JP2003192017A - Composite film for aseptic packaging - Google Patents

Composite film for aseptic packaging

Info

Publication number
JP2003192017A
JP2003192017A JP2001393706A JP2001393706A JP2003192017A JP 2003192017 A JP2003192017 A JP 2003192017A JP 2001393706 A JP2001393706 A JP 2001393706A JP 2001393706 A JP2001393706 A JP 2001393706A JP 2003192017 A JP2003192017 A JP 2003192017A
Authority
JP
Japan
Prior art keywords
film
layer
hydrogen peroxide
polyamide
biaxially stretched
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001393706A
Other languages
Japanese (ja)
Other versions
JP2003192017A5 (en
Inventor
Tetsuo Matsushita
哲男 松下
Michio Sugawa
道男 須川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Pax Corp
Original Assignee
Asahi Kasei Pax Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Pax Corp filed Critical Asahi Kasei Pax Corp
Priority to JP2001393706A priority Critical patent/JP2003192017A/en
Publication of JP2003192017A publication Critical patent/JP2003192017A/en
Publication of JP2003192017A5 publication Critical patent/JP2003192017A5/ja
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a composite film suitable or aseptic filling packaging of an automatic bag-making system which is sterilized with a hydrogen peroxide aqueous solution. <P>SOLUTION: The composite film for hydrogen-peroxide aseptic packaging comprises a laminated film in which a heat-fusion layer is provided on the inside of a stretch base-material film layer. A protective film comprising a layer of bridged ethylene polymeric resin film is superposed on the outside of the stretch base-material film layer. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明が属する技術分野】本発明は、 食品、医薬品な
どの自動製袋式連続無菌充填包装に好適な複合フィルム
に関する。
TECHNICAL FIELD The present invention relates to a composite film suitable for automatic aseptic continuous aseptic filling packaging for foods, pharmaceuticals and the like.

【0002】[0002]

【従来の技術】プラスチック性密封袋に充填された内容
物の流通、保存下での変質を防止したり、保存期間を延
長させるために内容物は、微生物を殺菌、滅菌して充填
される。
2. Description of the Related Art In order to prevent the contents filled in a plastic sealed bag from being altered and deteriorated during storage, or to extend the storage period, the contents are sterilized and sterilized with microorganisms to be filled.

【0003】充填された内容物の殺菌の方法としては、
一旦内容物をプラスチック製フィルムに密封充填した後
に120℃程度の高温加圧下で比較的長時間加熱処理す
るレトルト殺菌法、100℃以下の熱水中で加熱殺菌す
るボイル殺菌法や内容物のみを予め加熱しておいて未だ
加熱されたままの内容物を袋に充填してその熱でフィル
ムに付着した微生物を殺菌、滅菌するホットパック法、
内容物を高温で短時間加熱処理し、殺菌された内容物を
これとは別に殺菌したフィルムに充填する殺菌法があ
る。
As a method of sterilizing the filled contents,
The retort sterilization method in which the contents are once sealed and filled in a plastic film under a high temperature and pressure of about 120 ° C for a relatively long time, and the boiling sterilization method in which the contents are heated and sterilized in hot water at 100 ° C or less A hot pack method of pre-heating and filling the bag with the contents that are still heated and sterilizing and sterilizing the microorganisms attached to the film by the heat.
There is a sterilization method in which the contents are heat-treated at a high temperature for a short time and the sterilized contents are separately filled into a sterilized film.

【0004】後者の内容物とフィルムの微生物を別々に
殺菌して充填する方法として、内容物の殺菌は、例えば
チューブ、プレート、掻き取り式の殺菌機に内容物を連
続的に通しながら間接的に高温短時間加熱して殺菌する
方法や、内容物に直接加熱蒸気を吹込んで加熱殺菌する
方法が一般的である。
As the latter method of separately sterilizing the contents and the microorganisms of the film and filling them, the contents are sterilized indirectly by continuously passing the contents through a tube, a plate or a scraping type sterilizer. Generally, a method of sterilizing by heating at a high temperature for a short time, and a method of sterilizing by heating by blowing heated steam directly on the contents are common.

【0005】又フィルムの殺菌方法としては、フィルム
に紫外線、γ線や電子線などの電離放射線を照射してバ
ッチ式又は連続式に非加熱殺菌する方法、無菌チャンバ
ー内でフィルムを連続的に送りながら高濃度の加熱過酸
化水素水溶液に浸漬したり、過酸化水素水溶液を噴霧す
る方法もしくは、過酢酸、次亜塩素酸水溶液に浸漬する
方法などの微生物を化学的に殺菌する方法がある。
As a sterilizing method of the film, the film is irradiated with ionizing radiation such as ultraviolet rays, γ rays or electron beams to perform non-heat sterilization in batch type or continuous type, and the film is continuously fed in a sterile chamber. However, there is a method of chemically sterilizing microorganisms such as a method of immersing in a high-concentration heated hydrogen peroxide aqueous solution, a method of spraying an aqueous hydrogen peroxide solution, or a method of immersing in a peracetic acid or hypochlorous acid aqueous solution.

【0006】このようにして殺菌した内容物を無菌雰囲
気の包装機械下で無菌フィルムに充填する方法は商業的
無菌包装と呼ばれ、食中毒菌や病原菌が存在せず常温流
通下において腐敗、変敗や経済的損失をもたらすような
微生物が存在しないことを意味しており、紙カートン容
器やボトルに充填された牛乳、果汁飲料、ワイン、ヨー
グルトなどが実用化されている。
The method of filling the aseptic film with the sterilized contents under the aseptic atmosphere packaging machine is called commercial aseptic packaging, which is free from food poisoning bacteria and pathogenic bacteria and decomposes and decomposes under normal temperature distribution. It means that there are no microorganisms that cause economic loss, and milk, fruit juice drinks, wine, yogurt, etc. filled in paper carton containers and bottles have been put to practical use.

【0007】一方、微生物的なレベルが商業的無菌まで
は至らないが、冷蔵庫などで冷蔵保存することにより保
存期間を延長させるための無菌化処理を行う包装を無菌
化包装と呼び、ボイル殺菌、ホットパック殺菌包装がこ
れに当たる。
On the other hand, although the microbial level does not reach the level of commercial sterilization, a package that is sterilized to extend the storage period by refrigerating in a refrigerator or the like is called sterilized packaging, which is called boil sterilization. This is hot pack sterilization packaging.

【0008】近年は、消費者の食品に対する本物の味の
追求や安全性への要求、食の個食化、簡便化などが高ま
り無菌化包装の重要性が認識されてきている。即ち商業
的無菌包装においては、内容物は高温短時間で殺菌され
るため従来のレトルト法による殺菌に比較して、内容物
の変質による味覚の変化が少なく食品本来の味覚が保持
され、且つ商業的無菌故に内容物の変質に起因する腐敗
菌による食中毒などの事故に対する安全性が保証され
る。
[0008] In recent years, consumers have come to recognize the importance of sterilized packaging as the pursuit of genuine taste for foods, the demand for safety, individual consumption of foods, simplification, etc. are increasing. That is, in commercial aseptic packaging, since the contents are sterilized at high temperature in a short time, compared to the conventional sterilization by the retort method, there is less change in taste due to alteration of the contents, the original taste of food is maintained, and As a result, the safety is assured against accidents such as food poisoning due to spoilage bacteria caused by alteration of the contents because of the aseptic sterility.

【0009】これらのうち特に過酸化水素に代表される
水溶液は、強い殺菌力を有し信頼性が高いため商業的無
菌包装の包装材料の殺菌に実績がある。
Of these, an aqueous solution typified by hydrogen peroxide has a strong sterilizing power and is highly reliable, and therefore has a track record of sterilizing packaging materials for commercial aseptic packaging.

【0010】液体状の内容物の包装用フィルムとして
は、破袋防止のため一般的にはポリアミド系基材フィル
ムに熱融着性のフィルムが積層された複合フィルムが使
われるが、過酸化水素による無菌充填用フィルムとして
用いる場合は、過酸化水素がポリアミド系フィルムに取
りこまれて乾燥によって過酸化水素を高度なレベルまで
除去するのが困難で過酸化水素が残留することがあるば
かりでなく、ポリアミド系フィルム自体が過酸化水素の
酸化作用により劣化することがあった。このためポリア
ミド系フィルムを過酸化水素から保護する目的でポリア
ミド系フィルムの外層に保護フィルムをもう一層積層し
て用いられている。
As a film for packaging liquid contents, a composite film in which a heat-fusible film is laminated on a polyamide base film is generally used to prevent bag breakage. When used as a film for aseptic filling according to the above, not only is hydrogen peroxide incorporated into a polyamide-based film, it is difficult to remove it to a high level by drying, and not only hydrogen peroxide may remain. However, the polyamide film itself may be deteriorated by the oxidizing action of hydrogen peroxide. Therefore, in order to protect the polyamide-based film from hydrogen peroxide, another protective film is laminated on the outer layer of the polyamide-based film.

【0011】保護フィルムに要求される機能としては、
第一に過酸化水素に対して化学的に安定で且つ過酸化水
素を吸着し難いことである。特に何らかのトラブルや休
息などのために充填包装機の運転を一時停止した場合、
フィルムが50〜60℃程度の温度に加熱された過酸化
水素水溶液中に長時間停滞することになり、その場合に
フィルムが過酸化水素で劣化して弱くなると運転再スタ
ート時に長時間熱過酸化水素水溶液中に浸漬された部分
のフィルムが切断したりする場合がある。
The function required of the protective film is as follows.
First, it is chemically stable against hydrogen peroxide and is difficult to adsorb hydrogen peroxide. Especially when the operation of the filling and packaging machine is temporarily stopped due to some trouble or rest,
The film will stay in the hydrogen peroxide solution heated to a temperature of about 50-60 ° C for a long time, and if the film deteriorates with hydrogen peroxide and becomes weak in that case, it will be overheated for a long time when restarted. The film in the portion immersed in the hydrogen aqueous solution may be cut.

【0012】連続製袋式無菌充填機では、充填機チャン
バーは内圧を僅かに陽圧に保つことによって無菌雰囲気
に保たれているためフィルムが切断するとフィルムのチ
ャンバー出口のシールが崩れ外気が無菌チャンバー内に
流入し無菌雰囲気が壊されることになる。その場合再度
チャンバー内を殺菌するには数時間必要になり著しく生
産性に悪影響を及ぼす。
In the continuous bag-making type aseptic filling machine, the filling machine chamber is kept in a sterile atmosphere by keeping the internal pressure slightly positive, so that when the film is cut, the seal at the film chamber outlet collapses and the outside air becomes aseptic chamber. It will flow into the interior and destroy the sterile atmosphere. In that case, it takes several hours to sterilize the inside of the chamber again, which significantly affects productivity.

【0013】第二の要求機能は、充填機械適性に優れる
ことである。即ち製袋式無菌充填機にあっては、過酸化
水素水溶液に浸漬したフィルムに付着した過酸化水素水
溶液を充分に除去するために充填機チャンバー内でフィ
ルムを乾燥する必要があるが、この場合乾燥は、フィル
ムを筒状に折込むためのフォーマーの直前で行われるた
めセーラーには加熱されて暖かいフィルムが導入される
ことになる。
The second required function is excellent filling machine suitability. That is, in a bag-making type aseptic filling machine, it is necessary to dry the film in the filling machine chamber in order to sufficiently remove the hydrogen peroxide solution adhering to the film immersed in the hydrogen peroxide solution. Since the drying is performed immediately before the former for folding the film into a tubular shape, the sailor is heated and a warm film is introduced.

【0014】最外層の保護フィルムはフォーマーと直接
接触しセーラーのエッジ部で強く擦れながら方向を変更
しつつ筒状に成形されるが、この時フォーマーのエッジ
部とフィルムの滑り摩擦抵抗が大きければフィルムに強
い引張り張力がかかることになり、フィルムが切断した
り蛇行したり或いは袋ピッチが短くなったりして安定し
た充填ができない。
The outermost protective film is formed into a tubular shape while changing its direction by directly contacting the former and rubbing strongly at the edge of the sailor. At this time, if the sliding friction resistance between the edge of the former and the film is large, Since a strong tensile tension is applied to the film, the film is cut, meandered, or the bag pitch is shortened, so that stable filling cannot be performed.

【0015】運転の継続とともにフィルムが持ち込む熱
でセーラーの温度は徐々に上昇しある温度で加熱と放熱
のバランスがとれた一定温度となるが、フィルムとフォ
ーマーに温度がかかったこの状態でフィルムの摩擦抵抗
が少ない、即ちホットスリップ性が良いことが必要であ
る。
The temperature of the sailor gradually rises due to the heat carried in by the film as the operation continues, and at a certain temperature, it becomes a constant temperature in which heating and heat dissipation are well balanced, but in this state where the film and the former are heated, the film It is necessary that the friction resistance be small, that is, the hot slip property be good.

【0016】本発明で用いる架橋されたエチレン系重合
体樹脂フィルムからなる保護フィルムは、ポリマー分子
が架橋されているため温度が付与されても軟化し難いた
めか、温度がかかった状態でのセーラーとの滑り性が低
下しない。
The protective film made of a crosslinked ethylene-based polymer resin film used in the present invention is not likely to be softened even when a temperature is applied because the polymer molecules are crosslinked, or the sailor in a heated state. Sliding property with does not deteriorate.

【0017】第三の要求機能としては、出来あがった充
填袋の流通過程でのピンホールの発生を防止できること
である。充填袋は、流通過程で衝撃やダンボールとの擦
れ、フィルムの屈曲などの作用を受け、ピンホールが発
生し易いが、これを防止できること即ち耐ピンホール性
に優れていることが必要である。特に、最外層の保護フ
ィルムはダンボールと直接擦れ、屈曲を受けた場合は最
も曲げ応力が最も大きく付加されるため耐ピンホール性
の良し悪しに強く影響を与える。この耐ピンホール性
は、袋が大容量であったり、内容物の流動性が高かった
り或いは温度が低い場合は特に問題となり易い。
The third required function is to prevent pinholes from being generated in the distribution process of the finished filling bag. The filling bag is subject to impacts, rubbing against the corrugated cardboard, bending of the film, and the like during the distribution process, and pinholes are easily generated. However, it is necessary to prevent this, that is, to have excellent pinhole resistance. In particular, when the outermost protective film rubs directly against the corrugated cardboard and is bent, the largest bending stress is applied, which strongly affects the pinhole resistance. This pinhole resistance is likely to be a problem particularly when the bag has a large capacity, the fluidity of the contents is high, or the temperature is low.

【0018】耐ピンホール性を改良する方法としては例
えば、特公平6−55469号公報には外層としてスリ
ップ剤を含み特定の摩擦係数と厚みを有するポリエチレ
ンから構成される複合フィルム、特開平8−27654
5号公報には、外層に無延伸のポリエチレン層又は無延
伸のポリプロピレン層を積層した複合フィルム、特開平
8−323937号公報には、外層にポリオレフィン系
フィルム保護層を積層した複合フィルムなどが提案され
ているが、これらの複合フィルムを加熱された過酸化水
素水溶液に長時間浸漬停滞した時に化学的に劣化し易く
運転再開時にフィルムの浸漬部のフィルムの滑り性が悪
くなり、送りロールに巻付いたりフォーマー部で切断し
たりすることがあり、過酸化水素水溶液でフィルムを殺
菌する複合フィルムとしては問題があった。
As a method for improving the pinhole resistance, for example, Japanese Patent Publication No. 6-55469 discloses a composite film made of polyethylene having a slip coefficient as an outer layer and having a specific friction coefficient and a thickness. 27654
No. 5 discloses a composite film in which a non-stretched polyethylene layer or a non-stretched polypropylene layer is laminated as an outer layer, and JP-A-8-323937 proposes a composite film in which a polyolefin-based film protective layer is laminated as an outer layer. However, when these composite films are soaked in a heated aqueous hydrogen peroxide solution for a long time, they are likely to be chemically deteriorated, and when the operation is restarted, the slipperiness of the film in the dipping part of the film deteriorates and the film is wound on a feed roll. It may be attached or cut by the former part, and there is a problem as a composite film in which the film is sterilized with an aqueous hydrogen peroxide solution.

【0019】又特開平6−155682号公報、特開平
6−155683号公報には、耐ピンホール性を改良す
るために外層に架橋度がフィルムの厚さ方向に低下した
ポリエチレン系架橋延伸フィルムを積層することが提案
されているが、本発明に関する過酸化水素水溶液に対す
る適性については何ら示唆されてなく、従来耐ピンホー
ル性、耐過酸化水素適性、機械適性を同時に併せ持った
製袋式連続無菌充填包装用の複合フィルムとしての提案
はなかった。
Further, in JP-A-6-155682 and JP-A-6-155683, there is disclosed a polyethylene-based crosslinked stretched film having a degree of crosslinking reduced in the thickness direction of the film as an outer layer in order to improve resistance to pinholes. Although it is proposed to stack, there is no suggestion of suitability for the hydrogen peroxide aqueous solution according to the present invention, and conventional bag-making type continuous sterilization having pinhole resistance, hydrogen peroxide resistance, and mechanical suitability at the same time. There was no proposal as a composite film for filling and packaging.

【0020】[0020]

【発明が解決しようとする課題】本発明の目的は、この
過酸化水素水を用いた商業的無菌包装に好適で、且つ耐
ピンホールに優れたフレキシブルな複合フィルムを提供
することにある。即ち本発明は、包装用フィルムを過酸
化水素水溶液や過酢酸水溶液やそれらの混合水溶液中、
次亜塩素酸ソーダ水溶液又はそれらの水溶液の噴霧雰囲
気中を通すことによってフィルム付着した菌類を殺菌す
るのに適した自動製袋式連続無菌充填包装用複合フィル
ムを提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a flexible composite film suitable for commercial aseptic packaging using this hydrogen peroxide solution and having excellent pinhole resistance. That is, the present invention, the packaging film in a hydrogen peroxide solution or peracetic acid solution or a mixed solution thereof,
It is an object of the present invention to provide an automatic bag-making type continuous aseptic filling and packaging composite film suitable for sterilizing fungi attached to a film by passing the aqueous solution of sodium hypochlorite or a spray atmosphere of the aqueous solution.

【0021】[0021]

【課題を解決するための手段】本発明者は、上記の課題
を解決するため鋭意検討した結果、本発明の無菌包装用
複合フィルムに至った。
Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems, the present inventor has reached the composite film for aseptic packaging of the present invention.

【0022】すなわち、本発明は、(1)延伸基材フィ
ルム層の内層に熱融着層が設けられている積層フィルム
において、該延伸基材フィルム層の外層に架橋されたエ
チレン系重合体樹脂フィルムからなる保護フィルムが積
層されていることを特徴とする過酸化水素殺菌無菌包装
用複合フィルム、(2)延伸基材フィルム層が、二軸延
伸ポリアミド系フィルム又は二軸延伸ポリエステル系フ
ィルムであることを特徴とする前記(1)記載の過酸化
水素殺菌無菌包装用複合フィルム、(3)延伸基材フィ
ルム層が、ガスバリア性の二軸延伸ポリアミド系フィル
ムであることを特徴とする前記(1)記載の過酸化水素
殺菌無菌包装用複合フィルム、(4)ガスバリア性の二
軸延伸ポリアミド系フィルムが、二軸延伸ポリアミド系
フィルムに塩化ビニリデン樹脂をコーティングしたフィ
ルム、二軸延伸ポリアミド系フィルムに無機酸化物の薄
膜又は金属の薄膜を蒸着したフィルム、ポリアミド系樹
脂層とエチレン−ビニルアルコール共重合体樹脂層を含
む二軸延伸共押出しポリアミド系フィルム、ポリアミド
系樹脂層とメタキシリレンアジパミド樹脂層を含む二軸
延伸共押出しポリアミド系フィルムの何れかから選ばれ
たものであることを特徴とする前記(3)記載の過酸化
水素殺菌無菌包装用複合フィルム、(5)延伸基材フィ
ルム層と架橋されたエチレン系重合体樹脂フィルムの間
又は架橋されたエチレン系重合体樹脂フィルムと熱融着
層の間に中間フィルム層が積層されたことを特徴とする
前記(1)乃至(4)のいずれか一つに記載の過酸化水
素殺菌無菌包装用複合フィルム、(6)架橋されたエチ
レン系重合体樹脂フィルムが、密度0.900〜0.9
55g/cm3の低、中、高密度ポリエチレン又は密度
0.900〜0.945g/cm3の直鎖状低密度ポリ
エチレン又はそれらの混合物、もしくはそれらの共押出
し物からなることを特徴とする前記(1)乃至(5)の
いずれか一つに記載の過酸化水素殺菌無菌包装用複合フ
ィルム、に関する。
That is, the present invention provides (1) a laminated film in which a heat-sealing layer is provided as an inner layer of a stretched base film layer, and an ethylene polymer resin cross-linked to the outer layer of the stretched base film layer. A composite film for hydrogen peroxide sterilization and aseptic packaging, characterized in that a protective film made of a film is laminated, (2) the stretched base film layer is a biaxially stretched polyamide-based film or a biaxially stretched polyester-based film. (1) The composite film for hydrogen peroxide sterilization and aseptic packaging according to (1) above, and (3) the stretched base film layer is a gas-barrier biaxially stretched polyamide-based film. The composite film for hydrogen peroxide sterilization aseptic packaging according to 4), and (4) the gas-barrier biaxially stretched polyamide-based film are added to the biaxially stretched polyamide-based film with vinyl chloride. A film coated with a redene resin, a film obtained by vapor-depositing a thin film of an inorganic oxide or a metal on a biaxially stretched polyamide film, a biaxially stretched coextruded polyamide containing a polyamide resin layer and an ethylene-vinyl alcohol copolymer resin layer. Hydrogen peroxide according to the above (3), wherein the hydrogen peroxide is selected from any of a biaxially stretched coextruded polyamide film including a polyamide film and a polyamide resin layer and a metaxylylene adipamide resin layer. Composite film for sterilization and aseptic packaging, (5) Intermediate film layer laminated between stretched base film layer and cross-linked ethylene polymer resin film or between cross-linked ethylene polymer resin film and heat fusion layer The composite film for hydrogen peroxide sterilization and aseptic packaging according to any one of (1) to (4) above, wherein ) Ethylene polymer resin films crosslinked, density from 0.900 to 0.9
Low 55 g / cm 3, in the, characterized in that high-density polyethylene or a density 0.900~0.945g / cm 3 of linear low density polyethylene or mixtures thereof, or co-extrusion thereof The composite film for hydrogen peroxide sterilization aseptic packaging according to any one of (1) to (5).

【0023】[0023]

【発明の実施の形態】本発明の無菌充填用複合フィルム
を図面を参照しながら説明する。図1及び図2は本発明
の複合フィルム1の断面図で、図1の複合フィルム1
は、最外層の架橋されたエチレン系重合体樹脂フィルム
2、延伸基材フィルム3及び最内層の熱融着層4の構成
からなる。
BEST MODE FOR CARRYING OUT THE INVENTION The composite film for aseptic filling of the present invention will be described with reference to the drawings. 1 and 2 are cross-sectional views of the composite film 1 of the present invention. The composite film 1 of FIG.
Is composed of a cross-linked ethylene-based polymer resin film 2 as the outermost layer, a stretched base film 3, and a heat-sealing layer 4 as the innermost layer.

【0024】延伸基材フィルム層3は、ポリオレフィン
系樹脂、ポリアミド系樹脂、ポリエステル系樹脂などの
二軸延伸フィルムが用いられるが、二軸延伸ポリエチレ
ンテレフタレートフィルムや、耐ピンホール性などの点
から柔軟性、強靭性のあるポリアミド系樹脂フィルムを
二軸延伸して得られる二軸延伸ポリアミドフィルムが好
ましい。
A biaxially stretched film such as a polyolefin resin, a polyamide resin, or a polyester resin is used for the stretched base film layer 3, but it is flexible from the viewpoint of the biaxially stretched polyethylene terephthalate film and the pinhole resistance. A biaxially stretched polyamide film obtained by biaxially stretching a polyamide-based resin film having properties and toughness is preferable.

【0025】ポリアミド樹脂の例としては、ナイロン
6、ナイロン66、ナイロン12やこれらの樹脂と芳香
族系のメタキシリレンアジパミドとの混合物や共押出し
物などが挙げられ、そのフィルムの厚みは、5〜40μ
m、好ましくは10〜30μmである。
Examples of the polyamide resin include nylon 6, nylon 66, nylon 12, a mixture of these resins and an aromatic metaxylylene adipamide, and a coextruded product. The thickness of the film is , 5-40μ
m, preferably 10 to 30 μm.

【0026】保存上特にガスバリア性を要求される内容
物の場合には、ガスバリア性を有するポリアミド系フィ
ルムを延伸基材フィルム層3として用いるか、又は図2
の様にガスバリア性を有する第四のフィルムを中間層フ
ィルム層5として積層する。
In the case of contents which particularly require a gas barrier property for storage, a polyamide-based film having a gas barrier property is used as the stretched base film layer 3, or FIG.
The fourth film having the gas barrier property as described above is laminated as the intermediate film layer 5.

【0027】図2では、中間フィルム層5は架橋された
エチレン系重合体樹脂フィルム2と延伸基材フィルム層
3の間に位置しているが延伸基材フィルム層3と熱融着
層4の間に位置しても良い。
In FIG. 2, the intermediate film layer 5 is located between the crosslinked ethylene polymer resin film 2 and the stretched base film layer 3, but the stretched base film layer 3 and the heat-sealing layer 4 are separated from each other. It may be located in between.

【0028】ガスバリア性二軸延伸ポリアミドフィルム
としては、ポリ塩化ビニリデン層を積層したナイロンフ
ィルム、ガスバリア層例えばエチレンビニルアルコール
層を含む共押出し多層ナイロンフィルム、芳香族系のメ
タキシリレンアジパミドを含む混合又は共押出し多層ナ
イロンフィルム又は、金属又は無機酸化物の薄膜を設け
た二軸延伸ポリアミド系フィルムなどが用いられる。
The gas-barrier biaxially stretched polyamide film includes a nylon film laminated with a polyvinylidene chloride layer, a gas barrier layer such as a coextruded multilayer nylon film containing an ethylene vinyl alcohol layer, and an aromatic metaxylylene adipamide. A mixed or co-extruded multilayer nylon film or a biaxially stretched polyamide-based film provided with a thin film of a metal or an inorganic oxide is used.

【0029】ガスバリア性の中間フィルム層5として
は、ポリ塩化ビニリデン層を積層したポリエステル系や
ポリオレフィン系フィルム、金属又は無機酸化物の薄膜
を設けたポリエステル系やポリオレフィン系フィルム、
エチレン−ビニルアルコール系フィルム、ポリ塩化ビニ
リデン系フィルム、、エチレン−ビニルアルコール、ポ
リ塩化ビニリデン層を含む共押出しフィルム、金属箔な
どが挙げられる。
As the gas barrier intermediate film layer 5, a polyester or polyolefin film laminated with a polyvinylidene chloride layer, a polyester or polyolefin film provided with a thin film of a metal or an inorganic oxide,
Examples thereof include ethylene-vinyl alcohol-based films, polyvinylidene chloride-based films, ethylene-vinyl alcohol, coextrusion films containing a polyvinylidene chloride layer, and metal foils.

【0030】ガスバリア性以外の要求例えば剛性や、直
線カット性などを付与する等の要求に応じて、それらの
機能を有するフィルム、例えば一軸延伸したフィルムな
どを中間フィルム層5として積層することが出来る。こ
れらの中間層フィルム層5の厚さは、5〜40μmであ
ることが好ましい。
A film having these functions, for example, a uniaxially stretched film or the like can be laminated as the intermediate film layer 5 in accordance with a request other than the gas barrier property, for example, a request such as imparting rigidity or linear cutting property. . The thickness of these intermediate film layers 5 is preferably 5 to 40 μm.

【0031】架橋されたエチレン系重合体樹脂フィルム
からなる保護フィルム2は延伸基材フィルム層3の外面
に、即ち最外層に積層する。架橋されたエチレン系重合
体樹脂フィルム1は、各種密度のポリエチレンを用いて
Tダイス又は環状ダイスより溶融状態で押出し、水など
の液体媒体で急冷して無延伸状態のシート、チューブ原
反を成形する。
The protective film 2 made of a crosslinked ethylene polymer resin film is laminated on the outer surface of the stretched base film layer 3, that is, the outermost layer. The crosslinked ethylene-based polymer resin film 1 is extruded in a molten state from a T-die or an annular die using polyethylene of various densities, and rapidly cooled with a liquid medium such as water to form an unstretched sheet or tube raw fabric. To do.

【0032】次に、この無延伸原反に電子線、γ線など
の電離性放射線を照射し樹脂の架橋処理を行い、続いて
熱風による伝熱加熱或いは赤外線ヒーターなどの輻射加
熱によりチューブを重合体の融点以下の温度で二軸方向
に延伸して得られる。
Next, this unstretched raw material is irradiated with ionizing radiation such as electron rays and γ rays to crosslink the resin, and then the tube is heated by heat transfer with hot air or radiant heating with an infrared heater. It is obtained by biaxially stretching at a temperature not higher than the melting point of the coalescence.

【0033】エチレン系重合体樹脂としては、高密度ポ
リエチレン、中密度ポリエチレン、低密度ポリエチレ
ン、直鎖状低密度ポリエチレン、エチレンと共重合可能
なビニル化合物との共重合体などが用いられる。エチレ
ン系重合体樹脂の密度は、0.900〜0.950g/
cm3のものが用いられるが、好ましくは0.910〜
0.940g/cm3である。密度が0.900g/c
3より小さいとフィルムの耐過酸化水素性が悪くなり
且つ滑り性も低下する。密度が0.950g/cm 3
り大きいとフィルムの均一安定な製膜が難しくなる。
As the ethylene-based polymer resin, a high density resin is used.
Polyethylene, medium density polyethylene, low density polyethylene
Copolymerizable with ethylene, linear low density polyethylene, ethylene
For example, a copolymer with another vinyl compound is used. Echire
The density of the polymer resin is 0.900 to 0.950 g /
cm3Although the ones used are preferably 0.910
0.940 g / cm3Is. Density is 0.900g / c
m3If it is smaller, the hydrogen peroxide resistance of the film deteriorates.
In addition, slipperiness is also reduced. Density 0.950g / cm 3Yo
If it is too large, it becomes difficult to form the film uniformly and stably.

【0034】エチレン系重合体樹脂フィルムは、上記重
合体の単独又は混合物の単層フィルムでも良く、又上記
重合体の多層共押出しフィルムでも良い。架橋されたエ
チレン系重合体樹脂フィルムの架橋の程度は、電離放射
線の放射の程度により変化し沸騰パラキシレン抽出によ
る不溶分の割合でゲル分率として示されゲル分率が高い
程架橋度が高い。放射の程度としては、20キログレイ
〜100キログレイ、好ましくは40キログレイ〜70
キログレイである。本発明のエチレン系重合体樹脂フィ
ルムの架橋度は、ゲル分率で25〜65%のものが用い
られるが、好ましくは30〜55%である。
The ethylene polymer resin film may be a single layer film of the above polymers alone or a mixture thereof, or may be a multilayer coextrusion film of the above polymers. The degree of cross-linking of the cross-linked ethylene-based polymer resin film changes depending on the degree of irradiation of ionizing radiation, and is indicated as the gel fraction by the proportion of insoluble matter by boiling para-xylene extraction.The higher the gel fraction, the higher the degree of crosslinking. . The degree of radiation is 20 to 100 kilogray, preferably 40 to 70 kilogray.
It is a kilogray. The degree of crosslinking of the ethylene polymer resin film of the present invention is 25 to 65% in terms of gel fraction, and preferably 30 to 55%.

【0035】延伸基材フィルム層3と架橋されたエチレ
ン系重合体樹脂フィルムからなる保護フィルム2の積層
は、ポリウレタン系接着剤例えば、1液性のイソシアネ
ート系、2液性のポリエステル−イソシアネート系、ポ
リエーテル−イソシアネート系の接着剤を0.5〜7g
/m2好ましくは、2〜5g/m2の塗布量で用いて積層
するドライラミネーション法や、アンカーコート剤例え
ば、塗布量0.5〜1.5g/m2の1液性のイソシア
ネート系、2液性のポリエステル−イソシアネート系、
ポリエーテル−イソシアネート系のポリウレタンアンカ
ーコート剤を介して、Tダイスより押出したポリオレフ
ィン系の樹脂にて積層するサンドラミネーション法によ
ってなされる。
The stretched base film layer 3 and the protective film 2 made of a cross-linked ethylene polymer resin film are laminated by a polyurethane adhesive, for example, a one-component isocyanate system, a two-component polyester-isocyanate system, 0.5 to 7 g of polyether-isocyanate adhesive
/ M 2 Preferably, a dry lamination method in which a coating amount of 2 to 5 g / m 2 is used for lamination, or an anchor coating agent, for example, a one-component isocyanate system having a coating amount of 0.5 to 1.5 g / m 2 , Two-component polyester-isocyanate system,
It is made by a sand lamination method in which a polyolefin-based resin extruded from a T-die is laminated through a polyether-isocyanate-based polyurethane anchor coating agent.

【0036】延伸基材フィルム層3の内層に積層される
熱融着層4は、ポリオレフィン系重合体樹脂が用いられ
る。具体的には、エチレン系重合体樹脂例えば、低密度
ポリエチレン、直鎖状低密度ポリエチレン、エチレン系
樹脂と共重合可能なビニル化合物との共重合体などや、
プロピレン系重合体樹脂が用いられる。
A polyolefin polymer resin is used for the heat-sealing layer 4 laminated on the inner layer of the stretched base film layer 3. Specifically, ethylene-based polymer resin, for example, low-density polyethylene, linear low-density polyethylene, a copolymer with a vinyl compound copolymerizable with the ethylene-based resin, and the like,
A propylene polymer resin is used.

【0037】過酸化水素による殺菌を行なう無菌充填用
フィルムに用いる熱融着層の選定に当たり注意を要する
ことは、シール性、耐熱性、剛性、透明性などの一般的
な要求特性に対応して選定することは当然であるが、そ
れに加えて残留過酸化水素に対する考慮、例えば添加剤
として過酸化水素を吸着し難い非多孔質系のアンチブロ
ッキング剤を用いるとか、アンチブロッキング剤の添加
量を減少させるなどの考慮が別途必要である。
It is important to be careful in selecting the heat-sealing layer used for the aseptic filling film which is sterilized by hydrogen peroxide, in consideration of general required characteristics such as sealing property, heat resistance, rigidity and transparency. It is natural to select it, but in addition to this, consider residual hydrogen peroxide, for example, use a non-porous anti-blocking agent that does not easily adsorb hydrogen peroxide as an additive, or reduce the amount of anti-blocking agent added. It is necessary to separately consider such things as making it happen.

【0038】即ち、複合フィルム1は、高濃度の過酸化
水素水溶液に浸漬されたり過酸化水素水溶液が噴霧され
たりしてフィルムの表裏が殺菌されるが、その際滑り性
改良などの目的で熱融着層4に添加されているスリップ
剤、アンチブロッキング剤などの種類や量によっては接
触した過酸化水素がそれらに吸着されて過酸化水素水を
除去する乾燥工程でも過酸化水素を安全なレベルまで除
去できず充填内容物に微量であるが混入する恐れがある
ためこれに対する考慮が別途必要である。熱融着層4の
厚さは、内容物の種類や充填量などによって変わるが4
0〜100μm程度のものが用いられる。
That is, the composite film 1 is sterilized by immersing it in a high-concentration aqueous hydrogen peroxide solution or spraying the aqueous hydrogen peroxide solution. Depending on the type and amount of slip agent, anti-blocking agent, etc. added to the fusing layer 4, the contacted hydrogen peroxide is adsorbed by them and the hydrogen peroxide is removed at a safe level even in the drying step. Therefore, it is necessary to consider it separately because there is a possibility that it may be mixed in the filling contents though it cannot be removed. The thickness of the heat-sealing layer 4 varies depending on the type of contents, the filling amount, etc.
Those having a size of about 0 to 100 μm are used.

【0039】延伸基材フィルム層3と熱融着層4の積層
は、延伸基材フィルム層3と保護フィルム2の積層と同
様な、ポリウレタン系接着剤を用いて2枚のフィルムを
積層するドライラミネーション法やTダイよりポリオレ
フィン系の樹脂を押出してアンカーコート剤を介して2
枚のフィルムを積層するサンドラミネーション法に加え
て、延伸基材フィルム2にTダイより押出した溶融した
熱融着性樹脂層4をアンカーコート剤を介して積層する
押出しラミネーション法がある。次に本発明を実施例に
基づいて説明する。
The stretched base film layer 3 and the heat-sealing layer 4 are laminated in the same manner as the stretched base film layer 3 and the protective film 2 by laminating two films using a polyurethane adhesive. Extrusion of polyolefin resin from lamination method or T-die
In addition to the sand lamination method of laminating a plurality of films, there is an extrusion lamination method of laminating a molten heat-fusible resin layer 4 extruded from a T-die on a stretched base film 2 via an anchor coating agent. Next, the present invention will be described based on examples.

【0040】[0040]

【発明の実施の態様】実施例中の測定法は、下記の方法
に拠った。「 ゲル分率」 ASTM−D2765に準拠し、沸騰パラ
キシレン中、12時間の不溶分の重量分率をゲル分率と
した。 「密度」 ASTM−D1505で測定した。 「単体落下試験」 充填袋単体合計5袋を、10℃の雰
囲気下で120cmの高さから袋の縦又は横が下になる
ようにして縦横交互に落下させ破袋する迄の合計落下回
数を最高100回迄測定する。
BEST MODE FOR CARRYING OUT THE INVENTION The measuring methods in the examples are based on the following methods. "Gel Fraction" Based on ASTM-D2765, the gel fraction was defined as the weight fraction of insoluble matter in boiling paraxylene for 12 hours. "Density" It was measured by ASTM-D1505. "Single unit drop test" The total number of drops until the bag is broken by alternately dropping 5 bags in total in a 10 ° C atmosphere from a height of 120 cm so that the length or width of the bag is downward. Measure up to 100 times.

【0041】「振動試験」 ダンボール箱に、充填袋を
横に2袋並べ、その上に4袋ずつ、即ち2列5段の合計
10袋詰めて15℃の雰囲気中で振盪試験機にて振幅3
0mm、振動数165回/分の条件で水平に振動する。
試験は、10分毎に振動を一時停止して袋の破袋の有無
を調べ、破袋した袋があった場合はその袋を取除いた後
振動試験を継続し最大60分間試験を継続した。振動
は、振動方向が袋の長手方向に平行になるように振動さ
せた場合と、袋の短手方向に平行になるように振動させ
た場合の2種類実施し、それぞれ袋の長手方向振動試
験、短手方向振動試験と称す。
[Vibration test] Two filling bags are arranged side by side in a cardboard box, and four bags are placed on each of the filling bags, that is, 10 bags in two rows and five stages are packed, and an amplitude is measured by a shaking tester in an atmosphere of 15 ° C. Three
It vibrates horizontally under the conditions of 0 mm and a frequency of 165 times / min.
In the test, the vibration was temporarily stopped every 10 minutes to check if the bag was broken. If there was a broken bag, the bag was removed and the vibration test was continued for up to 60 minutes. . There are two types of vibration, one is when the vibration direction is parallel to the longitudinal direction of the bag, and the other is when the vibration is parallel to the lateral direction of the bag. , Short-side vibration test.

【0042】[0042]

【実施例】実施例1 密度0.925g/cm3の直鎖状低密度ポリエチレン
と密度0.930g/cm3の低密度ポリエチレンを重
量比で8/2の割合で混合して環状ダイスより溶融押出
し、液体冷媒として水を用いて急冷し未延伸チューブを
得た。得られた未延伸チューブに500KVの加速電圧
で加速した電子線50キログレイ照射し架橋処理を行
い、引続きインフラヒーターによる輻射加熱を行い無延
伸チューブを加熱し、2組のニップロール間の速度比に
より機械の流れ方向に延伸し、チューブ内にエアーを注
入することにより機械の流れ方向と直角に延伸し、次い
でエアーリングにより形成されたバブルの最大径の部分
に冷風を当て延伸を冷却固定した後折畳んで厚み15μ
m、ゲル分率40%の架橋されたエチレン系重合体樹脂
フィルムを得た。
EXAMPLES were mixed at a ratio of 8/2 to the low density polyethylene of Example 1 Density 0.925 g / cm 3 of linear low density polyethylene and a density 0.930 g / cm 3 in a weight ratio of melt from the circular die It was extruded and quenched using water as a liquid refrigerant to obtain an unstretched tube. The resulting unstretched tube is irradiated with an electron beam of 50 Kgray accelerated at an accelerating voltage of 500 KV for cross-linking treatment, followed by radiant heating with an infra heater to heat the unstretched tube, and the machine is operated according to the speed ratio between two nip rolls. Stretched in the flow direction of the machine, stretched at right angles to the machine's flow direction by injecting air into the tube, then applied cold air to the maximum diameter part of the bubble formed by the air ring to cool and fix the stretch, then folded. Folds up and has a thickness of 15μ
m, a crosslinked ethylene-based polymer resin film having a gel fraction of 40% was obtained.

【0043】得られたフィルムを540mm幅にスリッ
トし、両面にコロナ処理をした厚み15μmの二軸延伸
ナイロン6フィルムと2液性のポリエステル・イソシア
ネート系のウレタン系接着剤を用いて貼り合わせた。
The obtained film was slit into a width of 540 mm, and a biaxially stretched nylon 6 film having a thickness of 15 μm and corona-treated on both sides was laminated with a two-component polyester / isocyanate urethane adhesive.

【0044】次いで、二軸延伸ナイロン6フィルムのも
う片方の面に同様の接着剤を用いて厚さ70μmのタマ
ポリ株式会社製の直鎖状低密度ポリエチレンフィルムを
貼り合せて接着剤厚みを含む合計厚み108μmの3層
積層の複合フィルムを得た。
Then, using a similar adhesive, a linear low-density polyethylene film made by Tama Poly Co., Ltd. having a thickness of 70 μm was attached to the other side of the biaxially stretched nylon 6 film, and the total thickness including the adhesive was included. A three-layer laminated composite film having a thickness of 108 μm was obtained.

【0045】この複合フィルムを330mmの幅にスリ
ットし、オリヒロ株式会社製の縦ピロー式無菌包装充填
機ONPACK KAF2000を用いて折幅150m
m×長さ300mmのサイズのピロー袋に水1kgを充
填した。この時複合フィルムは、充填機の無菌チャンバ
ー内に設置された60℃に加熱された35%濃度の過酸
化水溶液槽中を1分間通過させ、次いで無菌エアーを吹
付けることで複合フィルムに付着した過酸化水素水溶液
を吹き飛ばした後80℃の無菌加熱空気で乾燥後フォー
マーで筒状に折込まれ縦シールされ水1kgを充填した
が何の問題もなくスムースに充填することが出来た。
This composite film was slit into a width of 330 mm, and a vertical pillow type aseptic packaging and filling machine ONPACK KAF2000 manufactured by ORIHIRO Co., Ltd. was used to form a folding width of 150 m.
A pillow bag having a size of m × 300 mm in length was filled with 1 kg of water. At this time, the composite film was attached to the composite film by passing it through a 35% concentration aqueous peroxide solution tank heated to 60 ° C. installed in the aseptic chamber of the filling machine for 1 minute and then blowing sterile air. After blowing off the hydrogen peroxide aqueous solution, it was dried with aseptic heated air at 80 ° C., folded in a cylinder with a former and vertically sealed and filled with 1 kg of water, but it could be filled smoothly without any problem.

【0046】これとは別にフィルムが長時間過酸化水素
水溶液に滞留した場合の過酸化水素に対する耐性を調査
するため、複合フィルムの送りを3時間止めて過熱した
ままの過酸化水素水溶液中に停滞させ3時間後に再び運
転を開始したが過酸化水素水溶液に停滞した部分は何の
トラブルもなくステンレス製のフォーマーやフィルムを
広げるための案内板などのフィルムが強く擦られる部分
を問題なく通過して定常の充填が再開された。
Separately from this, in order to investigate the resistance to hydrogen peroxide when the film stays in the hydrogen peroxide aqueous solution for a long time, the composite film is stopped for 3 hours and stays in the hydrogen peroxide aqueous solution which remains overheated. After 3 hours, the operation was started again, but there was no trouble in the area where the hydrogen peroxide solution was stagnant, and there was no problem passing through the areas where the film was strongly rubbed, such as the stainless former and the guide plate for spreading the film. The steady filling was resumed.

【0047】この充填袋単体5袋の落下試験は、5袋と
も100回落下させても破袋はしなかった。袋の長手方
向振動の場合は、60分振動後も破袋した袋はなかっ
た。袋の短手方向振動の場合は、30分後、40分後、
50分後に各1袋の合計3袋破袋した。
In the drop test of 5 bags of the filling bag alone, the 5 bags were not broken even if they were dropped 100 times. In the case of vibration in the longitudinal direction of the bag, no bag was broken even after 60 minutes of vibration. If the bag vibrates in the lateral direction, after 30 minutes, 40 minutes,
After 50 minutes, a total of 3 bags were broken, one for each bag.

【0048】比較例1 比較のために、電子線による架橋処理をしないこと以外
は、実施例1と同様にして得た厚み15μmの二軸延伸
エチレン系重合体フィルムに実施例1と同様の厚み15
μmの二軸延伸ナイロン6フィルム及び厚み70μmの
直鎖状ポリエチレンフィルムを貼り合せ接着剤厚みを含
む合計厚み108μmの複合フィルムを得た。
Comparative Example 1 For comparison, a biaxially stretched ethylene-based polymer film having a thickness of 15 μm and obtained in the same manner as in Example 1 except that the crosslinking treatment with an electron beam was not performed, had the same thickness as in Example 1. 15
A biaxially stretched nylon 6 film having a thickness of 70 μm and a linear polyethylene film having a thickness of 70 μm were attached to each other to obtain a composite film having a total thickness of 108 μm including the adhesive thickness.

【0049】このフィルムを実施例1と同様にして加熱
過酸化水素水溶液槽中を1分通過させ水1kgを充填し
たが充填機でのフィルムの走行性は特に問題なく充填す
ることが出来たが、過酸化水素に対する耐性調査のため
の3時間加熱過酸化水素水溶液中に滞留させた後の運転
再開時には3時間浸漬フィルム部がフォーマーを通過す
る時のフィルムの摩擦抵抗が大きくフィルムが切断し充
填チャンバー内の無菌雰囲気が破れ、再度チャンバー内
を無菌化処理するために3時間を要した。
This film was passed through a heated hydrogen peroxide aqueous solution tank for 1 minute in the same manner as in Example 1 and filled with 1 kg of water, but the running property of the film in the filling machine could be filled without any problem. , When the operation is restarted after staying in the heated hydrogen peroxide solution for 3 hours to check the resistance to hydrogen peroxide, the film is cut and filled when the film is soaked for 3 hours when the film part passes through the former. The sterile atmosphere in the chamber was broken, and it took 3 hours to sterilize the chamber again.

【0050】充填袋単体5袋の落下試験はいずれの袋も
合計50回以内の落下で破袋した。又袋の長手方向振動
では10分後に2袋、20分後に3袋破袋し、短手方向
振動も、10分で3袋、20分後に3袋破袋したため2
0分で試験を中止した。
In the drop test of 5 bags alone, all the bags were broken by dropping within 50 times in total. Also, in the longitudinal vibration of the bag, 2 bags were broken after 10 minutes and 3 bags were broken after 20 minutes, and 3 bags were broken in 10 minutes and 3 bags were broken after 20 minutes.
The test was stopped at 0 minutes.

【0051】実施例2 密度0.932g/cm3の直鎖状低密度ポリエチレン
を、実施例1と同様にして環状ダイスより押出し未延伸
チューブに500KVの加速電圧で加速した電子線50
キログレイ照射後インフラヒーターで輻射加熱しインフ
レーション延伸することによって厚さ20μm、ゲル分
率42%の架橋されたエチレン重合体樹脂フィルムを得
た。
Example 2 A linear low-density polyethylene having a density of 0.932 g / cm 3 was extruded from a circular die in the same manner as in Example 1 and an electron beam 50 accelerated into an unstretched tube at an acceleration voltage of 500 KV.
After irradiation with kilogray, it was radiantly heated by an infra heater and subjected to inflation stretching to obtain a crosslinked ethylene polymer resin film having a thickness of 20 μm and a gel fraction of 42%.

【0052】2液性のポリエステル・イソシアネート系
のポリウレタン系接着剤を用いて別に準備したアルミニ
ウムを蒸着した厚み15μmの二軸延伸ナイロン6フィ
ルムのアルミニウム蒸着面側に厚み12μmのポリエチ
レンテレフタレートフィルムを、又蒸着面と反対の側に
厚み50μmの直鎖状低密度ポリエチレンフィルムを貼
り合せた。
A 12 μm thick polyethylene terephthalate film was formed on the aluminum vapor-deposited side of a 15 μm-thick biaxially stretched nylon 6 film obtained by vapor-depositing aluminum separately prepared by using a two-component polyester / isocyanate-based polyurethane adhesive. A linear low-density polyethylene film having a thickness of 50 μm was attached to the side opposite to the vapor deposition surface.

【0053】次いで、この貼り合せフィルムのポリエチ
レンテレフタレートフィルム面に上記の厚さ20μmの
架橋ポリエチレン重合体樹脂フィルムを同様のポリウレ
タン系接着剤を用いて4層積層の接着剤厚みを含む合計
厚さ109μmの複合フィルムを得た。
Then, a total thickness of 109 μm including the adhesive thickness of a four-layer laminate was obtained by using the same polyurethane adhesive as the above-mentioned crosslinked polyethylene polymer resin film having a thickness of 20 μm on the polyethylene terephthalate film surface of this laminated film. A composite film of

【0054】この複合フィルムを幅330mmにスリッ
トし実施例1と同様にして水1kgを充填したが特に問
題なく充填することが出来た。又加熱過酸化水素水溶液
中の3時間停滞試験においても問題なく運転を再開する
ことが出来た。
This composite film was slit into a width of 330 mm and filled with 1 kg of water in the same manner as in Example 1, but it could be filled without any particular problem. Also, the operation could be restarted without any problems in the 3 hour stagnation test in the heated hydrogen peroxide solution.

【0055】この充填袋単体5袋の落下試験を試験をし
たが5袋とも縦横合計100回落下させても破袋はしな
かった。又袋の長手方向振動試験では、60分振動後も
破袋はなく、短手方向振動試験では、40分後と50分
後に各1袋破袋した。
The drop test of 5 bags of the filling bag alone was tested, but the 5 bags did not break even if they were dropped 100 times in total in the vertical and horizontal directions. In the longitudinal vibration test of the bag, no bag was broken after 60 minutes of vibration, and in the lateral vibration test, one bag was broken after 40 minutes and 50 minutes.

【0056】比較例2 比較のために、最外層の架橋エチレン重合体フィルムが
無い以外は実施例2と同様の接着剤厚みを含む合計厚み
86μmの3層積層の複合フィルムを得た。このフィル
ムを実施例1と同様にして、加熱過酸化水素水溶液槽中
を1分間滞留させ水1kgを充填したが問題なく充填で
きた。又加熱過酸化水素水溶液中の3時間滞留後の運転
再開も問題なかった。
Comparative Example 2 For comparison, a three-layer laminated composite film having a total thickness of 86 μm including the same adhesive thickness as in Example 2 except that the outermost cross-linked ethylene polymer film was not used was obtained. In the same manner as in Example 1, this film was retained in the heated hydrogen peroxide aqueous solution tank for 1 minute and filled with 1 kg of water, but it could be filled without any problem. Further, there was no problem in restarting the operation after staying in the heated aqueous hydrogen peroxide solution for 3 hours.

【0057】得られた充填袋単体5袋の落下試験は、い
ずれも縦横合計30回以内の落下で破袋した。又袋の長
手方向振動試験では、10分後に2袋、20分後に2
袋、30分後に1袋破袋したため30分で試験を中止し
た。短手方向振動は、10分で4袋、20分後に3袋破
袋したため20分で試験を中止した。
In the drop test of 5 bags each of which is a single filled bag, the bag was broken by dropping within 30 times in total in the vertical and horizontal directions. In the longitudinal vibration test for bags, 2 bags after 10 minutes and 2 bags after 20 minutes
The bag was ruptured one bag after 30 minutes, so the test was stopped in 30 minutes. In the transverse vibration, 4 bags were broken in 10 minutes and 3 bags were broken in 20 minutes, so the test was stopped in 20 minutes.

【0058】[0058]

【発明の効果】本発明の複合フィルムは、過酸化水素に
対する化学的安定性と充填機の走行性及び耐ピンホール
性に優れる。
The composite film of the present invention is excellent in chemical stability against hydrogen peroxide, running property of the filling machine and pinhole resistance.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の複合フィルムの層構成を示す概略拡大
断面図である。
FIG. 1 is a schematic enlarged cross-sectional view showing a layer structure of a composite film of the present invention.

【図2】本発明の複合フィルムの別の実施態様の層構成
示す概略拡大断面図である。
FIG. 2 is a schematic enlarged cross-sectional view showing the layer structure of another embodiment of the composite film of the present invention.

【符号の説明】[Explanation of symbols]

1 複合フィルム 2 保護フィルム 3 延伸基材フィルム層 4 熱融着層 5 中間フィルム層 1 composite film 2 protective film 3 Stretched base film layer 4 Thermal fusion layer 5 Intermediate film layer

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3E086 AB02 AC07 AD01 AD30 BA04 BA15 BA24 BA33 BA40 BB55 BB74 BB85 CA01 CA11 CA12 CA23 DA01 4F100 AA17D AK01A AK04C AK05C AK06C AK16D AK41A AK46A AK63C AK68D AL05C AR00B BA03 BA10B BA10C EH20C EH66D EJ05C EJ37A GB15 JA13C JC00 JD02A JL12B   ─────────────────────────────────────────────────── ─── Continued front page    F term (reference) 3E086 AB02 AC07 AD01 AD30 BA04                       BA15 BA24 BA33 BA40 BB55                       BB74 BB85 CA01 CA11 CA12                       CA23 DA01                 4F100 AA17D AK01A AK04C AK05C                       AK06C AK16D AK41A AK46A                       AK63C AK68D AL05C AR00B                       BA03 BA10B BA10C EH20C                       EH66D EJ05C EJ37A GB15                       JA13C JC00 JD02A JL12B

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 延伸基材フィルム層の内層に熱融着層が
設けられている積層フィルムにおいて、該延伸基材フィ
ルム層の外層に架橋されたエチレン系重合体樹脂フィル
ムからなる保護フィルムが積層されていることを特徴と
する過酸化水素殺菌無菌包装用複合フィルム。
1. A laminated film in which a heat-sealing layer is provided as an inner layer of a stretched base film layer, and a protective film made of a crosslinked ethylene-based polymer resin film is laminated on an outer layer of the stretched base film layer. A composite film for hydrogen peroxide sterilization aseptic packaging, which is characterized in that
【請求項2】 延伸基材フィルム層が、二軸延伸ポリア
ミド系フィルム又は二軸延伸ポリエステル系フィルムで
あることを特徴とする請求項1記載の過酸化水素殺菌無
菌包装用複合フィルム。
2. The composite film for hydrogen peroxide sterilization and aseptic packaging according to claim 1, wherein the stretched base film layer is a biaxially stretched polyamide film or a biaxially stretched polyester film.
【請求項3】 延伸基材フィルム層が、ガスバリア性の
二軸延伸ポリアミド系フィルムであることを特徴とする
請求項1記載の過酸化水素殺菌無菌包装用複合フィル
ム。
3. The composite film for hydrogen peroxide sterilization aseptic packaging according to claim 1, wherein the stretched base film layer is a gas barrier biaxially stretched polyamide film.
【請求項4】 ガスバリア性の二軸延伸ポリアミド系フ
ィルムが、二軸延伸ポリアミド系フィルムに塩化ビニリ
デン樹脂をコーティングしたフィルム、二軸延伸ポリア
ミド系フィルムに無機酸化物の薄膜又は金属の薄膜を蒸
着したフィルム、ポリアミド系樹脂層とエチレン−ビニ
ルアルコール共重合体樹脂層を含む二軸延伸共押出しポ
リアミド系フィルム、ポリアミド系樹脂層とメタキシリ
レンアジパミド樹脂層を含む二軸延伸共押出しポリアミ
ド系フィルムの何れかから選ばれたものであることを特
徴とする請求項3記載の過酸化水素殺菌無菌包装用複合
フィルム。
4. A gas-barrier biaxially stretched polyamide film is a biaxially stretched polyamide film coated with vinylidene chloride resin, and a biaxially stretched polyamide film is vapor-deposited with an inorganic oxide thin film or a metal thin film. Film, biaxially stretched coextruded polyamide film containing polyamide resin layer and ethylene-vinyl alcohol copolymer resin layer, biaxially stretched coextruded polyamide film containing polyamide resin layer and metaxylylene adipamide resin layer The composite film for hydrogen peroxide sterilization and aseptic packaging according to claim 3, which is selected from any one of the following.
【請求項5】 延伸基材フィルム層と架橋されたエチレ
ン系重合体樹脂フィルムの間又は架橋されたエチレン系
重合体樹脂フィルムと熱融着層の間に中間フィルム層が
積層されたことを特徴とする請求項1乃至請求項4のい
ずれか一つに記載の過酸化水素殺菌無菌包装用複合フィ
ルム。
5. An intermediate film layer is laminated between the stretched base film layer and the crosslinked ethylene-based polymer resin film or between the crosslinked ethylene-based polymer resin film and the heat-sealing layer. The composite film for hydrogen peroxide sterilization aseptic packaging according to any one of claims 1 to 4.
【請求項6】 架橋されたエチレン系重合体樹脂フィル
ムが、密度0.900〜0.955g/cm3の低、
中、高密度ポリエチレン又は密度0.900〜0.94
5g/cm3の直鎖状低密度ポリエチレン又はそれらの
混合物、もしくはそれらの共押出し物からなることを特
徴とする請求項1乃至請求項5のいずれか一つに記載の
過酸化水素殺菌無菌包装用複合フィルム。
6. The crosslinked ethylene polymer resin film has a low density of 0.900 to 0.955 g / cm 3 ,
Medium, high density polyethylene or density 0.900 to 0.94
A hydrogen peroxide sterilized aseptic package according to any one of claims 1 to 5, which comprises 5 g / cm 3 of linear low-density polyethylene, a mixture thereof, or a co-extruded product thereof. Film for film.
JP2001393706A 2001-12-26 2001-12-26 Composite film for aseptic packaging Pending JP2003192017A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001393706A JP2003192017A (en) 2001-12-26 2001-12-26 Composite film for aseptic packaging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001393706A JP2003192017A (en) 2001-12-26 2001-12-26 Composite film for aseptic packaging

Publications (2)

Publication Number Publication Date
JP2003192017A true JP2003192017A (en) 2003-07-09
JP2003192017A5 JP2003192017A5 (en) 2005-08-04

Family

ID=27600630

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2003192017A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005231042A (en) * 2004-02-17 2005-09-02 Dainippon Printing Co Ltd Hydrogen peroxide barrier film and laminated material using it
JP2009039904A (en) * 2007-08-07 2009-02-26 Dainippon Printing Co Ltd Hydrogen peroxide-barrier film and laminate using the film
JP2010260354A (en) * 2010-06-22 2010-11-18 Dainippon Printing Co Ltd Hydrogen peroxide barrier film and laminated material using the same
US8394474B2 (en) 2005-04-07 2013-03-12 Cryovac, Inc. Sterilizable coextruded film for aseptic packaging
JP2014227179A (en) * 2013-05-20 2014-12-08 凸版印刷株式会社 Packaging bag
JP2015003762A (en) * 2013-06-24 2015-01-08 凸版印刷株式会社 Packaging bag
JP2015048093A (en) * 2013-08-30 2015-03-16 凸版印刷株式会社 Packing bag
JP2017082133A (en) * 2015-10-29 2017-05-18 大日本印刷株式会社 Polyethylene film and package using the same
WO2017094208A1 (en) 2015-12-01 2017-06-08 凸版印刷株式会社 Laminated resin film
JP2019059511A (en) * 2017-09-26 2019-04-18 大日本印刷株式会社 Packaging bag
JP2020200047A (en) * 2019-06-06 2020-12-17 凸版印刷株式会社 Standing pouch
JP2020200082A (en) * 2019-06-11 2020-12-17 凸版印刷株式会社 Steam penetrative pouch

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005231042A (en) * 2004-02-17 2005-09-02 Dainippon Printing Co Ltd Hydrogen peroxide barrier film and laminated material using it
US8394474B2 (en) 2005-04-07 2013-03-12 Cryovac, Inc. Sterilizable coextruded film for aseptic packaging
JP2009039904A (en) * 2007-08-07 2009-02-26 Dainippon Printing Co Ltd Hydrogen peroxide-barrier film and laminate using the film
JP2010260354A (en) * 2010-06-22 2010-11-18 Dainippon Printing Co Ltd Hydrogen peroxide barrier film and laminated material using the same
JP2014227179A (en) * 2013-05-20 2014-12-08 凸版印刷株式会社 Packaging bag
JP2015003762A (en) * 2013-06-24 2015-01-08 凸版印刷株式会社 Packaging bag
JP2015048093A (en) * 2013-08-30 2015-03-16 凸版印刷株式会社 Packing bag
JP2017082133A (en) * 2015-10-29 2017-05-18 大日本印刷株式会社 Polyethylene film and package using the same
WO2017094208A1 (en) 2015-12-01 2017-06-08 凸版印刷株式会社 Laminated resin film
US11254113B2 (en) 2015-12-01 2022-02-22 Toppan Printing Co., Ltd. Laminated resin film
JP2019059511A (en) * 2017-09-26 2019-04-18 大日本印刷株式会社 Packaging bag
JP7037740B2 (en) 2017-09-26 2022-03-17 大日本印刷株式会社 Packaging bag
JP2020200047A (en) * 2019-06-06 2020-12-17 凸版印刷株式会社 Standing pouch
JP2020200082A (en) * 2019-06-11 2020-12-17 凸版印刷株式会社 Steam penetrative pouch

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