JP2004036729A - Chip collector in steady water cutting-off equipment - Google Patents

Chip collector in steady water cutting-off equipment Download PDF

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Publication number
JP2004036729A
JP2004036729A JP2002193504A JP2002193504A JP2004036729A JP 2004036729 A JP2004036729 A JP 2004036729A JP 2002193504 A JP2002193504 A JP 2002193504A JP 2002193504 A JP2002193504 A JP 2002193504A JP 2004036729 A JP2004036729 A JP 2004036729A
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Japan
Prior art keywords
chip
cutter
cutting
cylindrical cutter
chips
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JP2002193504A
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Japanese (ja)
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JP4218790B2 (en
Inventor
Takashi Kurokawa
黒川 剛史
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Branch Pipes, Bends, And The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a chip collector in a steady water cutting-off equipment capable of securely and easily taking chips out to its exterior without dispersing the chips which are captured during cutting when cutting operation is over. <P>SOLUTION: The device is the chip collector which cuts off a feed water pipe P by cylindrical cutter C in state of steady water by covering the feed water main pipe P by an enclosed housing 1. The device is configured so that the cylindrical cutter C, locating when the feed water main pipe P is completed to cut off, retains a receptacle 10 for the chips disposed on the enclosed housing 1 near its tip portion, thereby can take the chips captured in the receptacle 10 for the chips during cutting out to its exterior without dispersing them after taking the cylindrical cutter C out when the feed water main pipe P is completed to cut off. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置に関する。
【0002】
【従来の技術】
図7は従来の流体管を密封状態で切断する不断水切断装置における切り屑排出手段を示す断面図であり、密封ハウジング01は給水本管Pを覆う添設管部02と、上下方向に突設した穿孔筒部03と、分岐管Tと接続する分岐筒部04から成り、円筒状カッターCを有する穿孔機05を穿孔筒部03に沿って下降させることにより、給水本管Pの一部が切断片Rとして切断される。そして、切断中に生じた切り屑は穿孔筒部03の下方に蓄積され、これら切り屑は止水弁06を開くことにより、排水管07を介して外部に排出することができる。
【0003】
【発明が解決しようとする課題】
しかしながら、このような従来の切り屑回収手段は、切り屑回収のために排水管07や止水弁06を設けなくてはならずコストが掛かるだけでなく、切断後に排水するタイミングを見計らって止水弁06を開閉する手間を要した。しかも、流体流により排出するようにしているため、穿孔筒部03の下方に蓄積されている切り屑のうち軽いものは舞い上がってしまい、離散してしまう問題があった。
【0004】
本発明は、上記課題に鑑みてなされたもので、切断中に捕獲した切り屑を切断終了時に離散させることなく確実かつ容易に外部に取り出すことができる不断水切断装置における切り屑回収装置を提供することを目的としている。
【0005】
【課題を解決するための手段】
上記課題を達成するために、本発明の不断水切断装置における切り屑回収装置は、流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置であって、前記流体管切断終了時に位置する前記円筒状カッターが、その先端近傍部で、前記密封ハウジングに配置した切り屑用受け皿を保持することを特徴としている。
この特徴によると、流体管切断終了時に円筒状カッターにより切り屑用受け皿を保持し取り出すことで、切断中に切り屑用受け皿内に捕獲した切り屑を、離散させることなく外部に取り出すことができる。
【0006】
本発明の不断水切断装置における切り屑回収装置は、前記切り屑用受け皿が、前記密封ハウジング底面に対し略水平方向に不動に載置されていることが好ましい。
このようにすれば、略水平方向に不動に切り屑用受け皿が載置されているので、円筒状カッターが切り屑用受け皿を正確な位置でとらえることができる。
【0007】
本発明の不断水切断装置における切り屑回収装置は、前記切り屑用受け皿は、少なくとも切断終了後は該円筒内面より中心方向に向かって突出する少なくとも2本以上の保持片で保持されることが好ましい。
このようにすれば、切断終了後に前記切り屑用受け皿を保持片で確実に保持、回収できる。
【0008】
本発明の不断水切断装置における切り屑回収装置は、前記切り屑用受け皿は、前記円筒状カッター内周面に形成したリング状溝が、前記切り屑用受け皿の外周面に設けた弾性リング体と係合することで保持されることが好ましい。
このようにすれば、円筒状カッターには、保持具としてリング状溝が形成されているだけであるから、切断作業時において何等抵抗となることなくスムーズに回転運動が行える。
【0009】
本発明の不断水切断装置における切り屑回収装置は、前記円筒状カッターに、流体は通過できるが切り屑は流通不能なフィルタが設けられていることが好ましい。
このようにすれば、流体の流れを確保すると同時に、前記円筒状カッターに取り込んだ切り屑をそのカッターの下部に配置した切り屑用受け皿に蓄積できる。
【0010】
【発明の実施の形態】
以下、本発明の不断水切断装置における切り屑回収装置の一実施形態について、図1〜3を参照して説明する。図1は不断水切断装置における切り屑排出手段を示す断面図、図2は図1のA部拡大断面図であり、図3は図1のB部拡大断面図である。
【0011】
図1において、1は密封ハウジングを示しており、密封ハウジング1は、既設流体管である給水本管Pを覆う添設管部2と、上下方向に突設した穿孔筒部3と、分岐管Tと接続する分岐筒部4から成り、穿孔機5の下方に回転駆動可能に取り付けられた円筒状のカッターCを穿孔筒部3に沿って下降することにより、給水本管Pの一部が切断片Rとして切断されるようになっている。
【0012】
そして、穿孔筒部3下方のカッターCの回転中心軸線上には、切り屑用受皿10が支持されており、この切り屑用受皿10は、カッターCによる切断加工が終了して下降端にあるとき、カッターCの刃先C2の内周に近接して挿嵌された状態で位置決め保持されている。
【0013】
すなわち、穿孔筒部3の下面を密閉する底板3aの中心部上面には、先端がテーパ状に形成された所定高さの支持軸8が突設しいる。この支持軸8には切り屑用受皿10の下面中央より下方に突設した支持筒12が挿嵌されており、これにより切り屑用受皿10は、密封ハウジング底面に対して所定高さ位置に位置決めされて略水平方向に不動に載置されることになる。
【0014】
切り屑用受皿10は、浅底筒状に形成されてその底板10aには同一円周上に複数の貫通孔10bが形成されており、これらの貫通孔10bには少なくともカッターCによって加工された給水本管Pの切り屑が通過不能なメッシュのフィルタとなる金網11が張設されている。
【0015】
一方、カッターCは、図2に示すように、筒体側壁の円周上に複数の貫通口C1が形成されており、これら貫通口C1には、切り屑用受皿10の貫通孔10bに張設されたフィルタとなる金網11と同種の金網6が取付けられている。
【0016】
更に、カッターCの円周下端に形成される刃先C2の近傍には、図3に示すように円筒内壁の対向面に縦長の溝C3が形成されており、これら縦長の溝C3内には保持片として構成される係止爪14が完全に収まるように、その下端が枢軸15により溝C3内に枢動可能に枢着されている。
【0017】
また、係止爪14は、板状に形成されて枢軸15に枢着された枢着部からその先端の支持部は約90度捻れており、その先端は捻れコイルばねT1によりカッターCの内部に中心方向に向かって突出するように付勢されている。
【0018】
従って、カッターCによって給水本管Pを切断する際に、係止爪14が給水本管Pの切断箇所を通過するときに、給水本管Pの切断箇所近傍の内外周面との当接により、捻れ面に案内されて捻れコイルばね15の付勢力に抗して溝C3内に完全に収容されるので、給水本管Pの切断箇所を通過することができるようになっている。
【0019】
次に、上記のように構成された切り屑回収装置の作用に付き、図1〜3を参照して説明する。
【0020】
先ず、図1に示す穿孔機5を駆動させることで、円筒状のカッターCは、所定の切削速度で回転駆動されつつ穿孔筒部3に沿って下降送りが開始され、カッターC下端の刃先C2によって給水本管Pの上部側面から切断加工が開始される。
【0021】
穿孔機5による所定の送り速度でカッターCを下降移動させるに従って切断される給水本管Pの切断部から外部に漏れ出した給水本管P内の水は、密封ハウジング内ないし分岐管Tに流出する。
【0022】
同時に切断時にカッターC内で発生した切り屑は、円筒状のカッターC内下方の密封ハウジング3底板3aに突設された支持軸8に略水平方向に不動に支持されて待機している切り屑用受け皿10内に収容される。
【0023】
また、穿孔筒部3乃至カッターC内に流入した水が、複数の貫通口C1を通して再び給水本管P内に逆流した場合に、カッターC内の水道水中に浮遊している切り屑は金網6によって給水本管Pへの流出が阻止される。
【0024】
更に、カッターCによる切断加工が行なわれる際は、係止爪14は捻れコイルばねT1の付勢力でカッターCの内側に略水平に突出した状態となる場合があるが、このとき給水本管Pの切断部を通過する際は係止爪14は、その捩れ面が給水本管Pの内外面に案内されて縦長の溝C3の内部に完全に収容される。
【0025】
次いで、カッターCによる切断加工が完了した後更にカッターCを下降すると、刃先C2の内周壁が切り屑用受皿10の外周に近接した状態で通過し、次いでカッターC内壁の一対の係止爪14が通過した直後に係止爪14は、捻れコイルばねT1の付勢力により溝C3内底面との当接で水平状態に保持される。
【0026】
次に、穿孔機5の作用でカッターCが引き上げられるが、この際切り屑用受皿10は、一対の係止爪14によって切り屑用受皿10の下面が支持されてカッターCと共に引き上げられ、同時に切断された給水本管Pの切断片RもカッターCと共に引き上げられて回収される。
【0027】
これによって一連の不断水切断装置による加工完了し、切断時に生じた切り屑ないし給水本管Pの切断片Rは切り屑用受皿10によって回収される。
【0028】
従って、上記の実施形態によれば、給水本管Pの切断終了時に円筒状カッターCにより切り屑用受け皿10を保持し取り出すことで、切断中に切り屑用受け皿10内に捕獲した切り屑を、離散させることなく外部に取り出すことができ、同時に切断された給水本管Pの切断片も切り屑用受け皿10によって外部に取り出すことができる。
【0029】
また、切り屑用受け皿10が、密封ハウジング3の底板3aに対し略水平方向に不動に載置されているので、切り屑用受け皿10を円筒状カッターCの内部に正確な位置でとらえることができる。
【0030】
更に、切り屑用受け皿10は、円筒状カッターCの内面より中心方向に向かって突出する2本の係止爪14で保持されるように構成されているので、切り屑用受け皿10を確実に保持し、回収することができる。
【0031】
次に、不断水切断装置における切り屑回収装置の他の実施形態に付き図4及び図5を参照して説明する。尚、上記の実施形態に係る部材と同一構成部材については同一符号を付して重複する説明を省略する。図4は係止爪が設けられた円筒状カッターの水平断面図であり、図5は切り屑用受け皿が係止爪により支持されている状態を示す円筒状カッターの縦断面図である。
【0032】
符号16で示される板状の係止爪16は、その一端が枢軸20によって水平に枢動可能に枢着されており、外力が作用した際にカッターCの円筒内壁の対向面に円周に沿って形成された一対の溝18内に完全に収まるように構成されている。
【0033】
そしてこの係止爪16は、上記実施形態と同様に捻れコイルばねT2によりカッターC内部の中心方向に向かって突出するよう付勢されている。なお、本実施形態に係る係止爪16は、上記実施形態と同じ作用、効果が得られるため、重複する説明を省略する。
【0034】
次に、切り屑回収装置の更に他の実施形態に付き図6の(a)を参照して説明する。図6の(a)は切り屑回収装置の更に他の実施形態に係る切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【0035】
図に示す符号22は、例えば弾性変形可能なゴム等の材質で円形断面を有する弾性リング体であって、この弾性リング体22は、切り屑用受皿10′外周下方のリング状溝25に保持されており、弾性リング体22の外周部が切り屑用受皿10′の外周面より突出するように構成されている。
【0036】
そして、本実施形態に係る切り屑用受皿10′は、カッターCの下降作用で該カッターCが切り屑用受皿10′の外周を通過する際に圧縮された弾性リング体22が、カッターCの内周面に形成したリング状溝24に一致すると、その復元力でリング状溝24に係合するようになっている。
【0037】
尚、この弾性リング体22は、切り屑用受皿10′の自重ないし切り屑用受皿10′内に収容される切り屑及び給水本管Pの一部切断片Rの重量を支持することができる保持力を有しているものとする。
【0038】
従って、上記のように構成された本実施形態に係る切り屑回収装置によれば、円筒状カッターCには、保持具としてリング状溝24が形成されているだけであるから、給水本管Pの切断作業時においては円筒状カッターCが切断部を通過する際に何等抵抗となることなくが切断加工をスムーズに行うことができる。
【0039】
次に、切り屑回収装置の更に他の実施形態に付き図6の(b)を参照して説明する。図6の(b)は切り屑回収装置の更に他の実施形態に係り、切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【0040】
図に示す符号26は、例えば板ばねで構成された保持片であって、切り屑用受皿10′′の底板10a近傍の対向する外周面に外方に突出付勢された状態で縦方向に取り付けられている。
【0041】
これらの保持片26は、上方部位に傾斜部26aが形成されており、その下端部が水平に折曲された係止爪26bが形成されている。
【0042】
一方、カッターCの刃先C2近傍の内周壁面にリング状の係合溝28が形成されており、カッターCの下降作用で該カッターCが切り屑用受皿10′′を通過する際に保持片26がカッターCの内周壁面によって2点鎖線位置まで圧縮され、保持片26が係合溝28に達すると保持片26自身の外方へ拡開する復帰弾性作用で係合溝28内に侵入する。
【0043】
次に、カッターCが上昇すると、係合溝28内に侵入した保持片26下端の一対の係止爪26bが係合溝28の下端に係合することで、切り屑用受皿10′′を持ち上げることができる。
【0044】
なお、本実施形態に係る保持片26は、上記実施形態の弾性リング体22と同じ作用、効果が得られるため、重複する説明を省略する。
【0045】
また、上述した実施形態で説明した係止爪14、16及び保持片26は、カッターCの内面または切り屑用受皿10の外周面の対向位置に一対配置した構成として説明したが、これに限らず安定に保持できる配置とするために一対に限定されるものではない。
【0046】
【発明の効果】
本発明は以下の効果を奏する。
【0047】
(a)請求項1項の発明によれば、流体管切断終了時に円筒状カッターにより切り屑用受け皿を保持し取り出すことで、切断中に切り屑用受け皿内に捕獲した切り屑を、離散させることなく外部に取り出すことができる。
【0048】
(b)請求項2項の発明によれば、略水平方向に不動に切り屑用受け皿が載置されているので、円筒状カッターが切り屑用受け皿を正確な位置でとらえることができる。
【0049】
(c)請求項3項の発明によれば、切断終了後に前記切り屑用受け皿を保持片で確実に保持、回収できる。
【0050】
(d)請求項4項の発明によれば、円筒状カッターには、保持具としてリング状溝が形成されているだけであるから、切断作業時において何等抵抗となることなくスムーズに回転運動が行える。
【0051】
(e)請求項5項の発明によれば、流体の流れを確保すると同時に、前記円筒状カッターに取り込んだ切り屑をそのカッターの下部に配置した切り屑用受け皿に蓄積できる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る切り屑回収装置であって、切り屑排出手段を示す断面図である。
【図2】図1のA部拡大断面図である。
【図3】図1のB部拡大断面図である。
【図4】本発明の不断水切断装置における切り屑回収装置の他の実施形態に係り、係止爪が設けられた円筒状カッターの水平断面図である。
【図5】同じく、切り屑用受け皿が係止爪により支持されている状態を示す円筒状カッターの縦断面図である。
【図6】本発明の不断水切断装置における切り屑回収装置の更に他の実施形態に係り、(a)は切り屑回収装置の更に他の実施形態に係る切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図、(b)は切り屑回収装置の更に他の実施形態に係り、切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【図7】従来の流体管を密封状態で切断する不断水切断装置における切り屑排出手段を示す断面図である。
【符号の説明】
1            密封ハウジング
2            添設管部
3            密封ハウジング
3a           底板
3            穿孔筒部
4            分岐筒部
5            穿孔機
6            金網(フィルタ)
8            支持軸
10           切り屑用受皿
10a          底板
10b          貫通孔
11           金網
12           支持筒
14           係止爪
15           枢軸
16           係止爪
18           溝
20           枢軸
22           弾性リング体
24、25        リング状溝
26           保持片
26a          傾斜部
26b          係止爪
28           係合溝
C            円筒状カッター
C1           貫通口
C2           刃先
C3           溝
P            給水本管
R            切断片
T            分岐管
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a chip recovery device in an uncut water cutting device that covers a fluid tube with a sealed housing and cuts the fluid tube with a cylindrical cutter in an uncut state.
[0002]
[Prior art]
FIG. 7 is a cross-sectional view showing a chip discharging means in a conventional fluid-free cutting device for cutting a fluid pipe in a sealed state. A sealed housing 01 is provided with an additional pipe section 02 covering a water supply main pipe P and a vertical projection. A part of the water supply main pipe P is formed by lowering the drilling machine 05 having the cylindrical cutter C along the drilling tube part 03, which is composed of the provided drilling tube part 03 and the branch tube part 04 connected to the branch pipe T. Are cut as cut pieces R. The chips generated during the cutting are accumulated below the perforated tube portion 03, and the chips can be discharged to the outside via the drain pipe 07 by opening the water stop valve 06.
[0003]
[Problems to be solved by the invention]
However, such a conventional chip collecting means requires not only to provide a drain pipe 07 and a water stop valve 06 to collect the chips, but also to increase the cost, and to stop at a timing of draining after cutting. It took time to open and close the water valve 06. Furthermore, since the fluid is discharged by the fluid flow, there is a problem that light chips among the chips accumulated under the perforated tube portion 03 fly up and are separated.
[0004]
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and provides a chip collecting device in an uncut water cutting device that can reliably and easily take out the chips captured during cutting without separating the chips at the end of cutting. It is intended to be.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a chip recovery device in a continuous water cutting device according to the present invention includes a cutting device in a continuous water cutting device that covers a fluid pipe with a sealed housing and cuts the fluid pipe with a cylindrical cutter in a waterless state. In the waste collecting apparatus, the cylindrical cutter positioned at the end of cutting the fluid pipe holds a chip tray disposed in the sealed housing in a vicinity of a tip thereof.
According to this feature, by holding and taking out the chip tray with the cylindrical cutter at the end of cutting the fluid pipe, the chips captured in the chip tray during cutting can be taken out without being separated. .
[0006]
In the chip recovery device of the present invention, it is preferable that the chip tray is immovably mounted substantially horizontally on the bottom surface of the sealed housing.
With this configuration, since the chip tray is mounted immovably in the substantially horizontal direction, the cylindrical cutter can catch the chip tray at an accurate position.
[0007]
In the chip recovery device of the present invention, the chip tray may be held by at least two holding pieces protruding toward the center from the inner surface of the cylinder at least after cutting is completed. preferable.
With this configuration, the cutting tray can be securely held and collected by the holding pieces after the cutting is completed.
[0008]
The chip collecting device in the continuous water cutting device according to the present invention is characterized in that the chip tray has an elastic ring body in which a ring-shaped groove formed on the inner peripheral surface of the cylindrical cutter is provided on an outer peripheral surface of the chip tray. It is preferable to be held by engaging with.
According to this configuration, since the cylindrical cutter has only the ring-shaped groove as the holder, the rotary motion can be smoothly performed without any resistance during the cutting operation.
[0009]
In the chip recovery device of the present invention, it is preferable that the cylindrical cutter is provided with a filter through which fluid can pass but chips cannot flow.
In this way, the flow of the fluid can be ensured, and at the same time, the chips taken into the cylindrical cutter can be accumulated in the chip tray disposed below the cutter.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of a chip collecting device in the continuous water cutting device of the present invention will be described with reference to FIGS. FIG. 1 is a cross-sectional view showing a chip discharging means in the continuous water cutting apparatus, FIG. 2 is an enlarged cross-sectional view of a portion A of FIG. 1, and FIG. 3 is an enlarged cross-sectional view of a portion B of FIG.
[0011]
In FIG. 1, reference numeral 1 denotes a sealed housing. The sealed housing 1 includes an additional pipe portion 2 that covers a water supply main pipe P, which is an existing fluid pipe, a perforated cylindrical portion 3 that is vertically provided, and a branch pipe. By lowering the cylindrical cutter C, which is composed of a branch tubular portion 4 connected to T and rotatably driven below the drilling machine 5, along the drilling tubular portion 3, a part of the water supply main pipe P is formed. It is designed to be cut as a cut piece R.
[0012]
A chip receiving tray 10 is supported on the rotation center axis line of the cutter C below the perforated cylindrical portion 3, and the chip receiving tray 10 is at the lower end after the cutting process by the cutter C is completed. At this time, the cutter C is positioned and held in a state of being inserted close to the inner periphery of the cutting edge C2 of the cutter C.
[0013]
That is, a support shaft 8 having a predetermined height and having a tapered tip protrudes from the upper surface of the central portion of the bottom plate 3a that seals the lower surface of the perforated tube portion 3. A support cylinder 12 protruding below the center of the lower surface of the chip receiving tray 10 is inserted into the support shaft 8 so that the chip receiving tray 10 is positioned at a predetermined height with respect to the bottom surface of the sealed housing. It is positioned and is immovably mounted in a substantially horizontal direction.
[0014]
The chip receiving tray 10 is formed in a shallow bottom cylindrical shape, and a plurality of through-holes 10b are formed in the bottom plate 10a on the same circumference, and these through-holes 10b are processed by at least the cutter C. A wire mesh 11 serving as a mesh filter through which the chips of the water supply main pipe P cannot pass is stretched.
[0015]
On the other hand, as shown in FIG. 2, the cutter C has a plurality of through-holes C1 formed on the circumference of the cylindrical body side wall, and these through-holes C1 are attached to the through-holes 10b of the chip receiving tray 10. A wire mesh 6 of the same type as the wire mesh 11 serving as the provided filter is attached.
[0016]
Further, in the vicinity of the cutting edge C2 formed at the lower end of the circumference of the cutter C, vertically long grooves C3 are formed on the opposing surface of the cylindrical inner wall as shown in FIG. 3, and are held in these vertically long grooves C3. The lower end is pivotally pivoted by a pivot 15 into the groove C3 so that the locking claw 14 configured as a piece is completely seated.
[0017]
The locking claw 14 is formed in a plate shape, and a supporting portion at a tip thereof is twisted by about 90 degrees from a pivoted portion pivotally attached to the pivot 15, and the tip thereof is provided inside the cutter C by a torsion coil spring T <b> 1. Are biased so as to protrude toward the center.
[0018]
Accordingly, when the water supply main pipe P is cut by the cutter C, when the locking claw 14 passes through the cut point of the water supply main pipe P, it comes into contact with the inner and outer peripheral surfaces near the cut point of the water supply main pipe P. Since it is guided by the torsion surface and is completely housed in the groove C3 against the urging force of the torsion coil spring 15, it can pass through the cut portion of the water supply main pipe P.
[0019]
Next, the operation of the chip collecting device configured as described above will be described with reference to FIGS.
[0020]
First, by driving the drilling machine 5 shown in FIG. 1, the cylindrical cutter C starts rotating downward at a predetermined cutting speed and starts to descend along the drilling tube portion 3, and the cutting edge C2 at the lower end of the cutter C is started. As a result, the cutting process is started from the upper side surface of the water supply main pipe P.
[0021]
The water in the water supply main pipe P leaked to the outside from the cut portion of the water supply main pipe P, which is cut as the cutter C is moved downward at a predetermined feed speed by the drilling machine 5, flows into the sealed housing or the branch pipe T. I do.
[0022]
At the same time, the chips generated in the cutter C at the time of cutting are supported in a substantially horizontal direction by the support shaft 8 protruding from the bottom plate 3a of the sealed housing 3 below the inside of the cylindrical cutter C and are standing by in a standby state. It is stored in the receiving tray 10.
[0023]
Further, when the water flowing into the perforated cylinder portion 3 to the cutter C flows back into the water supply main pipe P again through the plurality of through-holes C1, the chips floating in the tap water in the cutter C are removed by the wire mesh 6. Thus, the outflow to the water supply main pipe P is prevented.
[0024]
Further, when the cutting process is performed by the cutter C, the locking claw 14 may be projected substantially horizontally inside the cutter C by the biasing force of the torsion coil spring T1. When the locking claw 14 passes through the cut portion, the twisted surface of the locking claw 14 is guided by the inner and outer surfaces of the water supply main pipe P, and is completely accommodated in the vertically elongated groove C3.
[0025]
Next, when the cutter C is further lowered after the cutting process by the cutter C is completed, the inner peripheral wall of the cutting edge C2 passes in a state close to the outer periphery of the chip receiving tray 10, and then a pair of locking claws 14 on the inner wall of the cutter C. Immediately after passing through, the locking claw 14 is held in a horizontal state by contact with the inner bottom surface of the groove C3 by the urging force of the torsion coil spring T1.
[0026]
Next, the cutter C is pulled up by the operation of the drilling machine 5. At this time, the chip receiving tray 10 is pulled up together with the cutter C with the lower surface of the chip receiving tray 10 supported by the pair of locking claws 14. The cut piece R of the cut water supply main pipe P is also pulled up and collected together with the cutter C.
[0027]
As a result, a series of processing by the continuous water cutting device is completed, and chips generated at the time of cutting or cut pieces R of the water supply main pipe P are collected by the chip receiving tray 10.
[0028]
Therefore, according to the above-mentioned embodiment, by holding and taking out the chip tray 10 by the cylindrical cutter C at the end of the cutting of the water supply main pipe P, the chips captured in the chip tray 10 during cutting can be removed. Can be taken out without being separated, and the cut pieces of the water supply main pipe P that have been cut at the same time can be taken out by the chip receiving tray 10.
[0029]
In addition, since the chip tray 10 is mounted immovably in the substantially horizontal direction with respect to the bottom plate 3 a of the sealed housing 3, the chip tray 10 can be accurately captured inside the cylindrical cutter C. it can.
[0030]
Furthermore, since the chip receiving tray 10 is configured to be held by the two locking claws 14 protruding toward the center from the inner surface of the cylindrical cutter C, the chip receiving tray 10 is securely held. Can be retained and collected.
[0031]
Next, another embodiment of the chip collecting device in the continuous water cutting device will be described with reference to FIGS. The same components as those in the above embodiment are denoted by the same reference numerals, and redundant description will be omitted. FIG. 4 is a horizontal sectional view of a cylindrical cutter provided with a locking claw, and FIG. 5 is a vertical cross-sectional view of the cylindrical cutter showing a state where a chip receiving tray is supported by the locking claw.
[0032]
One end of a plate-shaped engaging claw 16 indicated by reference numeral 16 is pivotally attached to a pivot 20 so as to be able to pivot horizontally. When an external force is applied, the plate-shaped engaging claw 16 is circumferentially opposed to the inner surface of the cylinder of the cutter C. It is configured to completely fit in a pair of grooves 18 formed along.
[0033]
The locking claw 16 is urged by a torsion coil spring T2 to protrude toward the center of the inside of the cutter C as in the above-described embodiment. Note that the locking claw 16 according to the present embodiment has the same operation and effect as those of the above-described embodiment, and thus redundant description will be omitted.
[0034]
Next, still another embodiment of the chip collecting device will be described with reference to FIG. FIG. 6A is a longitudinal sectional view of a cylindrical cutter showing a state in which a chip tray according to still another embodiment of the chip recovery device is engaged and held.
[0035]
Reference numeral 22 shown in the figure denotes an elastic ring body having a circular cross section made of a material such as rubber which can be elastically deformed. The elastic ring body 22 is held in a ring-shaped groove 25 below the outer periphery of the chip receiving tray 10 '. The outer peripheral portion of the elastic ring body 22 is configured to protrude from the outer peripheral surface of the chip receiving tray 10 '.
[0036]
The chip receiving tray 10 ′ according to the present embodiment is configured such that the elastic ring body 22 compressed when the cutter C passes through the outer periphery of the chip receiving tray 10 ′ by the lowering action of the cutter C, When it matches the ring-shaped groove 24 formed on the inner peripheral surface, the ring-shaped groove 24 is engaged with the restoring force.
[0037]
The elastic ring body 22 can support the weight of the chip receiving tray 10 ′ or the weight of the chips stored in the chip receiving tray 10 ′ and the partially cut pieces R of the water supply main pipe P. It shall have a holding power.
[0038]
Therefore, according to the chip collecting device according to the present embodiment configured as described above, since only the ring-shaped groove 24 is formed in the cylindrical cutter C as a holding tool, the water supply main pipe P In the cutting operation, the cutting can be performed smoothly without any resistance when the cylindrical cutter C passes through the cutting portion.
[0039]
Next, still another embodiment of the chip collecting device will be described with reference to FIG. FIG. 6B is a longitudinal sectional view of a cylindrical cutter showing a state in which a chip tray is engaged and held, according to still another embodiment of the chip recovery device.
[0040]
Reference numeral 26 shown in the figure is a holding piece formed of, for example, a leaf spring, and is vertically extended in a state in which the holding piece is projected and urged outward on an opposing outer peripheral surface near the bottom plate 10a of the chip receiving tray 10 ''. Installed.
[0041]
Each of the holding pieces 26 has an inclined portion 26a formed in an upper portion, and a locking claw 26b whose lower end portion is bent horizontally.
[0042]
On the other hand, a ring-shaped engagement groove 28 is formed on the inner peripheral wall surface near the cutting edge C2 of the cutter C, and the holding piece is used when the cutter C passes through the chip receiving tray 10 '' by the descending action of the cutter C. 26 is compressed by the inner peripheral wall surface of the cutter C to the position indicated by the two-dot chain line, and when the holding piece 26 reaches the engaging groove 28, it enters the engaging groove 28 by a return elastic action that expands outwardly of the holding piece 26 itself. I do.
[0043]
Next, when the cutter C ascends, the pair of locking claws 26b at the lower end of the holding piece 26 that has entered the engagement groove 28 engage with the lower end of the engagement groove 28, and the chip receiving tray 10 '' is thereby removed. Can be lifted.
[0044]
Note that the holding piece 26 according to the present embodiment has the same operation and effect as the elastic ring body 22 of the above embodiment, and thus redundant description will be omitted.
[0045]
In addition, the locking claws 14, 16 and the holding piece 26 described in the above-described embodiment have been described as a configuration in which a pair is arranged at a position facing the inner surface of the cutter C or the outer peripheral surface of the chip receiving tray 10, but is not limited thereto. However, the arrangement is not limited to a pair in order to provide an arrangement that can be stably held.
[0046]
【The invention's effect】
The present invention has the following effects.
[0047]
(A) According to the first aspect of the invention, at the end of cutting the fluid pipe, the chip tray is held and taken out by the cylindrical cutter, so that the chips trapped in the chip tray during cutting are separated. It can be taken out without the need.
[0048]
(B) According to the second aspect of the present invention, since the chip tray is immovably mounted substantially horizontally, the cylindrical cutter can catch the chip tray at an accurate position.
[0049]
(C) According to the third aspect of the present invention, after the cutting is completed, the chip receiving tray can be securely held and collected by the holding piece.
[0050]
(D) According to the fourth aspect of the present invention, since only the ring-shaped groove is formed on the cylindrical cutter as a holder, the rotating motion can be smoothly performed without any resistance during the cutting operation. I can do it.
[0051]
(E) According to the fifth aspect of the present invention, while ensuring the flow of the fluid, the chips taken in the cylindrical cutter can be accumulated in the chip tray disposed below the cutter.
[Brief description of the drawings]
FIG. 1 is a chip recovery device according to an embodiment of the present invention, which is a cross-sectional view showing chip discharge means.
FIG. 2 is an enlarged sectional view of a portion A in FIG.
FIG. 3 is an enlarged sectional view of a portion B in FIG. 1;
FIG. 4 is a horizontal cross-sectional view of a cylindrical cutter provided with locking claws according to another embodiment of the chip recovery device in the continuous water cutting device of the present invention.
FIG. 5 is a longitudinal sectional view of the cylindrical cutter showing a state in which a chip tray is supported by a locking claw.
FIG. 6 relates to still another embodiment of the chip collecting device in the continuous water cutting device of the present invention, and (a) shows a chip receiving tray according to still another embodiment of the chip collecting device engaged and held. FIG. 3B is a vertical cross-sectional view of a cylindrical cutter showing a state in which the cutting tool is engaged, and FIG. FIG.
FIG. 7 is a cross-sectional view showing a chip discharging means in a conventional non-water cutting device for cutting a fluid pipe in a sealed state.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Sealing housing 2 Attached pipe part 3 Sealed housing 3a Bottom plate 3 Perforated cylinder part 4 Branch cylinder part 5 Punching machine 6 Wire mesh (filter)
8 Support shaft 10 Chip receiving tray 10a Bottom plate 10b Through hole 11 Wire mesh 12 Support cylinder 14 Locking claw 15 Axis 16 Locking claw 18 Groove 20 Axis 22 Elastic ring bodies 24, 25 Ring-shaped groove 26 Holding piece 26a Inclined portion 26b Retaining claw 28 Engagement groove C Cylindrical cutter C1 Through hole C2 Cutting edge C3 Groove P Water supply main pipe R Cut piece T Branch pipe

Claims (5)

流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置であって、
前記流体管切断終了時に位置する前記円筒状カッターが、その先端近傍部で、前記密封ハウジングに配置した切り屑用受け皿を保持することを特徴とする不断水切断装置における切り屑回収装置。
A chip collecting device in an uncut water cutting device that cuts the fluid tube with a cylindrical cutter in an uncut state while covering the fluid tube with a sealed housing,
The chip collecting device in the continuous water cutting device, wherein the cylindrical cutter, which is located at the end of cutting the fluid pipe, holds a chip tray disposed in the hermetically sealed housing in the vicinity of the tip.
前記切り屑用受け皿は、前記密封ハウジング底面に対し略水平方向に不動に載置されている請求項1に記載の不断水切断装置における切り屑回収装置。The chip recovery device according to claim 1, wherein the chip receiving tray is immovably mounted in a substantially horizontal direction with respect to the bottom surface of the sealed housing. 前記切り屑用受け皿は、少なくとも切断終了後は該円筒内面より中心方向に向かって突出する少なくとも2本以上の保持片で保持される請求項1または2に記載の不断水切断装置における切り屑回収装置。The chip recovery in the waterless cutting device according to claim 1, wherein the chip receiving tray is held by at least two or more holding pieces projecting toward the center from the inner surface of the cylinder at least after cutting is completed. apparatus. 前記切り屑用受け皿は、前記円筒状カッター内周面に形成したリング状溝が、前記切り屑用受け皿の外周面に設けた弾性リング体と係合することで保持される請求項1または2に記載の不断水切断装置における切り屑回収装置。3. The chip receiving tray is held by engaging a ring-shaped groove formed on the inner peripheral surface of the cylindrical cutter with an elastic ring body provided on an outer peripheral surface of the chip receiving tray. 3. A chip collecting device in the continuous water cutting device according to 1. 前記円筒状カッターに、流体は通過できるが切り屑は流通不能なフィルタが設けられている請求項1ないし4の何れかに記載の不断水切断装置における切り屑回収装置。The chip collecting device in the continuous water cutting device according to any one of claims 1 to 4, wherein the cylindrical cutter is provided with a filter through which fluid can pass but chips cannot flow.
JP2002193504A 2002-07-02 2002-07-02 Chip recovery device in continuous water cutting device Expired - Fee Related JP4218790B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102000732A (en) * 2009-08-28 2011-04-06 株式会社韩国保利泰克 Under-pressure punching device
JP2012097824A (en) * 2010-11-02 2012-05-24 Shizuoka Gas Co Ltd Sealing method and hole saw

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102000732A (en) * 2009-08-28 2011-04-06 株式会社韩国保利泰克 Under-pressure punching device
JP2012097824A (en) * 2010-11-02 2012-05-24 Shizuoka Gas Co Ltd Sealing method and hole saw

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