JP4218790B2 - Chip recovery device in continuous water cutting device - Google Patents

Chip recovery device in continuous water cutting device Download PDF

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Publication number
JP4218790B2
JP4218790B2 JP2002193504A JP2002193504A JP4218790B2 JP 4218790 B2 JP4218790 B2 JP 4218790B2 JP 2002193504 A JP2002193504 A JP 2002193504A JP 2002193504 A JP2002193504 A JP 2002193504A JP 4218790 B2 JP4218790 B2 JP 4218790B2
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chip
cutting
cylindrical cutter
cutter
continuous water
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JP2004036729A (en
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剛史 黒川
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Branch Pipes, Bends, And The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置に関する。
【0002】
【従来の技術】
図7は従来の流体管を密封状態で切断する不断水切断装置における切り屑排出手段を示す断面図であり、密封ハウジング01は給水本管Pを覆う添設管部02と、上下方向に突設した穿孔筒部03と、分岐管Tと接続する分岐筒部04から成り、円筒状カッターCを有する穿孔機05を穿孔筒部03に沿って下降させることにより、給水本管Pの一部が切断片Rとして切断される。そして、切断中に生じた切り屑は穿孔筒部03の下方に蓄積され、これら切り屑は止水弁06を開くことにより、排水管07を介して外部に排出することができる。
【0003】
【発明が解決しようとする課題】
しかしながら、このような従来の切り屑回収手段は、切り屑回収のために排水管07や止水弁06を設けなくてはならずコストが掛かるだけでなく、切断後に排水するタイミングを見計らって止水弁06を開閉する手間を要した。しかも、流体流により排出するようにしているため、穿孔筒部03の下方に蓄積されている切り屑のうち軽いものは舞い上がってしまい、離散してしまう問題があった。
【0004】
本発明は、上記課題に鑑みてなされたもので、切断中に捕獲した切り屑を切断終了時に離散させることなく確実かつ容易に外部に取り出すことができる不断水切断装置における切り屑回収装置を提供することを目的としている。
【0005】
【課題を解決するための手段】
上記課題を達成するために、本発明の不断水切断装置における切り屑回収装置は、流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置であって、
前記円筒状カッターの刃先の内周に近接して挿嵌され、前記密封ハウジング底面に対し略水平方向に不動に載置されると共に、底板に貫通孔が形成され、該貫通孔に切断時の切り屑が通過不能なメッシュの金網を張設した切り屑用受け皿と、
前記流体管切断中には前記円筒状カッターの円筒内面に形成された溝に収容され、前記流体管切断終了により前記円筒状カッターの中心方向に向かって突出する少なくとも2本以上の保持片と、を備え、
前記流体管切断終了時に位置する前記円筒状カッターが、その先端近傍部で、前記係止片によって前記切り屑用受け皿を保持することを特徴としている。
この特徴によると、流体管切断終了時に円筒状カッターにより切り屑用受け皿を保持し取り出すことで、切断中に切り屑用受け皿内に捕獲した切り屑を、離散させることなく外部に取り出すことができる。
【0006】
また、略水平方向に不動に切り屑用受け皿が載置されているので、円筒状カッターが切り屑用受け皿を正確な位置でとらえることができる。
【0007】
また、切断終了後に前記切り屑用受け皿を保持片で確実に保持、回収できる。
【0008】
本発明の不断水切断装置における切り屑回収装置は、前記切り屑用受け皿は、前記円筒状カッター内周面に形成したリング状溝が、前記切り屑用受け皿の外周面に設けた弾性リング体と係合することで保持されることが好ましい。
このようにすれば、円筒状カッターには、保持具としてリング状溝が形成されているだけであるから、切断作業時において何等抵抗となることなくスムーズに回転運動が行える。
【0009】
本発明の不断水切断装置における切り屑回収装置は、前記円筒状カッターに、流体は通過できるが切り屑は流通不能なフィルタが設けられていることが好ましい。
このようにすれば、流体の流れを確保すると同時に、前記円筒状カッターに取り込んだ切り屑をそのカッターの下部に配置した切り屑用受け皿に蓄積できる。
【0010】
【発明の実施の形態】
以下、本発明の不断水切断装置における切り屑回収装置の一実施形態について、図1〜3を参照して説明する。図1は不断水切断装置における切り屑排出手段を示す断面図、図2は図1のA部拡大断面図であり、図3は図1のB部拡大断面図である。
【0011】
図1において、1は密封ハウジングを示しており、密封ハウジング1は、既設流体管である給水本管Pを覆う添設管部2と、上下方向に突設した穿孔筒部3と、分岐管Tと接続する分岐筒部4から成り、穿孔機5の下方に回転駆動可能に取り付けられた円筒状のカッターCを穿孔筒部3に沿って下降することにより、給水本管Pの一部が切断片Rとして切断されるようになっている。
【0012】
そして、穿孔筒部3下方のカッターCの回転中心軸線上には、切り屑用受皿10が支持されており、この切り屑用受皿10は、カッターCによる切断加工が終了して下降端にあるとき、カッターCの刃先C2の内周に近接して挿嵌された状態で位置決め保持されている。
【0013】
すなわち、穿孔筒部3の下面を密閉する底板3aの中心部上面には、先端がテーパ状に形成された所定高さの支持軸8が突設しいる。この支持軸8には切り屑用受皿10の下面中央より下方に突設した支持筒12が挿嵌されており、これにより切り屑用受皿10は、密封ハウジング底面に対して所定高さ位置に位置決めされて略水平方向に不動に載置されることになる。
【0014】
切り屑用受皿10は、浅底筒状に形成されてその底板10aには同一円周上に複数の貫通孔10bが形成されており、これらの貫通孔10bには少なくともカッターCによって加工された給水本管Pの切り屑が通過不能なメッシュのフィルタとなる金網11が張設されている。
【0015】
一方、カッターCは、図2に示すように、筒体側壁の円周上に複数の貫通口C1が形成されており、これら貫通口C1には、切り屑用受皿10の貫通孔10bに張設されたフィルタとなる金網11と同種の金網6が取付けられている。
【0016】
更に、カッターCの円周下端に形成される刃先C2の近傍には、図3に示すように円筒内壁の対向面に縦長の溝C3が形成されており、これら縦長の溝C3内には保持片として構成される係止爪14が完全に収まるように、その下端が枢軸15により溝C3内に枢動可能に枢着されている。
【0017】
また、係止爪14は、板状に形成されて枢軸15に枢着された枢着部からその先端の支持部は約90度捻れており、その先端は捻れコイルばねT1によりカッターCの内部に中心方向に向かって突出するように付勢されている。
【0018】
従って、カッターCによって給水本管Pを切断する際に、係止爪14が給水本管Pの切断箇所を通過するときに、給水本管Pの切断箇所近傍の内外周面との当接により、捻れ面に案内されて捻れコイルばね15の付勢力に抗して溝C3内に完全に収容されるので、給水本管Pの切断箇所を通過することができるようになっている。
【0019】
次に、上記のように構成された切り屑回収装置の作用に付き、図1〜3を参照して説明する。
【0020】
先ず、図1に示す穿孔機5を駆動させることで、円筒状のカッターCは、所定の切削速度で回転駆動されつつ穿孔筒部3に沿って下降送りが開始され、カッターC下端の刃先C2によって給水本管Pの上部側面から切断加工が開始される。
【0021】
穿孔機5による所定の送り速度でカッターCを下降移動させるに従って切断される給水本管Pの切断部から外部に漏れ出した給水本管P内の水は、密封ハウジング内ないし分岐管Tに流出する。
【0022】
同時に切断時にカッターC内で発生した切り屑は、円筒状のカッターC内下方の密封ハウジング3底板3aに突設された支持軸8に略水平方向に不動に支持されて待機している切り屑用受け皿10内に収容される。
【0023】
また、穿孔筒部3乃至カッターC内に流入した水が、複数の貫通口C1を通して再び給水本管P内に逆流した場合に、カッターC内の水道水中に浮遊している切り屑は金網6によって給水本管Pへの流出が阻止される。
【0024】
更に、カッターCによる切断加工が行なわれる際は、係止爪14は捻れコイルばねT1の付勢力でカッターCの内側に略水平に突出した状態となる場合があるが、このとき給水本管Pの切断部を通過する際は係止爪14は、その捩れ面が給水本管Pの内外面に案内されて縦長の溝C3の内部に完全に収容される。
【0025】
次いで、カッターCによる切断加工が完了した後更にカッターCを下降すると、刃先C2の内周壁が切り屑用受皿10の外周に近接した状態で通過し、次いでカッターC内壁の一対の係止爪14が通過した直後に係止爪14は、捻れコイルばねT1の付勢力により溝C3内底面との当接で水平状態に保持される。
【0026】
次に、穿孔機5の作用でカッターCが引き上げられるが、この際切り屑用受皿10は、一対の係止爪14によって切り屑用受皿10の下面が支持されてカッターCと共に引き上げられ、同時に切断された給水本管Pの切断片RもカッターCと共に引き上げられて回収される。
【0027】
これによって一連の不断水切断装置による加工完了し、切断時に生じた切り屑ないし給水本管Pの切断片Rは切り屑用受皿10によって回収される。
【0028】
従って、上記の実施形態によれば、給水本管Pの切断終了時に円筒状カッターCにより切り屑用受け皿10を保持し取り出すことで、切断中に切り屑用受け皿10内に捕獲した切り屑を、離散させることなく外部に取り出すことができ、同時に切断された給水本管Pの切断片も切り屑用受け皿10によって外部に取り出すことができる。
【0029】
また、切り屑用受け皿10が、密封ハウジング3の底板3aに対し略水平方向に不動に載置されているので、切り屑用受け皿10を円筒状カッターCの内部に正確な位置でとらえることができる。
【0030】
更に、切り屑用受け皿10は、円筒状カッターCの内面より中心方向に向かって突出する2本の係止爪14で保持されるように構成されているので、切り屑用受け皿10を確実に保持し、回収することができる。
【0031】
次に、不断水切断装置における切り屑回収装置の他の実施形態に付き図4及び図5を参照して説明する。尚、上記の実施形態に係る部材と同一構成部材については同一符号を付して重複する説明を省略する。図4は係止爪が設けられた円筒状カッターの水平断面図であり、図5は切り屑用受け皿が係止爪により支持されている状態を示す円筒状カッターの縦断面図である。
【0032】
符号16で示される板状の係止爪16は、その一端が枢軸20によって水平に枢動可能に枢着されており、外力が作用した際にカッターCの円筒内壁の対向面に円周に沿って形成された一対の溝18内に完全に収まるように構成されている。
【0033】
そしてこの係止爪16は、上記実施形態と同様に捻れコイルばねT2によりカッターC内部の中心方向に向かって突出するよう付勢されている。なお、本実施形態に係る係止爪16は、上記実施形態と同じ作用、効果が得られるため、重複する説明を省略する。
【0034】
次に、切り屑回収装置の更に他の実施形態に付き図6の(a)を参照して説明する。図6の(a)は切り屑回収装置の更に他の実施形態に係る切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【0035】
図に示す符号22は、例えば弾性変形可能なゴム等の材質で円形断面を有する弾性リング体であって、この弾性リング体22は、切り屑用受皿10′外周下方のリング状溝25に保持されており、弾性リング体22の外周部が切り屑用受皿10′の外周面より突出するように構成されている。
【0036】
そして、本実施形態に係る切り屑用受皿10′は、カッターCの下降作用で該カッターCが切り屑用受皿10′の外周を通過する際に圧縮された弾性リング体22が、カッターCの内周面に形成したリング状溝24に一致すると、その復元力でリング状溝24に係合するようになっている。
【0037】
尚、この弾性リング体22は、切り屑用受皿10′の自重ないし切り屑用受皿10′内に収容される切り屑及び給水本管Pの一部切断片Rの重量を支持することができる保持力を有しているものとする。
【0038】
従って、上記のように構成された本実施形態に係る切り屑回収装置によれば、円筒状カッターCには、保持具としてリング状溝24が形成されているだけであるから、給水本管Pの切断作業時においては円筒状カッターCが切断部を通過する際に何等抵抗となることなくが切断加工をスムーズに行うことができる。
【0039】
次に、切り屑回収装置の更に他の実施形態に付き図6の(b)を参照して説明する。図6の(b)は切り屑回収装置の更に他の実施形態に係り、切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【0040】
図に示す符号26は、例えば板ばねで構成された保持片であって、切り屑用受皿10′′の底板10a近傍の対向する外周面に外方に突出付勢された状態で縦方向に取り付けられている。
【0041】
これらの保持片26は、上方部位に傾斜部26aが形成されており、その下端部が水平に折曲された係止爪26bが形成されている。
【0042】
一方、カッターCの刃先C2近傍の内周壁面にリング状の係合溝28が形成されており、カッターCの下降作用で該カッターCが切り屑用受皿10′′を通過する際に保持片26がカッターCの内周壁面によって2点鎖線位置まで圧縮され、保持片26が係合溝28に達すると保持片26自身の外方へ拡開する復帰弾性作用で係合溝28内に侵入する。
【0043】
次に、カッターCが上昇すると、係合溝28内に侵入した保持片26下端の一対の係止爪26bが係合溝28の下端に係合することで、切り屑用受皿10′′を持ち上げることができる。
【0044】
なお、本実施形態に係る保持片26は、上記実施形態の弾性リング体22と同じ作用、効果が得られるため、重複する説明を省略する。
【0045】
また、上述した実施形態で説明した係止爪14、16及び保持片26は、カッターCの内面または切り屑用受皿10の外周面の対向位置に一対配置した構成として説明したが、これに限らず安定に保持できる配置とするために一対に限定されるものではない。
【0046】
【発明の効果】
本発明は以下の効果を奏する。
【0047】
(a)請求項1の発明によれば、流体管切断終了時に円筒状カッターにより切り屑用受け皿を保持し取り出すことで、切断中に切り屑用受け皿内に捕獲した切り屑を、離散させることなく外部に取り出すことができる。
【0048】
また、略水平方向に不動に切り屑用受け皿が載置されているので、円筒状カッターが切り屑用受け皿を正確な位置でとらえることができる。
【0049】
また、切断終了後に前記切り屑用受け皿を保持片で確実に保持、回収できる。
【0050】
(b)請求項2の発明によれば、円筒状カッターには、保持具としてリング状溝が形成されているだけであるから、切断作業時において何等抵抗となることなくスムーズに回転運動が行える。
【0051】
(c)請求項3の発明によれば、流体の流れを確保すると同時に、前記円筒状カッターに取り込んだ切り屑をそのカッターの下部に配置した切り屑用受け皿に蓄積できる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る切り屑回収装置であって、切り屑排出手段を示す断面図である。
【図2】図1のA部拡大断面図である。
【図3】図1のB部拡大断面図である。
【図4】本発明の不断水切断装置における切り屑回収装置の他の実施形態に係り、係止爪が設けられた円筒状カッターの水平断面図である。
【図5】同じく、切り屑用受け皿が係止爪により支持されている状態を示す円筒状カッターの縦断面図である。
【図6】本発明の不断水切断装置における切り屑回収装置の更に他の実施形態に係り、(a)は切り屑回収装置の更に他の実施形態に係る切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図、(b)は切り屑回収装置の更に他の実施形態に係り、切り屑用受け皿が係合保持されている状態を示す円筒状カッターの縦断面図である。
【図7】従来の流体管を密封状態で切断する不断水切断装置における切り屑排出手段を示す断面図である。
【符号の説明】
1 密封ハウジング
2 添設管部
3 密封ハウジング
3a 底板
3 穿孔筒部
4 分岐筒部
5 穿孔機
6 金網(フィルタ)
8 支持軸
10 切り屑用受皿
10a 底板
10b 貫通孔
11 金網
12 支持筒
14 係止爪
15 枢軸
16 係止爪
18 溝
20 枢軸
22 弾性リング体
24、25 リング状溝
26 保持片
26a 傾斜部
26b 係止爪
28 係合溝
C 円筒状カッター
C1 貫通口
C2 刃先
C3 溝
P 給水本管
R 切断片
T 分岐管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a chip recovery device in a continuous water cutting device that covers a fluid pipe with a sealed housing and cuts the fluid pipe with a cylindrical cutter in a continuous water state.
[0002]
[Prior art]
FIG. 7 is a cross-sectional view showing a chip discharging means in a continuous water cutting device that cuts a conventional fluid pipe in a sealed state. A sealing housing 01 and an auxiliary pipe portion 02 covering the water supply main pipe P are projected in the vertical direction. A part of the water supply main pipe P is formed by lowering the perforating machine 05 having the cylindrical cutter C along the perforating cylinder part 03, which includes the perforated cylinder part 03 provided and the branching cylinder part 04 connected to the branch pipe T. Is cut as a cutting piece R. Then, chips generated during cutting are accumulated below the perforated cylinder portion 03, and these chips can be discharged to the outside through the drain pipe 07 by opening the water stop valve 06.
[0003]
[Problems to be solved by the invention]
However, such a conventional chip recovery means is not only costly in order to provide a drain pipe 07 and a water stop valve 06 for chip recovery, but also stops at the timing of draining after cutting. It took time and effort to open and close the water valve 06. In addition, since the fluid is discharged by the fluid flow, there is a problem that light ones of the chips accumulated below the perforated tube portion 03 are soared and separated.
[0004]
The present invention has been made in view of the above problems, and provides a chip collecting device in a continuous water cutting apparatus that can reliably and easily take out chips captured during cutting without being separated at the end of cutting. The purpose is to do.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the chip collecting device in the continuous water cutting device of the present invention is a cutting device in a continuous water cutting device that covers a fluid pipe with a sealed housing and cuts the fluid pipe with a cylindrical cutter in a continuous water state. A waste collection device,
The cylindrical cutter is inserted in close proximity to the inner periphery of the cutting edge, and is placed stationary in a substantially horizontal direction with respect to the bottom surface of the sealed housing, and a through hole is formed in the bottom plate. A swarf tray with a mesh wire mesh through which swarf cannot pass;
During the fluid pipe cutting, it is accommodated in a groove formed on the cylindrical inner surface of the cylindrical cutter, and at least two holding pieces projecting toward the center direction of the cylindrical cutter when the fluid pipe cutting ends, With
The cylindrical cutter located at the end of cutting the fluid pipe is characterized in that the chip tray is held by the locking piece in the vicinity of the tip.
According to this feature, by holding and removing the chip tray by the cylindrical cutter at the end of the fluid pipe cutting, the chips captured in the chip tray during cutting can be taken out without being separated. .
[0006]
In addition, since the chip tray is placed immovably in the substantially horizontal direction, the cylindrical cutter can catch the chip tray at an accurate position.
[0007]
Further, the chip tray can be reliably held and collected by the holding piece after the end of cutting.
[0008]
The chip recovery device in the continuous water cutting device of the present invention is the elastic ring body in which the chip tray is provided with a ring-shaped groove formed on the inner peripheral surface of the cylindrical cutter on the outer peripheral surface of the chip tray. It is preferable to hold | maintain by engaging with.
In this way, since the cylindrical cutter is only formed with a ring-shaped groove as a holder, it can smoothly rotate without any resistance during the cutting operation.
[0009]
In the chip collecting device in the continuous water cutting device of the present invention, it is preferable that the cylindrical cutter is provided with a filter through which fluid can pass but chips cannot flow.
If it does in this way, the flow of fluid can be secured, and at the same time, the chips taken in by the cylindrical cutter can be accumulated in the chip receiver placed at the lower part of the cutter.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, one embodiment of the chip recovery device in the continuous water cutting device of the present invention will be described with reference to FIGS. 1 is a cross-sectional view showing a chip discharging means in the continuous water cutting device, FIG. 2 is an enlarged cross-sectional view of part A of FIG. 1, and FIG. 3 is an enlarged cross-sectional view of part B of FIG.
[0011]
In FIG. 1, reference numeral 1 denotes a sealed housing. The sealed housing 1 includes an additional pipe portion 2 that covers a water supply main pipe P that is an existing fluid pipe, a perforated cylinder portion 3 that protrudes in the vertical direction, and a branch pipe. A part of the water supply main pipe P is formed by lowering a cylindrical cutter C, which is composed of a branch cylinder part 4 connected to T and is rotatably attached to the lower part of the drilling machine 5, along the drilling cylinder part 3. It is cut as a cut piece R.
[0012]
Then, a chip tray 10 is supported on the rotation center axis of the cutter C below the perforated tube portion 3, and the chip tray 10 is at the lower end after the cutting process by the cutter C is completed. At this time, it is positioned and held in a state of being inserted in close proximity to the inner periphery of the cutting edge C2 of the cutter C.
[0013]
That is, a support shaft 8 having a predetermined height with a tip formed in a tapered shape protrudes from the upper surface of the central portion of the bottom plate 3 a that seals the lower surface of the perforated tube portion 3. A support cylinder 12 projecting downward from the center of the lower surface of the chip receiving tray 10 is inserted into the support shaft 8 so that the chip receiving tray 10 is positioned at a predetermined height with respect to the bottom surface of the sealed housing. It is positioned and placed immovably in a substantially horizontal direction.
[0014]
The chip tray 10 is formed in a shallow cylindrical shape, and a plurality of through holes 10b are formed on the same circumference of the bottom plate 10a. These through holes 10b are processed by at least a cutter C. A wire mesh 11 is provided as a mesh filter through which the chips of the water supply main pipe P cannot pass.
[0015]
On the other hand, as shown in FIG. 2, the cutter C has a plurality of through-holes C1 formed on the circumference of the cylindrical side wall, and these through-holes C1 are stretched into the through-holes 10b of the chip tray 10. A wire mesh 6 of the same type as the wire mesh 11 serving as a filter is attached.
[0016]
Further, in the vicinity of the cutting edge C2 formed at the lower circumferential edge of the cutter C, as shown in FIG. 3, a vertically long groove C3 is formed on the opposing surface of the cylindrical inner wall, and is held in these vertically long grooves C3. The lower end of the locking claw 14 configured as a piece is pivotally mounted in the groove C3 by the pivot 15 so as to be completely accommodated.
[0017]
Further, the locking claw 14 is formed in a plate shape and is pivoted about 90 degrees from a pivoting portion that is pivotally attached to the pivot shaft 15, and the leading end is twisted about 90 degrees by the torsion coil spring T <b> 1. It is urged | biased so that it may protrude toward the center direction.
[0018]
Accordingly, when the water supply main P is cut by the cutter C, when the locking claw 14 passes through the cut portion of the water supply main P, it comes into contact with the inner and outer peripheral surfaces in the vicinity of the cut portion of the water main P. Since it is guided by the twisted surface and completely accommodated in the groove C3 against the urging force of the torsion coil spring 15, it can pass through the cut portion of the water supply main pipe P.
[0019]
Next, it attaches to an effect | action of the chip recovery apparatus comprised as mentioned above, and demonstrates with reference to FIGS.
[0020]
First, by driving the drilling machine 5 shown in FIG. 1, the cylindrical cutter C is started to move downward along the drilling cylinder portion 3 while being rotated at a predetermined cutting speed, and the cutting edge C2 at the lower end of the cutter C is started. Thus, the cutting process is started from the upper side surface of the water supply main pipe P.
[0021]
The water in the water supply main pipe P leaked to the outside from the cutting portion of the water supply main pipe P which is cut as the cutter C is moved downward at a predetermined feed speed by the drilling machine 5 flows out into the sealed housing or the branch pipe T. To do.
[0022]
At the same time, the chips generated in the cutter C at the time of cutting are the chips which are supported by the support shaft 8 projecting from the bottom plate 3a of the sealed housing 3 below the cylindrical cutter C and immovably supported in the horizontal direction. It is accommodated in the receiving tray 10.
[0023]
Further, when the water that has flowed into the perforated tube portion 3 to the cutter C flows back into the water supply main pipe P again through the plurality of through-holes C1, the chips floating in the tap water in the cutter C are the wire mesh 6. This prevents outflow to the water supply main P.
[0024]
Furthermore, when the cutting process is performed by the cutter C, the locking claw 14 may be in a state of projecting substantially horizontally inside the cutter C by the urging force of the torsion coil spring T1, but at this time, the water supply main pipe P When passing through this cut portion, the locking claw 14 is completely accommodated in the longitudinal groove C3 with its twisted surface guided to the inner and outer surfaces of the water supply main pipe P.
[0025]
Next, when the cutter C is further lowered after the cutting process by the cutter C is completed, the inner peripheral wall of the cutting edge C2 passes in a state close to the outer periphery of the chip tray 10, and then a pair of locking claws 14 on the inner wall of the cutter C Immediately after passing, the locking claw 14 is held in a horizontal state by contact with the bottom surface of the groove C3 by the biasing force of the torsion coil spring T1.
[0026]
Next, the cutter C is pulled up by the action of the punching machine 5. At this time, the chip tray 10 is lifted together with the cutter C while the lower surface of the chip tray 10 is supported by the pair of locking claws 14. The cut piece R of the cut water supply main pipe P is also pulled up together with the cutter C and collected.
[0027]
As a result, the processing by the series of continuous water cutting devices is completed, and the chips or the cut pieces R of the water supply main pipe P generated at the time of cutting are collected by the chip tray 10.
[0028]
Therefore, according to the above embodiment, by holding and removing the chip tray 10 by the cylindrical cutter C at the end of cutting the water supply main pipe P, the chips captured in the chip tray 10 during cutting are removed. Therefore, the cut pieces of the water supply main pipe P cut at the same time can be taken out by the chip tray 10.
[0029]
Further, since the chip tray 10 is mounted so as not to move in a substantially horizontal direction with respect to the bottom plate 3 a of the sealed housing 3, the chip tray 10 can be captured at an accurate position inside the cylindrical cutter C. it can.
[0030]
Further, since the chip tray 10 is configured to be held by the two locking claws 14 that protrude toward the center from the inner surface of the cylindrical cutter C, the chip tray 10 is securely attached. Can be retained and recovered.
[0031]
Next, another embodiment of the chip recovery device in the continuous water cutting device will be described with reference to FIGS. 4 and 5. In addition, about the same structural member as the member which concerns on said embodiment, the same code | symbol is attached | subjected and the overlapping description is abbreviate | omitted. FIG. 4 is a horizontal sectional view of a cylindrical cutter provided with a locking claw, and FIG. 5 is a vertical sectional view of the cylindrical cutter showing a state in which a chip tray is supported by the locking claw.
[0032]
One end of the plate-like locking claw 16 indicated by the reference numeral 16 is pivotally attached by a pivot 20 so as to be pivotable horizontally. It is comprised so that it may fit completely in a pair of groove | channel 18 formed along.
[0033]
And this latching nail | claw 16 is urged | biased so that it may protrude toward the center direction inside the cutter C with the torsion coil spring T2 similarly to the said embodiment. In addition, since the latching claw 16 which concerns on this embodiment has the same effect | action and effect as the said embodiment, the overlapping description is abbreviate | omitted.
[0034]
Next, another embodiment of the chip recovery device will be described with reference to FIG. (A) of FIG. 6 is a longitudinal cross-sectional view of a cylindrical cutter showing a state in which a chip tray according to still another embodiment of the chip collecting apparatus is engaged and held.
[0035]
Reference numeral 22 shown in the figure is an elastic ring body having a circular cross section made of a material such as elastically deformable rubber. The elastic ring body 22 is held in a ring-shaped groove 25 below the outer periphery of the chip tray 10 '. The outer peripheral portion of the elastic ring body 22 is configured to protrude from the outer peripheral surface of the chip receiving tray 10 '.
[0036]
The chip receiving tray 10 ′ according to the present embodiment has an elastic ring body 22 compressed when the cutter C passes the outer periphery of the chip receiving tray 10 ′ by the lowering action of the cutter C. When it coincides with the ring-shaped groove 24 formed on the inner peripheral surface, the ring-shaped groove 24 is engaged with the restoring force.
[0037]
The elastic ring body 22 can support the weight of the chip receiving tray 10 'or the weight of the chip housed in the chip receiving tray 10' and the partially cut piece R of the water supply main pipe P. It shall have holding power.
[0038]
Therefore, according to the chip collecting apparatus according to the present embodiment configured as described above, the cylindrical cutter C is only formed with the ring-shaped groove 24 as a holder, and therefore the water supply main pipe P During the cutting operation, the cylindrical cutter C can be cut smoothly without any resistance when passing through the cutting portion.
[0039]
Next, another embodiment of the chip recovery device will be described with reference to FIG. FIG. 6B is a longitudinal sectional view of a cylindrical cutter according to still another embodiment of the chip collecting device, showing a state in which a chip tray is engaged and held.
[0040]
Reference numeral 26 shown in the drawing is a holding piece made of, for example, a leaf spring, and is vertically extended in a state in which it is urged outwardly to be opposed to the outer peripheral surface in the vicinity of the bottom plate 10 a of the chip tray 10 ″. It is attached.
[0041]
Each holding piece 26 has an inclined portion 26a formed at an upper portion thereof, and a locking claw 26b whose lower end portion is bent horizontally.
[0042]
On the other hand, a ring-shaped engagement groove 28 is formed on the inner peripheral wall surface in the vicinity of the blade edge C2 of the cutter C, and the holding piece when the cutter C passes the chip tray 10 ″ by the lowering action of the cutter C. 26 is compressed to the position of the two-dot chain line by the inner peripheral wall surface of the cutter C, and when the holding piece 26 reaches the engaging groove 28, it enters the engaging groove 28 by a return elastic action that expands outward of the holding piece 26 itself. To do.
[0043]
Next, when the cutter C is raised, the pair of latching claws 26b at the lower end of the holding piece 26 that has entered the engagement groove 28 engages with the lower end of the engagement groove 28, so that the chip tray 10 '' is moved. Can be lifted.
[0044]
In addition, since the holding | maintenance piece 26 which concerns on this embodiment obtains the same effect | action and effect as the elastic ring body 22 of the said embodiment, the overlapping description is abbreviate | omitted.
[0045]
Moreover, although the latching claws 14 and 16 and the holding piece 26 described in the above-described embodiment have been described as a configuration in which a pair is disposed at the opposing position of the inner surface of the cutter C or the outer peripheral surface of the chip tray 10, it is not limited thereto. However, the arrangement is not limited to a pair in order to achieve a stable arrangement.
[0046]
【The invention's effect】
The present invention has the following effects.
[0047]
(A) According to the invention of claim 1, the chips captured in the chip tray during cutting are made discrete by holding and taking out the chip tray with a cylindrical cutter at the end of the fluid pipe cutting. Can be taken out to the outside.
[0048]
In addition, since the chip tray is placed immovably in the substantially horizontal direction, the cylindrical cutter can catch the chip tray at an accurate position.
[0049]
Further, the chip tray can be reliably held and collected by the holding piece after the end of cutting.
[0050]
(B) According to the invention of claim 2 , since the cylindrical cutter is only formed with a ring-shaped groove as a holder, it can smoothly rotate without any resistance during cutting operation. .
[0051]
(C) According to the invention of claim 3 , at the same time as ensuring the flow of the fluid, the chips taken into the cylindrical cutter can be accumulated in the chip receiver placed at the lower part of the cutter.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view illustrating a chip collecting device according to an embodiment of the present invention, illustrating a chip discharging unit.
FIG. 2 is an enlarged cross-sectional view of a part A in FIG.
FIG. 3 is an enlarged cross-sectional view of a portion B in FIG.
FIG. 4 is a horizontal sectional view of a cylindrical cutter provided with locking claws according to another embodiment of the chip recovery device in the continuous water cutting device of the present invention.
FIG. 5 is a longitudinal sectional view of a cylindrical cutter showing a state where a chip tray is supported by a locking claw, similarly.
FIG. 6 relates to still another embodiment of the chip collecting device in the continuous water cutting device of the present invention, wherein (a) is engaged and held with a chip tray according to still another embodiment of the chip collecting device. The longitudinal cross-sectional view of the cylindrical cutter which shows the state which is carrying out, (b) is concerned with further another embodiment of a chip collection | recovery apparatus, The vertical cross section of the cylindrical cutter which shows the state by which the tray for chips is engaged and hold | maintained FIG.
FIG. 7 is a cross-sectional view showing a chip discharging means in a continuous water cutting device for cutting a conventional fluid pipe in a sealed state.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Sealing housing 2 Additional pipe part 3 Sealing housing 3a Bottom plate 3 Drilling cylinder part 4 Branching cylinder part 5 Drilling machine 6 Wire mesh (filter)
8 Support shaft 10 Chip tray 10a Bottom plate 10b Through hole 11 Metal mesh 12 Support cylinder 14 Locking claw 15 Axis 16 Locking claw 18 Groove 20 Pivot 22 Elastic ring body 24, 25 Ring-shaped groove 26 Holding piece 26a Inclined portion 26b Engagement Claw 28 Engaging groove C Cylindrical cutter C1 Through-hole C2 Cutting edge C3 Groove P Water supply main pipe R Cutting piece T Branch pipe

Claims (3)

流体管を密封ハウジングで覆って不断水状態で該流体管を円筒状カッターで切断する不断水切断装置における切り屑回収装置であって、
前記円筒状カッターの刃先の内周に近接して挿嵌され、前記円筒状カッターの回転中心軸線上でかつ前記密封ハウジングの穿孔筒部の下面に略水平方向に不動に載置されると共に、底板に貫通孔が形成され、該貫通孔に切断時の切り屑が通過不能なメッシュの金網を張設した切り屑用受け皿と、
前記流体管切断中には前記円筒状カッターの円筒内面に形成された溝に収容され、前記流体管切断終了により前記円筒状カッターの中心方向に向かって突出する少なくとも2本以上の保持片と、を備え、
前記流体管切断終了時に位置する前記円筒状カッターが、その先端近傍部で、前記係止片によって前記切り屑用受け皿を保持することを特徴とする不断水切断装置における切り屑回収装置。
A chip collecting device in a continuous water cutting device that covers a fluid pipe with a sealed housing and cuts the fluid pipe with a cylindrical cutter in a continuous water state,
The cylindrical cutter is inserted in close proximity to the inner periphery of the cutting edge, and is mounted on the rotation center axis of the cylindrical cutter and immovably in a substantially horizontal direction on the lower surface of the perforated tube portion of the sealed housing, A chip tray in which a through hole is formed in the bottom plate, and a mesh wire mesh stretched through the through hole so that chips during cutting cannot pass through,
During the fluid pipe cutting, it is accommodated in a groove formed on the cylindrical inner surface of the cylindrical cutter, and at least two holding pieces projecting toward the center direction of the cylindrical cutter when the fluid pipe cutting ends, With
The chip collecting apparatus in the continuous water cutting apparatus, wherein the cylindrical cutter located at the end of cutting the fluid pipe holds the chip tray by the locking piece in the vicinity of the tip.
前記切り屑用受け皿は、前記円筒状カッター内周面に形成したリング状溝が、前記切り屑用受け皿の外周面に設けた弾性リング体と係合することで保持される請求項1に記載の不断水切断装置における切り屑回収装置。  The said chip receptacle is hold | maintained because the ring-shaped groove formed in the said cylindrical cutter inner peripheral surface engages with the elastic ring body provided in the outer peripheral surface of the said chip receptacle. Chip recovery device in a continuous water cutting device. 前記円筒状カッターに、流体は通過できるが切り屑は流通不能なフィルタが設けられている請求項1に記載の不断水切断装置における切り屑回収装置。  The chip recovery apparatus in the continuous water cutting apparatus according to claim 1, wherein the cylindrical cutter is provided with a filter through which fluid can pass but chips cannot flow.
JP2002193504A 2002-07-02 2002-07-02 Chip recovery device in continuous water cutting device Expired - Fee Related JP4218790B2 (en)

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