JP2004256876A - Method of producing plated molding - Google Patents

Method of producing plated molding Download PDF

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Publication number
JP2004256876A
JP2004256876A JP2003050092A JP2003050092A JP2004256876A JP 2004256876 A JP2004256876 A JP 2004256876A JP 2003050092 A JP2003050092 A JP 2003050092A JP 2003050092 A JP2003050092 A JP 2003050092A JP 2004256876 A JP2004256876 A JP 2004256876A
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JP
Japan
Prior art keywords
nickel
plating
plating layer
bath
nickel plating
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JP2003050092A
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Japanese (ja)
Inventor
Ichiro Hayashi
一郎 林
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TAIYO Manufacturing CO Ltd
Taiho Kogyo Co Ltd
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TAIYO Manufacturing CO Ltd
Taiho Kogyo Co Ltd
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Application filed by TAIYO Manufacturing CO Ltd, Taiho Kogyo Co Ltd filed Critical TAIYO Manufacturing CO Ltd
Priority to JP2003050092A priority Critical patent/JP2004256876A/en
Priority to TW093102299A priority patent/TWI278538B/en
Priority to KR1020040012227A priority patent/KR100638329B1/en
Priority to CNB2004100082949A priority patent/CN1297693C/en
Publication of JP2004256876A publication Critical patent/JP2004256876A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10Electroplating with more than one layer of the same or of different metals
    • C25D5/12Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
    • C25D5/14Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium two or more layers being of nickel or chromium, e.g. duplex or triplex layers
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • C23C18/1653Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • C25D3/14Electroplating: Baths therefor from solutions of nickel or cobalt from baths containing acetylenic or heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54Electroplating of non-metallic surfaces
    • C25D5/56Electroplating of non-metallic surfaces of plastics
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60Electroplating characterised by the structure or texture of the layers
    • C25D5/605Surface topography of the layers, e.g. rough, dendritic or nodular layers
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/627Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
  • Chemically Coating (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of producing a plated molding in which, at the time of subjecting a product requiring precision appearance and thinness to one-color molding and two-color molding, plating is hard to peel, and even in the case a crimp texture, a hair line, a satin finish and an engraving texture are formed on the surface, they can be reproduced. <P>SOLUTION: In the method of producing a plated molding, the surface of a molding is subjected to plating by the following stages: a stage (a) where a metal plated layer is formed on the surface of the molding by electroless plating; a stage (b) where a first nickel plated layer is formed on the surface of the electroless plated layer by electroplating; a stage (c) where a second nickel plated layer is formed on the surface of the first nickel plated layer by electroplating; and a stage (d) where a third nickel plated layer is formed on the surface of the second nickel plated layer. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、薄肉部を有するメッキ成形品の製造方法に関し、詳しくは、例えば、スイッチ、パソコン操作用キー・トップ等の電気、電子部品、パソコン、電話等のOA機器、DVD、MD等の通信機器表面のメッキ方法に関し、さらに詳しくは携帯電話の操作ボタン(キー)の製造方法に関する。
【0002】
【従来の技術】
例えば、折り畳みタイプ(フラップ型)の携帯電話においては、その厚みが薄いことが益々要望されている。このような携帯電話に取り付けられる操作ボタン(キー)も極力厚みの薄いものが要求されている。
【0003】
ところで、操作ボタンは、一般に、メッキの容易なABS(アクリロニトリル・ブタジエン・スチレン)樹脂で成形されることが多いが、ABS樹脂は携帯電話本体側への接着性が悪いという性質があり、また装飾のためメッキされない部分を形成する場合もあるので、ABS樹脂以外の樹脂、例えば、PC(ポリカーボネート)樹脂を用いて二色成形することがある。さらに、装飾のため操作ボタンのメッキされた表面に、光沢面(鏡面)とつや消し面(微細な凹凸面)とを形成する場合もある。
【0004】
従来、このような携帯電話の操作ボタンを製造する場合には、インモールド成形すると、シャープ感、光沢感がでないので、上記したように、2色成形した後に、成形品表面にメッキ処理することが行われている。
【0005】
そして、薄型の成形品を2色成形するときに、従来では、射出速度を高速にしてキャビテイ内に樹脂を射出成形していた。樹脂の速度が遅いと、キャビティ内に樹脂が入らず、薄型の成形品が得られないからである。しかし、樹脂速度が速いと、得られた成形品のメッキが剥がれ易いという問題がある。この理由は、成形の際の樹脂の流れ性あるいは配向に起因しているものと思われ、成形品の表面にメッキのアンカー効果がないためと思われる。
【0006】
そこで、メッキの剥がれを防止するために、無電解メッキにて金属メッキ層を形成した後に、銅メッキを電気メッキするという方法も考えられたが、従来の銅メッキは、レベリング作用が強いので、以下のような問題点がある。
【0007】
梨地のように操作ボタン表面に微細な凹凸が形成されているときに、従来のものではダレが発生し、光沢ができ、その結果、梨地が再現されない。
【0008】
すなわち、▲1▼高精密の外観を必要とする製品(例えば、携帯電話操作釦や家電関係操作釦等)の様に1つの製品に鏡面部分とブラスト(シボ目)、ヘアーライン等の機械加工が混在してる製品や、▲2▼精密機械加工製品(例えば、内面にバイト目(鋭い傷)等を付けた電鋳金型を用いて成形した製品、デジタルビデオ等電子家電)等の様に、精密な外観を必要とし、かつコントラストを強調する製品にメッキを施す場合は、電解銅メッキでは皮膜の性質上表面を平らにしようとする性質(平滑性)が有るため、精密金型で成形された成形品の表面状態を再現出来ないという問題がある。
【0009】
【発明が解決しようとする課題】
本発明は上記の実状に着目してなされたものであって、その目的とするところは、高速で射出成形して得られた薄肉部を有する成形品においても、メッキが剥がれ難く、また表面に梨地面を有する場合でもその梨地を再現することができるメッキ成形品の製造方法を提供することにある。
【0010】
【課題を解決するための手段】
請求項1に記載のメッキ成形品の製造方法は、成形品の表面に以下の工程によりメッキを処理する方法であり、そのことにより上記目的が達成される:
(a)成形品表面に、無電解メッキによって金属メッキ層を形成する工程、
(b)該無電解メッキ層の表面に、以下の条件で電気メッキによって第1のニッケルメッキ層を形成する工程、
硫酸ニッケルを120g/L〜200g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第1のニッケルメッキ浴を使用し、浴温46〜56℃、陰極電流密度1.0〜3.5A/dmにてメッキする工程、
(c)該第1のニッケルメッキ層の表面に、以下の条件で電気メッキによって第2のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第2のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0A/dmにてメッキする工程、および
(d)該第2のニッケルメッキ層の表面に、以下の条件で電気メッキによって第3のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第3のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0VA/dmにてメッキする工程。
【0011】
請求項2に記載のメッキ成形品の製造方法は、2色成形によって得られた薄肉部を有する成形品の表面に、メッキを処理するメッキ成形品の製造方法であって、
薄肉部を有する成形品の表面に以下の工程によりメッキを処理する方法であり、そのことにより上記目的が達成される:
(a)成形品表面に、無電解メッキによって金属メッキ層を形成する工程、
(b)該無電解メッキ層の表面に、以下の条件で電気メッキによって第1のニッケルメッキ層を形成する工程、
硫酸ニッケルを120g/L〜200g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第1のニッケルメッキ浴を使用し、浴温46〜56℃、陰極電流密度1.0〜3.5A/dmにてメッキする工程、
(c)該第1のニッケルメッキ層の表面に、以下の条件で電気メッキによって第2のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第2のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0A/dmにてメッキする工程、および
(d)該第2のニッケルメッキ層の表面に、以下の条件で電気メッキによって第3のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第3のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0VA/dmにてメッキする工程。
【0012】
一つの実施態様では、前記第2のニッケルメッキ浴の中に、アセチレンアルコール誘導体が0.4〜1.2重量%添加される。
【0013】
一つの実施態様では、前記第3のメッキ浴の中に、ブチンジオール誘導体が0.4〜1.6重量%添加される。
【0014】
一つの実施態様では、前記第2のニッケルメッキ層を形成する工程から、第3のニッケルメッキ層を形成する工程へ、製品に電流を流しながら製品が移される。
【0015】
一つの実施態様では、前記成形品の表面に、光沢面と凹凸面が形成されている。
【0016】
請求項7記載のメッキ成形品は、上記いずれかの方法によって得られる。
【0017】
一つの実施態様では、前記成形品が携帯電話の操作ボタンである。
【0018】
本発明の作用は次の通りである。
【0019】
ニッケルメッキ皮膜の特徴としては形に沿って析出する(追従性)があるので、精密金型で成形された成形品表面状態を再現出来る。また、無電解ニッケルを施した後に、薄く無光沢の電解ニッケル(ストライクニッケル)を施す事により、電気給電部の無電解ニッケル皮膜の溶解を防止できる。
【0020】
さらに、2重に光沢ニッケル(半光沢・光沢)を施す場合に、特殊な方法で製品に電気を流しながら、一方の第2のニッケルメッキ浴から第3のニッケルメッキ浴へ製品を移すことにより半光沢・光沢間での層間剥離(密着不足)を防止できる。
【0021】
つまり、浴組成およびメッキ条件が異なる第2ニッケルメッキから第3ニッケルメッキ浴へ製品を移動する場合に、製品を空中へ引き上げて移動するとニッケル皮膜が空気中で酸化されて酸化皮膜が形成されるため、第3ニッケルメッキ浴でメッキ処理によって形成したニッケル膜が剥離し易いのであるが、本発明のように、製品を保持して移動する冶具に電流を流しながら、製品を第2のニッケルメッキ浴から第3のニッケルメッキ浴へ移動することにより、第2のニッケルメッキ層の表面に酸化皮膜が形成されることを防止して第3のニッケルメッキ層の剥離を防止することができる。
【0022】
その後、第3のニッケルメッキ層の表面に電気メッキによってクロム層またはクロム合金層を形成することにより、薄肉部を有する成形品においても、その生地表面に金属メッキ層が強固に接着して剥がれることが難しく、また表面に光沢面と梨地とが形成される成形品表面へのメッキ処理が、再現性良く実施される。
【0023】
なお、メッキ被覆成形品の剥がれ性は以下の条件で実施される。
【0024】
碁盤目試験:これはクロスカット試験(1mm碁盤目)にて測定される。
【0025】
ヒートショック試験:85℃・1時間と、−35℃・1時間の繰り返しサイクル試験であり、6サイクル以上で変化しないということが要求されるが、従来のものは3サイクルで破壊した。
【0026】
【発明の実施の形態】
以下、本発明を詳細に説明する。
【0027】
本発明の成形品4は、図1に示すように、2色成形によって得られた薄肉部3を有するものであり、ABS樹脂にて形成された一次成形品1と、該一次成形品1の内側に二色成形によって成形された二次成形品2とを有する。二次成形品2は、必要に応じてPC等の透明な樹脂にて形成することができる。
【0028】
この皿状に高速で射出成形された成形品4は薄肉部3(ゲート口)を有し、その薄肉部の厚さは、通常0.35mm以下であり、好ましくは0.15〜0.30mmである。このような成形品は、従来の金型構造の物より複雑な形状で、難易度の高い形状の物にはキャビティとコアと逆構造にした二色成形によって成形することができる。また、薄肉部を有することにより、射出速度を従来に比べて早くした状態で成形される。なお、樹脂を高速で射出成形するとは、例えば、ABS樹脂中のブタジエン分子の配向が変化する程度の速度を意味する。すなわち、ブタジエン分子は、従来の射出速度では、ほぼ球形となっているが、一定速度以上では楕円形となり、従来のメッキ処理では成形品表面からメッキが剥がれ易いのである。
【0029】
このようにして得られた薄肉部を有する成形品の表面に以下の工程によりメッキ処理が行われる。
(a)成形品を水洗し、その表面に無電解ニッケルメッキ(化学メッキ)によって金属メッキ層を形成する。
【0030】
無電解メッキは、以下のように行うことができる。
【0031】
エッチング工程:無水クロム酸と硫酸の水溶液に成形品を所定温度にて浸漬後、水洗し、表面を粗面化する。
【0032】
キャタリスト(キャタライザー)工程:塩化パラジウムと塩化第1スズと塩酸の水溶液に、成形品を浸漬後、水洗し、成形品表面にパラジウムを吸着させる。
【0033】
アクセレーター工程:塩酸の水溶液に成形品を浸漬し、水洗し、キャタリスト工程でパラジウムと一緒に吸着したスズを塩酸で、溶解・脱落させる。この場合に2色成形品のABS樹脂側のパラジウムを残し、PC等側おり脱落させるため、槽底部よりエアーバブリングを特殊な条件で行うことによりPC等部へのメッキ回り込みを防止する。
【0034】
無電解ニッケルメッキまたは無電解銅メッキ(化学メッキ):
ニッケルまたは銅、ホルマリン、ロッセル塩、苛性ソーダ、次亜リン酸ソーダ、アンモニア、水等の混合液に浸漬し、水洗する。これによって、ホルマリン、次亜リン酸ソーダの還元反応により、ニッケル(銅)をパラジウム上に析出させる。
(b)次に、無電解メッキ層上に、以下のようにして電気メッキを行う。
【0035】
本発明では、電解ニッケルメッキ工程は、▲1▼硫酸活性工程、▲2▼水洗工程、▲3▼回収工程、▲4▼ストライクニッケルメッキ工程、▲5▼半光沢ニッケルメッキ工程、および▲6▼光沢ニッケルメッキ工程を包含する。
【0036】
なお、▲6▼光沢ニッケルメッキ工程後は水洗を2回行い、その後クロムメッキ工程へ移る。
【0037】
上記各工程の目的は次の通りである。
▲1▼硫酸活性工程:前処理工程(無電解ニッケル)上がりの製品表面を覆っている酸化皮膜を除去し、および酸により無電解ニッケル表面を活性化させ電解ニッケルメッキの析出を良くする。
▲2▼水洗工程:硫酸活性で付着している硫酸水溶液を洗い流しストライクニッケルのpH上昇を防止する。
▲3▼回収工程:空の槽に一定時間製品を静止させ水洗水を製品より流れ落ちるようにする。
▲4▼ストライクニッケル工程:半光沢・光沢ニッケルメッキを施すために、無電解ニッケル皮膜上に無光沢ニッケル皮膜を施す。(その厚みは1〜2μm程度が好ましい。)
その目的は、(i)次工程の半光沢ニッケルの析出を良くする、および(ii)無電解ニッケル上に直接半光沢ニッケルで高電流(4〜6V)を流した場合には、無電解ニッケル皮膜が溶解され電気接点が確保されないからであり、そのためストライクニッケルメッキを施す。
▲5▼半光沢ニッケル工程:つきまわり性(延性)の良い半光沢(光沢度合の弱い)ニッケル皮膜を施す。(その厚みは3〜7μ程度が好ましい。)
その目的は、次工程の光沢ニッケルの析出を良くするためである。(光沢感を出し易くする。)
▲6▼光沢ニッケル工程:光沢感のある光沢ニッケル(光沢度の強い)を施す。(その厚みは3〜7μが好ましい。)
その目的はユーザーニーズに見合った光沢感を再現させるためである。
【0038】
このように、本発明では3層またはそれ以上のニッケルメッキ工程にてメッキするものであり、このニッケルメッキは追従性が優れているので、成形品の生地のブラスト処理(シボ目・ヘアーライン・梨地・彫刻目)の部分はそのままブラスト処理(シボ目・ヘアーライン・梨地・彫刻目)の凹凸が得られる。また、平面の部分(光沢面)は従来通り光沢感が得られる。
【0039】
その後、ニッケルメッキ層の表面に、電気メッキによってクロム層またはクロム合金層を形成する。
【0040】
なお、上記各工程におけるメッキ条件は以下のとおりである。
(1)ストライクニッケル工程(第1のニッケルメッキ層を形成する工程)におけるメッキ条件:
硫酸ニッケルの濃度は120g/L〜200g/Lであり、好ましくは150g/L〜190g/Lである。硫酸ニッケルの濃度が120g/Lを下回ると、メッキ皮膜のつきまわり性が低下し、200g/Lを上回ると、メッキ皮膜が粗雑になる。
【0041】
塩化ニッケルの濃度は45g/L〜90g/Lであり、好ましくは50g/L〜80g/Lである。塩化ニッケルの濃度が45g/Lを下回ると、メッキ皮膜のつきまわり性が低下し、90g/Lを上回ると、メッキ皮膜が脆くなる。
【0042】
硼酸の濃度は25g/L〜50g/Lであり、好ましくは35g/L〜45g/Lである。硼酸の濃度が25g/Lを下回ると、pH変動が大きくなり、50g/Lを上回ると、メッキ皮膜が粗雑になる。
【0043】
ニッケルメッキ浴のpHは3.7〜4.6であり、好ましくは3.8〜4.3である。浴のpHが3.7を下回ると、メッキ皮膜のつきまわり性が悪くなり、4.6を上回ると、ビット(電解反応の水素ガス跡)が発生しやすい。
【0044】
浴温は、46〜56℃であり、好ましくは48℃〜56℃である。浴温が46℃を下回ると、メッキ皮膜のつきまわり性が悪くなり、56℃を上回ると、角部を中心にコゲ(異常析出)不良が発生する。
【0045】
陰極電流密度は1.0〜3.5A/dmであり、好ましくは2〜3A/dmである。陰極電流密度が1.0A/dmを下回ると、メッキ皮膜のつきまわり性が低下し、3.5A/dmを上回ると、角部を中心にコゲ(異常析出)不良が発生する。
(2)半光沢ニッケル工程(第2のニッケルメッキ層を形成する工程)におけるメッキ条件:
硫酸ニッケルの濃度は200g/L〜280g/Lであり、好ましくは220g/L〜260g/Lである。硫酸ニッケルの濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0046】
塩化ニッケルの濃度は45g/L〜90g/Lであり、好ましくは50g/L〜70g/Lである。塩化ニッケルの濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0047】
硼酸の濃度は25g/L〜50g/Lであり、好ましくは35g/L〜45g/Lである。硼酸の濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0048】
ニッケルメッキ浴のpHは3.7〜4.6であり、好ましくは3.8〜4.3である。pHがこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0049】
浴温は、42〜56℃であり、好ましくは44℃〜53℃である。浴温がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0050】
陰極電流密度は1.5〜6.0A/dmであり、好ましくは3.5〜5.5A/dmである。陰極電流密度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0051】
第2ニッケル浴には、添加剤として、アセチレンアルコール誘導体系のものを0.4〜1.2重量%添加するのがよく、好ましくは0.6〜1.0重量%である。添加剤の添加量が0.4重量%未満の場合には、均一電着性・光沢度付与という効果が小さく、1.2重量%を超えると、光沢度過剰・メッキ皮膜が脆くなる。アセチレンアルコール誘導体系の具定例としては、ノンレベリングNiメッキ用光沢剤がある。
(3)光沢ニッケル工程(第3のニッケルメッキ層を形成する工程)におけるメッキ条件:
硫酸ニッケルの濃度は200g/L〜280g/Lであり、好ましくは220g/L〜260g/Lである。硫酸ニッケルの濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0052】
塩化ニッケルの濃度は45g/L〜90g/Lであり、好ましくは50g/L〜70g/Lである。塩化ニッケルの濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0053】
硼酸の濃度は25g/L〜50g/Lであり、好ましくは35g/L〜45g/Lである。硼酸の濃度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0054】
ニッケルメッキ浴のpHは3.7〜4.6であり、好ましくは3.8〜4.3である。pHがこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0055】
浴温は、42〜56℃であり、好ましくは44℃〜53℃である。浴温がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0056】
陰極電流密度は1.5〜6.0A/dmであり、好ましくは3.5〜5.5A/dmである。陰極電流密度がこの範囲を外れる場合は、上記第1のニッケルメッキ層を形成する工程と同様である。
【0057】
第3ニッケル浴には、添加剤として、ブチンジオール誘導体系のものを0.4〜1.6重量%添加するのがよく、好ましくは0.6〜1.1重量%である。添加剤の添加量が0.4重量%未満の場合には、均一電着性・内部応力の減少・耐食性の向上という効果が小さく、1.6重量%を超えると、光沢度合の過剰・残渣による次工程(装飾メッキ)でのコゲ・シミ等の不具合の発生である。ブチンジオール誘導体系の具体例としては、光沢ニッケルメッキ用光沢剤がある。
【0058】
【発明の効果】
本発明によれば、高速で射出成形して得られた薄肉部を有する成形品においても、メッキが剥がれ難く、また表面にシボ目・ヘアーライン・梨地・彫刻目を再現する場合でもそのシボ目・ヘアーライン・梨地・彫刻目を再現することができる。
【0059】
すなわち、従来の銅メッキは、レベリング作用が強いので、以下の問題点がある。シボ目・ヘアーライン・梨地・彫刻目のように表面に微細な凹凸が形成されているときに、従来のものではダレが発生し、光沢が出すぎシボ目・ヘアーライン・梨地・彫刻目が再現されない。すなわち、電鋳キャビティの特徴をこわす。
【0060】
これに対して、本発明によれば、特定のメッキ条件を用いることにより、薄肉部を有する成形品においても、その生地表面に金属メッキ層が強固に接着して剥がれることがなく、また表面に光沢面とシボ目・ヘアーライン・梨地・彫刻目とが形成される成形品表面へのメッキ処理が、再現性良く実施される。
【0061】
また、本発明で生産した製品は、従来の下地銅メッキを施した製品に比べ、銅メッキ特有の不良(ムラ付き、異物付着(ブツ突状))等が一切発生しない。異種金属上にニッケルを析出させるのではなく、同種金属(ニッケル上にニッケル)を析出させるので、層間の相性も良く、層間密着性は良好であり、銅メッキ工程からのニッケル工程に移すときに行う特殊な中和、洗浄工程を省くことができる。このような総合的なメリットにより、下地に銅メッキを施す製品より、出来栄え品質(歩留まり)が30%以上向上する事例もあり、平均でも20%は向上できる。
【図面の簡単な説明】
【図1】本発明の製造方法によって得られたメッキ成形品の一実施例の断面図である。
【符号の説明】
1 一次成形品
2 二次成形品
3 薄肉部
4 成形品
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for manufacturing a plated molded product having a thin portion, and more specifically, for example, electric and electronic components such as switches and key tops for operating personal computers, OA equipment such as personal computers and telephones, and communications such as DVDs and MDs. More particularly, the present invention relates to a method for manufacturing an operation button (key) of a mobile phone.
[0002]
[Prior art]
For example, in a foldable (flap type) mobile phone, it is increasingly demanded that the thickness be thin. Operation buttons (keys) attached to such mobile phones are also required to be as thin as possible.
[0003]
By the way, the operation button is generally formed of ABS (acrylonitrile-butadiene-styrene) resin, which is easily plated, but the ABS resin has a property of poor adhesiveness to the body of the mobile phone, and is also decorative. In some cases, two-color molding may be performed using a resin other than the ABS resin, for example, a PC (polycarbonate) resin. Further, a glossy surface (mirror surface) and a matte surface (fine uneven surface) may be formed on the plated surface of the operation button for decoration.
[0004]
Conventionally, when manufacturing such an operation button for a mobile phone, since in-mold molding does not provide sharpness and glossiness, as described above, after two-color molding, it is necessary to perform plating treatment on the surface of the molded product. Has been done.
[0005]
Conventionally, when two-color molding of a thin molded product is performed, the injection speed is increased and the resin is injection-molded in the cavity. If the speed of the resin is low, the resin does not enter the cavity, and a thin molded product cannot be obtained. However, when the resin speed is high, there is a problem that the plating of the obtained molded product is easily peeled off. The reason for this is considered to be due to the flowability or orientation of the resin during molding, and it is considered that there is no plating anchor effect on the surface of the molded product.
[0006]
Therefore, in order to prevent peeling of the plating, a method of forming a metal plating layer by electroless plating and then electroplating copper plating was considered, but conventional copper plating has a strong leveling action, There are the following problems.
[0007]
When fine irregularities are formed on the surface of the operation button like a satin finish, sagging occurs in the conventional operation button and gloss is produced, and as a result, the satin finish is not reproduced.
[0008]
That is, {circle around (1)} products that require a high-precision appearance (eg, mobile phone operation buttons, home appliance operation buttons, etc.) are machined into a single product such as a mirror surface, blast (texture), and hairline. Precision products such as mixed products, (2) precision machined products (for example, products molded using an electroformed mold with a bite (sharp scratch) on the inner surface, digital video and other electronic home appliances), etc. When plating a product that requires a good appearance and enhances contrast, electrolytic copper plating has the property of trying to flatten the surface due to the properties of the film (smoothness), so it was molded with a precision mold There is a problem that the surface state of the molded product cannot be reproduced.
[0009]
[Problems to be solved by the invention]
The present invention has been made by focusing on the above-mentioned actual conditions, and the purpose thereof is that even in a molded product having a thin portion obtained by injection molding at a high speed, plating is hardly peeled off and the surface is It is an object of the present invention to provide a method of manufacturing a plated molded product capable of reproducing a matte surface even when the matte surface is provided.
[0010]
[Means for Solving the Problems]
The method for producing a plated molded article according to claim 1 is a method of treating a surface of the molded article with plating by the following steps, thereby achieving the above object:
(A) forming a metal plating layer on the surface of the molded product by electroless plating;
(B) forming a first nickel plating layer on the surface of the electroless plating layer by electroplating under the following conditions;
First nickel plating containing 120 g / L to 200 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. Using a bath, plating at a bath temperature of 46 to 56 ° C. and a cathode current density of 1.0 to 3.5 A / dm 2 ,
(C) forming a second nickel plating layer on the surface of the first nickel plating layer by electroplating under the following conditions;
Second nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 A / dm 2 , and (d) applying the following conditions to the surface of the second nickel plating layer. Forming a third nickel plating layer by electroplating,
Third nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 VA / dm 2 .
[0011]
The method for producing a plated molded product according to claim 2 is a method for producing a plated molded product in which plating is performed on a surface of a molded product having a thin portion obtained by two-color molding,
A method of treating a surface of a molded article having a thin portion with plating by the following steps, thereby achieving the above object:
(A) forming a metal plating layer on the surface of the molded product by electroless plating;
(B) forming a first nickel plating layer on the surface of the electroless plating layer by electroplating under the following conditions;
First nickel plating containing 120 g / L to 200 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. Using a bath, plating at a bath temperature of 46 to 56 ° C. and a cathode current density of 1.0 to 3.5 A / dm 2 ,
(C) forming a second nickel plating layer on the surface of the first nickel plating layer by electroplating under the following conditions;
Second nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 A / dm 2 , and (d) applying the following conditions to the surface of the second nickel plating layer. Forming a third nickel plating layer by electroplating,
Third nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 VA / dm 2 .
[0012]
In one embodiment, 0.4 to 1.2% by weight of an acetylene alcohol derivative is added to the second nickel plating bath.
[0013]
In one embodiment, a butynediol derivative is added in the third plating bath in an amount of 0.4 to 1.6% by weight.
[0014]
In one embodiment, the product is transferred from the step of forming the second nickel plating layer to the step of forming the third nickel plating layer while applying a current to the product.
[0015]
In one embodiment, a glossy surface and an uneven surface are formed on the surface of the molded article.
[0016]
A plated molded product according to claim 7 is obtained by any of the above methods.
[0017]
In one embodiment, the molded article is an operation button of a mobile phone.
[0018]
The operation of the present invention is as follows.
[0019]
As a characteristic of the nickel plating film is that it is deposited (follows) along the shape, it is possible to reproduce the surface condition of a molded product formed by a precision mold. Further, by applying a thin and matte electrolytic nickel (strike nickel) after applying the electroless nickel, the dissolution of the electroless nickel film of the electric power supply portion can be prevented.
[0020]
Furthermore, when doubly bright nickel (semi-bright / glossy) is applied, the product is transferred from one second nickel plating bath to the third nickel plating bath while applying electricity to the product in a special manner. Interlayer peeling (insufficient adhesion) between semi-gloss and gloss can be prevented.
[0021]
That is, when the product is moved from the second nickel plating bath having different bath composition and plating conditions to the third nickel plating bath, if the product is lifted and moved to the air, the nickel film is oxidized in the air to form an oxide film. Therefore, the nickel film formed by the plating process in the third nickel plating bath is easily peeled off. However, as in the present invention, the product is subjected to the second nickel plating while applying a current to a jig which holds and moves the product. By moving from the bath to the third nickel plating bath, it is possible to prevent an oxide film from being formed on the surface of the second nickel plating layer and prevent the third nickel plating layer from peeling off.
[0022]
Then, by forming a chromium layer or a chromium alloy layer on the surface of the third nickel plating layer by electroplating, even in a molded product having a thin portion, the metal plating layer is strongly adhered to the cloth surface and peeled off. The plating process is performed with good reproducibility on the surface of the molded product in which the glossy surface and the matte surface are formed on the surface.
[0023]
The peelability of the plating-coated molded product is performed under the following conditions.
[0024]
Cross cut test: This is measured by a cross cut test (1 mm cross cut).
[0025]
Heat shock test: A repeated cycle test of 85 ° C. for 1 hour and −35 ° C. for 1 hour. It is required that the temperature does not change in 6 cycles or more, but the conventional one was broken in 3 cycles.
[0026]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail.
[0027]
As shown in FIG. 1, the molded article 4 of the present invention has a thin portion 3 obtained by two-color molding, and includes a primary molded article 1 formed of ABS resin, And a secondary molded product 2 formed by two-color molding inside. The secondary molded article 2 can be formed of a transparent resin such as a PC if necessary.
[0028]
The molded product 4 injection-molded at a high speed into a dish has a thin portion 3 (gate opening), and the thickness of the thin portion is usually 0.35 mm or less, preferably 0.15 to 0.30 mm. It is. Such a molded product has a more complicated shape than that of the conventional mold structure, and can be formed into a highly difficult shape by two-color molding in which the cavity and the core are reversed. Also, by having a thin portion, molding is performed in a state where the injection speed is higher than in the past. Injecting a resin at high speed means, for example, a speed at which the orientation of butadiene molecules in the ABS resin changes. That is, the butadiene molecule has a substantially spherical shape at the conventional injection speed, but has an elliptical shape at a certain speed or higher, and the plating is easily peeled off from the surface of the molded product by the conventional plating treatment.
[0029]
The plating process is performed on the surface of the molded product having the thin portion obtained in this manner by the following steps.
(A) The molded product is washed with water, and a metal plating layer is formed on the surface by electroless nickel plating (chemical plating).
[0030]
Electroless plating can be performed as follows.
[0031]
Etching step: The molded article is immersed in an aqueous solution of chromic anhydride and sulfuric acid at a predetermined temperature, washed with water, and the surface is roughened.
[0032]
Catalyst (catalyzer) step: After immersing the molded article in an aqueous solution of palladium chloride, stannous chloride and hydrochloric acid, the molded article is washed with water, and palladium is adsorbed on the surface of the molded article.
[0033]
Accelerator step: The molded article is immersed in an aqueous solution of hydrochloric acid, washed with water, and tin adsorbed together with palladium in the catalyst step is dissolved and removed with hydrochloric acid. In this case, the palladium on the ABS resin side of the two-color molded product is left, and the PC or the like is dropped off. Therefore, air bubbling is performed under special conditions from the bottom of the tank to prevent plating from flowing into the PC or the like.
[0034]
Electroless nickel plating or electroless copper plating (chemical plating):
It is immersed in a mixed solution of nickel or copper, formalin, Rossell's salt, caustic soda, sodium hypophosphite, ammonia, water, etc., and washed with water. Thereby, nickel (copper) is deposited on palladium by a reduction reaction of formalin and sodium hypophosphite.
(B) Next, electroplating is performed on the electroless plating layer as follows.
[0035]
In the present invention, the electrolytic nickel plating step includes (1) a sulfuric acid activation step, (2) a water washing step, (3) a recovery step, (4) a strike nickel plating step, (5) a semi-bright nickel plating step, and (6). Including a bright nickel plating step.
[0036]
(6) After the bright nickel plating step, washing with water is performed twice, and then the process proceeds to the chrome plating step.
[0037]
The purpose of each of the above steps is as follows.
(1) Sulfuric acid activating step: The oxide film covering the product surface after the pretreatment step (electroless nickel) is removed, and the surface of the electroless nickel is activated by an acid to improve the deposition of electrolytic nickel plating.
(2) Water washing step: The sulfuric acid aqueous solution adhering due to the sulfuric acid activity is washed away to prevent an increase in the pH of strike nickel.
{Circle over (3)} Recovery process: The product is allowed to stand still for a certain period of time in an empty tank so that washing water flows down from the product.
(4) Strike nickel process: A non-glossy nickel film is formed on the electroless nickel film in order to perform semi-bright and bright nickel plating. (The thickness is preferably about 1-2 μm.)
The objectives are (i) to improve the deposition of semi-bright nickel in the next step, and (ii) to apply a high current (4 to 6 V) with semi-bright nickel directly on the electroless nickel. This is because the coating is melted and electrical contacts cannot be secured, and therefore, strike nickel plating is performed.
(5) Semi-bright nickel process: A semi-bright (low gloss) nickel film having good throwing power (ductility) is applied. (The thickness is preferably about 3 to 7 μm.)
The purpose is to improve the deposition of bright nickel in the next step. (Easier to give glossiness.)
{Circle around (6)} Bright nickel process: Bright gloss nickel (high gloss) is applied. (The thickness is preferably 3 to 7 μm.)
The purpose is to reproduce glossiness that meets user needs.
[0038]
As described above, in the present invention, plating is performed in a nickel plating process of three or more layers, and since this nickel plating has excellent followability, the blasting treatment of the cloth of the molded product (texture, hair line, matte)・ Unevenness of the blasting process (texture, hairline, satin finish, sculpture) can be obtained as it is. Further, a flat portion (glossy surface) can obtain a glossy feeling as before.
[0039]
Then, a chromium layer or a chromium alloy layer is formed on the surface of the nickel plating layer by electroplating.
[0040]
The plating conditions in each of the above steps are as follows.
(1) Plating conditions in strike nickel step (step of forming first nickel plating layer):
The concentration of nickel sulfate is from 120 g / L to 200 g / L, preferably from 150 g / L to 190 g / L. When the concentration of nickel sulfate is less than 120 g / L, the throwing power of the plating film is reduced, and when it exceeds 200 g / L, the plating film becomes coarse.
[0041]
The concentration of nickel chloride is from 45 g / L to 90 g / L, preferably from 50 g / L to 80 g / L. When the concentration of nickel chloride is less than 45 g / L, the throwing power of the plating film is reduced, and when it exceeds 90 g / L, the plating film becomes brittle.
[0042]
The concentration of boric acid is from 25 g / L to 50 g / L, preferably from 35 g / L to 45 g / L. When the concentration of boric acid is less than 25 g / L, the pH fluctuation becomes large, and when it exceeds 50 g / L, the plating film becomes coarse.
[0043]
The pH of the nickel plating bath is between 3.7 and 4.6, preferably between 3.8 and 4.3. If the pH of the bath is lower than 3.7, the throwing power of the plating film is deteriorated, and if the pH is higher than 4.6, bits (traces of hydrogen gas of the electrolytic reaction) are likely to be generated.
[0044]
The bath temperature is between 46 and 56C, preferably between 48 and 56C. When the bath temperature is lower than 46 ° C., the throwing power of the plating film deteriorates, and when the bath temperature is higher than 56 ° C., kogation (abnormal deposition) failure occurs mainly at the corners.
[0045]
The cathode current density is 1.0 to 3.5 A / dm 2 , preferably 2 to 3 A / dm 2 . When cathode current density is below 1.0A / dm 2, it reduces the throwing of the plating film, exceeds the 3.5A / dm 2, burnt around the corner (abnormal deposition) failure.
(2) Plating conditions in the semi-bright nickel step (the step of forming a second nickel plating layer):
The concentration of nickel sulfate is from 200 g / L to 280 g / L, preferably from 220 g / L to 260 g / L. When the concentration of nickel sulfate is out of this range, it is the same as the step of forming the first nickel plating layer.
[0046]
The concentration of nickel chloride is from 45 g / L to 90 g / L, preferably from 50 g / L to 70 g / L. When the concentration of nickel chloride is out of this range, it is the same as the step of forming the first nickel plating layer.
[0047]
The concentration of boric acid is from 25 g / L to 50 g / L, preferably from 35 g / L to 45 g / L. When the concentration of boric acid is out of this range, it is the same as the step of forming the first nickel plating layer.
[0048]
The pH of the nickel plating bath is between 3.7 and 4.6, preferably between 3.8 and 4.3. When the pH is out of this range, it is the same as the step of forming the first nickel plating layer.
[0049]
The bath temperature is from 42 to 56C, preferably from 44C to 53C. When the bath temperature is out of this range, it is the same as the step of forming the first nickel plating layer.
[0050]
Cathode current density was 1.5~6.0A / dm 2, preferably 3.5~5.5A / dm 2. When the cathode current density is out of this range, it is the same as the step of forming the first nickel plating layer.
[0051]
An acetylene alcohol derivative-based one is added to the second nickel bath in an amount of 0.4 to 1.2% by weight, preferably 0.6 to 1.0% by weight. If the amount of the additive is less than 0.4% by weight, the effect of imparting uniform electrodeposition and glossiness is small, and if it exceeds 1.2% by weight, the glossiness is excessive and the plating film becomes brittle. As a specific example of the acetylene alcohol derivative, there is a brightener for non-leveling Ni plating.
(3) Plating conditions in the bright nickel process (the process of forming the third nickel plating layer):
The concentration of nickel sulfate is from 200 g / L to 280 g / L, preferably from 220 g / L to 260 g / L. When the concentration of nickel sulfate is out of this range, it is the same as the step of forming the first nickel plating layer.
[0052]
The concentration of nickel chloride is from 45 g / L to 90 g / L, preferably from 50 g / L to 70 g / L. When the concentration of nickel chloride is out of this range, it is the same as the step of forming the first nickel plating layer.
[0053]
The concentration of boric acid is from 25 g / L to 50 g / L, preferably from 35 g / L to 45 g / L. When the concentration of boric acid is out of this range, it is the same as the step of forming the first nickel plating layer.
[0054]
The pH of the nickel plating bath is between 3.7 and 4.6, preferably between 3.8 and 4.3. When the pH is out of this range, it is the same as the step of forming the first nickel plating layer.
[0055]
The bath temperature is from 42 to 56C, preferably from 44C to 53C. When the bath temperature is out of this range, it is the same as the step of forming the first nickel plating layer.
[0056]
Cathode current density was 1.5~6.0A / dm 2, preferably 3.5~5.5A / dm 2. When the cathode current density is out of this range, it is the same as the step of forming the first nickel plating layer.
[0057]
As the additive, a butynediol derivative-based one is preferably added to the third nickel bath in an amount of 0.4 to 1.6% by weight, preferably 0.6 to 1.1% by weight. When the amount of the additive is less than 0.4% by weight, the effects of uniform electrodeposition, reduction of internal stress, and improvement of corrosion resistance are small, and when it exceeds 1.6% by weight, excessive gloss and residue. This causes defects such as kogation and spots in the next step (decorative plating). A specific example of the butynediol derivative system is a brightening agent for bright nickel plating.
[0058]
【The invention's effect】
According to the present invention, even in a molded product having a thin portion obtained by injection molding at a high speed, plating is difficult to peel off, and even when reproducing a grain, a hairline, a satin texture, a sculpture on the surface, the grain, Hairline, satin finish, and sculpture can be reproduced.
[0059]
That is, the conventional copper plating has a strong leveling action, and thus has the following problems. When fine irregularities are formed on the surface like grain, hairline, satin, sculptured eyes, sagging occurs with the conventional one, and the gloss is too much and the grained, hairline, satin, sculpted eyes are not reproduced . That is, the characteristics of the electroformed cavity are broken.
[0060]
On the other hand, according to the present invention, by using specific plating conditions, even in a molded product having a thin portion, the metal plating layer is firmly adhered to the cloth surface and does not peel off. The plating process on the surface of the molded product on which the glossy surface, the grain, the hair line, the satin finish, and the engraving are formed is performed with good reproducibility.
[0061]
In addition, the product produced by the present invention does not have any defects (unevenness, foreign matter adhesion (bulge projection)) and the like peculiar to copper plating at all, as compared with a product with a conventional base copper plating. Since the same kind of metal (nickel on nickel) is deposited instead of nickel on a dissimilar metal, compatibility between layers is good and interlayer adhesion is good. Special neutralization and washing steps to be performed can be omitted. Due to such comprehensive merits, there is a case where the work quality (yield) is improved by 30% or more as compared with a product in which the copper is plated on the base, and it can be improved by 20% on average.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of one embodiment of a plated product obtained by a manufacturing method of the present invention.
[Explanation of symbols]
1 Primary molded product 2 Secondary molded product 3 Thin part 4 Molded product

Claims (8)

成形品の表面に以下の工程によりメッキを処理するメッキ成形品の製造方法:
(a)成形品表面に、無電解メッキによって金属メッキ層を形成する工程、
(b)該無電解メッキ層の表面に、以下の条件で電気メッキによって第1のニッケルメッキ層を形成する工程、
硫酸ニッケルを120g/L〜200g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第1のニッケルメッキ浴を使用し、浴温46〜56℃、陰極電流密度1.0〜3.5A/dmにてメッキする工程、
(c)該第1のニッケルメッキ層の表面に、以下の条件で電気メッキによって第2のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第2のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0A/dmにてメッキする工程、および
(d)該第2のニッケルメッキ層の表面に、以下の条件で電気メッキによって第3のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第3のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0VA/dmにてメッキする工程。
A method for producing a plated molded article in which the surface of the molded article is subjected to plating by the following steps:
(A) forming a metal plating layer on the surface of the molded product by electroless plating;
(B) forming a first nickel plating layer on the surface of the electroless plating layer by electroplating under the following conditions;
First nickel plating containing 120 g / L to 200 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. Using a bath, plating at a bath temperature of 46 to 56 ° C. and a cathode current density of 1.0 to 3.5 A / dm 2 ,
(C) forming a second nickel plating layer on the surface of the first nickel plating layer by electroplating under the following conditions;
Second nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 A / dm 2 , and (d) applying the following conditions to the surface of the second nickel plating layer. Forming a third nickel plating layer by electroplating,
Third nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 VA / dm 2 .
2色成形によって得られた薄肉部を有する成形品の表面に、メッキを処理するメッキ成形品の製造方法であって、
薄肉部を有する成形品の表面に以下の工程によりメッキを処理するメッキ成形品の製造方法:
(a)成形品表面に、無電解メッキによって金属メッキ層を形成する工程、
(b)該無電解メッキ層の表面に、以下の条件で電気メッキによって第1のニッケルメッキ層を形成する工程、
硫酸ニッケルを120g/L〜200g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第1のニッケルメッキ浴を使用し、浴温46〜56℃、陰極電流密度1.0〜3.5A/dmにてメッキする工程、
(c)該第1のニッケルメッキ層の表面に、以下の条件で電気メッキによって第2のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第2のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0A/dmにてメッキする工程、および
(d)該第2のニッケルメッキ層の表面に、以下の条件で電気メッキによって第3のニッケルメッキ層を形成する工程、
硫酸ニッケルを200g/L〜280g/L、塩化ニッケルを45g/L〜90g/L、硼酸を25g/L〜50g/L含有し、pHが3.7〜4.6である第3のニッケルメッキ浴を使用し、浴温42〜56℃、陰極電流密度1.5〜6.0VA/dmにてメッキする工程。
A method for producing a plated molded product, in which plating is performed on a surface of a molded product having a thin portion obtained by two-color molding,
A method for producing a plated molded product in which plating is performed on the surface of a molded product having a thin portion by the following steps:
(A) forming a metal plating layer on the surface of the molded product by electroless plating;
(B) forming a first nickel plating layer on the surface of the electroless plating layer by electroplating under the following conditions;
First nickel plating containing 120 g / L to 200 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. Using a bath, plating at a bath temperature of 46 to 56 ° C. and a cathode current density of 1.0 to 3.5 A / dm 2 ,
(C) forming a second nickel plating layer on the surface of the first nickel plating layer by electroplating under the following conditions;
Second nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 A / dm 2 , and (d) applying the following conditions to the surface of the second nickel plating layer. Forming a third nickel plating layer by electroplating,
Third nickel plating containing 200 g / L to 280 g / L of nickel sulfate, 45 g / L to 90 g / L of nickel chloride, 25 g / L to 50 g / L of boric acid, and having a pH of 3.7 to 4.6. A step of plating using a bath at a bath temperature of 42 to 56 ° C. and a cathode current density of 1.5 to 6.0 VA / dm 2 .
前記第2のニッケルメッキ浴の中に、アセチレンアルコール誘導体が0.4〜1.2重量%添加される請求項1又は2に記載の方法。The method according to claim 1, wherein an acetylene alcohol derivative is added to the second nickel plating bath in an amount of 0.4 to 1.2% by weight. 前記第3のメッキ浴の中に、ブチンジオール誘導体が0.4〜1.6重量%添加される請求項1〜3のいずれかに記載の方法。The method according to any one of claims 1 to 3, wherein a butynediol derivative is added in the third plating bath in an amount of 0.4 to 1.6% by weight. 前記第2のニッケルメッキ層を形成する工程から、第3のニッケルメッキ層を形成する工程へ、製品に電流を流しながら製品が移される請求項1〜4のいずれかに記載の方法。The method according to any of claims 1 to 4, wherein the product is transferred while applying a current to the product from the step of forming the second nickel plating layer to the step of forming a third nickel plating layer. 前記成形品の表面に、光沢面と凹凸面が形成されている請求項1〜5のいずれかに記載の方法。The method according to any one of claims 1 to 5, wherein a glossy surface and an uneven surface are formed on the surface of the molded article. 請求項1〜6のいずれかの方法によって得られるメッキ成形品。A plated product obtained by the method according to claim 1. 前記成形品が携帯電話の操作用ボタンである請求項7に記載のメッキ成形品。The plated molded product according to claim 7, wherein the molded product is an operation button of a mobile phone.
JP2003050092A 2003-02-26 2003-02-26 Method of producing plated molding Pending JP2004256876A (en)

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JP2007198483A (en) * 2006-01-26 2007-08-09 Kyocera Corp Fixing structure of plated resin member, electronic equipment and fixing structure of plated resin member
JP2008156738A (en) * 2006-12-26 2008-07-10 Tokai Rubber Ind Ltd Nickel electroplating film, and its production method

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