JP3965503B2 - Drilling tool with chip receiving cover - Google Patents

Drilling tool with chip receiving cover Download PDF

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Publication number
JP3965503B2
JP3965503B2 JP07749798A JP7749798A JP3965503B2 JP 3965503 B2 JP3965503 B2 JP 3965503B2 JP 07749798 A JP07749798 A JP 07749798A JP 7749798 A JP7749798 A JP 7749798A JP 3965503 B2 JP3965503 B2 JP 3965503B2
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drilled
hole
cover body
chips
drilling
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JP07749798A
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JPH10225811A (en
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昭八 清水
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Mirai Kogyo KK
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Mirai Kogyo KK
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【0001】
【発明の属する技術分野】
本発明は被穿孔体に対して透孔を穿設する穿孔具に関するものであり、特には、構造が簡単で、透孔を被穿孔体に対して穿孔する際に発生する切粉の飛び散りとこぼれ落ちが確実に防止でき、しかも当該切粉を簡単に排除できる、切粉受けカバーを備えた穿孔具に関するものである。
【0002】
【従来の技術】
従来より、被穿孔体に対して透孔を穿設する際に発生する切りかすの飛散防止用のカバー体を設けた多種多様の穿孔具が開発され広く市販されている。
【0003】
一方、天井材や壁材等の被穿孔体に透孔を穿孔する際に産生する切りかすを受けるカバー体を設けた穿孔具として、例えば実公昭61−28653号公報に記載の穿孔具が開示されている。
【0004】
【発明が解決しようとする課題】
ところで、実公昭61−28653号公報に記載の穿孔具に代表される従来の切りかすを受けるカバー体を設けた穿孔具にあっては、天井材のような水平方向の被穿孔体に対して透孔を穿孔する場合や、例えば立設する壁の壁裏に配置された配線ボックスの前面を壁表に臨ませるため壁材に対して透孔を穿孔する場合には、穿孔作業中は切りかすを飛び散らせることなく穿設作業を行うことができるものの、透孔を穿設した後、穿孔具を被穿孔体から離すと、或いは穿孔具を傾けると、カバー体の内部に収容された切りかすはこのカバー体からこぼれ落ちてしまうという不具合があった。
【0005】
本発明はこのような実状に鑑み鋭意創案されたものであって、その解決すべき課題は、従来の穿孔具が具有する上述した不具合や問題を解消することである。そして、その目的とするところは、構造が簡単で、透孔を被穿孔体に対して穿孔する際に発生する切粉の飛び散りとこぼれ落ちが確実に防止でき、しかも当該切粉を簡単に排除できる、切粉受けカバー体を備えた穿孔具を提供せんとするものである。
【0006】
【課題を解決するための手段】
上記課題を解決するための手段として採用した請求項1の発明の要旨とするところは、被穿孔体に対して穿設する透孔の周縁に当接する端面を有して該透孔を穿設する際に発生する切粉の飛散を防止すると共に該切粉を捕集する切粉受けカバー体を備え、該カバー体の内側に収容されこのカバー体の端面より前方に向けて回転しながら突出させて前記透孔を前記被穿孔体に対して穿孔する穿孔刃を有する穿孔具であって、
該切粉受けカバー体は開口した前記端面を有するカップ状の脚を備え、該脚の側壁面には、この切粉受けカバー体の内側に捕集された切粉を排除するための排出口が形成され、該排出口は、排出体によって着脱自在に覆われてなり、前記排出体は排出口を覆った状態で前記脚の前記開口と対面する底面と側面とにわたる側壁面の一部を構成すべく塵取りの塵受部形状に形成されていることを特徴とするものである。
【0007】
このような構成を採用した請求項1に記載の切粉受けカバー体を備えた穿孔具によると、壁材や天井材等のような被穿孔体に対して透孔を穿設する際に発生する切粉を、塵受部形状の排出体に捕集しながら(切粉のこぼれ落ちを防止しながら)当該透孔を穿孔できる。また、この排出体に捕集された切粉は、適宜簡単に取り出しできこれを処分できる。すなわち、被穿孔体に対して透孔を穿設する際に、切粉が作業現場の周りに飛散することが防止できて作業現場が汚れないだけでなく、排出体に捕集された切粉を、簡単に廃棄することができる。
【0010】
【発明の実施の形態】
以下、本発明となる穿孔具について、図面に示した実施例に従って詳細に説明する。
【0011】
図1は、第1実施例の切粉受けカバー体を備えた穿孔具10を示す部分破断正面図、図2は同じく部分破断側面図である。
【0012】
図に示すように、この穿孔具20は、回転駆動工具に先端が着脱自在に取付され該回転駆動工具により回転駆動する回転軸1と、該回転軸1に一端が着脱自在に止着され壁材に穿設する透孔の穿孔中心の位置を提供するセンター軸2と、前記透孔の穿孔中心の位置と同心状の中心貫通孔が形成され該中心貫通孔に前記回転軸1の下方が着脱自在に挿嵌され、かつ前記中心貫通孔より所定の間隔離間した相対向する両側に取り付けた刃体ブラケット3を介して止着せしめた穿孔刃4を有する回転体5とからなる本体ブロック6と、
側壁面に切りかすの排出口7aが形成された前記回転体5の全体を覆うカップ状の脚7bと、該脚7bの上部に一体形成され前記回転軸1が挿通される挿通孔7cを設けた筒状部7dと、切りかすを捕集し収納し得るスクラップ キャッチャー7iと、前記排出口7aの全体を覆うように着脱自在に装着できる排出体7eと、からなるカバー体7と、
該カバー体7の上面に固設され前記本体ブロック6の移動距離を制限する切込み深さ調節装置12と、を具備する構成からなるものである。
【0013】
前記回転軸1は、回転駆動工具に着脱自在に取付可能な把持部1aと、該把持部1aから延び先端を開口する円筒状の空間を有するハウジング1bとを一体に備え、回転軸1の下部軸心に後述するセンター軸2に形設された被取着部2aに挿脱自在に挿入可能な取着部1cが形設されている。また、前記ハウジング1b内には、弾発力によりセンター軸2を突出方向に向けて常時付勢するとともに、弾発力に抗してハウジング1bの内方に没入可能とするコイルスプリング(弾性体)1dが内装されている。このスプリング1dは、一端をハウジング1bの内底面に弾支し、他端をセンター軸2に形成された被取着部2aに弾支せしめている。
【0014】
前記センター軸2は、一端に前記ハウジング1bに形成された取着部1cと対応する形状に形成された被取着部2aが形設されており、該被取着部2aに前記回転軸2に形設された取着部1cが挿脱自在に取り付けされ、ストッパーリング(着脱手段)2bにより回転軸1に対して空転するよう止着できるようになっており、また、前記センター軸2の他端には尖端2cが一体形成されており、この尖端2cは被穿孔体の表面に進入させることができるようになっている。
【0015】
前記センター軸2は、一端に前記ハウジング1bに形成された取着部1cと対応する形状に形成された被取着部2aが形設されており、該被取着部2aに前記回転軸2に形設された取着部1cが挿脱自在に取り付けされ、ストッパーリング(着脱手段)2bにより回転軸1に対して空転するよう止着できるようになっており、また、前記センター軸2の他端には尖端2cが一体形成されており、この尖端2cは被穿孔体の表面に進入させることができるようになっている。
【0016】
前記回転体5には、前記中心貫通孔より所定の間隔離間した相対向する両側の位置にそれぞれナット形状に形成された固着部が形成されており、この固着部に刃体ブラケット6がボルト止めできるようになっている。
【0017】
すなわち、このセンター軸2は、前記回転軸1に取り付けられ空転可能であり、前記回転軸1内に内装されたコイルスプリング1dの復元力により突出方向に付勢されているものの、本発明の穿孔具20の全体を被穿孔体に向けて押し付けると、前記尖端2cを被穿孔体の表面に進入させそのままの状態でセンター軸2をスプリングの1d弾発力に抗して回転軸1の内方に向けて独立して没入させることができ、前記尖端2cは、被穿孔体の表面に進入させて被穿孔体に穿設する透孔の穿孔中心の位置がずれないようにするためのズレ防止として機能するようになっている。
【0018】
前記刃体ブラケット6は略直方体形状に一体形成されており、外側の側壁に雌ネジが螺刻されており、この雌ネジに螺着せしめたボルト11のボルト頭と刃体ブラケット6の側壁との間に穿孔刃4を挟持させるようになっている。また、刃体ブラケット6の中央部には長い貫通孔が形成されており、この貫通孔を貫通して備えたボルトの先端部を前記ナット形状に形成された固着部に螺着することにより、前記回転体の両側に固定するようになっている。
但し、回転体に取付ける刃体ブラケットの形状や数量等を限定するものではなく、各穿孔刃が前記センター軸の中心を中心として同一の円軌跡を描くように固定されていればよく、これらは適宜設計変更可能であることは云うまでもないことである。
【0019】
穿孔刃は、その刃先がV字形状に形成されていると、壁材を穿設する際の切れ味が良好であるから好ましい。
【0020】
次に、前記カバー体7を説明する。
図3はカバー体7の外観を示す全体斜視図、図4は同じく一部破断要部側面図、図5は底面図である。
図において、カバー体7には、前記回転体5の全体を覆うカップ状の脚7bと、該脚7bの上部に一体形成され前記回転軸1が挿通される挿通孔7cを設けた筒状部7dと、切りかすを捕集し収納し得るスクラップ キャッチャー7hと、前記排出口7aの周縁部に形成された係止部7gを介してその全体を覆うように着脱自在に係止せしめる排出体7eとを具備する構成からなり、その側壁面には切りかすの排出口7aが形成されている。
【0021】
前記カップ状の脚7bは、壁材や天井材等のような被穿孔体に対して穿孔される透孔の周縁にこの脚の端面7fを当接させそのままの状態でカバー体7の端面より後方から前方に向けて穿孔刃4を回転させつつ突出させ透孔を穿設する際に発生する切りかすの飛び散りを防止できるように機能するものであればよく、そして、前記排出体7eは、透孔を穿設する際に発生する切りかすの飛び散りを防止できるように機能するとともに、前記スクラップ キャッチャー7h内に捕集され収納された切りかすをこの排出口7eを介して簡単に排除できるように機能するものであればよい。
【0022】
なお、前記スクラップ キャッチャー7hの開口端にテーパー状の落し込み面が形成されていると、被穿孔体に透孔を穿設する際に産生される切りかすを、スクラップ キャッチャー7hの開口端の周りに溜ることなくスクラップ キャッチャー7hに向けて確実に移動させ、スクラップ キャッチャー7h内に落し込むことができるから、特に好ましい。
【0023】
また、前記排出体7eは塵取りの塵受部のような形状に形成されていると、この排出体の内面に切りかすをすべて集めることができ、切りかすのこぼれ落ちを防止しつつこの排出体7eを取り外すことができ、しかも、切粉のこぼれ落ちを防止しつつこの排出体7eを取り外すことができて、切粉を確実に処分できるから、極めて好適である。
【0024】
前記切込み深さ調節装置12は、本願出願人が出願した実公昭59−43045号公報に記載の「回転切削工具における切込み深さ調節装置」を援用するものであり、内周面に軸方向へ螺旋状に斜面を形成下円筒筒の下部に脚を備えた本体の筒状部に回転自在に外嵌するとともに、上部に軸方向へ摺動自在に内装された摺動子を筒状体から突出させて回転筒の螺旋状の斜面に対応させた構成からなるものである。
【0025】
次に、本実施例に基づく穿孔具20の作用を説明する。
図6乃至図8は、本実施例に基づく穿孔具20によって、壁裏に配置された配線ボックス9の一側の略全体を壁表に臨ませるため、前面に立設された壁材8に透孔10を穿設する場合を例として、透孔10の穿設方法を説明するための説明図であり、当該穿孔具10は上部を省略するとともに簡略化して示してある。
【0026】
上述したように、前記回転軸1の把持部1aは、図示しないハンディタイプの回転駆動工具におけるチャッキング部に把持され、該回転駆動工具により回転駆動される。回転軸1は、壁材に穿設する透孔10と同心状に設けたボデーの中心貫通孔に挿通され着脱自在に固着されるとともに、該ボデーには前記中心貫通孔から所定の距離離間した両側の相対向する位置に、穿孔刃4が取り付けられた刃体ブラケット3が着脱自在に固着されているから、前記回転軸1の駆動回転により、これらは一体的となって回転するようになっている。
従って、各穿孔刃4はいずれも前記センター軸2の中心を中心として同一の円軌跡を描かせながら回転でき、また、センター軸2と刃体ブラケット3との間の距離は自在に設定できるから、口径の異なる透孔を穿設できる。
【0027】
まず、図6に示すように、壁裏に配置された配線ボックスの偏心位置に設けられ予め金属箔や磁石が備えられた被探知部9dを、壁表から探知可能な探知具13によって探知し、被探知部9dの探知された位置に前記センター軸2の先端に備えられた尖端2cを押し当てると、該尖端2cは、壁材8の表面に進入して突き刺さり、透孔の中心位置を固定する位置決めとして機能する。すなわち、センター軸2のセンターが位置ズレするすることがなく、精度よく透孔10を透設できる。
【0028】
ついで、図7に示すように、穿孔具の全体を壁材8に向けて押し付けると、前記ハウジング1b内にコイルスプリング(弾性体)1dが内装され、センター軸2突出方向に向けて常時付勢されているものの、尖端2cを壁材8の表面に進入させたままの状態でセンター軸2をスプリング1dの弾発力に抗してハウジング1bの内方に没入させることができ、透孔の周縁外側に対応する位置にカバー体7の周端を当接できる。
なお、この時には、各穿孔刃4は被穿孔体に当接できないよう適宜調整された位置に固着されているから、壁材8に穿孔刃4が当たることがない。穿孔具の全体を壁材8に向けてさらに押し付けると、尖端2cを被穿孔体の表面に進入させたままの状態でセンター軸2をスプリング1dの弾発力に抗してハウジング1bの内方にさらに没入させることができ、前記穿孔刃4のすべてを壁材8に当接できる。
【0029】
ついで、前記スクラップ キャッチャー7hを下方に配置させた状態で前記ハンディタイプの回転駆動工具を回転駆動されながら穿孔具20の全体をさらに壁材8に向けて押し続けると、前記尖端2cを壁材8の表面に進入させたままの状態で穿孔刃4のみを前進させることができ、図8に示すように、穿孔刃4によって壁材8に透孔10を穿設でき、壁裏に配置された配線ボックスの一側の一部を壁表に臨ませることができる。
【0030】
この時、前記カバー体7の全体が壁材8に透孔10を穿設する際に発生する切りかすの飛び散りを防止しつつ前記スクラップ キャッチャー7hに切りかすを捕集し収納させながら透孔10を穿設できる。特に、従来の穿孔具とは異なり、穿孔作業を終了後において、図9に示すように、前記スクラップ キャッチャー7hを下方に配置させると、又は、下端全周にスクラップ キャッチャー7hが設けられた図示しない穿孔具にあっては、当該スクラップ キャッチャー7hに捕集された切りかすをそのまま収納した状態で保持できるから、被穿孔体から穿孔具20を離しても、穿孔具20を傾けても、ついで穿孔具20を傾けたまま搬送しても、スクラップ キャッチャー7hに収納された切りかすがこぼれ落ちることがなく、そして、カバー体7に設けた排出口7aを介して適宜取り出し破棄できる。
【0031】
穿孔を終えた時点でセンター軸2に設けた尖端2cが中心孔に突き刺さった形で切抜き廃材が残るから、この切抜き廃材はこの尖端2cに突き刺さった状態で透孔10から脱し、破棄できる。
【0032】
よって、第1実施例として説明した、切粉受けカバー体を備えた穿孔具は、従来の排出口のないカバー体を備えた穿孔具とは異なり、透孔を穿設する場合において、被穿孔体が水平方向から垂直方向に至る様々な角度に傾設されていても、切粉が飛び散って一面に散逸させることなくそのまま収納した状態で保持でき、穿孔を終えた時点でセンター軸2に設けた尖端2cが中心孔に突き刺さった形で切抜き廃材が残るから、の切抜き廃材をこの尖端2cに突き刺さった状態で透孔10から脱し、破棄することができ、さらに穿孔具20を傾けたまま搬送しても、排出体7eに収納された切粉がこぼれ落ちることがなくるそして、適宜破棄してこれを処分できる。
【0033】
ところで、上述した第1実施例の穿孔具10は、本発明の一実施の態様を述べたものであり、本発明の「切粉受けカバーを備えた穿孔具」とは、要する処、透孔の周縁に端面が当接するカバー体7と、該カバー体7の内側に収容されこのカバー体7の端面より前方に向けて回転しながら突出させ、前記透孔10を被穿孔体に対して穿孔する穿孔刃4とを有し、前記カバー体7に開閉自在な排出口が形成されており、必要に応じて、切粉を捕集し収納し得る排出体を着脱自在に備られる構成を有する穿孔具のすべてを指し示すものである。
【0034】
本発明を実施する場合には、本発明の要旨を越えない範囲で様々な設計変更が可能であり、例えば、前記排出口7aの周縁部に形成された係止部7gを介して排出体7eを着脱自在に係止するという構成に代えて、前記排出口7aの周縁部にこの排出口の全面を覆う形状に形成された蓋部材を枢支させ又はスライドさせて開閉自在とした構成であってもよい(図示しない)。前記カップ状の脚7b、排出口7a、排出体7e若しくは蓋部材等の各寸法形状や材質などはいずれも適宜設計変更できる事項である。
【0035】
最後に、上述した本発明の穿孔具の使用方法も様々な態様があり、例えば図10に示すように、前面を覆う壁材に透孔を直接穿設することにより、壁裏に配置されていたケーブルとか、或いはケーブルに接続された配線器具などを壁表に引っ張り出して壁表に臨ませ、配線器具取付枠を介在させて壁材に固定することができる。
【0036】
【発明の効果】
以上詳述したように、 請求項1に記載の切粉受けカバーを備えた穿孔具によると、前記カバー体の内側特にはスクラップキャッチャーに捕集され収納された切粉を排出するための排出口が形成され該排出口には蓋部材が開閉自在に備えられているから、この排出口を介して被穿孔体に透孔を穿設する際に産生された切粉を適宜簡単に排除でき、作業現場が汚れない。
【0037】
請求項2に記載の切粉受けカバーを備えた穿孔具によると、前記カバー体に、前記スクラップ キャッチャーに捕集され収納された切粉を排出するための排出口が形成され、該排出口にこの排出口を覆う排出体を着脱自在に備えられているから、この切粉受けカバーを備えた穿孔具は、請求項1に記載の切粉受けカバーを備えた穿孔具の作用効果に加えて、スクラップ キャッチャー内に捕集され収納された切粉を排出体の内面に集め、切粉の落ちこぼれを防止しつつこの排出体を取り外し、そのままの状態で切粉を確実に排除できる。
【0038】
すなわち、本発明にかかる切粉受けカバーを備えた穿孔具は構造が簡単であり、作業現場において、カバー体の内部に切粉を捕集してこれを収容できるから、切粉が飛び散ったりこぼれ落ちて一面に散逸させることなく被穿孔体に透孔を穿設することができ、そして、仮に穿孔具を被穿孔体から離したとしてもカバー体の内部に切粉を収容したまま保持でき、しかも、切粉を簡単に取り出しできてこれを破棄処分できるという実効性があり、透孔の穿孔作業性が優れるようになるのである。
【図面の簡単な説明】
【図1】図1は、本発明の一実施例の穿孔具を示す一部を破断した正面図である。
【図2】図2は図1の穿孔具を示す一部を破断した側面図である。
【図3】図3はカバー体の外観を示す全体斜視図である。
【図4】図3は図3のカバー体を示す一部破断した要部側面図である。
【図5】図5は図3のカバー体の底面図である。
【図6】図6、配線ボックスの被探知部と対応する部分を、被穿孔体の表側から探知具によって探知している状態を示す縦断面図である。
【図7】図7は、穿孔具を用いて、配線ボックスの被探知部と対応する位置を穿孔中心とする透孔を被穿孔体に対して穿孔している状態を示す縦断面図である。
【図8】図8は、被穿孔体に対して透孔を穿設した後、被探知部を折取っている状態を示す縦断面図である。なお、着脱自在に掛止する再利用タイプのものである場合には、配線ボックスから取り外して再利用する。
【図9】図9は、スクラップ キャッチャーに捕集し収納させた切粉を排出体側に集めた状態を示す要部説明図であり、この後、排出体は切粉とともに取り外され、破棄される。
【図10】図10は、実施例の穿孔具の使用に関する他の実施態様を示す斜視図である。
【符号の説明】
1…回転軸
1a…把持部
1b…ハウジング
1c…取着部
1d…スプリング(弾性体)
2…センター軸
2a…被取着部
2b…ストッパーリング(着脱手段)
2c…尖端
3…刃体ブラケット
3a…雌ネジ
3b…貫通孔
4…穿孔刃
5…回転体
6…本体ブロック
7…カバー体
7a…排出口
7b…脚
7c…挿通孔
7d…筒状部
7e…排出体
7f…周縁
7g…係止部
7h…スクラップ キャッチャー
7i…落し込み面
8…壁材
9…配線ボックス
9a…配線ボックス本体
9b…位置決め部
9c…ボス体
9d…被探知部
10…透孔
11…ボルト
12…切込み深さ調節装置
13…探知具
14…切りかす
15a…配線器具取付枠
15b…配線器具
20…穿孔具
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a punching device for drilling through holes in a body to be drilled, and in particular, having a simple structure and scattering of chips generated when drilling through holes in a body to be drilled. The present invention relates to a punching tool provided with a chip receiving cover that can surely prevent spillage and can easily eliminate the chip.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a wide variety of drilling tools provided with a cover body for preventing shattering scattering generated when a through hole is drilled in a drilled body have been developed and are widely available on the market.
[0003]
On the other hand, as a drilling tool provided with a cover body that receives a chip generated when drilling a through hole in a drilled body such as a ceiling material or a wall material, for example, a drilling tool described in Japanese Utility Model Publication No. 61-28653 is disclosed. Has been.
[0004]
[Problems to be solved by the invention]
By the way, in the drilling tool provided with the cover body which receives the conventional chip represented by the drilling tool described in Japanese Utility Model Publication No. 61-28653, the drilling tool in the horizontal direction such as a ceiling material is used. When drilling through holes, for example, when drilling through holes in wall materials so that the front of the wiring box placed behind the wall to be erected faces the wall surface, cut it during the drilling operation. Although the drilling operation can be performed without splashing debris, if the drilling tool is moved away from the drilled body after being drilled, or if the drilling tool is tilted, the cutting housed in the cover body is cut. There was a problem that the residue spilled from this cover body.
[0005]
The present invention has been devised in view of such a situation, and the problem to be solved is to solve the above-described problems and problems of the conventional drilling tool. And the purpose is that the structure is simple, it is possible to surely prevent the spilling and spilling of the chips generated when the through holes are drilled into the drilled body, and the chips can be easily eliminated A drilling tool provided with a chip receiving cover is provided.
[0006]
[Means for Solving the Problems]
The gist of the invention of claim 1 employed as a means for solving the above-mentioned problems is that the through hole is provided with an end face that comes into contact with the peripheral edge of the through hole to be drilled in the drilled body. A chip receiving cover body that prevents the chips generated when the dust is scattered and collects the chips and is housed inside the cover body and protrudes while rotating forward from the end face of the cover body A drilling tool having a drilling blade for drilling the through hole into the drilled body,
The chip receiving cover body includes a cup-shaped leg having the opened end face, and a discharge port for removing the chips collected inside the chip receiving cover body on the side wall surface of the leg. The discharge port is detachably covered by a discharge body, and the discharge body covers a portion of the side wall surface extending from the bottom surface and the side surface facing the opening of the leg in a state of covering the discharge port. and it is characterized in that it is formed in the dust receiving portion shape of the dustpan in order to configure.
[0007]
According to the drilling tool provided with the chip receiving cover body according to claim 1, which employs such a configuration, it occurs when a through hole is drilled in a drilled body such as a wall material or a ceiling material. The through-holes can be drilled while collecting the chips to be collected in the dust receiving part-shaped discharge body (while preventing the chips from falling off). Further, the chips collected in the discharger can be easily taken out and disposed of appropriately. In other words, when drilling a through-hole in the drilled body, it is possible not only to prevent the chips from scattering around the work site and not to contaminate the work site, but also to the chips collected in the discharge body. Can be easily discarded.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a punching tool according to the present invention will be described in detail according to an embodiment shown in the drawings.
[0011]
FIG. 1 is a partially broken front view showing a punching tool 10 provided with a chip receiving cover body of the first embodiment, and FIG. 2 is a partially broken side view of the same.
[0012]
As shown in the figure, the punching tool 20 has a rotary shaft 1 that is detachably attached to a rotary drive tool and is rotationally driven by the rotary drive tool, and one end that is detachably fixed to the rotary shaft 1 and has a wall. A center shaft 2 that provides the position of the drilling center of the through-hole formed in the material, and a central through hole that is concentric with the position of the drilling center of the through-hole are formed. A main body block 6 comprising a rotary body 5 having a perforated blade 4 which is detachably inserted and fixed by blade brackets 3 attached to opposite sides opposite to each other at a predetermined distance from the central through hole. When,
A cup-shaped leg 7b that covers the entire rotating body 5 in which a cutout outlet 7a is formed on the side wall surface, and an insertion hole 7c that is integrally formed on the top of the leg 7b and through which the rotating shaft 1 is inserted. A cover body 7 comprising: a cylindrical portion 7d; a scrap catcher 7i capable of collecting and storing scraps; and a discharge body 7e which can be detachably mounted so as to cover the entire discharge port 7a;
And a cut depth adjusting device 12 which is fixed on the upper surface of the cover body 7 and limits the moving distance of the main body block 6.
[0013]
The rotary shaft 1 is integrally provided with a gripping portion 1a that can be detachably attached to a rotary drive tool, and a housing 1b that has a cylindrical space that extends from the gripping portion 1a and opens at the tip. An attachment portion 1c that can be removably inserted into an attachment portion 2a formed on the center shaft 2 described later is formed on the shaft center. In addition, a coil spring (elastic body) that constantly urges the center shaft 2 in the protruding direction by a resilient force in the housing 1b and can be immersed in the housing 1b against the resilient force. ) 1d is decorated. One end of the spring 1d is elastically supported on the inner bottom surface of the housing 1b, and the other end is elastically supported on an attachment portion 2a formed on the center shaft 2.
[0014]
The center shaft 2 is provided with an attachment portion 2a formed in a shape corresponding to the attachment portion 1c formed in the housing 1b at one end, and the rotating shaft 2 is attached to the attachment portion 2a. A mounting portion 1c formed in the shape of the rotary shaft 1 is detachably attached, and can be fixed so as to idle with respect to the rotary shaft 1 by a stopper ring (detachment means) 2b. A tip 2c is integrally formed at the other end, and this tip 2c can be made to enter the surface of the drilled body.
[0015]
The center shaft 2 is provided with an attachment portion 2a formed in a shape corresponding to the attachment portion 1c formed in the housing 1b at one end, and the rotating shaft 2 is attached to the attachment portion 2a. A mounting portion 1c formed in the shape of the rotary shaft 1 is detachably attached, and can be fixed so as to idle with respect to the rotary shaft 1 by a stopper ring (detachment means) 2b. A tip 2c is integrally formed at the other end, and this tip 2c can be made to enter the surface of the drilled body.
[0016]
The rotating body 5 is formed with nut fixing portions formed in nut shapes on opposite sides facing each other at a predetermined distance from the center through hole, and the blade body bracket 6 is bolted to the fixing portion. It can be done.
[0017]
That is, the center shaft 2 is attached to the rotating shaft 1 and can be idled, and is urged in the protruding direction by the restoring force of the coil spring 1d built in the rotating shaft 1, but the perforation according to the present invention. When the entire tool 20 is pressed against the body to be drilled, the tip 2c enters the surface of the body to be drilled, and the center shaft 2 is moved inward of the rotating shaft 1 against the 1d spring force of the spring. The tip 2c can enter the surface of the body to be drilled so that the position of the drilling center of the through hole formed in the body to be drilled is not displaced. It is supposed to function as.
[0018]
The blade bracket 6 is integrally formed in a substantially rectangular parallelepiped shape, and a female screw is threaded on the outer side wall. The bolt head of the bolt 11 screwed to the female screw, the side wall of the blade bracket 6 and The perforating blade 4 is sandwiched between them. In addition, a long through hole is formed in the center portion of the blade bracket 6, and by screwing the tip of the bolt provided through the through hole to the fixing portion formed in the nut shape, The rotating body is fixed to both sides.
However, the shape and quantity of the blade bracket to be attached to the rotating body is not limited, and it is only necessary that each drilling blade is fixed so as to draw the same circular locus around the center of the center axis. It goes without saying that the design can be changed as appropriate.
[0019]
It is preferable that the drilling blade has a V-shaped cutting edge because the sharpness when the wall material is drilled is good.
[0020]
Next, the cover body 7 will be described.
3 is an overall perspective view showing the appearance of the cover body 7, FIG. 4 is a side view of a partially broken main part, and FIG. 5 is a bottom view.
In the figure, the cover 7 has a cylindrical portion provided with a cup-shaped leg 7b that covers the entire rotating body 5 and an insertion hole 7c that is integrally formed on the top of the leg 7b and through which the rotating shaft 1 is inserted. 7d, a scrap catcher 7h capable of collecting and storing scraps, and a discharge body 7e that is detachably locked so as to cover the whole through a locking portion 7g formed at the peripheral edge of the discharge port 7a. The side wall surface is formed with a cutout outlet 7a.
[0021]
The cup-shaped leg 7b is formed from the end surface of the cover body 7 with the end surface 7f of the leg in contact with the periphery of a through-hole to be drilled with respect to the drilled body such as a wall material or a ceiling material. The ejector 7e may be any one that functions so as to prevent the scattering of chips generated when the perforation blade 4 is rotated while projecting from the rear to the front and the through-hole is drilled. It functions to prevent scattering of chips generated when drilling through holes, and can easily remove the chips collected and stored in the scrap catcher 7h through the discharge port 7e. As long as it functions in the same way.
[0022]
In addition, if a tapered drop surface is formed at the opening end of the scrap catcher 7h, a chip produced when a through hole is drilled in the drilled body is formed around the opening end of the scrap catcher 7h. This is particularly preferable because it can be reliably moved toward the scrap catcher 7h without dropping into the scrap catcher 7h and dropped into the scrap catcher 7h.
[0023]
Further, if the discharger 7e is formed in the shape of a dust catcher for dust removal, all the scraps can be collected on the inner surface of the discharger, and the discharger 7e is prevented from falling off. 7e can be removed, and this discharger 7e can be removed while preventing spilling of chips, so that the chips can be disposed of reliably.
[0024]
The incision depth adjusting device 12 uses the “incision depth adjusting device in a rotary cutting tool” described in Japanese Utility Model Publication No. 59-43045 filed by the applicant of the present application, and is axially formed on the inner peripheral surface. Forming a slope in a spiral shape The lower part of the cylindrical cylinder has a leg that is rotatably fitted around the cylindrical part of the main body, and a slider that is slidable in the axial direction at the upper part is mounted from the cylindrical body. The structure is made to project and correspond to the spiral slope of the rotating cylinder.
[0025]
Next, the operation of the punching tool 20 based on the present embodiment will be described.
FIGS. 6 to 8 show the wall material 8 standing on the front surface so that the punching tool 20 according to this embodiment causes the entire surface of one side of the wiring box 9 arranged on the back of the wall to face the wall surface. It is explanatory drawing for demonstrating the drilling method of the through-hole 10, taking the case where the through-hole 10 is drilled as an example, and the said drilling tool 10 is abbreviate | omitted while omitting the upper part.
[0026]
As described above, the grip portion 1a of the rotary shaft 1 is gripped by a chucking portion in a handy type rotary drive tool (not shown) and is rotationally driven by the rotary drive tool. The rotary shaft 1 is inserted into a central through hole of a body provided concentrically with a through hole 10 formed in a wall material, and is detachably fixed. The rotary shaft 1 is spaced apart from the central through hole by a predetermined distance. Since the blade body bracket 3 to which the drilling blade 4 is attached is detachably fixed to the opposite positions on both sides, the rotation of the rotary shaft 1 causes them to rotate integrally. ing.
Accordingly, each of the perforating blades 4 can be rotated while drawing the same circular locus around the center of the center shaft 2, and the distance between the center shaft 2 and the blade body bracket 3 can be freely set. Through holes with different diameters can be drilled.
[0027]
First, as shown in FIG. 6, a detected part 9 d provided at an eccentric position of a wiring box arranged behind the wall and previously provided with a metal foil or a magnet is detected by a detector 13 that can be detected from the wall surface. When the tip 2c provided at the tip of the center shaft 2 is pressed against the detected position of the detected portion 9d, the tip 2c enters and pierces the surface of the wall material 8, and the center position of the through hole is set. Functions as a fixed positioning. That is, the center of the center shaft 2 is not displaced and the through-hole 10 can be provided with high accuracy.
[0028]
Next, as shown in FIG. 7, when the entire punching tool is pressed against the wall material 8, a coil spring (elastic body) 1d is built in the housing 1b and always urged toward the protruding direction of the center shaft 2. However, the center shaft 2 can be immersed in the housing 1b against the elastic force of the spring 1d while the tip 2c is allowed to enter the surface of the wall material 8, and the through hole The peripheral end of the cover body 7 can be brought into contact with a position corresponding to the outer peripheral edge.
At this time, each drilling blade 4 is fixed at a position that is appropriately adjusted so that it cannot be brought into contact with the drilled body, so that the wall material 8 does not hit the drilling blade 4. When the entire punch is further pressed against the wall member 8, the center shaft 2 is moved inward of the housing 1b against the elastic force of the spring 1d while the tip 2c is allowed to enter the surface of the drilled body. Further, it is possible to immerse all the punching blades 4 in contact with the wall material 8.
[0029]
Next, while the scrap catcher 7h is disposed below, when the entire punching tool 20 is continuously pushed toward the wall member 8 while the handy-type rotary drive tool is driven to rotate, the tip 2c is moved to the wall member 8. Only the perforation blade 4 can be advanced in a state where it has entered the surface of the surface, and as shown in FIG. 8, the through-hole 10 can be perforated in the wall material 8 by the perforation blade 4 and disposed on the back of the wall. Part of one side of the wiring box can face the wall surface.
[0030]
At this time, the through hole 10 is collected and stored in the scrap catcher 7h while preventing the shatter from being scattered when the entire cover body 7 drills the through hole 10 in the wall material 8. Can be drilled. In particular, unlike a conventional drilling tool, after the drilling operation is finished, as shown in FIG. 9, when the scrap catcher 7h is disposed below, or the scrap catcher 7h is provided on the entire periphery of the lower end (not shown) In the drilling tool, since the chips collected in the scrap catcher 7h can be held in the stored state as they are, the drilling tool 20 can be separated from the drilled body, the drilling tool 20 can be tilted, and then drilled. Even if the tool 20 is conveyed while being tilted, the scraps stored in the scrap catcher 7h will not fall out and can be taken out and discarded as appropriate through the discharge port 7a provided in the cover body 7.
[0031]
When the drilling is completed, the cutout waste material remains in the form in which the tip 2c provided on the center shaft 2 is pierced into the center hole. Therefore, the cutout waste material can be removed from the through-hole 10 while being pierced into the tip 2c and discarded.
[0032]
Therefore, the punching tool provided with the chip receiving cover body described as the first embodiment is different from the punching tool provided with the cover body without a discharge port in the case of drilling a through hole. Even if the body is inclined at various angles from the horizontal direction to the vertical direction, the chips can be held in a stored state without being scattered and scattered on one side. Since the cut-out waste material remains in the form where the sharp tip 2c is pierced into the center hole, the cut-out waste material can be removed from the through-hole 10 while being pierced into the tip 2c and discarded, and the punching tool 20 is conveyed while being tilted. Even so, the chips stored in the discharger 7e are not spilled off, and can be disposed of by appropriately discarding them.
[0033]
By the way, the punching tool 10 of the first embodiment described above describes one embodiment of the present invention, and “the punching tool provided with the chip receiving cover” of the present invention is a necessary process, a through hole. A cover body 7 whose end face abuts on the periphery of the cover body 7 and is housed inside the cover body 7 so as to protrude forward while rotating from the end face of the cover body 7, and the through hole 10 is drilled into the drilled body. The cover body 7 has an opening that can be freely opened and closed, and has a configuration in which a discharge body capable of collecting and storing chips is detachably provided as necessary. It points out all of the punch.
[0034]
When carrying out the present invention, various design changes can be made without departing from the gist of the present invention. For example, the discharge body 7e is provided via a locking portion 7g formed at the peripheral edge of the discharge port 7a. Instead of the configuration of detachably locking the lid member, the lid member formed in a shape covering the entire surface of the discharge port is pivotally supported or slid on the peripheral edge of the discharge port 7a so as to be freely opened and closed. (Not shown). The dimensions, materials, and the like of the cup-shaped leg 7b, the discharge port 7a, the discharge body 7e, or the lid member are all matters that can be appropriately changed in design.
[0035]
Finally, the above-described method of using the punching device of the present invention also has various modes. For example, as shown in FIG. 10, the through-hole is directly drilled in the wall material covering the front surface, so that it is arranged on the back of the wall. A cable or a wiring device connected to the cable can be pulled out on the wall surface to face the wall surface, and can be fixed to the wall material with a wiring device mounting frame interposed.
[0036]
【The invention's effect】
As described above in detail, according to the punching tool provided with the chip receiving cover according to claim 1, the discharge port for discharging the chips collected and stored inside the cover body, in particular, the scrap catcher. Since the discharge port is provided with a lid member that can be freely opened and closed, the chips produced when the through-hole is drilled in the drilled body through the discharge port can be easily and appropriately removed. The work site is not dirty.
[0037]
According to the punching tool provided with the chip receiving cover according to claim 2, a discharge port for discharging the chips collected and stored in the scrap catcher is formed in the cover body. Since the discharge body covering the discharge port is detachably provided, the punching tool provided with the chip receiving cover is in addition to the function and effect of the punching tool provided with the chip receiving cover according to claim 1. The chips collected and stored in the scrap catcher are collected on the inner surface of the discharge body, and the discharge body can be removed while preventing the chips from falling out, and the chips can be reliably removed as they are.
[0038]
That is, the drilling tool provided with the chip receiving cover according to the present invention has a simple structure, and can collect and store the chips inside the cover body at the work site, so that the chips are scattered or fallen down. The through hole can be drilled in the drilled body without being scattered all over the surface, and even if the drilling tool is separated from the drilled body, it can be held with the chips contained inside the cover body. In this case, the chip can be easily taken out and discarded, and the workability of drilling the through holes can be improved.
[Brief description of the drawings]
FIG. 1 is a partially cutaway front view showing a punching device according to an embodiment of the present invention.
2 is a side view with a part broken away showing the punching device of FIG. 1. FIG.
FIG. 3 is an overall perspective view showing an appearance of a cover body.
4 is a partially cutaway side view of the cover body of FIG. 3 partially broken away.
FIG. 5 is a bottom view of the cover body of FIG. 3;
FIG. 6 is a longitudinal sectional view showing a state in which a portion corresponding to the detected portion of the wiring box is detected by a detection tool from the front side of the drilled body.
FIG. 7 is a longitudinal cross-sectional view showing a state in which a through-hole having a drilling center at a position corresponding to the detected portion of the wiring box is drilled in the drilled body using a drilling tool. .
FIG. 8 is a longitudinal cross-sectional view showing a state in which a detected portion is broken after a through-hole is formed in the drilled body. In the case of a reusable type that is detachably hooked, it is removed from the wiring box and reused.
[Fig. 9] Fig. 9 is a main part explanatory view showing a state where the chips collected and stored in the scrap catcher are collected on the discharger side, and then the discharger is removed together with the chips and discarded. .
FIG. 10 is a perspective view showing another embodiment related to the use of the punching device of the embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Rotating shaft 1a ... Holding part 1b ... Housing 1c ... Attachment part 1d ... Spring (elastic body)
2 ... Center shaft 2a ... Attachment part 2b ... Stopper ring (detachment means)
2c ... Point 3 ... Blade bracket 3a ... Female screw 3b ... Through hole 4 ... Punching blade 5 ... Rotating body 6 ... Main body block 7 ... Cover body 7a ... Discharge port 7b ... Leg 7c ... Insertion hole 7d ... Cylindrical part 7e ... Discharge body 7f ... Rim edge 7g ... Locking portion 7h ... Scrap catcher 7i ... Drop surface 8 ... Wall material 9 ... Wiring box 9a ... Wiring box body 9b ... Positioning portion 9c ... Boss body 9d ... Detected portion 10 ... Through hole 11 ... Bolt 12 ... Incision depth adjusting device 13 ... Detector 14 ... Cut 15a ... Wiring fixture mounting frame 15b ... Wiring fixture 20 ... Punching tool

Claims (1)

被穿孔体に対して穿設する透孔の周縁に当接する端面を有して該透孔を穿設する際に発生する切粉の飛散を防止すると共に該切粉を捕集する切粉受けカバー体を備え、該カバー体の内側に収容されこのカバー体の端面より前方に向けて回転しながら突出させて前記透孔を前記被穿孔体に対して穿孔する穿孔刃を有する穿孔具であって、
該切粉受けカバー体は開口した前記端面を有するカップ状の脚を備え、該脚の側壁面には、この切粉受けカバー体の内側に捕集された切粉を排除するための排出口が形成され、該排出口は、排出体によって着脱自在に覆われてなり、前記排出体は排出口を覆った状態で前記脚の前記開口と対面する底面と側面とにわたる側壁面の一部を構成すべく塵取りの塵受部形状に形成されていることを特徴とする、切粉受けカバー体を備えた穿孔具。
A chip receiver that has an end surface that comes into contact with a peripheral edge of a through-hole to be drilled in a body to be drilled and prevents the chips generated when the through-hole is drilled and collects the chip. A piercing tool comprising a cover body and having a piercing blade which is accommodated inside the cover body and protrudes while rotating forward from an end surface of the cover body to pierce the through hole with respect to the pierced body. And
The chip receiving cover body includes a cup-shaped leg having the opened end face, and a discharge port for removing the chips collected inside the chip receiving cover body on the side wall surface of the leg. The discharge port is detachably covered by a discharge body, and the discharge body covers a portion of the side wall surface extending from the bottom surface and the side surface facing the opening of the leg in a state of covering the discharge port. characterized in that it is formed in the dust receiving portion shape of the dustpan in order to structure, chips received piercer provided with a cover member.
JP07749798A 1998-03-25 1998-03-25 Drilling tool with chip receiving cover Expired - Fee Related JP3965503B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07749798A JP3965503B2 (en) 1998-03-25 1998-03-25 Drilling tool with chip receiving cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07749798A JP3965503B2 (en) 1998-03-25 1998-03-25 Drilling tool with chip receiving cover

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP13154896A Division JP3163392B2 (en) 1996-05-27 1996-05-27 Perforator with chipping cover

Publications (2)

Publication Number Publication Date
JPH10225811A JPH10225811A (en) 1998-08-25
JP3965503B2 true JP3965503B2 (en) 2007-08-29

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KR101854786B1 (en) 2016-11-25 2018-05-09 우호식 A flying prevention apparatus of dust for drill
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KR101854785B1 (en) 2016-06-30 2018-05-08 우호식 A flying prevention apparatus of dust for drill
KR101854786B1 (en) 2016-11-25 2018-05-09 우호식 A flying prevention apparatus of dust for drill
CN114589498A (en) * 2022-04-22 2022-06-07 戚敬智 Sheet metal machining integrated platform
CN114589498B (en) * 2022-04-22 2024-05-10 青岛鑫精诚精密科技有限公司 Integrated platform of panel beating processing

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