JP2004292944A - Metallic material for electronic component prevented from generation of whisker - Google Patents

Metallic material for electronic component prevented from generation of whisker Download PDF

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Publication number
JP2004292944A
JP2004292944A JP2003126038A JP2003126038A JP2004292944A JP 2004292944 A JP2004292944 A JP 2004292944A JP 2003126038 A JP2003126038 A JP 2003126038A JP 2003126038 A JP2003126038 A JP 2003126038A JP 2004292944 A JP2004292944 A JP 2004292944A
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plating
generation
whisker
metallic material
plating layer
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JP4046642B2 (en
Inventor
Takahide Ono
恭秀 大野
Mayumi Ikeda
真由美 池田
Keiichiro Yasuda
敬一郎 安田
Koichiro Kuribayashi
幸一郎 栗林
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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  • Other Surface Treatments For Metallic Materials (AREA)
  • Lead Frames For Integrated Circuits (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a metallic material of electronic components for a semiconductor prevented from the generation of whiskers. <P>SOLUTION: The metallic material for the electronic components prevented from the generation of the whiskers is plated with Ni at 0.5 to 5 μm as a substrate and with Cu thereon at 0.5 to 5 μm at the time of subjecting the surface of the metallic material for the electronic components to Ni plating of 0.5 to 5 μm, further to Cu plating of 0.5 to 5 μm in thickness and subjecting the surface of the metallic material for the electronic components to Sn plating layer. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、半導体装置の電子部品用金属材料に関するものである。
【0002】
【従来の技術】
半導体集積回路、高密度集積回路などの半導体装置に使用されるリードフレームは、次のような工程を経て製造される。先ず半導体装置用リードフレームの半導体搭載部に導電性接着剤を塗布した後、半導体素子を搭載した後に導電性接着剤をベーク炉で硬化させる。次に、ボンディング線で半導体素子上の電極部とリードフレームにおける内部リード部を接続する。次に半導体回路を外部環境から保護するため、エポキシ樹脂で封止する。次にリードフレームの内部リードと接続している封止樹脂の外部に出ている外部リード部に半田めっき等の外装めっきを施す。外装メッキは、主に耐食性向上のために行うもので、一般的にはSn−Pb二元素の電解メッキ塗装または、溶融ハンダディップ装置を用いてハンダメッキが施されるが、電解メッキ装置は、溶融ハンダディップ装置よりも、直流電源により外部リード表面に所定の厚さのSn−Pbメッキ層を均一に析出させやすい利点から多く使用されている。シャーシなどの金属材料に対しても以前から電解メッキ装置で、Snの単独メッキがおこなわれていたが、Sn中の内部応力が緩和されてSn原子が自己拡散し、写真1で示すひげ結晶と呼ばれる、針状の単結晶であるウイスカが発生、成長し、電気的な短絡を起こして信頼性を保持できない理由からSnにPbを添加した二元素のハンダメッキがおこなわれている。さらに樹脂を堰きとめているダムバーを切断した後、半導体装置個片に分離し、所定のリード長に切断する。そして最後に外部リード部をガルウィング形、J型等の所定の形状にリード成形して半導体装置は完成する。
【0003】
【発明が解決しようとする課題】
従来の半導体装置に使用されるリードフレーム、シャーシなどの電子部品に使用される金属材料は、Cu合金、42%Niの鉄合金、鉄の薄板、Al合金などにハンダメッキ層を施した部品が使用されている。しかしながら、ここ数年で国際的な地球環境保全を進めていくための行動が着実にしつつあるなかで、ハンダメッキ層に含まれるPbの規制が必要になり、Pbの使用しないメッキ層の開発が重要な課題となっている。その対策法に二つの方法が検討されている。その一つは Pbの変わりにBi成分を使用する、いわゆるSn−Biメッキ層である。Biを使用することによって、有害なPbを使用することなくSnと比較して融点が低下し、ウイスカの発生しないメッキを施すことができる。その反面、BiはPbと比較して加工性が悪いため、メッキ後の成形加工において曲げ加工性に制約を受ける問題があった。他の対策法として、従来からシャーシなどの金属材料に使用されているSn単独メッキ法の転用技術がある。この対策法は、Snの柔軟な性質から上記の加工上の問題はないが、前記したように、ウィスカが発生し短絡事故を引き起こす問題から使用性能の信頼性を欠く問題があった。
【0004】
本発明者らは上記したような問題に鑑み、ウイスカの発生を防止した半導体装置用の電子部品金属材料を提供する事を目的にSnメッキ方法について種々検討した結果、電子部品用金属材料の表面にSnメッキ層を施す際、下地としてNiを0.5〜5μm、さらにその上にCuを0.5μm〜5μm施す事によって、NiメッキがCuメッキのウイスカ抑制効果を一層促進する事を知見した。またメッキ後の成型加工についても何ら支障がないことも判った。
【0005】
【課題を解決するための手段】
本発明はこの知見に基づいて構成したもので、その要旨は、電子部品用金属材料の表面にSnメッキ層を施す際、下地としてNiメッキを0.5〜5μm、さらにその上にCuメッキを0.5μm〜5μm施す事を特徴とするウイスカの発生を防止した電子部品用金属材料である。
【0006】
【発明の実施の形態】
以下、本発明の要旨について詳細に説明する。
本発明は、半導体装置に使用される金属材料例えば銅および銅合金、鉄および鉄合金(含42%Niの鉄合金)、Al合金など一般に使用される電子部品用金属(または基板)の表面に、Niメッキ,その上にCuメッキの下地層を施し、その上にSnメッキを施す。Ni,Cuメッキ層は、Snメッキ層の表面から発生し成長するウイスカを抑制する効果を発揮する。図1は、Snメッキを施した時のNi,Cuメッキの厚さとウイスカ発生との関係を示したもので、Ni層が下地として0.5〜5μm厚みのもとで、Cuメッキ層が0.5μm未満の薄い厚みではウイスカ発生の抑制効果が小さくまた5μmを超える過剰な厚みではその抑制効果が過飽和に達するし、経済的にも不必要である。図1の図中の数字は、ウイスカ発生の程度を示す評点で、実施例中で示す次頁の説明に示される表1の評点と同一である。本発明において、Cuメッキ層の厚みを0.5〜5μmに限定した理由はこの様な実験結果から定めたものである。上層のSnメッキは、外部リードのハンダ濡れ性、耐食性のために施す。尚、両者のメッキ層間においてウイスカの発生を抑制する理由は、現時点で明確ではないが、本発明者らの推測によれば、Snメッキ層の下地層にNi,Cuメッキを薄く施すことによって、Snメッキ層の結晶方向や結晶粒径に影響を与えてウイスカの成長し難い方位にそろえるか、結晶粒を粗大化して粒界エネルギーを低下させるか、Snメッキ層にCuメッキ金属の拡散を促して、ウイスカの発生と成長を抑制するのか、あるいは薄いメッキ層によって界面の密着性が向上するなど、幾多の理由が考えられる。なお、Cuメッキ層の下地にNiメッキ層を施す事によって、前記した電子部品用金属材料表面とCuメッキ層との密着性をNiメッキ層を介して高めると共に、高められた密着性によって何かの衝撃を受けても容易に剥離することなく、Cuメッキ層のウイスカ抑制効果を長期間維持する効果を有する。
【0007】
【実施例】
次に、本発明の実施例について説明する。
表1は、電子部品用金属(基板)に各種メッキ層を施した場合の本発明の電子部品用金属材料と比較材料を−40℃〜120℃の熱サイクルを1000回繰り返した後のメッキ層表面におけるウイスカ発生状況をSEMで観察し、下記の評点付けを行った結果を、比較して示したものである。
1;Sn−Pbよりも良い
2;Sn−Pbと同等レベル
3;実用上問題ないが、従来材よりは悪い。
4;100ピン以下程度なら適用可能
5;どのデバイスにも適用が難しい
その結果、下層にNi,Cuメッキを施した本発明の電子部品用金属材料は、ウイスカの発生が抑制される。またSn単独メッキあるいは過剰な厚みのCuメッキを下層に施した比較材は、ウイスカの発生を抑制することができなかった。
【0009】
【表1】

Figure 2004292944
【00010】
【発明の効果】
以上述べた様に、本発明の電子部品用金属材料は、ウィスカによる短絡不良の問題が解消され、メッキ後の成型加工においても必要な曲げ加工性もあり、また地球環境保全に適した電子部品用金属材料を提供することができる。
【図面の簡単な説明】
【写真1】Snメッキ表面に発生したウィスカの一例を示す。
【図1】Snメッキ層を施した時のNi,Cuメッキ層の厚さとウイスカ発生状況との関係を示す。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a metal material for electronic components of a semiconductor device.
[0002]
[Prior art]
A lead frame used for a semiconductor device such as a semiconductor integrated circuit and a high-density integrated circuit is manufactured through the following steps. First, a conductive adhesive is applied to a semiconductor mounting portion of a semiconductor device lead frame, and after the semiconductor element is mounted, the conductive adhesive is cured in a baking furnace. Next, the electrode part on the semiconductor element and the internal lead part in the lead frame are connected by a bonding wire. Next, in order to protect the semiconductor circuit from the external environment, it is sealed with an epoxy resin. Next, exterior plating such as solder plating is applied to an external lead portion protruding outside the sealing resin connected to the internal lead of the lead frame. The exterior plating is performed mainly for improving corrosion resistance, and is generally subjected to solder plating using a Sn-Pb two-element electrolytic plating coating or a molten solder dipping apparatus. It is used more frequently than a molten solder dip device because it has an advantage that a Sn—Pb plating layer having a predetermined thickness can be more uniformly deposited on the external lead surface by a DC power supply. For a metal material such as a chassis, a single plating of Sn has been performed by an electrolytic plating apparatus for a long time. However, internal stress in Sn is relieved and Sn atoms self-diffuse, and the beard crystal shown in Photo 1 is removed. A so-called needle-like single crystal whisker is generated and grows, and an electrical short circuit occurs, so that the reliability cannot be maintained. Therefore, solder plating of two elements in which Pb is added to Sn is performed. Further, after the dam bar holding the resin is cut, it is separated into individual semiconductor device pieces and cut into a predetermined lead length. Finally, the external lead portion is lead-formed into a predetermined shape such as a gull-wing shape or a J-type to complete the semiconductor device.
[0003]
[Problems to be solved by the invention]
Metal materials used for electronic components such as lead frames and chassis used in conventional semiconductor devices include Cu alloys, 42% Ni iron alloys, iron thin plates, and Al alloys, which have been subjected to a solder plating layer. It is used. However, in the last few years, actions to promote global environmental protection have been steadily advancing, and it has become necessary to regulate Pb contained in the solder plating layer. It is an important issue. Two methods are being considered as countermeasures. One of them is a so-called Sn-Bi plating layer using a Bi component instead of Pb. By using Bi, the melting point is lower than that of Sn without using harmful Pb, and plating that does not generate whiskers can be performed. On the other hand, Bi has poor workability as compared with Pb, so that there is a problem that bending workability is restricted in forming after plating. As another countermeasure, there is a diversion technique of a Sn single plating method conventionally used for a metal material such as a chassis. This countermeasure does not have the above-mentioned processing problem due to the soft nature of Sn, but as described above, there has been a problem that reliability of use performance is lacking due to the problem of whisker generation and short circuit accident.
[0004]
In view of the above-described problems, the present inventors have conducted various studies on the Sn plating method for the purpose of providing an electronic component metal material for a semiconductor device in which generation of whiskers has been prevented. It was found that Ni plating further promotes the whisker suppression effect of Cu plating by applying 0.5 to 5 μm of Ni as a base and further applying 0.5 μm to 5 μm of Cu on the Sn plating layer when applying a Sn plating layer. . It was also found that there was no problem with the molding after plating.
[0005]
[Means for Solving the Problems]
The gist of the present invention is based on this finding. The gist of the present invention is that when an Sn plating layer is applied to the surface of a metal material for electronic components, Ni plating is applied as 0.5 to 5 μm as a base and Cu plating is further applied thereon. It is a metal material for an electronic component in which generation of whiskers is prevented, characterized in that the metal material is applied in an amount of 0.5 μm to 5 μm.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the gist of the present invention will be described in detail.
The present invention relates to a method of manufacturing a metal material (or substrate) for electronic parts generally used such as a metal material used for a semiconductor device, for example, copper and copper alloy, iron and iron alloy (including 42% Ni iron alloy), and Al alloy. , Ni plating, an underlayer of Cu plating is applied thereon, and Sn plating is applied thereon. The Ni and Cu plating layers exert an effect of suppressing whiskers generated and grown from the surface of the Sn plating layer. FIG. 1 shows the relationship between the thickness of Ni and Cu plating and the occurrence of whiskers when Sn plating is performed. The Ni plating is 0.5 to 5 μm and the Cu plating layer is 0 mm. If the thickness is less than 0.5 μm, the effect of suppressing whisker generation is small. If the thickness is excessively more than 5 μm, the effect of suppressing whisker reaches supersaturation, which is economically unnecessary. The numbers in the drawing of FIG. 1 are the scores indicating the degree of whisker generation, and are the same as the scores in Table 1 shown in the explanation on the next page shown in the examples. In the present invention, the reason why the thickness of the Cu plating layer is limited to 0.5 to 5 μm is determined from such experimental results. The Sn plating of the upper layer is performed for solder wettability and corrosion resistance of the external lead. The reason for suppressing the generation of whiskers between the two plating layers is not clear at present, but according to the present inventors' guess, the Ni or Cu plating is thinly applied to the underlayer of the Sn plating layer. Influences the crystal direction and crystal grain size of the Sn plating layer so that the whisker does not easily grow, or reduces the grain boundary energy by coarsening the crystal grains, or promotes the diffusion of Cu plating metal into the Sn plating layer. There are many possible reasons, such as suppressing the generation and growth of whiskers, or improving the adhesion at the interface with a thin plating layer. By applying a Ni plating layer under the Cu plating layer, the adhesion between the surface of the metal material for electronic parts and the Cu plating layer is increased through the Ni plating layer, and the increased adhesion may cause a problem. Has the effect of maintaining the effect of suppressing the whisker of the Cu plating layer for a long period of time without being easily peeled off even when receiving the impact of
[0007]
【Example】
Next, examples of the present invention will be described.
Table 1 shows the plating layer after repeating a thermal cycle of −40 ° C. to 120 ° C. 1000 times using the electronic component metal material of the present invention and the comparative material in the case where various plating layers are applied to the electronic component metal (substrate). The whisker occurrence on the surface was observed by SEM, and the results of the following evaluation were compared and shown.
1; better than Sn-Pb 2; equivalent to Sn-Pb 3; no practical problem, but worse than conventional materials.
4: Applicable to about 100 pins or less 5: Difficult to apply to any device As a result, the metal material for electronic parts of the present invention, in which the lower layer is plated with Ni or Cu, suppresses generation of whiskers. Further, the comparative material in which Sn alone plating or Cu plating with an excessive thickness was applied to the lower layer could not suppress the generation of whiskers.
[0009]
[Table 1]
Figure 2004292944
[00010]
【The invention's effect】
As described above, the metal material for electronic components of the present invention eliminates the problem of short-circuit defects due to whiskers, has the required bending workability even in molding after plating, and is suitable for electronic components suitable for global environmental protection. Metal material can be provided.
[Brief description of the drawings]
[Photo 1] An example of whiskers generated on the Sn plating surface is shown.
FIG. 1 shows the relationship between the thickness of a Ni or Cu plating layer and the occurrence of whiskers when a Sn plating layer is applied.

Claims (1)

電子部品用金属材料の表面にSnメッキ層を施す際、下地としてNiを0.5〜5μm、さらにその上にCuを0.5μm〜5μm施す事を特徴とするウイスカの発生を防止した電子部品用金属材料。An electronic component that prevents generation of whiskers, characterized in that when a Sn plating layer is applied to the surface of a metal material for an electronic component, Ni is applied as a base layer in an amount of 0.5 to 5 μm and Cu is applied thereon in an amount of 0.5 to 5 μm. For metal material.
JP2003126038A 2003-03-26 2003-03-26 Metal materials for electronic parts that prevent whisker generation Expired - Fee Related JP4046642B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009008526A1 (en) 2007-07-06 2009-01-15 Ddk Ltd. Process for producing electronic component, and electronic component produced by the process
US9520347B2 (en) 2013-05-03 2016-12-13 Honeywell International Inc. Lead frame construct for lead-free solder connections

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* Cited by examiner, † Cited by third party
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JPS54110140A (en) * 1978-02-17 1979-08-29 Mitsubishi Electric Corp Plating method
JPS591666A (en) * 1982-06-28 1984-01-07 Furukawa Electric Co Ltd:The Continuous plating method with tin or tin alloy
JPH0339488A (en) * 1989-07-05 1991-02-20 C Uyemura & Co Ltd Method for electroless plating of tin or tin alloy
JPH04165096A (en) * 1990-10-26 1992-06-10 Kyowa Densen Kk Lead wire for electronic parts
JPH05183017A (en) * 1991-12-26 1993-07-23 Hitachi Cable Ltd Tab tape carrier
JPH09291375A (en) * 1996-04-26 1997-11-11 Noge Denki Kogyo:Kk Article with coating film on iron substrate
JPH10134869A (en) * 1996-10-30 1998-05-22 Yazaki Corp Terminal material and terminal
JPH11135226A (en) * 1997-10-27 1999-05-21 Harness Syst Tech Res Ltd Manufacture of fitting type connecting terminal
JP2001107290A (en) * 1999-10-12 2001-04-17 Kyowa Densen Kk Tinned bar stock for electronic parts and its producing method

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54110140A (en) * 1978-02-17 1979-08-29 Mitsubishi Electric Corp Plating method
JPS591666A (en) * 1982-06-28 1984-01-07 Furukawa Electric Co Ltd:The Continuous plating method with tin or tin alloy
JPH0339488A (en) * 1989-07-05 1991-02-20 C Uyemura & Co Ltd Method for electroless plating of tin or tin alloy
JPH04165096A (en) * 1990-10-26 1992-06-10 Kyowa Densen Kk Lead wire for electronic parts
JPH05183017A (en) * 1991-12-26 1993-07-23 Hitachi Cable Ltd Tab tape carrier
JPH09291375A (en) * 1996-04-26 1997-11-11 Noge Denki Kogyo:Kk Article with coating film on iron substrate
JPH10134869A (en) * 1996-10-30 1998-05-22 Yazaki Corp Terminal material and terminal
JPH11135226A (en) * 1997-10-27 1999-05-21 Harness Syst Tech Res Ltd Manufacture of fitting type connecting terminal
JP2001107290A (en) * 1999-10-12 2001-04-17 Kyowa Densen Kk Tinned bar stock for electronic parts and its producing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009008526A1 (en) 2007-07-06 2009-01-15 Ddk Ltd. Process for producing electronic component, and electronic component produced by the process
US8092263B2 (en) 2007-07-06 2012-01-10 Ddk Ltd. Process for producing connector and connector produced by the same process
US9520347B2 (en) 2013-05-03 2016-12-13 Honeywell International Inc. Lead frame construct for lead-free solder connections
EP2992553A4 (en) * 2013-05-03 2017-03-08 Honeywell International Inc. Lead frame construct for lead-free solder connections

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