッ
ク形成面の根元が太くなっているので、両切り欠き溝をブレードで削り取る際の衝撃で、
該トラック形成面が損傷されないようにして不良品が発生しないようにできる。また更に
、各切り欠き溝の端縁を円弧状に形成しているので、その各切り欠き溝の端縁で擬似ギャ
ップが発生することがない。要するに、長期にわたって記録や再生の性能を高く維持した
2ヘッド用磁気ヘッドコアを提供することができる。
The invention according to claim 1 corresponds to one embodiment (see FIG. 1), and according to this, both ends of the sliding surface of the magnetic tape are deleted from both ends of each notch groove. Since the surface of the magnetic tape is subjected to the surface pressure by the both ends of the wide state, the central portion (track forming surface) of the ultrafine state sandwiched between both notched grooves of the magnetic tape sliding surface is formed. It can be prevented from being worn or damaged by contact with the magnetic tape. In addition, since the track forming surface that is relatively long and parallel to the track scanning direction is left between the notched grooves,
It is suitable for precisely setting the track width according to the demand for higher density. Furthermore, since the filler is not filled in the notch grooves, the filler does not impair the adhesion between the magnetic tape and the track forming surface as in the past, and the gap loss in recording and reproduction is reduced. Can do. In addition, by forming the bottom surface of each notch groove in an arc shape, the base of the track forming surface is thick, so with the impact when scraping both notch grooves with a blade,
By preventing the track forming surface from being damaged, defective products can be prevented from being generated. Furthermore, since the edge of each notch groove is formed in an arc shape, a pseudo gap does not occur at the edge of each notch groove. In short, it is possible to provide a two-head magnetic head core that maintains high recording and reproduction performance over a long period of time.

請求項2に記載の発明によれば、磁気テープ摺動面の両端部が各切り欠き溝の両端部を
削除することにより広幅状態に形成されており、その広幅状態の両端部により磁気テープ
の面圧を受けるので、該磁気テープ摺動面の両切り欠き溝で挟まれた極細状態の中央部分
(トラック形成面)が磁気テープとの接触により磨耗されたり損傷されるのを防ぐことが
でき、長期にわたって記録や再生の性能を高く維持することができる。
According to the second aspect of the present invention, both ends of the sliding surface of the magnetic tape are formed in a wide state by deleting both ends of each notch groove, and the both ends of the wide state are used to form the magnetic tape. Since it receives surface pressure, it can prevent the center portion (track forming surface) of the ultrafine state sandwiched between both notched grooves of the sliding surface of the magnetic tape from being worn or damaged by contact with the magnetic tape, High recording and playback performance can be maintained over a long period of time.

また、両切り欠き溝間に比較的長尺でトラック走査方向と平行するトラック形成面が切
り残されているから、トラック幅を高密度化の要請に応じて精緻に設定するのに適してい
る。更に、両切り欠き溝内に充填材が充填されていないから、その充填材により従来のよ
うに磁気テープとトラック形成面との密着性を損ねることがなくなり、記録及び再生のす
きま損失を小さくすることができる。
In addition, since the track forming surface that is relatively long and parallel to the track scanning direction is left between the cutout grooves, it is suitable for precisely setting the track width in response to a demand for higher density. Furthermore, since the filler is not filled in the notch grooves, the filler does not impair the adhesion between the magnetic tape and the track forming surface as in the past, and the gap loss in recording and reproduction is reduced. Can do.

請求項3に記載の発明によれば、各切り欠き溝の底面を円弧状に形成することにより、
トラック形成面の根元が太くなっているので、該各切り欠き溝をブレードで削り取る際の
衝撃で、該トラック形成面が損傷されないようにして不良品が発生しないようにできる。
また、各切り欠き溝の端縁を円弧状に形成しているので、その各切り欠き溝の端縁で擬似
ギャップが発生することがない。
According to invention of Claim 3, by forming the bottom face of each notch groove in circular arc shape,
Since the base of the track forming surface is thick, it is possible to prevent the track forming surface from being damaged by the impact when the notch grooves are scraped off with a blade, so that a defective product does not occur.
Moreover, since the edge of each notch groove is formed in an arc shape, a pseudo gap is not generated at the edge of each notch groove.

請求項4に記載に発明によれば、製造工程の遅い段階(第5工程)で、コアバーの前面
に複数の切り欠き溝をトラック走査方向に沿って平行に形成するようになっており、この
段階まで種類分けを遅らせているので、従来の早い段階で切り欠き溝を形成することより
多種類に種類分けする場合に比べて、加工に手間と時間とがかからず、加工能率が高く、
コストダウンを図ることができる。
According to the invention described in claim 4, a plurality of notch grooves are formed in parallel along the track scanning direction on the front surface of the core bar at a late stage of the manufacturing process (fifth process). Since the type classification is delayed until the stage, compared to the conventional method of forming notched grooves at an early stage, compared to the case of classifying into multiple types, processing takes less time and time, and the processing efficiency is high.
Cost can be reduced.

また、磁気ギャップを挟んで接合した両コアバー半体に対して切り欠き溝を形成するよ
うになっているから、その両コアバー半体の磁気ギャップを挟んで対向するトラックが精
密に一直線状となり、従来のように切り欠き溝どうしが位置ずれすることによる不良品の
発生を皆無にすることができる。
In addition, since notched grooves are formed on both core bar halves joined across the magnetic gap, the tracks facing each other across the magnetic gap of both core bar halves are precisely aligned, It is possible to eliminate the occurrence of defective products due to the positional shift of the notch grooves as in the prior art.

また更に、トラック幅を確認するための鏡面仕上げが不要であるから、その不要となっ
た分だけコストを下げることもできる。
Furthermore, since the mirror finish for confirming the track width is not necessary, the cost can be reduced by the amount that is unnecessary.

しかも、磁性積層体から多数のコアバーを経て磁気ヘッドコアを形成するようになって
おり、従来のコアバーから磁気ヘッドコアを形成する場合に比べて、その磁気ヘッドを安
価に量産することができる。
In addition, a magnetic head core is formed from a magnetic laminate through a large number of core bars, and the magnetic head can be mass-produced at a lower cost than when a magnetic head core is formed from a conventional core bar.

図1は本発明の実施の一形態である磁気ヘッド1の2ヘッド用磁気ヘッドコア5〔図4
(b)参照〕を示すものであって、内外両側面5a,5bを所定のアジマス角度θで傾斜
させた磁性体からなる一対のコア半体5A,5Bが用いられ、該両コア半体5A,5Bの
互いに対向する内側面5bどうしを磁気ギャップGを挟んで非磁性接合材10で接合する
ことにより磁気ヘッドコア5が形成され、該磁気ヘッドコア5の前面両側縁に、一方のコ
ア半体5Aの外側面5aから磁気ギャップGを通過して他方のコア半体5Bの外側面5a
に達する一対の切り欠き溝12を磁気ヘッドコア5の全長Lにわたって形成することによ
り、該両切り欠き溝12間にトラック走査方向Xと平行するトラック形成面Tが切り残さ
れ、磁気ヘッドコア5の前面に曲面加工を施すことにより、前記各切り欠き溝12の中央
部を残し該各切り欠き溝12の両端部を削除するように磁気テープ摺動面Cが形成され、
前記各切り欠き溝12の底面12aが円弧状に形成され、その各切り欠き溝12内に充填
材9(図5参照)が充填されていない。上記以外の構成は図4から図9に示す構成とほぼ
同じであるから、同一部分に同一符号を付してその説明を省略する。
FIG. 1 shows a magnetic head core 5 for two heads of a magnetic head 1 according to an embodiment of the present invention [FIG.
(See (b)), and a pair of core halves 5A and 5B made of a magnetic material having both inner and outer side surfaces 5a and 5b inclined at a predetermined azimuth angle θ are used. , 5B are joined to each other by a non-magnetic joining material 10 with a magnetic gap G interposed therebetween, and a magnetic head core 5 is formed. The outer surface 5a of the other core half 5B through the magnetic gap G from the outer surface 5a of the other core
Are formed over the entire length L of the magnetic head core 5, a track forming surface T parallel to the track scanning direction X is left between the notched grooves 12, and is formed on the front surface of the magnetic head core 5. By applying curved surface processing, the magnetic tape sliding surface C is formed so as to leave the center of each notch groove 12 and delete both ends of each notch groove 12,
The bottom surface 12a of each notch groove 12 is formed in an arc shape, and the notch groove 12 is not filled with the filler 9 (see FIG. 5). Since the configuration other than the above is substantially the same as the configuration shown in FIGS. 4 to 9, the same reference numerals are given to the same portions and the description thereof is omitted.

上記構成によれば、磁気ヘッドコア5の前面に形成した磁気テープ摺動面Cの両端部C
aが各切り欠き溝12の両端部を削除することにより広幅h状態に形成されており、その
広幅h状態の両端部Caにより磁気テープの面圧を受けるので、該磁気テープ摺動面Cの
両切り欠き溝12で挟まれた極細状態の中央部分Cb(トラック形成面T)が磁気テープ
との接触により磨耗されたり損傷されるのを防ぐことができ、長期にわたって記録や再生
の性能を高く維持することができる。
According to the above configuration, both end portions C of the magnetic tape sliding surface C formed on the front surface of the magnetic head core 5.
a is formed in a wide h state by deleting both end portions of each notch groove 12, and the surface pressure of the magnetic tape is received by both end portions Ca in the wide h state. The extremely thin central portion Cb (track forming surface T) sandwiched between the two notched grooves 12 can be prevented from being worn or damaged by contact with the magnetic tape, and the recording and reproducing performance can be maintained high over a long period of time. can do.

また、両切り欠き溝12間に比較的長尺でトラック走査方向Xと平行するトラック形成
面Tが切り残されているから、トラックt幅を高密度化の要請に応じて精緻に設定するの
に適している。更に、両切り欠き溝12内に充填材9(図5参照)が充填されていないか
ら、その充填材9により従来のように磁気テープとトラック形成面Tとの密着性を損ねる
ことがなくなり、記録及び再生のすきま損失を小さくすることができる。また更に、前記
各切り欠き溝12の底面12aを円弧状に形成することにより、トラック形成面Tの根元
が太くなっているので〔図1(d)参照〕、両切り欠き溝12をブレードB〔図3(a)
参照〕で削り取る際の衝撃で、該トラック形成面Tが損傷されないようにして不良品が発
生しないようにできる。しかも、前記各切り欠き溝12の端縁12bが円弧状に形成され
ているので〔図1(b)参照〕、その各切り欠き溝12の端縁12bで擬似ギャップが発
生することがない。要するに、長期にわたって記録や再生の性能を高く維持した2ヘッド
用磁気ヘッドコア5を提供することができる。
In addition, since the track forming surface T that is relatively long and parallel to the track scanning direction X is left between the notched grooves 12, the track t width can be precisely set according to the demand for higher density. Are suitable. Further, since the filling material 9 (see FIG. 5) is not filled in the notch grooves 12, the filling material 9 does not impair the adhesion between the magnetic tape and the track forming surface T as in the prior art, and recording is performed. In addition, it is possible to reduce the gap loss in regeneration. Furthermore, since the base of the track forming surface T is thickened by forming the bottom surface 12a of each notch groove 12 in an arc shape [see FIG. 1 (d)], the notch grooves 12 are formed on the blade B [ FIG. 3 (a)
The track forming surface T is not damaged by the impact at the time of scraping in the reference, so that a defective product can be prevented from being generated. Moreover, since the edge 12b of each notch groove 12 is formed in an arc shape (see FIG. 1B), no pseudo gap is generated at the edge 12b of each notch groove 12. In short, it is possible to provide the magnetic head core 5 for two heads that maintains high recording and reproduction performance over a long period of time.

磁気ヘッド1の製造方法を説明すると、第1工程で、図2(a)に示すように、例えば
高透磁率フェライト、センダスト合金または非晶質磁性合金帯の積層体などの磁性体から
なる複数の磁性プレート5Dに巻線窓6用凹溝6aと接合窓7用凹溝7aとを所定間隔を
おいて複数平行に凹設することにより、複数の凹溝6a,7a付き磁性プレート5Dを形
成する。
The manufacturing method of the magnetic head 1 will be described. In the first step, as shown in FIG. 2A, for example, a plurality of magnetic materials such as a laminate of high permeability ferrite, sendust alloy, or amorphous magnetic alloy band are used. The magnetic plate 5D is provided with a plurality of grooves 6a and 7a with a plurality of recesses 6a for the winding window 6 and a groove 7a for the joining window 7 in parallel with each other at a predetermined interval. To do.

第2工程で、図2(b)に示すように、複数の凹溝6a,7a付き磁性プレート5D及
び図中右端に示す薄板状磁性プレート5Dの互いに対向する内側面に鏡面加工を施した後
、該各磁性プレート5Dの内側面を例えば二酸化ケイ素、ガラス、セラミックなどの非磁
性体からなる磁気ギャップGを間に挟んで互いに当接させ、前記各凹溝6a,7aに例え
ばガラス、セラミック、合成樹脂などの非磁性接合材10によるボンデング加工を施すこ
とにより各磁性プレート5Dどうしを接合して磁性積層体5Eを形成する。
In the second step, as shown in FIG. 2 (b), the mirror plate is applied to the mutually opposing inner surfaces of the magnetic plate 5D with a plurality of concave grooves 6a and 7a and the thin magnetic plate 5D shown at the right end in the figure. The inner surfaces of the magnetic plates 5D are brought into contact with each other with a magnetic gap G made of a non-magnetic material such as silicon dioxide, glass, or ceramic interposed therebetween, and the grooves 6a and 7a are made of glass, ceramic, The magnetic laminate 5E is formed by bonding the magnetic plates 5D to each other by bonding with a nonmagnetic bonding material 10 such as a synthetic resin.

第3工程で、図2(b)に示すように、磁性積層体5Eの各接合窓7用凹溝7aの底面
に対向する箇所を磁気ギャップGの形成方向とは直交する方向の仮想線S2に沿ってスラ
イスして複数のコアプレート5Fを形成する〔図2(c)参照〕。
In the third step, as shown in FIG. 2B, a virtual line S <b> 2 in a direction orthogonal to the direction in which the magnetic gap G is formed at a location facing the bottom surface of the groove 7 a for each joint window 7 of the magnetic laminate 5 </ b> E. And a plurality of core plates 5F are formed (see FIG. 2C).

第4工程で、図2(c)に示すように、各コアプレート5Fを巻線窓6用凹溝6a及び
接合窓7用凹溝7aを間に挟んで所定間隔ごとに磁気ギャップGとほぼ平行する仮想線S
3に沿ってスライスすることによりコアバー5Cを形成する〔図3(a)参照〕。
In the fourth step, as shown in FIG. 2 (c), each core plate 5F has a groove 6a for the winding window 6 and a groove 7a for the bonding window 7 sandwiched therebetween, and the magnetic gap G is almost equal to the predetermined interval. Parallel virtual line S
The core bar 5C is formed by slicing along 3 (see FIG. 3A).

第5工程で、図3(a)に示すように、横断面円弧状刃部Baを有する円板状ブレード
Bによりコアバー半体5Aa,5Bbからなるコアバー5Cの前面に複数の切り欠き溝1
2をトラック走査方向Xに沿って平行に形成することにより、該各切り欠き溝12間にト
ラック形成面Tを切り残した後、該コアバー5Cの前面に曲面加工を施すことにより、図
3(b)に示すように、前記各切り欠き溝12の中央部を残し該各切り欠き溝12の両端
部を削除するように磁気テープ摺動面Cを形成する。
In the fifth step, as shown in FIG. 3 (a), a plurality of cutout grooves 1 are formed on the front surface of the core bar 5C composed of the core bar halves 5Aa and 5Bb by the disk-like blade B having the cross-sectional arcuate blade portion Ba.
3 is formed in parallel along the track scanning direction X, and the track forming surface T is left uncut between the cutout grooves 12, and then the front surface of the core bar 5C is subjected to curved surface processing to obtain FIG. As shown in b), the magnetic tape sliding surface C is formed so as to leave the center portion of each notch groove 12 and delete both end portions of each notch groove 12.

第6工程で、図3(b)に示すように、各切り欠き溝12を仮想線S4に沿って縦断す
るようにコアバー5Cをスライスことにより、図3(c)に示すように、磁気ギャップG
を挟んで接合した一対のコア半体5A,5Bからなる磁気ヘッドコア5を形成する。
In the sixth step, as shown in FIG. 3B, by slicing the core bar 5C so as to vertically cut each notch groove 12 along the virtual line S4, as shown in FIG. G
A magnetic head core 5 composed of a pair of core halves 5A and 5B joined together is formed.

上記構成によれば、図3(a)に示す製造工程の遅い段階(第5工程)で、コアバー5
Cの前面に複数の欠き溝12をトラック走査方向Xに沿って平行に形成するようになって
おり、この段階まで種類分けを遅らせているので、従来の早い段階で切り欠き溝12を形
成することより多種類に種類分けする場合に比べて、加工に手間と時間とがかからず、加
工能率が高く、コストダウンを図ることができる。
According to the above configuration, the core bar 5 is formed at a late stage (fifth process) of the manufacturing process shown in FIG.
A plurality of notched grooves 12 are formed in parallel on the front surface of C along the track scanning direction X. Since the classification is delayed until this stage, the notched grooves 12 are formed at an early stage of the prior art. Compared with the case of classifying into many types, the processing does not take time and effort, the processing efficiency is high, and the cost can be reduced.

また、磁気ギャップGを挟んで接合した両コアバー半体5Aa,5Bbに対して切り欠
き溝12を形成するようになっているから、その両コアバー半体5Aa,5Bbの磁気ギ
ャップGを挟んで対向するトラックtが精密に一直線状となり、従来のように切り欠き溝
12どうしが位置ずれすることによる不良品の発生を皆無にすることができる。
In addition, since the cutout grooves 12 are formed in the core bar halves 5Aa and 5Bb joined with the magnetic gap G interposed therebetween, they face each other with the magnetic gap G between the core bar halves 5Aa and 5Bb interposed therebetween. Thus, the track t to be precisely aligned is eliminated, and the occurrence of defective products due to the positional shift of the notch grooves 12 as in the conventional case can be eliminated.

また更に、トラックt幅を確認するための鏡面仕上げが不要であるから、その不要とな
った分だけコストを下げることもできる。
Furthermore, since the mirror finish for confirming the track t width is not required, the cost can be reduced by the amount that is unnecessary.

しかも、磁性積層体5Eから多数のコアバー5Cを経て磁気ヘッドコア5を形成するよ
うになっており、従来のコアバー5Cから磁気ヘッドコア5を形成する場合に比べて、そ
の磁気ヘッド1を安価に量産することができる。
In addition, the magnetic head core 5 is formed from the magnetic laminated body 5E through a large number of core bars 5C, and the magnetic head 1 is mass-produced at a lower cost than when the magnetic head core 5 is formed from the conventional core bar 5C. be able to.

上記の実施の形態では、図4(b)に示す2ヘッドタイプ(2HD)のシリンダヘッド
2に設けられる記録再生用磁気ヘッド1cを例にあげて説明したが、これに限定されるわ
けではなく、図4(a)に示す4ヘッドHi−Fiタイプ(4HD)のシリンダヘッド2
に設けられる記録再生用磁気ヘッド1a及びHi−Fi用磁気ヘッド1bにも適用するこ
とができる。
In the above embodiment, the recording / reproducing magnetic head 1c provided in the two-head type (2HD) cylinder head 2 shown in FIG. 4B has been described as an example. However, the present invention is not limited to this. 4 head Hi-Fi type (4HD) cylinder head 2 shown in FIG.
The present invention can also be applied to the recording / reproducing magnetic head 1a and the Hi-Fi magnetic head 1b.

(a)は本発明の実施の一形態である磁気ヘッドの磁気ヘッドコアを示す斜視図、(b)は同平面図、(c)は同正面図、(d)は側面図である。(A) is a perspective view showing a magnetic head core of a magnetic head according to an embodiment of the present invention, (b) is a plan view thereof, (c) is a front view thereof, and (d) is a side view thereof. (a)〜(c)は磁気ヘッドコアの製造工程の前半を示す斜視図である。(A)-(c) is a perspective view which shows the first half of the manufacturing process of a magnetic head core. (a)〜(c)は磁気ヘッドコアの製造工程の後半を示す斜視図である。(A)-(c) is a perspective view which shows the second half of the manufacturing process of a magnetic head core. (a)及び(b)はシリンダヘッドを示す概略平面図である。(A) And (b) is a schematic plan view which shows a cylinder head. (a)は従来例を示す斜視図、(b)は同平面図、(c)は同正面図、(d)は側面図である。(A) is a perspective view which shows a prior art example, (b) is the top view, (c) is the front view, (d) is a side view. 磁気ヘッドの種類分け一覧表を示す説明図である。It is explanatory drawing which shows the classification classification table of a magnetic head. (a)〜(c)は磁気ヘッドコアの製造工程の前半を示す斜視図である。(A)-(c) is a perspective view which shows the first half of the manufacturing process of a magnetic head core. (a)〜(d)は磁気ヘッドコアの製造工程の後半を示す斜視図である。(A)-(d) is a perspective view which shows the second half of the manufacturing process of a magnetic head core. 従来の他の例を示す斜視図である。It is a perspective view which shows the other example of the past.

符号の説明Explanation of symbols

1 磁気ヘッド
5 磁気ヘッドコア
5A,5B コア半体
5Aa,5Bb コアバー半体
5C コアバー
5D 磁性プレート
5E 磁性積層体
5F コアプレート
5a コア半体の外側面
5b コア半体の内側面
6 巻線窓
6a 巻線窓用凹溝
7 接合窓
7a 接合窓用凹溝
9 充填材
10 接合材
12 切り欠き溝
θ アジマス角度
G 磁気ギャップ
T トラック形成面
C 磁気テープ摺動面
Ca 磁気テープ摺動面の両端部
Cb 磁気テープ摺動面の中央部
t トラック
X トラック走査方向
B ブレード
DESCRIPTION OF SYMBOLS 1 Magnetic head 5 Magnetic head core 5A, 5B Core half body 5Aa, 5Bb Core bar half body 5C Core bar 5D Magnetic plate 5E Magnetic laminated body 5F Core plate 5a Outer side surface of core half body 5b Inner side surface of core half body 6 Winding window 6a Winding Groove for wire window 7 Joint window 7a Groove for joint window 9 Filler 10 Joint material 12 Notch groove θ Azimuth angle G Magnetic gap T Track forming surface C Magnetic tape sliding surface Ca Both ends of magnetic tape sliding surface Cb Central part of magnetic tape sliding surface t Track X Track scanning direction B Blade

Claims (4)

内側面を所定のアジマス角度で傾斜させた磁性体からなる一対のコア
半体が用いられ、該両コア半体の互いに対向する内側面どうしを磁気ギャップを挟んで非
磁性接合材で接合することにより2ヘッド用磁気ヘッドコアが形成され、該磁気ヘッドコ
アの前面両側縁に、一方のコア半体の外側面から磁気ギャップを通過して他方のコア半体
の外側面に達する一対の切り欠き溝を磁気ヘッドコアの全長にわたって形成することによ
り、該両切り欠き溝間にトラック走査方向と平行するトラック形成面が切り残され、該ト
ラック形成面に曲面加工を施して磁気テープ摺動面が形成されており、その磁気テープ摺
動面に沿って磁気テープを相対的に走行させることにより、該磁気テープに対して記録や
再生を行うようにした磁気ヘッドにおいて、一対の切り欠き溝を磁気ヘッドコアの全長に
わたって形成するのに代えて、磁気ヘッドコアの前面に曲面加工を施すことにより、磁気
ヘッドコアの全長にわたる一対の切り欠き溝の中央部を残し該各切り欠き溝の両端部を削
除するように磁気テープ摺動面が形成され、前記各切り欠き溝の底面を円弧状に形成し、
その各切り欠き溝内に充填材を充填していないことを特徴とする磁気ヘッド。
A pair of core halves made of a magnetic material whose inner side surfaces are inclined at a predetermined azimuth angle are used, and the mutually facing inner side surfaces of both core halves are joined with a nonmagnetic bonding material with a magnetic gap interposed therebetween. A magnetic head core for two heads is formed, and a pair of notch grooves that pass through the magnetic gap from the outer surface of one core half and reach the outer surface of the other core half are formed on both side edges of the front surface of the magnetic head core. By forming it over the entire length of the magnetic head core, a track forming surface parallel to the track scanning direction is left uncut between the notched grooves, and a curved surface processing is applied to the track forming surface to form a magnetic tape sliding surface. In a magnetic head adapted to perform recording and reproduction with respect to the magnetic tape by relatively running the magnetic tape along the magnetic tape sliding surface, Instead of forming the notch grooves over the entire length of the magnetic head core, by subjecting the front surface of the magnetic head core to a curved surface, the center of the pair of notch grooves extending over the entire length of the magnetic head core is left, and both ends of each notch groove The magnetic tape sliding surface is formed so as to delete the part, and the bottom surface of each notch groove is formed in an arc shape,
A magnetic head characterized in that a filling material is not filled in each notch groove.
内側面を所定のアジマス角度で傾斜させた磁性体からなる一対のコア
半体が用いられ、該両コア半体の互いに対向する内側面どうしを磁気ギャップを挟んで非
磁性接合材で接合することにより磁気ヘッドコアが形成され、該磁気ヘッドコアの前面両
側縁に、一方のコア半体の外側面から磁気ギャップを通過して他方のコア半体の外側面に
達する一対の切り欠き溝を磁気ヘッドコアの全長にわたって形成することにより、該両切
り欠き溝間にトラック走査方向と平行するトラック形成面が切り残され、前記磁気ヘッド
コアの前面に曲面加工を施すことにより、前記各切り欠き溝の中央部を残し該各切り欠き
溝の両端部を削除するように磁気テープ摺動面が形成されていることを特徴とする磁気ヘ
ッド。
A pair of core halves made of a magnetic material whose inner side surfaces are inclined at a predetermined azimuth angle are used, and the mutually facing inner side surfaces of both core halves are joined with a nonmagnetic bonding material with a magnetic gap interposed therebetween. A magnetic head core is formed, and a pair of notch grooves passing through the magnetic gap from the outer surface of one core half to the outer surface of the other core half are formed on both side edges of the front surface of the magnetic head core. By forming over the entire length, a track forming surface parallel to the track scanning direction is left uncut between the notch grooves, and the front surface of the magnetic head core is curved to leave the center of each notch groove. A magnetic head having a magnetic tape sliding surface formed so as to delete both end portions of each notch groove.
前記各切り欠き溝の底面を円弧状に形成したことを特徴とする請求項
2に記載の磁気ヘッド。
3. The magnetic head according to claim 2, wherein the bottom surface of each notch groove is formed in an arc shape.
第1工程で、複数の磁性プレートに巻線窓用凹溝と接合窓用凹溝とを
所定間隔をおいて複数平行に凹設し、第2工程で、前記各磁性プレートの互いに対向する
内側面に鏡面加工を施した後、該各磁性プレートの内側面を磁気ギャップを間に挟んで互
いに当接させ、前記各凹溝に非磁性接合材によるボンディング加工を施すことにより磁性
プレートどうしを接合して磁性積層体を形成し、第3工程で、前記磁性積層体の各接合窓
用凹溝の底面に対向する箇所を磁気ギャップの形成方向とは直交する方向に沿ってスライ
スして複数のコアプレートを形成し、第4工程で、各コアプレートを巻線窓用凹溝及び接
合窓用凹溝を間に挟んで所定間隔ごとに磁気ギャップとほぼ平行してスライスするとによ
りコアバーを形成し、第5工程で、横断面円弧状刃部を有する円板状ブレードによりコア
バーの前面に複数の切り欠き溝をトラック走査方向に沿って平行に形成することにより、
該各切り欠き溝間にトラック形成面を切り残した後、該コアバーの前面に曲面加工を施す
ことにより、前記各切り欠き溝の中央部を残し該各切り欠き溝の両端部を削除するように
磁気テープ摺動面を形成し、第6工程で、前記各切り欠き溝を縦断するように前記コアバ
ーをスライスことにより、磁気ギャップを挟んで接合した一対のコア半体からなる磁気ヘ
ッドコアを形成することを特徴とする磁気ヘッドの製造方法。
In the first step, a plurality of grooves for winding window and a groove for bonding window are recessed in parallel to each other at a predetermined interval on a plurality of magnetic plates, and in the second step, the inner surfaces of the magnetic plates facing each other are arranged. After mirror processing on the side surfaces, the inner surfaces of the magnetic plates are brought into contact with each other with a magnetic gap in between, and the magnetic grooves are bonded by bonding the non-magnetic bonding material to the concave grooves. In the third step, a portion facing the bottom surface of each groove for connecting windows of the magnetic laminate is sliced along a direction perpendicular to the magnetic gap formation direction in the third step, and a plurality of the magnetic laminates are formed. A core plate is formed, and in the fourth step, core bars are formed by slicing each core plate approximately parallel to the magnetic gap at predetermined intervals with the groove for winding window and the groove for bonding window interposed therebetween. In the fifth step, the cross-sectional arc shape By forming in parallel along a plurality of channel cutout in the track scan direction in front of the core bar by a disc-shaped blade having a part,
After leaving the track formation surface between the notch grooves, the front surface of the core bar is subjected to a curved surface process so that both ends of the notch grooves are deleted while leaving the center of the notch grooves. In the sixth step, a magnetic head core composed of a pair of core halves joined together with a magnetic gap interposed therebetween is formed by slicing the core bar so as to longitudinally cut each notch groove. A method of manufacturing a magnetic head.
JP2003368740A 2003-10-29 2003-10-29 Magnetic head and manufacturing method thereof Pending JP2005135475A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

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Publications (1)

Publication Number Publication Date
JP2005135475A true JP2005135475A (en) 2005-05-26

Family

ID=34646312

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2005135475A (en)

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