JP4046642B2 - Metal materials for electronic parts that prevent whisker generation - Google Patents

Metal materials for electronic parts that prevent whisker generation Download PDF

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Publication number
JP4046642B2
JP4046642B2 JP2003126038A JP2003126038A JP4046642B2 JP 4046642 B2 JP4046642 B2 JP 4046642B2 JP 2003126038 A JP2003126038 A JP 2003126038A JP 2003126038 A JP2003126038 A JP 2003126038A JP 4046642 B2 JP4046642 B2 JP 4046642B2
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Japan
Prior art keywords
plating
electronic parts
plating layer
metal materials
whisker generation
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JP2003126038A
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JP2004292944A (en
Inventor
恭秀 大野
真由美 池田
敬一郎 安田
幸一郎 栗林
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OGIC TECHNOLOGIES CO., LTD.
Kumamoto Technology and Industry Foundation
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OGIC TECHNOLOGIES CO., LTD.
Kumamoto Technology and Industry Foundation
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Description

【0001】
【発明の属する技術分野】
本発明は、半導体装置の電子部品用金属材料に関するものである。
【0002】
【従来の技術】
半導体集積回路、高密度集積回路などの半導体装置に使用されるリードフレームは、次のような工程を経て製造される。先ず半導体装置用リードフレームの半導体搭載部に導電性接着剤を塗布した後、半導体素子を搭載した後に導電性接着剤をベーク炉で硬化させる。次に、ボンディング線で半導体素子上の電極部とリードフレームにおける内部リード部を接続する。次に半導体回路を外部環境から保護するため、エポキシ樹脂で封止する。次にリードフレームの内部リードと接続している封止樹脂の外部に出ている外部リード部に半田めっき等の外装めっきを施す。外装メッキは、主に耐食性向上のために行うもので、一般的にはSn−Pb二元素の電解メッキ塗装または、溶融ハンダディップ装置を用いてハンダメッキが施されるが、電解メッキ装置は、溶融ハンダディップ装置よりも、直流電源により外部リード表面に所定の厚さのSn−Pbメッキ層を均一に析出させやすい利点から多く使用されている。シャーシなどの金属材料に対しても以前から電解メッキ装置で、Snの単独メッキがおこなわれていたが、Sn中の内部応力が緩和されてSn原子が自己拡散し、図1で示すひげ結晶と呼ばれる、針状の単結晶であるウイスカが発生、成長し、電気的な短絡を起こして信頼性を保持できない理由からSnにPbを添加した二元素のハンダメッキがおこなわれている。さらに樹脂を堰きとめているダムバーを切断した後、半導体装置個片に分離し、所定のリード長に切断する。そして最後に外部リード部をガルウィング形、J型等の所定の形状にリード成形して半導体装置は完成する。
【0003】
【発明が解決しようとする課題】
従来の半導体装置に使用されるリードフレーム、シャーシなどの電子部品に使用される金属材料は、Cu合金、42%Niの鉄合金、鉄の薄板、Al合金などにハンダメッキ層を施した部品が使用されている。しかしながら、ここ数年で国際的な地球環境保全を進めていくための行動が着実にしつつあるなかで、ハンダメッキ層に含まれるPbの規制が必要になり、Pbの使用しないメッキ層の開発が重要な課題となっている。その対策法に二つの方法が検討されている。その一つはPbの代わりにBi成分を使用する、いわゆるSn−Biメッキ層である。Biを使用することによって、有害なPbを使用することなくSnと比較して融点が低下し、ウイスカの発生しないメッキを施すことができる。その反面、BiはPbと比較して加工性が悪いため、メッキ後の成形加工において曲げ加工性に制約を受ける問題があった。他の対策法として、従来からシャーシなどの金属材料に使用されているSn単独メッキ法の転用技術がある。この対策法は、Snの柔軟な性質から上記の加工上の問題はないが、前記したように、ウイスカが発生し短絡事故を引き起こす問題から使用性能の信頼性を欠く問題があった。
【0004】
本発明者らは上記したような問題に鑑み、ウイスカの発生を防止した半導体装置用の電子部品金属材料を提供する事を目的にSnメッキ方法について種々検討した結果、42%Niの鉄合金からなる電子部品用金属の表面にSnメッキ層を施す際、下地としてNiを1.0〜5μm、さらにその上にCuを1.0μm〜5μm施す事によって、NiメッキがCuメッキのウイスカ抑制効果を一層促進する事を知見した。またメッキ後の成型加工についても何ら支障がないことも判った。
【0005】
【課題を解決するための手段】
本発明はこの知見に基づいて構成したもので、その要旨は、42%Niの鉄合金からなる電子部品用金属の表面にSnメッキ層を施す際、下地としてNiメッキを1.0〜5μm、さらにその上にCuメッキを1.0μm〜5μm施した事を特徴とするウイスカの発生を防止した電子部品用金属材料である。
【0006】
【発明の実施の形態】
以下、本発明の要旨について詳細に説明する。
本発明は、半導体装置に使用される42%Niの鉄合金からなる電子部品用金属(または基板)の表面に、Niメッキ,その上にCuメッキの下地層を施し、その上にSnメッキを施す。Ni,Cuメッキ層は、Snメッキ層の表面から発生し成長するウイスカを抑制する効果を発揮する。図2は、Snメッキを施した時のNi,Cuメッキの厚さとウイスカ発生との関係を示したもので、Ni層が下地として0.5〜5μm厚みのもとで、Cuメッキ層が0.5μm未満の薄い厚みではウイスカ発生の抑制効果が小さくまた5μmを超える過剰な厚みではその抑制効果が過飽和に達するし、経済的にも不必要である。図2の図中の数字は、ウイスカ発生の程度を示す評点で、実施例中で示す表1の評点と同一である。本発明において、Cuメッキ層の厚みを1.0〜5μmに限定した理由はこの様な実験結果から定めたものである。上層のSnメッキは、外部リードのハンダ濡れ性、耐食性のために施す。尚、両者のメッキ層間においてウイスカの発生を抑制する理由は、現時点で明確ではないが、本発明者らの推測によれば、Snメッキ層の下地層にNi,Cuメッキを薄く施すことによって、Snメッキ層の結晶方向や結晶粒径に影響を与えてウイスカの成長し難い方位にそろえるか、結晶粒を粗大化して粒界エネルギーを低下させるか、Snメッキ層にCuメッキ金属の拡散を促して、ウイスカの発生と成長を抑制するのか、あるいは薄いメッキ層によって界面の密着性が向上するなど、幾多の理由が考えられる。なお、Cuメッキ層の下地にNiメッキ層を施す事によって、前記した電子部品用金属材料表面とCuメッキ層との密着性をNiメッキ層を介して高めると共に、高められた密着性によって何かの衝撃を受けても容易に剥離することなく、Cuメッキ層のウイスカ抑制効果を長期間維持する効果を有する。
【0007】
【実施例】
次に、本発明の実施例について説明する。
表1は、電子部品用金属(基板)に各種メッキ層を施した場合の本発明の電子部品用金属材料と比較材料を−40℃〜120℃の熱サイクルを1000回繰り返した後のメッキ層表面におけるウイスカ発生状況をSEMで観察し、下記の評点付けを行った結果を、比較して示したものである。
1;Sn−Pbよりも良い
2;Sn−Pbと同等レベル
3;実用上問題ないが、従来材よりは悪い。
4;100ピン以下程度なら適用可能
5;どのデバイスにも適用が難しい
その結果、下層にNi,Cuメッキを施した本発明の電子部品用金属材料は、ウイスカの発生が抑制される。またSn単独メッキあるいは過剰な厚みのCuメッキを下層に施した比較材は、ウイスカの発生を抑制することができなかった。
【0008】
【表1】

Figure 0004046642
【0009】
【発明の効果】
以上述べた様に、本発明の電子部品用金属材料は、ウイスカによる短絡不良の問題が解消され、メッキ後の成型加工においても必要な曲げ加工性もあり、また地球環境保全に適した電子部品用金属材料を提供することができる。
【図面の簡単な説明】
【図1】Snメッキ表面に発生したウイスカの一例を示す顕微鏡写真である
【図2】Snメッキ層を施した時のNi,Cuメッキ層の厚さとウイスカ発生状況との関係を示すグラフである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a metal material for electronic parts of a semiconductor device.
[0002]
[Prior art]
A lead frame used in a semiconductor device such as a semiconductor integrated circuit or a high-density integrated circuit is manufactured through the following steps. First, after applying a conductive adhesive to a semiconductor mounting portion of a lead frame for a semiconductor device, the conductive adhesive is cured in a baking furnace after mounting a semiconductor element. Next, the electrode part on the semiconductor element and the internal lead part in the lead frame are connected by a bonding wire. Next, in order to protect the semiconductor circuit from the external environment, it is sealed with an epoxy resin. Next, external plating such as solder plating is applied to the external lead portions that are exposed to the outside of the sealing resin connected to the internal leads of the lead frame. The exterior plating is mainly performed to improve the corrosion resistance. Generally, Sn-Pb two-element electrolytic plating coating or solder plating is performed using a molten solder dip device. It is more often used than the melting solder dip device because of the advantage that a Sn—Pb plating layer having a predetermined thickness can be uniformly deposited on the surface of the external lead by a DC power source. For metal materials such as chassis, Sn plating has been performed with an electroplating apparatus for a long time. However, the internal stress in Sn is relaxed and Sn atoms self-diffusion . The two-element solder plating in which Pb is added to Sn is performed for the reason that whisker, which is called a needle-like single crystal, is generated and grows and an electrical short circuit cannot be maintained. Further, after cutting the dam bar holding the resin, it is separated into semiconductor device pieces and cut into a predetermined lead length. Finally, the external lead portion is lead-molded into a predetermined shape such as a gull wing shape or a J shape, thereby completing the semiconductor device.
[0003]
[Problems to be solved by the invention]
Metal materials used for electronic components such as lead frames and chassis used in conventional semiconductor devices include Cu alloys, 42% Ni iron alloys, iron thin plates, Al alloys, etc. with solder plating layers. in use. However, as the actions to promote international environmental conservation in the last few years are steadily becoming necessary, the regulation of Pb contained in the solder plating layer is required, and the development of a plating layer that does not use Pb has become necessary. It is an important issue. Two methods have been studied for the countermeasures. One of them is a so-called Sn—Bi plating layer that uses a Bi component instead of Pb. By using Bi, the melting point is lowered as compared with Sn without using harmful Pb, and plating without generating whiskers can be performed. On the other hand, Bi has poor workability compared to Pb, and thus has a problem of being restricted by bending workability in the forming process after plating. As another countermeasure, there is a diversion technique of the Sn single plating method that has been used for metal materials such as a chassis. This countermeasure has no problem in the above processing due to the flexible nature of Sn. However, as described above, there has been a problem that reliability of use performance is lacking due to a problem that a whisker occurs and causes a short-circuit accident.
[0004]
In view of the above problems, the present inventors have conducted various studies on the Sn plating method for the purpose of providing an electronic component metal material for a semiconductor device that prevents whisker generation. When the Sn plating layer is applied to the surface of the metal for electronic parts, Ni is applied in an amount of 1.0 to 5 μm as a base, and further Cu is applied in an amount of 1.0 to 5 μm. It has been found that further promotion of It was also found that there was no problem with the molding process after plating.
[0005]
[Means for Solving the Problems]
The present invention is configured on the basis of this finding, and the gist thereof is that when a Sn plating layer is applied to the surface of a metal for an electronic component made of an iron alloy of 42% Ni, Ni plating is used as a base at 1.0 to 5 μm, Furthermore, it is a metal material for electronic parts which prevents the generation of whiskers, which is characterized in that Cu plating is performed thereon by 1.0 μm to 5 μm.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the gist of the present invention will be described in detail.
In the present invention, Ni plating is applied to the surface of a metal (or substrate) made of a 42% Ni iron alloy used in a semiconductor device, and a Cu plating base layer is applied thereon, and then Sn plating is applied thereon. Apply. The Ni and Cu plating layers exhibit an effect of suppressing whiskers that are generated and grown from the surface of the Sn plating layer. FIG. 2 shows the relationship between Ni and Cu plating thickness and whisker generation when Sn plating is performed. The Ni layer is 0.5 to 5 μm thick as a base, and the Cu plating layer is 0. When the thickness is less than 5 μm, the effect of suppressing whisker generation is small, and when the thickness exceeds 5 μm, the suppression effect reaches supersaturation, which is economically unnecessary. The numbers in the diagram of FIG. 2 are scores indicating the degree of whisker generation, and are the same as the scores in Table 1 shown in the examples. In the present invention, the reason why the thickness of the Cu plating layer is limited to 1.0 to 5 μm is determined from such experimental results. The upper Sn plating is applied for solder wettability and corrosion resistance of the external leads. The reason for suppressing the occurrence of whisker between the two plating layers is not clear at the present time, but according to the inventor's estimation, by thinly applying Ni and Cu plating to the underlayer of the Sn plating layer, It affects the crystal orientation and grain size of the Sn plating layer, aligns the orientation of whisker that is difficult to grow, or coarsens the crystal grain to lower the grain boundary energy, or promotes the diffusion of Cu plating metal to the Sn plating layer. Thus, there are a number of reasons such as suppressing the generation and growth of whiskers, or improving the adhesion at the interface by a thin plating layer. In addition, by applying the Ni plating layer to the base of the Cu plating layer, the adhesion between the surface of the metal material for electronic parts and the Cu plating layer is enhanced through the Ni plating layer, and something is improved by the increased adhesion. It has the effect of maintaining the whisker-suppressing effect of the Cu plating layer for a long period of time without being easily peeled even when subjected to the impact of.
[0007]
【Example】
Next, examples of the present invention will be described.
Table 1 shows the plating layer after 1000 cycles of -40 ° C to 120 ° C thermal cycles of the metal material for electronic components and the comparative material of the present invention when various plating layers are applied to the metal (substrate) for electronic components. The result of having observed the whisker generation | occurrence | production state on the surface with SEM, and having performed the following scoring is shown.
1; better than Sn-Pb 2; level equivalent to Sn-Pb 3; no problem in practical use, but worse than conventional materials.
4; Applicable to about 100 pins or less 5; Difficult to apply to any device As a result, the metal material for electronic parts of the present invention in which the lower layer is plated with Ni or Cu suppresses the occurrence of whiskers. Further, the comparative material in which the lower layer was plated with Sn alone or excessively thick Cu could not suppress the generation of whiskers.
[0008]
[Table 1]
Figure 0004046642
[0009]
【The invention's effect】
As described above, the metal material for electronic parts of the present invention solves the problem of short circuit failure due to whiskers , has bending workability necessary for molding after plating, and is suitable for global environmental protection. Metal materials can be provided.
[Brief description of the drawings]
FIG. 1 is a photomicrograph showing an example of whisker generated on the surface of Sn plating.
FIG. 2 is a graph showing the relationship between the thickness of Ni and Cu plating layers and the state of whisker generation when an Sn plating layer is applied.

Claims (1)

42%Niの鉄合金からなる電子部品用金属の表面にSnメッキ層を施す際、下地としてNiを1.0〜5μm、さらにその上にCuを1.0μm〜5μm施した事を特徴とするウイスカの発生を防止した電子部品用金属材料。When subjected to Sn plating layer for electronic components metal surfaces made of 42% Ni iron alloy, Ni and 1.0 5 .mu.m as a base, and characterized in that the further subjected 1.0 Myuemu~5myuemu the Cu thereon Metal materials for electronic parts that prevent whiskers from occurring.
JP2003126038A 2003-03-26 2003-03-26 Metal materials for electronic parts that prevent whisker generation Expired - Fee Related JP4046642B2 (en)

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* Cited by examiner, † Cited by third party
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WO2009008526A1 (en) 2007-07-06 2009-01-15 Ddk Ltd. Process for producing electronic component, and electronic component produced by the process
WO2014179108A1 (en) 2013-05-03 2014-11-06 Honeywell International Inc. Lead frame construct for lead-free solder connections

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JPS5937756B2 (en) * 1978-02-17 1984-09-11 三菱電機株式会社 Plating method
JPS591666A (en) * 1982-06-28 1984-01-07 Furukawa Electric Co Ltd:The Continuous plating method with tin or tin alloy
JP2833026B2 (en) * 1989-07-05 1998-12-09 上村工業株式会社 Electroless tin plating method
JPH04165096A (en) * 1990-10-26 1992-06-10 Kyowa Densen Kk Lead wire for electronic parts
JPH05183017A (en) * 1991-12-26 1993-07-23 Hitachi Cable Ltd Tab tape carrier
JPH09291375A (en) * 1996-04-26 1997-11-11 Noge Denki Kogyo:Kk Article with coating film on iron substrate
JPH10134869A (en) * 1996-10-30 1998-05-22 Yazaki Corp Terminal material and terminal
JPH11135226A (en) * 1997-10-27 1999-05-21 Harness Syst Tech Res Ltd Manufacture of fitting type connecting terminal
JP4305699B2 (en) * 1999-10-12 2009-07-29 協和電線株式会社 Tin plating strip for electronic parts and its manufacturing method

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