JP2005121592A - System for inspecting foreign substance in liquid within bottle - Google Patents

System for inspecting foreign substance in liquid within bottle Download PDF

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Publication number
JP2005121592A
JP2005121592A JP2003359372A JP2003359372A JP2005121592A JP 2005121592 A JP2005121592 A JP 2005121592A JP 2003359372 A JP2003359372 A JP 2003359372A JP 2003359372 A JP2003359372 A JP 2003359372A JP 2005121592 A JP2005121592 A JP 2005121592A
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bottle
image
zone
liquid
foreign matter
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Masahiro Konishi
正浩 小西
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Ishizuka Glass Co Ltd
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Ishizuka Glass Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents
    • G01N21/9018Dirt detection in containers
    • G01N21/9027Dirt detection in containers in containers after filling

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a system for simply, easily and accurately inspecting the presence of a foreign substance in a liquid. <P>SOLUTION: The inspecting system inspects the presence of the foreign substance in the liquid within a bottle, after the bottle has been filled with the liquid. The bottle is conveyed on a line, transferred at predetermined pitches by a screw means, moved to a second zone while it is rotated in a first zone, and is stopped rotating at an inspecting location in the second zone. A first image is quickly acquired and stored by at least a pair of light-emitting/illuminating apparatuses installed at the inspecting location and an image acquiring apparatus provided at a location, facing the light-emitting/illuminating apparatus through the bottle. After a predetermined time, a second image is acquired again and is compared with the first image, the foreign substance in the bottle is detected, and the detected bottle having the foreign substance is removed from the predetermined location. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、内容物を充填されたボトルの液内異物の検査システムに関するものである。   The present invention relates to an inspection system for foreign matter in a bottle filled with contents.

従来から、液体を充填した状態のボトルの液内の異物を検査する装置としては、予め記憶してある基本画像とボトルを回転させ停止させた後で、取り込んだ画像とを比較して検査する方法や、ボトルを上下反転させて液を流動させた状態で検査する方法などがあるが、いずれも装置が煩雑であったり、振動の影響を受け易いなどの欠点を有していた。   Conventionally, as an apparatus for inspecting foreign matter in a liquid filled bottle, a basic image stored in advance and the bottle are rotated and stopped, and then the captured image is compared and inspected. There are a method and an inspection method in which the bottle is turned upside down and the liquid is allowed to flow, but all of them have drawbacks that the apparatus is complicated and susceptible to vibration.

特開平8−159989号公報Japanese Patent Laid-Open No. 8-159989

上記文献はバイアルびん内の液体中の異物を検出するものであって、びんを回転させて停止させた後で、びんの底方向から照明してCCDカメラにより連続的に複数回、同一位置から得た画像データに基づいて異物の検出を行なっている。しかしながら、この装置では振動の影響を受けやすく、検査精度が十分でなかった。   In the above document, foreign substances in the liquid in the vial are detected. After the bottle is rotated and stopped, it is illuminated from the bottom of the bottle and continuously from the same position by the CCD camera several times. Foreign matter is detected based on the obtained image data. However, this apparatus is easily affected by vibration and the inspection accuracy is not sufficient.

特開2002−122550号公報JP 2002-122550 A

上記文献は扁平形状の加撓性プラスチック容器内に密封された異物を検出するための異物検査システムに関するもので、基準画像撮像手段と、基準画像の影部に対して膨脹処理を行ないマスクの登録を行なうマスク登録手段と容器の画像を撮像する手段とを有しており、基準画像、比較画像およびマスクに基づいて異物の有無を検査する装置が開示されているが、マスク処理を必要とするなど検査手段が煩雑でよい簡易的な検査システムが望まれていた。   The above document relates to a foreign matter inspection system for detecting foreign matter sealed in a flat-shaped flexible plastic container, and performs registration processing on a reference image imaging means and a shadow portion of the reference image to register a mask. Has disclosed a device for inspecting for the presence or absence of foreign matter based on a reference image, a comparison image, and a mask. There has been a demand for a simple inspection system that requires complicated inspection means.

本発明の課題は検査精度が高く、さらに簡易的な検査システムを提供することを目的とする。   An object of the present invention is to provide a simple inspection system with high inspection accuracy.

上記問題を解決するため本発明のボトル液内異物検査システムは、ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後第一ゾーンでボトルを載置台に載せ回転させながら移動させて次の第二ゾーンに送り、第二ゾーンに設けられた検査位置でボトルの載置台の回転を停止させ、その後速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出し、検出した異物を有するボトルを所定の位置から排出することを特徴とするものである。   In order to solve the above problems, the foreign matter inspection system for bottle liquid according to the present invention is an inspection system for inspecting the presence or absence of foreign matter in the liquid in the bottle after the bottle is filled with liquid, and flows on the line. The bottle is fed to a specific pitch by the screw means, and then the bottle is placed on the mounting table in the first zone, moved while rotating and sent to the next second zone, and at the inspection position provided in the second zone, the bottle is The rotation of the mounting table is stopped, and then the first image is captured immediately by at least one pair of light-emitting illumination devices installed at the inspection position and an image capture device provided at a position facing the light-emitting illumination device across the bottle. The first image is stored together, and after a specific time, the second image taken again is compared with the first image to detect foreign matter in the bottle, and the bottle having the detected foreign matter is removed. It is characterized in that the discharge from the home position.

さらに別の発明として、ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後第一ゾーンでボトルを挟持して上下反転させながら移動させて次の第二ゾーンに送り、第二ゾーンに設けられた検査位置でボトルの反転を正立状態に戻しつつ停止させ、その後速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出するし、検出した異物を有するボトルを所定の位置から排出することを特徴とするものであり、第3の発明として、ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後検査ゾーンで停止させるとともに、ボトルを保持具で挟持して上下反転し、正立状態に戻した後、速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出するし、検出した異物を有するボトルを所定の位置から排出することを特徴とするものである。   Yet another invention is an inspection system for inspecting the presence or absence of foreign matter in the liquid in the bottle after filling the liquid in the bottle so that the bottle flowing on the line has a specific pitch by the screw means. Feed, then hold the bottle in the first zone and move it upside down and move it to the next second zone, stop the bottle inversion while returning to the upright state at the inspection position provided in the second zone, Immediately after that, the first image is captured and stored at least one pair of the light emitting illumination device installed at the inspection position and the image capturing device provided at the opposed position across the bottle with the light emitting illumination device, Further, after a specific time, the second image captured again is compared with the first image to detect foreign matter in the bottle, and the bottle having the detected foreign matter is discharged from a predetermined position. According to a third aspect of the present invention, there is provided an inspection system for inspecting the presence or absence of foreign matter in the liquid in the bottle after the bottle is filled with the liquid, wherein the bottle flowing on the line is screwed And then stop at the inspection zone, hold the bottle with a holder, turn it upside down, return to the upright state, and then promptly install at least one pair of the inspection position The first image is captured and the first image is stored by the light emitting illumination device and the image capturing device provided at the opposed position between the light emitting illumination device and the bottle, and after the specified time, the second image captured again The first image is compared to detect foreign matter in the bottle, and the bottle having the detected foreign matter is discharged from a predetermined position.

本発明のボトル液内異物検査システムによって、簡易にまた、精度よく液内の異物の有無が検査できるという効果を有する。   The bottle foreign matter inspection system of the present invention has an effect that the presence or absence of foreign matter in the liquid can be inspected easily and accurately.

本発明の最良の形態を図面を使用して以下に説明をする。
図1は本発明の検査システムに係る検査装置の断面図であり、1はボトル、2はラインコンベア、3がスクリュー、4が載置台を表している。検査ゾーンは回転する第一ゾーンと、回転を停止し画像取り込み〜異物検査を行なう第二ゾーンとからなる。第二ゾーンには、図2に示すようにボトル1それぞれにつき1対の発光照明装置5とCCDカメラ6を備えている。本発明は、液体を既に充填されたボトルの液体中に浮遊する異物の有無を検査するための検査システムに関するものであるが、この充填済みのボトル1が一方方向から(図1では左方向から)ラインコンベア2上に次々と流れてくる。次にボトル1はスクリュー2などの手段で特定ピッチになるように送られ、さらにその後で、それぞれのボトル1が載置台3に載せられる。第一ゾーンに送られたボトル1は載置台4が回転することによってボトル1が高速で自転し、そのままの状態でさらに第二ゾーンに向かって搬送される。第二ゾーンの検査位置に送られると同時に載置台3の回転を停止させる。その直後にCCDカメラ6により第一画像を取り込み、記憶される。さらに特定時間経過後にCCDカメラ6により第二画像が取り込まれる。先の第一画像と第二画像とを比較し、その差により異物の有無を検出する。これにより、図3に示すようにボトル内の液中に浮遊するガラス片、水垢、紙粉、髪の毛、タンクマンホールパッキン、カムロックガスケットなどの異物を検出することが可能になる。異物が検出されたボトル1は、不良として図示していない排出機構により、排出されるようになっている。図面1では4本のボトルが同時に第二ゾーンに送られ、同時に検査を行うが、これに限られるものではなく、これより多くてもよく、少なくてもよいが、スペース上、機構上の理由から4本程度が好ましい。
The best mode of the present invention will be described below with reference to the drawings.
FIG. 1 is a cross-sectional view of an inspection apparatus according to the inspection system of the present invention, wherein 1 is a bottle, 2 is a line conveyor, 3 is a screw, and 4 is a mounting table. The inspection zone includes a first zone that rotates and a second zone that stops rotation and captures an image and performs foreign matter inspection. In the second zone, as shown in FIG. 2, a pair of light emitting illumination devices 5 and a CCD camera 6 are provided for each bottle 1. The present invention relates to an inspection system for inspecting the presence or absence of foreign substances floating in the liquid of a bottle that has already been filled with a liquid. The filled bottle 1 is viewed from one direction (from the left in FIG. 1). ) It flows on the line conveyor 2 one after another. Next, the bottle 1 is sent to a specific pitch by means such as a screw 2, and then each bottle 1 is placed on the mounting table 3. The bottle 1 sent to the first zone is rotated at a high speed as the mounting table 4 rotates, and is further conveyed toward the second zone as it is. At the same time as being sent to the inspection position of the second zone, the rotation of the mounting table 3 is stopped. Immediately thereafter, the first image is captured by the CCD camera 6 and stored. Further, the second image is captured by the CCD camera 6 after the elapse of a specific time. The previous first image and the second image are compared, and the presence or absence of a foreign object is detected based on the difference. As a result, as shown in FIG. 3, it becomes possible to detect foreign matters such as glass fragments, scales, paper dust, hair, tank manhole packing, cam lock gasket, etc. floating in the liquid in the bottle. The bottle 1 in which the foreign matter is detected is discharged as a defective by a discharge mechanism (not shown). In FIG. 1, four bottles are simultaneously sent to the second zone and inspected at the same time. However, the present invention is not limited to this, and it may be more or less than this. To about 4 are preferable.

発明の2についても同様に説明を加える。上記の発明の最良の形態と同様にラインコンベアからスクリューなどの手段で特定ピッチで送られてきたボトルは、第一ゾーンで、挟持され、上下反転させて第二ゾーンに向かって搬送される。第二ゾーンでボトルは反転を元に戻し正立状態として停止させる。その後の検査機構は上記発明と同様の手段で行なう。ボトルを回転して停止する検査システムでは異物が動かないケースがあり、その場合でもボトルを上下逆さに振り、急停止する検査システムで、浮遊異物が動くケースがあるので、この検査システムの方が回転させる検査システムより有利な場合があるが、その他の因子も影響することがあり、一概には言えない。発明3については、第一ゾーン、第二ゾーンはなく、ボトルを検査位置で挟持して上下反転した後で正立状態にして停止させ、その後の検査機構は、上記と同様である。   The explanation will be similarly applied to the second aspect of the invention. Similarly to the best mode of the above invention, the bottles sent from the line conveyor at a specific pitch by means such as screws are sandwiched in the first zone, are turned upside down, and are conveyed toward the second zone. In the second zone, the bottle is reversed and returned to an upright state and stopped. The subsequent inspection mechanism is performed by the same means as in the above invention. There are cases where foreign substances do not move in the inspection system that rotates and stops the bottle. Even in this case, there are cases where floating foreign substances move in the inspection system that shakes the bottle upside down and stops suddenly. Although it may be more advantageous than a rotating inspection system, other factors can also affect it and cannot be generally stated. In the invention 3, there is no first zone and second zone, the bottle is pinched at the inspection position and turned upside down and then stopped in an upright state, and the subsequent inspection mechanism is the same as described above.

(実施例1)
本発明の効果を確認するために内容物を充填したボトルをライン上に処理速度600ms/本の速度で流し、第一ゾーンで回転し、第二ゾーンで回転を停止して検査する検査システムで液内の異物を検査したところ、生産中に混入したと考えられる、カムロックガスケット、タンクマンホールパッキン、髪の毛、紙粉、ガラス片、水垢などの異物を検出し、それらを不良品として取出部により自動的に取出すことができた。0.1mmの検出精度が達成された。
(Example 1)
In order to confirm the effect of the present invention, a bottle filled with contents is flowed on the line at a processing speed of 600 ms / line, rotated in the first zone, stopped in the second zone, and inspected. When foreign substances in the liquid are inspected, foreign substances such as cam lock gaskets, tank manhole packing, hair, paper dust, glass fragments, scales, etc., which are thought to have been mixed during production, are detected by the take-out unit as defective products. Could be taken out. A detection accuracy of 0.1 mm was achieved.

(実施例2)
第2の発明の効果を確認するために内容物を充填したボトルをライン上に処理速度600ms/本の速度で流し、第一ゾーンでボトルを挟持して上下反転しつつ第二ゾーンに向かって搬送させて検査位置で正立状態に戻して停止する検査システムで液内の異物を検査したところ、実施例1と同様に生産中に混入したと考えられる、カムロックガスケット、タンクマンホールパッキン、髪の毛、紙粉、ガラス片、水垢などの異物を検出し、それらを不良品として取出部により自動的に取出すことができた。0.05mmの検出精度が達成された。
(Example 2)
In order to confirm the effect of the second invention, the bottle filled with the contents is flowed on the line at a processing speed of 600 ms / piece, and the bottle is sandwiched in the first zone and turned upside down toward the second zone. When the foreign matter in the liquid was inspected with an inspection system that was transported and returned to the upright state at the inspection position and stopped, it was thought that it was mixed during production as in Example 1, cam lock gasket, tank manhole packing, hair, Foreign materials such as paper dust, glass pieces, and scales were detected, and these could be automatically taken out as defective by the take-out section. A detection accuracy of 0.05 mm was achieved.

以上説明したように、本発明に属する実施例1は従来の生産ラインに容易に組込むことができ、検査精度に優れている。   As described above, the first embodiment belonging to the present invention can be easily incorporated into a conventional production line and has excellent inspection accuracy.

本発明の実施例に係る検査装置の断面図である。It is sectional drawing of the inspection apparatus which concerns on the Example of this invention. 本発明の第二ゾーンの検査部分に係る図面である。It is drawing which concerns on the test | inspection part of the 2nd zone of this invention. 異物画像を示す図である。It is a figure which shows a foreign material image.

符号の説明Explanation of symbols

1 ボトル
2 ラインコンベア
3 スクリュー
4 載置台
5 発光照明装置
6 CCDカメラ
DESCRIPTION OF SYMBOLS 1 Bottle 2 Line conveyor 3 Screw 4 Mounting stand 5 Light-emitting illumination apparatus 6 CCD camera

Claims (3)

ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後第一ゾーンでボトルを載置台に載せ回転させながら移動させて次の第二ゾーンに送り、第二ゾーンに設けられた検査位置でボトルの載置台の回転を停止させ、その後速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出し、検出した異物を有するボトルを所定の位置から排出することを特徴とするボトル液内異物検査システム。   An inspection system for inspecting the presence or absence of foreign substances in the liquid in the bottle after the bottle is filled with the liquid, sending the bottle flowing on the line to a specific pitch with screw means, and then the first zone The bottle was placed on the mounting table and moved while rotating and sent to the next second zone, and the rotation of the bottle mounting table was stopped at the inspection position provided in the second zone, and then immediately installed at the inspection position. The first image is captured and stored by the image capturing device provided at an opposing position where the bottle is sandwiched between the light emitting illumination device and at least one pair of the light emitting illumination device, and the first image is stored again after a specified time. Comparing two images with the first image to detect foreign matter in the bottle and discharging the bottle having the detected foreign matter from a predetermined position Beam. ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後第一ゾーンでボトルを挟持して上下反転させながら移動させて次の第二ゾーンに送り、第二ゾーンに設けられた検査位置でボトルの反転を正立状態に戻しつつ停止させ、その後速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出するし、検出した異物を有するボトルを所定の位置から排出することを特徴とするボトル液内異物検査システム。   An inspection system for inspecting the presence or absence of foreign substances in the liquid in the bottle after the bottle is filled with the liquid, sending the bottle flowing on the line to a specific pitch with screw means, and then the first zone Hold the bottle and move it upside down and move it to the next second zone, stop the reversal of the bottle while returning to the upright state at the inspection position provided in the second zone, and then quickly return to the inspection position The first image is captured and stored at least one pair of the installed light emitting illumination device and the image capturing device provided at the opposed position across the bottle with the light emitting illumination device, and again after a specific time, Comparing the captured second image with the first image to detect foreign matter in the bottle, and discharging the bottle having the detected foreign matter from a predetermined position Particle inspection system. ボトルに液体を充填した後でボトル内の液体中にある異物の有無を検査するための検査システムであって、ライン上に流れるボトルをスクリュー手段で特定ピッチになるように送り、その後検査ゾーンで停止させるとともに、ボトルを保持具で挟持して上下反転し、正立状態に戻した後、速やかに検査位置に設置された少なくとも1対の発光照明装置と該発光照明装置にボトルをはさんだ対向位置に設けられた画像取込装置により第一画像を取り込むとともに第一画像を記憶し、さらに特定時間後、再度取り込んだ第二画像と前記第一画像を比較してボトル内の異物を検出するし、検出した異物を有するボトルを所定の位置から排出することを特徴とするボトル液内異物検査システム。
An inspection system for inspecting the presence or absence of foreign substances in the liquid in the bottle after filling the liquid into the bottle, and sending the bottle flowing on the line to a specific pitch with screw means, and then in the inspection zone At the same time, the bottle is held upside down by being held upside down and returned to an upright state. Then, at least one pair of light emitting illumination devices installed at the inspection position and the light emitting illumination device are immediately opposed to each other with the bottle interposed therebetween. The first image is captured by the image capturing device provided at the position and the first image is stored, and after a specified time, the second image captured again is compared with the first image to detect foreign matter in the bottle. And a bottle foreign matter inspection system, wherein the bottle having the detected foreign matter is discharged from a predetermined position.
JP2003359372A 2003-10-20 2003-10-20 System for inspecting foreign substance in liquid within bottle Pending JP2005121592A (en)

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