JP2003094142A - Gear part and manufacturing method therefor - Google Patents
Gear part and manufacturing method thereforInfo
- Publication number
- JP2003094142A JP2003094142A JP2001289486A JP2001289486A JP2003094142A JP 2003094142 A JP2003094142 A JP 2003094142A JP 2001289486 A JP2001289486 A JP 2001289486A JP 2001289486 A JP2001289486 A JP 2001289486A JP 2003094142 A JP2003094142 A JP 2003094142A
- Authority
- JP
- Japan
- Prior art keywords
- gear
- gear member
- forging
- preform
- rotary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Gears, Cams (AREA)
- Forging (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、チェーンブロッ
クに用いられ、重量物を吊り上げるためのロードチェー
ンなどの運動伝達部材を係合し、その巻上げ・巻下げを
行うためのロードシーブ、およびその駆動軸のピニオン
ギヤなど、歯車部材と回転部材とからなる歯車部品とそ
の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a load sheave for use in a chain block, which engages with a motion transmitting member such as a load chain for hoisting a heavy object and hoists and lowers the same, and a drive for the same. The present invention relates to a gear component including a gear member and a rotating member, such as a shaft pinion gear, and a method for manufacturing the same.
【0002】[0002]
【従来の技術】重量物の吊上げ運搬には、図8に示すよ
うな手動式のチェーンブロック31が、簡易さの点から
広く用いられている。前記チェーンブロック31では、
ケーシング32内に配置された駆動軸のピニオンギヤ3
3を、図示していないハンドルなどの操作により回転さ
せ、このピニオンギヤ33の歯車部41に噛み合う、歯
車が2段に形成された中間歯車34を介して、ピニオン
ギヤ33の回転軸部42に組み込まれた、歯車部材36
と回転ブロック37とからなるロードシーブ35の前記
歯車部材36に回転が伝達される。そして、図9に示す
ように、前記歯車部材36の内周面にスプライン36a
が、回転ブロック37の一端側の軸部にスプライン37
aがそれぞれ設けられ、このスプライン結合によって、
歯車部材36の回転が回転ブロック37に伝達され、こ
の回転ブロック37に係合した運動伝達部材、即ちロー
ドチェーン38が直線運動して重量物の吊上げ、吊下げ
が行われる。2. Description of the Related Art A manual chain block 31 as shown in FIG. 8 is widely used for lifting and carrying heavy objects because of its simplicity. In the chain block 31,
Drive shaft pinion gear 3 arranged in casing 32
3 is rotated by an operation of a handle (not shown) or the like, and is incorporated in the rotating shaft portion 42 of the pinion gear 33 via an intermediate gear 34 in which gears are formed in two stages, which meshes with the gear portion 41 of the pinion gear 33. And gear member 36
The rotation is transmitted to the gear member 36 of the load sheave 35 including the rotation block 37 and the rotation block 37. Then, as shown in FIG. 9, splines 36a are formed on the inner peripheral surface of the gear member 36.
However, the spline 37 is attached to the shaft portion on one end side of the rotation block 37.
a is provided respectively, and by this spline connection,
The rotation of the gear member 36 is transmitted to the rotation block 37, and the motion transmission member engaged with the rotation block 37, that is, the load chain 38 linearly moves to lift or hang a heavy object.
【0003】前記ロードシーブ35は、従来、図8に示
したように、歯車部材36と回転部材、即ち回転ブロッ
ク37がスプライン結合により連結した2ピース構造の
歯車部品であり、前記回転ブロック37と歯車部材36
との間には、図8および図9に示したように、チェーン
ブロック31の組立て上必要なスペーサ39を介在させ
ている。As shown in FIG. 8, the load sheave 35 is conventionally a gear part having a two-piece structure in which a gear member 36 and a rotating member, that is, a rotating block 37 are connected by spline connection. Gear member 36
As shown in FIG. 8 and FIG. 9, a spacer 39 necessary for assembling the chain block 31 is interposed between and.
【0004】前記回転ブロック37は、図8および図9
に示したように、交互におよそ90°向きが異なるロー
ドチェーン38のリンク38aを係合するために、周方
向に4箇所、両側に一対のガイド部40を設けて係合溝
を形成した複雑な形状であるため、機械加工には適さ
ず、また、鍛造により成形する場合には、金型が摩耗し
やすく、寸法精度がわるくなって仕上げの機械加工が必
要となり、製作費用が嵩むことなどにより、回転ブロッ
ク単体では量産できないという不具合があった。このた
め、鋳造により製造せざるを得ず、その一方で、歯車部
材36は駆動力が伝達されるため、鋳造品では要求特性
を満足できず、機械加工または鍛造加工により製作され
ていた。従って、前記ロードシーブ35は、鋳造品の回
転ブロック37と、通常、機械加工品の歯車部材36と
の2ピース構造となっていた。The rotation block 37 is shown in FIGS.
As shown in FIG. 7, in order to alternately engage the links 38a of the load chain 38 having different directions of about 90 °, a pair of guide portions 40 are provided in the circumferential direction and a pair of guide portions 40 are provided on both sides to form a complicated engaging groove. The shape is not suitable for machining, and when molding by forging, the mold is easily worn, the dimensional accuracy becomes poor, and finishing machining is required, which increases the manufacturing cost etc. Therefore, there was a problem that the rotating block alone could not be mass-produced. For this reason, the gear member 36 must be manufactured by casting. On the other hand, since the gear member 36 transmits the driving force, the cast member cannot satisfy the required characteristics and is manufactured by machining or forging. Therefore, the load sheave 35 has a two-piece structure including a rotary block 37 which is a cast product and a gear member 36 which is usually a machined product.
【0005】[0005]
【発明が解決しようとする課題】しかし、前述のような
鋳造品の回転ブロック37と機械加工品の歯車部材36
の2ピース構造では、前記ロードチェーンを係合する回
転ブロック37は、所要の強度を確保するために、嵩高
になり、チェーンブロック31本体の小型化も制約さ
れ、また、鋳造品と機械加工品とを別個に製作する必要
があるため、手間を要し、さらに、回転ブロック37と
歯車部材36との間にスペーサ39を介在させる必要が
あるなど、組み込む上でも改善の余地があった。However, the rotary block 37 of the cast product and the gear member 36 of the machined product as described above.
In the two-piece structure, the rotation block 37 that engages the load chain becomes bulky in order to secure the required strength, the size reduction of the main body of the chain block 31 is also restricted, and the cast product and the machined product are also restricted. Since it is necessary to separately manufacture and, it takes time and labor, and further, it is necessary to interpose a spacer 39 between the rotation block 37 and the gear member 36, and there is room for improvement in assembling.
【0006】一方、ロードシーブと同様に、前記ピニオ
ンギヤ33も、図10に示すように、歯車部41と回転
部材、即ち回転軸42からなる歯車部品であり、前記歯
車部41は、従来機械加工によって形成され、加工溝4
3が一部回転軸42上に残存している。そして、前記ロ
ードシーブ35を組み込むにあたり、歯車部41の回転
軸42側の端面にスペーサ44を介在させる必要があ
り、ロードシーブ35の場合と同様に、組み込む上で改
善の余地があった。On the other hand, like the load sheave, the pinion gear 33 is also a gear part consisting of a gear part 41 and a rotating member, that is, a rotary shaft 42, as shown in FIG. 10, and the gear part 41 is conventionally machined. Processed groove 4 formed by
3 partially remains on the rotary shaft 42. When incorporating the load sheave 35, it is necessary to interpose a spacer 44 on the end surface of the gear portion 41 on the rotary shaft 42 side, and there is room for improvement in incorporation, as in the case of the load sheave 35.
【0007】そこで、この発明の課題は、前記の歯車部
材と回転部材とを同一の素材から一体に成形し、コンパ
クトかつ軽量化され、機械の組立てが簡素化される歯車
部品とこの歯車部品を経済的に製造する方法を提供する
ことである。Therefore, an object of the present invention is to provide a gear part and a gear part in which the gear member and the rotary member are integrally molded from the same material to be compact and lightweight, and the assembly of the machine is simplified. It is to provide a method of manufacturing economically.
【0008】[0008]
【課題を解決するための手段】前記の課題を解決するた
めに、この発明では以下の構成を採用したのである。In order to solve the above problems, the present invention adopts the following configuration.
【0009】即ち、歯車部材と回転部材とからなり、前
記歯車部材と回転部材とを同軸に設けた歯車部品におい
て、前記歯車部材がその歯車の前記回転部材側の端面に
フランジを設けて形成され、この歯車部材と前記回転部
材とを、少なくとも前記歯車部材を鍛造加工することに
より、同一の素材から一体に成形したのである。That is, in a gear component which is composed of a gear member and a rotating member and which is provided coaxially with the gear member and the rotating member, the gear member is formed by providing a flange on the end face of the gear on the rotating member side. The gear member and the rotary member are integrally formed from the same material by forging the gear member.
【0010】このように、フランジ付き歯車部材を鍛造
加工することにより、このフランジを介して歯車部材と
前記回転部材とが一体に成形され、従来の2ピース品を
1ピース品にできるため、コンパクト化され、歯車部材
と回転部材間のスペーサも不要となり、機械装置のアセ
ンブリが簡素化される。そして、鍛造により成形された
前記歯車部材は、機械加工により成形される場合に比べ
て、機械的性質などの特性が優れるため、軽量化が可能
で、信頼性および成形能率も向上する。As described above, by forging the gear member with the flange, the gear member and the rotary member are integrally molded through the flange, and the conventional two-piece product can be made into a one-piece product. Since the spacer between the gear member and the rotating member is unnecessary, the assembly of the mechanical device is simplified. Since the gear member formed by forging has excellent characteristics such as mechanical properties as compared with the case where it is formed by machining, it is possible to reduce the weight and improve the reliability and the forming efficiency.
【0011】前記回転部材が鍛造加工により成形された
チェーンなどの運動伝達部材を係合する回転ブロックの
形態をとることができる。The rotating member may take the form of a rotating block that engages a motion transmitting member such as a chain formed by forging.
【0012】チェーンなどの運動伝達部材を係合する前
記回転部材が鍛造加工により成形されているので、機械
的性質などの特性が優れ、所要の動的連続荷重に耐える
ことができる。そして、前述のように、鍛造品を用いる
ことにより、コンパクト化かつ軽量化され、チェーンブ
ロックのロードシーブなどに用いることができ、機械本
体の小型化にも寄与できる。Since the rotary member for engaging the motion transmitting member such as the chain is formed by forging, it has excellent characteristics such as mechanical properties and can withstand a required dynamic continuous load. Further, as described above, by using the forged product, it is made compact and lightweight, can be used for a load sheave of a chain block, etc., and can contribute to downsizing of the machine body.
【0013】前記回転部材が、回転軸の形態をとること
ができる。The rotating member may take the form of a rotating shaft.
【0014】このようにすれば、例えばハンドルなど
で、前記回転軸を操作して、その回転を歯車部に伝達す
ることができ、例えば、チェーンブロックの前記ロード
シーブの回転伝動部を回転させるためのピニオンギヤと
して用いることができる。With this configuration, for example, a handle or the like can be used to operate the rotation shaft to transmit the rotation to the gear portion, for example, to rotate the rotation transmission portion of the load sheave of the chain block. Can be used as a pinion gear.
【0015】歯車部材と回転部材とからなり、前記歯車
部材と前記回転部材とを同軸に設けた歯車部品の製造方
法において、素材をその軸方向と直角な方向に加圧し、
側面が凹状の前記歯車部材のプリフォームを形成した中
間成形体を成形する第1の鍛造加工工程と、前記プリフ
ォームを軸方向に加圧して、歯車の回転部材側の端面に
フランジを設けた歯車部材を成形する第2の鍛造加工工
程により、前記歯車部材と前記回転部材とを同一の素材
から一体に成形することができる。In a method of manufacturing a gear part comprising a gear member and a rotary member, wherein the gear member and the rotary member are provided coaxially, a material is pressed in a direction perpendicular to its axial direction,
A first forging step of forming an intermediate compact having a preform of the gear member having a concave side surface, and axially pressing the preform to provide a flange on the end face of the gear on the rotary member side. By the second forging step of forming the gear member, the gear member and the rotating member can be integrally formed from the same material.
【0016】このようにすれば、第1の鍛造加工工程
で、側面形状が凹状の前記歯車部材の所要のプリフォー
ムが形成される。第2の鍛造加工工程において、前記プ
リフォームを軸方向に加圧成形する際に、中間成形体の
端面と金型面との間には摩擦力が作用するため、金型面
に沿う材料の軸方向に直角な方向の移動が妨げられて、
変形が不均一となり、材料側面、即ち中間成形体の歯車
部側の側面が樽型にふくらむ。このような不均一変形を
生じると、歯車部材の成形金型への充満過程で前述のよ
うな重なり(フォールディング)が発生しやすくなる。
このため、中間成形体の歯車部材のプリフォームの側面
を予め凹状に形成しておけば、前記の加圧成形過程で、
側面に樽型の変形を生じず、前記の重なりを生じずに、
成形金型内に充満するために、折れ込みなどの欠陥の発
生を防止することができ、前記の歯車部材と回転部材の
一体化が可能となる。In this way, in the first forging step, a required preform of the gear member having a concave side surface is formed. In the second forging step, when the preform is pressure-molded in the axial direction, a frictional force acts between the end surface of the intermediate compact and the mold surface. The movement in the direction perpendicular to the axial direction is hindered,
The deformation becomes non-uniform, and the side surface of the material, that is, the side surface on the gear part side of the intermediate molded body, bulges like a barrel. When such a non-uniform deformation occurs, the above-mentioned overlapping (folding) is likely to occur in the process of filling the molding die with the gear member.
Therefore, if the side surface of the preform of the gear member of the intermediate molded body is formed in a concave shape in advance, in the pressure molding process,
Without causing barrel-shaped deformation on the side, without causing the above-mentioned overlap,
Since the molding die is filled, defects such as folding can be prevented from occurring, and the gear member and the rotating member can be integrated.
【0017】また、第1の鍛造加工工程において、素材
の軸方向に直角な方向から鍛造加工を行うようにすれ
ば、歯車部材のプリフォームの側面形状を凹状に成形し
やすくなる。Further, in the first forging step, if the forging is performed from a direction perpendicular to the axial direction of the material, it becomes easy to form the side surface of the preform of the gear member into a concave shape.
【0018】前記第1の鍛造加工工程で、側面が凹状の
前記歯車部材のプリフォームと前記回転部材とを形成し
た中間成形体を成形することが望ましい。In the first forging step, it is desirable to mold an intermediate compact having the preform of the gear member having a concave side surface and the rotating member.
【0019】このようにすれば、第1の鍛造加工工程
で、回転部材が既に形成されているので、第2の鍛造加
工工程で、前記プリフォームから歯車部材を成形して、
これらの歯車部材と回転部材とを一体に形成しやすくな
る。また、第2の鍛造加工工程で、第1の鍛造加工工程
で形成された回転部材の金型摩耗などによる寸法誤差を
修正することも可能となる。According to this structure, since the rotary member is already formed in the first forging step, the gear member is molded from the preform in the second forging step,
It becomes easy to integrally form these gear member and rotating member. Further, in the second forging step, it is possible to correct the dimensional error due to wear of the die of the rotary member formed in the first forging step.
【0020】前記第1の加工工程で成形した中間成形体
の軸芯に沿って、その両端面から互いに貫通しない挿入
孔をそれぞれ設け、前記第2の加工工程で、前記各挿入
孔に挿入する加圧部をそれぞれ設けた金型により、前記
中間成形体の両端面とプリフォームの内部とをそれぞれ
軸方向に加圧して、前記歯車部材を成形することができ
る。Insertion holes that do not penetrate each other from both end surfaces are provided along the axis of the intermediate molded body molded in the first processing step, and are inserted into the insertion holes in the second processing step. It is possible to mold the gear member by axially pressing both end surfaces of the intermediate molded body and the inside of the preform by a mold provided with a pressurizing unit.
【0021】このようにすれば、前記各挿入孔に挿入さ
れた加圧部がプリフォームの内部を両側から軸方向に加
圧するので、中間成形体の両端面から軸方向に加圧する
だけでは、加圧力が伝達されにくいプリフォームの内部
の材料にも加圧力が伝達され、軸方向に直角な材料の流
れ、即ちこの方向のメタルフローが促進される。それに
より、材料の成形金型への充満性、とくに、材料が流れ
にくい歯車とフランジ部との境界部への充満性が良好と
なって、重なりを生じず、折れ込みなどの欠陥の発生を
防止して、歯車部材を成形することができる。In this way, the pressing portion inserted into each of the insertion holes pressurizes the inside of the preform from both sides in the axial direction. Therefore, by simply pressing from both end faces of the intermediate molded body in the axial direction, The pressure is also transmitted to the material inside the preform to which the pressure is difficult to be transmitted, and the flow of the material perpendicular to the axial direction, that is, the metal flow in this direction is promoted. As a result, the material can be easily filled into the molding die, especially at the boundary between the gear and the flange where it is difficult for the material to flow, and no overlapping occurs and defects such as folds do not occur. It is possible to prevent and form the gear member.
【0022】[0022]
【発明の実施の形態】以下に、この発明の実施形態を、
添付の図1から図7に基づいて説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below.
Description will be given based on FIGS. 1 to 7 attached.
【0023】図1(a)は、この発明の実施形態の歯車
部品であるロードシーブ1を示したもので、図2は、こ
のロードシーブ1を組み込んだ手動式のチェーンブロッ
ク31を示したものである。前記ロードシーブ1は、歯
車部2aの一端にフランジ部2bが形成された歯車部材
2と、ロードチェーン38を係合する回転部材、即ち回
転ブロック3とからなり、これらが鍛造加工により一体
に形成されている。FIG. 1A shows a load sheave 1 which is a gear part of the embodiment of the present invention, and FIG. 2 shows a manual chain block 31 incorporating the load sheave 1. Is. The load sheave 1 is composed of a gear member 2 in which a flange portion 2b is formed at one end of a gear portion 2a, and a rotary member that engages a load chain 38, that is, a rotary block 3, which are integrally formed by forging. Has been done.
【0024】前記フランジ部2bは、振れや歯車部2a
の欠損防止、および軸受の機能を果たすなどのために設
けられ、このフランジ部2bがプレート32aに設けた
環状孔に嵌め込まれ、ピニオンギヤ17を介して、チェ
ーンブロック31に組み込まれている。前記回転ブロッ
ク3には、ロードチェーン38のリンク38aを係合す
るために、周方向に4箇所、一対のガイド部3a、3a
により係合溝が形成されている。そして、図示していな
いハンドルなどにより、駆動軸のピニオンギヤ17を回
転させ、それに噛み合う2段の中間歯車34を介して、
歯車部材2に回転が伝達され、それにより回転ブロック
3が回転して、この回転ブロック3のガイド部3a、3
a間に係合されたロードチェーン38が直線運動して、
重量物の吊上げ、吊下げが行われる。The flange portion 2b has a runout and a gear portion 2a.
The flange portion 2b is fitted into an annular hole provided in the plate 32a, and is incorporated into the chain block 31 via the pinion gear 17 in order to prevent damage to the shaft and to function as a bearing. The rotation block 3 is provided with four pairs of guide portions 3a, 3a in the circumferential direction in order to engage the links 38a of the load chain 38.
To form an engagement groove. Then, the pinion gear 17 of the drive shaft is rotated by a handle (not shown) or the like, and via the two-stage intermediate gear 34 meshed with the pinion gear 17,
The rotation is transmitted to the gear member 2, which causes the rotation block 3 to rotate and guide portions 3a, 3
The load chain 38 engaged between a moves linearly,
Lifting and hanging of heavy objects.
【0025】図3は、第1の鍛造加工工程における素材
から中間成形体への成形状況を示したもので、加熱炉で
約950℃に加熱された円柱形状のはだ焼鋼の素材4
が、機械式プレスにより、軸方向に直角な方向、即ち矢
印で示した半径方向に閉塞鍛造され、1ブローで前記回
転ブロック3と側面が凹状に形成された歯車部材2の鼓
型のプリフォーム5aとが形成された中間成形体5が成
形される。そして、この中間成形体5は常温まで空冷さ
れた後、その軸芯に沿って、回転ブロック3側および歯
車部材2側の端面から、互いに貫通しない成形金型の加
圧部の挿入孔6a、6bがそれぞれ設けられている。FIG. 3 shows a state of forming the material into an intermediate compact in the first forging step. The material 4 of the cylindrical case-hardening steel is heated to about 950 ° C. in the heating furnace.
Is closed and forged by a mechanical press in the direction perpendicular to the axial direction, that is, in the radial direction shown by the arrow, and the rotary block 3 and the gear-shaped preform of the gear member 2 in which the side surface is formed in a concave shape by one blow. The intermediate molded body 5 on which 5a and 5a are formed is molded. Then, after the intermediate molded body 5 is air-cooled to room temperature, along the axis thereof, from the end faces of the rotary block 3 side and the gear member 2 side, the insertion holes 6a of the pressing portion of the molding die that do not penetrate each other, 6b are provided respectively.
【0026】図4(a)、(b)および(c)は、第2
の加工工程における中間成形体5からロードシーブ1へ
の仕上げ成形状況を示したもので、前記挿入孔6a、6
bを設けた中間成形体5は、およそ800℃の温度に加
熱され、図3(a)に示すように、機械式プレスの成形
金型にセットされる。FIGS. 4 (a), (b) and (c) show the second
The finish forming state from the intermediate formed body 5 to the load sheave 1 in the processing step of FIG.
The intermediate molded body 5 provided with b is heated to a temperature of approximately 800 ° C. and set in a molding die of a mechanical press, as shown in FIG.
【0027】前記成形金型は、図4(a)および(b)
に示すように、上金型7と、回転ブロック3を四方から
保持するクランプ金型8と、下金型9と、下ポンチ10
とからなっている。クランプ金型8の上面には環状の押
え金型11が配置されている。前記下ポンチ10は、前
記機械式プレスに付設した油圧シリンダによって昇降自
在であり、所要の位置にクランプされている。The molding die is shown in FIGS. 4 (a) and 4 (b).
As shown in FIG. 1, an upper die 7, a clamp die 8 for holding the rotating block 3 from four sides, a lower die 9, and a lower punch 10 are provided.
It consists of An annular pressing die 11 is arranged on the upper surface of the clamp die 8. The lower punch 10 can be raised and lowered by a hydraulic cylinder attached to the mechanical press and is clamped at a required position.
【0028】前記上金型7の中央部には、挿入孔6aに
挿入され、中間成形体5の内部を下方向に加圧するロッ
ド状の加圧部7aを設けている。下金型9の内周面に
は、歯車部2aを形成する歯溝12が設けられ、歯溝1
2の回転ブロック3側の端部に前記フランジ部2bが形
成されるように、周方向に連続した円周溝13を設けて
いる。下ポンチ10の外周面には、下金型9の歯溝12
に軸方向にスライド可能に合致する歯形14が形成さ
れ、その上面中央部に、挿入孔6bに挿入され、中間成
形体5の内部を上方向に加圧する円柱状の加圧部10a
を設けている。上金型7に設けた加圧部7aおよび下ポ
ンチ10に設けた加圧部10aの先端面にはいずれも面
取りRが付されている。また、クランプ金型8のクラン
プ面の形状はいずれも、図1に示した回転ブロック3の
外表面の形状と合致するように形成されている。At the center of the upper mold 7, there is provided a rod-shaped pressing portion 7a which is inserted into the insertion hole 6a and presses the inside of the intermediate molded body 5 downward. A tooth groove 12 that forms the gear portion 2 a is provided on the inner peripheral surface of the lower mold 9.
A circumferential groove 13 that is continuous in the circumferential direction is provided so that the flange portion 2b is formed at the end of the rotary block 3 on the side of the rotary block 3. On the outer peripheral surface of the lower punch 10, the tooth groove 12 of the lower die 9 is formed.
A tooth profile 14 is formed so as to be slidable in the axial direction, and is inserted into the insertion hole 6b at the center of the upper surface of the tooth profile 14.
Is provided. A chamfer R is attached to both the tip end surfaces of the pressing portion 7a provided on the upper die 7 and the pressing portion 10a provided on the lower punch 10. The shape of the clamp surface of the clamp die 8 is formed so as to match the shape of the outer surface of the rotary block 3 shown in FIG.
【0029】前記下金型9はガス圧によって上昇可能に
なっており、この下金型9の上昇によって、図4(b)
に示すように、第1の鍛造加工工程で形成された回転ブ
ロック3が四方からクランプされる。そして、上金型7
が下降し、加圧部7aが挿入孔6aに入り、上金型7が
中間成形体5の上端面、即ち回転ブロック3の端面を押
圧すると、前記ガス圧に打ち勝って、クランプ金型8と
下金型9とが一体に下降し、従って中間成形体5も下降
し、下金型9が図示していない機械式プレスの金型取り
付け面に押し付けられ、前記プレスのストロークが下死
点に達する。そして、図4(c)に示すように、上金型
7が回転ブロック3の端面を押圧し、上金型7の中央に
設けた加圧部7aが中間成形体5、即ちプリフォーム5
aの内部を押圧し、加圧部7aの先端は歯車部材2のプ
リフォーム5aの内部に達する。The lower die 9 can be raised by gas pressure, and by raising the lower die 9, the lower die 9 shown in FIG.
As shown in, the rotary block 3 formed in the first forging process is clamped from four sides. And the upper die 7
Is lowered, the pressurizing portion 7a enters the insertion hole 6a, and the upper mold 7 presses the upper end surface of the intermediate molded body 5, that is, the end surface of the rotary block 3, and overcomes the gas pressure to generate the clamp mold 8. The lower die 9 and the intermediate molded body 5 are lowered together, so that the lower die 9 is pressed against the die mounting surface of the mechanical press (not shown), and the stroke of the press reaches the bottom dead center. Reach Then, as shown in FIG. 4 (c), the upper mold 7 presses the end surface of the rotary block 3, and the pressing portion 7 a provided in the center of the upper mold 7 causes the intermediate molded body 5, that is, the preform 5.
The inside of a is pressed, and the tip of the pressing portion 7a reaches the inside of the preform 5a of the gear member 2.
【0030】この押圧過程で、下ポンチ10は、油圧シ
リンダによって歯車部材2を成形する所要の位置にクラ
ンプされているため、その上面中央に設けた加圧部10
aが歯車部材2側の挿入孔6bに入り、上金型7による
押圧力の反作用により、歯車部材2のプリフォーム5a
の下端面および内部がともに加圧される。このようにし
て、中間成形体5の両端面およびプリフォーム5aの内
部が軸方向に加圧され、プリフォーム5aが下金型9に
充満して、歯車部2aとフランジ部2bとからなる歯車
部材2が成形され、歯車部材2と回転ブロック3とから
なる歯車部品、即ちロードシーブ1が鍛造加工により一
体に成形される。During this pressing process, the lower punch 10 is clamped by the hydraulic cylinder at a required position for molding the gear member 2, so that the pressurizing portion 10 provided at the center of the upper surface of the lower punch 10 is clamped.
a enters the insertion hole 6b on the gear member 2 side, and the preform 5a of the gear member 2 is formed by the reaction of the pressing force of the upper mold 7.
Both the lower end surface and the inside are pressurized. In this way, both end faces of the intermediate molded body 5 and the inside of the preform 5a are axially pressed, the preform 5a is filled in the lower mold 9, and the gear portion 2a and the flange portion 2b are formed. The member 2 is molded, and the gear component including the gear member 2 and the rotation block 3, that is, the load sheave 1 is integrally molded by forging.
【0031】なお、前述の第1の鍛造加工工程および第
2の鍛造加工工程において、成形金型はいずれもバーナ
により加熱される。In the first forging process and the second forging process described above, the molding die is heated by the burner.
【0032】この発明の実施形態は以上のような構成で
あり、以下にその作用について説明する。The embodiment of the present invention is configured as described above, and its operation will be described below.
【0033】前記中間成形体5に設けた各挿入孔6a、
6bに挿入された上金型7の加圧部7aおよび下ポンチ
10の加圧部10aが軸方向の両側からプリフォーム5
aの内部を加圧するので、前記回転ブロック3側および
歯車部材2側の両端面からの軸方向の加圧だけでは、加
圧力が伝達されにくいプリフォーム5aの内部にも、加
圧力が伝達され、軸方向に直角な材料の流れ、即ち半径
方向のメタルフローが促進される。それにより、プリフ
ォーム5aの下金型9、即ち歯溝12および円周溝13
への充満性、とくに材料が流れにくい歯溝12と円周溝
13との境界部15への材料の流れが良好となって、こ
の部位で材料の重なりが生じず、折れ込みなどの欠陥の
発生が防止され、前述のような役割を果たすフランジ2
bを設けた歯車部材2の良好な鍛造品が得られ、歯車部
材2と回転ブロック3との間に、スペーサを介在させる
必要もなくなる。Insertion holes 6a provided in the intermediate molded body 5,
The pressurizing portion 7a of the upper die 7 and the pressurizing portion 10a of the lower punch 10 inserted in the preform 5 are inserted into the preform 5 from both sides in the axial direction.
Since the inside of a is pressurized, the pressure is transmitted to the inside of the preform 5a, which is difficult to transmit the pressure only by the axial pressure from both end faces of the rotary block 3 side and the gear member 2 side. , A material flow perpendicular to the axial direction, that is, a radial metal flow is promoted. Thereby, the lower mold 9 of the preform 5a, that is, the tooth groove 12 and the circumferential groove 13 is formed.
The flowability of the material to the boundary portion 15 between the tooth groove 12 and the circumferential groove 13 where the material does not flow easily becomes good, and the material does not overlap at this portion, and defects such as folds occur. The flange 2 that prevents the occurrence and plays the above-mentioned role.
A good forged product of the gear member 2 provided with b can be obtained, and it is not necessary to interpose a spacer between the gear member 2 and the rotary block 3.
【0034】このように、材料の下金型への充満性が良
好となるために、前記境界部15、即ち歯車部2aとフ
ランジ部2bとの接触部のコーナーR(図1(b)参
照)および歯車2の歯元のコーナーR(図1(c)参
照)を小さくすることができる。それにより、歯車のか
み合いの効率が高まり、歯車部材の小型化に寄与でき
る。In this way, since the lower mold is filled with the material well, the boundary portion 15, that is, the corner R of the contact portion between the gear portion 2a and the flange portion 2b (see FIG. 1 (b)). ) And the corner R of the tooth base of the gear 2 (see FIG. 1C) can be reduced. As a result, the efficiency of meshing the gears is increased, which can contribute to downsizing of the gear member.
【0035】また、第2の鍛造加工工程における中間成
形体5の軸方向の加圧に際して、前記回転ブロック3を
その形状に合致するクランプ面の形状を有するクランプ
金型8により、軸方向に直角な方向にクランプしている
ので、このクランプにより、第1の鍛造加工工程で成形
金型の摩耗などによる回転ブロック3の形状誤差が修正
され、かつ、上金型7および下ポンチ10により軸方向
に加圧し、歯車部2aおよびフランジ部2bを成形する
過程において、回転ブロック3は変形せず、その形状が
保持される。このようなクランプ金型8の作用により、
形状の複雑な回転ブロックの寸法精度が確保され、鍛造
加工によるその実用的な成形が可能となる。When the intermediate compact 5 is pressed in the axial direction in the second forging step, the rotary block 3 is clamped at right angles to the axial direction by a clamp die 8 having a clamp surface shape matching the shape of the rotary block 3. Since the clamps are clamped in different directions, this clamp corrects the shape error of the rotary block 3 due to abrasion of the molding die in the first forging process, and the axial direction by the upper die 7 and the lower punch 10. In the process of pressurizing the gears 2a and the flange 2b, the rotary block 3 is not deformed and its shape is maintained. By the action of the clamp die 8 as described above,
The dimensional accuracy of the rotating block having a complicated shape is secured, and its practical forming by forging is possible.
【0036】さらに、第1の鍛造加工工程において、中
間成形体5の歯車部材2のプリフォーム5aの側面形状
を凹状にして予め鼓型に形成しているため、中間成形体
5を軸方向に加圧成形した際に、上金型7および下ポン
チ10と中間成形体5の端面との摩擦力の作用による前
述の不均一変形を生じても、前記プリフォーム5aの側
面形状は樽型には膨らまない。また、前記上金型7およ
び下金型9の加圧部7a、10aによる軸方向の加圧よ
る半径方向のメタルフローの促進効果と相まって、材料
の金型への充満過程で、重なりを生じず、とくに、歯車
部2aとフランジ部2bとの境界部15での重なりが防
止されて、折れ込みなどの欠陥の発生防止が確実なもの
となる。Further, in the first forging step, the preform 5a of the gear member 2 of the intermediate molded body 5 is formed in a concave shape in advance so that the intermediate molded body 5 is axially shaped. Even when the above-mentioned non-uniform deformation occurs due to the action of frictional force between the upper die 7 and the lower punch 10 and the end surface of the intermediate molded body 5 during pressure molding, the side shape of the preform 5a becomes a barrel shape. Does not swell. In addition, in combination with the effect of accelerating the metal flow in the radial direction by the axial pressing by the pressing portions 7a and 10a of the upper mold 7 and the lower mold 9, overlap occurs in the process of filling the mold with the material. In particular, in particular, the overlapping at the boundary portion 15 between the gear portion 2a and the flange portion 2b is prevented, and the occurrence of defects such as folding is surely prevented.
【0037】前記プリフォーム5aの鼓型の側面形状
は、円柱形状の素材4を軸方向に直角な方向、即ち半径
方向に鍛造加工を行うことにより、容易に形成される。The hourglass-shaped side surface of the preform 5a is easily formed by forging the columnar material 4 in a direction perpendicular to the axial direction, that is, in the radial direction.
【0038】なお、ロードチェーンの代わりに、ワイヤ
ーロープやVベルトを係合するために、図5に示すよう
に、前記回転ブロック3に、内周面が下狭まりに傾斜
し、底面を円弧状にした係合溝16を形成することもで
きる。In order to engage a wire rope or a V-belt instead of the load chain, as shown in FIG. 5, the rotary block 3 has an inner peripheral surface inclined downward and a bottom surface having an arc shape. The engaging groove 16 can be formed.
【0039】図6は、他の実施形態の歯車部品である、
手動式のチェーンブロック31(図2参照)の駆動軸に
用いられるピニオンギヤ17を示したものである。前記
ピニオンギヤ17は、歯車部18aとフランジ部18b
とからなる歯車部材18と回転部材、即ち回転軸19と
からなっており、前記フランジ部18bは歯車部18a
の回転軸19側の端面に形成され、また、先端面には支
持用軸部19aが形成されている。そして、前述のよう
に、回転軸19を手動のハンドルなどで回転させること
により、歯車部材18が回転し、前記中間歯車34(図
2参照)を介して前述のロードシーブ1の歯車部材2に
回転が伝達されて回転ブロック3が回転し、前記ロード
チェーン38が直線運動して重量物の吊り上げ、吊り下
げが行われる。FIG. 6 shows a gear part of another embodiment,
3 shows a pinion gear 17 used for a drive shaft of a manual chain block 31 (see FIG. 2). The pinion gear 17 includes a gear portion 18a and a flange portion 18b.
And a rotary member, that is, a rotary shaft 19, and the flange portion 18b is a gear portion 18a.
Is formed on the end surface of the rotating shaft 19 side, and a supporting shaft portion 19a is formed on the tip end surface. Then, as described above, by rotating the rotary shaft 19 with a manual handle or the like, the gear member 18 rotates, and the gear member 2 of the load sheave 1 is transferred to the gear member 2 via the intermediate gear 34 (see FIG. 2). The rotation is transmitted and the rotation block 3 rotates, and the load chain 38 linearly moves to lift or hang a heavy object.
【0040】前記ピニオンギヤ17の第1の鍛造加工工
程では、加熱炉で約950℃に加熱された円柱形状のは
だ焼鋼の素材が、前記ロードシーブ1の場合と同様に、
機械式プレスにより、軸方向に直角な方向、即ち半径方
向に閉塞鍛造され、側面が凹状の歯車部材の鼓型のプリ
フォームが形成された中間成形体が得られる。そしてこ
の中間成形体は常温まで空冷された後に、第2の鍛造加
工工程に供される。In the first forging step of the pinion gear 17, as in the case of the load sheave 1, the material of the columnar case-hardening steel heated to about 950 ° C. in the heating furnace is
By the mechanical press, an intermediate compact is obtained which is closed and forged in the direction perpendicular to the axial direction, that is, in the radial direction, and in which the hourglass-shaped preform of the gear member having a concave side surface is formed. Then, this intermediate compact is air-cooled to room temperature and then subjected to the second forging step.
【0041】図7(a)および(b)は、第2の鍛造加
工工程における中間成形体20からピニオンギヤ17へ
の仕上げ成形状況を示したもので、前記中間成形体20
は約800℃の温度に再加熱され、図7(a)に示すよ
うに、機械式プレスの成形金型にセットされる。FIGS. 7 (a) and 7 (b) show the state of finish forming from the intermediate compact 20 to the pinion gear 17 in the second forging process.
Is reheated to a temperature of about 800 ° C. and set in a molding die of a mechanical press, as shown in FIG. 7 (a).
【0042】前記成形金型は、図7(a)、(b)に示
すように、周方向に歯溝21が形成され、中央部に前記
支持用軸部19aの円形の成形溝22aを形成した上金
型22と、前記中間成形体20の回転軸部20aを保持
する筒状溝23aが形成され、その上端部に前記フラン
ジ部18bを形成するための円周溝23bを設けた下金
型23とからなっている。前記下金型23は、機械式プ
レスの金型据え付け面に固定され、その下部には、ノッ
クアウト用孔24が設けられ、先端が平坦なノックアウ
トピンが、その先端面を前記筒状溝23aの底面に一致
させて挿入されるようになっている。As shown in FIGS. 7 (a) and 7 (b), the molding die has a tooth groove 21 formed in the circumferential direction and a circular molding groove 22a of the supporting shaft portion 19a formed at the center. And a lower metal mold having a cylindrical groove 23a for holding the rotary shaft portion 20a of the intermediate molded body 20 and a circumferential groove 23b for forming the flange portion 18b at the upper end thereof. It consists of a mold 23. The lower die 23 is fixed to a die installation surface of a mechanical press, and a knockout hole 24 is provided in a lower portion of the lower die 23. A knockout pin having a flat tip has a tip surface of the cylindrical groove 23a. It is designed to be inserted to match the bottom surface.
【0043】この状態で上金型22を下降させ、前記中
間成形体20の上端面、即ち側面が凹状に形成された歯
車部材18のプリフォーム20bの上端面を加圧する
と、プリフォーム20bおよびそれに隣接した回転軸部
20aの上端部が変形し、図7(b)に示すように、上
金型22と下金型23とで形成される空間部に充満し
て、フランジ18b付きの歯車部材18が形成される。
加圧終了後、上金型22が上昇し、前記歯車部材18を
形成した成形品がノックアウトされる。そして、常温ま
で空冷した後に、前記回転軸部20a、および歯車部1
8aの端面に仕上げの機械加工がなされる。In this state, the upper mold 22 is lowered to press the upper end surface of the intermediate molded body 20, that is, the upper end surface of the preform 20b of the gear member 18 having a concave side surface. The upper end portion of the rotary shaft portion 20a adjacent to it is deformed, and as shown in FIG. 7B, the space portion formed by the upper mold 22 and the lower mold 23 is filled with the gear having the flange 18b. The member 18 is formed.
After the pressurization is completed, the upper mold 22 is raised and the molded product forming the gear member 18 is knocked out. Then, after air cooling to room temperature, the rotary shaft portion 20a and the gear portion 1
Finish machining is performed on the end face of 8a.
【0044】前記第1の鍛造加工工程において、前述の
ロードシーブ1の場合と同様に、中間成形体20の歯車
部材18のプリフォーム20bの側面形状を凹状にして
予め鼓型に形成しているため、中間成形体20を軸方向
に加圧成形した際に、上金型22と中間成形体20との
接触面における摩擦力の作用により、前述のような不均
一変形を生じても、プリフォーム20bの側面形状は樽
型には膨らまず、上金型22の歯溝21と成形溝22
a、および下金型23の円周溝23bへの充満過程で、
材料の重なりを生じず、とくに、この重なりが生じやす
い歯車部18aとフランジ部18bの境界で折れ込みな
どの欠陥の発生を防止することができる。In the first forging step, the preform 20b of the gear member 18 of the intermediate compact 20 is formed into a concave side face shape in advance, like the case of the load sheave 1 described above. Therefore, when the intermediate molded body 20 is pressure-molded in the axial direction, even if the above-mentioned uneven deformation occurs due to the action of the frictional force on the contact surface between the upper mold 22 and the intermediate molded body 20, The side shape of the reform 20b does not bulge into a barrel shape, and the tooth groove 21 and the molding groove 22 of the upper mold 22 are not formed.
a and in the process of filling the circumferential groove 23b of the lower mold 23,
It is possible to prevent the occurrence of defects such as folding at the boundary between the gear portion 18a and the flange portion 18b where the overlapping is not likely to occur and the overlapping of the materials is not likely to occur.
【0045】なお、前記ピニオンギヤ17の場合は、プ
リフォーム20bの断面形状が、前述のロードシーブ1
の場合のプリフォーム5aの断面形状に比べて小さいの
で、軸方向に内部加圧を行わなくても、重なりを生じず
に、前記上下の金型22、23内に充満させることがで
きる。In the case of the pinion gear 17, the sectional shape of the preform 20b is the same as that of the load sheave 1 described above.
Since it is smaller than the cross-sectional shape of the preform 5a in this case, it is possible to fill the upper and lower molds 22 and 23 without causing an overlap even without applying internal pressure in the axial direction.
【0046】[0046]
【発明の効果】以上のように、この発明によれば、フラ
ンジ付き歯車部材を鍛造加工することにより、この歯車
部材と回転ブロックや回転軸などの回転部材からなる歯
車部品を一体に成形できる。そして、歯車部品の種類に
応じて、歯車部材と回転部材の両方を鍛造加工する工
程、または歯車部材のみを鍛造加工する工程のいずれの
工程をもとることができる。As described above, according to the present invention, by forging a gear member with a flange, a gear component including the gear member and a rotary member such as a rotary block or a rotary shaft can be integrally formed. Then, depending on the type of the gear component, either the process of forging both the gear member and the rotating member or the process of forging only the gear member can be performed.
【0047】このように一体成形された歯車部品は、鍛
造品の機械的性質などの優れた特性により、コンパクト
化かつ軽量化され、信頼性が向上し、また、機械加工に
より歯車部材を成形する場合に比べて、生産能率が向上
する。そして、従来の鋳造品と鍛造品の2ピース品から
一体成形により1ピース品にできるなど、機械装置のア
センブリが簡素化され、チェーンブロックなどの機械本
体の小型化にも寄与できる。The gear parts integrally molded in this way are made compact and lightweight due to the excellent properties such as mechanical properties of the forged product, the reliability is improved, and the gear member is formed by machining. The production efficiency is improved compared to the case. Further, the assembly of the mechanical device can be simplified and the machine main body such as the chain block can be miniaturized. For example, the conventional cast product and the forged product can be integrally molded into a one-piece product.
【図1】(a)この発明の実施形態の歯車部品(ロード
シーブ)の斜視図
(b)同上の一部省略側面図
(c)同上の一部省略縦断面図FIG. 1A is a perspective view of a gear component (load sheave) according to an embodiment of the present invention, FIG. 1B is a partially omitted side view of the same, and FIG.
【図2】実施形態のロードシーブとピニオンギヤを組み
込んだチェーンブロックの構造を示す一部省略断面図FIG. 2 is a partially omitted cross-sectional view showing a structure of a chain block incorporating a load sheave and a pinion gear according to an embodiment.
【図3】(a)同上の歯車部品の第1の鍛造加工工程で
用いる素材の斜視図
(b)(a)の第1の鍛造加工工程で成形された中間成
形体の斜視図FIG. 3 (a) is a perspective view of a material used in the first forging step of the above-described gear component, and FIG. 3 (b) is a perspective view of an intermediate compact formed in the first forging step in FIG. 3 (a).
【図4】(a)同上の歯車部品の第2の鍛造加工工程で
の金型構成および被加工材を示す説明図
(b)(a)で示したクランプ金型の被加工材のクラン
プ状態を示す平面図
(c)(a)で示した金型で被加工材を加圧成形した状
態を示す説明図FIG. 4 (a) is an explanatory view showing a die configuration and a work material in a second forging process of the above-mentioned gear part, and FIG. 4 (b) is a clamp state of the work material of the clamp die shown in FIG. Explanatory view showing a state in which a workpiece is pressure-molded by the mold shown in (c) and (a) of FIG.
【図5】(a)他の実施形態の歯車部品(ロードシー
ブ)の斜視図
(b)同上の縦断面図5A is a perspective view of a gear part (load sheave) of another embodiment, and FIG. 5B is a vertical sectional view of the same.
【図6】他の実施形態の歯車部品(ピニオンギヤ)の斜
視図FIG. 6 is a perspective view of a gear component (pinion gear) according to another embodiment.
【図7】(a)同上の歯車部品の第2の鍛造加工工程で
の金型構成および被加工材を示す説明図
(b)(a)で示した金型で被加工材を加圧成形した状
態を示す説明図FIG. 7 (a) is an explanatory view showing a die structure and a work material in the second forging step of the above-described gear part, and (b) a work material is pressure-molded by the mold shown in FIG. 7 (a). Explanatory diagram showing the state
【図8】チェーンブロックの構造を示す一部省略断面図FIG. 8 is a partially omitted sectional view showing the structure of a chain block.
【図9】従来の2ピースのロードシーブの斜視図FIG. 9 is a perspective view of a conventional two-piece load sheave.
【図10】従来のピニオンギヤの斜視図FIG. 10 is a perspective view of a conventional pinion gear.
1 ロードシーブ 2 歯車部材 2a 歯車部 2b フランジ部 3 回転ブロック 3a ガイド部 4 素材 5 中間成形体 5a プリフォーム 6a、6b 挿入孔 7 上金型 7a 加圧部 8 クランプ金型 9 下金型 10 下ポンチ 10a 加圧部 11 押え金型 12 歯溝 13 円周溝 14 歯形 15 境界部 16 係合溝 17 ピニオンギヤ 18 歯車部材 18a 歯車部 18b フランジ部 19 回転軸 19a 支持用軸部 20 中間成形体 20a 回転軸部 20b プリフォーム 21 歯溝 22 上金型 22a 成形溝 23 下金型 23a 筒状溝 24 ノックアウト用孔 31 チェーンブロック 32 ケーシング 32a プレート 34 中間歯車 38 ロードチェーン 1 road sheave 2 gear members 2a Gear part 2b Flange part 3 rotating blocks 3a Guide part 4 material 5 Intermediate compact 5a preform 6a, 6b insertion hole 7 Upper mold 7a Pressure section 8 clamp mold 9 Lower mold 10 Lower punch 10a Pressure unit 11 Presser die 12 Tooth groove 13 circumferential groove 14 tooth profile 15 border 16 engagement groove 17 pinion gear 18 Gear member 18a gear part 18b Flange part 19 rotation axis 19a Support shaft 20 Intermediate molded product 20a rotating shaft 20b preform 21 Tooth groove 22 Upper mold 22a forming groove 23 Lower mold 23a cylindrical groove 24 Knockout hole 31 chain block 32 casing 32a plate 34 Intermediate gear 38 Road Chain
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F16H 55/17 F16H 55/17 A Z 55/30 55/30 A ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) F16H 55/17 F16H 55/17 AZ 55/30 55/30 A
Claims (6)
車部材と回転部材とを同軸に設けた歯車部品において、
前記歯車部材がその歯車の前記回転部材側の端面にフラ
ンジを設けて形成され、この歯車部材と前記回転部材と
を、少なくとも前記歯車部材を鍛造加工することによ
り、同一の素材から一体に成形したことを特徴とする歯
車部品。1. A gear component comprising a gear member and a rotary member, wherein the gear member and the rotary member are coaxially provided,
The gear member is formed by providing a flange on the end surface of the gear on the rotary member side, and the gear member and the rotary member are integrally molded from the same material by forging at least the gear member. Gear parts characterized by that.
たチェーンなどの運動伝達部材を係合する回転ブロック
であることを特徴とする請求項1に記載の歯車部品。2. The gear component according to claim 1, wherein the rotating member is a rotating block that engages a motion transmitting member such as a chain formed by forging.
徴とする請求項1に記載の歯車部品。3. The gear component according to claim 1, wherein the rotating member is a rotating shaft.
車部材と前記回転部材とを同軸に設けた歯車部品の製造
方法において、素材をその軸方向と直角な方向に加圧
し、側面が凹状の前記歯車部材のプリフォームを形成し
た中間成形体を成形する第1の鍛造加工工程と、前記プ
リフォームを軸方向に加圧して、歯車の回転部材側の端
面にフランジを設けた歯車部材を成形する第2の鍛造加
工工程により、前記歯車部材と前記回転部材とを同一の
素材から一体に成形することを特徴とする歯車部品の製
造方法。4. A method of manufacturing a gear component, comprising a gear member and a rotating member, wherein the gear member and the rotating member are provided coaxially with each other, wherein a material is pressed in a direction perpendicular to its axial direction, and a side surface is concave. A first forging step of forming an intermediate molded body on which a preform of the gear member is formed, and a gear member in which a flange is provided on the end face of the gear on the rotating member side by pressurizing the preform in the axial direction. A method of manufacturing a gear component, wherein the gear member and the rotary member are integrally molded from the same material by a second forging step for molding.
の前記歯車部材のプリフォームと前記回転部材とを形成
した中間成形体を成形することを特徴とする請求項4に
記載の歯車部品の製造方法。5. The gear according to claim 4, wherein in the first forging step, an intermediate molded body is formed in which a preform of the gear member having a concave side surface and the rotating member are formed. Manufacturing method of parts.
成形体の軸芯に沿って、その両端面から互いに貫通しな
い挿入孔をそれぞれ設け、前記第2の鍛造加工工程で、
前記各挿入孔に挿入する加圧部を設けた金型により、前
記中間成形体の両端面とプリフォームの内部とをそれぞ
れ軸方向に加圧して、前記歯車部材を成形することを特
徴とする請求項4または5に記載の歯車部品の製造方
法。6. An insertion hole, which does not penetrate each other from both end faces thereof, is provided along the axis of the intermediate molded body molded in the first forging step, and in the second forging step,
The gear member is formed by axially pressurizing both end surfaces of the intermediate molded body and the inside of the preform by a mold provided with a pressurizing portion to be inserted into each of the insertion holes. A method for manufacturing a gear component according to claim 4.
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JP2001289486A JP3955748B2 (en) | 2001-09-21 | 2001-09-21 | Gear parts and manufacturing method thereof |
Applications Claiming Priority (1)
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JP2001289486A JP3955748B2 (en) | 2001-09-21 | 2001-09-21 | Gear parts and manufacturing method thereof |
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JP2003094142A true JP2003094142A (en) | 2003-04-02 |
JP3955748B2 JP3955748B2 (en) | 2007-08-08 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007206246A (en) * | 2006-01-31 | 2007-08-16 | Kyocera Mita Corp | Rotary developing device |
JP2009545708A (en) * | 2006-08-01 | 2009-12-24 | シュタール クラーン システムス ゲゼルシャフト ミット ベシュレンクテル ハフツング | Chain sprocket with enhanced load bearing capability |
CN113020510A (en) * | 2021-03-08 | 2021-06-25 | 石钢京诚装备技术有限公司 | Forging method for improving near-surface flaw detection defects of marine rudder system product |
-
2001
- 2001-09-21 JP JP2001289486A patent/JP3955748B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007206246A (en) * | 2006-01-31 | 2007-08-16 | Kyocera Mita Corp | Rotary developing device |
JP2009545708A (en) * | 2006-08-01 | 2009-12-24 | シュタール クラーン システムス ゲゼルシャフト ミット ベシュレンクテル ハフツング | Chain sprocket with enhanced load bearing capability |
CN113020510A (en) * | 2021-03-08 | 2021-06-25 | 石钢京诚装备技术有限公司 | Forging method for improving near-surface flaw detection defects of marine rudder system product |
CN113020510B (en) * | 2021-03-08 | 2023-08-22 | 石钢京诚装备技术有限公司 | Forging method for improving near-surface flaw detection defect of marine shaft rudder system product |
Also Published As
Publication number | Publication date |
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JP3955748B2 (en) | 2007-08-08 |
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