JP2005108544A - Led lighting device - Google Patents
Led lighting device Download PDFInfo
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- JP2005108544A JP2005108544A JP2003338324A JP2003338324A JP2005108544A JP 2005108544 A JP2005108544 A JP 2005108544A JP 2003338324 A JP2003338324 A JP 2003338324A JP 2003338324 A JP2003338324 A JP 2003338324A JP 2005108544 A JP2005108544 A JP 2005108544A
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- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims description 75
- 229910052751 metal Inorganic materials 0.000 claims description 55
- 239000002184 metal Substances 0.000 claims description 55
- 239000010409 thin film Substances 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 abstract description 22
- 230000000191 radiation effect Effects 0.000 abstract description 6
- 238000005286 illumination Methods 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 description 24
- 230000000694 effects Effects 0.000 description 17
- 239000010949 copper Substances 0.000 description 8
- 238000004088 simulation Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/40—Lighting for industrial, commercial, recreational or military use
- F21W2131/406—Lighting for industrial, commercial, recreational or military use for theatres, stages or film studios
Landscapes
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Planar Illumination Modules (AREA)
- Led Device Packages (AREA)
Abstract
Description
本発明は、複数のLEDランプをアレイ状に搭載したLED照明装置に関する。 The present invention relates to an LED lighting device in which a plurality of LED lamps are mounted in an array.
従来より、所定の指向性を有し、高輝度を呈する照明装置として、少ない消費電力で寿命が長いLED(Light Emitting Diode;発光ダイオード)ランプを複数備えたLED照明装置が提案されている(例えば、特許文献1参照。)。 2. Description of the Related Art Conventionally, as a lighting device having a predetermined directivity and exhibiting high brightness, an LED lighting device including a plurality of LED (Light Emitting Diode) lamps with long power consumption and low power consumption has been proposed (for example, , See Patent Document 1).
この特許文献1に記載の技術は、狭い指向性のLED素子(LEDランプ)をLED基板上に複数配設することに起因する照明光の色ムラを解決することを目的としたものである。しかし、このような複数のLED素子(LEDランプ)を使用するLED照明装置においては、色ムラの解消だけでなく、LED素子自体から発せられる熱や前記LED素子を制御する制御基板(周辺回路)から発せられる熱による、LED素子の劣化、破損や不安定化、さらには輝度の低下に対しても対策を講じる必要があった。そこで、そのような対策として、LED基板に通風孔を設けたLED照明装置が提案されている。(例えば、特許文献2参照。)。 The technique described in Patent Document 1 is intended to solve the uneven color of illumination light caused by arranging a plurality of LED elements (LED lamps) having narrow directivity on an LED substrate. However, in such LED lighting devices using a plurality of LED elements (LED lamps), not only the color unevenness is eliminated, but also the heat generated from the LED elements themselves and the control board (peripheral circuit) for controlling the LED elements. Therefore, it is necessary to take measures against deterioration, breakage or instability of the LED element due to heat generated from the light, and further reduction in luminance. Thus, as such a countermeasure, an LED lighting device in which ventilation holes are provided in the LED substrate has been proposed. (For example, refer to Patent Document 2).
しかしながら、特許文献2に記載のLED照明装置は、放熱を効率よく行うための手段として冷却熱を強制的に発生する装置(ファン)を内蔵しているので、このような装置が内蔵されていると照明装置自体の重量が重くなると共に、冷却ファンの音のために、当該照明装置を天井支持材などに設置して下方を照明するような静粛さが求められる舞台照明などで用いる場合には不適合であり、照明装置自体の軽量化が求められていた。 However, since the LED lighting device described in Patent Document 2 incorporates a device (fan) that forcibly generates cooling heat as a means for efficiently performing heat dissipation, such a device is incorporated. When the lighting device itself is heavier and is used in stage lighting where the silencer is required to illuminate the lower part by installing the lighting device on the ceiling support material due to the sound of the cooling fan. This is incompatible, and the lighting device itself has been required to be lighter.
本発明は、以上の問題点に鑑みてなされたものであって、その目的は、高輝度の照明装置として複数のLEDランプを搭載しても十分な放熱効果を発揮し、かつ舞台照明などに用いる際にも十分に軽量化され、冷却ファンのない静かなLED照明装置を提供することである。 The present invention has been made in view of the above problems, and its purpose is to provide a sufficient heat dissipation effect even when a plurality of LED lamps are mounted as a high-luminance lighting device, and to stage lighting and the like. It is to provide a quiet LED lighting device that is sufficiently light in weight and has no cooling fan.
上記課題を解決するための、請求項1記載の発明に係るLED照明装置は、複数のLEDランプがアレイ状に表面に配設され、表面及び/又は裏面に前記LEDランプの配線パターンが形成されたLED基板と、前記配線パターンに電気的に接続され、前記LEDランプを制御する制御基板とが相互に対向するように、開口部を有する筐体内に前記開口部を照射面として設置されてなるLED照明装置において、前記LED基板を貫通する貫通孔が、複数の前記LEDランプに囲まれるように形成されたことを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to the first aspect of the present invention is configured such that a plurality of LED lamps are arranged on the front surface in an array, and a wiring pattern of the LED lamps is formed on the front surface and / or the back surface. The opening is disposed as an irradiation surface in a housing having an opening so that the LED board and the control board that is electrically connected to the wiring pattern and controls the LED lamp face each other. In the LED lighting device, a through-hole penetrating the LED substrate is formed so as to be surrounded by the plurality of LED lamps.
係る構成のように貫通孔を配設したことにより、開口部(照射面)を下方にして使用する場合に、開口部(照射面)から入った冷却空気は前記貫通孔を抜けて制御基板の方へ上昇するので、LED基板及びLEDランプの中央部付近に熱が籠ることなく、筐体内における冷却空気の流れを活性化させ、少なくともLED基板及びLEDランプ全体をほぼ均一に冷却することができると共に、軽量化され、冷却ファンのない静かなLED照明装置を提供することができる。尚、この構成は、アレイ状に配設されたLEDランプのうち、最外周に配設されたLEDランプの外側に貫通孔が形成されないことを意味するものである。例えば、LED基板と筐体の内縁部との間に十分な空隙が設けられていた場合などにLED基板の強度を保つ目的で採用される。 When the through hole is arranged as in the configuration, the cooling air entering from the opening (irradiation surface) passes through the through hole when the opening (irradiation surface) is used downward. As a result, the flow of cooling air in the housing can be activated, and at least the entire LED board and LED lamp can be cooled almost uniformly without heat flowing near the center of the LED board and LED lamp. In addition, it is possible to provide a quiet LED lighting device that is light in weight and does not have a cooling fan. In addition, this structure means that a through-hole is not formed in the outer side of the LED lamp arrange | positioned among outermost LED lamps arrange | positioned at array form. For example, it is employed for the purpose of maintaining the strength of the LED substrate when a sufficient gap is provided between the LED substrate and the inner edge of the housing.
上記課題を解決するための、請求項2記載の発明に係るLED照明装置は、複数のLEDランプがアレイ状に表面に配設され、表面及び/又は裏面に前記LEDランプの配線パターンが形成されたLED基板と、前記配線パターンに電気的に接続され、前記LEDランプを制御する制御基板とが相互に対向するように、開口部を有する筐体内に前記開口部を照射面として設置されてなるLED照明装置において、前記LED基板を貫通する貫通孔が、各LEDランプを囲むように複数形成されたことを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to the second aspect of the present invention includes a plurality of LED lamps arranged in an array on the surface, and a wiring pattern of the LED lamps formed on the front surface and / or the back surface. The opening is disposed as an irradiation surface in a housing having an opening so that the LED board and the control board that is electrically connected to the wiring pattern and controls the LED lamp face each other. In the LED lighting device, a plurality of through holes penetrating the LED substrate are formed so as to surround each LED lamp.
係る構成のように貫通孔を配設したことにより、開口部(照射面)を下方にして使用する場合に、開口部(照射面)から入った冷却空気は前記貫通孔を抜けて制御基板の方へ上昇するので、LED基板及びLEDランプの中央部付近に熱が籠ることなく、筐体内における冷却空気の流れを活性化させ、少なくともLED基板及びLEDランプ全体をほぼ均一に冷却することができると共に、軽量化され、冷却ファンのない静かなLED照明装置を提供することができる。尚、この構成は、アレイ状に配設されたLEDランプのうち、最外周に配設されたLEDランプの外側に貫通孔が形成されることを意味するものである。例えば、LED基板が筐体の内縁部に嵌め込まれているような場合などにLED基板の十分な放熱を高める目的で採用される。 When the through hole is arranged as in the configuration, the cooling air entering from the opening (irradiation surface) passes through the through hole when the opening (irradiation surface) is used downward. As a result, the flow of cooling air in the housing can be activated, and at least the entire LED board and LED lamp can be cooled almost uniformly without heat flowing near the center of the LED board and LED lamp. In addition, it is possible to provide a quiet LED lighting device that is light in weight and does not have a cooling fan. In addition, this structure means that a through-hole is formed in the outer side of the LED lamp arrange | positioned among outermost LED lamps arrange | positioned at array form. For example, it is adopted for the purpose of enhancing the sufficient heat dissipation of the LED board when the LED board is fitted into the inner edge of the housing.
上記課題を解決するための、請求項3記載の発明に係るLED照明装置は、請求項1又は2に記載のLED照明装置において、前記LED基板は、金属層が埋設されたメタルコア基板であることを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to claim 3 is the LED lighting device according to claim 1 or 2, wherein the LED substrate is a metal core substrate in which a metal layer is embedded. It is characterized by.
係る構成とすることにより、LED基板の中央部付近に溜っていた熱を端部に分散させることができるので、さらに高い放熱効果を得ることができる。 By adopting such a configuration, the heat accumulated in the vicinity of the central portion of the LED substrate can be dispersed to the end portion, so that a higher heat dissipation effect can be obtained.
上記課題を解決するための、請求項4記載の発明に係るLED照明装置は、請求項3に記載のLED照明装置において、前記金属層に連結された放熱部材が前記LED基板の裏面に設置されたことを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to claim 4 is the LED lighting device according to claim 3, wherein a heat dissipation member connected to the metal layer is installed on the back surface of the LED substrate. It is characterized by that.
係る構成とすることにより、前記放熱部材が前記金属層に連結されているので、放熱に供する部材の表面積が増大し、放熱効果を高めることができる。 By setting it as the structure which concerns, since the said heat radiating member is connected with the said metal layer, the surface area of the member provided to heat radiation can increase and the heat radiating effect can be heightened.
上記課題を解決するための、請求項5記載の発明に係るLED照明装置は、請求項3又は4の何れかに記載のLED照明装置において、前記LED基板の両面には、前記配線パターンと電気的に絶縁されて金属薄膜が形成されたことを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to claim 5 is the LED lighting device according to claim 3 or 4, wherein the wiring pattern and the electricity are provided on both sides of the LED substrate. The metal thin film is formed by being electrically insulated.
係る構成とすることにより、前記LED基板の表面及び裏面の広い領域で金属薄膜による高い放熱効果を得ることができる。尚、前記金属薄膜に採用される金属としては、銅(Cu)やアルミニウム(Al)など、熱伝導性の高い金属が好ましい。 By setting it as the structure which concerns, the high thermal radiation effect by a metal thin film can be acquired in the wide area | region of the surface of the said LED substrate, and a back surface. In addition, as a metal employ | adopted for the said metal thin film, metals with high heat conductivity, such as copper (Cu) and aluminum (Al), are preferable.
上記課題を解決するための、請求項6記載の発明に係るLED照明装置は、請求項5に記載のLED照明装置において、前記金属薄膜は、前記金属層に連結されたことを特徴とする。 In order to solve the above problems, an LED lighting device according to a sixth aspect of the present invention is the LED lighting device according to the fifth aspect, wherein the metal thin film is connected to the metal layer.
係る構成とすることにより、前記金属薄膜による放熱効果と前記金属層による放熱効果との相乗効果を実現し、筐体内の放熱を効率的に行うことができる。 By adopting such a configuration, a synergistic effect of the heat dissipation effect by the metal thin film and the heat dissipation effect by the metal layer can be realized, and the heat dissipation in the housing can be efficiently performed.
上記課題を解決するための、請求項7記載の発明に係るLED照明装置は、請求項1から6のいずれかに記載のLED照明装置において、前記LEDランプの先端部と、前記筐体の開口面とが所定の間隔で前記LED基板が設置されたことを特徴とする。 In order to solve the above-described problem, an LED lighting device according to claim 7 is the LED lighting device according to any one of claims 1 to 6, wherein the tip end portion of the LED lamp and the opening of the housing are provided. The LED substrate is installed at a predetermined interval from the surface.
係る構成とすることにより、開口部から入った冷却空気が前記LED基板及び前記LEDランプの中央部付近に流入しやすくなるので、前記LEDランプや前記制御基板によって発せられた熱が前記LED基板及び前記LEDランプの中央部付近に溜まることによる熱分布の偏りを可及的に均一にし、特に中央部付近のLEDランプの輝度低下を防ぐことができる。 By adopting such a configuration, the cooling air that has entered from the opening portion easily flows into the vicinity of the central portion of the LED substrate and the LED lamp, so that the heat generated by the LED lamp and the control substrate is generated by the LED substrate and the LED substrate. It is possible to make the unevenness of the heat distribution due to accumulation in the vicinity of the central portion of the LED lamp as uniform as possible, and in particular, it is possible to prevent a decrease in luminance of the LED lamp near the central portion.
上記課題を解決するための、請求項8記載の発明に係るLED照明装置は、請求項1から7のいずれかに記載のLED照明装置において、前記制御基板が2つ以上に分割されたことを特徴とする。 In order to solve the above problems, an LED lighting device according to an eighth aspect of the present invention is the LED lighting device according to any one of the first to seventh aspects, wherein the control board is divided into two or more. Features.
係る構成とすることにより、制御基板が分割されたことによって生ずる離間領域が冷却空気の通路となるので放熱効果を高めることができる。 By adopting such a configuration, a separation region generated by dividing the control board becomes a passage for cooling air, so that a heat radiation effect can be enhanced.
上記課題を解決するための、請求項9記載の発明に係るLED照明装置は、請求項8に記載のLED照明装置において、2つに分割された前記制御基板が並置された方向に平行な回動軸によって前記筐体を回動させる支持部材が設けられたことを特徴とする。 In order to solve the above-mentioned problem, an LED lighting device according to a ninth aspect of the present invention is the LED lighting device according to the eighth aspect, wherein the two divided control boards are parallel to the direction in which the control boards are juxtaposed. A support member for rotating the casing by a moving shaft is provided.
係る構成は、例えば前記制御基板が2つに分割された場合、分割された2つの制御基板の並置方向に平行な回動軸によって前記筐体を回動させる支持部材が設けられたことを意味する。このように、分割された2つの前記制御基板の位置に応じて筐体の回動方向が決定されるので、十分な放熱効果を奏することができる。また、本発明においては、筐体に設置された支持部材の回動軸に応じて、制御基板を2つに分割する態様を決定してもよい。 Such a configuration means that, for example, when the control board is divided into two, a support member that rotates the casing by a rotation axis parallel to the juxtaposition direction of the two divided control boards is provided. To do. Thus, since the rotation direction of a housing | casing is determined according to the position of the divided | segmented two said control boards, there can exist a sufficient thermal radiation effect. Moreover, in this invention, you may determine the aspect which divides | segments a control board into two according to the rotating shaft of the supporting member installed in the housing | casing.
上記課題を解決するための、請求項10記載の発明に係るLED照明装置は、請求項8に記載のLED照明装置において、3つ以上に分割された前記制御基板間の離間間隔が異なる場合には、前記離間間隔が大きい並置方向に平行な回動軸によって前記筐体を回動させる支持部材が設けられたことを特徴とする。 In order to solve the above-mentioned problem, the LED lighting device according to the invention described in claim 10 is the LED lighting device according to claim 8, wherein the spacing between the control boards divided into three or more is different. Is provided with a support member for rotating the housing by a rotation shaft parallel to the juxtaposition direction having a large separation interval.
係る構成は、例えば前記制御基板が3つ以上に分割された場合、相互に分割された制御基板の中で一番大きい離間間隔を有する2つの制御基板の並置方向に平行な回動軸によって前記筐体を回動させる支持部材が設けられたことを意味する。このようにすることで、前記制御基板が3つ以上に分割された場合であっても、十分な放熱効果を奏することができる。また、本発明においては、筐体に設置された支持部材の回動軸に応じて、制御基板を3つ以上に分割する態様を決定してもよい。 For example, in the case where the control board is divided into three or more, the configuration is such that the rotation axis parallel to the juxtaposition direction of the two control boards having the largest separation interval among the control boards divided from each other. This means that a support member for rotating the housing is provided. By doing in this way, even if it is a case where the said control board is divided | segmented into 3 or more, there can exist a sufficient thermal radiation effect. Moreover, in this invention, you may determine the aspect which divides | segments a control board into three or more according to the rotating shaft of the supporting member installed in the housing | casing.
本発明によれば、複数のLEDランプが搭載されたLED基板に放熱効果を促進する貫通孔を形成したので、高輝度を保ちつつ、高い放熱効果を奏し、軽量化され、冷却ファンのない静かなLED照明装置を提供することができる。 According to the present invention, since the through hole that promotes the heat dissipation effect is formed on the LED substrate on which the plurality of LED lamps are mounted, the high heat dissipation effect is achieved while maintaining high brightness, the weight is reduced, and there is no cooling fan. LED lighting device can be provided.
以下、本発明に係る照明装置の一実施形態につき、図面を参照して説明する。 Hereinafter, an embodiment of a lighting device according to the present invention will be described with reference to the drawings.
図1及び図2は、本発明に係るLED照明装置の一実施形態を示す図であり、図1は、本発明に係るLED照明装置の構成を概略的に示す斜視図、図2は、図1のA−A断面図である。 1 and 2 are diagrams showing an embodiment of an LED lighting device according to the present invention. FIG. 1 is a perspective view schematically showing a configuration of the LED lighting device according to the present invention. FIG. It is AA sectional drawing of 1. FIG.
図1に示すように、本発明に係るLED照明装置は、開口部11が形成された筐体1内に、複数のLEDランプ20をアレイ状に搭載したLED基板2と、LEDランプ20を制御する制御基板3とが相互に対向して設置されている。そして、開口部11によって開口した面(開口面)は、制御基板3が発光制御するLEDランプ20による照射面を兼ねている。また、制御基板3は、LED基板2の表裏面上に形成された配線パターン(図示せず)に電気的に接続されている。そして、筐体1には、筐体1を回動させ、LEDランプ20による照射角度を変化させると共に、筐体1を固定する支持部材4が取り付けられている。尚、本実施形態におけるLED照明装置は、例えば舞台照明のように、支持部材4の一端を天井支持材などに固定し、前記照射面を鉛直下方にして使用する照明装置である。また、本実施形態の説明においては、LED基板2及び制御基板3の開口部11側の面を表面とし、その反対側の面を裏面として説明する。 As shown in FIG. 1, the LED lighting device according to the present invention controls an LED board 2 in which a plurality of LED lamps 20 are mounted in an array in a housing 1 in which an opening 11 is formed, and the LED lamp 20. And the control board 3 to be installed are opposed to each other. And the surface (opening surface) opened by the opening part 11 serves as the irradiation surface by the LED lamp 20 which the control board 3 controls light emission. The control board 3 is electrically connected to a wiring pattern (not shown) formed on the front and back surfaces of the LED board 2. And the support member 4 which fixes the housing | casing 1 is attached to the housing | casing 1 while rotating the housing | casing 1 and changing the irradiation angle by the LED lamp 20. FIG. Note that the LED lighting device according to the present embodiment is a lighting device that is used with one end of the support member 4 fixed to a ceiling support member or the like and the irradiation surface being vertically downward, for example, as in stage lighting. Moreover, in description of this embodiment, the surface by the side of the opening part 11 of the LED board 2 and the control board 3 is made into the surface, and the surface on the opposite side is demonstrated as a back surface.
また、図2に示すように、LED基板2には、金属層121が埋設されたいわゆるメタルコア基板が採用されており、その構造は絶縁体としての2枚の平板状をなす樹脂基板に金属層121が挟まれた形態をなす。ここで、金属層121に採用される金属としては、銅(Cu)やアルミニウム(Al)など、熱伝導性の高い金属が好ましい。そして、LED基板2の表裏面上に形成された配線パターン(図示せず)にLEDランプ20を構成するLED素子21の端子が電気的に接続されている。尚、本実施形態においては、高輝度化を実現するために、LEDランプ20は、LED素子21が透明な樹脂よりなるレンズ22によって封止されてなる。また、前記配線パターン及びLEDランプ20の端子と金属層121とは電気的に絶縁されている。ここで、放熱効果を高めるためにLEDランプ20の端子が露出する表面積を増大させてもよいし、前記端子の材質を熱伝導率の高いものにしてもよい。 As shown in FIG. 2, the LED substrate 2 employs a so-called metal core substrate in which a metal layer 121 is embedded. 121 is sandwiched. Here, as a metal employ | adopted for the metal layer 121, metals with high heat conductivity, such as copper (Cu) and aluminum (Al), are preferable. And the terminal of the LED element 21 which comprises the LED lamp 20 is electrically connected to the wiring pattern (not shown) formed on the front and back of the LED board 2. In the present embodiment, the LED lamp 20 is sealed by a lens 22 made of a transparent resin in order to achieve high brightness. The wiring pattern and the terminal of the LED lamp 20 and the metal layer 121 are electrically insulated. Here, in order to enhance the heat dissipation effect, the surface area where the terminal of the LED lamp 20 is exposed may be increased, or the material of the terminal may be high in thermal conductivity.
また、LED基板2は、LEDランプ20の先端部と開口部11の開口面とが所定の間隔dをなして離間するように筐体1内に設置されることが望ましい。このようにして得られる空間は、LEDランプ20や制御基板3によって発せられた熱がLED基板2及びLEDランプ20の中央部付近に溜まることによる偏りを可及的に均一にするために確保された空間である。 In addition, the LED substrate 2 is preferably installed in the housing 1 such that the tip end portion of the LED lamp 20 and the opening surface of the opening portion 11 are separated by a predetermined distance d. The space obtained in this way is secured in order to make the bias as uniform as possible due to the heat generated by the LED lamp 20 and the control board 3 being accumulated near the center of the LED board 2 and the LED lamp 20. Space.
さらに、制御基板3は、例えばスイッチ基板と電源基板というように2つに分割されて、それぞれの基板が並置されると共に、これら2つの基板がLED基板2と対向するように設置されている。そして、2つの分割された制御基板3の並置される方向は、支持部材4の回動軸と平行になるように設定される(図1参照)。このように分割された制御基板3が並置された方向と前記回動軸との方向が平行となるようにしたのは、支持部材4によって回動可能とされた筐体1が開口部11を鉛直下方にして回動する場合に、熱の流れは上方、すなわち、開口部11から制御基板3の方向に流れるので、その流れを制御基板3が遮らないようにすると共に、筐体1の回動によって鉛直方向における2つの制御基板3の離間領域が変化することによる放熱効率の律速を避けるためである。 Further, the control board 3 is divided into two, for example, a switch board and a power supply board, and the two boards are arranged side by side, and these two boards are placed so as to face the LED board 2. The direction in which the two divided control boards 3 are juxtaposed is set to be parallel to the rotation axis of the support member 4 (see FIG. 1). The reason why the direction in which the divided control boards 3 are juxtaposed and the direction of the rotation shaft is parallel is that the housing 1 that can be rotated by the support member 4 has the opening 11. When rotating vertically downward, the flow of heat flows upward, that is, in the direction from the opening 11 to the control board 3, so that the control board 3 does not block the flow and the case 1 rotates. This is to avoid the rate limiting of the heat dissipation efficiency due to the change in the separation region of the two control boards 3 in the vertical direction due to the movement.
加えて、さらなる放熱効率の向上を図る目的で、銅(Cu)やアルミニウム(Al)など、熱伝導性の高い金属よりなる放熱部材102が金属層121に連結されている。具体的には、放熱部材102を固定するためのネジ穴として貫通孔101を利用し、貫通孔101の内壁面に露出している金属層121と放熱部材102とを金属製(熱伝導性に富んだ金属が好ましい。)のネジによって固定するのである。さらに、放熱部材102が複数設けられた場合には、それらを連結することによって放熱効果のみならず、LED基板2の補強部材としての役割も果たすことができる。また、この放熱部材102は、熱が溜まりやすいLED基板2の中央部付近に集中して設けてもよい。 In addition, for the purpose of further improving the heat dissipation efficiency, a heat dissipation member 102 made of a metal having high thermal conductivity such as copper (Cu) or aluminum (Al) is connected to the metal layer 121. Specifically, the through hole 101 is used as a screw hole for fixing the heat radiating member 102, and the metal layer 121 and the heat radiating member 102 exposed on the inner wall surface of the through hole 101 are made of metal (thermally conductive). A rich metal is preferred). Further, when a plurality of heat radiation members 102 are provided, not only a heat radiation effect but also a role as a reinforcing member of the LED substrate 2 can be achieved by connecting them. Further, the heat dissipating member 102 may be provided concentrated near the central portion of the LED substrate 2 where heat is likely to accumulate.
図3は、本発明に係るLED照明装置の一実施形態におけるLED基板の構成を示す上面図である。尚、図3は、説明の都合上、複数のLEDランプ20を搭載した状態を示している。図3に示すように、LED基板2には、搭載された複数のLEDランプ20に囲まれるように、LED基板2を貫通する貫通孔101が形成されている。具体的には、LED基板2を表面から見た場合、LEDランプ20と貫通孔101とが重ならないように形成されている。従って、図3ではLEDランプ20の断面及び貫通孔101の形状を円形としたが、前記条件を満たせば、この形状に限定されるものではない FIG. 3 is a top view showing the configuration of the LED substrate in one embodiment of the LED lighting device according to the present invention. FIG. 3 shows a state where a plurality of LED lamps 20 are mounted for convenience of explanation. As shown in FIG. 3, a through-hole 101 that penetrates the LED substrate 2 is formed in the LED substrate 2 so as to be surrounded by the plurality of mounted LED lamps 20. Specifically, the LED lamp 20 and the through hole 101 are formed so as not to overlap when the LED substrate 2 is viewed from the surface. Therefore, although the cross section of the LED lamp 20 and the shape of the through hole 101 are circular in FIG. 3, the shape is not limited to this shape as long as the above conditions are satisfied.
本実施形態では、筐体1の内縁部とLED基板2の縁部との間に空隙が設けられていることを想定して貫通孔101の設置条件を決定しているが、筐体1の内縁部とLED基板2の縁部との間に空隙がない場合、すなわち、筐体1の内縁部にLED基板2が嵌め込まれているような構成を選択した場合には、貫通孔101の増加による放熱効果を得るために、1つのLEDランプ20を複数の貫通孔101が囲むように貫通孔101をLED基板2に形成してもよい(図3中の最右縦列に示す貫通孔101に示す)。 In the present embodiment, the installation condition of the through hole 101 is determined on the assumption that a gap is provided between the inner edge of the housing 1 and the edge of the LED substrate 2. When there is no gap between the inner edge portion and the edge portion of the LED substrate 2, that is, when a configuration in which the LED substrate 2 is fitted into the inner edge portion of the housing 1 is selected, the number of through holes 101 is increased. In order to obtain a heat dissipation effect, the through hole 101 may be formed in the LED substrate 2 so that one LED lamp 20 is surrounded by a plurality of through holes 101 (in the through hole 101 shown in the rightmost column in FIG. 3). Show).
尚、貫通孔101のそれぞれの大きさは、搭載される複数のLEDランプ20に対する強度やLED基板2自体の放熱効果を考慮して決定される。例えば、貫通孔101の大きさが大きいほど冷却空気の流通が促進されるが、LED基板2からの放熱効率が低下する恐れがあるので、それら冷却空気の流通による放熱効果とLED基板2からの放熱効果との兼ね合いを考慮して形成される。また、LEDランプ20や制御基板3によって発せられた熱はLEDランプ20及びLED基板2の中央部付近に溜まりやすいので、LED基板2の周縁部からLED基板2の中央部に向かうに従って徐々に大きくなるように貫通孔101の大きさを決定してもよい。 Note that the size of each through-hole 101 is determined in consideration of the strength of the plurality of LED lamps 20 mounted and the heat dissipation effect of the LED substrate 2 itself. For example, the larger the size of the through-hole 101 is, the more the circulation of the cooling air is promoted. However, since the heat dissipation efficiency from the LED board 2 may be reduced, the heat dissipation effect by the circulation of the cooling air and the LED board 2 It is formed taking into consideration the heat dissipation effect. In addition, the heat generated by the LED lamp 20 and the control board 3 tends to accumulate near the center of the LED lamp 20 and the LED board 2, and gradually increases from the peripheral edge of the LED board 2 toward the center of the LED board 2. You may determine the magnitude | size of the through-hole 101 so that it may become.
また、図4は、本発明に係るLED照明装置の一実施形態におけるLED基板の表面の構成を示す平面図である。図4に示すように、LED基板2の表面には、LEDランプ20と制御基板3とを電気的に接続するための配線パターン23が形成されている。この配線パターン23の幅は、冷却空気との接触面積を大きくして放熱効率を高めるために、可能な範囲で大きく形成されることが好ましい。そして、この配線パターン23に対して所定の間隔をもって絶縁されるように金属薄膜122がLED基板2の表面上に形成されている(図中ではハッチングで示した。)。また、図示はしないが、LED基板2の裏面にも、LED基板2の表面と同様にLEDランプ20と制御基板3とを電気的に接続するための配線パターンが形成され、この配線パターンに対して所定の間隔をもって絶縁されるように金属薄膜が形成されている。 FIG. 4 is a plan view showing the configuration of the surface of the LED substrate in one embodiment of the LED lighting device according to the present invention. As shown in FIG. 4, a wiring pattern 23 for electrically connecting the LED lamp 20 and the control board 3 is formed on the surface of the LED board 2. The width of the wiring pattern 23 is preferably formed as large as possible in order to increase the contact area with the cooling air and increase the heat dissipation efficiency. A metal thin film 122 is formed on the surface of the LED substrate 2 so as to be insulated from the wiring pattern 23 at a predetermined interval (shown by hatching in the drawing). Although not shown, a wiring pattern for electrically connecting the LED lamp 20 and the control board 3 is formed on the back surface of the LED substrate 2 in the same manner as the front surface of the LED substrate 2. A metal thin film is formed so as to be insulated at a predetermined interval.
ここで、金属薄膜122に採用される金属としては、銅(Cu)やアルミニウム(Al)など、熱伝導性の高い金属が好ましい。また、図示はしないが、金属薄膜122は貫通孔101の内壁面にも形成されて、LED基板2の表面及び裏面と金属層121とが連結された態様をなす。すなわち、熱伝導性の高い金属よりなる金属薄膜122がLED基板の表面及び裏面の大部分にわたって形成されるだけでなく、金属層121と熱的に連結されたことにより、LED基板2の放熱効率が著しく向上するのである。 Here, as a metal employ | adopted for the metal thin film 122, metals with high heat conductivity, such as copper (Cu) and aluminum (Al), are preferable. In addition, although not shown, the metal thin film 122 is also formed on the inner wall surface of the through hole 101, and the front and back surfaces of the LED substrate 2 and the metal layer 121 are connected. That is, the metal thin film 122 made of a metal having high thermal conductivity is not only formed over most of the front and back surfaces of the LED substrate, but is also thermally connected to the metal layer 121, so that the heat dissipation efficiency of the LED substrate 2 is achieved. Is significantly improved.
図5は、本発明に係るLED照明装置の一実施形態において舞台照明として使用する場合の熱の流れを説明する図である。この説明では、本発明のLED照明装置を舞台照明として使用するので、開口部11の前面にフィルターが設けられているものとする。また、冷却空気の流れを良好にするために筐体1の背面に開口部12が設けられているものとする。 FIG. 5 is a diagram for explaining the flow of heat when used as stage lighting in an embodiment of the LED lighting device according to the present invention. In this description, since the LED lighting device of the present invention is used as stage lighting, it is assumed that a filter is provided in front of the opening 11. Further, it is assumed that an opening 12 is provided on the back surface of the housing 1 in order to improve the flow of cooling air.
図5に矢印で示すように、開口部11を鉛直下方に向ける態様で筐体1を回動させる支持部材4の一端が天井に設置されたLED照明装置に対し、LEDランプ20を作動させると、フィルターと開口部11との間から筐体1内に入ってきた冷却空気は、開口面(開口部11)とLEDランプ20の先端部との間に設けられた空間及び貫通孔101によってLED基板2及びLEDランプ20の中央部付近に流入しやすくなり、LED基板2及びLEDランプ20全体をほぼ均一に冷却する。そして、LED基板2を抜けた冷却空気は筐体1が回動しても冷却空気の流れを遮らないように分割された制御基板3の間を抜け、開口部12から筐体1の外部に流出することになる。 As shown by an arrow in FIG. 5, when the LED lamp 20 is operated with respect to the LED illumination device in which one end of the support member 4 that rotates the housing 1 in a mode in which the opening 11 is directed vertically downward is installed on the ceiling. The cooling air that has entered the housing 1 from between the filter and the opening 11 is transmitted through the through hole 101 and the space provided between the opening surface (opening 11) and the tip of the LED lamp 20. It becomes easy to flow in the vicinity of the central portion of the substrate 2 and the LED lamp 20, and the entire LED substrate 2 and the LED lamp 20 are cooled almost uniformly. Then, the cooling air that has passed through the LED board 2 passes between the control boards 3 that are divided so as not to block the flow of the cooling air even when the casing 1 rotates, and then passes through the opening 12 to the outside of the casing 1. It will be leaked.
このように、本発明は、LED基板2及びLEDランプ20の中央部付近が著しく冷却されにくい点に着目し、筐体1内の冷却空気の流れを活性化させるために貫通孔101を設け、LED基板2及びLEDランプ20をほぼ均一の温度状態にするためにLED基板2としてメタルコア基板を採用したものである。そして、貫通孔101の配設及びメタルコア基板の採用によって温度分布に偏りが解消されたLED基板2及びLEDランプ20に対して、更なる放熱効果を奏する構成を提案したものである。 Thus, the present invention pays attention to the fact that the vicinity of the central portion of the LED substrate 2 and the LED lamp 20 is extremely difficult to cool, and the through hole 101 is provided in order to activate the flow of the cooling air in the housing 1, In order to bring the LED substrate 2 and the LED lamp 20 into a substantially uniform temperature state, a metal core substrate is adopted as the LED substrate 2. And the structure which show | plays the further heat dissipation effect with respect to the LED board 2 and the LED lamp 20 by which arrangement | positioning of the through-hole 101 and adoption of the metal core board | substrate eliminated the temperature distribution was proposed.
次に、本発明の他の実施形態について図6を参照して以下に説明する。尚、説明の都合上、図6中にLED基板は省略した。本発明の他の実施形態としては、制御基板3を3つ以上に分割する必要がある場合に、支持部材4の筐体1に対する設置位置を考慮する必要がある。例えば、図6に示すように、制御基板を3a,3b,3c及び3dの4つに分割した場合、分割された制御基板3が並置される方向は、相互に離間した2対の制御基板によって2方向(並置方向X及び並置方向Y)となるが、そのうち、離間間隔が大きい制御基板3aと制御基板3b(又は制御基板3cと制御基板3d)との並置方向Xを採用し、この方向に平行となるような回動軸を有する支持部材4を筐体1に設ければよい。 Next, another embodiment of the present invention will be described below with reference to FIG. For convenience of explanation, the LED substrate is omitted in FIG. As another embodiment of the present invention, when the control board 3 needs to be divided into three or more, it is necessary to consider the installation position of the support member 4 with respect to the housing 1. For example, as shown in FIG. 6, when the control board is divided into four parts 3a, 3b, 3c and 3d, the direction in which the divided control boards 3 are juxtaposed is determined by two pairs of control boards spaced apart from each other. There are two directions (the juxtaposition direction X and the juxtaposition direction Y). Among them, the juxtaposition direction X of the control board 3a and the control board 3b (or the control board 3c and the control board 3d) having a large separation interval is adopted, and in this direction A support member 4 having a rotating shaft that is parallel may be provided in the housing 1.
ここで、発明者らは、上述した本発明の構成要件のうち、LED基板に貫通孔を形成した場合及びLED基板として金属層が埋設されたメタルコア基板を採用した場合のLED照明装置における温度分布を加工が施されていない従来のLED照明装置における温度分布に比較して放熱効果のシミュレーションを行った。尚、このシミュレーションは、以下に例示したような「空気の流れに関する条件」、「構成に関する条件」、「熱に関する条件」及び「各構成材料の熱伝導率」を条件として行ったものである。
・「空気の流れに関する条件」:筐体の開口率など
・「構成に関する条件」:LEDレンズ20の数、貫通孔101の数、貫通孔101の寸法、筐体1の寸法など
・「熱に関する条件」:LEDランプ20の発熱量、LED基板2の発熱量、制御基板3の発熱量など
・「各構成材料の熱伝導率」:LED基板、筐体、レンズ、フィルター、金属薄膜、LED素子、LED素子の端子などの熱伝導率
Here, among the constituent features of the present invention described above, the inventors have a temperature distribution in the LED lighting device when a through hole is formed in the LED substrate and a metal core substrate in which a metal layer is embedded is used as the LED substrate. The heat dissipation effect was simulated in comparison with the temperature distribution in a conventional LED lighting device that has not been processed. This simulation was performed under the conditions of “conditions related to air flow”, “conditions related to configuration”, “conditions related to heat”, and “thermal conductivity of each constituent material” as exemplified below.
・ “Conditions related to air flow”: Opening ratio of housing, etc. “Conditions related to configuration”: Number of LED lenses 20, number of through holes 101, dimensions of through holes 101, dimensions of housing 1, etc. “Conditions”: calorific value of LED lamp 20, calorific value of LED substrate 2, calorific value of control board 3, etc. “thermal conductivity of each constituent material”: LED substrate, housing, lens, filter, metal thin film, LED element Thermal conductivity of LED element terminals, etc.
(LED基板に貫通孔を形成した場合の比較シミュレーション)
図7は、LED基板に貫通孔を形成した場合の比較シミュレーションであり、図7(a)は、LED基板に貫通孔を形成した本発明のLED照明装置における温度分布を示し、図7(b)は、加工が施されていない従来のLED照明装置における温度分布を示す。図7(a)に示すように、貫通孔をLED基板に形成したLED照明装置における温度分布は、図7(b)に示す従来のLED照明装置における温度分布に比べて、著しく温度が低くなっていることが確認できる。特に、LED基板及びLEDランプの中央部付近から高い温度を示している従来のLED照明装置に比べて、貫通孔を形成したLED照明装置は、LED基板及びLEDランプ全体の温度がほぼ均一になっていることが確認できる。
(Comparison simulation when a through hole is formed in an LED substrate)
FIG. 7 is a comparative simulation when a through hole is formed in an LED substrate. FIG. 7A shows a temperature distribution in the LED lighting device of the present invention in which a through hole is formed in the LED substrate, and FIG. ) Shows a temperature distribution in a conventional LED lighting device that has not been processed. As shown in FIG. 7A, the temperature distribution in the LED lighting device in which the through holes are formed in the LED substrate is significantly lower than the temperature distribution in the conventional LED lighting device shown in FIG. 7B. Can be confirmed. In particular, compared with the conventional LED lighting device that shows a high temperature from the vicinity of the center of the LED substrate and the LED lamp, the LED lighting device in which the through holes are formed has a substantially uniform temperature of the LED substrate and the entire LED lamp. Can be confirmed.
(LED基板として金属層が埋設されたメタルコア基板を採用した場合の比較シミュレーション)
図8は、LED基板として金属層が埋設されたメタルコア基板を採用した場合の比較シミュレーションであり、図8(a)は、LED基板として金属層が埋設されたメタルコア基板を採用したLED照明装置における温度分布を示し、図8(b)は、加工が施されていない従来のLED照明装置における温度分布を示す。図8(a)に示すように、LED基板にメタルコア基板を採用したLED照明装置の温度分布は、図8(b)に示す従来のLED照明装置における温度分布に比べて、LED基板の中央部付近の温度が低下していることが確認できる。これは、LED基板の中央部付近に溜っていた熱がメタルコア基板に埋設された金属層を伝わってLED基板の端部に分散したものと考えられる。そしてこの作用はLED基板と制御基板との間の領域にも反映し、制御基板の表面側(LED基板に対向する側の面)の温度も低下させていることが確認できる。
(Comparison simulation when using a metal core substrate with a metal layer embedded as the LED substrate)
FIG. 8 is a comparison simulation when a metal core substrate in which a metal layer is embedded as an LED substrate, and FIG. The temperature distribution is shown, and FIG. 8B shows the temperature distribution in a conventional LED lighting device that has not been processed. As shown in FIG. 8 (a), the temperature distribution of the LED lighting device employing a metal core substrate as the LED substrate is higher than the temperature distribution in the conventional LED lighting device shown in FIG. 8 (b). It can be confirmed that the temperature in the vicinity is decreasing. It is considered that this is because heat accumulated in the vicinity of the central portion of the LED substrate is transmitted to the end portion of the LED substrate through the metal layer embedded in the metal core substrate. This action is also reflected in the region between the LED board and the control board, and it can be confirmed that the temperature on the surface side of the control board (the surface facing the LED board) is also lowered.
以上の比較シミュレーションからも明らかなように、LED基板に貫通孔を形成することによって、筐体内における冷却空気の流れが活性化し、LED基板及びLEDランプの中央部付近と周縁部付近との温度差が少なくなり、一方、LED基板にメタルコア基板を採用することで、LED基板の中央部付近に溜っていた熱を端部に分散させることができるので、高い放熱効果を実現することができる。 As is clear from the above comparative simulation, by forming a through hole in the LED board, the flow of cooling air in the housing is activated, and the temperature difference between the central part and the peripheral part of the LED board and the LED lamp is activated. On the other hand, by adopting a metal core substrate for the LED substrate, the heat accumulated in the vicinity of the central portion of the LED substrate can be dispersed to the end portion, so that a high heat dissipation effect can be realized.
上述の各実施形態は、本発明の一例であり、本発明は各実施の形態に限定されることはない。また、上述の各実施の形態では、舞台照明などに用いられるLED照明装置の場合を示したが、照射面を鉛直下方とする照明装置、言い換えれば筐体内で発生する熱が照明装置の照射面(開口面)から背面側へ流れる態様の照明装置であれば、LED素子を用いた照明装置に限らず同様に適用でき、本発明によって得られる効果と同様な効果を得ることができる。また、この他であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能である。 Each above-mentioned embodiment is an example of the present invention, and the present invention is not limited to each embodiment. In each of the above-described embodiments, the case of an LED lighting device used for stage lighting or the like has been described. However, the lighting device whose irradiation surface is vertically downward, in other words, the heat generated in the housing is irradiated by the lighting device If it is an illuminating device of the aspect which flows to a back side from (opening surface), it can apply similarly not only to the illuminating device using an LED element, but the effect similar to the effect obtained by this invention can be acquired. In addition, various modifications can be made according to the design and the like as long as they do not depart from the technical idea of the present invention.
1 筐体
2 LED基板
3 制御基板
4 支持部材
11 開口部
20 LEDランプ
21 LED素子
22 レンズ
23 配線パターン
101 貫通孔
102 放熱部材
121 金属層
122 金属薄膜
DESCRIPTION OF SYMBOLS 1 Case 2 LED board 3 Control board 4 Support member 11 Opening part 20 LED lamp 21 LED element 22 Lens 23 Wiring pattern 101 Through-hole 102 Heat radiation member 121 Metal layer 122 Metal thin film
Claims (10)
A support member is provided for rotating the housing by a rotation shaft parallel to the juxtaposition direction in which the separation interval is large when the separation interval between the control boards divided into three or more is different. The LED lighting device according to claim 8.
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