JP2003347593A - Flexible light emitting body device and its producing process - Google Patents

Flexible light emitting body device and its producing process

Info

Publication number
JP2003347593A
JP2003347593A JP2003115889A JP2003115889A JP2003347593A JP 2003347593 A JP2003347593 A JP 2003347593A JP 2003115889 A JP2003115889 A JP 2003115889A JP 2003115889 A JP2003115889 A JP 2003115889A JP 2003347593 A JP2003347593 A JP 2003347593A
Authority
JP
Japan
Prior art keywords
led
emitting device
lamp set
cob
light emitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003115889A
Other languages
Japanese (ja)
Other versions
JP3970800B2 (en
Inventor
Yuan Lin
原 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/26—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of rope form, e.g. LED lighting ropes, or of tubular form
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/24—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of ribbon or tape form, e.g. LED tapes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/101—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a flexible light emitting body device and its producing method. <P>SOLUTION: The flexible light emitting body device comprises a light source of COB type LED, an inner layer fixing seat, an LED series lamp set, a pair of main lines, and an outer layer fixing body. The inner layer fixing seat is molded previously, the LED series lamp set soldered in series is inserted into the groove of the inner layer fixing seat and clamped by two protrusions. The LED series lamp set is connected with the pair of main lines buried in the inner layer fixing seat and conducted and then covered with the outer fixing body by extrusion molding. Consequently, layout pitch of the COB type LED is stabilized and the light source direction is aligned. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【０００１】[0001]

【発明の属する技術分野】本発明は一種のフレキシブル
発光体装置及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a kind of flexible light emitting device and a method of manufacturing the same.

【０００２】[0002]

【従来の技術】周知のＬＥＤ発光体装置は、図１３に示
されるように、一般には導線３の一端がＬＥＤ発光素子
２の一つのピン２ａにはんだ付けされ、導線３がＬＥＤ
発光素子２に連接されてその側部を通るように延伸され
て導線３のもう一端がＬＥＤ発光素子２のもう一つのピ
ン２ｂにはんだ付けされて、直列ランプが組成されて直
列連接の目的が達成され、円形の中空チューブ１内に挿
入され、並びに押し出し成型の方式で、樹脂体（図示せ
ず）で被覆され、結合されて一体とされる。隣り合うＬ
ＥＤ発光素子２の間にはなんら固定支持手段がなく、且
つ導線３は弯曲して設置されるため、ＬＥＤ発光素子２
と導線３が中空チューブ１に挿入される過程で、ＬＥＤ
発光素子２と導線３が中空チューブ１の内壁とひっかか
り現象を発生しやすく、このため隣り合うＬＥＤ発光素
子２のピッチが改変し、導線３が更に弯曲する現象が発
生する。これにより、ＬＥＤ発光素子２の等ピッチレイ
アウトの目的を達成しにくくなり、光源の密度が異なる
状況が形成され、且つ導線３の再弯曲の程度が過大であ
る時、導線３と二つのピン２ａ、２ｂのはんだ付け強度
に影響が生じる恐れがある。2. Description of the Related Art As shown in FIG. 13, a known LED light emitting device generally has one end of a lead wire 3 soldered to one pin 2a of an LED light emitting element 2, and the lead wire 3 is connected to an LED.
The other end of the conductive wire 3 is connected to the light emitting element 2 and extended so as to pass through the side portion thereof, and the other end of the conducting wire 3 is soldered to another pin 2b of the LED light emitting element 2 to form a series lamp. Achieved, inserted into a circular hollow tube 1 and covered with a resin body (not shown) in an extruded manner, joined and integrated. Neighboring L
Since there is no fixed support means between the ED light emitting elements 2 and the conducting wire 3 is set in a curved state, the LED light emitting elements 2
While the wire 3 is inserted into the hollow tube 1,
The light emitting element 2 and the conducting wire 3 are likely to be caught by the inner wall of the hollow tube 1, so that the pitch of the adjacent LED light emitting elements 2 is changed, and the conducting wire 3 is further curved. As a result, it is difficult to achieve the object of the equal pitch layout of the LED light emitting elements 2, a situation where the density of light sources is different is formed, and when the degree of re-curvature of the conductor 3 is excessive, the conductor 3 and the two pins 2 a 2b may affect the soldering strength.

【０００３】さらに、生産長さが比較的長い時、ＬＥＤ
発光素子２と導線３が中空スリーブ１にある長さ挿入さ
れた後、停止してそれ以上挿入できなくなる現象が発生
し、さらには導線３が過度の弯曲により切断される恐れ
があり、実際の製造上、改善が待たれている。Further, when the production length is relatively long, the LED
After the light emitting element 2 and the conductive wire 3 are inserted into the hollow sleeve 1 for a certain length, a phenomenon occurs in which the light emitting element 2 stops and cannot be further inserted, and furthermore, the conductive wire 3 may be cut due to excessive bending, and the actual Improvement is awaited in manufacturing.

【０００４】さらに、周知のＬＥＤ発光体装置を取り付
ける時、ピンで折り曲げるだけであるが、ＬＥＤ発光素
子２の光源方向が同一指向に保持されない。則ちＬＥＤ
発光素子２がＸ−Ｚ平面にあってある角度偏斜したり、
Ｙ−Ｚ平面である角度偏斜して、ＬＥＤ発光素子２の光
源方向がばらばらになる。このため、周知のＬＥＤ発光
体の取り付け固定は容易でなく、発光効果も理想的でな
い。Further, when mounting a well-known LED light emitting device, the LED light emitting device 2 is simply bent by a pin, but the light source direction of the LED light emitting element 2 is not maintained in the same direction. That is, LED
The light emitting element 2 is inclined at an angle in the XZ plane,
The light source directions of the LED light-emitting elements 2 are disperse due to the angle skew, which is the YZ plane. For this reason, it is not easy to mount and fix the well-known LED light emitter, and the light emitting effect is not ideal.

【０００５】[0005]

【発明が解決しようとする課題】本発明は一種のフレキ
シブル発光体装置及びその製造方法を提供することを目
的とし、それは以下の長所、特徴及び目的を有するもの
とする。 １．本発明はＬＥＤ直列ランプセットの挿入固定が極め
て快速で簡易であり、且つ固定後のＣＯＢ式ＬＥＤの指
向に一致性がある。 ２．本発明はＣＯＢ式ＬＥＤとそれに直列に連接された
導線が、良好な引っ張り強度と撓み性を有する。 ３．本発明はＣＯＢ式ＬＥＤとそれに直列に連接された
各抵抗が、良好な保護と固定を得られる。 ４．本発明はＬＥＤ直列ランプセットの挿入過程及び全
体の成型の後続加工中に、各ＣＯＢ式ＬＥＤの指向に偏
斜改変が形成されない。 ５．本発明は取り付け及び固定が容易で、且つ光源の指
向が成型面の法線方向とされ、良好な発光効果を有す
る。 ６．本発明の装置は、取り付け面にあって、Ｘ−Ｙ軸方
向の平面で曲げることができ、曲げた後、光源が一致し
た方向を保持でき、撓み性を有する。SUMMARY OF THE INVENTION An object of the present invention is to provide a kind of flexible luminous device and a method of manufacturing the same, which has the following advantages, features and objects. 1. According to the present invention, the insertion and fixing of the LED series lamp set is extremely fast and simple, and the orientation of the COB LED after fixing is consistent. 2. In the present invention, the COB LED and the conductor connected in series with the COB LED have good tensile strength and flexibility. 3. According to the present invention, the COB LED and each resistor connected in series with the COB LED can obtain good protection and fixation. 4. The present invention does not make any skew alteration in the orientation of each COB LED during the insertion process of LED series lamp set and subsequent processing of the whole molding. 5. The present invention is easy to mount and fix, and the light source is directed in the normal direction of the molding surface, and has a good light emitting effect. 6. The device of the present invention can be bent on a plane in the X-Y axis direction on the mounting surface, and after bending, can maintain the same direction of the light source and has flexibility.

【０００６】[0006]

【課題を解決するための手段】請求項１の発明は、フレ
キシブル発光体装置の製造方法において、工程（ａ）と
され、内層固定座の成型工程とされ、二つの凸条内にそ
れぞれ主線を埋設する工程と、工程（ｂ）とされ、ＬＥ
Ｄ直列ランプセットの直列連接工程とされ、ＣＯＢ式Ｌ
ＥＤにそれぞれ導線をはんだ付けしてＬＥＤランプセッ
トを形成し、且つ必要に応じて各ＬＥＤランプセット間
の導線に抵抗をはんだ付けし、逐一直列連接してＬＥＤ
直列ランプセットを形成する工程と、工程（ｃ）とさ
れ、ＬＥＤ直列ランプセットの挿入固定工程とされ、Ｌ
ＥＤ直列ランプセットを内層固定座の凹溝内に挿入し、
並びに二つの凸条で挟持し、ＣＯＢ式ＬＥＤのレイアウ
トピッチを安定させ、且つＣＯＢ式ＬＥＤの指向を一致
させる工程と、工程（ｄ）とされ、主線連接の工程とさ
れ、工具でＬＥＤ直列ランプセットの最前端の導線を内
層固定座の凸条前端に挿入し、左側の主線と連接し、且
つＬＥＤ直列ランプセットの最末端の導線を内層固定座
の凸条末端に挿入し、並びに右側の主線と連接する工程
と、工程（ｅ）押し出し被覆の工程とされ、押し出し加
工により、内層固定座と同じ樹脂で、工程（ｄ）で形成
した半製品を押し出し被覆し、外層固定体を形成し、並
びに内層固定座と外層固定体を結合して一体となす工程
と、を具え、これにより、後続加工過程で形成されうる
影響を防止し、且つＣＯＢ式ＬＥＤのレイアウトピッチ
を安定させ、並びに各ＣＯＢ式ＬＥＤの指向を同一方向
に確保し、良好な引っ張り強度と撓み性を具備させるこ
とを特徴とする、フレキシブル発光体装置の製造方法と
している。請求項２の発明は、請求項１記載のフレキシ
ブル発光体装置の製造方法において、工程（ｂ）が、導
線を挿入しはんだ炉を通過させる方式で各ＣＯＢ式ＬＥ
Ｄ間の回路連接を行う工程とされたことを特徴とする、
フレキシブル発光体装置の製造方法としている。請求項
３の発明は、請求項１記載のフレキシブル発光体装置の
製造方法において、工程（ｂ）が、電線或いは銅箔によ
り平面上で、はんだ付け或いは電気溶接の様式で各ＣＯ
Ｂ式ＬＥＤ間の回路を連接する工程とされたことを特徴
とする、フレキシブル発光体装置の製造方法としてい
る。請求項４の発明は、請求項１記載のフレキシブル発
光体装置の製造方法において、工程（ｂ）が、ライナー
回路の方式でＣＯＢ式ＬＥＤを設置してＬＥＤ直列ラン
プセットを形成する工程とされ、該ライナー回路は、ラ
イナー層に複数段の金属箔を固定し、帯状生産の方式で
連続形成し、且つＣＯＢ式ＬＥＤ設置の後、ライナー層
を剥離してから工程（ｅ）を行うことを特徴とする、フ
レキシブル発光体装置の製造方法としている。請求項５
の発明は、請求項４記載のフレキシブル発光体装置の製
造方法において、ＣＯＢ式ＬＥＤと金属箔の連接方式は
大型の溶接ヘッドで電気溶接し、一回で多条を溶接し、
大量生産と加工時間、工程を節約することを特徴とす
る、フレキシブル発光体装置の製造方法としている。請
求項６の発明は、請求項４記載のフレキシブル発光体装
置の製造方法において、ライナー回路の方式で形成した
ＬＥＤ直列ランプセットを、ライナー層の剥離不要とし
て、直接ライナー層の接着方式により、直接内層固定座
上に固定することを特徴とする、フレキシブル発光体装
置の製造方法としている。請求項７の発明は、請求項４
記載のフレキシブル発光体装置の製造方法において、ラ
イナー回路の方式で形成したＬＥＤ直列ランプセット
を、ライナー層の剥離不要として、係止突起による固定
の方式で、直接内層固定座に固定することを特徴とす
る、フレキシブル発光体装置の製造方法としている。請
求項８の発明は、フレキシブル発光体装置において、該
フレキシブル発光体装置が、内層固定座（１０）、ＬＥ
Ｄ直列ランプセット（２０）、一対の主線（３０、３
１）、及び外層固定体（４０）で組成され、該内層固定
座（１０）は、長条形の透明或いは半透明の樹脂体とさ
れ、且つ上面中央に１本の凹溝（１１）が設けられ、且
つ両側にそれぞれ１本の凸条（１２、１３）があり、内
層固定座（１０）がＵ形断面を形成し、該ＬＥＤ直列ラ
ンプセット（２０）は、複数のＣＯＢ式ＬＥＤ（２
１）、抵抗（２２）、及び導線（２３）がはんだ付けに
より直列連接されてなり、且つＬＥＤ直列ランプセット
（２０）は凹溝（１１）内に挿入され、並びに二つの凸
条（１２、１３）により挟持され、一対の主線（３０、
３１）は、それぞれ内層固定座（１０）の二つの凸条
（１２、１３）内に埋設されて、導線を外に導出したり
或いはコネクタを設置するのに供され、且つ左側主線
（３０）は右側主線（３１）と平行とされ、それぞれ内
層固定座（１０）のＵ形断面の両側に位置し、ＬＥＤ直
列ランプセット（２０）の最前端の導線（２３０）は工
具で凸条（１２）の前端に挿入されて左側主線（３０）
と連接され、ＬＥＤ直列ランプセット（２０）の最末端
の導線（２３１）も工具で凸条（１３）の末端に挿入さ
れて右側主線（３１）と連接され、該外層固定体（４
０）は内層固定座（１０）と同じ樹脂体とされ、且つ押
し出し加工で形成されて内層固定座（１０）及びＬＥＤ
直列ランプセット（２０）を被覆し並びに結合されて一
体とされ、且つ上面の成型面（４１）と底面の成型面
（４２）が平面状を呈し、これにより加工後の過程に形
成しうる影響を防止し、且つＣＯＢ式ＬＥＤ（２１）の
レイアウトピッチを安定させ、並びにＣＯＢ式ＬＥＤ
（２１）の光源指向を同一方向とし、良好な引っ張り強
度と撓み性を具備させたことを特徴とする、フレキシブ
ル発光体装置としている。請求項９の発明は、請求項８
記載のフレキシブル発光体装置において、全体の成型加
工の後、外層固定体（４０）の上面の成型面（４１）と
底面の成型面（４２）がいずれも平面状を呈し、並びに
該ＣＯＢ式ＬＥＤ（２１）の光源指向が、いずれも上面
の成型面（４１）の法線方向とされ、良好な発光効果を
具備したことを特徴とする、フレキシブル発光体装置と
している。請求項１０の発明は、請求項８記載のフレキ
シブル発光体装置において、平面状を呈する上面の成型
面（４１）と底面の成型面（４２）が固定の取り付け面
とされ、且つ該装置が取り付け面上にあって、Ｘ−Ｙ軸
方向の平面で弯曲させられる時、弯曲取り付け後のＣＯ
Ｂ式ＬＥＤ（２１）の光源指向が一致性を保持すること
を特徴とする、フレキシブル発光体装置としている。請
求項１１の発明は、請求項８記載のフレキシブル発光体
装置において、外層固定体（４０）の上面の成型面（４
１）と底面の成型面（４２）に押し出し成型時に複数の
凹痕（４１０、４２０）が形成されたことを特徴とす
る、フレキシブル発光体装置としている。請求項１２の
発明は、請求項８記載のフレキシブル発光体装置におい
て、外層固定体（４０）の断面が矩形とされて、左側面
の成型面（４３）と右側面の成型面（４４）がいずれも
平面状とされたことを特徴とする、フレキシブル発光体
装置としている。請求項１３の発明は、請求項８記載の
フレキシブル発光体装置において、ＬＥＤ直列ランプセ
ット（２０）が複数のＣＯＢ式ＬＥＤ（２１）、ＳＭＤ
抵抗（２２ａ）、及び導線（２３）が直列に連接されて
組成され、ＬＥＤ直列ランプセット（２０）が必要とす
る電圧降下がＳＭＤ抵抗（２２ａ）が直接ＣＯＢ基板に
取り付けられることにより達成され、抵抗素子の設置が
簡易化されたことを特徴とする、フレキシブル発光体装
置としている。請求項１４の発明は、請求項１３記載の
フレキシブル発光体装置において、ＳＭＤ抵抗（２２
ａ）の代わりに、ＩＣ或いは電流制御ＩＣの挿入式抵抗
素子が利用されたことを特徴とする、フレキシブル発光
体装置としている。請求項１５の発明は、請求項８記載
のフレキシブル発光体装置において、ＬＥＤ直列ランプ
セット（２０）が複数のＣＯＢ式ＬＥＤ（２１）、ＳＭ
Ｄ抵抗（２２ａ）、及び銅箔（２４）が直列に連接され
て組成され、銅箔（２４）により平面上で電気溶接の方
式でＣＯＢ式ＬＥＤ（２１）間の回路連接が形成される
ことを特徴とする、フレキシブル発光体装置としてい
る。請求項１６の発明は、請求項１５記載のフレキシブ
ル発光体装置において、ＳＭＤ抵抗（２２ａ）の代わり
に、ＩＣ或いは電流制御ＩＣの挿入式抵抗素子が利用さ
れたことを特徴とする、フレキシブル発光体装置として
いる。請求項１７の発明は、請求項８記載のフレキシブ
ル発光体装置において、ＬＥＤ直列ランプセット（２
０）が複数のＣＯＢ式ＬＥＤ（２１）、ＳＭＤ抵抗（２
２ａ）、及び弯曲設置された電線（２３ａ）が直列に連
接されて組成され、電線（２３ａ）によりＣＯＢ式ＬＥ
Ｄ（２１）間の回路が連接され、且つ該電線（２３ａ）
が隣り合う二つのＣＯＢ式ＬＥＤ（２１）間に弯曲する
よう設置され、並びに内径が電線（２３ａ）外径より大
きなチューブ（２５）が套設されて、電線（２３ａ）が
外層固定体（４０）の押し出し被覆後に、引き伸ばされ
スライド可能な間隙を具備することを特徴とする、フレ
キシブル発光体装置としている。請求項１８の発明は、
請求項１７記載のフレキシブル発光体装置において、Ｓ
ＭＤ抵抗（２２ａ）の代わりに、ＩＣ或いは電流制御Ｉ
Ｃの挿入式抵抗素子が利用されたことを特徴とする、フ
レキシブル発光体装置としている。請求項１９の発明
は、請求項８記載のフレキシブル発光体装置において、
ＬＥＤ直列ランプセット（２０）が、ライナー回路と、
該ライナー回路に設置された複数のＣＯＢ式ＬＥＤ（２
１）で組成され、該ライナー回路が、ライナー層（２
６）と該ライナー層（２６）に固定された複数段の金属
箔（２７）で組成され、且つライナー層（２６）に等距
離に複数の孔（２６１）が配置され、各金属箔（２７）
の孔（２６１）部分に小段の取り付け用の露出段が形成
されてＣＯＢ式ＬＥＤ（２１）が隣り合う二つの金属箔
（２７）の間に電気溶接されることを特徴とする、フレ
キシブル発光体装置としている。請求項２０の発明は、
請求項１９記載のフレキシブル発光体装置において、Ｃ
ＯＢ式ＬＥＤ（２１）のＣＯＢ基板上に直接ＳＭＤ抵抗
（２２ａ）が設置されて、ＬＥＤ直列ランプセット（２
０）の必要とする電圧降下抵抗が提供されたことを特徴
とする、フレキシブル発光体装置としている。請求項２
１の発明は、請求項２０記載のフレキシブル発光体装置
において、ＳＭＤ抵抗（２２ａ）の代わりに、ＩＣ或い
は電流制御ＩＣの挿入式抵抗素子が利用されたことを特
徴とする、フレキシブル発光体装置としている。請求項
２２の発明は、請求項１９記載のフレキシブル発光体装
置において、ライナー回路が、ライナー層（２６）と帯
状の金属箔（２７）で組成され、帯状生産の方式で連続
形成され、型を利用し、ライナー層（２６）にあって等
距離に複数の孔（２６１）が形成され、並びに金属箔
（２７）が複数段に分割され、各段の金属箔（２７）の
孔（２６１）部分に小段の未切断の部分が保留され、こ
れにより、ライナー回路が裏返しとされて、各ＣＯＢ式
ＬＥＤ（２１）が隣り合う二つの金属箔（２７）の間に
溶接固定されることを特徴とする、フレキシブル発光体
装置としている。請求項２３の発明は、請求項１９記載
のフレキシブル発光体装置において、ライナー回路がラ
イナー層（２６）を接着する方式により、直接内層固定
座（１０）に固定されたことを特徴とする、フレキシブ
ル発光体装置としている。請求項２４の発明は、請求項
１９記載のフレキシブル発光体装置において、ライナー
層（２６）の両側辺縁に複数の係止突起（２６３）が設
けられ、内層固定座（１０）の該係止突起（２６３）に
対応する位置に、それぞれ係止孔（１６）が設けられ、
ライナー層（２６）が内層固定座（１０）の凹溝（１
１）に挿入固定されたことを特徴とする、フレキシブル
発光体装置としている。請求項２５の発明は、請求項８
記載のフレキシブル発光体装置において、内層固定座
（１０）に凹溝（１１）に貫通する複数の延伸孔（１
５）が設けられ、且つ延伸孔（１５）が等距離に、ＣＯ
Ｂ式ＬＥＤ（２１）の設置位置に対応するよう配置さ
れ、外層固定体（４０）の押し出し成型時に、その押し
出しの温度と型出し速度が制御されることにより、該延
伸孔（１５）とＣＯＢ式ＬＥＤ（２１）の間に小間隙或
いは気泡が形成されたことを特徴とする、フレキシブル
発光体装置としている。According to a first aspect of the present invention, there is provided a method of manufacturing a flexible luminous device, comprising a step (a), a molding step of an inner layer fixing seat, and a main line provided in each of the two ridges. Burying step, and step (b), LE
It is a series connection process of D series lamp set, and COB type L
Solder wires to the ED to form LED lamp sets, and if necessary, solder resistors to the wires between each LED lamp set, and connect them one by one in series.
A step of forming a series lamp set; a step (c); a step of inserting and fixing an LED series lamp set;
Insert the ED series lamp set into the groove of the inner layer fixed seat,
And a step of stabilizing the layout pitch of the COB-type LED and matching the orientation of the COB-type LED, and a step (d), a step of connecting the main line, and an LED series lamp with a tool. Insert the foremost conductor of the set into the ridge front end of the inner layer fixed seat, connect with the main line on the left, and insert the foremost conductor of the LED series lamp set into the ridge end of the inner layer fixed seat, and The step of connecting with the main line and the step (e) of the extrusion coating are performed, and the semi-finished product formed in the step (d) is extruded and coated with the same resin as the inner layer fixing seat by the extrusion process to form the outer layer fixed body. And a step of combining the inner layer fixing seat and the outer layer fixing body to form an integral body, thereby preventing an influence that may be formed in a subsequent processing process, and stabilizing a layout pitch of the COB LED, and The directivity of each COB type LED secured in the same direction, characterized in that to comprise a good tensile strength and flexibility, and a method for manufacturing a flexible light-emitting element device. According to a second aspect of the present invention, in the method for manufacturing a flexible luminous device according to the first aspect, the step (b) includes the steps of inserting a conductive wire and passing through a solder furnace in each COB type LE.
D is a step of connecting the circuit,
This is a method for manufacturing a flexible light emitting device. According to a third aspect of the present invention, in the method for manufacturing a flexible luminous device according to the first aspect, the step (b) is performed by soldering or electric welding on a flat surface with an electric wire or a copper foil.
A method of manufacturing a flexible light emitting device, characterized in that a circuit between B type LEDs is connected. According to a fourth aspect of the present invention, in the method for manufacturing a flexible luminous device according to the first aspect, the step (b) is a step of installing a COB type LED in a liner circuit system to form an LED series lamp set, The liner circuit is characterized in that a plurality of stages of metal foils are fixed to the liner layer, continuously formed by a strip-shaped production method, and after the COB type LED is installed, the liner layer is peeled off and then the step (e) is performed. And a method of manufacturing a flexible light emitting device. Claim 5
In the method for manufacturing a flexible light emitting device according to claim 4, the connection method of the COB LED and the metal foil is performed by electric welding with a large welding head, and by welding multiple strips at one time,
A method of manufacturing a flexible light emitting device, characterized by saving mass production, processing time, and steps. According to a sixth aspect of the present invention, in the method for manufacturing a flexible light emitting device according to the fourth aspect, the LED series lamp set formed by the liner circuit method is directly bonded by the direct liner layer bonding method without the need for peeling the liner layer. A method for manufacturing a flexible light-emitting device, comprising fixing the flexible light-emitting device on an inner-layer fixing seat. The invention of claim 7 is the invention of claim 4
The method for manufacturing a flexible luminous body device according to the above, characterized in that the LED series lamp set formed by the liner circuit method is directly fixed to the inner layer fixing seat by a fixing method using a locking projection without the necessity of peeling the liner layer. And a method of manufacturing a flexible light emitting device. According to an eighth aspect of the present invention, in the flexible light emitting device, the flexible light emitting device includes an inner layer fixing seat (10), LE.
D series lamp set (20), a pair of main lines (30, 3
1) and an outer layer fixed body (40), and the inner layer fixed seat (10) is an elongated transparent or translucent resin body, and has one concave groove (11) in the center of the upper surface. Provided, there is one ridge (12, 13) on each side, the inner layer fixing seat (10) forms a U-shaped cross section, and the LED series lamp set (20) comprises a plurality of COB type LEDs ( 2
1), the resistor (22) and the conductor (23) are connected in series by soldering, and the LED series lamp set (20) is inserted into the groove (11), and the two ridges (12, 13), and a pair of main lines (30,
31) are respectively buried in the two ridges (12, 13) of the inner layer fixing seat (10), are used for leading out a conductor or installing a connector, and the left main line (30). Are parallel to the right main line (31), are respectively located on both sides of the U-shaped cross section of the inner layer fixing seat (10), and the foremost lead wire (230) of the LED series lamp set (20) is formed with a ridge (12) by a tool. ) Is inserted at the front end of the left main line (30)
The terminal wire (231) of the LED series lamp set (20) is also inserted into the end of the ridge (13) with a tool, connected to the right main line (31), and connected to the outer layer fixed body (4).
0) is the same resin body as the inner-layer fixing seat (10), and is formed by extrusion to form the inner-layer fixing seat (10) and the LED.
The series lamp set (20) is covered and combined to be integrated, and the upper molding surface (41) and the lower molding surface (42) have a flat shape, which can be formed in a process after processing. To stabilize the layout pitch of the COB LED (21),
(21) A flexible light emitting device characterized in that the light source is directed in the same direction and good tensile strength and flexibility are provided. The invention of claim 9 is the invention of claim 8
In the flexible light-emitting device according to the above, after the entire molding process, the molding surface (41) on the upper surface and the molding surface (42) on the bottom surface of the outer layer fixed body (40) both have a flat shape, and the COB LED is provided. (21) The flexible light emitting device is characterized in that the light source directivity is set in the direction of the normal to the molding surface (41) of the upper surface, and a good light emitting effect is provided. According to a tenth aspect of the present invention, in the flexible light emitting device according to the eighth aspect, the molding surface (41) on the upper surface and the molding surface (42) on the bottom surface having a planar shape are fixed mounting surfaces, and the device is mounted. When it is on a surface and is curved in a plane in the XY axis direction, CO
The flexible illuminant device is characterized in that the light source orientation of the B-type LED (21) maintains consistency. According to an eleventh aspect of the present invention, in the flexible light emitting device according to the eighth aspect, the molding surface (4) of the upper surface of the outer layer fixed body (40) is provided.
1) A flexible light emitting device characterized in that a plurality of concave marks (410, 420) are formed on the molding surface (42) of the bottom surface during extrusion molding. According to a twelfth aspect of the present invention, in the flexible light emitting device according to the eighth aspect, the cross section of the outer layer fixed body (40) is rectangular, and the left side molding surface (43) and the right side molding surface (44) are formed. Each of them is a flexible luminous device characterized by having a planar shape. According to a thirteenth aspect of the present invention, in the flexible luminous device according to the eighth aspect, the LED series lamp set (20) includes a plurality of COB-type LEDs (21), an SMD.
A resistor (22a) and a conductor (23) are connected in series and composed, and the voltage drop required by the LED series lamp set (20) is achieved by mounting the SMD resistor (22a) directly to the COB substrate; The flexible light emitting device is characterized in that the installation of the resistance element is simplified. According to a fourteenth aspect, in the flexible light emitting device according to the thirteenth aspect, the SMD resistance (22
Instead of a), a flexible light emitting device is characterized in that an insertion resistor element of an IC or a current control IC is used. According to a fifteenth aspect of the present invention, in the flexible luminous device according to the eighth aspect, the LED series lamp set (20) includes a plurality of COB-type LEDs (21), SM.
A D-resistor (22a) and a copper foil (24) are connected and formed in series, and the copper foil (24) forms a circuit connection between the COB LEDs (21) on a plane by electric welding. And a flexible light emitting device. According to a sixteenth aspect of the present invention, in the flexible luminous device according to the fifteenth aspect, an insertion type resistance element of an IC or a current control IC is used instead of the SMD resistor (22a). Equipment. According to a seventeenth aspect of the present invention, in the flexible light emitting device according to the eighth aspect, the LED serial lamp set (2
0) are a plurality of COB type LEDs (21), SMD resistors (2
2a), and a bent electric wire (23a) are connected in series to form a COB LE.
D (21) is connected to the circuit, and the electric wire (23a)
Is installed between two adjacent COB-type LEDs (21) so as to bend, and a tube (25) having an inner diameter larger than the outer diameter of the electric wire (23a) is provided so that the electric wire (23a) is fixed to the outer layer fixed body (40). After the extrusion coating, the flexible luminous body device is provided with a gap that can be extended and slid. The invention of claim 18 is
18. The flexible light emitting device according to claim 17, wherein S
IC or current control I instead of MD resistor (22a)
A flexible light-emitting device is characterized in that a C-insertion resistance element is used. According to a nineteenth aspect of the present invention, in the flexible light emitting device according to the eighth aspect,
An LED series lamp set (20) includes a liner circuit,
A plurality of COB-type LEDs (2
1) wherein the liner circuit comprises a liner layer (2)
6) and a plurality of stages of metal foils (27) fixed to the liner layer (26), and a plurality of holes (261) are arranged at equal distances in the liner layer (26). )
A flexible light-emitting body, characterized in that a small-sized mounting exposure step is formed in the hole (261) of the above, and the COB LED (21) is electrically welded between two adjacent metal foils (27). Equipment. The invention of claim 20 is
20. The flexible light emitting device according to claim 19, wherein C
The SMD resistor (22a) is installed directly on the COB substrate of the OB type LED (21), and the LED series lamp set (2
The flexible light emitting device is characterized in that the voltage drop resistance required in 0) is provided. Claim 2
According to a first aspect of the present invention, in the flexible light emitting device according to the twentieth aspect, instead of the SMD resistor (22a), an insertion type resistance element of an IC or a current control IC is used. I have. According to a twenty-second aspect of the present invention, in the flexible light emitting device according to the nineteenth aspect, the liner circuit is composed of a liner layer (26) and a strip-shaped metal foil (27), and is continuously formed by a strip-shaped production method. A plurality of holes (261) are formed equidistantly in the liner layer (26), and the metal foil (27) is divided into a plurality of steps, and the holes (261) of the metal foil (27) in each step are used. In this part, the uncut portion of the small step is retained, whereby the liner circuit is turned upside down and each COB LED (21) is welded and fixed between two adjacent metal foils (27). To be a flexible light emitting device. According to a twenty-third aspect of the present invention, in the flexible luminous device according to the nineteenth aspect, the liner circuit is directly fixed to the inner layer fixing seat (10) by a method of bonding the liner layer (26). It is a light emitting device. According to a twenty-fourth aspect of the present invention, in the flexible light emitting device according to the nineteenth aspect, a plurality of locking projections (263) are provided on both side edges of the liner layer (26), and the locking of the inner layer fixing seat (10) is performed. At positions corresponding to the projections (263), locking holes (16) are provided, respectively.
The liner layer (26) is formed in the concave groove (1) of the inner layer fixing seat (10).
The flexible light emitting device is characterized by being inserted and fixed in 1). The invention of claim 25 is the invention of claim 8
In the flexible light-emitting device described in the above, a plurality of extending holes (1) penetrating through the concave groove (11) in the inner layer fixing seat (10).
5), and the stretching holes (15) are equidistant, CO 2
The B-type LED (21) is disposed so as to correspond to the installation position, and at the time of extrusion molding of the outer layer fixed body (40), by controlling the temperature and the extrusion speed of the extrusion, the COB and the stretching hole (15) are controlled. A flexible light emitting device is characterized in that small gaps or bubbles are formed between the type LEDs (21).

【０００７】[0007]

【発明の実施の形態】本発明は一種のフレキシブル発光
体装置及びその製造方法を提供し、それは特に、ＣＯＢ
（Ｃｈｉｐ Ｏｎ Ｂｏａｒｄ）式ＬＥＤの発光体に適
用され、この製造方法は、内層（Ｉｎｎｅｒ ｌａｙｅ
ｒ）固定座が予め成型され、はんだ付けにより直列連接
されたＬＥＤ直列ランプセットが、該内層固定座の凹溝
内に挿入されると共に二つの凸条で挟持され、且つＬＥ
Ｄ直列ランプセットが内層固定座に埋設された一対の主
線（Ｍａｉｎ ｗｉｒｅ）に連接され導電し、さらに押
し出し成型加工により、外層（Ｊａｃｋｅｔ）固定体で
被覆され、これによりＣＯＢ式ＬＥＤのレイアウトピッ
チが安定し、且つ光源方向に一致性が付与される。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a kind of flexible luminous device and a method of manufacturing the same, especially the COB
(Chip On Board) type LED, and this manufacturing method is applied to an inner layer (Inner layer).
r) An LED series lamp set in which a fixing seat is pre-molded and connected in series by soldering is inserted into the concave groove of the inner layer fixing seat, is sandwiched by two ridges, and LE
The D series lamp set is connected to a pair of main wires (Main wire) embedded in the inner layer fixing seat, is electrically conductive, and is further covered with an outer layer (Jacket) fixing body by extrusion molding, whereby the layout pitch of the COB LED is reduced. It is stable and provides consistency in the light source direction.

【０００８】本発明によると、フレキシブル発光体装置
は、内層固定座、ＬＥＤ直列ランプセット、一対の主
線、外層固定体を具え、該内層固定座は、長条形の透明
或いは半透明の樹脂体とされ、且つ上面中央に一本の凹
溝が設けられ、且つ両側にそれぞれ１本の凸条が設けら
れて、内層固定座がＵ形断面を形成し、該ＬＥＤ直列ラ
ンプセットは、複数のＣＯＢ式ＬＥＤ、抵抗、及び導線
がはんだ付けされ直列連接されてなり、且つ該凹溝内に
挿入され、並びに二つの凸条で挟持され、該一対の主線
は、平行に内層固定座内の二つの凸条内に埋設されて、
導線の外部導出或いは或いはコネクタの設置に供され、
且つＬＥＤ直列ランプセットの前端と後端の導線が、そ
れぞれ二つの主線と連接され、該外層固定体は、内層固
定座と同じ樹脂体とされ、且つ押し出し成型加工により
形成されて内層固定座を被覆し並びに一体に結合され、
且つ上面と底面がいずれも平面状に成型されている。According to the present invention, a flexible light emitting device includes an inner layer fixing seat, an LED series lamp set, a pair of main wires, and an outer layer fixing body, wherein the inner layer fixing seat is a long and thin transparent or translucent resin body. In addition, one concave groove is provided at the center of the upper surface, and one convex ridge is provided on each side, and the inner layer fixing seat forms a U-shaped cross section. The COB LED, the resistor, and the conductor are soldered and connected in series, and inserted into the groove, and sandwiched between the two ridges, and the pair of main lines are connected in parallel in the inner layer fixing seat. Buried in one ridge,
Provided for external lead-out or connector installation,
In addition, the front end and the rear end of the LED series lamp set are respectively connected to the two main lines, and the outer layer fixed body is made of the same resin as the inner layer fixed seat, and is formed by extrusion molding to form the inner layer fixed seat. Covered and joined together,
In addition, both the upper surface and the bottom surface are formed in a flat shape.

【０００９】上述の目的と機能を達成するための本発明
の製造方法の採用する技術手段は以下の工程を具備す
る。則ち、工程１は、内層固定座の成型工程とされ、二
つの凸条内にそれぞれ主線を埋設する。工程２は、ＬＥ
Ｄ直列ランプセットの直列連接工程とされ、ＣＯＢ式Ｌ
ＥＤにそれぞれ導線をはんだ付けしてＬＥＤランプセッ
トを形成し、且つ必要に応じて各ＬＥＤランプセット間
の導線に抵抗をはんだ付けし、逐一直列連接してＬＥＤ
直列ランプセットを形成する。工程３は、ＬＥＤ直列ラ
ンプセットの挿入固定工程とされ、ＬＥＤ直列ランプセ
ットを内層固定座の凹溝内に挿入し、並びに二つの凸条
で挟持し、ＣＯＢ式ＬＥＤのレイアウトピッチを安定さ
せ、且つＣＯＢ式ＬＥＤの指向を一致させる。工程４
は、主線連接の工程とされ、工具でＬＥＤ直列ランプセ
ットの最前端の導線を内層固定座の凸条前端に挿入し、
左側の主線と連接し、且つＬＥＤ直列ランプセットの最
末端の導線を内層固定座の凸条末端に挿入し、並びに右
側の主線と連接する。工程５は、押し出し被覆の工程と
され、押し出し加工により、内層固定座と同じ樹脂で、
工程４で形成した半製品を押し出し被覆し、外層固定体
を形成し、並びに内層固定座と外層固定体を結合して一
体となす。The technical means adopted by the manufacturing method of the present invention for achieving the above objects and functions includes the following steps. That is, step 1 is a step of molding an inner layer fixed seat, and burying a main line in each of the two ridges. Step 2 is LE
It is a series connection process of D series lamp set, and COB type L
Solder wires to the ED to form LED lamp sets, and if necessary, solder resistors to the wires between each LED lamp set, and connect them one by one in series.
Form a series lamp set. Step 3 is a step of inserting and fixing the LED series lamp set, inserting the LED series lamp set into the concave groove of the inner layer fixing seat, and holding the same with two ridges to stabilize the layout pitch of the COB type LED, In addition, the directions of the COB LEDs are matched. Step 4
Is the main line connection process, insert the lead wire of the LED series lamp set at the front end of the ridge of the inner layer fixed seat with a tool,
The lead wire of the LED series lamp set, which is connected to the left main line, is inserted into the protruding end of the inner layer fixing seat, and is connected to the right main line. Step 5 is an extrusion coating step, and is performed by extrusion using the same resin as the inner layer fixing seat.
The semi-finished product formed in step 4 is extruded and coated to form an outer layer fixed body, and the inner layer fixed seat and the outer layer fixed body are joined to be integrated.

【００１０】これにより、後続加工過程で形成されうる
影響を防止し、且つＣＯＢ式ＬＥＤのレイアウトピッチ
を安定させ、並びに各ＣＯＢ式ＬＥＤの指向を同一方向
に確保し、良好な引っ張り強度と撓み性を具備させる。[0010] Thereby, the influence that can be formed in the subsequent processing process is prevented, the layout pitch of the COB-type LED is stabilized, and the direction of each COB-type LED is secured in the same direction, so that good tensile strength and flexibility can be obtained. Is provided.

【００１１】[0011]

【実施例】図１から３に示されるように、好ましい実施
例において、本発明の装置は、内層固定座１０、ＬＥＤ
直列ランプセット２０、一対の主線３０、３１を具え、
そのうち、内層固定座１０、ＬＥＤ直列ランプセット２
０、一対の主線３０、３１及び外層固定体４０の組成の
立体表示は図１のようである。ＬＥＤ直列ランプセット
２０と内層固定座１０の細部の立体分解図が図２であ
る。図３はＬＥＤ直列ランプセット２０が内層固定座１
０に設置された部分立体図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIGS. 1-3, in a preferred embodiment, the device of the present invention comprises
Comprising a series lamp set 20, a pair of main lines 30, 31;
Among them, inner layer fixed seat 10, LED series lamp set 2
FIG. 1 shows a three-dimensional display of the compositions of the pair 0, the pair of main lines 30 and 31, and the outer layer fixed body 40. FIG. 2 is a three-dimensional exploded view of details of the LED series lamp set 20 and the inner layer fixing seat 10. FIG. 3 shows that the LED series lamp set 20 has the inner layer fixed seat 1.
FIG. 3 is a partial three-dimensional view installed at 0.

【００１２】該内層固定座１０は長条形の透明或いは半
透明の樹脂体とされ、且つ上面中央に１本の凹溝１１が
設けられ、且つ両側にそれぞれ１本の凸条１２、１３が
あり、内層固定座１０がＵ形断面を形成している。The inner layer fixing seat 10 is made of an elongated transparent or translucent resin body, has one concave groove 11 at the center of the upper surface, and has one convex ridge 12, 13 on each side. Yes, the inner layer fixing seat 10 forms a U-shaped cross section.

【００１３】該ＬＥＤ直列ランプセット２０は、複数の
ＣＯＢ式ＬＥＤ２１、抵抗２２、及び導線２３がはんだ
付けにより直列連接されてなり、且つＬＥＤ直列ランプ
セット２０は凹溝１１内に挿入され、並びに二つの凸条
１２、１３により挟持される。The LED series lamp set 20 includes a plurality of COB type LEDs 21, a resistor 22, and a conductor 23 connected in series by soldering, and the LED series lamp set 20 is inserted into the concave groove 11, and Between the two ridges 12, 13.

【００１４】一対の主線３０、３１は、それぞれ内層固
定座１０の二つの凸条１２、１３内に埋設されて、導線
を外に導出したり或いはコネクタ（図示せず）を設置す
るのに供され、且つ左側主線３０は右側主線３１と平行
とされ、それぞれ内層固定座１０のＵ形断面の両側に位
置し、ＬＥＤ直列ランプセット２０の最前端の導線２３
０は工具で凸条１２の前端に挿入されて左側主線３０と
連接され、ＬＥＤ直列ランプセット２０の最末端の導線
２３１も工具で凸条１３の末端に挿入されて右側主線３
１と連接される。A pair of main wires 30 and 31 are embedded in the two ridges 12 and 13 of the inner layer fixing seat 10, respectively, and are used for leading out a conductor or installing a connector (not shown). The left main line 30 is parallel to the right main line 31, is located on both sides of the U-shaped cross section of the inner layer fixing seat 10, and is the leading end conductive line 23 of the LED series lamp set 20.
Numeral 0 denotes a tool inserted into the front end of the ridge 12 to be connected to the left main line 30, and the terminal wire 231 of the LED series lamp set 20 is also inserted into the end of the ridge 13 by a tool to form the right main line 3.
Connected with 1.

【００１５】該外層固定体４０は内層固定座１０と同じ
樹脂体とされ、且つ押し出し加工で形成されて内層固定
座１０及びＬＥＤ直列ランプセット２０を被覆し並びに
結合されて一体とされ、且つ上面の成型面４１が平面状
とされ、底面の成型面４２も平面状を呈する。The outer layer fixed body 40 is made of the same resin as the inner layer fixed seat 10, and is formed by extrusion to cover the inner layer fixed seat 10 and the LED series lamp set 20 and to be combined and integrated with each other. The molding surface 41 has a planar shape, and the molding surface 42 on the bottom surface also has a planar shape.

【００１６】これによりＣＯＢ式ＬＥＤ２１のレイアウ
トピッチが安定し、且つ光源の方向性が一致されたフレ
キシブル発光体装置が形成される。As a result, a flexible light emitting device in which the layout pitch of the COB type LED 21 is stabilized and the direction of the light source is matched is formed.

【００１７】且つ本発明の製造方法は以下の工程を具え
ている。則ち、工程１は、内層固定座１０の成型工程と
され、二つの凸条１２、１３内にそれぞれ主線３０、３
１を埋設する。工程２は、ＬＥＤ直列ランプセット２０
の直列連接工程とされ、ＣＯＢ式ＬＥＤ２１にそれぞれ
導線２３をはんだ付けしてＬＥＤランプセットを形成
し、且つ必要に応じて各ＬＥＤランプセット間の導線２
３に抵抗２２をはんだ付けし、逐一直列連接してＬＥＤ
直列ランプセット２０を形成する。工程３は、ＬＥＤ直
列ランプセット２０の挿入固定工程とされ、ＬＥＤ直列
ランプセット２０を内層固定座１０の凹溝１１内に挿入
し、並びに二つの凸条１２、１３で挟持し、ＣＯＢ式Ｌ
ＥＤ２１のレイアウトピッチを安定させ、且つＣＯＢ式
ＬＥＤ２１の指向を一致させる（いずれも凹溝１１の平
面の法線方向とする。）。工程４は、主線３０、３１連
接の工程とされ、工具でＬＥＤ直列ランプセット２０の
最前端の導線２３０を内層固定座１０の凸条１２前端に
挿入し、左側主線３０と連接し、且つＬＥＤ直列ランプ
セット２０の最末端の導線２３１を内層固定座１０の凸
条１３末端に挿入し、並びに右側主線３１と連接する。
工程５は、押し出し被覆の工程とされ、押し出し加工に
より、内層固定座１０と同じ樹脂で、工程４で形成した
半製品を押し出し被覆し、外層固定体４０を形成し、並
びに内層固定座１０と外層固定体４０を結合して一体と
なす。The manufacturing method of the present invention comprises the following steps. That is, the process 1 is a molding process of the inner layer fixing seat 10, and the main lines 30, 3 are provided in the two ridges 12, 13 respectively.
1 is buried. Step 2 is an LED series lamp set 20
Are connected to the COB LED 21 by soldering the conductors 23 to form LED lamp sets, and, if necessary, the conductors 2 between the LED lamp sets.
Solder resistor 22 to 3 and connect it in series one by one
A series lamp set 20 is formed. Step 3 is a step of inserting and fixing the LED series lamp set 20. The LED series lamp set 20 is inserted into the concave groove 11 of the inner layer fixing seat 10, and is sandwiched between the two ridges 12, 13, and the COB type L
The layout pitch of the ED 21 is stabilized, and the directivity of the COB LED 21 is matched (in each case, the normal direction of the plane of the concave groove 11 is used). Step 4 is a step of connecting the main lines 30 and 31. The leading wire 230 of the LED series lamp set 20 is inserted into the front end of the protruding ridge 12 of the inner layer fixing seat 10 with a tool, connected to the left main line 30, and connected with the LED. The terminal wire 231 at the end of the series lamp set 20 is inserted into the end of the ridge 13 of the inner layer fixing seat 10 and connected to the right main line 31.
Step 5 is an extrusion coating step, in which the semi-finished product formed in step 4 is extruded and coated with the same resin as the inner layer fixing seat 10 by extrusion to form the outer layer fixing body 40, and the inner layer fixing seat 10 is formed. The outer layer fixed body 40 is joined to be integrated.

【００１８】これにより、各ＣＯＢ式ＬＥＤ２１の指向
を同一方向に確保し、且つＬＥＤ直列ランプセット２０
の挿入過程と全体成型の後の後続加工中にあって、各Ｃ
ＯＢ式ＬＥＤ２１の指向に偏斜改変を発生させず、各Ｃ
ＯＢ式ＬＥＤ２１とそれに直列連接された導線２３に凹
溝１１と二つの凸条１２、１３の作用下で、良好な引っ
張り強度と撓み性を具備させ、且つ外層固定体４０の被
覆結合により、ＣＯＢ式ＬＥＤ２１とそれに直列連接さ
れた各抵抗２２に、良好な保護と固定を獲得させること
ができる。Thus, the directivity of each COB type LED 21 is ensured in the same direction, and the LED series lamp set 20
During the insertion process of the
No skew alteration occurs in the orientation of the OB type LED 21 and each C
The OB type LED 21 and the conducting wire 23 connected in series are provided with good tensile strength and flexibility under the action of the concave groove 11 and the two ridges 12 and 13, and the COB is formed by covering the outer layer fixing body 40. The LED 21 and the resistors 22 connected in series can obtain good protection and fixing.

【００１９】さらに説明を加えると、本発明の装置は、
全体の成型加工後に、該外層固定体４０が、その上面の
成型面４１及び底面の成型面４２がいずれも平面状を呈
し、ゆえに、本発明の装置は取り付けと固定が容易で、
且つ光源の指向がいずれも成型面４１の法線方向とさ
れ、良好な発光効果を有する。このほか、本発明の装置
は、取り付け面上に、Ｘ−Ｙ軸の平面曲げ操作を行なっ
た後に、光源が一致した方向を保持し、撓み性を具備
し、これが本発明の大きな特色である。To further explain, the device of the present invention
After the entire molding process, the outer layer fixed body 40 has both the upper surface molding surface 41 and the lower surface molding surface 42 exhibiting a flat shape. Therefore, the device of the present invention is easy to install and fix,
In addition, the directivity of each light source is set to the normal direction of the molding surface 41, and a good light emitting effect is obtained. In addition, the device of the present invention, after performing a plane bending operation on the XY axis on the mounting surface, holds the direction in which the light sources coincide with each other and has flexibility, which is a major feature of the present invention. .

【００２０】図４に示されるように、本発明の好ましい
実施例によると、本発明の装置の外層固定体４０は、平
面状の上面の成型面４１と平面状の底面の成型面４２を
具え、且つ光源の指向がいずれも上面の成型面４１の法
線方向とされる。ゆえに、全体の取り付け固定時に、専
門技術を使用しなくとも簡単に光源の指向を確保でき、
偏斜改変を発生しない。特に、取り付け面上にあってＸ
−Ｙ軸方向の平面で曲げ操作を行う時、光源方向の一致
性を損なうことがない。ゆえに、本発明の装置は、簡単
に取り付け固定して曲げることができる特性を有する。As shown in FIG. 4, according to a preferred embodiment of the present invention, the outer layer fixed body 40 of the apparatus of the present invention comprises a planar upper molding surface 41 and a planar lower molding surface 42. In addition, the directivity of the light source is set to the normal direction of the molding surface 41 on the upper surface. Therefore, at the time of mounting and fixing the whole, it is possible to easily secure the direction of the light source without using specialized technology,
No skew alteration occurs. In particular, X on the mounting surface
When the bending operation is performed on the plane in the Y-axis direction, the consistency of the light source directions is not lost. Thus, the device of the invention has the property that it can be easily mounted and fixed and bent.

【００２１】図５に示されるように、好ましい実施例に
おいて、本発明の装置の外層固定体４０はその上面の成
型面４１と底面の成型面４２に押し出し成型時に複数本
の凹痕４１０、４２０が形成される。As shown in FIG. 5, in a preferred embodiment, the outer layer fixed body 40 of the apparatus of the present invention has a plurality of concave marks 410, 420 during extrusion molding on a molding surface 41 on the upper surface and a molding surface 42 on the bottom surface. Is formed.

【００２２】図６に示されるように、本発明の第２実施
例において、本発明の装置のＬＥＤ直列ランプセット２
０は、複数のＣＯＢ式ＬＥＤ２１、ＳＭＤ抵抗２２ａ
（或いはＩＣ、或いは電流制御ＩＣ）、及び導線２３が
はんだ付けにより直列に連接されて組成され、且つＬＥ
Ｄ直列ランプセット２０が凹溝１１内に挿入され、並び
に二つの凸条１２、１３で挟持される。ＬＥＤ直列ラン
プセット２０が必要とする電圧降下用の抵抗がＳＭＤ型
とされるか或いは挿入式抵抗（ＩＣ、電流制御ＩＣ）と
されて、直接ＣＯＢ基板に取り付けられることにより、
もとの抵抗２２等の素子の設置を簡素化できる。これは
本発明の別の実施方式である。As shown in FIG. 6, in the second embodiment of the present invention, the LED series lamp set 2 of the apparatus of the present invention is used.
0 indicates a plurality of COB type LEDs 21 and SMD resistors 22a
(Or an IC or a current control IC), and the conductor 23 are connected in series by soldering and are composed, and LE
A D-series lamp set 20 is inserted into the groove 11 and is sandwiched between two ridges 12 and 13. When the resistor for voltage drop required by the LED series lamp set 20 is of the SMD type or an insertion type resistor (IC, current control IC) and is directly attached to the COB substrate,
Installation of elements such as the original resistor 22 can be simplified. This is another implementation of the present invention.

【００２３】ここで説明を加えると、本発明の装置のＬ
ＥＤ直列ランプセット２０、及びその製造方法の工程２
（ＬＥＤ直列ランプセット２０の直列連接工程）はさら
に、（１）線を挿入してはんだ炉を通過させる方式によ
り各ＣＯＢ式ＬＥＤ２１間の回路を連接する。（２）或
いは電線或いは銅箔により平面上ではんだ付け或いはス
ポット（ｓｐｏｔ）溶接の方式で各ＣＯＢ式ＬＥＤ２１
間の回路の連接を行う。前端と後端の挿入線、或いは電
線、或いは銅箔等は、別に導線をはんだ付けし、並びに
工具によりそれぞれ凸条１２の前端及び凸条１３の末端
に挿入し、左側主線３０と右側主線３１と連接させら
れ、いずれも本発明の装置と製造方法の別の実施方式で
ある。To add a further explanation, the L of the device of the present invention
ED series lamp set 20 and process 2 of its manufacturing method
In the (series connection step of the LED series lamp set 20), (1) the circuit between the COB LEDs 21 is connected by a method of inserting a wire and passing through a solder furnace. (2) Each COB LED 21 is soldered or spot-welded on a flat surface with an electric wire or copper foil.
The circuit between them is connected. For the insertion wires or electric wires or copper foils at the front end and the rear end, a conductor is separately soldered and inserted into the front end of the ridge 12 and the end of the ridge 13 by using a tool, respectively. , Each of which is another implementation of the apparatus and manufacturing method of the present invention.

【００２４】図７に示されるように、第３実施例におい
て、本発明の装置のＬＥＤ直列ランプセット２０及び製
造方法の工程２では、銅箔２４により、平面上で、電気
溶接の方式でＣＯＢ式ＬＥＤ２１間の回路連接が行われ
る。As shown in FIG. 7, in the third embodiment, in the LED series lamp set 20 of the device of the present invention and in the step 2 of the manufacturing method, the copper foil 24 is used to form a COB on a plane by electric welding. Circuit connection between the formula LEDs 21 is performed.

【００２５】図８に示されるように、第４実施例におい
て、本発明の装置のＬＥＤ直列ランプセット２０及び製
造方法の工程２では、電線連接方式で各ＣＯＢ式ＬＥＤ
２１間の回路が連接される。そのうち、弯曲設置される
電線２３ａは、隣り合う二つのＣＯＢ式ＬＥＤ２１間に
弯曲設置され、且つ別に内径がやや電線２３ａ外径より
大きいチューブ２５が套設される。これにより、外層固
定体４０の押し出し被覆後に、僅かにチューブ２５が成
型固定され、且つ電線２３ａが引き伸ばしてスライドで
きる間隙を有し、本発明の装置の折り曲げ時の電線２３
ａの引っ張りによる切断を防止できる。As shown in FIG. 8, in the fourth embodiment, in the LED series lamp set 20 of the device of the present invention and in the step 2 of the manufacturing method, each COB type LED is connected by an electric wire connection method.
21 are connected. Among them, the wire 23a to be bent is installed between two adjacent COB LEDs 21 and a tube 25 whose inner diameter is slightly larger than the outer diameter of the wire 23a is separately provided. Thus, after extrusion coating of the outer layer fixed body 40, the tube 25 is slightly molded and fixed, and there is a gap in which the electric wire 23a can be extended and slid.
a can be prevented from being cut by pulling.

【００２６】本発明の装置を弯曲させる時、外層固定体
４０の曲げ率の改変はＣＯＢ式ＬＥＤ２１を持ち上げる
力を与えうる。このとき、電線２３ａが弯曲設置され
て、且つチューブ２５内にスライド可能な間隙を具備す
る（電線２３ａは成型固定されない）ため、本発明の装
置が曲げられる時、弯曲設置された電線２３ａが引き伸
ばしできるゆとりを保留しており、良好な引っ張り強度
と撓み性を具備する。When bending the device of the present invention, altering the bend rate of the outer layer fixture 40 can provide a force to lift the COB LED 21. At this time, since the electric wire 23a is bent and provided with a slidable gap in the tube 25 (the electric wire 23a is not molded and fixed), when the device of the present invention is bent, the bent electric wire 23a is stretched. It keeps as much room as possible and has good tensile strength and flexibility.

【００２７】図９に示されるように、第５実施例におい
て、本発明の装置のＬＥＤ直列ランプセット２０、及び
その製造方法の工程２では（ＬＥＤ直列ランプセット２
０の直列連接工程）、さらにライナー回路の方式でＣＯ
Ｂ式ＬＥＤ２１が設置されてＬＥＤ直列ランプセット２
０が形成される。そのうち、ライナー回路は、ライナー
層２６に数段の金属箔２７が固定され、並びに帯状生産
の方式で連続形成され、且つ該ライナー層２６の上に、
等距離に複数の孔２６１が形成され、各段の金属箔２７
の孔２６１部分には小段の取り付け用の露出段が形成さ
れている。これにより、各ＣＯＢ式ＬＥＤ２１が電気溶
接により隣り合う二つの金属箔２７の間に固定され、直
列連接されてＬＥＤ直列ランプセット２０が形成され、
その後、ライナー層２６が剥離され、続いて工程３にお
いて、内層固定座１０に挿入固定され、後続の加工に供
される。この実施例は製造しやすくレイアウトピッチが
安定し、且つ連続生産可能な特性を有し、ＬＥＤ発光体
装置及びその製造方法の一大突破である。As shown in FIG. 9, in the fifth embodiment, in the LED series lamp set 20 of the device of the present invention, and in the step 2 of the manufacturing method thereof, (LED series lamp set 2
0 series connection process) and CO in the form of a liner circuit.
LED series lamp set 2 with B-type LED 21 installed
0 is formed. Among them, the liner circuit has several layers of metal foils 27 fixed to the liner layer 26, and is continuously formed by a band-like production method, and on the liner layer 26,
A plurality of holes 261 are formed at equal distances, and
An exposure step for attaching a small step is formed in the hole 261 portion of. Thereby, each COB-type LED 21 is fixed between two adjacent metal foils 27 by electric welding and connected in series to form an LED series lamp set 20,
Thereafter, the liner layer 26 is peeled off, and subsequently, in step 3, the liner layer 26 is inserted and fixed in the inner layer fixing seat 10 and subjected to subsequent processing. This embodiment is easy to manufacture, has a stable layout pitch, and has characteristics that enable continuous production, and is a major breakthrough in the LED light emitting device and its manufacturing method.

【００２８】ここで説明を加えると、第５実施例中、該
ＣＯＢ式ＬＥＤ２１と金属箔２７の連接は、大型の溶接
ヘッドによる電気溶接で達成することができ、一回で複
数条を溶接でき、大量生産と加工時間、工程を節約でき
る目的を達成する。In addition, in the fifth embodiment, the connection between the COB LED 21 and the metal foil 27 can be achieved by electric welding using a large welding head, and a plurality of strips can be welded at one time. Achieve the purpose of saving mass production, processing time and process.

【００２９】図１０に示されるように、第６実施例にお
いて、本発明の装置の内層固定座１０に凹溝１１に貫通
する複数の延伸孔１５が形成され、且つ延伸孔１５がＣ
ＯＢ式ＬＥＤ２１の設置位置に対応するよう等距離に配
置され、並びに工程５を実行する時に、押し出しの温度
と型出しの速度を制御することにより、外層固定体４０
押し出し被覆の後に、延伸孔１５とＣＯＢ式ＬＥＤ２１
間に小間隙或いは気泡が形成される。As shown in FIG. 10, in the sixth embodiment, a plurality of extending holes 15 penetrating through the concave grooves 11 are formed in the inner layer fixing seat 10 of the device of the present invention, and the extending holes 15
The outer layer fixed body 40 is arranged at an equal distance so as to correspond to the installation position of the OB-type LED 21, and by controlling the temperature of the extrusion and the speed of the molding when performing the step 5.
After extrusion coating, the drawing hole 15 and the COB LED 21
Small gaps or bubbles are formed between them.

【００３０】本発明の装置を弯曲させる時、外層固定体
４０の曲げ率に改変が発生し、ＣＯＢ式ＬＥＤ２１を持
ち上げる力が与えられ、この時、延伸孔１５とＣＯＢ式
ＬＥＤ２１間に形成された小間隙或いは気泡がＣＯＢ式
ＬＥＤ２１を下に沈め緩衝する空間を提供し、則ち該Ｌ
ＥＤ直列ランプセット２０の回路の形成する曲げ率が、
外層固定体４０の形成する曲げ率と異なるものとなる。
これにより、本発明の装置の弯曲時の横向きの引っ張り
の力が削減され、本発明の装置が弯曲する時にＬＥＤ直
列ランプセット２０の連接回路の引っ張りによる切断が
防止される。When the device of the present invention is bent, the bending rate of the outer layer fixed body 40 is changed, and a force for lifting the COB-type LED 21 is given. At this time, a force is formed between the extension hole 15 and the COB-type LED 21. A small gap or bubble provides a space for sinking and buffering the COB LED 21 down,
The bending rate formed by the circuit of the ED series lamp set 20 is
It becomes different from the bending rate formed by the outer layer fixed body 40.
This reduces the lateral pulling force of the device of the present invention when bending, and prevents the disconnection of the connecting circuit of the LED series lamp set 20 by pulling when the device of the present invention bends.

【００３１】さらに、工程５を実行する時、樹脂体が完
全に延伸孔１５とＣＯＢ式ＬＥＤ２１の間に充填され、
小間隙或いは気泡を形成しないが、延伸孔１５中の樹脂
体が凸塊状を形成し、その曲げ率変化が外層固定体４０
の全体の曲げ率変化と一致せず、このため、本発明の装
置の弯曲時の横向きの引っ張り力が削減され、ＬＥＤ直
列ランプセット２０の連接回路に引っ張りのゆとりが保
留される。Further, when the step 5 is performed, the resin body is completely filled between the extending hole 15 and the COB type LED 21,
Although no small gaps or bubbles are formed, the resin body in the elongated hole 15 forms a convex lump, and the change in the bending rate thereof is caused by the outer layer fixed body 40.
Does not coincide with the change in the overall bending rate of the device of the present invention, so that the lateral pulling force of the device of the present invention when bending is reduced, and the loosening of the pulling is retained in the connection circuit of the LED series lamp set 20.

【００３２】図１１に示されるように、第７実施例にお
いては、第５実施例中のライナー回路の方式で製造され
たＬＥＤ直列ランプセット２０が、接着による方式で直
接内層固定座１０に固定される。則ち、第５実施例でラ
イナー層２６を剥離する工程が省略され、後続の加工に
供され、同様にＣＯＢ式ＬＥＤ２１の指向偏斜を防止す
る目的を達成し、且つ製造しやすく、レイアウトピッチ
が安定し、連続生産できる特性を有し、これは本発明の
装置及び製造方法のまた別の実行方式とされる。As shown in FIG. 11, in the seventh embodiment, the LED series lamp set 20 manufactured by the method of the liner circuit in the fifth embodiment is directly fixed to the inner layer fixing seat 10 by an adhesive method. Is done. That is, in the fifth embodiment, the step of peeling off the liner layer 26 is omitted, the processing is performed for the subsequent processing, and the purpose of preventing the directional deviation of the COB LED 21 is also achieved. Has the characteristic of being stable and capable of continuous production, which is another method of implementing the apparatus and manufacturing method of the present invention.

【００３３】図１２に示されるように、第８実施例にお
いて、第５実施例中のライナー回路の方式で製造された
ＬＥＤ直列ランプセット２０が、係止突起固定の方式
で、直接内層固定座１０に固定されている。則ちライナ
ー層２６の両側辺縁にさらに複数の係止突起２６３が設
けられ、且つ内層固定座１０の適当な位置にこの係止突
起２６３に対応する係止孔１６が設けられ、ライナー層
２６はプラスチック包装ケースのピンに類似の方式で内
層固定座１０の凹溝１１に固定され、直接後続の加工に
供され、同様にＣＯＢ式ＬＥＤ２１の施工偏斜を防止す
る目的を達成する。且つ製造しやすく、レイアウトピッ
チが安定し、連続生産可能な特性を有し、これは本発明
の装置及び製造方法のさらにまた別の実行方式とされ
る。As shown in FIG. 12, in the eighth embodiment, the LED serial lamp set 20 manufactured by the liner circuit method in the fifth embodiment is directly fixed to the inner layer fixing seat by the locking projection fixing method. It is fixed to 10. That is, a plurality of locking projections 263 are further provided on both side edges of the liner layer 26, and locking holes 16 corresponding to the locking projections 263 are provided at appropriate positions of the inner layer fixing seat 10. Is fixed to the concave groove 11 of the inner layer fixing seat 10 in a manner similar to the pin of the plastic packaging case, and is directly subjected to the subsequent processing, and similarly achieves the object of preventing the COB type LED 21 from being skewed. In addition, it is easy to manufacture, has a stable layout pitch, and has a characteristic that enables continuous production. This is another method of executing the apparatus and the manufacturing method of the present invention.

【００３４】ここで強調すべきことは以下のとおりであ
る。本発明の装置は、全体の成型加工後に、外層固定体
４０の左右側面にさらに平面状の成型面（右側面の成型
面４４、左側面の成型面４３）が形成され、外層固定体
４０の断面が矩形とされることである。The points to be emphasized here are as follows. In the apparatus of the present invention, after the entire molding process, flat molding surfaces (the molding surface 44 on the right side and the molding surface 43 on the left side) are further formed on the left and right side surfaces of the outer layer fixed body 40. The cross section is rectangular.

【００３５】[0035]

【発明の効果】本発明の最も主要な創作精神は、予め成
型した内層固定座１０を利用し、直列に連接した後のＬ
ＥＤ直列ランプセット２０を内層固定座１０の凹溝１１
内に挿入し、並びに二つの凸条１２、１３で挟持固定す
ることにより、主線３０、３１のレイアウトピッチを安
定させ、且つＣＯＢ式ＬＥＤ２１の指向を一致させ（い
ずれも凹溝１１の平面の法線方向とされる）、ＬＥＤ直
列ランプセット２０を内層固定座１０に埋設した一対の
主線３０、３１と連接して導電するようにし、さらに押
し出し加工成型により、外層固定体４０で被覆させる。
これにより生産製造及び取り付けが容易で、且つ良好の
引っ張り強度と撓み性を具備し、光源方向に一致性を具
備し、良好な発光効果を獲得するものとしている。The most important spirit of the present invention is to use a pre-molded inner-layer fixing seat 10 and to connect L in series after connecting in series.
The ED series lamp set 20 is inserted into the groove 11 of the inner layer fixed seat 10.
And stabilize the layout pitch of the main wires 30, 31 and match the orientation of the COB-type LED 21 (both in the plane of the concave groove 11). The LED series lamp set 20 is connected to a pair of main wires 30 and 31 embedded in the inner layer fixing seat 10 so as to be conductive, and is covered with an outer layer fixing body 40 by extrusion molding.
This makes it easy to manufacture and mount, has good tensile strength and flexibility, has consistency in the direction of the light source, and obtains a good light emitting effect.

【００３６】以上の説明は、本発明の実施範囲を限定す
るものではなく、本発明に基づきなしうる細部の修飾或
いは改変は、いずれも本発明の請求範囲に属するものと
する。The above description does not limit the scope of the present invention, and any modification or alteration of details that can be made based on the present invention falls within the scope of the present invention.

【図面の簡単な説明】[Brief description of the drawings]

【図１】本発明の装置の好ましい実施例の斜視図であ
る。FIG. 1 is a perspective view of a preferred embodiment of the device of the present invention.

【図２】本発明の装置の好ましい実施例の部分分解斜視
図である。FIG. 2 is a partially exploded perspective view of a preferred embodiment of the apparatus of the present invention.

【図３】本発明の装置の好ましい実施例の部分立体図で
ある。FIG. 3 is a partial perspective view of a preferred embodiment of the apparatus of the present invention.

【図４】本発明の装置の好ましい実施例の側面図であ
る。FIG. 4 is a side view of a preferred embodiment of the device of the present invention.

【図５】本発明の装置のもう一つの外層固定体の側面図
である。FIG. 5 is a side view of another outer layer fixed body of the device of the present invention.

【図６】本発明の装置の第２の実施例の部分立体図であ
る。FIG. 6 is a partial perspective view of a second embodiment of the apparatus of the present invention.

【図７】本発明の装置の第３の実施例の部分立体図であ
る。FIG. 7 is a partial perspective view of a third embodiment of the apparatus of the present invention.

【図８】本発明の装置の第４の実施例の部分立体図であ
る。FIG. 8 is a partial perspective view of a fourth embodiment of the device of the present invention.

【図９】本発明の装置の第５の実施例の部分立体図であ
る。FIG. 9 is a partial perspective view of a fifth embodiment of the device of the present invention.

【図１０】本発明の装置の第６の実施例の部分立体図で
ある。FIG. 10 is a partial perspective view of a sixth embodiment of the device of the present invention.

【図１１】本発明の装置の第７の実施例の部分立体図で
ある。FIG. 11 is a partial perspective view of a seventh embodiment of the apparatus of the present invention.

【図１２】本発明の装置の第８の実施例の部分立体図で
ある。FIG. 12 is a partial perspective view of an eighth embodiment of the device of the present invention.

【図１３】周知の装置の製造表示図である。FIG. 13 is a manufacturing display diagram of a known device.

【符号の説明】 １ 中空チューブ ２ ＬＥＤ発光素子 ２ａ、２ｂ ピン ３ 導線 １０ 内層固定座 １１ 凹溝 １２、１３ 凸条 １５ 延伸孔 １６ 係止孔 ２０ ＬＥＤ直列ランプセット ２１ ＣＯＢ式ＬＥＤ ２２ 抵抗 ２２ａ ＳＭＤ抵抗 ２３ 導線 ２３ａ 電線 ２３０ 最前端の導線 ２３１ 最末端の導線 ２４ 銅箔 ２５ チューブ ２６ ライナー層 ２６１ 孔 ２６３ 係止突起 ２７ 金属箔 ３０ 左側主線 ３１ 右側主線 ４０ 外層固定体 ４１ 上面の成型面 ４２ 底面の成型面 ４１０、４２０ 凹痕 ４３ 左側面の成型面 ４４ 右側面の成型面[Explanation of symbols] 1 hollow tube 2 LED light emitting device 2a, 2b pins 3 conductor 10 Inner layer fixed seat 11 Groove 12, 13 ridge 15 Stretch hole 16 Lock hole 20 LED series lamp set 21 COB LED 22 Resistance 22a SMD resistance 23 conductor 23a electric wire 230 Leading wire 231 Terminal wire 24 Copper foil 25 tubes 26 liner layer 261 holes 263 Locking projection 27 Metal foil 30 left main line 31 Right Main Line 40 outer layer fixed body 41 Top molding surface 42 Molded surface on the bottom 410, 420 dent 43 Molding surface on left side 44 Molding surface on the right side

───────────────────────────────────────────────────── フロントページの続き (72)発明者 林 原 オーストラリア ブイアイシー3109 ドン キャスターイースト ビューモントコート ５ Ｆターム(参考） 5F041 AA06 AA31 AA38 AA42 DA35 DC08 DC10 DC26 DC83    ────────────────────────────────────────────────── ─── Continuation of front page    (72) Inventor Hayashibara             Australian buoy sea 3109 dong             Caster East Beaumont Court               5 F term (reference) 5F041 AA06 AA31 AA38 AA42 DA35                       DC08 DC10 DC26 DC83

Claims (25)

【特許請求の範囲】[Claims] 【請求項１】 フレキシブル発光体装置の製造方法にお
いて、 工程（ａ）とされ、内層固定座の成型工程とされ、二つ
の凸条内にそれぞれ主線を埋設する工程と、 工程（ｂ）とされ、ＬＥＤ直列ランプセットの直列連接
工程とされ、ＣＯＢ式ＬＥＤにそれぞれ導線をはんだ付
けしてＬＥＤランプセットを形成し、且つ必要に応じて
各ＬＥＤランプセット間の導線に抵抗をはんだ付けし、
逐一直列連接してＬＥＤ直列ランプセットを形成する工
程と、 工程（ｃ）とされ、ＬＥＤ直列ランプセットの挿入固定
工程とされ、ＬＥＤ直列ランプセットを内層固定座の凹
溝内に挿入し、並びに二つの凸条で挟持し、ＣＯＢ式Ｌ
ＥＤのレイアウトピッチを安定させ、且つＣＯＢ式ＬＥ
Ｄの指向を一致させる工程と、 工程（ｄ）とされ、主線連接の工程とされ、工具でＬＥ
Ｄ直列ランプセットの最前端の導線を内層固定座の凸条
前端に挿入し、左側の主線と連接し、且つＬＥＤ直列ラ
ンプセットの最末端の導線を内層固定座の凸条末端に挿
入し、並びに右側の主線と連接する工程と、 工程（ｅ）押し出し被覆の工程とされ、押し出し加工に
より、内層固定座と同じ樹脂で、工程（ｄ）で形成した
半製品を押し出し被覆し、外層固定体を形成し、並びに
内層固定座と外層固定体を結合して一体となす工程と、 を具え、これにより、後続加工過程で形成されうる影響
を防止し、且つＣＯＢ式ＬＥＤのレイアウトピッチを安
定させ、並びに各ＣＯＢ式ＬＥＤの指向を同一方向に確
保し、良好な引っ張り強度と撓み性を具備させることを
特徴とする、フレキシブル発光体装置の製造方法。1. A method for manufacturing a flexible light-emitting device, comprising: a step (a), a step of molding an inner layer fixed seat, a step of embedding a main wire in two ridges, and a step (b). A series connection process of an LED series lamp set, wherein a lead is soldered to each of the COB type LEDs to form an LED lamp set, and a resistor is soldered to a lead between each LED lamp set as necessary;
Forming a LED series lamp set by connecting the LED series lamp set one by one in series, and step (c) being a step of inserting and fixing the LED series lamp set, inserting the LED series lamp set into the concave groove of the inner layer fixing seat; COB type L sandwiched between two ridges
Stable layout pitch of ED and COB type LE
Step of matching the orientation of D, Step (d), the main line connection step, and LE
Inserting the foremost conductor of the D series lamp set into the ridge front end of the inner layer fixing seat, connecting with the left main line, and inserting the foremost conductor of the LED series lamp set into the ridge end of the inner layer fixing seat; And a step of connecting with the main line on the right side, and a step (e) of extrusion coating. The semi-finished product formed in step (d) is extruded and coated with the same resin as the inner layer fixing seat by extrusion, and the outer layer fixed body is formed. And combining the inner layer fixing seat and the outer layer fixing body to form an integral body, thereby preventing an influence that may be formed in a subsequent processing process and stabilizing a layout pitch of the COB LED. And a method of manufacturing a flexible luminous device, characterized by ensuring that each COB LED is oriented in the same direction and having good tensile strength and flexibility. 【請求項２】 請求項１記載のフレキシブル発光体装置
の製造方法において、工程（ｂ）が、導線を挿入しはん
だ炉を通過させる方式で各ＣＯＢ式ＬＥＤ間の回路連接
を行う工程とされたことを特徴とする、フレキシブル発
光体装置の製造方法。2. The method for manufacturing a flexible light emitting device according to claim 1, wherein the step (b) is a step of connecting circuits between the COB type LEDs by a method of inserting a conductor and passing through a solder furnace. A method for manufacturing a flexible luminous device, comprising: 【請求項３】 請求項１記載のフレキシブル発光体装置
の製造方法において、工程（ｂ）が、電線或いは銅箔に
より平面上で、はんだ付け或いは電気溶接の様式で各Ｃ
ＯＢ式ＬＥＤ間の回路を連接する工程とされたことを特
徴とする、フレキシブル発光体装置の製造方法。3. The method for manufacturing a flexible luminous device according to claim 1, wherein the step (b) is performed by soldering or electric welding on a flat surface with an electric wire or a copper foil.
A method for manufacturing a flexible light-emitting device, comprising a step of connecting circuits between OB-type LEDs. 【請求項４】 請求項１記載のフレキシブル発光体装置
の製造方法において、工程（ｂ）が、ライナー回路の方
式でＣＯＢ式ＬＥＤを設置してＬＥＤ直列ランプセット
を形成する工程とされ、該ライナー回路は、ライナー層
に複数段の金属箔を固定し、帯状生産の方式で連続形成
し、且つＣＯＢ式ＬＥＤ設置の後、ライナー層を剥離し
てから工程（ｅ）を行うことを特徴とする、フレキシブ
ル発光体装置の製造方法。4. The method for manufacturing a flexible light emitting device according to claim 1, wherein the step (b) is a step of installing a COB type LED in a liner circuit mode to form an LED series lamp set, The circuit is characterized in that a plurality of stages of metal foils are fixed to the liner layer, formed continuously by a strip-shaped production method, and after the COB LED is installed, the liner layer is peeled off and then the step (e) is performed. , A method of manufacturing a flexible light emitting device. 【請求項５】 請求項４記載のフレキシブル発光体装置
の製造方法において、ＣＯＢ式ＬＥＤと金属箔の連接方
式は大型の溶接ヘッドで電気溶接し、一回で多条を溶接
し、大量生産と加工時間、工程を節約することを特徴と
する、フレキシブル発光体装置の製造方法。5. The method for manufacturing a flexible light emitting device according to claim 4, wherein the connection method of the COB type LED and the metal foil is electric welding with a large welding head, welding multiple strips at a time, and mass production. A method for manufacturing a flexible light-emitting device, characterized by saving processing time and steps. 【請求項６】 請求項４記載のフレキシブル発光体装置
の製造方法において、ライナー回路の方式で形成したＬ
ＥＤ直列ランプセットを、ライナー層の剥離不要とし
て、直接ライナー層の接着方式により、直接内層固定座
上に固定することを特徴とする、フレキシブル発光体装
置の製造方法。6. The method for manufacturing a flexible light emitting device according to claim 4, wherein the L formed by a liner circuit method.
A method for manufacturing a flexible light emitting device, wherein an ED series lamp set is directly fixed on an inner layer fixing seat by a direct liner layer bonding method without the need for peeling of a liner layer. 【請求項７】 請求項４記載のフレキシブル発光体装置
の製造方法において、ライナー回路の方式で形成したＬ
ＥＤ直列ランプセットを、ライナー層の剥離不要とし
て、係止突起による固定の方式で、直接内層固定座に固
定することを特徴とする、フレキシブル発光体装置の製
造方法。7. The method of manufacturing a flexible luminous device according to claim 4, wherein the L formed by a liner circuit method.
A method for manufacturing a flexible luminous body device, wherein an ED series lamp set is directly fixed to an inner layer fixing seat by a method of fixing with a locking projection without necessity of peeling of a liner layer. 【請求項８】 フレキシブル発光体装置において、該フ
レキシブル発光体装置が、内層固定座（１０）、ＬＥＤ
直列ランプセット（２０）、一対の主線（３０、３
１）、及び外層固定体（４０）で組成され、 該内層固定座（１０）は、長条形の透明或いは半透明の
樹脂体とされ、且つ上面中央に１本の凹溝（１１）が設
けられ、且つ両側にそれぞれ１本の凸条（１２、１３）
があり、内層固定座（１０）がＵ形断面を形成し、 該ＬＥＤ直列ランプセット（２０）は、複数のＣＯＢ式
ＬＥＤ（２１）、抵抗（２２）、及び導線（２３）がは
んだ付けにより直列連接されてなり、且つＬＥＤ直列ラ
ンプセット（２０）は凹溝（１１）内に挿入され、並び
に二つの凸条（１２、１３）により挟持され、 一対の主線（３０、３１）は、それぞれ内層固定座（１
０）の二つの凸条（１２、１３）内に埋設されて、導線
を外に導出したり或いはコネクタを設置するのに供さ
れ、且つ左側主線（３０）は右側主線（３１）と平行と
され、それぞれ内層固定座（１０）のＵ形断面の両側に
位置し、ＬＥＤ直列ランプセット（２０）の最前端の導
線（２３０）は工具で凸条（１２）の前端に挿入されて
左側主線（３０）と連接され、ＬＥＤ直列ランプセット
（２０）の最末端の導線（２３１）も工具で凸条（１
３）の末端に挿入されて右側主線（３１）と連接され、 該外層固定体（４０）は内層固定座（１０）と同じ樹脂
体とされ、且つ押し出し加工で形成されて内層固定座
（１０）及びＬＥＤ直列ランプセット（２０）を被覆し
並びに結合されて一体とされ、且つ上面の成型面（４
１）と底面の成型面（４２）が平面状を呈し、 これにより加工後の過程に形成しうる影響を防止し、且
つＣＯＢ式ＬＥＤ（２１）のレイアウトピッチを安定さ
せ、並びにＣＯＢ式ＬＥＤ（２１）の光源指向を同一方
向とし、良好な引っ張り強度と撓み性を具備させたこと
を特徴とする、フレキシブル発光体装置。8. The flexible light emitting device, wherein the flexible light emitting device comprises an inner layer fixing seat (10), an LED,
A series lamp set (20), a pair of main lines (30, 3
1) and an outer-layer fixing body (40), wherein the inner-layer fixing seat (10) is a long-strip-shaped transparent or translucent resin body, and has one concave groove (11) at the center of the upper surface. And one ridge on each side (12, 13)
The inner layer fixing seat (10) forms a U-shaped cross section, and the LED series lamp set (20) includes a plurality of COB type LEDs (21), a resistor (22), and a conductor (23) formed by soldering. The LED series lamp set (20) is connected in series, and the LED series lamp set (20) is inserted into the groove (11), and is sandwiched by two ridges (12, 13). Inner fixed seat (1
0) are buried in the two ridges (12, 13), and are used to lead out a wire or install a connector, and the left main line (30) is parallel to the right main line (31). The front lead wire (230) of the LED series lamp set (20), which is located on both sides of the U-shaped cross-section of the inner layer fixing seat (10), is inserted into the front end of the ridge (12) by a tool and the left main line is inserted. (30), the terminal wire (231) of the LED series lamp set (20) is also protruded by a tool (1).
3) is connected to the right main line (31) and is connected to the right main line (31). The outer layer fixed body (40) is made of the same resin as the inner layer fixed seat (10), and is formed by extrusion to form the inner layer fixed seat (10). ) And the LED series lamp set (20) are covered and joined together to form an integral and top molding surface (4).
1) and the molding surface (42) of the bottom surface have a planar shape, thereby preventing the influence that can be formed in the process after processing, stabilizing the layout pitch of the COB-type LED (21), and stabilizing the COB-type LED (21). 21) A flexible luminous body device characterized in that the light sources are directed in the same direction and have good tensile strength and flexibility. 【請求項９】 請求項８記載のフレキシブル発光体装置
において、全体の成型加工の後、外層固定体（４０）の
上面の成型面（４１）と底面の成型面（４２）がいずれ
も平面状を呈し、並びに該ＣＯＢ式ＬＥＤ（２１）の光
源指向が、いずれも上面の成型面（４１）の法線方向と
され、良好な発光効果を具備したことを特徴とする、フ
レキシブル発光体装置。9. The flexible light-emitting device according to claim 8, wherein after the entire molding process, both the molding surface (41) on the upper surface and the molding surface (42) on the bottom surface of the outer layer fixed body (40) are planar. A flexible luminous device, characterized in that the COB LED (21) has a light source directing direction normal to the molding surface (41) of the upper surface and has a good luminous effect. 【請求項１０】 請求項８記載のフレキシブル発光体装
置において、平面状を呈する上面の成型面（４１）と底
面の成型面（４２）が固定の取り付け面とされ、且つ該
装置が取り付け面上にあって、Ｘ−Ｙ軸方向の平面で弯
曲させられる時、弯曲取り付け後のＣＯＢ式ＬＥＤ（２
１）の光源指向が一致性を保持することを特徴とする、
フレキシブル発光体装置。10. The flexible light-emitting device according to claim 8, wherein the molding surface (41) on the top surface and the molding surface (42) on the bottom surface having a planar shape are fixed mounting surfaces, and the device is mounted on the mounting surface. When the LED is bent in the plane in the XY axis direction, the COB LED (2
1) characterized in that the light source orientation maintains consistency.
Flexible luminous device. 【請求項１１】 請求項８記載のフレキシブル発光体装
置において、外層固定体（４０）の上面の成型面（４
１）と底面の成型面（４２）に押し出し成型時に複数の
凹痕（４１０、４２０）が形成されたことを特徴とす
る、フレキシブル発光体装置。11. The flexible light-emitting device according to claim 8, wherein a molding surface (4) on an upper surface of the outer layer fixed body (40).
1) A flexible light-emitting device characterized in that a plurality of concave marks (410, 420) are formed during extrusion molding on a molding surface (42) on the bottom surface. 【請求項１２】 請求項８記載のフレキシブル発光体装
置において、外層固定体（４０）の断面が矩形とされ
て、左側面の成型面（４３）と右側面の成型面（４４）
がいずれも平面状とされたことを特徴とする、フレキシ
ブル発光体装置。12. The flexible light-emitting device according to claim 8, wherein the outer layer fixed body (40) has a rectangular cross section, and has a left-side molding surface (43) and a right-side molding surface (44).
Wherein each of them has a flat shape. 【請求項１３】 請求項８記載のフレキシブル発光体装
置において、ＬＥＤ直列ランプセット（２０）が複数の
ＣＯＢ式ＬＥＤ（２１）、ＳＭＤ抵抗（２２ａ）、及び
導線（２３）が直列に連接されて組成され、ＬＥＤ直列
ランプセット（２０）が必要とする電圧降下がＳＭＤ抵
抗（２２ａ）が直接ＣＯＢ基板に取り付けられることに
より達成され、抵抗素子の設置が簡易化されたことを特
徴とする、フレキシブル発光体装置。13. The flexible luminous device according to claim 8, wherein the LED series lamp set (20) comprises a plurality of COB type LEDs (21), an SMD resistor (22a), and a conductor (23) connected in series. Flexible, characterized in that the voltage drop required by the LED series lamp set (20) is achieved by mounting the SMD resistor (22a) directly to the COB substrate, thereby simplifying the installation of the resistance element. Light emitting device. 【請求項１４】 請求項１３記載のフレキシブル発光体
装置において、ＳＭＤ抵抗（２２ａ）の代わりに、ＩＣ
或いは電流制御ＩＣの挿入式抵抗素子が利用されたこと
を特徴とする、フレキシブル発光体装置。14. The flexible luminous device according to claim 13, wherein an IC is used instead of the SMD resistor (22a).
Alternatively, a flexible light emitting device, wherein an insertion type resistance element of a current control IC is used. 【請求項１５】 請求項８記載のフレキシブル発光体装
置において、ＬＥＤ直列ランプセット（２０）が複数の
ＣＯＢ式ＬＥＤ（２１）、ＳＭＤ抵抗（２２ａ）、及び
銅箔（２４）が直列に連接されて組成され、銅箔（２
４）により平面上で電気溶接の方式でＣＯＢ式ＬＥＤ
（２１）間の回路連接が形成されることを特徴とする、
フレキシブル発光体装置。15. The flexible luminous device according to claim 8, wherein the LED series lamp set (20) has a plurality of COB type LEDs (21), an SMD resistor (22a), and a copper foil (24) connected in series. Copper foil (2
4) COB LED by electric welding on a flat surface
Wherein a circuit connection between (21) is formed;
Flexible luminous device. 【請求項１６】 請求項１５記載のフレキシブル発光体
装置において、ＳＭＤ抵抗（２２ａ）の代わりに、ＩＣ
或いは電流制御ＩＣの挿入式抵抗素子が利用されたこと
を特徴とする、フレキシブル発光体装置。16. The flexible luminous device according to claim 15, wherein the SMD resistor (22a) is replaced with an IC.
Alternatively, a flexible light emitting device, wherein an insertion type resistance element of a current control IC is used. 【請求項１７】 請求項８記載のフレキシブル発光体装
置において、ＬＥＤ直列ランプセット（２０）が複数の
ＣＯＢ式ＬＥＤ（２１）、ＳＭＤ抵抗（２２ａ）、及び
弯曲設置された電線（２３ａ）が直列に連接されて組成
され、電線（２３ａ）によりＣＯＢ式ＬＥＤ（２１）間
の回路が連接され、且つ該電線（２３ａ）が隣り合う二
つのＣＯＢ式ＬＥＤ（２１）間に弯曲するよう設置さ
れ、並びに内径が電線（２３ａ）外径より大きなチュー
ブ（２５）が套設されて、電線（２３ａ）が外層固定体
（４０）の押し出し被覆後に、引き伸ばされスライド可
能な間隙を具備することを特徴とする、フレキシブル発
光体装置。17. The flexible light-emitting device according to claim 8, wherein the LED series lamp set (20) includes a plurality of COB type LEDs (21), an SMD resistor (22a), and a bent wire (23a) in series. The electric wire (23a) connects the circuit between the COB type LEDs (21), and the electric wire (23a) is installed so as to bend between two adjacent COB type LEDs (21), A tube (25) having an inner diameter larger than the outer diameter of the electric wire (23a) is provided, and the electric wire (23a) is provided with a gap that can be extended and slid after the outer fixed body (40) is extruded and covered. A flexible light emitting device. 【請求項１８】 請求項１７記載のフレキシブル発光体
装置において、ＳＭＤ抵抗（２２ａ）の代わりに、ＩＣ
或いは電流制御ＩＣの挿入式抵抗素子が利用されたこと
を特徴とする、フレキシブル発光体装置。18. The flexible light emitting device according to claim 17, wherein the SMD resistor (22a) is replaced with an IC.
Alternatively, a flexible light emitting device, wherein an insertion type resistance element of a current control IC is used. 【請求項１９】 請求項８記載のフレキシブル発光体装
置において、ＬＥＤ直列ランプセット（２０）が、ライ
ナー回路と、該ライナー回路に設置された複数のＣＯＢ
式ＬＥＤ（２１）で組成され、該ライナー回路が、ライ
ナー層（２６）と該ライナー層（２６）に固定された複
数段の金属箔（２７）で組成され、且つライナー層（２
６）に等距離に複数の孔（２６１）が配置され、各金属
箔（２７）の孔（２６１）部分に小段の取り付け用の露
出段が形成されてＣＯＢ式ＬＥＤ（２１）が隣り合う二
つの金属箔（２７）の間に電気溶接されることを特徴と
する、フレキシブル発光体装置。19. The flexible light emitting device according to claim 8, wherein the LED series lamp set (20) includes a liner circuit and a plurality of COBs installed in the liner circuit.
And a liner circuit comprising a liner layer (26) and a plurality of stages of metal foils (27) fixed to the liner layer (26).
6) A plurality of holes (261) are arranged at equal distances, and a small exposure step for mounting is formed in the hole (261) portion of each metal foil (27), so that the COB LED (21) is adjacent to the metal foil (27). Flexible illuminator device characterized by being electrically welded between two metal foils (27). 【請求項２０】 請求項１９記載のフレキシブル発光体
装置において、ＣＯＢ式ＬＥＤ（２１）のＣＯＢ基板上
に直接ＳＭＤ抵抗（２２ａ）が設置されて、ＬＥＤ直列
ランプセット（２０）の必要とする電圧降下抵抗が提供
されたことを特徴とする、フレキシブル発光体装置。20. The flexible light emitting device according to claim 19, wherein the SMD resistor (22a) is installed directly on the COB substrate of the COB LED (21), and the required voltage of the LED series lamp set (20). A flexible luminous device, wherein a drop resistance is provided. 【請求項２１】 請求項２０記載のフレキシブル発光体
装置において、ＳＭＤ抵抗（２２ａ）の代わりに、ＩＣ
或いは電流制御ＩＣの挿入式抵抗素子が利用されたこと
を特徴とする、フレキシブル発光体装置。21. The flexible luminous device according to claim 20, wherein the SMD resistor (22a) is replaced with an IC.
Alternatively, a flexible light emitting device, wherein an insertion type resistance element of a current control IC is used. 【請求項２２】 請求項１９記載のフレキシブル発光体
装置において、ライナー回路が、ライナー層（２６）と
帯状の金属箔（２７）で組成され、帯状生産の方式で連
続形成され、型を利用し、ライナー層（２６）にあって
等距離に複数の孔（２６１）が形成され、並びに金属箔
（２７）が複数段に分割され、各段の金属箔（２７）の
孔（２６１）部分に小段の未切断の部分が保留され、こ
れにより、ライナー回路が裏返しとされて、各ＣＯＢ式
ＬＥＤ（２１）が隣り合う二つの金属箔（２７）の間に
溶接固定されることを特徴とする、フレキシブル発光体
装置。22. The flexible light emitting device according to claim 19, wherein the liner circuit is composed of a liner layer (26) and a band-shaped metal foil (27), is continuously formed by a band-shaped production method, and uses a mold. In the liner layer (26), a plurality of holes (261) are formed equidistantly, and the metal foil (27) is divided into a plurality of steps, and the holes (261) of the metal foil (27) in each step are formed. The uncut portion of the lower row is retained, whereby the liner circuit is turned over and each COB LED (21) is welded and fixed between two adjacent metal foils (27). , Flexible luminous device. 【請求項２３】 請求項１９記載のフレキシブル発光体
装置において、ライナー回路がライナー層（２６）を接
着する方式により、直接内層固定座（１０）に固定され
たことを特徴とする、フレキシブル発光体装置。23. The flexible light emitting device according to claim 19, wherein the liner circuit is directly fixed to the inner layer fixing seat (10) by a method of bonding the liner layer (26). apparatus. 【請求項２４】 請求項１９記載のフレキシブル発光体
装置において、ライナー層（２６）の両側辺縁に複数の
係止突起（２６３）が設けられ、内層固定座（１０）の
該係止突起（２６３）に対応する位置に、それぞれ係止
孔（１６）が設けられ、ライナー層（２６）が内層固定
座（１０）の凹溝（１１）に挿入固定されたことを特徴
とする、フレキシブル発光体装置。24. The flexible light emitting device according to claim 19, wherein a plurality of locking projections (263) are provided on both side edges of the liner layer (26), and the locking projections (263) of the inner layer fixing seat (10) are provided. 263), and a locking hole (16) is provided at each position, and the liner layer (26) is inserted and fixed in the concave groove (11) of the inner layer fixing seat (10). Body device. 【請求項２５】 請求項８記載のフレキシブル発光体装
置において、内層固定座（１０）に凹溝（１１）に貫通
する複数の延伸孔（１５）が設けられ、且つ延伸孔（１
５）が等距離に、ＣＯＢ式ＬＥＤ（２１）の設置位置に
対応するよう配置され、外層固定体（４０）の押し出し
成型時に、その押し出しの温度と型出し速度が制御され
ることにより、該延伸孔（１５）とＣＯＢ式ＬＥＤ（２
１）の間に小間隙或いは気泡が形成されたことを特徴と
する、フレキシブル発光体装置。25. The flexible light-emitting device according to claim 8, wherein the inner layer fixing seat (10) is provided with a plurality of extending holes (15) penetrating the concave grooves (11), and the extending holes (1) are provided.
5) are arranged equidistantly so as to correspond to the installation position of the COB type LED (21), and when the outer layer fixed body (40) is extruded and formed, the temperature and the extruding speed of the extrusion are controlled so that the outer fixed body (40) is controlled. Stretching hole (15) and COB LED (2
1) A flexible light emitting device, wherein small gaps or bubbles are formed during 1).
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