JP2004134714A - Semiconductor device - Google Patents

Semiconductor device Download PDF

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JP2004134714A
JP2004134714A JP2002314999A JP2002314999A JP2004134714A JP 2004134714 A JP2004134714 A JP 2004134714A JP 2002314999 A JP2002314999 A JP 2002314999A JP 2002314999 A JP2002314999 A JP 2002314999A JP 2004134714 A JP2004134714 A JP 2004134714A
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type semiconductor
semiconductor region
impurity concentration
conductivity type
region
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JP4524539B2 (en
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Susumu Iwamoto
岩本 進
Daisuke Kishimoto
岸本 大輔
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Fuji Electric Co Ltd
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Fuji Electric Device Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7801DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/7802Vertical DMOS transistors, i.e. VDMOS transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0603Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
    • H01L29/0607Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration
    • H01L29/0611Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices
    • H01L29/0615Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices by the doping profile or the shape or the arrangement of the PN junction, or with supplementary regions, e.g. junction termination extension [JTE]
    • H01L29/063Reduced surface field [RESURF] pn-junction structures
    • H01L29/0634Multiple reduced surface field (multi-RESURF) structures, e.g. double RESURF, charge compensation, cool, superjunction (SJ), 3D-RESURF, composite buffer (CB) structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66674DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
    • H01L29/66712Vertical DMOS transistors, i.e. VDMOS transistors

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To improve avalanche resistance in a super junction semiconductor device having such a parallel pn structure that a drift layer is formed by bonding alternately and repeatedly a drift area formed of an n-type semiconductor area with higher impurity concentration and a partitioning area formed of a p-type semiconductor area. <P>SOLUTION: In a parallel junction layer 2 forming the drift layer that allows a current to flow in an ON state and causes depletion in an OFF state, the concentration of a center 211 is higher than that of a side 212 close to a junction surface with an n-type semiconductor area 220 of the parallel pn junction layer 2, with respect to an impurity concentration in the horizontal direction in a p-type semiconductor area 210. In addition, the concentration of the center 221 is higher than that of a side 222 close to a junction surface with the p-type semiconductor area 210 of the parallel pn junction layer 2, with respect to an impurity concentration in the horizontal direction in the n-type semiconductor area 220. In this case, the total impurity quantity of the p-type semiconductor area 210 is made larger than that of the n-type semiconductor area 220. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、半導体基板の第1の主面側から第2の主面側へ向かって伸びる第1導電型半導体よりなる仕切領域と、それと同様に伸びる第2導電型半導体よりなるドリフト領域とを、それらの伸びる方向に交差する方向に交互に繰り返し接合した構成の並列pn接合層を有し、該並列pn接合層が、オン状態のときに電流を流し、かつオフ状態のときには空乏化するドリフト層となる半導体素子に関し、特に、MOSFET(絶縁ゲート型電界効果トランジスタ)やIGBT(絶縁ゲート型バイポーラトランジスタ)やバイポーラトランジスタ等に適用可能な高耐圧化と大電流容量化を両立させることのできる超接合半導体素子に関する。
【0002】
【従来の技術】
一般に、超接合半導体素子は、電極が片面に形成された横型の素子と、両面に電極を有する縦型の素子に分類される。縦型半導体素子は、オン状態のときにドリフト電流が流れる方向と、オフ状態のときに逆バイアス電圧による空乏層が伸びる方向とが同じである。通常のプレーナ型のnチャネル縦型MOSFETでは、高抵抗のnドリフト層の部分は、オン状態のときに、縦方向にドリフト電流を流す領域として働く。したがって、このnドリフト層の電流経路を短くすれば、ドリフト抵抗が低くなるので、MOSFETの実質的なオン抵抗が下がるという効果が得られる。
【0003】
その一方で、高抵抗のnドリフト層の部分は、オフ状態のときには空乏化して耐圧を高める。したがって、nドリフト層が薄くなると、Pベース領域とドリフト領域との間のpn接合から進行するドレイン−ベース間空乏層が広がる幅が狭くなり、シリコンの臨界電界強度に速く達するため、耐圧が低下してしまう。逆に、耐圧の高い半導体素子では、nドリフト層が厚いため、オン抵抗が大きくなり、損失が増えてしまう。このように、オン抵抗と耐圧との間には、トレードオフ関係がある。
【0004】
このトレードオフ関係は、IGBTやバイポーラトランジスタやダイオード等の半導体素子においても同様に成立することが知られている。また、このトレードオフ関係は、オン状態のときにドリフト電流が流れる方向と、オフ状態のときの空乏層の伸びる方向とが異なる横型半導体素子にも共通である。
【0005】
上述したトレードオフ関係による問題の解決法として、ドリフト層を、不純物濃度を高めたn型半導体領域よりなるドリフト領域とp型半導体領域よりなる仕切領域とを交互に繰り返し接合した構成の並列pn構造とした超接合半導体素子が公知である(たとえば、特許文献1、特許文献2、特許文献3、特許文献4参照。)。このような構造の半導体素子では、並列pn構造の不純物濃度が高くても、オフ状態のときに、空乏層が、並列pn構造の縦方向に伸びる各pn接合から横方向に広がり、ドリフト領域全体を空乏化するため、高耐圧化を図ることができる。
【0006】
【特許文献1】
欧州特許第0053854号明細書
【特許文献2】
米国特許第5216275号明細書
【特許文献3】
米国特許第5438215号明細書
【特許文献4】
特開平9−266311号公報
【0007】
ここで、超接合半導体素子において耐圧を確保しつつ低オン抵抗を得るためには、n型半導体領域とp型半導体領域の総不純物量を概ね同じにし、それぞれの領域で深さ方向の不純物濃度が概ね均一となるようにする必要がある。たとえば、n型半導体領域とp型半導体領域の総不純物量を概ね同じにするには、n型半導体領域とp型半導体領域の幅が同じ場合には、概ね同じ不純物濃度にすればよい。
【0008】
【発明が解決しようとする課題】
しかしながら、従来の超接合半導体素子では、アバランシェ降伏時の動作抵抗が負性抵抗となるため、アバランシェ電流による局部集中が起こりやすく、十分なアバランシェ耐量を確保することができないという問題点がある。
【0009】
本発明は、上記問題点に鑑みてなされたものであって、アバランシェ耐量を向上させた半導体素子を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記目的を達成するため、本発明にかかる半導体素子は、半導体基板の第1の主面と第2の主面との間に、低抵抗層と並列pn接合層を具備し、その並列pn接合層の第1導電型半導体領域内の横方向の不純物濃度に関し、中央部の濃度は、第2導電型半導体領域との接合面に近い側部の濃度よりも高いことを特徴とする。並列pn接合層は、第1導電型半導体領域と第2導電型半導体領域とが、半導体基板の第1の主面側から第2の主面側へ向かう縦方向に伸び、かつ横方向に交互に繰り返し接合された構造をなす。並列pn接合層は、オン状態のときに電流を流し、オフ状態のときに空乏化するドリフト層を構成する。
【0011】
この発明において、並列pn接合層の第2導電型半導体領域内の横方向の不純物濃度は、ほぼ均一であってもよい。また、上述した第1導電型半導体領域内の横方向の不純物濃度と同様に、並列pn接合層の第2導電型半導体領域の中央部の濃度が、第1導電型半導体領域との接合面に近い側部の濃度よりも高くなっていてもよい。
【0012】
また、耐圧の低下を引き起こさないようにするため、並列pn接合層の第1導電型半導体領域の前記中央部の横方向の幅は、第1導電型半導体領域の横方向の幅の1/2以下であるとよい。並列pn接合層の第2導電型半導体領域についても同様であり、中央部の横方向の幅は、第2導電型半導体領域の横方向の幅の1/2以下であるとよい。
【0013】
また、並列pn接合層の第1導電型半導体領域の縦方向の不純物濃度に関して、中央部の濃度が高くなっていてもよい。その際、その中央部よりも濃度が低い第2の主面側の端部の濃度および縦方向の厚さは、第2導電型半導体領域との接合面に近い側部の濃度および横方向の幅とほぼ同じであるとよい。
【0014】
並列pn接合層の第2導電型半導体領域についても同様であり、縦方向の中央部の不純物濃度が高くなっていてもよい。第2導電型半導体領域の場合には、中央部よりも濃度が低い第1の主面側の端部の濃度および縦方向の厚さは、第1導電型半導体領域との接合面に近い側部の濃度および横方向の幅とほぼ同じであるとよい。並列pn接合層の第1導電型半導体領域および第2導電型半導体領域の両方とも、縦方向の中央部の不純物濃度が高くなっている場合には、第1導電型半導体領域の第2の主面側の端部の縦方向の厚さは、第2導電型半導体領域の第1の主面側の端部の縦方向の厚さよりも薄くなっているとよい。
【0015】
また、並列pn接合層の第1導電型半導体領域と第2導電型半導体領域は、ストライプ状に配置されていてもよい。そして、第1導電型がp型であり、第2導電型がn型である場合には、並列pn接合層において、p型半導体領域の中央部の不純物濃度は、n型半導体領域の中央部の不純物濃度よりも高くなっているとよい。
【0016】
この発明によれば、並列pn接合層でアバランシェが発生すると、並列pn接合層のポテンシャル分布によって、ホールはp型半導体領域の中央部を流れて電極へ抜けていき、一方、電子はn型半導体領域の中央部を流れて電極へ抜けていくが、その際、p型半導体領域の中央部の不純物濃度が高いため、アバランシェ発生時のチャージバランスが確保される。また、n型半導体領域の中央部の不純物濃度が高いため、アバランシェ発生時のチャージバランスが確保される。
【0017】
【発明の実施の形態】
以下に、本発明の実施の形態について図面を参照しつつ詳細に説明する。なお、本明細書では、半導体基板の表面側から裏面側へ向かう方向を縦方向とし、これに交差する方向を横方向とする。
【0018】
実施の形態1.
図1は、本発明の実施の形態1にかかる超接合半導体素子の構成を示す縦断面図である。図1に示すように、並列pn接合層2は、縦方向に伸びるp型半導体領域210と、縦方向に伸びるn型半導体領域220とが、横方向に、交互に繰り返し接合されたストライプ状の構成となっている。p型半導体領域210は、不純物濃度の違いから、相対的に不純物濃度が高い中央部211と、n型半導体領域220との接合面に近く、相対的に不純物濃度が低い側部212とに分けられる。n型半導体領域220の不純物濃度はほぼ均一である。
【0019】
並列pn接合層2と基板裏面のドレイン電極11との間は、低抵抗層であるn++ドレイン層1となっている。また、基板表面側には、表面n型ドリフト領域3、p型ベース領域4、pコンタクト領域5、nソース領域6、ゲート絶縁膜7、ゲート電極8、層間絶縁膜9およびソース電極10が形成されている。
【0020】
たとえば、p型半導体領域210において、その中央部211の不純物濃度は3.31×1015cm−3であり、側部212の不純物濃度は3.01×1015cm−3である。また、n型半導体領域220の不純物濃度は、3.01×1015cm−3程度である。図1のA−A’における不純物濃度分布を図2に示す。
【0021】
また、たとえば、p型半導体領域210およびn型半導体領域220の横方向の幅はそれぞれ7μmである。p型半導体領域210の中央部211の横方向の幅は、p型半導体領域210の横方向の幅の1/2以下であり、たとえば3μmである。また、p型半導体領域210の側部212の、不純物濃度が3.01×1015cm−3である領域の横方向の幅は2μmである。また、p型半導体領域210における並列pn接合層2の縦方向の長さは約40μmである。
【0022】
図3は、p型半導体領域210の中央部211の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。図3から明らかなように、p型半導体領域210の中央部211が側部212と同じ不純物濃度である場合、すなわちp型半導体領域210の不純物濃度が一様である場合には、実線で示すように、大電流領域では負性抵抗となっている。この場合には、アバランシェが発生した領域で電界が強くなり、アバランシェ破壊を引き起こす。
【0023】
それに対して、p型半導体領域210の中央部211の不純物濃度が高い場合には、図3に破線または点線で示すように、大電流領域でも負性抵抗にならず、動作抵抗は正となっている。この場合には、アバランシェ電流が流れるとともに耐圧が上昇するので、アバランシェは、p型半導体領域210の高不純物濃度領域全体で発生するようになる。したがって、アバランシェ電流の集中が起こらないので、アバランシェ耐量が向上する。
【0024】
図4は、図1に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。図4に示す超接合半導体素子では、p型半導体領域210の基板裏面側の端部213、すなわちn++ドレイン層1に接する部分の不純物濃度が、上述した側部212の不純物濃度とほぼ同じになっている。図4のB−B’とC−C’における不純物濃度分布を図5に示す。また、p型半導体領域210のn++ドレイン層1に接する部分(端部213)において、側部212と同じ不純物濃度である部分の深さは、たとえば2μmである。
【0025】
図6は、図4に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。図6に示す超接合半導体素子では、p型半導体領域210の中央部211の深さは、たとえば20μmであり、またp型半導体領域210のn++ドレイン層1に接する部分(端部213)において、側部212と同じ不純物濃度である部分の深さは、たとえば20μmである。
【0026】
上述した実施の形態1によれば、並列pn接合層2でアバランシェが発生すると、並列pn接合層2のポテンシャル分布によって、ホールはp型半導体領域210の中央部211を流れてソース電極10へ抜けていくが、その中央部211の不純物濃度が高いため、ホールが流れて表面側に蓄えられる際に、チャージバランスが確保される。したがって、負性抵抗が改善されるので、アバランシェ耐量が向上する。
【0027】
なお、実施の形態1では、第1導電型をp型とし、第2導電型をn型として説明したが、その逆の場合も同様である。すなわち、アバランシェにより発生した電子は、並列pn接合層のポテンシャル分布によって、n型半導体領域の不純物濃度が高い中央部を流れるため、チャージバランスが確保されるので、負性抵抗が改善され、アバランシェ耐量が向上する。
【0028】
実施の形態2.
図7は、本発明の実施の形態2にかかる超接合半導体素子の構成を示す縦断面図である。図7に示すように、実施の形態2では、p型半導体領域210のみならず、n型半導体領域220も、不純物濃度の違いから、相対的に不純物濃度が高い中央部221と、p型半導体領域210との接合面に近く、相対的に不純物濃度が低い側部222とに分けられる。ただし、p型半導体領域210の中央部211の不純物濃度は、n型半導体領域220の中央部221の不純物濃度よりも高くなっている。また、223は第2導電型半導体領域の端部である。その他の構成は実施の形態1と同じであるので、実施の形態1と同一の符号を付して説明を省略する。
【0029】
実施の形態2では、たとえば、p型半導体領域210において、その中央部211の不純物濃度は3.61×1015cm−3であり、側部212の不純物濃度は3.01×1015cm−3である。また、n型半導体領域220において、その中央部221の不純物濃度は3.31×1015cm−3であり、側部222の不純物濃度は3.01×1015cm−3である。図7のD−D’における不純物濃度分布を図8に示す。
【0030】
また、たとえば、p型半導体領域210およびn型半導体領域220の横方向の幅はそれぞれ7μmである。p型半導体領域210の中央部211の横方向の幅は、p型半導体領域210の横方向の幅の1/2以下であり、たとえば3μmである。また、p型半導体領域210の側部212の、不純物濃度が3.01×1015cm−3である領域の横方向の幅は2μmである。
【0031】
n型半導体領域220の中央部221の横方向の幅は、n型半導体領域220の横方向の幅の1/2以下であり、たとえば3μmである。また、n型半導体領域220の側部222の、不純物濃度が3.01×1015cm−3である領域の横方向の幅は2μmである。また、p型半導体領域210における並列pn接合層2の縦方向の長さは約40μmである。
【0032】
図9は、n型半導体領域220の中央部221および側部222の不純物濃度をそれぞれ3.31×1015cm−3および3.01×1015cm−3とし、p型半導体領域210の中央部211の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。図9から明らかなように、p型半導体領域210の総不純物量がn型半導体領域220の総不純物量以下である場合には、実線または破線で示すように、動作抵抗は負となっている。この場合には、アバランシェ破壊を引き起こす。
【0033】
それに対して、p型半導体領域210の総不純物量がn型半導体領域220の総不純物量よりも多い場合には、図9に点線、一点鎖線または二点鎖線で示すように、動作抵抗は正となっている。アバランシェが、p型半導体領域210およびn型半導体領域220の高不純物濃度領域全体で発生するため、アバランシェ電流の集中が起こらないので、アバランシェ耐量が向上する。したがって、動作抵抗が正となるようにするために、p型半導体領域210の総不純物量はn型半導体領域220の総不純物量よりも多いのが望ましい。
【0034】
図10は、n型半導体領域220の中央部221および側部222の不純物濃度をそれぞれ3.61×1015cm−3および3.01×1015cm−3とし、p型半導体領域210の中央部211の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。図10からも同様の傾向が認められる。
【0035】
すなわち、図10に実線、破線または点線で示すように、p型半導体領域210の総不純物量がn型半導体領域220の総不純物量以下である場合には、動作抵抗は負となっている。それに対して、図10に一点鎖線または二点鎖線で示すように、p型半導体領域210の総不純物量の方が多くなると、動作抵抗は正となっている。したがって、n型半導体領域220において、その中央部221の不純物濃度が高い場合でも、p型半導体領域210の総不純物量がn型半導体領域220の総不純物量よりも多ければ、負性抵抗が改善され、アバランシェ耐量が向上することがわかる。
【0036】
図11は、図7に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。図11に示す超接合半導体素子では、p型半導体領域210の基板裏面側の端部213、すなわちn++ドレイン層1に接する部分の不純物濃度が、p型半導体領域210の側部212の不純物濃度とほぼ同じになっている。また、n型半導体領域220の基板表面側の端部223の不純物濃度が、n型半導体領域220の側部222の不純物濃度とほぼ同じになっている。
【0037】
また、p型半導体領域210のn++ドレイン層1に接する部分(端部213)において、p型半導体領域210の側部212と同じ不純物濃度である部分の深さは、その側部212の横方向の幅と同じであり、たとえば2μmである。n型半導体領域220についても同様であり、その基板表面側の端部223において、n型半導体領域220の側部222と同じ不純物濃度である部分の深さは、その側部222の横方向の幅と同じであり、たとえば2μmである。したがって、p型半導体領域210の総不純物量は、n型半導体領域220の総不純物量よりも多くなっている。
【0038】
図12は、図11に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。図12に示す超接合半導体素子では、p型半導体領域210の中央部211の縦方向の長さが、n型半導体領域220の中央部221の縦方向の長さよりも長くなっている。たとえば、p型半導体領域210の中央部211の縦方向の長さは30μmであり、n型半導体領域220の中央部221の縦方向の長さは20μmである。この例でも、p型半導体領域210の総不純物量は、n型半導体領域220の総不純物量よりも多くなっている。
【0039】
図13は、図11に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。図13に示す超接合半導体素子では、図12に示す例と同様の寸法となっているが、図13のE−E’における不純物濃度分布を示す図14のように、p型半導体領域210の中央部211の不純物濃度と、n型半導体領域220の中央部221の不純物濃度とが同じになっている。この例でも、p型半導体領域210の総不純物量は、n型半導体領域220の総不純物量よりも多くなっている。
【0040】
上述した実施の形態2によれば、並列pn接合層2でアバランシェが発生すると、並列pn接合層2のポテンシャル分布によって、ホールはp型半導体領域210の中央部211を流れてソース電極10へ抜けていき、電子はn型半導体領域220の中央部221を流れてドレイン電極11へ抜けていくが、それぞれ中央部211,221の不純物濃度が高いため、ホールおよび電子が流れる際に、チャージバランスが確保される。したがって、負性抵抗が改善されるので、アバランシェ耐量が向上する。
【0041】
また、実施の形態2において、図11に示す例のように、p型半導体領域210の基板裏面側の不純物濃度の低い端部の深さが、p型半導体領域210の不純物濃度の低い側部212の幅と同じであり、またn型半導体領域220の基板表面側の不純物濃度の低い端部の深さが、n型半導体領域220の不純物濃度の低い側部222の幅と同じであれば、耐圧の低下が低減されるという効果が得られる。
【0042】
つぎに、上述した種々の超接合半導体素子の製造プロセスについて、以下の実施の形態3〜8に説明する。
【0043】
実施の形態3.
図15〜図17は、図1に示す構成の超接合半導体素子の製造プロセスを示す図である。まず、高不純物濃度のn型低抵抗層31上に、n型エピタキシャル成長層32を、たとえば約45μmの厚さとなるように成長させる。このとき、たとえばn型低抵抗層31の不純物濃度は約2×1018cm−3程度であり、n型エピタキシャル成長層32の不純物濃度は3.01×1015cm−3である。
【0044】
ついで、酸化処理をおこない、n型エピタキシャル成長層32の表面に、たとえば約3μmの厚さの酸化膜33を成長させる。そして、フォトリソグラフィー技術によって酸化膜33の一部を除去し、幅約7μmの開口部34を有するマスク酸化膜を形成する(図15(a))。ついで、マスク酸化膜を用いてエッチング処理をおこない、たとえば深さが約47μmのトレンチ35を形成する(図15(b))。
【0045】
ついで、トレンチ35の側壁および底部に沿って、ボロンドープのシリコンよりなる第1のp型エピタキシャル成長層36を、たとえば約2μmの厚さとなるように成長させる(図15(c))。この第1のp型エピタキシャル成長層36の不純物濃度は、前記n型エピタキシャル成長層32と同程度であるのが望ましい。したがって、第1のp型エピタキシャル成長層36の不純物濃度は、たとえば約3.01×1015cm−3である。
【0046】
つづいて、第1のp型エピタキシャル成長層36の内側に、ボロンのドープ量を多くして、第2のp型エピタキシャル成長層37を、たとえば約1.5μmの厚さとなるように成長させる。トレンチ35をシリコンで埋め込む際には、シリコンはトレンチ35の側壁側から成長する。このため、トレンチ35内に第2のp型エピタキシャル成長層37を1.5μmの厚さで埋め込むことによって、トレンチ35内のp型半導体領域の中心部に、幅3μmの高不純物濃度領域(第2のp型エピタキシャル成長層37)が形成される(図16(a))。第2のp型エピタキシャル成長層37の不純物濃度は、たとえば約3.31×1015cm−3である。
【0047】
その後、表面の酸化膜33を除去し(図16(b))、その露出した表面を、化学的機械的研磨(以下、CMPとする)により、たとえば約5μmの厚さ分だけ研磨する(図16(c))。なお、図16(c)において、二点鎖線で示す部分38は、CMPにより研磨されてなくなった部分である。
【0048】
ついで、洗浄等をおこない、たとえば1150℃で120分の熱処理をおこなう。この熱処理の際に、高濃度の低抵抗層31からの拡散により、前記第1のp型エピタキシャル成長層36および前記第2のp型エピタキシャル成長層37の、それぞれ低抵抗層31側の部分が約2μmの深さで消失する(図17)。図17には、この消失した部分が符号39で示されている。その後、CMPにより研磨された側の表面にMOSFETの構造を作製し、図1に示す構成の超接合半導体素子が得られる。
【0049】
ここで、低抵抗層31はn++ドレイン層1となる。また、n型エピタキシャル成長層32は、並列pn接合層2のn型半導体領域220となる。また、第1のp型エピタキシャル成長層36および前記第2のp型エピタキシャル成長層37は、それぞれ並列pn接合層2のp型半導体領域210の、相対的に不純物濃度が低い側部212および相対的に不純物濃度が高い中央部211となる。
【0050】
上述したプロセスによれば、並列pn接合層2は、上述したCMPによる研磨量(約5μm)と低抵抗層31からの拡散による消失量(約2μm)によって、最終的に約40μmの深さとなる。なお、図15(b)に示す工程において、トレンチ35の深さは、CMPおよび拡散による消失量を見込んで決められる。すなわち、深さ約40μmの並列pn接合層2を得るにあたって、約7μmの消失量を見込むため、トレンチ35の深さは、上述したように47μmとされる。
【0051】
なお、上述したプロセスでは、図17に示す工程において、1150℃で120分の熱処理をおこなうとしたが、表面MOSFET構造を形成する際の熱履歴により低抵抗層31からの拡散が十分である場合には、表面MOSFET製造工程の熱履歴を考慮して、適宜、熱処理の温度および時間を調整すればよい。
【0052】
実施の形態4.
図18〜図20は、図4に示す構成の超接合半導体素子の製造プロセスを示す図である。なお、実施の形態3と同じ構成要素には同一の符号を付す。また、特に断わらない限り、半導体等の各構成要素の寸法や不純物濃度、あるいはトレンチの深さや開口幅などは、実施の形態3と同じである。
【0053】
まず、n型低抵抗層31上にn型のエピタキシャル成長層32を成長させる。ついで、n型エピタキシャル成長層32の表面に酸化膜33を成長させ、フォトリソグラフィー技術によって開口部34を形成する(図18(a))。ついで、エッチング処理により、たとえば深さが約45μmのトレンチ35を形成する(図18(b))。
【0054】
ついで、トレンチ35の側壁および底部に沿って、ボロンドープのシリコンよりなる第1のp型エピタキシャル成長層36を成長させる(図18(c))。つづいて、第1のp型エピタキシャル成長層36の内側に、ボロンのドープ量が多い第2のp型エピタキシャル成長層37を成長させ、トレンチ35を埋める(図19(a))。その後、酸化膜33を除去し(図19(b))、その露出面をCMPにより、たとえば約5μmの厚さ分だけ研磨する(図19(c))と、図20に示すようになる。
【0055】
ついで、洗浄等をおこない、たとえば1150℃で120分の熱処理をおこなう。実施の形態4では、トレンチ35が実施の形態3よりも2μm浅い。このため、この熱処理時に起こる低抵抗層31からの拡散によって、並列pn接合層2のp型半導体領域210となる領域はわずかに短くなるだけである。すなわち、p型半導体領域210となる領域が短くなることはほとんどない。その後、CMPにより研磨された側の表面にMOSFETの構造を作製し、図4に示す構成の超接合半導体素子が得られる。
【0056】
実施の形態5.
図21〜図23は、図6に示す構成の超接合半導体素子の製造プロセスを示す図である。なお、実施の形態3と同じ構成要素には同一の符号を付す。また、特に断わらない限り、半導体等の各構成要素の寸法や不純物濃度、あるいはトレンチの深さや開口幅などは、実施の形態3と同じである。
【0057】
まず、n型低抵抗層31上にn型のエピタキシャル成長層32を成長させる。ついで、n型エピタキシャル成長層32の表面に酸化膜33を成長させ、フォトリソグラフィー技術によって開口部34を形成する(図21(a))。実施の形態5では、開口部34の開口幅は、たとえば8.5μmである。ついで、エッチング処理により、たとえば深さが約45μmで、トレンチ側壁がn型エピタキシャル成長層32の表面に対してたとえば約87°の角度をなすトレンチ35を形成する(図21(b))。
【0058】
ここで、酸化膜33の開口部34の開口幅が実施の形態3よりも広くなっているのは、トレンチ35の側壁が傾斜していることにより、トレンチ底部の幅がトレンチ35の開口端における幅よりも狭くなるからである。特に限定しないが、実施の形態5では、トレンチ底部の幅は5.5μmとなる。また、本来、開口幅が7μmのトレンチを、7μmのトレンチ間距離で配置するところを、実施の形態5では、トレンチ開口幅を8.5μmにしているため、n型エピタキシャル成長層32の表面におけるトレンチ間距離は5.5μmである。
【0059】
したがって、トレンチ35内に埋め込まれるp型エピタキシャル成長層36の、トレンチ底部における幅と、n型エピタキシャル成長層32の表面での、n型エピタキシャル成長層32の幅とは同じになる。つまり、トレンチ35と、トレンチ35以外の領域の形状は同じになり、トレンチ35以外の領域と同じ濃度でp型エピタキシャル成長層36を形成することにより、チャージバランスの確保が可能となる。なお、実施の形態5では、後の工程で、不純物濃度の高い第2のp型エピタキシャル成長層37を成長させるので、このような寸法としている。
【0060】
ついで、トレンチ35内をp型のエピタキシャル成長層で埋めるが、その際、トレンチ35の側壁が傾斜しているため、エピタキシャル成長層はトレンチ底部から埋め込まれていく。したがって、不純物濃度が低い第1のp型エピタキシャル成長層36を適当な厚さ、たとえば約3.8μmの厚さに成長させる(図21(c)、図22(a))。その後、ドーパントとなるガスの供給量を増加させて、不純物濃度が高い第2のp型エピタキシャル成長層37を、たとえば約1μmの厚さに成長させ、トレンチ35を埋める(図22(b))。このとき、第2のp型エピタキシャル成長層37の深さは約25μmとなる。このようにすることにより、並列pn接合層2の、所望のプロファイルを有するp型半導体領域210を形成することができる。
【0061】
その後、酸化膜33を除去し(図22(c))、その露出面をCMPにより研磨する(図23(a))。ついで、洗浄等をおこない(図23(b))、CMPにより研磨された側の表面にMOSFETの構造を作製し、図6に示す構成の超接合半導体素子が得られる。なお、洗浄後、熱処理をおこなってから、表面MOSFET構造を作製するようにしてもよい。
【0062】
実施の形態6.
図24〜図26は、図6に示す構成の超接合半導体素子の別の製造プロセスを示す図である。なお、実施の形態3と同じ構成要素には同一の符号を付す。また、特に断わらない限り、半導体等の各構成要素の寸法や不純物濃度、あるいはトレンチの深さや開口幅などは、実施の形態3と同じである。
【0063】
まず、n型低抵抗層31上にn型のエピタキシャル成長層32を成長させる。ついで、n型エピタキシャル成長層32の表面に酸化膜33を成長させ、フォトリソグラフィー技術によって開口部34を形成する(図24(a))。ついで、エッチング処理により、トレンチ35をn型低抵抗層31に達するように形成する(図24(b))。なお、トレンチ35がn型低抵抗層31に達していなくてもよい。
【0064】
ついで、トレンチ35内に、ボロンドープのシリコンよりなる第1のp型エピタキシャル成長層36を成長させ、トレンチ35を第1のp型エピタキシャル成長層36で埋める。(図24(c))。ついで、酸化膜33を除去し、再度、酸化処理をおこなって、その露出面に新たに酸化膜43をたとえば約1.5μmの厚さに成長させる。そして、フォトリソグラフィー技術によって、酸化膜43の、第1のp型エピタキシャル成長層36上の中央部に、約3μm幅の開口部44を形成する(図25(a))。
【0065】
ついで、エッチング処理により、第1のp型エピタキシャル成長層36の中央部に、たとえば約25μmの深さの第2のトレンチ45を形成する(図25(b))。そして、その第2のトレンチ45内に、ボロンドープのシリコンよりなる第2のp型エピタキシャル成長層37を成長させ、第2のトレンチ45を第2のp型エピタキシャル成長層37で埋める(図25(c))。
【0066】
実施の形態6では、第2のp型エピタキシャル成長層37の不純物濃度は、たとえば約3.61×1015cm−3である。これは、実施の形態3〜5における第2のp型エピタキシャル成長層37の不純物濃度よりも高い。しかし、実施の形態6では、第2のp型エピタキシャル成長層37が浅く形成されているため、不純物濃度が高くても、第1および第2のp型エピタキシャル成長層36,37の総不純物量が大きく増加することはない。したがって、耐圧が大きく低下することはない。
【0067】
その後、酸化膜43を除去し(図26(a))、その露出面をCMPにより研磨する。ついで、洗浄等をおこない、熱処理をおこなう(図26(b))。なお、熱処理として、表面MOSFET構造を形成する際の熱履歴を利用するようにしてもよい。そして、CMPにより研磨された側の表面にMOSFETの構造を作製し、図6に示す構成の超接合半導体素子が得られる。
【0068】
実施の形態7.
図27〜図29は、図7に示す構成の超接合半導体素子の製造プロセスを示す図である。なお、実施の形態3と同じ構成要素には同一の符号を付す。また、特に断わらない限り、半導体等の各構成要素の寸法や不純物濃度、あるいはトレンチの深さや開口幅などは、実施の形態3と同じである。
【0069】
まず、n型低抵抗層31上に第1のn型エピタキシャル成長層32を成長させる。ついで、第1のn型エピタキシャル成長層32の表面に酸化膜53を成長させ、フォトリソグラフィー技術によって、たとえば約3μm幅の開口部54を形成する(図27(a))。ついで、エッチング処理により、たとえば深さが約45μmのトレンチ55を形成する(図27(b))。なお、ここではトレンチ55はn型低抵抗層31に達するが、n型低抵抗層31に達していなくてもよい。
【0070】
ついで、エピタキシャル成長により、トレンチ55内を、不純物濃度がたとえば約3.31×1015cm−3の第2のn型エピタキシャル成長層67で埋める(図27(c))。この第2のn型エピタキシャル成長層67は、並列pn接合層2のn型半導体領域220の、相対的に不純物濃度が高い中央部221となる。前記第1のn型エピタキシャル成長層32は、並列pn接合層2のn型半導体領域220の、相対的に不純物濃度が低い側部222となる。
【0071】
ついで、酸化膜53を除去し、再度、酸化処理をおこなって、その露出面に新たに酸化膜33を成長させる。そして、フォトリソグラフィー技術によって、酸化膜33の、第1のn型エピタキシャル成長層32上の中央部に、約7μm幅の開口部34を形成する(図28(a))。ついで、エッチング処理により、第1のn型エピタキシャル成長層32の中央部に、たとえば約45μmの深さの第2のトレンチを形成する。
【0072】
ついで、エピタキシャル成長により、第2のトレンチ内を第1のp型エピタキシャル成長層36で埋める。そして、酸化膜33を除去した後、再び、酸化処理をおこなって、その露出面に新たにたとえば3μmの厚さの酸化膜43を成長させる。そして、フォトリソグラフィー技術によって、酸化膜43の、第1のp型エピタキシャル成長層36上の中央部に、約3μm幅の開口部44を形成する。
【0073】
ついで、エッチング処理により、第1のp型エピタキシャル成長層36の中央部に、たとえば約45μmの深さの第3のトレンチ45を形成する(図28(b))。そして、その第3のトレンチ45内に、不純物濃度がたとえば3.61×1015cm−3程度の第2のp型エピタキシャル成長層37を成長させ、第3のトレンチ45を第2のp型エピタキシャル成長層37で埋める(図28(c))。
【0074】
その後、酸化膜43を除去し(図29(a))、その露出面をCMPにより研磨する。ついで、洗浄等をおこない、熱処理による拡散をおこなう(図29(b))。そして、CMPにより研磨された側の表面にMOSFETの構造を作製し、図7に示す構成の超接合半導体素子が得られる。なお、第3のトレンチ45の形成工程を省略し、実施の形態3のように、第1のp型エピタキシャル成長層36の成長後、ドーパントガスの濃度を変えることにより、連続して第2のp型エピタキシャル成長層37を成長させるようにしてもよい。また、第1のp型エピタキシャル成長層36および第2のp型エピタキシャル成長層37を形成した後に、第2のn型エピタキシャル成長層67を形成するようにしてもよい。
【0075】
実施の形態8.
図30〜図32は、図12に示す構成の超接合半導体素子の製造プロセスを示す図である。なお、実施の形態3と同じ構成要素には同一の符号を付す。また、特に断わらない限り、半導体等の各構成要素の寸法や不純物濃度、あるいはトレンチの深さや開口幅などは、実施の形態3と同じである。
【0076】
まず、n型低抵抗層31上に第1のn型エピタキシャル成長層32を成長させる。ついで、第1のn型エピタキシャル成長層32の表面に酸化膜53を成長させ、フォトリソグラフィー技術によって、たとえば約3μm幅の開口部54を形成する。ついで、エッチング処理により、たとえば深さが約45μmのトレンチ55を形成する(図30(a))。なお、トレンチ55はn型低抵抗層31に達していなくてもよい。
【0077】
ついで、エピタキシャル成長により、トレンチ55内を、不純物濃度がたとえば約3.31×1015cm−3の第2のn型エピタキシャル成長層67で埋める。実施の形態7と同様に、第1のn型エピタキシャル成長層32および第2のn型エピタキシャル成長層67は、それぞれ、並列pn接合層2のn型半導体領域220の、相対的に不純物濃度が低い側部222および相対的に不純物濃度が高い中央部221となる。
【0078】
ついで、酸化膜53を除去し、再度、酸化処理をおこなって、その露出面に新たに1.5μm程度の厚さの酸化膜63を成長させる。そして、フォトリソグラフィー技術によって、酸化膜63の、第1のn型エピタキシャル成長層32上の中央部を残して、約7μm幅の開口部64を形成する。ついで、エッチング処理により、第2のn型エピタキシャル成長層67およびその両脇の第1のn型エピタキシャル成長層32の部分に、たとえば約25μmの深さの第2のトレンチ65を形成する(図30(b))。
【0079】
ついで、エピタキシャル成長により、第2のトレンチ65内を第3のn型エピタキシャル成長層32’で埋める(図30(c))。この第3のn型エピタキシャル成長層32’の不純物濃度は、前記第1のn型エピタキシャル成長層32と同程度であるのが望ましい。そうすれば、並列pn接合層2のn型半導体領域220において、その中央部のn型低抵抗層31側に、不純物濃度が高い領域を設けることができる。したがって、第3のn型エピタキシャル成長層32’の不純物濃度は、たとえば約3.01×1015cm−3である。
【0080】
ついで、酸化膜63を除去し、再度、酸化処理をおこなって、その露出面に新たに約3μmの厚さの酸化膜33を成長させる。そして、フォトリソグラフィー技術によって、酸化膜33の、第1のn型エピタキシャル成長層32上の中央部に、約7μm幅の開口部34を形成する。ついで、エッチング処理により、第1のn型エピタキシャル成長層32の中央部に、第3のトレンチ35をn型低抵抗層31に達する(達していなくてもよい)ように形成する(図31(a))。
【0081】
ついで、エピタキシャル成長により、第3のトレンチ35内を第1のp型エピタキシャル成長層36で埋める。酸化膜33を除去し、新たに、第1のp型エピタキシャル成長層36上の中央部に約3μm幅の開口部44を有する酸化膜43を成長させる。ついで、エッチング処理により、第1のp型エピタキシャル成長層36の中央部に、たとえば約25μmの深さの第2のトレンチ45を形成する(図31(b))。そして、エピタキシャル成長により、第2のトレンチ45内を、不純物濃度がたとえば約3.61×1015cm−3の第2のp型エピタキシャル成長層37で埋める(図31(c))。
【0082】
その後、酸化膜43を除去し(図32(a))、その露出面をCMPにより研磨する。ついで、洗浄等をおこない、熱処理をおこなう(図32(b))。なお、熱処理として、表面MOSFET構造を形成する際の熱履歴を利用するようにしてもよい。そして、CMPにより研磨された側の表面にMOSFETの構造を作製し、図12に示す構成の超接合半導体素子が得られる。
【0083】
なお、第1のp型エピタキシャル成長層36および第2のp型エピタキシャル成長層37を形成した後に、第2のn型エピタキシャル成長層67および第3のn型エピタキシャル成長層32’を形成するようにしてもよい。また、第2のp型エピタキシャル成長層37の不純物濃度を第2のn型エピタキシャル成長層67と同じにすれば、図13に示す構成の超接合半導体素子が得られる。
【0084】
以上において本発明は、耐圧領域を構成する超接合構造にかかわるものであるため、ソースやドレインの構造およびそれらの製造プロセス等については任意である。したがって、本発明は、MOSFETに限らず、IGBT、バイポーラトランジスタ、GTOサイリスタまたはダイオード等にも適用される。また、上述した各半導体領域の寸法や不純物濃度の値は一例であり、本発明はこれに限定されるものではない。
【0085】
【発明の効果】
本発明によれば、並列pn接合層でアバランシェが発生したときに、p型半導体領域およびn型半導体領域の、ホールおよび電子がそれぞれ流れる中央部の不純物濃度が高いため、また、n型半導体領域の中央部の不純物濃度が高いため、アバランシェ発生時のチャージバランスが確保される。したがって、負性抵抗が改善されるので、アバランシェ耐量が向上する。
【図面の簡単な説明】
【図1】本発明の実施の形態1にかかる超接合半導体素子の構成を示す縦断面図である。
【図2】図1のA−A’における不純物濃度分布を示す図である。
【図3】図1に示す構成の超接合半導体素子においてp型半導体領域の中央部の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。
【図4】図1に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。
【図5】図4のB−B’とC−C’における不純物濃度分布を示す図である。
【図6】図4に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。
【図7】本発明の実施の形態2にかかる超接合半導体素子の構成を示す縦断面図である。
【図8】図7のD−D’における不純物濃度分布を示す図である。
【図9】図7に示す構成の超接合半導体素子においてp型半導体領域の中央部の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。
【図10】図7に示す構成の超接合半導体素子においてp型半導体領域の中央部の濃度を変えたときの大電流領域での電流−電圧波形を示す図である。
【図11】図7に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。
【図12】図11に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。
【図13】図11に示す構成の超接合半導体素子の変形例の構成を示す縦断面図である。
【図14】図13のE−E’における不純物濃度分布を示す図である。
【図15】図1に示す構成の超接合半導体素子の製造プロセスの一部を示す図である。
【図16】図1に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図17】図1に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図18】図4に示す構成の超接合半導体素子の製造プロセスの一部を示す図である。
【図19】図4に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図20】図4に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図21】図6に示す構成の超接合半導体素子の製造プロセスの一部を示す図である。
【図22】図6に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図23】図6に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図24】図6に示す構成の超接合半導体素子の別の製造プロセスの一部を示す図である。
【図25】図6に示す構成の超接合半導体素子の別の製造プロセスの続きを示す図である。
【図26】図6に示す構成の超接合半導体素子の別の製造プロセスの続きを示す図である。
【図27】図7に示す構成の超接合半導体素子の製造プロセスの一部を示す図である。
【図28】図7に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図29】図7に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図30】図12に示す構成の超接合半導体素子の製造プロセスの一部を示す図である。
【図31】図12に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【図32】図12に示す構成の超接合半導体素子の製造プロセスの続きを示す図である。
【符号の説明】
1 低抵抗層(n++ドレイン層)
2 並列pn接合層
210 第1導電型半導体領域(p型半導体領域)
211 第1導電型半導体領域の中央部
212 第1導電型半導体領域の側部
213 第1導電型半導体領域の端部
220 第2導電型半導体領域(n型半導体領域)
221 第2導電型半導体領域中央部
222 第2導電型半導体領域の側部
223 第2導電型半導体領域の端部
[0001]
TECHNICAL FIELD OF THE INVENTION
According to the present invention, a partition region made of a first conductivity type semiconductor extending from a first main surface side to a second main surface side of a semiconductor substrate and a drift region made of a second conductivity type semiconductor extending similarly thereto are provided. Having a configuration in which parallel pn junction layers are alternately and repeatedly joined in a direction intersecting with the direction in which they extend, in which a current flows when the parallel pn junction layer is in an on state and depletes when the parallel pn junction layer is in an off state. Regarding a semiconductor element to be a layer, in particular, a superconductor capable of achieving both high withstand voltage and large current capacity applicable to MOSFET (insulated gate field effect transistor), IGBT (insulated gate bipolar transistor), bipolar transistor, and the like. The present invention relates to a junction semiconductor device.
[0002]
[Prior art]
Generally, super-junction semiconductor elements are classified into a horizontal element having electrodes formed on one side and a vertical element having electrodes on both sides. In the vertical semiconductor device, the direction in which the drift current flows in the ON state is the same as the direction in which the depletion layer is extended by the reverse bias voltage in the OFF state. In a normal planar n-channel vertical MOSFET, a high-resistance n-channel The portion of the drift layer functions as a region where a drift current flows in the vertical direction when in the ON state. Therefore, this n If the current path of the drift layer is shortened, the drift resistance is reduced, and the effect that the substantial on-resistance of the MOSFET is reduced is obtained.
[0003]
On the other hand, high resistance n The drift layer is depleted when in the off state to increase the breakdown voltage. Therefore, n When the thickness of the drift layer is reduced, the width of the drain-base depletion layer which progresses from the pn junction between the P base region and the drift region is reduced, and the critical electric field strength of silicon is quickly reached. . Conversely, in a semiconductor element having a high withstand voltage, n Since the drift layer is thick, the on-resistance increases and the loss increases. Thus, there is a trade-off relationship between the on-resistance and the withstand voltage.
[0004]
It is known that this trade-off relationship is similarly established in semiconductor devices such as IGBTs, bipolar transistors, and diodes. This trade-off relationship is also common to a lateral semiconductor device in which the direction in which the drift current flows in the on state and the direction in which the depletion layer extends in the off state are different.
[0005]
As a solution to the above-described problem due to the trade-off relationship, a parallel pn structure in which a drift layer is formed by alternately and repeatedly joining a drift region made of an n-type semiconductor region and a partition region made of a p-type semiconductor region with an increased impurity concentration, Are known (for example, see Patent Literature 1, Patent Literature 2, Patent Literature 3, and Patent Literature 4). In the semiconductor device having such a structure, even when the impurity concentration of the parallel pn structure is high, the depletion layer extends in the lateral direction from each pn junction extending in the vertical direction of the parallel pn structure in the off state, and the entire drift region Is depleted, so that a high breakdown voltage can be achieved.
[0006]
[Patent Document 1]
European Patent No. 0053854
[Patent Document 2]
U.S. Pat. No. 5,216,275
[Patent Document 3]
U.S. Pat. No. 5,438,215
[Patent Document 4]
JP-A-9-26631
[0007]
Here, in order to obtain a low on-resistance while ensuring a withstand voltage in the super-junction semiconductor element, the total impurity amount of the n-type semiconductor region and the p-type semiconductor region is made substantially the same, and the impurity concentration in the depth direction in each region. Must be substantially uniform. For example, in order to make the total impurity amounts of the n-type semiconductor region and the p-type semiconductor region substantially the same, when the widths of the n-type semiconductor region and the p-type semiconductor region are the same, the impurity concentrations may be made substantially the same.
[0008]
[Problems to be solved by the invention]
However, the conventional superjunction semiconductor element has a problem that since the operating resistance at the time of avalanche breakdown becomes negative resistance, local concentration is likely to occur due to the avalanche current, and a sufficient avalanche resistance cannot be secured.
[0009]
The present invention has been made in view of the above problems, and has as its object to provide a semiconductor device with improved avalanche withstand capability.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, a semiconductor device according to the present invention includes a low resistance layer and a parallel pn junction layer between a first main surface and a second main surface of a semiconductor substrate. Concerning the impurity concentration in the lateral direction in the first conductivity type semiconductor region of the layer, the concentration at the center is higher than the concentration at the side close to the junction surface with the second conductivity type semiconductor region. In the parallel pn junction layer, the first conductivity type semiconductor region and the second conductivity type semiconductor region extend in the vertical direction from the first main surface side to the second main surface side of the semiconductor substrate and alternate in the horizontal direction. To form a structure repeatedly joined. The parallel pn junction layer forms a drift layer that conducts current when in the on state and depletes in the off state.
[0011]
In the present invention, the impurity concentration in the lateral direction in the second conductivity type semiconductor region of the parallel pn junction layer may be substantially uniform. Further, similarly to the above-described lateral impurity concentration in the first conductivity type semiconductor region, the concentration of the parallel pn junction layer at the central portion of the second conductivity type semiconductor region is lower than the concentration at the junction surface with the first conductivity type semiconductor region. It may be higher than the concentration on the near side.
[0012]
Further, in order not to cause a decrease in breakdown voltage, the lateral width of the central portion of the first conductivity type semiconductor region of the parallel pn junction layer is 1 / of the lateral width of the first conductivity type semiconductor region. It is good to be the following. The same applies to the second conductivity type semiconductor region of the parallel pn junction layer, and the lateral width of the central portion is preferably equal to or less than の of the lateral width of the second conductivity type semiconductor region.
[0013]
Further, the impurity concentration in the vertical direction of the first conductivity type semiconductor region of the parallel pn junction layer may be higher at the center. At this time, the concentration and the thickness in the vertical direction at the end portion on the second main surface side, which is lower in concentration than the center portion, are the same as those in the side portion close to the junction surface with the second conductivity type semiconductor region. It should be almost the same as the width.
[0014]
The same applies to the second conductivity type semiconductor region of the parallel pn junction layer, and the impurity concentration in the central portion in the vertical direction may be high. In the case of the second conductivity type semiconductor region, the concentration and the vertical thickness of the end portion on the first main surface side, which is lower in concentration than the central portion, are closer to the bonding surface with the first conductivity type semiconductor region. It is preferable that the density and the width in the lateral direction are substantially the same. In the case where both the first conductivity type semiconductor region and the second conductivity type semiconductor region of the parallel pn junction layer have a high impurity concentration at the center in the vertical direction, the second main region of the first conductivity type semiconductor region is It is preferable that the vertical thickness of the end on the surface side is smaller than the vertical thickness of the end on the first main surface side of the second conductivity type semiconductor region.
[0015]
Further, the first conductivity type semiconductor region and the second conductivity type semiconductor region of the parallel pn junction layer may be arranged in a stripe shape. When the first conductivity type is p-type and the second conductivity type is n-type, the impurity concentration at the center of the p-type semiconductor region in the parallel pn junction layer is Should be higher than the impurity concentration.
[0016]
According to the present invention, when avalanche occurs in the parallel pn junction layer, holes flow through the central part of the p-type semiconductor region and escape to the electrode due to the potential distribution of the parallel pn junction layer, while electrons flow to the n-type semiconductor. The gas flows through the center of the region and escapes to the electrode. At this time, since the impurity concentration in the center of the p-type semiconductor region is high, the charge balance at the time of avalanche generation is ensured. Further, since the impurity concentration in the central portion of the n-type semiconductor region is high, a charge balance at the time of occurrence of avalanche is secured.
[0017]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the present specification, a direction from the front surface side to the back surface side of the semiconductor substrate is defined as a vertical direction, and a direction crossing the direction is defined as a horizontal direction.
[0018]
Embodiment 1 FIG.
FIG. 1 is a longitudinal sectional view illustrating a configuration of the super junction semiconductor device according to the first embodiment of the present invention. As shown in FIG. 1, the parallel pn junction layer 2 has a stripe shape in which a p-type semiconductor region 210 extending in a vertical direction and an n-type semiconductor region 220 extending in a vertical direction are alternately and repeatedly joined in a horizontal direction. It has a configuration. Due to the difference in impurity concentration, the p-type semiconductor region 210 is divided into a central portion 211 having a relatively high impurity concentration and a side portion 212 having a relatively low impurity concentration which is closer to the junction surface with the n-type semiconductor region 220. Can be The impurity concentration of the n-type semiconductor region 220 is substantially uniform.
[0019]
Between the parallel pn junction layer 2 and the drain electrode 11 on the back surface of the substrate, n is a low resistance layer. ++ It is the drain layer 1. On the substrate surface side, the surface n-type drift region 3, p-type base region 4, p-type + Contact region 5, n + A source region 6, a gate insulating film 7, a gate electrode 8, an interlayer insulating film 9, and a source electrode 10 are formed.
[0020]
For example, in the p-type semiconductor region 210, the impurity concentration in the central portion 211 is 3.31 × 10 Fifteen cm -3 And the impurity concentration of the side part 212 is 3.01 × 10 Fifteen cm -3 It is. The impurity concentration of the n-type semiconductor region 220 is 3.01 × 10 Fifteen cm -3 It is about. FIG. 2 shows the impurity concentration distribution along AA ′ in FIG.
[0021]
Further, for example, the lateral width of each of p-type semiconductor region 210 and n-type semiconductor region 220 is 7 μm. The width of the central portion 211 of the p-type semiconductor region 210 in the horizontal direction is equal to or less than half the width of the p-type semiconductor region 210 in the horizontal direction, and is, for example, 3 μm. The impurity concentration of the side portion 212 of the p-type semiconductor region 210 is 3.01 × 10 3 Fifteen cm -3 Is 2 μm in the horizontal direction. The length in the vertical direction of the parallel pn junction layer 2 in the p-type semiconductor region 210 is about 40 μm.
[0022]
FIG. 3 is a diagram showing a current-voltage waveform in a large current region when the concentration of the central portion 211 of the p-type semiconductor region 210 is changed. As is apparent from FIG. 3, when the central portion 211 of the p-type semiconductor region 210 has the same impurity concentration as the side portion 212, that is, when the impurity concentration of the p-type semiconductor region 210 is uniform, it is indicated by a solid line. Thus, in the large current region, the resistance is negative. In this case, the electric field becomes strong in the region where avalanche has occurred, causing avalanche destruction.
[0023]
On the other hand, when the impurity concentration in the central portion 211 of the p-type semiconductor region 210 is high, as shown by a broken line or a dotted line in FIG. ing. In this case, since the avalanche current flows and the breakdown voltage increases, avalanche occurs in the entire high impurity concentration region of the p-type semiconductor region 210. Therefore, concentration of avalanche current does not occur, so that avalanche withstand capability is improved.
[0024]
FIG. 4 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. In the super-junction semiconductor device shown in FIG. 4, the end 213 of the p-type semiconductor region 210 on the substrate back side, that is, n ++ The impurity concentration of the portion in contact with the drain layer 1 is substantially the same as the impurity concentration of the side portion 212 described above. FIG. 5 shows an impurity concentration distribution along BB ′ and CC ′ in FIG. Further, n of the p-type semiconductor region 210 ++ In a portion (end 213) in contact with drain layer 1, a portion having the same impurity concentration as side portion 212 has a depth of, for example, 2 μm.
[0025]
FIG. 6 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. In the superjunction semiconductor element shown in FIG. 6, the depth of central portion 211 of p-type semiconductor region 210 is, for example, 20 μm, and the depth of n of p-type semiconductor region 210 is n. ++ In a portion (end portion 213) in contact with drain layer 1, the depth of a portion having the same impurity concentration as side portion 212 is, for example, 20 μm.
[0026]
According to the first embodiment, when avalanche occurs in parallel pn junction layer 2, holes flow through central portion 211 of p-type semiconductor region 210 to source electrode 10 due to the potential distribution of parallel pn junction layer 2. However, since the impurity concentration in the central portion 211 is high, the charge balance is secured when holes flow and are stored on the surface side. Therefore, the negative resistance is improved, and the avalanche resistance is improved.
[0027]
Although the first conductivity type is described as p-type and the second conductivity type is described as n-type in Embodiment 1, the same applies to the opposite case. That is, electrons generated by avalanche flow through the central portion of the n-type semiconductor region where the impurity concentration is high due to the potential distribution of the parallel pn junction layer, so that the charge balance is secured, the negative resistance is improved, and the avalanche withstand capability is improved. Is improved.
[0028]
Embodiment 2 FIG.
FIG. 7 is a longitudinal sectional view illustrating the configuration of the super junction semiconductor device according to the second embodiment of the present invention. As shown in FIG. 7, in the second embodiment, not only the p-type semiconductor region 210 but also the n-type semiconductor region 220 has a relatively high impurity concentration in the central portion 221 and the p-type semiconductor region due to the difference in impurity concentration. It is divided into a side portion 222 which is close to the junction surface with the region 210 and has a relatively low impurity concentration. However, the impurity concentration of the central portion 211 of the p-type semiconductor region 210 is higher than the impurity concentration of the central portion 221 of the n-type semiconductor region 220. Reference numeral 223 denotes an end of the second conductivity type semiconductor region. Other configurations are the same as those of the first embodiment, and therefore, the same reference numerals as those of the first embodiment are used and the description is omitted.
[0029]
In the second embodiment, for example, in p-type semiconductor region 210, the impurity concentration of central portion 211 is 3.61 × 10 Fifteen cm -3 And the impurity concentration of the side part 212 is 3.01 × 10 Fifteen cm -3 It is. In the n-type semiconductor region 220, the impurity concentration of the central portion 221 is 3.31 × 10 Fifteen cm -3 And the impurity concentration of the side part 222 is 3.01 × 10 Fifteen cm -3 It is. FIG. 8 shows the impurity concentration distribution along DD ′ in FIG.
[0030]
Further, for example, the lateral width of each of p-type semiconductor region 210 and n-type semiconductor region 220 is 7 μm. The lateral width of central portion 211 of p-type semiconductor region 210 is not more than half the lateral width of p-type semiconductor region 210, and is, for example, 3 μm. The impurity concentration of the side portion 212 of the p-type semiconductor region 210 is 3.01 × 10 3 Fifteen cm -3 Is 2 μm in the horizontal direction.
[0031]
The lateral width of the central portion 221 of the n-type semiconductor region 220 is equal to or less than の of the lateral width of the n-type semiconductor region 220, for example, 3 μm. The impurity concentration of the side portion 222 of the n-type semiconductor region 220 is 3.01 × 10 3 Fifteen cm -3 Is 2 μm in the horizontal direction. The length in the vertical direction of the parallel pn junction layer 2 in the p-type semiconductor region 210 is about 40 μm.
[0032]
FIG. 9 shows that the impurity concentration of the central portion 221 and the side portion 222 of the n-type semiconductor region 220 is 3.31 × 10 Fifteen cm -3 And 3.01 × 10 Fifteen cm -3 FIG. 4 is a diagram showing a current-voltage waveform in a large current region when the concentration of a central portion 211 of a p-type semiconductor region 210 is changed. As is apparent from FIG. 9, when the total impurity amount of the p-type semiconductor region 210 is equal to or less than the total impurity amount of the n-type semiconductor region 220, the operating resistance is negative as indicated by a solid line or a broken line. . In this case, avalanche destruction is caused.
[0033]
On the other hand, when the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220, the operating resistance is positive as shown by the dotted line, the one-dot chain line or the two-dot chain line in FIG. It has become. Since avalanche occurs in the entire high impurity concentration regions of the p-type semiconductor region 210 and the n-type semiconductor region 220, concentration of avalanche current does not occur, so that avalanche withstand capability is improved. Therefore, it is desirable that the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220 so that the operating resistance becomes positive.
[0034]
FIG. 10 shows that the impurity concentration of the central part 221 and the side part 222 of the n-type semiconductor region 220 is 3.61 × 10 Fifteen cm -3 And 3.01 × 10 Fifteen cm -3 FIG. 4 is a diagram showing a current-voltage waveform in a large current region when the concentration of a central portion 211 of a p-type semiconductor region 210 is changed. A similar tendency is recognized from FIG.
[0035]
That is, as shown by a solid line, a broken line, or a dotted line in FIG. 10, when the total impurity amount of the p-type semiconductor region 210 is equal to or less than the total impurity amount of the n-type semiconductor region 220, the operating resistance is negative. On the other hand, as indicated by a one-dot chain line or a two-dot chain line in FIG. 10, when the total impurity amount of the p-type semiconductor region 210 is larger, the operating resistance is positive. Therefore, in the n-type semiconductor region 220, even when the impurity concentration of the central portion 221 is high, the negative resistance is improved if the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220. It can be seen that the avalanche resistance is improved.
[0036]
FIG. 11 is a longitudinal sectional view showing a configuration of a modification of the super junction semiconductor element having the configuration shown in FIG. In the super junction semiconductor device shown in FIG. 11, the end 213 of the p-type semiconductor region 210 on the back surface of the substrate, that is, n ++ The impurity concentration of the portion in contact with the drain layer 1 is substantially the same as the impurity concentration of the side portion 212 of the p-type semiconductor region 210. Further, the impurity concentration of the end portion 223 of the n-type semiconductor region 220 on the substrate surface side is substantially the same as the impurity concentration of the side portion 222 of the n-type semiconductor region 220.
[0037]
Further, n of the p-type semiconductor region 210 ++ In the portion (end 213) in contact with the drain layer 1, the depth of the portion having the same impurity concentration as the side portion 212 of the p-type semiconductor region 210 is the same as the lateral width of the side portion 212, for example, 2 μm. It is. The same applies to the n-type semiconductor region 220. At the end 223 on the substrate surface side, the depth of the portion having the same impurity concentration as the side 222 of the n-type semiconductor region 220 is the same as that of the side 222 in the lateral direction. It is the same as the width, for example, 2 μm. Therefore, the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220.
[0038]
FIG. 12 is a longitudinal sectional view showing a configuration of a modification of the super junction semiconductor element having the configuration shown in FIG. In the superjunction semiconductor device shown in FIG. 12, the vertical length of central portion 211 of p-type semiconductor region 210 is longer than the vertical length of central portion 221 of n-type semiconductor region 220. For example, the vertical length of central portion 211 of p-type semiconductor region 210 is 30 μm, and the vertical length of central portion 221 of n-type semiconductor region 220 is 20 μm. Also in this example, the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220.
[0039]
FIG. 13 is a longitudinal sectional view showing a configuration of a modification of the super junction semiconductor element having the configuration shown in FIG. The superjunction semiconductor device shown in FIG. 13 has the same dimensions as the example shown in FIG. 12, but as shown in FIG. 14 showing the impurity concentration distribution along EE ′ in FIG. The impurity concentration of the central part 211 and the impurity concentration of the central part 221 of the n-type semiconductor region 220 are the same. Also in this example, the total impurity amount of the p-type semiconductor region 210 is larger than the total impurity amount of the n-type semiconductor region 220.
[0040]
According to the second embodiment described above, when avalanche occurs in parallel pn junction layer 2, holes flow through central portion 211 of p-type semiconductor region 210 to source electrode 10 due to the potential distribution of parallel pn junction layer 2. The electrons flow through the central portion 221 of the n-type semiconductor region 220 and escape to the drain electrode 11. However, since the impurity concentrations of the central portions 211 and 221 are high, the charge balance when holes and electrons flow is increased. Secured. Therefore, the negative resistance is improved, and the avalanche resistance is improved.
[0041]
In the second embodiment, as in the example shown in FIG. 11, the depth of the low impurity concentration end portion of the p-type semiconductor region 210 on the back surface side of the substrate is equal to the low impurity concentration side portion of the p-type semiconductor region 210. If the depth of the low impurity concentration end portion of the n-type semiconductor region 220 on the substrate surface side is the same as the width of the low impurity concentration side portion 222 of the n-type semiconductor region 220, Thus, the effect that the reduction in the breakdown voltage is reduced is obtained.
[0042]
Next, the manufacturing processes of the various super-junction semiconductor devices described above will be described in the following third to eighth embodiments.
[0043]
Embodiment 3 FIG.
15 to 17 are views showing a manufacturing process of the super junction semiconductor device having the configuration shown in FIG. First, an n-type epitaxial growth layer 32 is grown on the n-type low-resistance layer 31 having a high impurity concentration to a thickness of, for example, about 45 μm. At this time, for example, the impurity concentration of the n-type low resistance layer 31 is about 2 × 10 18 cm -3 And the impurity concentration of the n-type epitaxial growth layer 32 is 3.01 × 10 Fifteen cm -3 It is.
[0044]
Next, an oxidation process is performed to grow an oxide film 33 having a thickness of, for example, about 3 μm on the surface of the n-type epitaxial growth layer 32. Then, a part of the oxide film 33 is removed by photolithography to form a mask oxide film having an opening 34 having a width of about 7 μm (FIG. 15A). Next, an etching process is performed using the mask oxide film to form, for example, a trench 35 having a depth of about 47 μm (FIG. 15B).
[0045]
Next, a first p-type epitaxial growth layer 36 made of boron-doped silicon is grown along the side walls and the bottom of the trench 35 to a thickness of, for example, about 2 μm (FIG. 15C). It is desirable that the impurity concentration of the first p-type epitaxial growth layer 36 is substantially the same as that of the n-type epitaxial growth layer 32. Therefore, the impurity concentration of first p-type epitaxial growth layer 36 is, for example, about 3.01 × 10 Fifteen cm -3 It is.
[0046]
Subsequently, the amount of boron is increased inside the first p-type epitaxial growth layer 36 to grow the second p-type epitaxial growth layer 37 to a thickness of, for example, about 1.5 μm. When filling the trench 35 with silicon, the silicon grows from the side wall of the trench 35. Therefore, by embedding the second p-type epitaxial growth layer 37 in the trench 35 with a thickness of 1.5 μm, a high impurity concentration region (the second region) having a width of 3 μm is formed at the center of the p-type semiconductor region in the trench 35. Is formed (FIG. 16A). The impurity concentration of second p-type epitaxial growth layer 37 is, for example, about 3.31 × 10 Fifteen cm -3 It is.
[0047]
Thereafter, the oxide film 33 on the surface is removed (FIG. 16B), and the exposed surface is polished by chemical mechanical polishing (hereinafter referred to as CMP) to a thickness of, for example, about 5 μm (FIG. 16B). 16 (c)). In FIG. 16C, a portion 38 indicated by a two-dot chain line is a portion that has been removed by CMP.
[0048]
Next, cleaning and the like are performed, for example, heat treatment is performed at 1150 ° C. for 120 minutes. During this heat treatment, the portions of the first p-type epitaxial growth layer 36 and the second p-type epitaxial growth layer 37 on the low resistance layer 31 side of about 2 μm are diffused from the high concentration low resistance layer 31. At a depth of (FIG. 17). In FIG. 17, this lost portion is indicated by reference numeral 39. Thereafter, a structure of the MOSFET is formed on the surface on the side polished by the CMP, and a super-junction semiconductor device having the configuration shown in FIG. 1 is obtained.
[0049]
Here, the low resistance layer 31 is n ++ It becomes the drain layer 1. Further, the n-type epitaxial growth layer 32 becomes the n-type semiconductor region 220 of the parallel pn junction layer 2. Further, the first p-type epitaxial growth layer 36 and the second p-type epitaxial growth layer 37 are respectively formed on the side portion 212 and the relatively low impurity concentration side portion 212 of the p-type semiconductor region 210 of the parallel pn junction layer 2. The central portion 211 has a high impurity concentration.
[0050]
According to the above-described process, the parallel pn junction layer 2 finally has a depth of about 40 μm due to the polishing amount (about 5 μm) by the above-described CMP and the disappearance amount (about 2 μm) by diffusion from the low-resistance layer 31. . In the step shown in FIG. 15B, the depth of the trench 35 is determined in consideration of the amount of disappearance due to CMP and diffusion. That is, to obtain the parallel pn junction layer 2 having a depth of about 40 μm, the depth of the trench 35 is set to 47 μm as described above in order to expect a loss of about 7 μm.
[0051]
In the above-described process, the heat treatment is performed at 1150 ° C. for 120 minutes in the process illustrated in FIG. 17, but when the diffusion from the low-resistance layer 31 is sufficient due to the heat history at the time of forming the surface MOSFET structure. Then, the heat treatment temperature and time may be appropriately adjusted in consideration of the heat history of the surface MOSFET manufacturing process.
[0052]
Embodiment 4 FIG.
18 to 20 are views showing a manufacturing process of the super junction semiconductor device having the configuration shown in FIG. The same components as those in the third embodiment are denoted by the same reference numerals. Unless otherwise specified, dimensions and impurity concentrations of respective components such as a semiconductor, and a depth and an opening width of a trench are the same as those in the third embodiment.
[0053]
First, an n-type epitaxial growth layer 32 is grown on the n-type low resistance layer 31. Next, an oxide film 33 is grown on the surface of the n-type epitaxial growth layer 32, and an opening 34 is formed by photolithography (FIG. 18A). Next, a trench 35 having a depth of, for example, about 45 μm is formed by etching (FIG. 18B).
[0054]
Next, a first p-type epitaxial growth layer 36 made of boron-doped silicon is grown along the side walls and the bottom of the trench 35 (FIG. 18C). Subsequently, a second p-type epitaxial growth layer 37 having a large boron doping amount is grown inside the first p-type epitaxial growth layer 36 to fill the trench 35 (FIG. 19A). Thereafter, the oxide film 33 is removed (FIG. 19B), and the exposed surface is polished by CMP to a thickness of, for example, about 5 μm (FIG. 19C), as shown in FIG.
[0055]
Next, cleaning and the like are performed, for example, heat treatment is performed at 1150 ° C. for 120 minutes. In the fourth embodiment, trench 35 is shallower by 2 μm than in the third embodiment. For this reason, the region that becomes the p-type semiconductor region 210 of the parallel pn junction layer 2 is only slightly shortened by the diffusion from the low resistance layer 31 that occurs during this heat treatment. That is, the region serving as the p-type semiconductor region 210 is hardly shortened. Thereafter, a MOSFET structure is formed on the surface on the side polished by CMP, and a super-junction semiconductor device having the configuration shown in FIG. 4 is obtained.
[0056]
Embodiment 5 FIG.
21 to 23 are views showing a manufacturing process of the super junction semiconductor device having the configuration shown in FIG. The same components as those in the third embodiment are denoted by the same reference numerals. Unless otherwise specified, dimensions and impurity concentrations of respective components such as a semiconductor, and a depth and an opening width of a trench are the same as those in the third embodiment.
[0057]
First, an n-type epitaxial growth layer 32 is grown on the n-type low resistance layer 31. Next, an oxide film 33 is grown on the surface of the n-type epitaxial growth layer 32, and an opening 34 is formed by photolithography (FIG. 21A). In the fifth embodiment, the opening width of opening 34 is, for example, 8.5 μm. Then, a trench 35 having a depth of, for example, about 45 μm and a trench side wall making an angle of, for example, about 87 ° with the surface of the n-type epitaxial growth layer 32 is formed by etching (FIG. 21B).
[0058]
Here, the opening width of the opening 34 of the oxide film 33 is wider than that in the third embodiment because the side wall of the trench 35 is inclined so that the width of the bottom of the trench is smaller than the opening end of the trench 35. This is because the width becomes smaller than the width. Although not particularly limited, in the fifth embodiment, the width of the trench bottom is 5.5 μm. Also, in the fifth embodiment, the trench having an opening width of 7 μm is arranged at a distance between trenches of 7 μm. However, in the fifth embodiment, the trench opening width is set to 8.5 μm. The distance between them is 5.5 μm.
[0059]
Therefore, the width of the p-type epitaxial growth layer 36 buried in the trench 35 at the bottom of the trench is equal to the width of the n-type epitaxial growth layer 32 on the surface of the n-type epitaxial growth layer 32. In other words, the shape of the trench 35 and the region other than the trench 35 are the same, and the charge balance can be ensured by forming the p-type epitaxial growth layer 36 at the same concentration as the region other than the trench 35. In the fifth embodiment, since the second p-type epitaxial growth layer 37 having a high impurity concentration is grown in a later step, such dimensions are set.
[0060]
Next, the inside of the trench 35 is filled with a p-type epitaxial growth layer. At this time, since the side wall of the trench 35 is inclined, the epitaxial growth layer is filled from the bottom of the trench. Therefore, the first p-type epitaxial growth layer 36 having a low impurity concentration is grown to an appropriate thickness, for example, a thickness of about 3.8 μm (FIGS. 21C and 22A). Thereafter, the supply amount of the gas serving as the dopant is increased, and the second p-type epitaxial growth layer 37 having a high impurity concentration is grown to a thickness of, for example, about 1 μm to fill the trench 35 (FIG. 22B). At this time, the depth of the second p-type epitaxial growth layer 37 is about 25 μm. By doing so, the p-type semiconductor region 210 having a desired profile of the parallel pn junction layer 2 can be formed.
[0061]
Thereafter, the oxide film 33 is removed (FIG. 22C), and the exposed surface is polished by CMP (FIG. 23A). Then, cleaning and the like are performed (FIG. 23B), and a MOSFET structure is formed on the surface polished by the CMP, thereby obtaining a super junction semiconductor device having a configuration shown in FIG. After the cleaning, heat treatment may be performed, and then the surface MOSFET structure may be manufactured.
[0062]
Embodiment 6 FIG.
24 to 26 are views showing another manufacturing process of the super junction semiconductor device having the configuration shown in FIG. The same components as those in the third embodiment are denoted by the same reference numerals. Unless otherwise specified, dimensions and impurity concentrations of respective components such as a semiconductor, and a depth and an opening width of a trench are the same as those in the third embodiment.
[0063]
First, an n-type epitaxial growth layer 32 is grown on the n-type low resistance layer 31. Next, an oxide film 33 is grown on the surface of the n-type epitaxial growth layer 32, and an opening 34 is formed by photolithography (FIG. 24A). Next, a trench 35 is formed by etching to reach the n-type low resistance layer 31 (FIG. 24B). Note that the trench 35 does not have to reach the n-type low-resistance layer 31.
[0064]
Next, a first p-type epitaxial growth layer 36 made of boron-doped silicon is grown in the trench 35, and the trench 35 is filled with the first p-type epitaxial growth layer 36. (FIG. 24 (c)). Next, the oxide film 33 is removed, an oxidation process is performed again, and an oxide film 43 is newly grown on the exposed surface to a thickness of, for example, about 1.5 μm. Then, an opening 44 having a width of about 3 μm is formed in the central portion of the oxide film 43 on the first p-type epitaxial growth layer 36 by photolithography (FIG. 25A).
[0065]
Next, a second trench 45 having a depth of, for example, about 25 μm is formed in the center of the first p-type epitaxial growth layer 36 by etching (FIG. 25B). Then, a second p-type epitaxial growth layer 37 made of boron-doped silicon is grown in the second trench 45, and the second trench 45 is filled with the second p-type epitaxial growth layer 37 (FIG. 25C). ).
[0066]
In the sixth embodiment, the impurity concentration of second p-type epitaxial growth layer 37 is, for example, about 3.61 × 10 Fifteen cm -3 It is. This is higher than the impurity concentration of the second p-type epitaxial growth layer 37 in the third to fifth embodiments. However, in the sixth embodiment, since the second p-type epitaxial growth layer 37 is formed shallow, the total impurity amount of the first and second p-type epitaxial growth layers 36 and 37 is large even if the impurity concentration is high. It does not increase. Therefore, the withstand voltage does not significantly decrease.
[0067]
Thereafter, the oxide film 43 is removed (FIG. 26A), and the exposed surface is polished by CMP. Next, cleaning and the like are performed, and a heat treatment is performed (FIG. 26B). In addition, you may make it utilize the heat history at the time of forming a surface MOSFET structure as heat processing. Then, a MOSFET structure is formed on the surface on the side polished by the CMP, and a super-junction semiconductor device having the configuration shown in FIG. 6 is obtained.
[0068]
Embodiment 7 FIG.
27 to 29 are views showing a manufacturing process of the super junction semiconductor device having the configuration shown in FIG. The same components as those in the third embodiment are denoted by the same reference numerals. Unless otherwise specified, dimensions and impurity concentrations of respective components such as a semiconductor, and a depth and an opening width of a trench are the same as those in the third embodiment.
[0069]
First, a first n-type epitaxial growth layer 32 is grown on the n-type low resistance layer 31. Next, an oxide film 53 is grown on the surface of the first n-type epitaxial growth layer 32, and an opening 54 having a width of, for example, about 3 μm is formed by photolithography (FIG. 27A). Next, a trench 55 having a depth of, for example, about 45 μm is formed by etching (FIG. 27B). Here, the trench 55 reaches the n-type low-resistance layer 31, but does not have to reach the n-type low-resistance layer 31.
[0070]
Then, the impurity concentration is set to, for example, about 3.31 × 10 Fifteen cm -3 Is filled with the second n-type epitaxial growth layer 67 (FIG. 27C). The second n-type epitaxial growth layer 67 becomes a central portion 221 of the n-type semiconductor region 220 of the parallel pn junction layer 2 where the impurity concentration is relatively high. The first n-type epitaxial growth layer 32 is a side 222 of the n-type semiconductor region 220 of the parallel pn junction layer 2 having a relatively low impurity concentration.
[0071]
Next, the oxide film 53 is removed, an oxidation process is performed again, and a new oxide film 33 is grown on the exposed surface. Then, an opening 34 having a width of about 7 μm is formed in the central portion of the oxide film 33 on the first n-type epitaxial growth layer 32 by photolithography (FIG. 28A). Next, a second trench having a depth of, for example, about 45 μm is formed in the center of the first n-type epitaxial growth layer 32 by etching.
[0072]
Next, the inside of the second trench is filled with a first p-type epitaxial growth layer 36 by epitaxial growth. After removing the oxide film 33, an oxidation process is performed again to newly grow an oxide film 43 having a thickness of, for example, 3 μm on the exposed surface. Then, an opening 44 having a width of about 3 μm is formed in the central portion of the oxide film 43 on the first p-type epitaxial growth layer 36 by a photolithography technique.
[0073]
Next, a third trench 45 having a depth of, for example, about 45 μm is formed in the center of the first p-type epitaxial growth layer 36 by etching (FIG. 28B). In the third trench 45, the impurity concentration is, for example, 3.61 × 10 Fifteen cm -3 The second p-type epitaxial growth layer 37 is grown to a degree, and the third trench 45 is filled with the second p-type epitaxial growth layer 37 (FIG. 28C).
[0074]
Thereafter, the oxide film 43 is removed (FIG. 29A), and the exposed surface is polished by CMP. Next, cleaning and the like are performed, and diffusion by heat treatment is performed (FIG. 29B). Then, the structure of the MOSFET is formed on the surface on the side polished by the CMP, and the super junction semiconductor element having the configuration shown in FIG. 7 is obtained. Note that the step of forming the third trench 45 is omitted, and the concentration of the dopant gas is changed after the growth of the first p-type epitaxial growth layer 36 as in the third embodiment, so that the second p-type epitaxial growth layer 36 is continuously formed. The type epitaxial growth layer 37 may be grown. Further, after forming the first p-type epitaxial growth layer 36 and the second p-type epitaxial growth layer 37, the second n-type epitaxial growth layer 67 may be formed.
[0075]
Embodiment 8 FIG.
30 to 32 are views showing a manufacturing process of the super junction semiconductor device having the configuration shown in FIG. The same components as those in the third embodiment are denoted by the same reference numerals. Unless otherwise specified, dimensions and impurity concentrations of respective components such as a semiconductor, and a depth and an opening width of a trench are the same as those in the third embodiment.
[0076]
First, a first n-type epitaxial growth layer 32 is grown on the n-type low resistance layer 31. Next, an oxide film 53 is grown on the surface of the first n-type epitaxial growth layer 32, and an opening 54 having a width of, for example, about 3 μm is formed by photolithography. Next, a trench 55 having a depth of, for example, about 45 μm is formed by etching (FIG. 30A). Note that the trench 55 does not have to reach the n-type low-resistance layer 31.
[0077]
Then, the impurity concentration is set to, for example, about 3.31 × 10 Fifteen cm -3 Is filled with the second n-type epitaxial growth layer 67. As in the seventh embodiment, the first n-type epitaxial growth layer 32 and the second n-type epitaxial growth layer 67 are each on the side of the n-type semiconductor region 220 of the parallel pn junction layer 2 having a relatively low impurity concentration. The portion 222 and the central portion 221 having a relatively high impurity concentration are formed.
[0078]
Next, the oxide film 53 is removed, an oxidation process is performed again, and an oxide film 63 having a thickness of about 1.5 μm is newly grown on the exposed surface. Then, an opening 64 having a width of about 7 μm is formed by a photolithography technique, leaving a central portion of the oxide film 63 on the first n-type epitaxial growth layer 32. Then, a second trench 65 having a depth of, for example, about 25 μm is formed in the portion of the second n-type epitaxial growth layer 67 and the first n-type epitaxial growth layer 32 on both sides thereof by etching (FIG. 30 ( b)).
[0079]
Next, the inside of the second trench 65 is filled with a third n-type epitaxial growth layer 32 'by epitaxial growth (FIG. 30 (c)). The impurity concentration of the third n-type epitaxial growth layer 32 ′ is desirably about the same as that of the first n-type epitaxial growth layer 32. Then, in the n-type semiconductor region 220 of the parallel pn junction layer 2, a region having a high impurity concentration can be provided on the n-type low-resistance layer 31 side in the center. Therefore, the impurity concentration of third n-type epitaxial growth layer 32 ′ is, for example, about 3.01 × 10 Fifteen cm -3 It is.
[0080]
Next, the oxide film 63 is removed, and an oxidation process is performed again to newly grow an oxide film 33 having a thickness of about 3 μm on the exposed surface. Then, an opening 34 having a width of about 7 μm is formed in the central portion of the oxide film 33 on the first n-type epitaxial growth layer 32 by photolithography. Next, a third trench 35 is formed in the center of the first n-type epitaxial growth layer 32 by etching to reach the n-type low resistance layer 31 (the third trench 35 does not have to reach) (FIG. 31A). )).
[0081]
Next, the inside of the third trench 35 is filled with a first p-type epitaxial growth layer 36 by epitaxial growth. The oxide film 33 is removed, and a new oxide film 43 having an opening 44 having a width of about 3 μm is newly grown at the center on the first p-type epitaxial growth layer 36. Next, a second trench 45 having a depth of, for example, about 25 μm is formed in the center of the first p-type epitaxial growth layer 36 by etching (FIG. 31B). Then, the impurity concentration in the second trench 45 is, for example, about 3.61 × 10 Fifteen cm -3 (FIG. 31 (c)).
[0082]
Thereafter, the oxide film 43 is removed (FIG. 32A), and the exposed surface is polished by CMP. Next, cleaning and the like are performed, and heat treatment is performed (FIG. 32B). In addition, you may make it utilize the heat history at the time of forming a surface MOSFET structure as heat processing. Then, the structure of the MOSFET is formed on the surface on the side polished by the CMP, and the super junction semiconductor element having the configuration shown in FIG. 12 is obtained.
[0083]
After forming the first p-type epitaxial growth layer 36 and the second p-type epitaxial growth layer 37, the second n-type epitaxial growth layer 67 and the third n-type epitaxial growth layer 32 'may be formed. . Further, if the impurity concentration of the second p-type epitaxial growth layer 37 is made the same as that of the second n-type epitaxial growth layer 67, a super junction semiconductor device having the configuration shown in FIG. 13 can be obtained.
[0084]
Since the present invention relates to the super-junction structure constituting the breakdown voltage region, the structure of the source and the drain and the manufacturing process thereof are arbitrary. Therefore, the present invention is not limited to MOSFETs, but also applies to IGBTs, bipolar transistors, GTO thyristors, diodes, and the like. Further, the dimensions and impurity concentration values of the respective semiconductor regions described above are merely examples, and the present invention is not limited to these.
[0085]
【The invention's effect】
According to the present invention, when an avalanche occurs in the parallel pn junction layer, the impurity concentration in the central portion through which holes and electrons flow in the p-type semiconductor region and the n-type semiconductor region is high. Since the impurity concentration in the central portion of the semiconductor device is high, a charge balance at the time of occurrence of avalanche is ensured. Therefore, the negative resistance is improved, and the avalanche resistance is improved.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a configuration of a super junction semiconductor device according to a first embodiment of the present invention.
FIG. 2 is a diagram showing an impurity concentration distribution along AA ′ in FIG. 1;
3 is a diagram showing a current-voltage waveform in a large current region when the concentration at the center of a p-type semiconductor region is changed in the superjunction semiconductor device having the configuration shown in FIG.
FIG. 4 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. 1;
FIG. 5 is a diagram showing an impurity concentration distribution in BB ′ and CC ′ in FIG. 4;
FIG. 6 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. 4;
FIG. 7 is a longitudinal sectional view illustrating a configuration of a super junction semiconductor device according to a second embodiment of the present invention;
FIG. 8 is a diagram showing an impurity concentration distribution along DD ′ in FIG. 7;
9 is a diagram showing a current-voltage waveform in a large current region when the concentration at the center of a p-type semiconductor region is changed in the superjunction semiconductor device having the configuration shown in FIG. 7;
10 is a diagram showing a current-voltage waveform in a large current region when the concentration at the center of a p-type semiconductor region is changed in the superjunction semiconductor device having the configuration shown in FIG. 7;
11 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. 7;
12 is a longitudinal sectional view showing a configuration of a modified example of the super junction semiconductor element having the configuration shown in FIG. 11;
13 is a longitudinal sectional view showing a configuration of a modification of the super junction semiconductor element having the configuration shown in FIG. 11;
FIG. 14 is a diagram showing an impurity concentration distribution along EE ′ in FIG. 13;
FIG. 15 is a diagram illustrating a part of the manufacturing process of the super-junction semiconductor device having the configuration illustrated in FIG. 1;
16 is a view illustrating a continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 1;
17 is a view illustrating a continuation of the manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 1;
18 is a view illustrating a part of the manufacturing process of the super-junction semiconductor device having the configuration illustrated in FIG. 4;
19 is a view illustrating a continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 4;
20 is a view illustrating a continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 4;
21 is a view illustrating a part of the manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
FIG. 22 is a view illustrating a continuation of the manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
FIG. 23 is a view illustrating a continuation of the manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
24 is a view illustrating a part of another manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
FIG. 25 is a view illustrating a continuation of another manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
26 is a view illustrating a continuation of another manufacturing process of the super junction semiconductor element having the configuration illustrated in FIG. 6;
FIG. 27 is a diagram illustrating a part of the manufacturing process of the super-junction semiconductor device having the configuration illustrated in FIG. 7;
28 is a view illustrating the continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 7;
29 is a view illustrating the continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 7;
30 is a view illustrating a part of the manufacturing process of the super-junction semiconductor element having the configuration illustrated in FIG. 12;
FIG. 31 is a view illustrating the continuation of the manufacturing process for the super junction semiconductor element having the configuration illustrated in FIG. 12;
32 is a view illustrating the continuation of the manufacturing process for the super-junction semiconductor element having the configuration illustrated in FIG. 12;
[Explanation of symbols]
1 Low resistance layer (n ++ Drain layer)
2 Parallel pn junction layer
210 First conductivity type semiconductor region (p-type semiconductor region)
211 Central part of first conductivity type semiconductor region
212 Side portion of first conductivity type semiconductor region
213 End of first conductivity type semiconductor region
220 Second conductivity type semiconductor region (n-type semiconductor region)
221 Central part of semiconductor region of second conductivity type
222 Side portion of second conductivity type semiconductor region
223 End of second conductivity type semiconductor region

Claims (15)

半導体基板の第1の主面と第2の主面との間に、低抵抗層と、前記第1の主面側から前記第2の主面側へ向かう縦方向に伸び、かつ横方向に交互に繰り返し接合された第1導電型半導体領域および第2導電型半導体領域よりなり、かつオン状態のときに電流を流し、オフ状態のときに空乏化する並列pn接合層と、を具備する半導体素子において、
前記第1導電型半導体領域内の横方向の不純物濃度に関し、中央部の濃度は相対的に高く、かつ前記第2導電型半導体領域との接合面に近い側部の濃度は相対的に低いことを特徴とする半導体素子。
A low-resistance layer between the first main surface and the second main surface of the semiconductor substrate, extending in the vertical direction from the first main surface side to the second main surface side, and in the horizontal direction; And a parallel pn junction layer comprising a first conductivity type semiconductor region and a second conductivity type semiconductor region alternately and repeatedly joined, and a current flows in an on state and is depleted in an off state. In the element
Concerning the impurity concentration in the lateral direction in the first conductivity type semiconductor region, the concentration at the center portion is relatively high, and the concentration at the side portion close to the junction surface with the second conductivity type semiconductor region is relatively low. A semiconductor element characterized by the above-mentioned.
前記第2導電型半導体領域内の横方向の不純物濃度は、ほぼ均一であることを特徴とする請求項1に記載の半導体素子。2. The semiconductor device according to claim 1, wherein a lateral impurity concentration in the second conductivity type semiconductor region is substantially uniform. 前記第1導電型半導体領域の前記中央部の横方向の幅は、当該第1導電型半導体領域の横方向の幅の1/2以下であることを特徴とする請求項1または2に記載の半導体素子。The horizontal width of the central portion of the first conductive type semiconductor region in the horizontal direction is not more than half of the horizontal width of the first conductive type semiconductor region. Semiconductor element. 前記第1導電型半導体領域内の縦方向の不純物濃度に関し、前記第2の主面側の端部の濃度は、当該第1導電型半導体領域の、不純物濃度が相対的に低い前記側部の濃度とほぼ同じであることを特徴とする請求項1〜3のいずれか一つに記載の半導体素子。Concerning the impurity concentration in the vertical direction in the first conductivity type semiconductor region, the concentration at the end on the second main surface side is the same as that of the side portion of the first conductivity type semiconductor region, where the impurity concentration is relatively low. 4. The semiconductor device according to claim 1, wherein the concentration is substantially the same. 前記第1導電型半導体領域の、不純物濃度が相対的に低い前記第2の主面側の端部の縦方向の厚さは、当該第1導電型半導体領域の、不純物濃度が相対的に低い領域の横方向の幅とほぼ同じであることを特徴とする請求項4に記載の半導体素子。The vertical thickness of the end of the first conductive type semiconductor region on the second main surface side where the impurity concentration is relatively low is such that the impurity concentration of the first conductive type semiconductor region is relatively low. 5. The semiconductor device according to claim 4, wherein the width of the region is substantially the same as the width of the region. 前記第2導電型半導体領域内の横方向の不純物濃度に関し、中央部の濃度は相対的に高く、かつ前記第1導電型半導体領域との接合面に近い側部の濃度は相対的に低いことを特徴とする請求項1に記載の半導体素子。Concerning the impurity concentration in the lateral direction in the second conductivity type semiconductor region, the concentration at the center portion is relatively high, and the concentration at the side portion near the junction surface with the first conductivity type semiconductor region is relatively low. The semiconductor device according to claim 1, wherein: 前記第2導電型半導体領域の前記中央部の横方向の幅は、当該第2導電型半導体領域の横方向の幅の1/2以下であることを特徴とする請求項6に記載の半導体素子。7. The semiconductor device according to claim 6, wherein a lateral width of the central portion of the second conductivity type semiconductor region is equal to or less than a half of a lateral width of the second conductivity type semiconductor region. . 前記第2導電型半導体領域内の縦方向の不純物濃度に関し、前記第1の主面側の端部の濃度は、当該第2導電型半導体領域の、不純物濃度が相対的に低い前記側部の濃度とほぼ同じであることを特徴とする請求項6または7に記載の半導体素子。Concerning the impurity concentration in the vertical direction in the second conductivity type semiconductor region, the concentration at the end on the first main surface side is the same as that of the side portion of the second conductivity type semiconductor region, where the impurity concentration is relatively low. 8. The semiconductor device according to claim 6, wherein the concentration is substantially the same. 前記第2導電型半導体領域の、不純物濃度が相対的に低い前記第1の主面側の端部の縦方向の厚さは、当該第2導電型半導体領域の、不純物濃度が相対的に低い領域の横方向の幅とほぼ同じであることを特徴とする請求項8に記載の半導体素子。The vertical thickness of the end of the second conductive type semiconductor region on the first principal surface side where the impurity concentration is relatively low is such that the impurity concentration of the second conductive type semiconductor region is relatively low. 9. The semiconductor device according to claim 8, wherein the width of the region is substantially the same as the width of the region. 前記第1導電型半導体領域内の縦方向の不純物濃度に関し、前記第2の主面側の端部の濃度は、当該第1導電型半導体領域の、不純物濃度が相対的に低い前記側部の濃度とほぼ同じであることを特徴とする請求項6〜9のいずれか一つに記載の半導体素子。Concerning the impurity concentration in the vertical direction in the first conductivity type semiconductor region, the concentration at the end on the second main surface side is the same as that of the side portion of the first conductivity type semiconductor region, where the impurity concentration is relatively low. 10. The semiconductor device according to claim 6, wherein the concentration is substantially the same. 前記第1導電型半導体領域の、不純物濃度が相対的に低い前記第2の主面側の端部の縦方向の厚さは、当該第1導電型半導体領域の、不純物濃度が相対的に低い領域の横方向の幅とほぼ同じであることを特徴とする請求項10に記載の半導体素子。The vertical thickness of the end of the first conductive type semiconductor region on the second main surface side where the impurity concentration is relatively low is such that the impurity concentration of the first conductive type semiconductor region is relatively low. The semiconductor device according to claim 10, wherein the width of the region is substantially the same as the width of the region. 前記第1導電型半導体領域の、不純物濃度が相対的に低い前記第2の主面側の端部の縦方向の厚さは、前記第2導電型半導体領域の、不純物濃度が相対的に低い前記第1の主面側の端部の縦方向の厚さよりも薄いことを特徴とする請求項11に記載の半導体素子。The vertical thickness of the end of the first conductive type semiconductor region on the second main surface side where the impurity concentration is relatively low is such that the impurity concentration of the second conductive type semiconductor region is relatively low. 12. The semiconductor device according to claim 11, wherein the thickness of the first main surface side end portion is smaller than a vertical thickness. 前記第1導電型半導体領域および前記第2導電型半導体領域は、ストライプ状に配置されていることを特徴とする請求項1〜12のいずれか一つに記載の半導体素子。13. The semiconductor device according to claim 1, wherein the first conductivity type semiconductor region and the second conductivity type semiconductor region are arranged in a stripe shape. 前記第1導電型半導体領域はp型半導体により構成され、前記第2導電型半導体領域はn型により構成されることを特徴とする請求項1〜13のいずれか一つに記載の半導体素子。14. The semiconductor device according to claim 1, wherein the first conductivity type semiconductor region is formed of a p-type semiconductor, and the second conductivity type semiconductor region is formed of an n-type semiconductor. 前記第1導電型半導体領域の、不純物濃度が相対的に高い前記中央部の不純物濃度は、前記第2導電型半導体領域の横方向における中央部の不純物濃度よりも高いことを特徴とする請求項14に記載の半導体素子。The impurity concentration of the central portion of the first conductivity type semiconductor region having a relatively high impurity concentration is higher than the impurity concentration of the central portion in the lateral direction of the second conductivity type semiconductor region. 15. The semiconductor device according to 14.
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